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Refrigeration System
Internal Examiner
Name:
Designation:
Affiliation
External Examiner
Name:
Designation
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ii
Declaration
Further, we declare that the content of this Project work, in full or in parts, have
neither been taken from any other source nor have been submitted to any other
Institute or University for the award of any degree or diploma.
Tarun Solanki
Vedant Sharma
Yash Gangwal
iii
Certificate
I, Dr. GS Sharma certify that the project entitled “Study on Effect of Sub-
cooling in Vapour Compression Refrigeration System” submitted in partial
fulfillment for the award of the degree of Bachelor of Technology by Tarun
Solanki, Vedant Sharma, Yash Gangwal is the record carried out by them
under my guidance and that the work has not formed the basis of award of any
other degree elsewhere.
________________________________ ________________________________
iv
_____________________
v
Acknowledgement
We would like to express our deepest gratitude to Honorable Chancellor, Shri R C Mittal,
who provided us with every facility to successfully carry out this project, and our profound
indebtedness to Prof. (Dr.) Sunil K Somani, Vice Chancellor, Medi-Caps University, whose
unfailing support and enthusiasm has always boosted up our morale. We also thank Prof. (Dr.)
D K Panda, Dean, Faculty of Engineering, Medi-Caps University, for giving us a chance to
work on this project. We would also like to thank our Head of the Department Dr. Mohammed
Ali for his continuous encouragement for betterment of the project.
It is their help and support, due to which we became able to complete the design and technical
report.
Without their support this report would not have been possible.
Tarun Solanki
Vedant Sharma
Yash Gangwal
B.Tech. IV Year
Department of Mechanical Engineering
Faculty of Engineering
Medi-Caps University, Indore
vi
Abstract
Refrigeration is the process of decreasing the temperature of the system lower than the
surrounding. Refrigeration system works on Clausius Statement (2 nd law of thermodynamics).
The objective of this research paper is to improve the Coefficient of Performance of Vapour
Compression Refrigeration System by introducing a Liquid Suction Heat Exchanger in the
existing system. A case study is carried out on Vapour Compression Refrigeration System
using Liquid Suction Heat Exchanger to improve the coefficient of performance of the system.
To improve the coefficient of performance of the VCR system, it is required that refrigeration
effect should increase & work done to the compressor decreases. This paper identifies a way of
improving the coefficient of performance of the VCR system by using Liquid Suction Heat
Exchanger.
vii
Table of Contents
Page No.
Report Approval ii
Declaration iii
Certificate iv
Acknowledgement vi
Abstract vii
Table of Contents viii
List of figures ix
List of tables x
Abbreviations xi
Notations & Symbols xii
Chapter 1 Introduction
1.1 Simple Vapour Compression Refrigeration System 1
1.2 Vapour Compression Refrigeration System with Liquid
Suction Heat Exchanger
1.3 Vapour Absorption Refrigeration System
1.4 Objective
1.5 Significance
Chapter 2 Literature Review
Chapter 3 Theoretical Analysis
3.1 Assumptions
3.2 Proposed Methodology
3.3 Formulas Used
3.4 Calculations
Chapter 4 Results and Discussions
Chapter 5 Summary and Conclusions
Chapter 6 References
viii
List of Figures
List of Tables
ix
Table 3.4 Value of Entropy (KJ/kg-K)
Table 3.5 Value of pressure (bar) and specific volume
(m3/kg)
Table 3.6 Variables Values
Table 3.7 Without considering volumetric efficiency
Table 3.8 Considering Volumetric Efficiency
Table 4.1 Degree of sub-cooling & Percentage increase
In COP
Table 4.2 Percentage increase in degree of sub-cooling &
Percentage increase in COP
Abbreviations
TR Ton of Refrigeration
°C Degree Celsius
K Kelvin
x
LSHX Liquid Suction Heat Exchanger
% Percentage
ηv Volumetric Efficiency
T1 Superheated Temperature (̊ C)
xi
Cpv2 Specific heat capacity of saturated vapour
at 40 ̊ C (KJ/kg-K)
xii
Chapter 1
Introduction
Refrigeration is the process by which we maintain the temperature of the system which is
lower than the surrounding temperature. The refrigeration is obtained with the help of
refrigerant which flows into the refrigeration system.
In Vapour Compression Refrigeration (VCR) system basically there are four components:
Compressor
Condenser
Expansion Device
Evaporator
The schematic diagram of the VCR system is shown if fig. 1.1. The low temperature & low
pressure vapour from the evaporator goes into the compressor where the temperature &
pressure of the vapour increases. After achieving the desired pressure, the compressed vapour
is made to flow into the condenser. Condenser is a type of heat exchanger where phase
transformation takes place. The compressed vapour after entering through the condenser
undergoes phase change where the high temperature & high pressure vapour rejects the heat
to the surrounding and converts into the high pressure & high temperature liquid. Then this
high temperature & high pressure liquid is then allowed to flow into the expansion device
where the pressure decreases converting the high pressure & high temperature liquid to the
low pressure & low temperature liquid. The expansion process is called the throttling process
where the enthalpy of the saturated liquid remains constant before & after the throttling
process. Now, this low pressure & low temperature liquid is made to flow into the evaporator
where the heat is added to the liquid vapour refrigerant at constant pressure from the
surrounding which is to be cooled. With reference to the above working of VCR system,
following graphs like P-h & T-S are plotted & shown in fig. 1.2 & fig. 1.3 respectively.
For VCR System, the performance measuring parameter is the “Coefficient of Performance”
which is defined as the ration of refrigeration effect to the work input to the compressor.
Mathematically,
Refrigeration Effect
C . O . P .= the compressor ¿
Work Done ¿
h1−h4
C . O . P .=
h 2−h1
There are various methods by which we can optimize the power consumption in VCR
system.
They are:
1. Liquid Suction Heat Exchanger.
2. By using single & double cellulose pad in cooling towers.
3. Matrix Heat Exchanger.
4. By using water cooled & air cooled condenser.
Out of the above mentioned methods, we have used “Liquid Suction Heat Exchanger” method
to optimize the power input to the compressor.
The basic aim of installing this heat exchanger in the VCR system is to optimize the power
input to the compressor. In other words, the aim is to increase the COP of the system. This
can be done by increasing the refrigeration effect & decreasing the work input to the
compressor.
The basic components used in this type of VCR system is same as that of the simple VCR
system with the only difference that a heat exchanger is installed along with the VCR system.
The schematic diagram of VCR with LSHX is shown in fig. 1.4.
The superheated vapour from the compressor goes into the condenser where phase change
occurs & it converts into the saturated liquid. Then this saturated liquid goes into the heat
exchanger where it rejects heat to the liquid-vapour mixture coming from the evaporator &
gets sub-cooled. Now this sub-cooled liquid goes into the expansion device where it converts
into the low pressure & low temperature liquid-vapour mixture. Then this liquid-vapour
mixture goes into the evaporator where heat addition takes place at constant pressure &
refrigeration effect is obtained. The low pressure & low temperature liquid-vapour mixture
after coming out of the evaporator goes into the heat exchanger where it gains the heat from
the sub-cooling of the saturated liquid. After that it becomes saturated vapour & then enters
into the compressor & the cycle continues. With reference to above working of VCR system
with LSHX, the temperature-entropy curve (T-S) is shown in fig. 1.5.
o Processes:
h2 −h1
C . O . P .=
h1−h6
Absorber
Pump
Generator
Expansion Valve
Refrigerant vapour from the evaporator & weak solution from the generator is mixing in the
absorber & weak solution is absorbing the vapour refrigerant. This absorption process is
exothermic & heat generated is rejected to surrounding & the strong solution is going from
the absorber to the generator with the help of the pump. Pump is used to send strong solution
from the absorber pressure to the condenser pressure to the generator. In generator, the lower
boiling point refrigerant is separated from the strong solution by using heat from the heat
source. The refrigerant vapour formed in the generator goes to the condenser for heat transfer
& the weak solution is send back to absorber by using expansion device. The working of
Vapour Absorption Refrigeration System is shown in fig. 1.6.
Fig. 1.6: Schematic diagram of Vapour Absorption Refrigeration System
1.4 Objective:
To evaluate the Coefficient of Performance of the Refrigeration System with liquid
suction heat exchanger by using R-134a refrigerant.
1.5 Significance:
Chapter 2
Introduction
In this chapter following research papers have been studied on the basis of their work & their
conclusions are represented in the tabular format.
Literature Review
[1] P.A Domanski, D.A. Didion and J.P. Doyle (1992) focused on the evaluation of the
suction line liquid line heat exchanger in the refrigeration cycle. The study showed
that the benefit of application of the liquid suction heat exchanger depends on a
combination of operating conditions and fluid properties. Fluids that perform well in
the basic cycle are marginally affected by the lshx, and the impact on the Coefficient
of Performance and volumetric capacity may be either positive or negative. Fluids
performing poorly in the basic cycle benefit from the lshx installation through increase
of the Coefficient of Performance and volumetric capacity.
[2] S. A. Klein, D. T. Reindl, and K. Brownell (2000) extended the analysis by evaluating
the influence of liquid suction heat exchanger in simple vapour compression
refrigeration system. And conclude that by installing liquid suction heat exchanger
which lead to the performance improvements for any refrigerant by neglecting the
reduction in refrigerant mass flow rate and for the closer evaluation of heat exchangers
increases the temperature and reduce the pressure of the refrigerant entering the
compressor causing the decrease in the refrigerant density and compressor volumetric
efficiency, and said that heat exchanger should be selected according to the properties
of the refrigerant.
[3] R. Mastrullo, A.W. Mauro, S. Tino, G.P. Vanoli (2007) presents the effects produced
by a suction/liquid heat exchanger installed in a refrigerating cycle, evidencing that, its
use can improve or decrease the system performance depending on the operating
conditions. They conclude that the adoption of the suction/liquid heat exchanger is a
profitable choice to prevent flash gas formation at the inlet of the expansion device
and to assure the absence of residual liquid at the compressor suction. The benefit
produced by application of the SLHX on system performances depends on the
combination of operating conditions and fluid properties.
[4] G. Maruthi Prasad Yadav, P. Rajendra Prasad, G. Veeresh (2011) studied about the
application of capillary tube VCR System with liquid suction heat exchanger. Because
of simplicity and low cost, capillary tubes are used as the expansion device in most
small refrigeration and air conditioning systems. Another advantage is that capillary
tubes allow high and low side pressures to equalize during the off-cycle, thereby
reducing the starting torque required by the compressor.
[5] G.Edision, A. Suresh & K. Narayan Rao (2012) studied about the uses of the
refrigerant R-12 in this system and they concluded that volumetric efficiency increases
due to density of liquid increases so mass flow increase by which cooling effect
increases.
[6] Shoeb J. Inamdar, H.S. Farkade (November, 2016) calculated the effects of heat
exchanger in simple VCRS with R-134a varying length, and concluded that if length
of heat exchanger increases then heat rejection rate per TR decreased, and the cooling
effect increased.
[7] M. Krishna Prasanna (2014) concluded that the refrigeration effect of the system is
increased up to 16% using the heat exchanger with vapour compression refrigeration
system. The COP (coefficient of performance) of the system is increased up to 16%
using the heat exchanger with vapour compression refrigeration system. Mass flow of
refrigerant (mR) is reduced up to 14% using the heat exchanger with vapour
compression refrigeration system. Heat available for de-superheating (Q) increases as
the evaporation temperature decreases. So by attaching heat exchanger to the vapour
compression refrigeration system and regulating water into heat exchanger, outlet
temperature of the water (t2) in heat exchanger increases. That hot water can be used
for useful purpose. Power required to run the compressor is reduced up to 14% by
using the heat exchanger with vapour compression refrigeration system.
[8] Ms. Priyanka V. Desai, Mr. Umang M. Satute, Mr. Suraj N. Salunke, Mr. Rushikesh
A. Taware, Mr. Akshay B. Ransing (April, 2017) work on the performance of
refrigeration system by increasing the C.O.P. of the system by employing liquid
suction heat exchanger, with any refrigerant. Due to this addition there is variation in
the system parameters such that sub cooling, super heating, C.O.P. increases and the
compressor work is also increased in small amount due to change in state of
refrigerant entering in the compressor as a result of which the mass flow rate also
increases as the temperature and pressure increases by the use of heat exchanger.
[9] Prayudi, Roswati Nurhasanah, and Retno Aita Diantari (2017) done the analysis and
concluded the effectiveness of the liquid suction sub cooling heat exchanger affect to
decrease the evaporation temperature, and increase sub cooling temperature,
refrigeration capacity, working compressor and COP of relative system. They use the
mixture refrigerant R290/R600a with the indicator evaporation temperature,
refrigeration capacity, working compressor and COP system has performance better
than using refrigerant R22 and R404A and can be used as a substitute in vapour
compression refrigeration system with sub cooling.
Chapter 3
Introduction
In this chapter, theoretical analysis of the project has been done. This chapter deals with the
assumptions which have been made, the proposed methodology which has been adopted &
the formulas which have been used during our calculations & then showing the results in
tabulated form.
Theoretical Analysis
3.1 Assumptions:
Refrigerant used: R-134a
Refrigerant Capacity = 1 TR = 3.5 KW
Condenser Temperature = 40 ̊ C
Evaporator Temperature = -16 ̊ C
Mass Flow Rate is constant.
After that the degree of sub-cooling is increased by 0.5 ̊ C in every subsequent stage.
Then the COP of the VCR System is calculated along with the LSHX.
After this, analysis is done by plotting graphs of increase in degree of sub-cooling & %
increase in COP and % increase in degree of sub-cooling & % increase in COP.
C pl 2
1) T 1=T 7 + ( ∆ T ) [ assuming Mass flow rate is constant ]
C pv1
R . E . ( h7 −h6 )
C . O . P .= =
W . D. ( h 2−h1 )
3.4 Calculations:
h3 h4 h7
419.58 256.35 389.11
T3=T4 T7
313 257
s3 s7
1.7115 1.7383
Variables Values:
Table 3.6
h1 h2 h5=h6 T1 T2 ΔTs ΔT
KJ/kg KJ/kg KJ/kg K K K K
Table 3.7
S. No. ΔT T1 ΔTs h1 h2 h5=h6 R.E. W.D. C.O.P.
Table 3.8
2 0.5 257.5 0.914634 390.0246 429.004 255.6 0.996454 133.51 39.28398 3.398587
4 1.5 258.5 2.743902 391.8539 430.872 254.1 0.989436 135.01 39.93406 3.380823
6 2.5 259.5 4.573171 393.6832 432.736 252.6 0.982517 136.51 40.5858 3.363492
8 3.5 260.5 6.402439 395.5124 434.596 251.1 0.975693 138.01 41.23914 3.346578
10 4.5 261.5 8.231707 397.3417 436.453 249.6 0.968964 139.51 41.89405 3.330067
12 5.5 262.5 10.06098 399.171 438.307 248.1 0.962327 141.01 42.55048 3.313946
14 6.5 263.5 11.89024 401.0002 440.157 246.6 0.95578 142.51 43.20838 3.298202
16 7.5 264.5 13.71951 402.8295 442.004 245.1 0.949322 144.01 43.86773 3.282823
18 8.5 265.5 15.54878 404.6588 443.848 243.6 0.94295 145.51 44.52847 3.267797
20 9.5 266.5 17.37805 406.488 445.688 242.1 0.936664 147.01 45.19057 3.253112
24 11.5 269 21.03659 410.1466 449.359 239.1 0.924339 150.01 46.51866 3.224727
26 12.5 270 22.86585 411.9759 451.189 237.6 0.918297 151.51 47.18458 3.211006
Chapter 4
Introduction
This chapter deals with the results which have been obtained from the calculation. The
percentage increase in coefficient of performance have been calculated for increase in
degree of sub-cooling by 0.5°C & the variation is shown with the help of the graph.
0 0
0.5 0.35
1 0.70
1.5 1.05
2 1.40
2.5 1.74
3 2.09
3.5 2.43
4 2.76
4.5 3.10
5 3.43
5.5 3.76
6 4.09
6.5 4.42
7 4.74
7.5 5.06
8 5.38
8.5 5.70
9 6.02
9.5 6.33
10 6.64
10.5 6.95
11 7.26
11.5 7.56
12 7.86
12.5 8.17
13 8.46
3)
10
8
Percentage increase in COP
0
0 5 10 15 20 25 30 35
degree of sub-cooling
4)
10
8
Percentage increase in COP
0
0 5 10 15 20 25 30 35
Percentage increase in degree of sub-cooling
According to our calculation, the graphs have been plotted between the Degree of Sub-
cooling VS Percentage Increase in COP and Percentage increase in Degree of Sub-cooling vs
Percentage Increase in COP and it is found out that COP of the VCR System increases by
installing a liquid suction heat exchanger.
Chapter 5
Introduction
In this chapter, following conclusions are drawn on our theoretical analysis.
Chapter 6
References
[1] Domanski, P. A., Didion, D. A., and Doyle, J. P., "Evaluation of Suction-Line/Liquid Line
Heat Exchange in the Refrigeration Cycle", Rev. Int. Froid, Vol. 17, No. 7, pp. 487493,
(1994)
[2] S. A. Klein, D. T. Reindl, and K. Brownell College of Engineering University of
Wisconsin – Madison, “Refrigeration System Performance using Liquid-Suction Heat
Exchangers”, Published in the International Journal of Refrigeration, Vol. 23, Part 8, pp.
588-596. (Year 2000).
[3] R. Mastrullo, A.W. Mauro, S. Tino *, G.P. Vanoli A chart for predicting the possible
advantage of adopting a suction/liquid heat exchanger in refrigerating system Rev Int
Froid 1994;7(7):487±93.
[4] G. Maruthi Prasad Yadav, P. Rajendra Prasad, G.Veeresh EXPERIMENTAL ANALYSIS
OF VAPOUR COMPRESSION REFRIGERATION SYSTEM WITH LIQUID LINE
SUCTION LINE HEAT EXCHANGER BY USING R134a AND R404A International
Journal of Scientific Research and Management Studies (IJSRMS) ISSN: 23493771
Volume 1 Issue 12, pg: 382-395
[5] G.Edision,A. Suresh & K. Narayan Rao (2012) A review on analysis of vapour
compression refrigeration system using matrix heat exchanger international journal of
latest trends in engineering and technology, volume 23,588-596
[6] M. Krishna Prasanna P. S. Kishore (2014) Enhancement of COP in Vapour Compression
Refrigeration System International Journal of Engineering Research & Technology
(IJERT) IJERTIJERT ISSN: 2278-0181 IJERTV3IS111404 www.ijert.org (This work is
licensed under a Creative Commons Attribution 4.0 International License.) Vol. 3 Issue
11, November-2014
[7] Ms. Priyanka V. Desai , Mr. Umang M. Satute , Mr. Suraj N. Salunke , Mr. Rushikesh A.
Taware , Mr. Akshay B. Ransing, Trinity Academy of Engineering, Mechanical
Department, Savitribai Phule Pune University, “Enhancement of COP by using Liquid
Line-Suction Line Heat Exchanger at Various Lengths with Refrigerant R-134a”,
International Journal for Research in Applied Science & Engineering Technology
(IJRASET), ISSN: 2321-9653. (April 2017).
[8] Shoeb J. Inamdar, H.S. Farkade, “Performance Enhancement of Refrigeration Cycle by
Employing a Heat Exchanger”, International Journal of Engineering Research And
Advanced Technology (IJERAT), ISSN: 2454-6135. (November 2016).
[9] Prayudi, Roswati Nurhasanah, and Retno Aita Diantari, “The effect the effectiveness of
the liquid suction heat exchanger to performance of cold storage with R22, R404A and
R290/R600a.
[10] Mathur M.L., Mehta F.S. – Refrigerant and Psychrometric Properties (Tables and
Charts), Publication - Jain Brothers (Year 2018).