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INTRODUCTION
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INTRODUCTION
Milma is a co-operative society , farmers is the owners of milma. Dairy is a
place where handling of milk & milk products is done and technology refers to the
application of scientific knowledge for practical purposes. Dairy technology has been
defined as that branch of dairy science ,which deals with the processing of milk & the
manufacture of milk products on an industrial scale.
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2: SCOPE OF THE STUDY
Milma is one of the most brands in milk industry of Kerala having a rigid
organizational structure carrying out various managerial functions. And also milma is in
prominent position in the milk market of country by adopting various marketing
techniques and professional management system in this co-operative union. So the scope
of the study spread to all over departments, their activities and functions and what are the
assistance providing the various department in this dairy to achieve their organizational
goals.
4:LIMITATIONS OF STUDY
The time is critical limitation factor in this study.
Most of data required is kept in head office.
The unwillingness to disclose all the information from certain departments.
The study includes all limitation since there is no structured questionnaire form
of research.
Practical difficulties in collection of accurate data.
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5: INDUSTRY PROFILE
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INDUSTRY PROFILE
In India food industry dairy has made a rapid &constant development after the
independence. For securing stable development and to promote farmers growth the
Indian government has Made initiative .The NDDB (National Dairy Development
Board) has well supported operation white revolution all over the Indian ;it laid the
foundation stone to start Kerala Co-operative Milk Marketing Federation (KCMMF).
The Gujarat dairies manage the brand AMUL ,Karnataka manages NANDINI&KCMMF
manages MILMA.
The federation was set up under the agency of NDDB on 21 st feb.1980. For the
effective functioning by decentralized system KMMF departed as Malabar regional co-
operative milk producers union Ltd (MRCMPU), Eranakulam regional co-operative milk
producer’s union ltd. (ERCMPU), & Thiruvanathapuram regional co-operative milk
producers union ltd.(TRCMPU).
MRCMPU
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This is one of the regional co-operative milk producers unions processing and
marketing fluid milk and other milk products in Kerala state. The area of operation is in
six northern districts Palakad, Malapuram, Kozhikode, Wayanad, Kannur, and
Kasaragod with its head office at Peringulam near Kunnamangalam, at the distance of 15
km from Kozhikode city. MRCMPU was registered on 29-06-1989 and started
functioning on 15-01-1990.from 15-01-1990 the administrative committee constituted by
the government was governing the organization and from 16-04-1993 MRCMPU has
been governing by an elected board of directors.
MRCMPU limited is a union of more than 1000 village level dairy co-operative
societies located in the six northern districts of Kerala state in south India & it is owned
by the dairy farmers who are members of each affiliated society & who live in the area of
operation of these societies. The societies function on the pattern of the societies
affiliated to the world famous Anand milk union ltd (AMUL) at Anand (Gujarat), India
& hence are also known as Anand pattern co-operative societies or ‘APCOS’.The area of
operation of MRCMPU Ltd comprises of the six revence districts of North Kerala viz,
Kasaragod, Kannur, Kozhikode, Waynad, Palakkad & Malappuram. The union is
affiliated to the state level apex body Kerala co-operative milk marketing federation
limited along with its sister union at Eranakulam & Thiruvanathapuram. The head office
of the union is located at peringome under Kunnamangalam post office near Kozhikode.
OBJECTIVES
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KASARAGOD MILMA DAIRY
The Kasaragod dairy is located at Kanhangad, it is the smallest dairy under the
union of Kasaragod district and selling milk and milk products in the district. This diary
is the latest dairy commissioned and started operation in 2002 with a capacity of 30000
LPD. Kasaragod milma dairy was established in 2nd July 1987 as the chilling plant upto
2002,after it has developed as diary on 28th Januvary 2003.
ACHIEVEMENT
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THE BASIC STRUCTURE OF KCMMF
KCMMF
KOZHIKOD
PALAKKAD
PALAKKAD
MISSION
CAPTION
“Let’s grow”
MOTTO
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WHITE REVOLUTION
The white revolution is also known as operation flood ,gave a major boost to the
dairy sector in India in the late 1960’s by producing milk in rural areas through small
holder producer co-operatives &moving industrially processed milk from these small
holder sources to urban demand centers. This established the much needed linkages
between rural producers &urban consumers. The growth achieved has been uninterrupted
ever since &culminated in India becoming the worlds single largest producers of milk
since the mid 1990’s & with over 80 million farming households involved in dairy
related activities. The dairy industry has emerged as a single largest contributor to the
Indian economy. More than 70% of Indian milk is produced by households who own
only one or two milk animals.
6: ORGANISATIONAL STRUCTURE
The director of dairy development is the head of the department. The directorate
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is situated at Trivandrum. There are 14 district offices, each headed by a deputy director
of development. In each district there are dairy extension service units at the block level.
The extension service unit is cutting edge level of the department and is headed by dairy
extension officer. The dairy extension officer reports to the district deputy director who
in turn reports to the director. In addition to this there are 14 district quality control units.
Each unit is headed by an assistant director who is designated as quality control officer.
The director is assisted at the directorate by 2 joint directors, 3 deputy directors, an
administrative officer, finance officer and supporting staff.
Managing Directors
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7: PROCUREMENT AND INPUT DEPARTMENT
All the expenses in connection with procurement is pain by the head office to the
procurement and input unit.The procurement and input department is responsible for
functions related to production enhancement, procurement of milk &input supply to
societies and farmers. The object of P&I department is to promote & strengthen dairy co-
operative network to ensure sustainable socio-economic development of diary farmers by
providing effective support systems for the profitable production & procurement of
quality milk and to take up other activities so as to achieve the object of the union.
MIS is a system that provides relevant information in the right form and at the
right time to different managers for efficient planning & controlling or it is the system
links all the networks of milma and every person can search about the details of milma.
The purpose behind the MIS department is to provide precious information to the
organisation to support the common object of the organisation.
One of the most important objective of the P&I unit is implement social
development activities for farmers and DCS staff life insurance scheme for farmers
scholarships rewards and awards .The milma function as an effective communication
system and co-operation among all the department of milma and it has good structure to
help things are going smoothly.
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1) Function as an effective communication channel between the union & APCOS
2) Monitor, Procurement cost by efficient organisation of milk roles
3) Increase & sustain milk quality
4) Implement social development activities for farmers & DCS stand life insurance
schemes for farmers scholarships rewards & awards
1) Procurement of raw-milk
2) Purchase of services
3) Inspection & testing of raw-milk
4) Production identification & trace ability
FUNCTIONS
1) Production enhancement
2) Procurement of milk & input supply to societies & farmers
3) Collecting farmers feed back
4) Make avail equipment & starting items for the APCOS & farmers
5) Accounting to the head office
6) Conducting farmer’s development oriented program
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FLOW CHART: ROW MILK PRODUCT
Tanker Milk
Society milk
Sampling
RMRD
Chilling 5 degree
Standardisation
Pasteurization
Packing
Cold Storage
Despatch
STRUCTURE OF PROCUREMENT
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&INPUT DEPRTMENT
Officer
Junior Superintendent
Junior Assistant/Office
Assistant
Apprentices
The head of procurement & input department is procurement & input officer. All
decisions are taken for procurement & input officer. Under procurement & input officers
is junior superintendent main duty. Junior superintend is recruitment provide training &
development etc. Then under junior superintend is junior assistant. The duty of junior
superintend are done for through junior assistant. The duty of junior superintend are done
for through assistant. The last apprentices. Apprentice’s main duty give salary gives
salary & wages to the employees.
ATTENDANCE REGISTRATION:
T he company use biometric punching machine for the impeccable attendance
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registration by using thump impression on and is keep as strict when workers are in and
out.
LEAVE:
In Kasaragod dairy the workers are allowed 12 days of casual leave and six
months of maternity leave.
WORKING HOURS:
The working schedule of general workers are splited into three shifts, which are
in eight hours longing nature. The time schedules of workers are;
7 am to 03 pm.
03 pm to 11 pm.
11 pm to 7 am.
TRADE UNION:
Wages as con in the board sense covers all form of compensation paid to the
employees of a business. This includes salaries, bonus commission or any other forms of
monitory payment. wages and salary administration is that function of management
which concerned with the determination of how much employees are to be paid far their
work. so the wages and salary are based on:
RECRUITMENT
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The recruitments is takes place when the vacancies arise due to various
reasons like death, retirement & promotion. As far as the Kasaragod dairy is concerned
the candidates are mainly recruited in two ways.
1. Internal Sources:
It is the source through which employees are recruited with in the
organisation like promotion &transfer.
2. External Sources:
It is the source through which employees are recruited outside the
organisation. As far as the Kasaragod dairy is concerned they recruiting employees from
employment exchange &Zillah Syndic Welfare Board by the direction of head office.
OTHER AMENITIES
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8: PRODUCTION DEPARTMET
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PRODUCTION DEPARTMET
The product produced must be of high quality for that production department has
to make sure that, production process is done in hygienic condition, All equipment
should be cleaned thoroughly. Maintain right temper at are that is while heating
&chilling. Maintain right combination of fat, SNF. The RMRD has to make sure that
goods produced on the basis of order given by marketing department.
Production consist of certain process which is done to make the milk procured,
goods for distribution of certain process which is done to make the milk procured, goods
for distribution.
The sale of milma is evry day different. In that day 38000 cover homogenization
milma, 9500 cover toned milma & 3000 packet card are produced.
In Kasaragod dairy 4 tanks are there, that is 40,000, 30,000, 20,000, & 10,000.
They every milma packet they maintain 4.1 quality.
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PRODUCTS OF KASARGOD DAIRY
TONED MILK
This milk is the most commonly used by the domestic consumer. Its available
500ml Packets .the milk contain 3% fat and 8.5% snf. It comes in blue colored packing.
HOMOGENIZED TONED MILK
This is the special type of milk specialized for tea. Hotels are the main consumer
of this milk. It is fat free milk. It comes in dark blue color packet.
CURD
To produce curd fresh milk is heated to 420-450c and it is standardized from 10-
10.5%SNF.it is done to get good body and texture of finished product. Then it is
pasteurized at 850-900c for 20-25 minutes and cooled to 450c then. The firm curd is
formed after adding 5-1 5 active culture in it. The major constituent of curd is water, fat
88- 89%,protien,lactose,lactic acid, calcium, and phosphorous. This method is adopted
successfully in Kasaragod dairy. After normalizing the production sachets are filled in
just after incubation by using fill pack machine. The curd will be usable after three hours
of packing.
SAMBARAM
Normally sambaram is the byproduct of butter. But in milma the method making
sambaram is quiet different from homely method. To prepare sambaram, curd with
minimum acidity of 1.65 is to be used. After addition of pasteurized water in the ratio of
60:40 processed extracts are added. For that 2.5%of curd volume ginger, washed chilies
and curry leaves are added. All these are mixed and filtered and then heated at 75 0c for 2
minutes. Added salt require 2%of curd volume. The processed extracts are pumped to the
curd tank and mixed well with the curd. They are circulated through the chiller till 5 0c
temperatures is attained. After that sambaram can be packed and placed in cold store and
distributed according to the customer order. The processed sambaram with greater
acidity distributer at first.
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Nutritional facts per 100 ml (Homogenised)
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STRUCTURE OF PRODUCTION DEPARTMENT
Dairy Manager
Technical Officer
Lab Technicians
Lab Assistant
Quality Assistant
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PRODUCTION PROCESS
The milk is tested to ensure the milk is good quality. After that, the milk cans
from conveyor belt is procured into dump tank.
WEIGHING:
After clarification milk is poured in to weighing bowl. Then sample are taken in
to test the fat and SNF. The details of milk of various societies’ weight are transferred
from weighing machine computer. At the period of deficit the tankers coming from
another district would send to weighing machine located in front yard of the company.
CHILLING:
The milk is chilled up to 40c in the chiller. The chilled milk is stored in separate
silo tanks of 30000ltrs capacity in the same temperature which will prevent milk from
spoilage.
STANDARDIZATION:
The milk is standardized as per the requirements. Then the operators can confirm
type of milk to be p produced and can calculate cream for separation. Here the cream is
separated using the cream separator to adjust the fat percentage and milk powder is
added if required to adjust SNF.
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PASTEURIZATION:
This is one of the process that milma undertakes in its dairy plants. This is the
scientific method of destroying decease causing bacteria in the milk without destroying
nutrient in the milk. The milk is heated up to 720c for about 15 second.
CHILLING AND STORAGE:
After pasteurization the milk is again chilled at 40c stored in separate tanks for
toned milk, standardized milk, and homogenized milk.
PACKING:
The milk is then pumped to the filling machine to filling in the packets(law
density polyethylene).the machine is fully automatic then only required milk filled in
each packets and then the packet is sealed and collected in to trays as 20 number in each
tray. After packing milk is again tested in lab to ensure that PFA specification are
satisfied.
COLD STORAGE:
The packets collected in the plastic trays are placed to the cold storage and then
stored in 50 degree that help to keep milk long laster without losing its quality.
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9: MARKETING DEPARTMENT
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MARKETING DEPARTMENT
Marketing is the process of determining consumer demand for a product or
service motivating its sales and distributing it to ultimate consumer at a profit.
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FUNCTIONS OF MARKETING DEPARTMENT
1.Transportation:
The marketing department mainly uses transportation for exchanging finished goods
to the concerned dealers. They transfers goods to the concerned dealers through the
proper channel and vehicles used are in contract basis.
2.Advertising:
Advertising used as a means for promotional activities which help to sell out our
products in a good manner. Despite the companies advertisement are mainly through
newspaper, radio, TV, flux board and stand board etc….are mainly carried out or meat
by the head office directly.
The company keeping very vigilant to maintain other promotional activities in order
too promote good sales like conducting consumer awareness program field work etc..
The dairy conduct market study and field visit, which helps the concern for a great
extend to find potential market.
5.Receiving orders:
Sales representatives who are given authority in specified zone, which in turn
comprises of a number of defined markets.
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MARKETING MIX
Marketing mix is the term used to describe the combination of the four inputs
which constitute the core of the company's marketing system, the product, the price
structure, the promotional activities and distribution system. Thus it may be stated that
marketing mix comprises four P’s ,namely Product, Price, Place and promotion.
There are many booth run by Milma directly. It includes, agents, retailers
and wholesalers for the distribution of product to the consumers. The path taken by such
goods in their movement from the producer to the consumer is referred to as the channel
of distribution.
TARGETED GROUP:
Today Kasaragod Milma Dairy producers four types of products, including two types of
milk products, curd and sambharam.
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STRUCTURE MARKETING DEPARTMENT
Managing Director
Assistant Managing
Director
Marketing Officer
Zonal manager
Main head of marketing department is managing director. All marketing fields managed
& controlled with managing director. Under managing director is assistant managing
director. The duty assistant MD is market study. The under assistant MD is marketing
officer. The duty of marketing officer is search of customer. Structure of marketing
department at last zonal manager. The zonal manger understands customer needs.
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10. FINANCE DEPARTMENT
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FINANCE DEPARTMENT
Finance is science. It is also most important aspects of a business. The finance
department mainly concerned with the management of financial activities. The main
source of funds are contributions and income from head office. Each and every activities
are done only through the prior consideration of the head office or through KCMMF..
Since the six districts included in the area of operation of MRCMPU Ltd. Were
not included in the operation flood dairy development program of the national dairy
development Board of India, initial funding for the project on a park loan & part grant
basis was provided by the government of suitzerland through the Swiss Agency for
developed & co-operation (SDC). Once the union attained a financially sound footing,
the SDC sound withdrew from the scene allowing the organisation to grow & develop.
Independently.
Manager
Assistant manager
Accounts officer
Assistant accounts
officer
The main head of finance department is manager. The all decision taken into manager.
The manager control for assistant manager. The manager controls for assistant manager
follow the decisions. Then all financial transaction clears for the duty of accounts officer.
And assistant accounts officer help for accounts officer.
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OBJECTIVE OF FINANCE DEPARTMENT
1) Management Of Finance
2) Maintenance of records’
3) Analysis & interpretation for making policy decision
4) Fulfillment of statutory obligation
5) Preparation of budget
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PRICING STRATERGY
The pricing of milma products are done by govt & KCMMF jointly. As a result
of govt. intervention in fixing pricing of milma products, price levels are lesser compared
to the competitors.
PRICING
Fixing price includes several technique because it seeks at most care while fixing
price. Since the defective price causes a big loss to the concern. The fixed price can be a
higher, lower or moderate price, but the Kasaragod follows a sociable price, since it is
more consumer oriented .since the Kasaragod dairy comes under the KCMMF(Kerala
Co-operative Milk Marketing Federation). The price are fixed by the head office directly.
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ACCOUNTING PROCEDURE
The accounting procedure should be as per the rules & regulations formed by
KCMMF. The following maintained by the accounts departments:
Day book: The transactions are initially recorded in the day book. This is a book
of original entry.
Cash book: The cash book is maintained to record all cash transactions.
Ledger: This is a chief book of book of accounts or subsidiary records. It
contains the accounts of persons with whom the business is done.
Subsidiary Ledger :This is a subsidiary book of purchase, sales, sales return
etc...This book is maintained to know the balances of these accounts.
Audit: Milma conducts internal audits once in every year 3 months. The head
office of milma Calicut appoint internal auditors. For statutory audit, concurrent
audit exist in the organisations. The co-operative department as per the Kerala
State Co-operative Act appoints the auditors.
Budget: Budgets are prepared once in a year. The financial year is 1st April to
31st March. The budget is prepared by MRCMPU AND sends the head office
for approval. The accounting procedures are carried out in accordance to the
budget.
Tax: Every year certain amount is paid as tax. The major source of income from
milk sale.
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MAIN ACTIVITIES
MANAGEMENT OF FINANCE
Here the department is entrusted with the function of working capital
management. As part of the financial policy all the long term capital and infrastructure
investment plans and activities are performed at head office level. So the dairy has only
the responsibilities of preparation of annual capital budget of the dairy and submission to
head office for consideration and approval. Under the working capital management the
finance department prepares requirement plans on ten days base and submitted for
arranging fund transfer for meeting the daily requirements of the dairy.
CASH COLLECTION FROM SALES
The union has adopted policy of sales on cash basis with advance collection method
with the exception of credit with few governmental agencies. The union follows a
centralized cash management system for free movement of fund from dairy to dairy and
to meat requirement of all dairies in time. Head office manages the requirement of all
dairies out of these proceeds based on fund request from dairies.
PAYMENT TO CREDITORS AND OTHER AGENCIES
They give payment to societies who give milk and all other purchases regarding
about production on ten days basis. Similarly the payment of transport contractors is
made on 15 days basis. The employee related payments are made only monthly basis and
all statutory dues in time. There are occasion of advance payment and payment through
bank.
MAINTENANCE OF RECORD
As usual the main duty of finance and account department id to maintain accounts
and records. Here in kannur dairy the accounts are computerized with oracle based
financial package. The transactions of dairy and chilling plants are recorded through cash
book, bank book, purchase book, sales book and general journals. In addition to cash
book the chilling plant activities are through imprested system of petty cash and
purchase. The account department also maintains various records that are essential for
statutory audit, income tax audit, sales tax files, service tax files et
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PREPARATION OF FINANCIAL REPORT
The finance and account departments prepare monthly profit and loss account and are
submitted to the dairy manager and head office. The report elaborates the financial
performance of the dairy during the current and up to the current month, previous month
and budget for the current and previous month. This facilitates the viewers to compare or
evaluate the performance.
ANALYSIS OF THE FINANCIAL STATEMENT
The finance department of the dairy prepares monthly financial analysis statement
contains details for the major deviation of expenses from the budget as well as the
reasoned there for ascertained for the financial control. It is submitted to dairy manager
as well as managing directors for evaluation. The same is discuses in the review meeting
of the officers at dairy
FULFILLMENT OF STATUARY OBLIGATION
The dairy has to be fulfilled various statutory obligations. The finance department
perform about sales tax, income tax, work contract tax, service tax, fringe benefit
tax/entry tax etc. the department is responsible for collection of all taxes and giving the
returns before due date, maintain the records for verification etc.
AUDIT RELATED DUTIES
Finance departments of the dairy is responsible for submitting the the financial
statement, Details, reports, clarification etc to the statutory auditors for audit.
PREPARATION OF BUDGET
The dairy prepares both revenue and capital budget annually. This department
compiles the various quantitative budgets prepared by difference departments’ .both
capital and revenue budgets are forwarded to the head office for the approval of the
board. After approve the revenue budget is entered in the financial package.
. PROMOTIONAL ACTIVITIES
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11: FINDINGS
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FINDINGS
Recreation of milk
Milma products enjoy the reputation of high quality and healthy as all of its
product are made with milk collected from farmers in rural area.
There is a good corperation among all the department of milma. The milma has
good organisation structure to help things are going smoothly.
The employees selected in milma are efficient enough to take responsibilities and
challengers and able their maximum achieve organisational goal.
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12:SUGGESTIONS
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SUGGESTIONS
An overall analysis of milma shows that it has well managed structure, even though
the following suggestions are put forward to increase the functional efficiency.
Milma should give target achievable training to officers and workers instead of
routine, expensive training especially in marketing wing.
Milma should concentrate more informative and catchy advertisement of all
products highlighting the product quality.
Milma should find more market areas for the utilization of their entire production
capacity.
Milma should introduce more eco-friendly packing method to reduce
environmental pollution.
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13:CONCLUSION
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CONCLUSION
This Industrial visit gave a greater learning experience to me.During our industrial visit
we are able to accommodate a good knowledge about the organization. The experience of
doing one day of visit and study gave me opportunity to explore in to the areas of
practicable knowledge of management and nature of a company. This organizational study
also showed the important roles played by every single functions of the management.The
Kasaragod dairy there are 4 important departments, that is finance department, production
department procurement & input department marketing department are going very
smoothly.
Kerala is fast moving on the track of achieving self-sufficiency in milk production. The
hike of Rs.13 in milk price effected thrice over the last three years were made in the
interest of farmers, who stood earn an additional Rs.11 per litre that helped the sate to
move faster towards self sufficiency in milk production .
Milma is the present milk marketing leader in Kerala. but in this changing
condition the marketing of milma products has become more challenging as it now faces
several competition from private milk producers and local producers. This entire problem
can be met through professional management approach and target oriented training and
proper planning. So the company should give the attention in ensuring the quality of
products and introduce more promotional activities to overcome the competition.
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14: BIBILOGRAPHY
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BIBILOGRAPHY
Websites:-
www. milma.com
www.ask.com
www.wikipedia.com
www.malabarmilma.com
Other sources:-
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