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DOI: https://doi.org/10.1016/j.flatc.2018.03.004
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Please cite this article as: A. Amiri, M. Naraghi, G. Ahmadi, M. Soleymaniha, M. Shanbedi, A review on liquid-
phase exfoliation for scalable production of pure graphene, wrinkled, crumpled and functionalized graphene and
challenges, FlatChem (2018), doi: https://doi.org/10.1016/j.flatc.2018.03.004
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A review on liquid-phase exfoliation for scalable production of pure
1
Department of Mechanical Engineering, Texas A&M University, College Station, TX
77843, United States of America
2
Department of Aerospace Engineering, Texas A&M University, 3409 TAMU, College
Station, TX 77843-3409, United States of America
3
Department of Mechanical and Aeronautical Engineering, Clarkson University,
Potsdam, NY 13699, United States of America
4
Department of Chemical Engineering, Faculty of Engineering, Ferdowsi University of
Mashhad, Mashhad, Iran
Abstract ................................................................................................................................. 3
1. Introduction .................................................................................................................... 4
6. Electrochemical Exfoliation......................................................................................... 41
8. Future plan for mass production of high quality graphene from GO .......................... 77
References ................................................................................................................................ 83
Graphical Abstract
Abstract
arranged in a honeycomb lattice has set the science and technology sectors alight with interest
in the last decade in view of its astounding electrical and thermal properties, combined with
its mechanical stiffness, strength and elasticity. Mass production of graphene is prerequisite for
its viability and wide applications. The liquid-phase exfoliation of graphite into graphene is one
of the most promising ways to achieve large-scale production at an extremely low cost. Another
3
related main challenge is to find an economical procedure for large scale production of
functionalized single- and few-layered graphene sheets. This review focuses on discussing
premise that a deep understanding of the exfoliation mechanism can provide fruitful information
highlight the recent progress on liquid-phase exfoliation for graphene production during the last
decade. The emphasis is set on the widely used direct ultrasonic exfoliation methods, stabilizer-
based exfoliation procedures, the newly explored wet-ball milling methods, shear exfoliation
routes, and the innovative supercritical fluid approaches. Various synthetic approaches are
methods are described. In addition, the main concerns regarding the quality and structure of
the graphene sheet produced from aforementioned methods and the importance of a
comprehensive evaluation of the final bulk graphene materials will also be discussed. We
hope this review will point towards a rational direction for the scalable production of graphene.
1. Introduction
attracted intensive research attention because of its unique properties [1]. Mono layer
graphene with remarkable properties such as high thermal conductivity of the order of 5000
W m-1K-1, large specific surface area of 2630 m2g-1, high intrinsic mobility of 2× 105 cm2
V−1 s−1, Young’s modulus of as high as 1.0 TPa, strength of as high as 130 GPa, and
4
electrical conductivity which can surpass silver (in a defect free or nearly defect free
graphene) at room temperature owed to delocalized electrons [2-12]. Owning to its unique
properties such as low flake resistance and good transmittance, graphene was applied in
different electronic devices including the organic light emitting diodes and touch screen
displays. Note that the outstanding mechanical and chemical stability of 2D graphene make it
and ultrafast response, graphene could be used in different photodetectors [13] and various
optical modulators [14]. Graphene has also illustrated superior potential for fabricating highly
effective storage devices, such as solar cells, supercapacitors, and lithium-ion batteries [15,
16].
Due to numerous applications and fields which can directly benefit from large scale
utilization of graphene, there is a need to develop a commercially viable method for mass
production of high quality graphene[17-22]. To date, some methods have been reported
which hold some promise for mass production of mono layer graphene, such as chemical
liquid-phase ultrasonic exfoliation. Among these methods, the CVD has been used
graphene sheets with CVD method, precursors react on transition metal substrates at high
temperature. The CVD is able to synthesize mono- or few-layered graphene with superior
quality; however, the approach requires manufacturing conditions, which increase the costs
and may raise safety issues, such as high vacuum and high temperature. Note that the CVD
method is also size-limited caused by hydrogen, which is the major problem of this method.
In addition, in CVD the transfer procedure from the surface of metal to target substrates may
induce some defects, lowering the quality of the graphene and associated performance
5
metrics. To increase the performance of the CVD synthesis and the transfer procedures, many
studies have been carried out [23, 24]; however, further discussions of the details of these
procedures are outside the scope of present paper. Interested readers may refer to the
Another approach to obtain graphene is the exfoliation of graphite. The bulk graphite as
a layered material possesses strong in-plane covalent bonds and weak out-of-plane van der
Waals (vdW) interactions. The weak vdW interactions can thus provide a means to exfoliate
bulk graphite into thin graphene flakes with thickness of nanometer. This approach utilizes
very cheap raw material, and as such may be very promising for industrial scale-up. Graphite
exfoliation has been achieved via micromechanical cleavage [26, 27]. However, the
micromechanical cleavage has shown low yield of few-layered graphene. Alternatively and
synthesize mono- or few-layered graphene, in some cases with exfoliation yield of near 100%
[28-30]. This method comprises of synthesizing graphene oxide (GO) through chemical
oxidation of graphite and subsequent exfoliation via ultrasonic, which can be followed by GO
reduction. Obviously, the presence of structural defects restricts the applications of graphene
in electronic and optical devices[6, 31-33]. Recently, Voiry et al. [33] reported a simple,
rapid method to reduce GO into pristine graphene using 1- to 2-second pulses of microwaves
to completely remove the oxygen functional groups. Their method was successful and can be
easily scalable.
Being successful and high performance make liquid-phase exfoliation method a high
potential route for mass production of graphene. More recently, other novel liquid-phase
that exfoliate bulk graphite into thin graphene (mono- or few-layered graphene) directly in
6
the liquid media. Elimination of the chemical oxidation step is an advantage of this method.
iii) Shear exfoliation methods such as high shear mixing, wet ball milling,
effective, efficient, and extraordinarily versatile method that has the potential for large-scale
approaches for synthesis of scalable few-layered graphene have been emerging[36], there are
still difficulties with processing graphene, in particular, due to the weak solubility and the
poor colloidal stability of graphene in most common solvents[37]. This issue transcends to
in the literature[38, 39]. With appropriate functionalization, the graphene can remain
dispersed over a reasonable period of time. In view of many great advantages of liquid phase
exfoliation and in situ functionalization, and the rapid progress that is being made in the
literature, this article aims to provide a comprehensive review on the synthesis methods of
mono- and few-layered graphene. In addition, the effective functionalization strategies for
solving the lack of dispersibility of graphene in different media are also described. Herein,
liquid phase exfoliation methods are classified into four main sections e.g., direct ultrasonic
exfoliation in various solvents such as organic solvents, low boiling point solvents, ionic and
7
non-ionic solvents, etc., shear exfoliation, electrochemical exfoliation and functionalization-
and their effects on the exfoliation procedure are also considered and discussed in detail.
Shear exfoliation methods include high shear mixing methods, wet-ball milling routes and
of type of electrolyte, concentration and voltage are discussed. Finally, with dividing
assisted exfoliation methods, it is tried to cover all liquid phase exfoliation methods.
graphene via direct ultrasonication of the bulk graphite in liquid media. In this method, two
factors can critically influence the yield of exfoliation of the bulk graphite. The first factor is
the energy input to the graphite in liquid media by the bath sonication or probe sonication.
This is because the bulk graphite is effectively exfoliated upon exposure to the ultrasonic
waves. Shear forces or cavitation bubbles created from such waves can generate high amount
of energy with the collapse of bubbles in liquids that can change the main structure of bulk
The second important factor is the liquid media used. There is commonly an energy
barrier in the interlayers of the graphite, and in the subsequent stabilization of nanosheets via
interfacial interactions. Different liquid media (ionic liquids, aqueous solutions of stabilizers,
and organic solvent) behave differently in decreasing the potential energy barrier. To
properly classify direct ultrasonic exfoliation, this part of the literature review is organized
8
2.1. Organic Solvent-Based Exfoliation
This approach includes the sonication of the bulk graphite in an organic solvent and the
subsequent purification procedure [41]. In this method, the interfacial tension between the
bulk graphite and organic solvent is the main factor influencing their interactions. As
mentioned above, an appropriate organic solvent can decrease the potential energy between
adjacent layers in the bulk graphite to overcome the vdW interactions between layers[34, 42,
43]. In addition, the solvent–nanosheets interactions could balance the inter-sheet attractive
forces to stabilize the dispersion of graphene sheets in the suspension[34, 42]. There have
been a number of investigations on the interaction between the bulk graphite and organic
solvents in pursuit of identifying the suitable solvents for efficient exfoliation, and
performance of the bulk graphite with a series of commonly-used organic solvents. They
concluded that solvents with surface tension of about 40 mJ m-2 such as N-methyl-2-
pyrrolidone (NMP) and N,N-dimethylformamide (DMF) are the best candidates for mass-
production of graphene sheets. In fact, surface tension of 40 mJ m-2 is relatively close to the
Note that the Raman spectrum of large graphene flakes does not have a noticable D
band, implying the lack of structural defects after the application of ultrasonic procedure for
30 min. On the other hand, small graphene flakes show a weak D band, which is due to the
edge defect as is seen in Fig. 1b. Figs. 1c and 1d show some transmission electron
microscopy (TEM) of some graphene flakes with size of a few micrometres [34].
Interestingly, Hernandez et al.[34] reported that flakes with thickness of more than a few
9
layers are rare, indicating high performance liquid exfoliation. They concluded that graphite
was extensively exfoliated, and mainly single-layered and few-layered graphene was
produced. Analyzing a large number of TEM images and paying attention to the uniformity
of the flake edges, they found 28% of total number of flakes was monolayer graphene after
sonication process in NMP. Finally, they reported a dispersion concentration of 0.01 mg mL-
1
and a flak size range of 500 nm to 3 μm. The resulting weight fraction, however, was still
too small to meet the industrial demands of large scale graphene production. Therefore, the
search for alternative organic solvents for production commercially viable graphene has yet
to continue.
Fig. 1. a) Graphite concentration measured after centrifugation for a range of solvents plotted versus
solvent surface tension, b) Raman spectra of the graphite and few-layered graphene c) and d) TEM images of
graphene. Reprinted with permission from Ref [34].
10
In order to synthesize homogenous dispersions of graphene nanosheets, Hamilton et
36.6 mJ m-2 and via - stacking, ortho-dichlorobenzene can easily interact with graphene.
But, the resulting weight concentration was improved to only 0.03 mg mL-1, which is still
quite low. In order to enhance the exfoliation yield, Bourlinos et al. [45] suggested use of a
(C6F5CF3). According to their results, in addition to the surface energy matching of the
solvent and graphene, the donor–acceptor interactions play an important role as a driving
force for the exfoliation of the bulk graphite. Overall, they reported that the
pentafluorobenzonitrile (C6F5CN) had the most promising results, showing the graphene
sheets with thickness of 0.5–2 nm reaching a concentration of 0.1 mg mL-1. The sequence of
exfoliation yield was C6F5CN > C6F6 > C5F5N > C6F5CF3. Also, a comparison between
above-mentioned solvents and the analogous hydrocarbon solvents such as benzene, and
toluene showed that similar solvents failed to produce stable suspension at high
concentrations.
ultrasonication power and time were also studied to enhance the exfoliation performance. For
instance, with a low-power ultrasonication in NMP but using a long time period (up to 460
h), Khan et al.[46] reported increasing the graphene concentrations up to 1.2 mg mL-1. The
seen that the concentrations of flakes in solutions increases as the sonication time increases.
However, Fig. 2b shows that the flake dimensions reduce with sonication time. The
reduction of flake size is proportional to the reverse of square root of time (t-1/2).
Undoubtedly, long sonication times resulted in inducing numerous edge- and basal plane
11
defects. Later Khan et al.[47] reported a higher exfoliation performance (2 mg mL-1) by using
a sonic tip. To enhance the exfoliation yield, they also offered a novel method in which a pre-
sonication and centrifugation procedure was performed for eliminating big particles
(unexfoliated graphite). Then, the mixture was sonicated via a bath sonication for 24 h in
flake size of about 1µm × 0.5 µm and thickness of 3–4 layers on average. These high-
concentrated solutions will be useful for practical applications such as the manufacturing of
Fig. 2. a) Concentration of graphene dispersion versus sonication time (hr). The inset illustrates solutions
including graphene after 6 h and 180 h. b) Mean layer number, length, and width of flakes as a function of
sonication time. Reprinted with permission from Ref [46].
Recent advances have also been made to match surface tension of a given solvent to that
of graphite as a means to assist with exfoliation. These efforts suggest that using surface
tension, rather than Hildebrand and Hansen parameters, to screen solvents for graphene
would be more appropriate [49]. Recently, Amiri et al.[2] reported an effective and
economical method for the scalable synthesis of few-layered graphene sheets by the
12
graphene sheets via dispersion and exfoliation of functionalized graphite in ethylene glycol.
They reached a high yield of exfoliation. They reported the graphene concentrations up to 1.3
mg mL-1. With reference to the SEM images of their study, all the graphite flakes expanded
after treatment. Selected area electron diffraction (SAED) results showed that almost 84 % of
According to the SEM results, all graphite flakes were expanded and exfoliated (Fig. 3a-
c). It is worth mentioning that FESEM clearly showed intense cleavage surfaces of graphite
by functionalization under microwave irradiation and sonication. Fig. 3d shows what appear
interesting as almost the middle side of the flake consists of at least two layers (white dot),
whereas on the edge side, a monolayer graphene (red dot). By analyzing a large number of
TEM images and their electron diffraction patterns based on the intensity ratio of
I{1100}/I{2110}, and considering the uniformity of the flake edges, the authors generated flake
thickness statistics as shown in Fig. 3e. The distribution of the number of layers per flakes
was obtained by analyzing 3 groups of sheets (almost 200 sheets). Fig. 3f presents typical
AFM images in which no graphene sheets were identified as being layered over other sheets,
and interestingly, all of the sheets were single-layer sheets. As shown in Fig. 3g, the resulting
samples indicated that all of the sheets had thicknesses of less than 1 nm.
13
Fig. 3. (a-c) SEM images of chemically-assisted exfoliated, highly-porous, single-layered graphene, (d)
TEM of thermally-treated graphene, (e) Histogram of the ratios of the intensity of the {1100} and {2110}
diffraction peaks for all the diffraction patterns collected, (f) AFM ichnography and (g) cross-section contour of
thermally-treated graphene. Reprinted with permission from Ref [2].
Geo et al. [50] presented a method for large-scale graphene production by ultrasound-
pressure reactor with an ultrasonic generator to produce intense knocking force (Fig. 4a). The
CO2 (scCO2)/H2O system and the superior penetration ability of scCO 2 were combined to
enhance the exfoliation efficiency of natural graphite into mono- and few-layer graphene.
Under optimal conditions, the graphene yield could reach more than 50% with 93% of the
graphene sheets being less than three layers, and the suspension concentration could be
greater than 2.5 g/L. In this approach, from raw material feeding to the discharge of products,
natural graphite was directly exfoliated into high-quality graphene sheets in a few hours with
a considerably high yield and concentration by using only CO2, H2O, and ethanol. This
approach should be a feasible and promising for high-quality graphene production on a large
scale and at a low cost. According to their results, as the system pressure increased from 8
MPa to 16 MPa, the graphene yield increased significantly, reaching 51.3% at 16 MPa after
4 h reaction time (Fig. 4b). In fact, the ultrasonic energy released from acoustic cavitation at
14
16 MPa is high enough to continuously deconstruct the closely stacked graphite layers and,
thus, to continuously maintain the increased graphene yield. When ultrasonic power was
changed from 0 W to 2000 W, a sharp increase in graphene yield from almost 0% to more
than 51.3% obtained (Fig. 4c). The critical role of ultrasonic cavitation on the graphene yield
is clearly demonstrated from this result. During the production process, both making the
initial cracks on the side of the stacked graphite layers, and intercalating scCO2 molecules
into the interlayers through cracks required the assistance of ultrasonic cavitation. The
ultrasonic cavitation threshold is determined by the system pressure and was quite high in this
16 MPa system. Therefore, when the output power of the ultrasonic generator was too low to
meet the required energy demand, ultrasonic cavitation hardly occurred. Without the
assistance of ultrasonic cavitation, reliance only on the penetration ability of scCO2 was not
15
Fig. 4. (a) Pilot plant for the large-scale production of graphene by ultrasound-assisted exfoliation of
natural graphite in scCO2/PVP/H2O medium. (UB: ultrasonic bath; TC: Temperature controller; PI: Pressure
indicator; PC: Pressure controller; BPR: Back pressure regulator; CV: Check valve; ①. Raw material supply
⑤. Products collector; ⑥. Exhaust gas collector.). (b) Effect of system pressure on graphene yield. System
temperature: 315 K; aqueous solution fraction: 20 vol%; ultrasonic power: 2 kW. (c) Effect of ultrasonic power
on graphene yield. System pressure: 16 MPa; temperature: 315 K; aqueous solution fraction: 20 vol%.
16
2.1.2. Exfoliation with Low Boiling Point Solvents
Despite great advantages for the dispersion of graphene in the aforementioned solvents
such as NMP and DMF, there are also some disadvantages such as their high boiling point
and toxicity. In particular, these undesirable solvent properties of can hinder their
applications and deteriorate the device performance[51, 52]. For instance, O’Neill et al.[51]
showed that the suspension of graphene with a high colloidal stability and concentration can
be obtained with low boiling point solvents, such as isopropanol and chloroform. They found
that the resulting graphene flake had the lateral dimensions of 1 µm × 0.35 µm, and the
mL-1. Using a similar approach, Choi et al.[52] used a volatile solvent (propanol) for
substrates without (prior to) considerable flake aggregation. In addition, Qian et al.[53]
studied the effect of acetonitrile (ACN, boiling point of 81.6 ºC) as a low boiling point
solvent on exfoliation yield. Combined with a solvothermal procedure for producing adequate
energy, ACN molecules could diffuse into the interlayers of graphite and overcome the
potential barrier. They reported that a stable dispersion including monolayer and bilayer
graphene was synthesized after sonication and centrifugation. Their exfoliation yield was 10–
12 wt%.
In addition to exfoliation with low boiling point solvents, a solvent exchange technique
was suggested by Zhang et al.[54] for transferring graphene dispersions from high boiling
point solvents into low boiling point solvents. In this method, after preparing NMP-based
graphene solution, it was filtered and re-mixed into ethanol. This procedure shows a
considerably better stability when compared with the direct exfoliation in ethanol. However,
the reason for the stabilizing mechanism is not yet fully understood.
17
Additional investigations were also performed with methanol, toluene, and
Catheline et al. [55] employed solvents with low boiling point and toxicity. They synthesized
some novel low boiling solvents with dissolution of KC8 in tetrahydrofuran, methyl-
were finally obtained. They reported a scalable method for production of single- and bi-layer
Based on the presented reviews in Section 1.2, it may be concluded that the direct
exfoliation in organic solvents is quick and simple, but some of the associated steps as well as
most of the materials used pose health hazards which is a concern for industrial scalability.
polymers and pyrene derivatives. Stabilizers play a key role in tuning the surface tension of
the aqueous solution, which can increase the exfoliation yield efficiently. Reviews of the
exfoliate bulk graphite to graphene by Lotya et al.[56]. They reported that the obtained
graphene flakes had dimensions in the range of 0.1 to 3 µm with the thickness distribution of
43% less than 5 layers. Fourier transform infrared (FTIR) and Raman spectra showed the
presence of a small percentage of oxidation over the exfoliation procedure. They also reached
18
the dispersion concentration of 0.1 mg mL-1. The prepared sample remained stable for over 6
weeks due to the strong electrostatic repulsion. Later, Lotya et al.[57] used sodium cholate
mL-1. After long time sonication of 400 h, TEM analysis showed the graphene flakes with a
lateral size of 1 µm and 400 nm and more than 20% of flakes were mono layer.
annealing stage at 500 ºC. Green and Hersam[59] also employed the density gradient
films generated by DGU method was enhanced as compared with the common sedimentation
centrifugation. In a similar work, Hasan et al.[60] used a mild sonication for exfoliation of
the bulk graphite in aqueous solution of sodium deoxycholate (SDC) bile salt. With SDC,
they could generate denser colloidal sample including graphene flakes with better stability.
This enhancement in density was attributed to the highly-hydrophobic index of SDC, which
significantly increases the SDC absorption on the graphitic surfaces. As a stabilizer, 7,7,8,8-
based graphene solution by using expanded graphite. Via - stacking interactions, 7,7,8,8-
tetracyanoquinodimethane could be absorbed onto the surface of graphene flakes. Also, the
graphene sheets to aggregate due to the inherent electrostatic repulsion. Finally, they reported
a successful exfoliation that produced only mono- and few-layered graphene nanosheets,
though with some defects. However, the weight concentration of obtained samples was fairly
Generally, surfactants have both hydrophobic and hydrophilic chains (tail or head). The
19
through vdW interactions. Complementary to that, the hydrophilic head groups are prone to
dissociation and charge the flakes. So, graphene flakes in the presence of surfactants are
stabilized in aqueous solution by the electrostatic repulsion between flakes. Zeta potential (ζ)
Like anionic surfactants, cationic surfactants have been also applied as stabilizer for
bromide (CTAB) and acetic acid play essential roles in exfoliation of highly ordered
long alkyl chains can get adsorbed to the surface of graphene (hydrophobic interactions).
Also, the electrostatic charge of hydrophilic chains can prevent restacking and agglomeration.
They concluded that the obtained graphene with their method had the thickness of 1.18 nm
with 85% of which were less than four-layeres. In addition, the average length and width of
flakes were, respectively, 0.7 µm and 0.5 µm. Fig. 5 shows the topographic view of the
graphene flakes spin-coated on mica, AFM image of a graphene sheet, height profile of the
panel b, and statistical analysis of the thickness, length and width of the flakes. In order to
increase the dispersion concentration and exfoliation yield with surfactants, an ultrasonic
Notley[63], resulting in significant increase in exfoliation yield. With this method, the surface
significant growth in the weight concentration of samples. This approach was successful with
20
Fig. 5. (A) Topographic view of the graphene layers. (B) AFM image of a single flake. (C) Height profile of the
AFM image in panel B. Statistical analysis of the AFM images of 60 flakes. (D) Thickness. (E) Length and (F)
Width of the flakes. Reprinted with permission from Ref [62].
According to Guardia et al.[64], due to the stronger steric repulsion compared to the
electrostatic repulsion, non-ionic surfactants can prepare the graphene-based solution with
higher dispersibility and stability compared with the ionic ones. They prepared several
water-based graphene solutions by using direct bath sonication with various non-ionic
surfactants and compare the results with different ionic ones. Their findings presented in Fig.
6 show that the weight concentrations of graphene dispersion in the presence of non-ionic
surfactants are significantly larger than that for the ionic ones. P-123, which was the best
non-ionic surfactant, led to the weight concentration of 0.9 mg mL-1. The concentration was
21
further grown to almost 1.5 mg mL-1 after extending the sonication period to 5 h. In addition,
the paper-like films obtained from this procedure had a remarkably high electrical
A successful process was suggested by Geng et al.[65] to exfoliate bulk graphite in NMP
containing nonionic porphyrin. Organic ammonium ion and porphyrin were used for
exfoliation via - interactions with graphene. The survival of undisturbed sp2 carbon
networks was the main result of this novel method. In this case the stability of non-ionic
surfactants was also caused by the steric effects. Also, the long hydrophilic chains of
surfactants can disperse into water easily. More interestingly, if the graphene flakes get close
to each other, the hydrophilic head groups of surfactants can interact to induce osmotic
repulsion.
Coleman’s group [66] investigated the effect steric repulsive potential barrier on the
dispersion of graphene using different surfactants. They studied 12 different ionic and
graphite exfoliation. They found that the dispersion concentration of graphene growss
22
Fig. 6. Concentration of graphene dispersions obtained by various types of surfactants. Reprinted with
permission from Ref [64].
Bulk graphite can be exfoliated in different media in the presence of various polymers
such as polyvinyl chloride (PVC) and poly (methyl methacrylate) (PMMA). For example, in
order to synthesize non-oxidized graphene, Bourlinos and his co-worker[67] sonicated the
graphite powders in water and polyvinylpyrrolidone (PVP) directly. The PVP has good
solubility in aqueous media and affinity to graphite surfaces and is biocompatible. The
resulting graphene was reported to be mostly few layered with weight concentration of 1 mg
mL-1. Steric (or depletion) effect was the main mechanism for stabilization of PVP-graphene.
23
Using ethyl cellulose as a stabilizing polymer, Liang and Hersam[68] reported a high
yield of graphene exfoliation in ethanol. They reached the maximum dispersion concentration
of 1.02 mg mL-1 via iterative solvent exchange. May et al.[69] performed a study for
identifying suitable type of polymer-solvent combinations for exfoliate of bulk graphite. They
and solvent. Despite the low graphene concentration on a scale of µg mL-1, the proposed
model was successful. Recently, Xu et al.[70] obtained graphene dispersions with good
proposed using a solvent/polymer pair to exfoliate graphite via absorbing HBPE on graphene
flakes to generate steric stabilization for avoiding restacking. More interestingly, the
graphene nanosheets. In addition, the produced graphene flakes had between 2 and 4 layers
with length of 0.5 µm and width of 0.2 µm. They reported the concentration of 3.4 mg mL-1
procedures, they can be utilized to enhance the graphene wettability. To address this issue,
solubility of graphene from the organic to aqueous phase. A tip sonication was used in the
24
Nevertheless, the additional surfactants or polymers which are not bonding to the exfoliated
graphene in the final product reduce the exfoliation yield and may adversely affect the
performance of composites, electronic devices and films. Moreover, removing the additional
surfactants or polymers from the exfoliated graphene is not trivial. Therefore, finding
alternative materials with low weight fraction for mass-stabilizing of graphene flakes is
critical. Pyrene (Py) molecules and some of its derivatives shown in Fig. 7 could be
promising alternative materials for high-yield exfoliation of the bulk graphite. The -
interactions between graphene and the planar surfaces of this kind of stabilizers play a key
role in the exfoliation process. Adsorption of these compounds onto the graphene surface
occurs through - interactions between the planar -conjugated surfaces, by reducing the
surface free energy of the dispersion. In these interactions both aromatic planar surfaces share
Fig. 7. Molecular structures of pyrene derivatives with their names and corresponding acronyms for stabilizing
graphene in the liquid media. Reprinted with permission from Ref [75].
al.[79] presented an efficient exfoliation technique for preparing monolayer graphene with
25
only probe sonication. Their statistical analysis of AFM images showed that the majority of
graphene sheets were mono-layered. Their AFM images are shown in Fig. 8.
Fig. 8. (a) A typical AFM image of graphene flakes dispersed in TPA/D 2O solution. (b) The thickness
distribution of all the graphene flakes observed in panel (a). (c) AFM image of a mechanically exfoliated
monolayer graphene. Reprinted with permission from Ref [79].
including Py-NH2 and Py-4SO3, Zhang et al.[73] could synthesize monolayer graphene flakes
with high quality Interestingly, after annealing the graphene nanosheets at 1000 ºC, superior
26
conductive transparent films with electrical conductivity of 181200 S m-1 and transmittance
in the visible light range of 90% were produced. Hence, in addition to the stabilizing the
exfoliated graphene solutions, the pyrene molecules may also play a role as the fillers
A supercritical fluid exfoliation with 1-pyrene sulfonic acid sodium (Py-1SO3) was
suggested by Jang et al.[78] in a mixture of ethanol/water. The Py-1SO3 molecules can attach
electron transfer from graphene flakes to Py-1SO3 molecules. Two main advantages were
reported with the addition of Py-1SO3 molecules. First, it could increase the exfoliation yield
of bulk graphite into monolayer and bilayer graphene sheets up to 60%. Second, the Li-ions
storage capacity was also increased. Similarly, Yang et al.[77] used Py-1SO3 for exfoliation
of bulk graphite to graphene sheets with only bath sonication in aqueous media. To enhance
the exfoliation yield, Lee et al. [74] synthesized an aromatic amphiphile molecules. These
molecules have four pyrene units as an aromatic segment and a hydrophilic dendron. With
non-destructive - stacking interactions, these molecules could easily attach on the surface
water/methanol media.
al.[75] used various pyrene derivatives and determined the dispersion yield of graphene
sheets. They found that Py-1SO3 showed the best exfoliation performance compared with all
other pyrene derivatives shown in Fig. 7. They could reach the graphene concentration yield
up to 0.8–1 mg mL-1 in the presence of Py-1SO3. They also showed that the functional groups
with larger electronegativity is more suitable for being adsorbed on the surface of graphene
sheets. Therefore, they concluded that pyrene derivatives including sulfonyl groups can be
27
the most effective stabilizer for producing graphene flakes over a wide range of pH. This can
be carried out sue to the stronger interactions of sulfonyl groups with the graphene surface
like SDBS or SDS. The effect of charges present corresponding to functional groups should
exfoliation method in aqueous media in the presence of different pyrene sulfonic acid sodium
showed that the molecular dipole was not essential, however, it can facilitate adsorption of
the molecule on the graphene flakes, enhancing lateral displacement of water molecules
collocated between aromatic cores of the organic dye and graphene [41].
Similar to pyrene molecules and polymers, some polycyclic aromatic hydrocarbons such
bolaamphiphile detergent [82] have the ability to increase exfoliation yield of graphite. As
highly water-soluble detergents, this type of aromatic stabilizers with bulky planar aromatic
surface provides a strong interaction with the surface of graphene nanosheets via synergistic
noncovalent charge-transfer and - stacking interactions. Moreover, and similar to other
stabilizers, the negative charge imposed on the graphene surfaces prevent them from inter and
intra re-stacking, thus, leading to high level of stabilization for graphene dispersions.
Semi-organic salts with a low melting point (mostly lower than 100 oC) are commonly
used as ionic solvents [83], which have absorbed much attention due to their promising
28
According to the high dispersibility of carbon nanotubes in ionic solvents [84], it is
anticipated that ionic solvents may also be utilized for stabilizing graphene flakes via
Coulombic interaction. The exfoliation of bulk graphite into graphene nanosheets via tip
rather high exfoliation yield reaching a stable graphene suspension of 0.95 mg mL-1. They
also reported that the graphene nanosheets were few-layered with micrometer sizes. More
significantly strong ionic solvent for exfoliation of bulk graphite, leading to a concentration
of graphene dispersion up to 5.33 mg mL-1 via direct sonication [86, 87]. Quantitative
analysis showed that the graphene nanosheets had the width of 4 μm and an average thickness
of 2 nm, representing almost 6–7 atomic layers. Sanjeeva Rao et al.[88] described an efficient
The resulting graphene nanosheets were mostly 2–5 layered. They suggested that the
HSO4− and SO42− ions is the main plausible electrochemical exfoliation mechanism.
Valle´s et al. [89] presented a mild dissolution route without use of sonication, starting
from neutral graphite and avoiding any kind of sonication that yielded large size graphene
flakes. They demonstrated that alkali metal graphite intercalation compounds (GICs) readily
negatively charged graphene sheets and ribbons. With depositing sheets on a variety of
29
substrates, they produced graphenes sheets in a scalable fashion. The method was sonication-
free, and only completed with a mild dissolution of graphite in the presence of reductive
agent. To this end, they synthesized well-documented GICs, such as the ternary potassium
salt K(THF)XC24. Exposure of potassium GIC to NMP readily and spontaneously exfoliated
the intercalated graphite and yielded air-sensitive solutions of reduced graphene sheets,
affording a virtually unlimited amount of one-atom thick layers. In another study, the same
research group reported that more concentrated and chemically simpler solutions can be
obtained by mild, spontaneous, dissolution of the parent GIC KC8 in NMP [90]. Similar to
GICs-K(THF)XC24, the new solutions contained negatively charged graphene sheets and K+
ions. They reported a concentration of 0.7 mg.ml-1 and yield of 35% out of the starting
material.
4. Shear Exfoliation
Shear mixing is a highly effective method to exfoliate and disperse bulk graphite and
other layered-materials that are weekly bonded along interfaces of layers in solvents[41, 91].
For this purpose, bulk graphite was pretreated with sulfuric acid to weaken the interlayer
bonding, followed by conducting shear force exfoliation. However, the thickness of obtained
sheets was high, ranging from 10 nm to 100 nm. In fact, the exfoliation performance was a
function of the intercalation procedure rather than shear force, a clear roadblock for mass
production of graphene. Recently, Paton and coworkers[35] addressed this issue. They
showed that mass production of graphene sheets without defect is possible with use of high
shear mixing of bulk graphite in proper solvents (Fig. 9). To reach high yield exfoliation,
mixers with rotating blades were utilized to form high shear rates in solvents, in which bulk
graphite were loaded (Fig 9a-d). The interaction between solvents and the bulk graphite
permits the exfoliation. The solvents can also be used for stabilizing the produced nanosheets.
30
The TEM images of graphene nanosheets are shown in Fig. 9e-h. Paton et al. [35] reported a
histogram of nanosheet thickness and the presence of monolayers was confirmed by AFM
and Raman spectroscopy, as shown in Fig. 9i. Accordingly, the exfoliation procedure
occurred at the local shear rate up to 104 S-1 as revealed in Fig. 9k. The scalability of this
approach was studied by Paton et al. [35] since it is a function of the initial graphite
concentration (Ci), mixing time (t), rotor diameter (D), liquid volume (V) and rotor speed (N).
They found that there is a linear relationship between the production rate of 2D materials and
the volume of solvents and provided initial conditions for mass production of 2D materials
(Fig. 9j). They could exfoliate huge amount of graphite with a production rate of 1.44 g h-1
for graphene, far larger than that of the ultrasonication approaches. This method could
provide defect-free nanosheets with very low thickness (less than 10 layers) and appropriate
dimensions. More interestingly, shear exfoliation can be used for exfoliation of different
multi-layered material into mono- and few-layered materials such as BN, WS2, MoSe2 and
graphene nanosheets with high quality is a must and this method can be a reasonable
approach to reach this goal. Also, the graphene thin films obtained from this method showed
a high electrical conductivity of 400 S cm-1; therefore, it can be used for solar cells
31
Fig. 9. (a, b, c) Set-up of high shear mixer with close-up view of rotor and stator. (d), Mass-produced graphene–
NMP dispersions via shear exfoliation. (e, f, g h) TEM images of graphene nanosheets produced by shear
exfoliation. (i), Histogram of graphene thickness and Raman spectrum (inset). (k) Diagram of rotor speed, N
versus diameter, D (the red line shows a minimum shear rate of 104 S-1). (f) TEM image of exfoliated BN flake.
Reprinted with permission from Ref [35].
produce large graphene flakes with a high percentage of mono- and few-layered graphene.
The suggested mechanism includes intercalation of sulfate ions and then shear-assisted
exfoliation. Similarly, Tran et al.[93] reported a shear-assisted exfoliation method for mass
graphite into few-layered graphene by high shear mixing of bulk graphite and solvent in the
Taylor vortex flow regime. They also showed that the obtained graphene was almost defect-
free.
Another recently emerging method uses mixer driven fluid dynamics. The device for
realizing this method is relatively simple and easily available. Based on a high-shear rotor-
stator mixer (for example, the maximum speed of 9500 rpm in one of the case), Paton et al.
[35], Liu et al. [94] and Varrla et al. [95] demonstrated a shear-assisted large-scale
exfoliation for producing dispersions of graphene flakes. Varrla et al. [95] could produce
large quantities of defect-free graphene using a kitchen blender and household detergent. They
32
investigated both graphene concentration and production rate with the mixing parameters: mixing
time, initial graphite concentration, rotor speed and liquid volume. They reported that the
production rate is invariant with mixing time and to increase strongly with mixing volume, results
which are important considerations for scale-up. They showed that the concentration of exfoliated
graphene increases linearly with time resulting in a time-independent production rate. Also, far
higher performance than sonication-based methods make this method a great alternative.
Importantly, the concentration decays very weakly as the volume was increased resulting in a
production rate that increased with volume, a property that is critical for scale-up.
Wet ball milling is one of the most effective shear exfoliation methods. Teng et al. [96]
through a combination of large and small ball milling. The proposed method of making
graphene has three advantages: (i) the wet ball-milling process can fast produce large-
and (ii) the filtrated NMP solvent can be reused and help to avoid environment pollution and
lower cost; (iii) due to annealing at high temperature and mechanical compression, the
physical contact between graphene sheets improved and thus facilitate electron and phonon
transport from one graphene sheet to adjacent one, resulting in higher thermal and electrical
conductivities (electrical conductivity: 2231 S cm−1, thermal conductivity: 1529 W m-1 K−1).
The route developed here would be highly useful in fabrication of highly conductive
graphene paper for practical applications. Their proposed method includes direct exfoliation
of graphite into graphene in NMP through ball milling in the presence of a large and small
zirconium oxide (ZrO2) ball. NMP was selected as a solvent because its surface energy is
close to that of graphene. From the view point of thermodynamics, the small difference of
33
surface energy would decrease their mixing enthalpy and thus enable the direct exfoliation of
graphite without the use of surfactant [96]. Ball milling was selected because it is a well-
established industrial grinding technique and can be scaled up easily. During grinding, large
ZrO2 balls fragment large graphite particles into small ones through high-speed crash, while
small ZrO2 balls detach small graphite particles into many thin graphene sheets through
shear. The exfoliation time (6 h) needed in this procedure is much shorter than ultrasonic
exfoliation time (typically several days) [46]. Moreover, the proposed wet ball-milling
established industrial grinding technique (Fig. 10a). The representative TEM image of
exfoliated graphene and its electron diffraction pattern are shown in Fig. 10b. The estimated
average number of layers per graphene and length were reported about 4.4 and 648 nm (Fig.
10c). The intensity ratio of the D band and G band, ID/IG, slightly increases from 0.03 for raw
graphite to 0.25 for the exfoliated graphene, indicating that a few defects were introduced
during ball milling (Fig. 10d). According to the Raman and TEM results (Fig. 10e and f),
there is a linear relationship between the IG/ID and length (L) of sheets, suggesting that the
defects introduced during ball milling are mainly located at nanosheet edges, not in the basal
graphene dispersion was fast produced from graphite at high yield using a wet ball-milling
method.
34
Fig. 10. a) Digital photo of centrifuged graphene/NMP dispersion with concentration 2.6 mg mL −1after ball
milling. b) Representative TEM image of exfoliated graphene, (Insert) Electron diffraction pattern of exfoliated
Raman spectra of raw graphite and exfoliated graphene. e) Raman spectra of size-selected graphene showing
that the intensity of D peak at 1346 cm−1 increases with the increase of centrifugation force. f) ID/IG of size-
selected graphene as a function of the reciprocal of their length (1/L), showing a linear relationship. Reprinted
35
Zhao et al. [97] introduced an efficient wet ball milling method to
exfoliate graphite platelets into graphenes in a liquid medium. Graphite nanosheets with a
centrifugation, irregular shaped single- and few-layer graphene sheets (≤3 layers) having a
thickness around 0.8–1.8 nm were found from the supernatant. The electrical conductivity of
Similarly, Amiri et al. [98] proposed an efficient method in the presence of a group of
alcohols at very low temperature. They proposed a new method for large-scale production of
mono- and few-layered graphene via liquid phase exfoliation with the use of wet ball milling
in the presence of organic solvents at extremely low temperatures. The wet ball milling
combined with the temperature modulated high surface energy solvents affords exfoliation of
bulk graphite into graphenes in a fast, scalable, cost effective and environmentally friendly
number of samples demonstrated that more than 61% of the flakes comprise less than 5
layers, while ∼14% of the flakes were monolayer graphene. Combined with the ∼30% yield
of few-layer graphene out of the graphite precursor, this method demonstrated incredible
efficiency in just 45 min. In the presence of methanol, the method resulted in formation of
predominantly bi-layer graphene, which is more difficult to obtain in scalable fashion, than
mono-layer graphene.
is applied to a fluid, forcing it to pass through a microchannel [99]. he key advantage over
sonication and shear-mi ing is that high > 106 s−1 is applied to the whole fluid volume not
36
just locally. Microfluidization was used for the mass-production of few layer graphene.
Karagiannidis et al. [99] reported the exfoliation of graphite in aqueous solutions under high
shear rate [∼ 108 s−1 ] turbulent flow conditions, with a 100% exfoliation yield. The material
carboxymethylcellulose sodium salt to formulate conductive printable inks. SEM (Fig. 11a
and b) imaging was employed to compare the lateral size of the starting flakes and of
exfoliated ones after 100 cycles. Samples after 100 cycles showed very uniform flakes in
terms of size. A statistical analysis of over 80 particles (Fig. 11c) of the starting graphite
reveals a lateral size (defined as the longest dimension) up to ∼32 μm. During the following
the flake distribution. After 100 cycles, the mean flake size was reduced to ∼1 μm. Atomic
force microscopy (AFM) was also employed to determine the thickness and aspect ratio of
flakes after 20 and 100 cycles. After 20 cycles, the thickness showed a log-normal
distribution peaked at ∼ 10 nm (Fig. 11d), with a mean value of ∼ 19 nm. The distribution
shifted towards a lower thickness (Fig. 11d), with a peak at thickness of ∼ 7.4 nm, mean
thickness at ~ 12 nm after 100 cycles. It should be mentioned that the aspect ratio increased
37
Fig. 11. SEM image of (a) pristine graphite flakes and (b) obtained graphene after 100 cycles. (c) Histograms of
lateral flake size for the starting material and after 5, 20, and 100 cycles. (d) Flake thickness distribution and
(e) Aspect ratio after 20 and 100 cycles, as measured by AFM. Reprinted with permission from Ref [99].
Paton et al. [100] presented a method for mass production of few-layer graphene by
liquid phase exfoliation using a microfluidizer. They demonstrated that microfluidizers are
able to produce FLG directly from natural flake graphite, without the need for any pre-
length and thickness of flakes with increasing the centrifuge speed. For example, the average
thickness and length of flakes falls from ~16 layers and ~2 µm to 2.1 layers and 136 nm as
the centrifuge speed increases from 1250 rpm to 16 000 rpm, respectively. his ability to
select the flake size needed for each application increases the industrial relevance of this
method, as the thinner (and so higher value) fraction can be removed from the bulk of the
thicker material. They have also highlighted the importance of post-exfoliation separation
steps in selecting the composition of flake sizes in the final product. Such separation steps are
required for most liquid phase exfoliation processes, and yet the evaluation of this process
nanoplatelets was reported by Cesareo et al. [101], which comprised expanding flakes of
intercalated graphite and collection of the same in a dispersing medium with forming of a
dispersion that is subjected to exfoliation and size reduction treatment carried out by high
in the form of nanoplatelets, at least 90% of which have a lateral size from 50 to 50,000 nm
CO2 exfoliation for producing high-quality and large-quantity graphene nanosheets. A self-
38
developed apparatus which contains four parts including gas cylinder, chiller, pump and
reactor was used to exfoliate parent graphite into graphene (Fig. 12a). The mechanism of
exfoliation relies on diffusion of supercritical CO2 fluid between the interlayer of graphite
due to its high diffusivity and low viscosity. When high-speed shear stress was applied to
CO2 fluid, graphite powder was expanded and delaminated effectively into graphene sheets.
Experimental results showed that high temperature and high rotation speed of CO2 fluid
accelerate the exfoliation process. Also, it is found that the graphene synthesized by SSCE
consists of 90% exfoliated sheets with less than 10 layers and ∼70% between 5 and 8 layers,
characterizations (Fig. 12b and c). SSCE procedure provided a simple, fast, and economical
39
Fig. 12. (a) The schematic drawing of experiment device. (b) TEM images of graphene sheet (the inset showing
electron diffraction pattern) in low-resolution, (c) distribution of the number of graphene layer (the inset
showing AFM images of graphene sheets). Reprinted with permission from Ref [102].
Similarly, Song et al. [103] proposed a green scalable approach for producing high-
quality graphene by using a shear mixer in supercritical CO2. The total exfoliation yield
reached 63.2%, and up to 79% of the produced graphene contained less than five layers, of
which monolayer, bilayer and trilayer represented 27%, 25% and 14%, respectively. The
average lateral size of the resulting graphene was 5 μm. hey also reported that the
synergistic effects of the fluid dynamic force generated by the shear mixer coupled with the
40
supercritical fluid CO2 were the main factors contributing to the exfoliation of graphite into
pristine graphene sheets. The films fabricated by the prepared graphene had a transparency of
83% at a resistance of 0.83 kΩ/sq and maintained stable electrical and mechanical
6. Electrochemical Exfoliation
electrode system. Simplicity of operation procedure, high yield exfoliation under different
conditions, and the potential for mass production of mono layer graphene are advantageous
for electrochemical exfoliation [104]. The main mechanism for electrochemical exfoliation is
the intercalation of ionic species into graphite under an electrochemical bias to expand the
graphite layers, which can facilitate ultrasonic exfoliation as the second phase. Different
anionic or cationic species have been employed to accelerate the intercalation phase. To
perform anionic intercalation, bulk graphite material is installed in the setup as anode
electrode and another material like platinum (Pt) as the cathode electrode. Su et al. [105] used
a graphite anode and Pt cathode to exfoliate graphite into the graphene with different
electrolyte solutions, as shown in Fig. 13a. They tested a quick electrochemical exfoliation in
the presence of H2SO4-KOH solutions. They also studied the effects of different acids such as
HBr, HCl, HNO3 and H2SO4, and concluded that only H2SO4 is able to exfoliate bulk
graphite. Note that KOH was applied for attenuating the severe oxidation effect of sulfuric
acid to avoid introducing defects in graphene sheets. Despite the presence of defects, over
65% of exfoliated graphene sheets were very thin with a thickness less than 2 nm. Similarly,
Parvez et al.[106] investigated the effect of higher acidic solution to exfoliate graphite into
main mechanism, water oxidation under bias voltage formed some radicals (e.g. hydroxyl and
41
oxygen) which could easily react with edge sites and grain boundaries of graphite electrode.
The presence of these defects could have facilitated the intercalation of SO42- into graphite
depolarization expanded the graphite. As a result, they could introduce a high yield of
exfoliation method, representing that over 80% of graphite were exfoliated into graphene
sheets with 1–3 layers. In addition, they also investigated the effects of different inorganic
salts on the electrochemical exfoliation of graphite in aqueous solutions [107, 108]. Their
method had a yield of 85% and produced large graphene sheets with a lateral size up to 44
μm and thickness less than 4 layers. Fabrication of a highly conductive graphene film was
42
Fig. 13. (a) Electrochemical exfoliation of bulk graphite in the presence of acids. (b) Suggested mechanism for
electrochemical exfoliation. Reprinted with permission from Ref [106].
Sulfonate salts are also suitable candidates for intercalating and subsequently exfoliation
Wang et al.[109] to synthesize graphene sheets under a voltage of 5 V. The yield of this
method was 15% for production of mono- or few-layered graphene sheets. Wang and
coworker.[109] demonstrated that the graphene dispersion has remained stable for 6 months
without noticeable sedimentation. The proposed exfoliation mechanisms included the edge-
43
approach, sodium dodecylbenzene sulfonate solution was selected as the electrolyte for
of graphite. It acts as both: intercalant and surfactant. Mensing and coworkers [110] proposed
graphene was obtained using electrolysis of two graphite rod-electrodes and subsequent
acid as the electrolyte and surface modifier for exfoliation of graphite anode.
electrode test-rig. They managed to produce the graphene sheets with average thickness of
1.1 nm and the dimensions of 700 nm × 500 nm. According to their results[112], 1-octyl-3-
graphene sheets, resulting an interaction between graphene sheets and ionic liquids and
and graphene from graphite electrodes. According to their results, water as the main impurity
exfoliation. Using the fabrication of novel hydrogen-bonded networks, water seems to disrupt
the internal organization of ionic liquids, causing anionic intercalation in the ionic liquid,
expansion and exfoliation of graphite into carbon nanoparticles, nanoribbons and graphene
44
sheets [113]. In addition, the ionic liquids electrolyte with water content higher than 10%
could form soluble and oxidized carbon nanostructures. Due to high potential of this method
of exfoliation, some other anionic species have also been evaluated as a means to enhance the
exfoliation of graphite anodes. For example, 9-anthracene carboxylate ion was applied as the
electrolyte to exfoliate the graphite into the graphene sheets at constant voltage of 20 V [114].
Also, graphene sheets were functionalized with 9-anthracene carboxylate ion during the
to their proposed mechanism, 9-anthracene carboxylate ions were attached on the surface of
graphite anode via electrostatic interaction, subsequently exfoliated into the graphene sheets
exfoliation of bulk graphite via cyclic voltammetry (Zeng and coworkers [115]). They
showed that functionalization of graphite samples with oxygen in the intercalation procedure
could weaken the interlayer attraction and, therefore, facilitate the exfoliation procedure upon
According to the recent results [104], the potentials needed for intercalating of anions are
commonly higher than that of the potentials required for the oxidation of bulk graphite.
Therefore, the formation of functionalized graphene sheets with some defects is inevitable,
and this can be a harmful factor for electronic applications. In fact, after disrupting the -
structure of graphene, even by reduction [41]. Therefore, the cathodic exfoliation was
proposed to solve the aforementioned problem. Accordingly, Zhou and coworkers [116]
proposed a method for electrochemical exfoliation of a graphite cathode at low voltage (DC,
5 V) in the presence of Na+ / DMSO as the intercalant. To produce the graphene sheets with
lower amount of functional groups (oxygen functional groups) and defects, sonication was
45
employed [116]. Similarly, Yang and coworkers [117] presented a high-performance cathodic
in BMPTF2N was the intercalation of ionic liquids cation, [BMP]+, under highly negatively
charge, which provide conditions for graphite expansion. They also synthesized porous
Li+ can be also a promising alternative to intercalate into the bulk graphite [118, 119].
MoS2, WS2, TiS2, TaS2, ZrS2 and graphene by a controllable lithiation procedure. They first
put bulk layered material such as graphite into an electrochemical test-rig as cathode, and the
Li foils were selected as anode for preparing the required Li ions. This procedure was
materials yielded up to 92%. Wang et al. [120] reported a high-performance method for
exfoliation of graphite (yield of 70%). To this end, the negative graphite electrode was
high yield of ∼80% for large-scale production of high-quality graphene sheets. By direct
electrolyte, continuous graphite exfoliation was carried out (Fig. 14a). Authors claimed that
the non-electrified electrochemical exfoliation route can be easily scaled-up for mass
production of few-layer graphene. Over a lab-level experiment, they could collect 16.25 g of
pure graphene sheets out of 20 g of graphite, representing a high yield of 80% (Fig. 14b).
From HRTEM image, the layer distance of the obtained four-layer sheets is approximately
0.36 nm (Fig. 14c). To confirm the quality of samples, the oxygen content of obtained
46
graphene was measured via XPS, showing approximately 3.48%, which is slightly greater
than that of parent graphite precursor (1.29%). The received sheets had relatively low defect
density (Raman spectroscopy, ID/IG = 0.45), with a C/O ratio (XPS) of 27.74 (Fig. 14d).
Fig. 14. (a) Schematic illustration of the non-electrified electrochemical exfoliation method for large-scale
production of high-quality graphene in 1 M LiPF6/PC electrolyte. (b) HRTEM images of high-quality graphene.
(c) Elemental contents of the high-quality graphene. Reprinted with permission from Ref [121].
Tian et al. [122] introduced a one-step quick electrochemical method for preparing
layers was electrochemically fabricated from graphite in one step without any extra
oxidation were responsible for the excellent aqueous dispersibility, effective exfoliation and
the reasonably high yield (up to 60.1%). A two electrodes system was applied in the presence
of 0.05 mol L−1 aqueous Oxone solution as the electrolyte (as shown in Fig. 15a). High
47
anodic potential of 50 V was loaded on two electrodes, the graphite anode expanded with
numerous debris detaching from the anode and constant bubbles being generated. The whole
process lasted for about 4 minutes and the exfoliated graphene dissolved in the electrolyte,
resulting in a brown suspension with obvious aggregations (Fig. 15a). The mechanism of
exfoliation presented by authors is shown in Fig. 15b. In fact, the abundance of SO42−,
HSO5− and HSO4− anions were produced with dissolving of Oxone. They produced active
oxidative radicals of sulfate radical or hydroxyl radical to oxidize the graphite during its
exfoliation. Over the procedure, oxygen-contained functional groups can decorate onto the
graphene surface through destroying the sp2 conjugate carbon structures. These functional
groups could provide a high colloidal stability for produced graphene. The HR-TEM image
(Fig. 15c) presents the well-defined structure of a bi-layer graphene. The selected area
electron diffraction pattern in Fig. 15c exhibits a typical 6-fold symmetric diffraction with
strong diffraction, indicating the conserved crystallinity of graphene. Fig. 15d shows the
typical AFM image of produced graphene with 2.5 nm height, indicating four atomic layers.
They could achieve a dispersion of ∼1.04 mg mL−1 without obvious sediment during 2
months standing (Fig. 15e). The analysis of significant number of sheets (45) statistically
showed that the lateral size distribution is in the range of 1-5 μm (Fig. 15f). Also, the
statistical analysis of 31 sheets illustrated that the obtained sample has the thickness
48
Fig. 15. (a) Schematic illustration of electrochemical exfoliation setup (left) and electrochemical exfoliation
process with increase of reacting time (right). (b) Mechanism of electrochemical exfoliation of water dispersible
graphene, including intercalation, oxidation, exfoliation and solution. (c) HR-TEM image and SAED pattern of
produced graphene. (d) AFM image of graphene. (e) Photograph of 2L aqueous graphene dispersion with a
concentration of 1.04 mg mL−1. (f) Statistical lateral size analysis on SEM images. (g) Statistical thickness
Although electrochemical exfoliation of graphite has drawn increasing attention over the
last few years as a potentially scalable method, lack of control on procedure once
electrochemical procedure has initiated and separation of big portions of graphite rods can
hamper its promotion to the market. Generally, this method involves the use of an aqueous or
49
graphite electrode. Mostly, a graphite rod is used as working electrodes and controlling the
procedure to begin from cap of electrodes is complex. While this method is not equipment-
intensive and is typically performed under ambient conditions and can be considered as an
oxidation or reduction reactions can decrease the quality of graphene sheets, as can be seen
the ratio of C/O and ID/IG of the samples in Table 1. Most importantly, electrochemical
exfoliation procedures can only be used for producing gram scale quantities of graphene
Electrolyte Working bias Yield of Number/thickness C/O ID/IG Stable Production Ref
concentration
Mixture of (1) +2.5V, 1 min, 5–8 wt% less than 2 nm – 0.5–1.0 0.085 mg mL−1 – [105]
V, 5s)
0.1 M sulfuric + 10 V, 10 min ≈60 wt% 1–3 layers (80%) 12.3 0.40 (488 nm) 1 mg mL−1 4.2 g h−1 [106]
acid
in DMF
Glycine-bisulfate (1) +1V, 5 min; – < 3 layers (≈60%) 8.8 0.70 (633 nm) 2.2 mg mL−1 up to 0.18 g [88]
−1
solution (2) +3V, 5 min in NMP h
−1
Mixture of ±20V, 10 min – < 3 layers (≈80%) 26.2 <0.45 (532 0.2 mg mL in 1.54 g h−1 [123]
0.1 M + 10V, 10 min ≈75 wt% 1–3 layers (85%) 17.2 0.25 (532 nm) 2.5 mg mL−1 in 16.3 g h−1 [107]
sodium/potassiu DMF
m/ammonium
sulfate
sulfate)
0.01 M SDS + (1) +5V, 30 min; – bilayers (54%) 6.7 (400 °C 0.61 (532 nm) – – [125]
50
Na2SO4
0.1 M H2SO4 10V, 60 min; 70% Few layers 16.67 0.11 (514 nm) – 0.5 g h-1 [126]
Mixture of (1) +1V, 10 min; – 3–6 layers (95%) 17.2 0.67 (633 nm) – – [127]
(2) +3V, 10 min
NaOH
and H2O2
carbonate
Mixture of LiCl, Cyclic – 6–10 layers – 0.3 (mainly) – 0.5–2 g h−1 [129]
NaClO4 in from 0 to + 5 V; 61% single or double – 0.79 (after 0.24 mg mL−1 – [131]
(633 nm)
7. Functionalization-assisted Exfoliation
graphite into mono layer graphene via direct sonication in different solvents. Covalently
exfoliation. Graphite oxide as the first resulting material can be exfoliated in different media
such as water by direct sonication. The presence of polar functional groups which can interact
with an organic solvent, and the increased d-spacing of the material which lowers the vdW
interactions between graphite layers, were suggested as the main reasons for increasing the
exfoliation yield [31, 132]. Using functionalization of graphite oxide with isocyanate,
Stankovich et al.[133] performed the first graphite oxide exfoliation in organic solvents. Such
reactions decrease the percentage of hydrogen bonding in the oxide layers by changing
hydrogen bond donors, e.g. hydroxyl groups, into carbamate esters and/or amides. They
51
reached the stable monolayer graphene dispersions of 1 mg mL-
1
in dimethylformamide (DMF) and N-methyl-2-pyrrolidone (NMP). In a similar study [134],
organic solvents such as DMF, NMP, tetrahydrofuran (THF), and ethylene glycol (EG) has
also been performed with direct sonication [135]. Paredes et al. reported synthesis of stable
advantages of graphite oxide, the oxidation of bulk graphite produces different reactive
oxygen-containing functional groups on the basal planes and edges [136, 137]. Oxygen-
containing functional groups such as hydroxyl and epoxy, carboxyl and ketone groups can
impart hydrophilicity to the graphene network, resulting in stable dispersion in water via
Fig. 16. Scheme for the production of water-based graphene oxide suspension from graphite (a) a photo of bulk
graphite powder, (b) a SEM image of the layer structure of graphite oxide, (c) a water-based graphene oxide
suspension, (d) a AFM image of graphene oxide placed on a mica substrate, and (e) chemical structure of
graphene oxide with different functional groups. Reprinted with permission from Ref [139].
52
Graphene oxide is heavily functionalized with many permanent chemical defects, such as
holes introduced into the basal plane. These holes are not readily healed even upon annealing
[140, 141]. Some efforts have been done to remove holes. For example, reduced graphene
oxide (RGO) were produced via the reduction of an aqueous graphene oxide suspension with
the promising electrical and thermal properties as well as high surface area, RGO material
has shown great potential in a wide range of applications. Nevertheless, preparing stable and
homogeneous suspensions of RGO platelets has been challenging. In addition, the chemical
reduction of the materials with hydrazine led to agglomerated powders, which created
another problem. To address these problems, a mixture of water and organic solvents (9 parts
organic solvent and 1 part water) were employed [143] and subsequently was reduced by
hydrazine, leading a stable suspension of RGO for depositing films with a relatively high
53
Fig. 17. The procedure of preparing homogeneous colloidal suspensions of RGO. Reprinted with permission
from Ref [143].
The production of chemically converted graphene from the reduction of graphene oxide
is a convenient method for obtaining large quantities of graphene[31]; however, even with
efficient reducing agents such as hydrazine or H2, and annealing at high temperature, the
with many permanent defects, such as holes, introduced into the basal plane. These holes are
not readily healed even with annealing [140, 141]. While thermal annealing works well in
54
As mentioned in introduction, a novel technique for overcoming above-mentioning
liquid phase exfoliation of graphite in the presence of high surface-tension organic solvents
and direct sonication [38]. However, due to the lack of easily-miscible functional groups,
such as polymers to decrease interlayer attractions, the graphene sheets suspended in the
high-surface tension base fluids tend to aggregate and re-stack [56]. Also, due to the strong π–
π interactions, liquid-phase exfoliated graphene cannot reach stable dispersion in base fluids,
exfoliation performances of most of the solvents suggested in previous attempts were quite
low. Also, in some cases, the obtained samples are only partially exfoliated and still contain
extensive amount of staked graphitic layers. To increase the efficiency of exfoliation with this
method, the chemical functionalization of graphite with different functional groups, such as
4-bromophenyl, provides a new approach for improving the solubility of graphene sheets in
polar, aprotic, organic solvents, allowing the exfoliation of bulk graphite with fewer problems
[28].
Earlier, Sun et al.[38] concluded that graphite can be changed to graphene by covalent
functionalization of the graphite and the synthesis of a stable suspension in the presence of
DMF without any added surfactant or stabilizer. They achieved both exfoliation and
structure in the interior basal planes. Moreover, they directly synthesized functionalized
graphene with good colloidal stability in organic solvents. They concluded that the edges of
the expanded graphite are more accessible than the interior basal plane surfaces that are
stacked with strong π–π interactions. Due to higher solubility of produced graphene with this
method than pure graphene, exfoliation yield increased as compared to other methods when
55
parent graphite is the raw material. In addition, the morphological results showed that more
than 70% of the graphene flakes had layers with thicknesses less than 5 nm, providing a high
yield of soluble graphene. They concluded that the proposed preparation approach is
significantly simpler than the multi-step approaches needed for preparing graphene oxide
Fig. 18. (a) Histogram of number of layers per graphene flakes, (b) SEM image of graphene flake, (c & d) AFM
of graphene on mica and (e and f) the height profiles along the black imaged lines above in panels c and d,
respectively. Reprinted with permission from Ref [38].
56
Amiri et al. [3] also proposed a chemically-assisted exfoliated graphene method for
doped graphene (HCNDG) with high surface area. These materials were produced by
exfoliation of the graphite to HCG and HCNDG includes the generation of semi-stable
diazonium ions, which then initiate a radical reaction with the flakes. Then, treated graphite
with higher dispersibility in organic solvents such as DMF opens a new gateway for
graphene/DMF may be useful when impurities are the source of new problems.
between functional groups and sp2-hybridized carbon or initiation of covalent bonds between
free radicals can be classified as the most promising organic groups for the reaction with
radical by heating of a diazonium salt to attack the sp2 carbon atoms of graphene, resulting in
(CNT), the graphene sheets were generated. Similarly, Niyogi et al.[145] proposed the
spectroscopy (XPS) was used to analyze the covalent attachment of the nitrobenzyl groups on
the surface of graphene (Fig. 19). There are two peaks at 406 and 400 eV in the N1s XPS
57
spectrum of the nitrobenzyl-functionalized graphene, representing the presence of the
nitrogen of NO2 and reduced nitrogen, respectively. Note that the reactions with diazonium
salts have been employed to functionalize different carbon-based nanostructures [28, 144,
Fig.19. N1s and C1s XPS spectra of the functionalized GNR and GNRs. Reprinted with permission from Ref
[145].
Fang et al. [154] reported a promising approach to functionalize graphene nanosheets via
a diazonium addition. They functionalized individual and multi-layer graphene sheets (size
range: 20–40 nm) with linear polystyrene (Fig. 20). According to their results and those of
Ruoff and coworkers [155, 156], as the size of graphene sheets decreases, the interlayer
58
Fig. 20. The functionalization procedure of graphene nanosheets by polystyrene. Reprinted with permission
from Ref [154].
The ratio of sp2 hybridized carbon to sp3 ones (ID/IG) in the graphitic lattice is helpful to
measure the ID/IG ratio. It should be noted that pure graphene is a 2D sp2 hybridized carbon
sheet and the presence of sp3 carbons in the lattice points to the presence of defects. Note that
such defects may be present in the basal edges and/or the plane. Fig. 21 panel (a) shows that
the ID/IG ratio of samples increases from 1.7 to 2 after diazonium addition reaction [157]. The
sharp D band at 1343 cm–1 seen in Fig. 21 (b), which is in good agreement with the presence
59
Fig. 21. Radical addition reaction mechanism. (a) Raman spectra of a mono layer graphene after the and before
functionalization and (b) optical image of a functionalized mono layer graphene with some holes or defects.
Reprinted with permission from Ref [157].
Recently, Sarsam et al.[158] proposed a new and quick synthesis method for
reaction, they could functionalize graphene nanoplatelets via molecules including hydroxyl
graphene nanoplatelets with different weight concentrations and specific surface areas
showed appropriate stability in aqueous media. The direct coupling of graphene nanoplatelets
shown in Fig. 22. The higher ID/IG ratio of triethanolamine-treated graphene nanoplatelets
compared to that of the pristine sample, the appearance of some meaningful bands in FTIR
spectrum and the presence of different elements in energy dispersive X-ray spectroscopy
nanoplatelets.
60
Fig. 22. (a) Schematic of Electrophilic addition reaction. (b) FTIR spectra (c) Raman spectra, and (d) energy
dispersive X-ray spectroscopy traces of the triethanolamine-treated graphene nanoplatelets (EDS traces are
presented for different specific surface areas). Reprinted with permission from Ref [158].
Similar to free radicals, dienophiles also can easily decorate on the graphene surface with
quick reaction with sp2 carbons. As one of the dienophiles, Azomethine ylide has been
ylide reacts mostly through a 1,3 dipolar cycloaddition [159]. In fact, 1,3 dipolar
cycloaddition reaction can be employed for a number of organic derivatives and plays a key
polymer composites, drug delivery, solar cells and biotechnology [160-162]. Georgakilas and
coworkers[163] produced graphene sheets via direct sonication of pristine graphite in organic
61
solvents, and subsequently performed the substitution of graphene sheets with pyrrolidine
the graphene surface after the attachment of azomethine ylide precursors, which is shown in
Fig. 23 [164]. Due to the introduction of hydroxyl groups onto the graphene sheets, their
dispersibility was significantly enhanced in polar solvents (e.g. ethanol). The significant
increase of the ratio of ID/IG verified the appearance of sp3 planar carbon atoms, implying
Fig. 23. The 1,3-dipolar cycloaddition reaction for decorating the surface of graphene with azomethine ylide
(left). Ethanol-based Functionalized graphene nanoplatelets dispersion (top, right). Raman spectra of (a)
pristine graphene and (b) pyrrolidine functionalized graphene (bottom, right). Reprinted with permission from
Ref [164].
62
Park and Ruoff [156] reported the preparation of large few-layered graphene sheets with
sizes ranging between 500 nm and 1 μm; their morphological studies using TEM and AFM
are shown in Fig. 24. Their AFM images illustrate a mono layered graphene with a
thickness of 1.5 nm. According to the resent studies [156, 165], monolayer graphene without
any modification has a thickness between 0.6 and 0.9 nm; therefore, the increase in graphene
layer thickness was attributed to the functional groups across the surface of graphene sheets.
Fig. 24. (a, b, c) TEM images and (d, e) AFM images of the functionalized graphene sheets. Reprinted with
permission from Ref [156].
Dipolar cycloaddition can be employed for several aldehydes to yield the degree of
functionalization [159]. Due to this flexibility, this reaction procedure has attracted numerous
amino acid was obtained. To selectively bind gold nanorods, the decorated amino groups
were applied.
63
Upon the creation of the reactive intermediate nitrene, phenyl and alkyl azides can easily
attach to the graphene surface. Therefore, to produce different organic graphene derivatives,
some researchers used the effective reaction of organic azides with graphene sheets. For
example, Liu and coworkers[168] employed the aforementioned method to decorate different
functionalities on graphene sheets via a three-membered aziridine ring. They used this
Fig. 25. Edge-functionalization of pristine graphene with perfluorophenylazides. Reprinted with permission
from Ref [168].
64
Nitrene addition reaction is a suitable method for functionalization of graphene sheets.
Strom et al. [169] presented a high performance approach to functionalize graphene sheets
via nitrene addition of azido-phenylalanine [Phe(N3)]. This procedure was used to exfoliate
bulk graphite into few layer graphene. Moreover, nitrene addition of azido-
Vadukumpully et al. [170] also reported a quick and efficient method for covalent
graphene sheets (CTAB-graphene) with different alkylazides. Applied alkyl chains had
According to their results 11-azidoundecanoic acid is a highly suitable type of azide for
dispersibility in organic solvents like toluene and acetone. The functionalization of graphene
sheets with various alkylazides is shown in Fig. 26 panel (a). The corresponding Raman
results is presented in Fig. 26 panel (b), showing an increase in the ID/IG ratio after
functionalization with nitrene addition method [170]. Consistent with Raman spectrums, the
65
Fig. 26. (a) Functionalization of graphene sheets with alkyl nitrenes. (b) Raman spectra of graphene sheet
before (1) and after functionalization of graphene sheets with 11-azidoundecanoic acid in 1:1 (2) and 10:1 (3)
ratios. Reprinted with permission from Ref [170].
He and Gao[171] introduced an efficient and useful nitrene cycloaddition reaction for
functionalization of graphene sheets with polymeric chains and different functional groups.
functional moieties and polymers to the graphene sheets, representing functionalized 2-D
graphene sheets and 2-D macromolecular brushes, respectively. As a result, the treated
samples demonstrated higher chemical and thermal stabilities compared to that of graphene
oxide. The modified graphene sheets showed high electrically conductivity, great stability
and dispersion in solvents such as DMF, NMP, DMSO, THF, and acetone [171]. Fig. 27
solvents after sonication. A higher dispersibility of graphene sheets in various solvents are
66
Fig. 27. The photographs of functionalized graphene nanosheets dispersion in solvents after sonication:
hydroxyl-functionalized graphene in water (1) and DMF (2), carboxyl-functionalized graphene in water (3) and
DMF (4), poly(ethylene glycol)-functionalized graphene in water (5) and DMF (6), long alkyl chain-
functionalized graphene in chloroform (7) and toluene (8), polystyrene-functionalized graphene in chloroform
(9) and toluene (10), amino-functionalized graphene in water/chloroform (12), graphene oxide in chloroform
(13), and reduced graphene oxide in DMF (14). Reprinted with permission from Ref [171].
sheets with thermally generated nitrene. Upon selecting the amount of nitrene in the
functionalization procedure, the band gap of the functionalized graphene sheets was
along with reactive benzyne intermediate were employed to do aryne cycloaddition. The
as DMF, o-DCB, ethanol, chloroform, and water. The functionalization procedure resulted in
the attachment of a four-membered ring, decorating graphene surface with the aromatic arene
rings (Fig. 28). Additionally, different interesting derivatives have been synthesized by
substituting organic groups with the aryl rings. Fig. 28 is also shows stable and uniform
67
Fig. 28. (top) The schematic of chemical functionalization of graphene sheets via aryne cycloaddition. (Bottom
left) Photographs of graphene sheets and aryne-modified graphene sheets dispersions in DMF: (a) graphene
sheets, (b) F- aryne-modified graphene sheets, (c) Me- aryne-modified graphene sheets and (d) H- aryne-
modified graphene sheets. (Bottom right) (B) UV–vis absorption spectra of Me- aryne-modified graphene sheets
dispersed in ethanol with different concentrations. Reprinted with permission from Ref [173].
Jaegfeldt et al.[174] reported that the pyrene moiety have a severe affinity toward the basal
graphene oxide was initially reacted with pyrenebutyric acid and subsequently the
hydrazine [175]. They finally produced graphene oxide and pyrenebutyric-treated graphene
nanoplatelets (Fig. 29) with thickness of 1.3 and 1.7 nm, respectively.
68
Fig. 29. (left) AFM images of graphene oxide and (right) pyrenebutyric-treated graphene nanoplatelets on mica.
Reprinted with permission from Ref [175].
with pyrene butanoic acid succidymidyl ester to enhance the power conversion performance
with noncovalent (π-stacked) pyrenecarboxylic acid with graphene sheets to prepare films
a high volume fractions (0.6–2 mg/mL) using the reduction of graphite oxide. They used
hydroxypropyl cellulose (HPC-Py) to reduce graphite oxide chemically. Kodali et al. [179]
majority of noncovalent functional groups, the attachment of the substituted molecules and
graphene was attributed to the vdW interactions [180]. Recently, Su et al.[181] offered a
69
promising method for functionalization of graphene sheets with pyrene and perylenediimide.
They could synthesize a stable aqueous dispersion including mostly mono and double layer
graphene sheets.
for developing the stability of graphene in aqueous media and other basefluids. For instance,
To this end, they first oxidized graphite to graphene oxide and subsequently performed the
hydrazine reduction in the presence of single-stranded DNA [182]. The produced graphene
nanosheets presented a high concentration in aqueous media, ranging as high as 2.5 mg/L.
Using a similar approach, in order to deposit gold nanoparticles on graphene sheets, Liu
[183]. The resulting functionalized materials had a unique solubility in aqueous media.
Subsequently, gold nanoparticles were poured into the aqueous solutions of thiolated DNA
70
Fig. 30. DNA coating, metal coating and aqueous dispersion of graphene oxide and reduced graphene oxide.
Reprinted with permission from Ref [183].
It is well known that methyl green has a positive charge with high solubility in aqueous
media, therefore it is a promising candidate for adsorbing on the graphite surface via π–π
stacking, weakening the powerful vdW interactions between layers. Hence, the adsorption of
methyl green onto graphite can dramatically increases the solubility of exfoliated graphene
and graphite in aqueous media. To address this issue, Tu et al. [184] functionalized graphene
flakes via water-soluble picket-fence iron porphyrin. As shown in Fig. 31, they presented a
stable and homogenous picket-fence iron porphyrin-treated reduced graphene oxide in water
[184].
71
Fig. 31. TEM images of (left) 5,10,15,20-tetrakis [αααα-2-trismethylammoniome thylphenyl] porphyrin iron
(III) pentachloride/Reduced graphene oxide; and (right) photographs of a) Reduced graphene oxide, b)
5,10,15,20-tetrakis [αααα-2-trismethylammoniome thylphenyl] porphyrin iron (III) pentachloride, and c)
5,10,15,20-tetrakis [αααα-2-trismethylammoniome thylphenyl] porphyrin iron (III) pentachloride (0.1 mg mL-1)
dispensed in water. Reprinted with permission from Ref [184].
for being used as a biosensor for the detection of glucose in human serum [186].
polyaniline-graphene nanoplatelets. The resulting products were highly soluble in water and
remained stable for more than two weeks. Because of the electrostatic repulsion between
stacking between the graphene basal planes and the main structure of sulfonated polyaniline,
of 1–2 [187].
72
Li and his coworkers[188] synthesized an extremely soluble congo red-treated graphene
nanoplatelets composite by direct coupling. Congo red was a non-covalent functional group.
They claimed that the resulting materials have significant solubility in different organic
solvents as well as in water. It can be seen in Fig. 32 that the congo red-treated graphene
and methanol and partially dispersed in many other organic solvents. The mechanism of high
Fig. 32. Solubility photographs of congo red-treated graphene nanoplatelets nanocomposites in (a) toluene, (b)
benzene, (c) tetrahydrofuran, (d) ethyl acetate, (e) isopropanol, (f) chloroform, (g) acetone, (h) acetonitrile, (i)
dimethylformamide, (j) methanol, (k) dimethyl sulfoxide, (l) water, (m) N-Methyl-2-pyrrolidone, (n) ethanol, (o)
isoamyl alcohol, (p) m-cresol, (q) pyridine, and (r) 1,4-dioxane. Reprinted with permission from Ref [188].
graphene sheets by Liu and coworkers [189]. They prepared methylene green-treated
graphene during the chemical reduction of graphene oxide with hydrazine. Methylene green-
73
treated graphene showed a well-solubility in water through coulomb repulsion between
results, amino and hydroxyl groups of chitosan can be captured by graphene thorough
al.[81] proposed a facile and quick method for synthesizing stable water-based single- and
noncovalent functionalization of graphene sheets with thionine was proposed by Chen and
confirmed the e istence of π–π interactions between the thionine and graphene sheets.
Interestingly, the conductivity of the hybrid material including functionalized graphene with
thionine was almost 7 orders of magnitude larger than that observed for graphene oxide
74
phenylene-alt-1,4-ethynylphenylene) sodium salt (PPE-SO3–). Highly soluble poly(2,5-bis(3-
in water play a key role in providing highly conductive and stable water-based graphene
nanoplatelets and PPE-SO3– is the main proposed mechanism. More interestingly, the
successful adsorption of PPE-SO3– by graphene sheets not only was used as a stabilizer for
aqueous media but also donated negative charges to the resulting graphene sheets that
provided suitable conditions for further functionalization of graphene sheets. Hemin– treated
graphene hybrid nanoplatelets (H-GNs) [195] has also shown high solubility and stability in
water, resulting from π–π interactions. Wang et al. [196] proposed a green method for the
formation of soluble reduced graphene oxide. Upon the reduction of graphene oxide in the
presence of green tea, the resulting green tea-treated graphene sheets showed an appropriate
stability and solubility in aqueous solution and a variety of organic solvents. Park et al.[197]
RGO platelets with highly stability in aqueous media. This procedure took advantage of the
solubility of TWEEN paper in water and the capability for being adsorbed on graphene
sheets.
The key role of Pluronic copolymer in dispersing graphene in aqueous media was
investigated by Zu et al. [198], which led to the formation of stable aqueous graphene
solutions with three months stability. Liu and coworkers[199] also synthesized an aqueous
The resulting PQ11-attached graphene nanoplatelets remained stable for several months. As a
75
positively charged polymer, PQ11 determines the promising capability to reduce silver salts
to Ag nanoparticles.
carboxylate groups on reduced graphene oxide formed noncovalent functionalization sites for
the protonated amine terminal groups of end-functional polymers. In fact, the phase transfer
of graphene nanoplatelets from a water phase to an organic phase under sonication procedure
can be facilitated by the noncovalent functionalization. They investigated the solubility and
stability of reduced graphene oxide in different organic solvents, and the photographs of
dispersions after one month confirmed their claim, as shown in Fig. 33. In addition, UV–vis
absorption spectroscopy was also applied to verify the dispersion of the reduced graphene
oxides [200].
Fig. 33. (a) Photographs of reduced graphene dispersed in water and 16 different organic solvents via 5 h
sonication. The photographs were taken 1 month after the preparation of the reduced graphene dispersion. (b)
UV-Vis absorption spectra of reduced graphene dispersed in good solvents. Reprinted with permission from Ref
[200].
76
Qi et al. [201] prepared a graphene-based composite through synthesizing an
copolymer as the π–π binding stabilizer. his graphene-based composite showed high-
solubility not only in organic solvents with low polarity but also in water-miscible solvents
with high polarity. As can be seen in Fig. 34, EG-OPE includes two hydrophilic PEG coils
and a lipophilic π-conjugated oligomer (Fig. 34). Due to the amphiphilicity and π-conjugation
structure, providing soluble composite in a variety of solvents e.g. water and toluene [201].
Fig. 34. (a) The main chemical structure of PEG-OPE. (b) The synthesis procedure of PEG-OPE–treated
Reduced graphene oxide in H2O. (c) Photograph of (A) graphene oxide and (B) Reduced graphene oxide in
water and (C) PEG-OPE–treated Reduced graphene oxide and (D) PEG-OPE in methanol. Reprinted with
permission from Ref [201].
While GO with large lateral dimensions has an exfoliation yield of ~100%, there is a few
complex methods to completely remove the oxygen functional groups. Recently, Voiry et al.
77
[33] reported a simple, rapid method to reduce GO into pristine graphene using 1- to 2-
second pulses of microwaves to completely remove the oxygen functional groups, and the
microwave-reduced GO (MW-rGO) was the final product. Some studies has been reported
the irradiation of GO with microwaves [202, 203], but the reduction efficiency has been low
and the rGO remains highly disordered. In fact, Voiry et al. [33] employed a pre-treatment
conductive GO. The produced conductive GO could absorb microwaves, leading to rapid
heating of the GO, desorption of oxygen functional groups and reordering of the graphene
basal plane. Their method was successful and can be considered as a scalable method. To this
end, the authors employed HRTEM to show morphological structure at atomic scale. The
MW-rGO exhibited highly ordered structure at the atomic scale (Fig. 35a). Fig. 35b shows
high-resolution C1s spectra for microwaved reduced graphene oxide (MW-rGO), pristine
graphene oxide (GO), reduced graphene oxide (rGO), graphene grown by chemical vapor
deposition (CVD graphene), and graphite. XPS results indicated that MW-rGO was
completely reduced with an in-plane oxygen concentration of 4%, which is much lower than
that theoretically predicted for rGO after annealing to 1500 K [204]. It can be seen in Fig. 35
panel c that the spectrum obtained for MW-rGO is similar to the spectrum of CVD graphene,
with the presence of a high and symmetrical 2D band together with a minimal D band. Sharp
Raman peaks indicate high crystallinity of MW-rGO and demonstrate the quality of
microwave reduction. They also did 62 measurements on about five different MW-rGO
samples to obtain the ratio of I2D/IG. Results are shown in Fig. 35d. I2D/IG ratios and La values
for MW-rGO approached those of graphene via microwave treatment method. Also, the ratios
were substantially higher than the values for rGO and dispersed graphene. It indicates the
78
Fig. 35. (a) HR-TEM of MW-rGO showing highly ordered structure. (b) High-resolution XPS spectra from the
C1s regions for microwaved reduced graphene oxide (MW-rGO) compared with pristine graphene oxide (GO),
reduced graphene oxide (rGO), graphene grown by chemical vapor deposition (CVD graphene), and graphite.
(c) Raman spectra of MW-rGO and other graphene-based samples. (d) Evolution of the I2D/IG ratio versus the
crystal size (La) for MW-rGO, GO, rGO, highly ordered pyrolytic graphite (HOPG), dispersed graphene, and
graphene from (3) (i.e., CVD graphene). Reprinted with permission from Ref [33].
Commercialization of graphene is still one the biggest challenges in the carbon field
despite the development of several methods for its production and mass-preparation of
79
potential for scalability, LPE is discussed herein. From the chemistry point of view, the LPE
is a method not only to enhance exfoliation yield but also to avoid graphene re-aggregation
due to van der Waals attraction, thereby compromising the effort made during exfoliation.
From the technology point of view, the LPE method is greatly relevant as many applications
rely on large-scale production using low-cost methods such as ink-jet printing. In this review,
different wet chemical routes for synthesizing graphene have been demonstrated and their
exfoliation of graphite into graphene sheets is a mild, flexible and potentially up-scalable
method to synthesize graphene sheets with high quality using simple equipment.
Table 2. Summary of the advantages and disadvantages associated with graphene production by LPE.
methods
Direct Ultrasonic Exfoliation in Potentially up-scalable method Low yield of thin graphene layers
Limited processability
Shear Exfoliation Scalable with low fix and variable costs Low yield of mono layer graphene
graphene
High-quality
and shear-assisted supercritical Potentially fast method Scalable with high fix and variable
80
techniques costs
Cost effectiveness
High processability
Environmentally benign
Scalable
Time consuming
like GO
In this review article, we have highlighted a variety of methods using liquid phase
information for selecting a cost-effective, efficient and facile method for scalable production
of large quantities of few-layered graphene is the main goal of the present review article. As
with all processing methods of different materials, liquid phase exfoliation methods of
graphite have certain advantages and disadvantages. Direct ultrasonic exfoliation of bulk
graphite is non-oxidative and potentially scalable, however high fix and variable costs for
mass-production of graphene can be one of the main problem with this method. Possessing
low yield is another drawback of this method and hinders its promotion in industrial sectors.
81
Shear exfoliation method in some of the organic solvents such as NMP, DMF, DMA, etc. or
stabilizer-treated aqueous media resulted in improved exfoliation yield with defect free,
unoxidized graphene sheets obtained in liquid volumes of hundreds of liters. Yet, the yield of
thin graphene layer remains low with limited processability and dispersibility. Wet-ball
milling could provide enough driving force to enhance the performance of shear exfoliation.
However, the exfoliated graphene sheets obtained from shear or ultrasonic exfoliation tend to
strongly aggregate due to vdW attraction once solidification, which spoil the exfoliation
yield. Functionalization, in particular with charged functional groups, can improve the yield
of LPE methods with excellent solution processability to produce single layer graphene, but it
suffers from extremely poor quality or structural inhomogeneity and complex procedure.
Also, removing functional groups is a difficult task, impossible to remove the whole defects
and not cost-effective in most of the cases. Voiry et al. [33] reported a simple, rapid method
remove the oxygen functional groups, and the pure graphene was the final product. It can
the protentional of scale up. Before publishing this article, the defects within GO cannot be
fully restored with current reduction methods. In addition, the preparation of functionalized
graphene such as graphene oxide needs the usage of huge amount of strong acids and/or
oxidizing agents and the procedure generally takes up to several days, which hinders their
approach of LPE to synthesize high quality graphene via a wet chemical route. This process
with low degree of oxidation at a large scale within a short time period and in an
82
environmentally friendly manner. However, there are some challenges with this approach
such as synthesizing graphene with non-homogeneous flake size and layer distribution. In
spite of many researches in this filed, finding a method for mass-production of graphene with
exfoliation methods and microfluidization techniques are also very promising methods for the
electrochemical and shear exfoliation like wet-ball milling have a huge potential for scalable
production of mono layer graphene. Also, graphene prepared by a scalable method is crucial
for their real applications in conductive ink, composite materials, supercapacitors, fuel cells,
batteries, etc. In particular, not only the application performance of graphene must
outperform but also the production cost should be less than the existing carbon materials such
as carbon black, carbon nanotubes, activated carbon, in order to motivate the industries to
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Classification of different methods for mass-production of mono- and few layer graphene is done.
Concerns regarding the quality and structure of the produced graphene sheet with various methods are
discussed.
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93