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JOB TITLE / AIM: JSA for welding, Grinding and Gas cutting of MS plates for Cold Box
JSA DATE: 20/2/2007 JSA NO./ REVISION:
SUPERVISOR/ JSA LEADER Waseem SCRIBE: Abdullah Khan
PARTICIPANT: Shahid, Asif, Mohzam
LIST ASSOCIATED PROCEDURES/WORK INSTRUCTIONS OR TEMPORARY WIs:
Attach copies of any relevant documentation/ drawings.
Part 2: Job Safety Analysis
Job Steps:
1. Mobilization of Equipment
2. Welding, Grinding and Gas Cutting job
3. Demobilization

Alternatives Considered: N/A

Now undertake the JSA and record in the table below. Use prompts on JSA Prompt Sheet and Hazard Checklist PA-HSEC-02-040-002-F03.
Part 3: Contingency Plans. Standard PPE,S : First aid kit must be present at the area and the Hse personnel is the first response in case of
emergency

Part 4: Review. After the job has been completed, JSA leader should note: any hazards, which were identified in the original JSA? Any practices
that need to be captured in the OMS? List action items, changes, and transfer any changes to the Change Management system.

File: 10.30
JSA No: JOB TITLE:
Step Describe Job Step Potential Hazards Hazard Controls
No (Copy from part 2 of form) (Use Hazard Checklist)
1 Mobilization of equipment Unauthorised equipment/tools brought out to Before mobilizing any equipment/tools make sure
site that the E &P Personnel got inspected the
equipment. Checklist are in equipment
Unskilled and uninducted personnel starting Ensure that all personnel prior to start the have
the job been inducted and oriented about the hazard in the
job site.
Open trench The use of leather gloves and proper lifting
techniques are required
Workers starting the job unfit to work All personnel not fit to work shall not be allowed
to work at the project site. Ensure excavation
certificate to BHP are in place
Workers starting the job without permit JSA must be in place prior to work. Ensure all the
persons take part in the tool box meeting
discussion. Persons signed at the back of JSA
Proper checking of welding cable wire with tag
and grounding must be done.
Hand Injury Ensure proper hauling of materials/get help if
required/Wear hand gloves. Ensure trolley are
secured with stable support
2 Welding, Grinding and gas cutting Exposure of workers to various hazard like Supervisor must be on site at all times work is in
hand injury, dust, eye injury progress
Personnel struck by sparks, steel buffer wire  Wear PPE. (Safety glasses, face
or shattering grinding disc, electric shock shield, gloves, safety boots)
 Frequently check condition of
grinding disc
Ensure electrical equipment has current test &
tagging.
Flash Back Hazards Ensure Both side available Flash back arrestor

Unskilled and uninducted personnel starting Ensure that toolbox meeting was regularly
the job conducted and people are aware of the job and the
JSA No: JOB TITLE:
Step Describe Job Step Potential Hazards Hazard Controls
No (Copy from part 2 of form) (Use Hazard Checklist)
hazard enclosed in the job they are performing
Ensure workers are not wearing hi-vest and loose
dress/scarf while performing the. job

Tripping hazards Ensure proper staging of welding materials have

proper barrication if necessary & that workers are
accessing the right walkway.
Personnel interface Other worker not involve in the job must not come
closer to the area\

Equipment Failure Ensure that equipment was check in daily basis and
checklist available at the equipment and tools and
colour coded
Ensure proper access and egress for all vehicles

Personnel trip or become entangled in earth
cables dragged on ground
Pinch point hazard
Back injury
Grinder disc becoming jammed in cut
Personnel to be aware of moving equipment and
cables
Ensure that no grinders shall used with positive
lock. Ensure it was colour coded and inspected
prior to use
Ensure proper handling and positioning while
hauling a materials
 Ensure that the pipe to be cut has been
supported adequately so that no
movement occurs whilst cutting the
pipe.
 The grinder and cutting disc must be
inspected prior to use, any defective
discs are not to be used.
 Fire extinguishers must be in place.
JSA No: JOB TITLE:
Step Describe Job Step Potential Hazards Hazard Controls
No (Copy from part 2 of form) (Use Hazard Checklist)
 Appropriate PPE is to be worn at all
times
Pieces of debris flying from grinding discs  All persons using grinders need to be
and striking surrounding personnel competent and wear the appropriate
PPE
Accidental activation of grinder injuring the  Grinder to have a suitable guard in
grinder operator place
 Grinders must be placed “Disc Down”
on the ground when not in use.
 Ensure grinder is disconnected from
power source prior to changing /
adjusting disc
When operator needs to get to the other
side of the pipe he should place the grinder
under the pipe before crossing the pipe
himself.
3 Demobilisation Unsecured area Area should be kept clear prior to demobilization.