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Table of Contents
Shell Design
Bottom Design
Wind Moment
Seismic Design
Appurtenances Design
Reactions on Foundation
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Warnings!!
Clean-Out-0001
1.- Cleanout bottom reinforcing plate, installed thickness , 28.65 mm, is greater than the maximum
allowable thickness of 25.0 mm for A283-C material.
Project Data
Job : MEX-305-19-REV. A
Date of Calcs. : 06-Jan-2020
Mfg. or Insp. Date :
Designer : 039
Project :
Tag ID : TK ALCOZAP
Plant : GRUPO ALCOZAP Ciuidad de México
Plant Location : Cuidad de México
Site : Colonia San Juan de Aragón. Alcaldía Gustavo A. Madero
Design Basis : API-650 12th Edition, Addendum 2 January 2016
MAWP and MAWV reversed calculations are not part of the standard API-650. User must validate
these values in a new design. Under these conditions additional appendices may apply.
D of Tank = 4.5 m
OD of Tank = 4.51 m
ID of Tank = 4.5 m
CL of Tank = 4.51 m
Shell Height = 9.75 m
S.G of Contents = 0.81
S.G of Hydrotest = 1
Max Liq. Level = 9 m
Min Liq. Level = 2.5 m
Design Temperature = 50 ºC
MDMT (Minimum Design Metal Temperature) = 8 ºC
Tank Joint Efficiency = 1
Ground Snow Load = 0 KPa
Roof Live Load = 1 KPa
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Additional Roof Dead Load = 0 KPa
Design Remarks
Summary Results
Shell
Shell Width CA Min Yield Tensile Sd St Weight
Material JE
# (mm) (mm) Strength (MPa) Strength (MPa) (MPa) (MPa) (N)
1 2438.40 A283-C 3.18 1 205 380 145 145 15,880
2 2438.40 A283-C 3.18 1 205 380 145 145 15,880
3 2438.40 A283-C 3.18 1 205 380 145 145 15,880
4 2438.40 A283-C 3.18 1 205 380 145 145 15,880
(continued)
t-min t-min
Shell Weight t-Des t-Test t-min Ext- t-min t-Actual
Erection Seismic Status
# CA (N) (mm) (mm) Pe (mm) (mm) (mm)
(mm) (mm)
1 7,482 6 4.33 1.44 4.13 NA 6 6 OK
2 7,482 6 4.04 1.07 3.89 NA 6 6 OK
3 7,482 6 3.74 0.70 3.66 NA 6 6 OK
4 7,482 6 3.44 0.33 3.42 NA 6 6 OK
Total Weight of Shell = 6,494.91 kg
Roof
Type = Self Supported Conical Roof
Plates Material = A283-C
t.required = 4.76 mm
t.actual = 9.53 mm
Roof corrosion allowance = 3.18 mm
Roof Joint Efficiency = 1
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Plates Overlap Weight = 24.13 kg
Plates Weight = 1,237.45 kg
Bottom
Type : Flat Bottom Non Annular
Bottom Material = A283-C
t.required = 9.18 mm
t.actual = 9.53 mm
Bottom corrosion allowance = 3.18 mm
Bottom Joint Efficiency = 1
Total Weight of Bottom = 1,220.62 kg
Top Member
Type = Detail B
Size = L90x90x8
Material = A36
Weight = 154.5 kg
Anchors
Quantity = 6
Size = M56 mm
Material = A36
Bolt Hole Circle Radius = 2.35 m
Nameplate Information
Pressure Combination Factor 0.4
Design Standard API-650 12th Edition, Addendum 2 January 2016
Appendices Used E, F, J
Roof A283-C : 9.53 mm
Shell (1) A283-C : 6 mm
Shell (2) A283-C : 6 mm
Shell (3) A283-C : 6 mm
Shell (4) A283-C : 6 mm
Bottom A283-C : 9.53 mm
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Roof Design Details Back
Roof Type = Cone
Structure Support Type = None
Geometry
Rh = Horizontal Radius (m)
slope = Slope (Rise / Run)
Rh = 2.28 m
slope = 0.17
Weights
DL-add = Added dead load (kPa)
d-ins = Insulation Density (kg/m^3)
t-ins = Insulation Thickness (mm)
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((9.80665 * Wr-ins) / Ah) * (1 /
Insulation Dead Load Pressure DL-ins 0.0 kPa
1000)
Dead Load DL DL-pl + DL-ins + DL-add 0.74 kPa
Total Nominal Dead Weight Wr-DL (DL * Ah) / 9.80665 1,237.46 kg
Wr-DL-
Additional Dead Weight (DL-add * Ah) / 9.80665 0.0 kg
add
Loads
B = Maximum Gravity Load Combination Based on Balanced Snow Load (kPa)
Fpe = External Pressure Combination Factor
Lr = Minimum Roof Live Load (kPa)
Pv = Design External Pressure (kPa)
S = Ground Snow Load (kPa)
Sb = Balanced Snow load per API 650 Section 5.2.1 (h) (kPa)
Su = Unbalanced Snow load per API 650 Section 5.2.1 (h) (kPa)
U = Maximum Gravity Load Combination Based on Unbalanced Snow Load (kPa)
W-max-gravity-load = Maximum Gravity Load Weight (kg)
e.1b = Gravity Loads Combination 1 Based on Balanced Snow Load per API 650 Section 5.2.2
(kPa)
e.1u = Gravity Loads Combination 1 Based on Unbalanced Snow Load per API 650 Section 5.2.2
(kPa)
e.2b = Gravity Loads Combination 2 Based on Balanced Snow Load per API 650 Section 5.2.2
(kPa)
e.2u = Gravity Loads Combination 2 Based on Unbalanced Snow Load per API 650 Section 5.2.2
(kPa)
max-gravity-load = Maximum Gravity Load (kPa)
Fpe = 0.4
Lr = 1.0 kPa
Pv = 0.0 kPa
S = 0.0 kPa
Sb = 0.84 * S
Sb = 0.84 * 0.0
Sb = 0.0 kPa
Su = Sb
Su = 0.0
Su = 0.0 kPa
B = MAX(e.1b , e.2b)
B = MAX(1.7424 , 1.1424)
B = 1.74 kPa
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e.1u = 0.7424 + MAX(1.0 , 0.0) + (0.4 * 0.0)
e.1u = 1.74 kPa
U = MAX(e.1u , e.2u)
U = MAX(1.7424 , 1.1424)
U = 1.74 kPa
max-gravity-load = MAX(B , U)
max-gravity-load = MAX(1.7424 , 1.7424)
max-gravity-load = 1.74 kPa
Erection Requirements
t-erec-req = Minimum Erection Thickness Including Corrosion Allowance (mm)
(t - CA) <= 13 ==> PASS
t-erec-req = t-erec + CA
t-erec-req = 5 + 3.175
t-erec-req = 8.18 mm
Fpe = 0.4
Fpe = 0.4
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t-calc-2 = ((D / (5.5 * SIN(Theta))) * SQRT((U / 2.2))) + CA
t-calc-2 = ((4.506 / (5.5 * SIN(9.4623))) * SQRT((1.7424 / 2.2))) + 3.175
t-calc-2 = 7.61 mm
Required Thickness
MAWP-Roof = Maximum Allowable Working Pressure (kPa)
MAWV-Roof = Maximum Allowable Working Vacuum (kPa)
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t-req = Required Thickness (mm)
t-req = MAX(t-erec-req , t-calc-1 , t-calc-2 , t-calc-F)
t-req = MAX(8.175 , 8.2568 , 7.61 , 3.6643)
t-req = 8.26 mm
MAWP-Roof = P-max-F
MAWP-Roof = 67.9286
MAWP-Roof = 67.93 kPa
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Top Member Detail B Design Back
DLR = Nominal Weight of Roof Plates and Attached Structural (N)
DLS = Nominal Weight of Shell Plates and Framing (N)
R2 = Length of normal to roof (mm)
Wc = Maximum width of participating shell per API-650 Figure F-2 (mm)
Wh = Maximum width of participating roof per API-650 Figure F-2 (mm)
tc_corroded = Thickness of corroded shell plate (mm)
th_corroded = Thickness of corroded roof plate (mm)
R2 = (ID / 2) / SIN(Theta angle)
R2 = (4,500 / 2) / SIN(9.4623)
R2 = 13,686.22 mm
th_corroded = th - CA
th_corroded = 9.525 - 3.175
th_corroded = 6.35 mm
tc_corroded = tc - CA_shell
tc_corroded = 6 - 3.175
tc_corroded = 2.83 mm
DLS = Ws + W_framing
DLS = 63,693.3351 + 1,514.853
DLS = 65,208.19 N
DLR = Wr + W_structural
DLR = 12,135.3352 + 2,125.0973
DLR = 14,260.43 N
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ID = 4.5 m
Size = l90x90x8
Wc = 47.84 mm
Wh = 88.44 mm
h = 2.83 mm
wc_reduced = Wc - h
wc_reduced = 47.8357 - 2.825
wc_reduced = 45.01 mm
A_roof = Wh * th_corroded
A_roof = 88.4402 * 6.35
A_roof = 561.6 mm^2
Find combined moment of inertia about shell inside axis with negative value toward center
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Distance from neutral axis
e2 (tc_corroded + (l_horz OR 0)) - e1 73.33 mm
to edge 2 (outside)
Combined stiffener shell
S I_combined / MAX(e1 , e2) 3,427.44 mm^3
section modulus
Erection Requirement
As per API-650 5.1.5.9, Minimum Size of Top Corner Ring (Size-min) = L50x50x5
Minimum Section Modulus per Erection Requirement (Sx-min) = 3.05 cm^3
Fy = 205.0 MPa
p = 1.74 kPa
Fa = 0.6 * Fy
Fa = 0.6 * 205.0
Fa = 123.0 MPa
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Theta angle = Angle between the roof and a horizontal plane at the roof-to-shell junction (deg)
W_add_DL = Additional dead load weight (N)
W_framing = Weight of framing supported by the shell and roof (N)
W_structural = Weight of roof attached structural (N)
W_total = Weight of roof shell and attached-framing (N)
Wr = Roof plates weight (N)
Ws = Shell plates weight (N)
P_uplift = P * pi * ((ID^2) / 4)
P_uplift = 5,919.5107 * pi * ((4.5^2) / 4)
P_uplift = 94,145.75 N
P_uplift > W_total , Tank design should meet F.2 and F.8 requirements.
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P_max = P_F41
P_max = 9.01
P_max = 9.01 kPa
P <= P_max ==> Design internal pressure is less than maximum allowable pressure per API-650
F.4
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Shell Design Back
Ac = Convective Design Response Spectrum Acceleration Coefficient
Ai = Impulsive Design Response Spectrum Acceleration Coefficient
Av = Vertical ground acceleration coefficient description
CG-shell = Shell center of gravity (m)
D = Tank Nominal Diameter per API-650 5.6.1.1 Note 1 (m)
Hs = Shell height (m)
Lmax = Max Liquid Level (m)
P = Design Internal Pressure (kPa)
Pv = Design External Pressure (kPa)
SG = Product Design Specific Gravity
SGt = Hydrotest Specific Gravity
V = Wind velocity (km/hr)
W-ins = Shell Insulation Weight (kg)
W-shell = Shell Nominal Weight (kg)
W-shell-corr = Shell Corroded Weight (kg)
ds-ins = Insulation Density (kg/m^3)
min-height = Minimum Shell Course Height per API-650 5.6.1.2 (mm)
ts-ins = Insulation Thickness (mm)
Ac = 0.03
Ai = 0.03
Av = 0.05
D = 4.51 m
Hs = 9.75 m
Lmax = 9.0 m
P = 5.92 kPa
Pv = 0.0 kPa
SG = 0.81
SGt = 1
V = 200.0 km/hr
ds-ins = 130 kg/m^3
min-height = 1,800 mm
ts-ins = 0 mm
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t = Installed Thickness (mm)
td = Course Design Thickness per J.3.3 and A.4.1 (mm)
tt = Course Hydrostatic Test Thickness per J.3.3 and A.4.1 (mm)
CA = 3.18 mm
H = 9.0 m
JE = 1
Ma = A283-C
h1 = 2.44 m
loc = 0 m
t = 6 mm
D1 = ID + t
D1 = 4.5 + 0.006
D1 = 4.51 m
W-1 = pi * D1 * t * h1 * d
W-1 = pi * 4.506 * 0.006 * 2.4384 * 7,840
W-1 = 1,623.73 kg
W-1-corr = pi * D1 * (t - CA) * h1 * d
W-1-corr = pi * 4.506 * (0.006 - 0.0032) * 2.4384 * 7,840
W-1-corr = 764.51 kg
Erection Requirement
As per API-650 J.3.3.b, Required Thickness by Erection (t-erec) = 6 mm
Design Condition
H' = H + (P / (9.8 * SG))
H' = 9.0 + (5.9195 / (9.8 * 0.806))
H' = 9.75 m
Hydrostatic Test
Ht' = H + ((1.25 * P) / (9.8 * SGt))
Ht' = 9.0 + ((1.25 * 5.9195) / (9.8 * 1))
Ht' = 9.76 m
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tt = (4.9 * D * (Ht' - 0.3) * SGt) / (JE * St)
tt = (4.9 * 4.506 * (9.755 - 0.3) * 1) / (1 * 145)
tt = 1.44 mm
Seismic Design
Fy_scaled = Scaled Component Yield Strength per API 650 Section E.6.2.4 (MPa)
Membrane_Stress = Maximum Allowable Hoop Tension Membrane Stress per API 650 Section
E.6.2.4 (MPa)
Nc = Convective Hoop Membrane Unit Force per API 650 Section E.6.1.4 (N/mm)
Nh = Product Hydrostatic Membrane Force per API 650 Section E.6.1.4 and Section 5.6.3.2 (N/mm)
Ni = Impulsive Hoop Membrane Unit Force per API 650 Section E.6.1.4 (N/mm)
Sd_scaled = Scaled Design Stress per API 650 Section E.6.2.4 (MPa)
ts = Seismic Minimum Thickness per API 650 Section E.6.2.4 (mm)
Distance from Liquid Surface to Analysis Point (Y) = 9.75 m
Ni = 2.6 * Ai * SG * (D^2)
Ni = 2.6 * 0.025 * 0.806 * (4.506^2)
Ni = 1.06 N/mm
Nh = 4.9 * (Y - H_offset) * D * SG
Nh = 4.9 * (9.7494 - 0) * 4.506 * 0.806
Nh = 173.5 N/mm
S_T+ = Total Combined Hoop Stress per API 650 Section E.6.1.4 (MPa)
S_T- = Total Combined Hoop Stress per API 650 Section E.6.1.4 (MPa)
S_T+ = (Nh + SQRT(((Ni^2) + (Nc^2) + (((Av * Nh) / 2.5)^2)))) / MAX((t - CA) , 0.0001)
S_T+ = (173.5006 + SQRT(((1.0637^2) + (0.0012^2) + (((0.0467 * 173.5006) / 2.5)^2)))) / MAX((6 -
3.175) , 0.0001)
S_T+ = 62.62 MPa
S_T- = (Nh - SQRT(((Ni^2) + (Nc^2) + (((Av * Nh) / 2.5)^2)))) / MAX((t - CA) , 0.0001)
S_T- = (173.5006 - SQRT(((1.0637^2) + (0.0012^2) + (((0.0467 * 173.5006) / 2.5)^2)))) / MAX((6 -
3.175) , 0.0001)
S_T- = 60.21 MPa
Sd_scaled = (4 / 3) * Sd
Sd_scaled = (4 / 3) * 145
Sd_scaled = 193.33 MPa
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Fy_scaled = 0.9 * Sy * JE
Fy_scaled = 0.9 * 205.0 * 1
Fy_scaled = 184.5 MPa
Course # 2 Design
CA = Corrosion allowance per API-650 5.3.2 (mm)
D2 = Shell Course Centerline Diameter (m)
H = Design Liquid Level per API-650 5.6.3.2 (m)
H' = Effective Design Liquid Level per API-650 F.2 (m)
H-max = Maximum Liquid Level for the Installed Thickness (m)
H-max-@-Pi = Maximum Liquid Level for the Installed Thickness @ Design Internal Pressure (m)
Ht' = Effective Hydrostatic Test Liquid Level per API-650 F.2 F.8 (m)
JE = Joint efficiency
Ma = Course Material
Pi-max-@-H = Maximum Allowable Internal Pressure for the Installed Thickness @ Design Liquid
Level (kPa)
W-2 = Shell Course Nominal Weight (kg)
W-2-corr = Shell Course Nominal Weight (kg)
h2 = Course Height (m)
loc = Course Location (m)
t = Installed Thickness (mm)
td = Course Design Thickness per J.3.3 and A.4.1 (mm)
tt = Course Hydrostatic Test Thickness per J.3.3 and A.4.1 (mm)
CA = 3.18 mm
H = 6.56 m
JE = 1
Ma = A283-C
h2 = 2.44 m
loc = 2.44 m
t = 6 mm
D2 = ID + t
D2 = 4.5 + 0.006
D2 = 4.51 m
W-2 = pi * D2 * t * h2 * d
W-2 = pi * 4.506 * 0.006 * 2.4384 * 7,840
W-2 = 1,623.73 kg
W-2-corr = pi * D2 * (t - CA) * h2 * d
W-2-corr = pi * 4.506 * (0.006 - 0.0032) * 2.4384 * 7,840
W-2-corr = 764.51 kg
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Minimum Tensile Strength (Sut) = 380.0 MPa
Minimum Yield Strength (Sy) = 205.0 MPa
As per API-650 J.3.3 and A.4.1, Allowable Design Stress (Sd) = 145 MPa
As per API-650 J.3.3 and A.4.1, Allowable Hydrostatic Test Stress (St) = 145 MPa
Permissible Design Metal Temperature (MDMT-permissible) = -30 °C
Erection Requirement
As per API-650 J.3.3.b, Required Thickness by Erection (t-erec) = 6 mm
Design Condition
H' = H + (P / (9.8 * SG))
H' = 6.5616 + (5.9195 / (9.8 * 0.806))
H' = 7.31 m
Hydrostatic Test
Ht' = H + ((1.25 * P) / (9.8 * SGt))
Ht' = 6.5616 + ((1.25 * 5.9195) / (9.8 * 1))
Ht' = 7.32 m
Seismic Design
Fy_scaled = Scaled Component Yield Strength per API 650 Section E.6.2.4 (MPa)
Membrane_Stress = Maximum Allowable Hoop Tension Membrane Stress per API 650 Section
E.6.2.4 (MPa)
Nc = Convective Hoop Membrane Unit Force per API 650 Section E.6.1.4 (N/mm)
Nh = Product Hydrostatic Membrane Force per API 650 Section E.6.1.4 and Section 5.6.3.2 (N/mm)
Ni = Impulsive Hoop Membrane Unit Force per API 650 Section E.6.1.4 (N/mm)
Sd_scaled = Scaled Design Stress per API 650 Section E.6.2.4 (MPa)
ts = Seismic Minimum Thickness per API 650 Section E.6.2.4 (mm)
Distance from Liquid Surface to Analysis Point (Y) = 7.31 m
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Ni = 2.6 * Ai * SG * (D^2)
Ni = 2.6 * 0.025 * 0.806 * (4.506^2)
Ni = 1.06 N/mm
Nh = 4.9 * (Y - H_offset) * D * SG
Nh = 4.9 * (7.311 - 0) * 4.506 * 0.806
Nh = 130.11 N/mm
S_T+ = Total Combined Hoop Stress per API 650 Section E.6.1.4 (MPa)
S_T- = Total Combined Hoop Stress per API 650 Section E.6.1.4 (MPa)
S_T+ = (Nh + SQRT(((Ni^2) + (Nc^2) + (((Av * Nh) / 2.5)^2)))) / MAX((t - CA) , 0.0001)
S_T+ = (130.1069 + SQRT(((1.0637^2) + (0.0021^2) + (((0.0467 * 130.1069) / 2.5)^2)))) / MAX((6 -
3.175) , 0.0001)
S_T+ = 46.99 MPa
S_T- = (Nh - SQRT(((Ni^2) + (Nc^2) + (((Av * Nh) / 2.5)^2)))) / MAX((t - CA) , 0.0001)
S_T- = (130.1069 - SQRT(((1.0637^2) + (0.0021^2) + (((0.0467 * 130.1069) / 2.5)^2)))) / MAX((6 -
3.175) , 0.0001)
S_T- = 45.12 MPa
Sd_scaled = (4 / 3) * Sd
Sd_scaled = (4 / 3) * 145
Sd_scaled = 193.33 MPa
Fy_scaled = 0.9 * Sy * JE
Fy_scaled = 0.9 * 205.0 * 1
Fy_scaled = 184.5 MPa
Course # 3 Design
CA = Corrosion allowance per API-650 5.3.2 (mm)
D3 = Shell Course Centerline Diameter (m)
H = Design Liquid Level per API-650 5.6.3.2 (m)
H' = Effective Design Liquid Level per API-650 F.2 (m)
H-max = Maximum Liquid Level for the Installed Thickness (m)
H-max-@-Pi = Maximum Liquid Level for the Installed Thickness @ Design Internal Pressure (m)
Ht' = Effective Hydrostatic Test Liquid Level per API-650 F.2 F.8 (m)
JE = Joint efficiency
Ma = Course Material
Pi-max-@-H = Maximum Allowable Internal Pressure for the Installed Thickness @ Design Liquid
Level (kPa)
W-3 = Shell Course Nominal Weight (kg)
W-3-corr = Shell Course Nominal Weight (kg)
Page: 23/65
h3 = Course Height (m)
loc = Course Location (m)
t = Installed Thickness (mm)
td = Course Design Thickness per J.3.3 and A.4.1 (mm)
tt = Course Hydrostatic Test Thickness per J.3.3 and A.4.1 (mm)
CA = 3.18 mm
H = 4.12 m
JE = 1
Ma = A283-C
h3 = 2.44 m
loc = 4.88 m
t = 6 mm
D3 = ID + t
D3 = 4.5 + 0.006
D3 = 4.51 m
W-3 = pi * D3 * t * h3 * d
W-3 = pi * 4.506 * 0.006 * 2.4384 * 7,840
W-3 = 1,623.73 kg
W-3-corr = pi * D3 * (t - CA) * h3 * d
W-3-corr = pi * 4.506 * (0.006 - 0.0032) * 2.4384 * 7,840
W-3-corr = 764.51 kg
Erection Requirement
As per API-650 J.3.3.b, Required Thickness by Erection (t-erec) = 6 mm
Design Condition
H' = H + (P / (9.8 * SG))
H' = 4.1232 + (5.9195 / (9.8 * 0.806))
H' = 4.87 m
Hydrostatic Test
Ht' = H + ((1.25 * P) / (9.8 * SGt))
Ht' = 4.1232 + ((1.25 * 5.9195) / (9.8 * 1))
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Ht' = 4.88 m
Seismic Design
Fy_scaled = Scaled Component Yield Strength per API 650 Section E.6.2.4 (MPa)
Membrane_Stress = Maximum Allowable Hoop Tension Membrane Stress per API 650 Section
E.6.2.4 (MPa)
Nc = Convective Hoop Membrane Unit Force per API 650 Section E.6.1.4 (N/mm)
Nh = Product Hydrostatic Membrane Force per API 650 Section E.6.1.4 and Section 5.6.3.2 (N/mm)
Ni = Impulsive Hoop Membrane Unit Force per API 650 Section E.6.1.4 (N/mm)
Sd_scaled = Scaled Design Stress per API 650 Section E.6.2.4 (MPa)
ts = Seismic Minimum Thickness per API 650 Section E.6.2.4 (mm)
Distance from Liquid Surface to Analysis Point (Y) = 4.87 m
Ni = 2.6 * Ai * SG * (D^2)
Ni = 2.6 * 0.025 * 0.806 * (4.506^2)
Ni = 1.06 N/mm
Nh = 4.9 * (Y - H_offset) * D * SG
Nh = 4.9 * (4.8726 - 0) * 4.506 * 0.806
Nh = 86.71 N/mm
S_T+ = Total Combined Hoop Stress per API 650 Section E.6.1.4 (MPa)
S_T- = Total Combined Hoop Stress per API 650 Section E.6.1.4 (MPa)
S_T+ = (Nh + SQRT(((Ni^2) + (Nc^2) + (((Av * Nh) / 2.5)^2)))) / MAX((t - CA) , 0.0001)
S_T+ = (86.7131 + SQRT(((1.0637^2) + (0.0142^2) + (((0.0467 * 86.7131) / 2.5)^2)))) / MAX((6 -
3.175) , 0.0001)
S_T+ = 31.38 MPa
S_T- = (Nh - SQRT(((Ni^2) + (Nc^2) + (((Av * Nh) / 2.5)^2)))) / MAX((t - CA) , 0.0001)
S_T- = (86.7131 - SQRT(((1.0637^2) + (0.0142^2) + (((0.0467 * 86.7131) / 2.5)^2)))) / MAX((6 -
3.175) , 0.0001)
S_T- = 30.01 MPa
Sd_scaled = (4 / 3) * Sd
Page: 25/65
Sd_scaled = (4 / 3) * 145
Sd_scaled = 193.33 MPa
Fy_scaled = 0.9 * Sy * JE
Fy_scaled = 0.9 * 205.0 * 1
Fy_scaled = 184.5 MPa
Course # 4 Design
CA = Corrosion allowance per API-650 5.3.2 (mm)
D4 = Shell Course Centerline Diameter (m)
H = Design Liquid Level per API-650 5.6.3.2 (m)
H' = Effective Design Liquid Level per API-650 F.2 (m)
H-max = Maximum Liquid Level for the Installed Thickness (m)
H-max-@-Pi = Maximum Liquid Level for the Installed Thickness @ Design Internal Pressure (m)
Ht' = Effective Hydrostatic Test Liquid Level per API-650 F.2 F.8 (m)
JE = Joint efficiency
Ma = Course Material
Pi-max-@-H = Maximum Allowable Internal Pressure for the Installed Thickness @ Design Liquid
Level (kPa)
W-4 = Shell Course Nominal Weight (kg)
W-4-corr = Shell Course Nominal Weight (kg)
h4 = Course Height (m)
loc = Course Location (m)
t = Installed Thickness (mm)
td = Course Design Thickness per J.3.3 and A.4.1 (mm)
tt = Course Hydrostatic Test Thickness per J.3.3 and A.4.1 (mm)
CA = 3.18 mm
H = 1.68 m
JE = 1
Ma = A283-C
h4 = 2.44 m
loc = 7.32 m
t = 6 mm
D4 = ID + t
D4 = 4.5 + 0.006
D4 = 4.51 m
W-4 = pi * D4 * t * h4 * d
W-4 = pi * 4.506 * 0.006 * 2.4384 * 7,840
W-4 = 1,623.73 kg
W-4-corr = pi * D4 * (t - CA) * h4 * d
W-4-corr = pi * 4.506 * (0.006 - 0.0032) * 2.4384 * 7,840
W-4-corr = 764.51 kg
Page: 26/65
A283-C Material Properties
Minimum Tensile Strength (Sut) = 380.0 MPa
Minimum Yield Strength (Sy) = 205.0 MPa
As per API-650 J.3.3 and A.4.1, Allowable Design Stress (Sd) = 145 MPa
As per API-650 J.3.3 and A.4.1, Allowable Hydrostatic Test Stress (St) = 145 MPa
Permissible Design Metal Temperature (MDMT-permissible) = -30 °C
Erection Requirement
As per API-650 J.3.3.b, Required Thickness by Erection (t-erec) = 6 mm
Design Condition
H' = H + (P / (9.8 * SG))
H' = 1.6848 + (5.9195 / (9.8 * 0.806))
H' = 2.43 m
Hydrostatic Test
Ht' = H + ((1.25 * P) / (9.8 * SGt))
Ht' = 1.6848 + ((1.25 * 5.9195) / (9.8 * 1))
Ht' = 2.44 m
Seismic Design
Fy_scaled = Scaled Component Yield Strength per API 650 Section E.6.2.4 (MPa)
Membrane_Stress = Maximum Allowable Hoop Tension Membrane Stress per API 650 Section
E.6.2.4 (MPa)
Nc = Convective Hoop Membrane Unit Force per API 650 Section E.6.1.4 (N/mm)
Nh = Product Hydrostatic Membrane Force per API 650 Section E.6.1.4 and Section 5.6.3.2 (N/mm)
Ni = Impulsive Hoop Membrane Unit Force per API 650 Section E.6.1.4 (N/mm)
Sd_scaled = Scaled Design Stress per API 650 Section E.6.2.4 (MPa)
Page: 27/65
ts = Seismic Minimum Thickness per API 650 Section E.6.2.4 (mm)
Distance from Liquid Surface to Analysis Point (Y) = 2.43 m
Nh = 4.9 * (Y - H_offset) * D * SG
Nh = 4.9 * (2.4342 - 0) * 4.506 * 0.806
Nh = 43.32 N/mm
S_T+ = Total Combined Hoop Stress per API 650 Section E.6.1.4 (MPa)
S_T- = Total Combined Hoop Stress per API 650 Section E.6.1.4 (MPa)
S_T+ = (Nh + SQRT(((Ni^2) + (Nc^2) + (((Av * Nh) / 2.5)^2)))) / MAX((t - CA) , 0.0001)
S_T+ = (43.3194 + SQRT(((0.9843^2) + (0.1037^2) + (((0.0467 * 43.3194) / 2.5)^2)))) / MAX((6 -
3.175) , 0.0001)
S_T+ = 15.79 MPa
S_T- = (Nh - SQRT(((Ni^2) + (Nc^2) + (((Av * Nh) / 2.5)^2)))) / MAX((t - CA) , 0.0001)
S_T- = (43.3194 - SQRT(((0.9843^2) + (0.1037^2) + (((0.0467 * 43.3194) / 2.5)^2)))) / MAX((6 -
3.175) , 0.0001)
S_T- = 14.88 MPa
Sd_scaled = (4 / 3) * Sd
Sd_scaled = (4 / 3) * 145
Sd_scaled = 193.33 MPa
Fy_scaled = 0.9 * Sy * JE
Fy_scaled = 0.9 * 205.0 * 1
Fy_scaled = 184.5 MPa
Page: 28/65
W-shell = 6,494.91 kg
CG-shell = ((CG-1 * W-1) + (CG-2 * W-2) + (CG-3 * W-3) + (CG-4 * W-4)) / W-shell
CG-shell = ((1.2192 * 1,623.7282) + (3.6576 * 1,623.7282) + (6.096 * 1,623.7282) + (8.5344 *
1,623.7282)) / 6,494.9126
CG-shell = 4.88 m
D = 4.51 m
N=0
V = 200.0 km/hr
Page: 29/65
Wtr_2 W_2 * SQRT(((ts_min / ts_2)^5)) 2.44 m
Wtr_3 W_3 * SQRT(((ts_min / ts_3)^5)) 2.44 m
Wtr_4 W_4 * SQRT(((ts_min / ts_4)^5)) 2.44 m
Page: 30/65
Flat Bottom: non Annular Plate Design
Back
CA = 3.18 mm
CA_1 = 3.18 mm
E=1
Ma-bottom = A283-C
Ma_1 = A283-C
Sd_1 = 145 MPa
St_1 = 145 MPa
outside_projection = 25 mm
tb = 9.53 mm
td_1 = 4.33 mm
ts_1 = 6 mm
tt_1 = 1.44 mm
Calculation of Hydrostatic Test Stress & Product Stress per API-650 Section 5.5.1
S1 = ((td_1 - CA_1) / (ts_1 - CA_1)) * Sd_1
S1 = ((4.3347 - 3.175) / (6 - 3.175)) * 145
S1 = 59.53 MPa
As per API-650 5.5.1, first shell course material, A283-C, is in Group I; therefore, butt welded
Page: 31/65
annular plates are not required
As per API-650 5.5.1, first shell course material, A283-C, is in Group I; therefore, butt welded
annular plates are not required
S = MAX(S1 , S2)
S = MAX(59.5263 , 34.7936)
S = 59.53 MPa
Bottom Weight
OD-btm = OD + (outside_projection * 2)
OD-btm = 4.512 + (0.025 * 2)
OD-btm = 4.56 m
tb-req = tb-erec
tb-req = 9.175
tb-req = 9.18 mm
Page: 32/65
Wind Moment (Per API-650 Section
5.11) Back
A = Area resisting the compressive force, as illustrated in Figure F.2
P-F41 = Design pressure determined in F.4.1
P-v = Internal pressure
Vf = (Vs / 190)^2
Vf = (200 / 190)^2
Vf (Velocity Factor) = 1.11
PWS = 0.86 * Vf
PWS = 0.95 kPa
PWR = 1.44 * Vf
PWR = 1.59 kPa
Page: 33/65
M-Shell (Moment Due to Wind Force on Shell) = (PWS * As * (Shell Height / 2))
M-Shell = (0.95 * 43.89 * (9.75 / 2))
M-Shell = 203,969 N-m
DLR = Nominal weight of roof plate plus weight of roof plates overlap plus any attached structural.
DLS = Nominal weight of the shell and any framing (but not roof plates) support by the shell and
roof.
F-friction = Maximum of 40% of weight of tank
MDL = Moment about the shell-to-bottom joint from the nominal weight of the shell
MDLR = Moment about the shell-to-bottom joint from the nominal weight of the roof plate plus any
attached structural.
MF = Stabilizing moment due to bottom plate and liquid weight
MPi = Destabilizing moment about the shell-to-bottom joint from design pressure
Mw = Destabilizing wind moment
tb = Bottom plate required thickness less C.A. (shall not exceed bottom shell course thickness less
C.A.)
wl = Circumferential loading of contents along shell-to-bottom joint
Mw = 262,650 N-m
DLR = 14,260.43 N
tb = 2.83 mm
Page: 34/65
MF = (D/2) * wl * Pi * D
MF = 2.25 * 2,851.2 * 3.14 * 4.5
MF = 90,693 N-m
Criteria 1
Criteria 2
Criteria 3
F-wind = PWS * As
F-wind = 952.9 * 43.89
F-wind = 41,824 N
Anchorage Requirement
Page: 35/65
Seismic Design Back
Site Ground Motion Design
Ac = Convective Design Response Spectrum Acceleration Coefficient per API 650 Sections E.4.6.2
Ac-min = Adjusted Convective Design Response Spectrum Acceleration Coefficient
Af = Acceleration Coefficient for Sloshing Wave Height
Af = Acceleration Coefficient for Sloshing Wave Height per API 650 Sections E.7.2
Ai = Impulsive Design Response Spectrum Acceleration Coefficient per API 650 Sections E.4.6.2
Anchorage_System = Anchorage System
Av = Vertical Ground Acceleration Coefficient
Av = Vertical Ground Acceleration Coefficient per API 650 Section E.6.1.3 and E.2.2
D = Nominal Tank Diameter (m)
I = Importance Factor
K = Spectral Acceleration Adjustment Coefficient
Ks = Sloshing Coefficient per API 650 Section E.4.5.2
Lmax = Maximum Design Product Level (m)
Q = MCE to Design Level Scale Factor
Rwc = Convective Force Reduction Factor
Rwi = Impulsive Force Reduction Factor
SD1 = Design Spectral Response Acceleration at a Period of 1 Second per API 650 Sections
E.4.6.1
SDS = Design Spectral Response Acceleration at Short Period per API 650 Sections E.4.6.1
SUG = Seismic Use Group
Sac = Convective Design Spectral Response Acceleration Parameter at Any Period
Sai = Impulsive Design Spectral Response Acceleration Parameter at Any Period
Seismic_Site_Class = Seismic Site Class
TL = Regional Dependent Transistion Period for Longer Period Ground Motion (sec)
Tc = Convective Natural Period per API 650 Section E.4.5.2 (sec)
Af = 0.05
Anchorage_System = mechanically anchored
Av = 0.05
D = 4.51 m
I = 1.0
K = 1.5
Lmax = 9.0 m
Q=1
Rwc = 2
Rwi = 4
SUG = seismic use group i
Sac = 0.5
Sai = 0.1
Seismic_Site_Class = seismic site class d
TL = 4 sec
Tc = 1.8 * Ks * SQRT(D)
Tc = 1.8 * 0.578 * SQRT(4.506)
Tc = 2.21 sec
Ai = Q * (I / Rwi) * Sai
Page: 36/65
Ai = 1 * (1.0 / 4) * 0.1
Ai = 0.03
Ac = Q * K * (I / Rwc) * Sac
Ac = 1 * 1.5 * (1.0 / 2) * 0.5
Ac = 0.38
SDS = Ai * (Rwi / I)
SDS = 0.025 * (4 / 1.0)
SDS = 0.1
Av = (2 / 3) * 0.7 * SDS
Av = (2 / 3) * 0.7 * 0.1
Av = 0.05
Af = K * SD1 * I * (1 / Tc)
Af = 1.5 * 0.0736 * 1.0 * (1 / 2.2085)
Af = 0.05
Seismic Design
A = Roof Surface Area (m^2)
Ac = Convective Design Response Spectrum Acceleration Coefficient
Af = Acceleration Coefficient for Sloshing Wave Height
Ah-rs = Roof Horizontal Projected Area Supported by The Shell (m^2)
Ai = Impulsive Design Response Spectrum Acceleration Coefficient
Anchorage_System = Anchorage System
Arss = Roof Area Supported by The Shell (m^2)
Av = Vertical Ground Acceleration Coefficient
CA = Bottom Corrosion Allowance (mm)
D = Nominal Tank Diameter (m)
DELTAs = Sloshing Wave Height Above Product Design Height per API 650 Section E.7.2 (m)
Event_Type = Event Type
Fc = Allowable Longitudinal Shell Compression Stress per API 650 Section E.6.2.2.3 (MPa)
Fy = Yield Strength (MPa)
Ge = Effective Specific Gravity per API 650 Section E.2.2
Hrcg = Top of Shell to Roof and roof appurtenances Center of Gravity (m)
Hs = Shell height (m)
I = Importance Factor
J = Anchorage Ratio per API 650 Section E.6.2.1.1.1
K = Spectral Acceleration Adjustment Coefficient
Ks = Sloshing Coefficient
Lmax = Maximum Design Product Level (m)
MU = Friction Coefficient
Min_Anchor_Quantity = Minimum Anchor Quantity
Min_Anchor_Spacing = Minimum Anchor Spacing (m)
Page: 37/65
Mrw = Ringwall Overturning Moment per API 650 Section E.6.1.5 (N.m)
Ms = Slab Overturning Moment per API 650 Section E.6.1.5 (N.m)
Overturn_Stability_Ratio = Overturning Stability Ratio per API 650 Section E.6.2.3
P = Design Pressure (MPa)
Q = MCE to Design Level Scale Factor
SG = Specific Gravity
SUG = Seismic Use Group
Sb = Roof Balanced Snow Load (Pa)
Sc = Mechanically Anchored Maximum Longitudinal Shell Compression Stress per API 650 Section
E.6.2.2.1 (MPa)
Sc = Self Anchored Maximum Longitudinal Shell Compression Stress per API 650 Section E.6.2.2.1
(MPa)
Seismic_Site_Class = Seismic Site Class
TL = Regional Dependent Transistion Period for Longer Period Ground Motion (sec)
Tc = Convective Natural Period (sec)
V = Total Design Base Shear per API 650 Section E.6.1 (N)
Vc = Design Base Shear for Convective Component per API 650 Section E.6.1 (N)
Vi = Design Base Shear for Impulsive Component per API 650 Section E.6.1 (N)
Vmax = Local Shear Transfer per API 650 Section E.7.7 (N/m)
Vs = Self Anchored Sliding Resistance Maximum Allowable Base Shear per API 650 Section E.7.6
(N)
W-struct = Roof Structure Weight (kg)
WT = Total Weight of Tank Shell, Roof, Framing, Knuckles, Product, Bottom, Attachments,
Appurtenances, Participating Balanced Snow Load (N)
Wb-attachments = Bottom Attachments Weight (kg)
Wb-pl = Bottom Plates Weight (kg)
Wc = Convective Effective Weight per API 650 Section E.6.1.1 (N)
Weff = Total Effective Weight per API 650 Section E.6.1.1 (N)
Wf = Tank Bottom Total Weight (N)
Wfd = Tank Foundation Weight (N)
Wg = Soil Weight (N)
Wi = Impulsive Effective Weight per API 650 Section E.6.1.1 (N)
Wp = Tank Contents Total Weight (N)
Wr = Total Weight of Fixed Tank Roof including Framing, Knuckles, any Permanent Attachments
and 10 % of the Roof Balanced Design Snow Load (N)
Wr-DL-add = Roof Additional Dead Weight (kg)
Wr-attachments = Roof Attachments Weight (kg)
Wr-ins = Roof Insulation Weight (kg)
Wr-pl = Roof Plates Nominal Weight (kg)
Wrs = Roof Load Acting on The Tank Shell Including 10 % of the Roof Balanced Design Snow Load
(N)
Ws = Total Weight of Tank Shell and Appurtenances (N)
Ws-attachments = Shell Attachments Weight (kg)
Ws-framing = Shell Framing Weight (kg)
Ws-ins = Shell Insulation Weight (kg)
Ws-pl = Shell Plates Nominal Weight (kg)
Wss = Roof Structure Weight Supported by The Tank Shell (kg)
Xc = Height from tank shell bottom to the center of action of convective lateral force for computing
ringwall overturning moment per API 650 Section E.6.1.2.1 (m)
Xcs = Height from tank shell bottom to the center of action of convective lateral force for computing
slab overturning moment per API 650 Section E.6.1.2.2 (m)
Xi = Height from tank shell bottom to the center of action of impulsive lateral force for computing
ringwall overturning moment per API 650 Section E.6.1.2.1 (m)
Xis = Height from tank shell bottom to the center of action of impulsive lateral force for computing
slab overturning moment per API 650 Section E.6.1.2.2 (m)
Xnr = Center of Action Bottom of Tank to Roof Insulation Center of Gravity Height (m)
Page: 38/65
Xns = Center of Action Bottom of Tank to Shell Insulation Center of Gravity Height (m)
Xr = Height from tank shell bottom to the center of gravity of roof and roof appurtenances per API
650 Section E.6.1.2 (m)
Xs = Height from tank shell bottom to shell's center of gravity (m)
ca1 = Bottom Shell Course Corrosion Allowance (mm)
hs = Additional Shell Height Required Above Sloshing Height (mm)
t_bottom = Bottom Plate Thickness (mm)
ts1 = Bottom Shell Course Thickness (mm)
wa = (N/m)
wa = Self Anchored Force Resisting Uplift per API 650 Section E.6.2.1.1 (N/m)
wa_max = Self Anchored Force Resisting Uplift Max Limit per API 650 Section E.6.2.1.1 (N/m)
wint = Calculated Design Uplift Due to Product Pressure (N/m)
wrs = Specified Tank Roof Load Acting on Tank Shell (N/m)
wt = Tank and Roof Weight Acting at base of Shell per API 650 Section E.6.2.1.1.1 (N/m)
A = 16.57 m^2
Ac = 0.03
Af = 0.05
Ah-rs = 16.35 m^2
Ai = 0.03
Anchorage_System = mechanically anchored
Arss = 16.57 m^2
Av = 0.05
CA = 3.18 mm
D = 4.51 m
Event_Type = maximum considered earthquake mce
Fy = 205.0 MPa
Hrcg = 0.13 m
Hs = 9.75 m
I = 1.0
K = 1.5
Ks = 0.58
Lmax = 9.0 m
MU = 0.4
Min_Anchor_Quantity = 6
Min_Anchor_Spacing = 3 m
P = 0.005919510653785953 MPa
Q=1
SG = 0.81
SUG = seismic use group i
Sb = 0.0 Pa
Seismic_Site_Class = seismic site class d
TL = 4 sec
Tc = 2.21 sec
W-struct = 0 kg
Wb-attachments = 0 kg
Wb-pl = 1,220.62 kg
Wfd = 0 N
Wg = 0 N
Wp = 1,131,392.08 N
Wr-DL-add = 0.0 kg
Wr-attachments = 216.7 kg
Wr-ins = 0.0 kg
Wr-pl = 1,237.46 kg
Ws-attachments = 3,298.61 kg
Ws-framing = 154.47 kg
Page: 39/65
Ws-ins = 0.0 kg
Ws-pl = 6,494.91 kg
Wss = 0 kg
Xnr = 9.88 m
Xns = 4.88 m
Xs = 4.88 m
ca1 = 3.18 mm
hs = 0 mm
t_bottom = 9.53 mm
ts1 = 6 mm
Wf = Wb-pl
Wf = 1,220.6228
Wf = 1,220.62 N
WT = Wr + Ws
WT = 14,260.4325 + 97,556.5175
WT = 111,816.95 N
Weff = Wi + Wc
Weff = 1,007,905.9177 + 130,283.4578
Weff = 1,138,189.38 N
Design Loads
Vi = Ai * (Ws + Wr + Wf + Wi)
Vi = 0.025 * (97,556.5175 + 14,260.4325 + 1,220.6228 + 1,007,905.9177)
Vi = 28,023.59 N
Vc = Ac * Wc
Vc = 0.025 * 130,283.4578
Vc = 3,257.09 N
V = SQRT(((Vi^2) + (Vc^2)))
V = SQRT(((28,023.5873^2) + (3,257.0864^2)))
V = 28,212.23 N
Page: 40/65
Center of Action for Effective Lateral Forces
Xr = Hs + Hrcg
Xr = 9.7536 + 0.1267
Xr = 9.88 m
Xcs = (1.0 - ((COSH(((3.67 * Lmax) / D)) - 1.937) / (((3.67 * Lmax) / D) * SINH(((3.67 * Lmax) /
D))))) * Lmax
Xcs = (1.0 - ((COSH(((3.67 * 9.0) / 4.506)) - 1.937) / (((3.67 * 9.0) / 4.506) * SINH(((3.67 * 9.0) /
4.506))))) * 9.0
Xcs = 7.78 m
Overturning Moment
Mrw = SQRT((((Ai * ((Wi * Xi) + (Ws * Xs) + (Wr * Xr)))^2) + ((Ac * (Wc * Xc))^2)))
Mrw = SQRT((((0.025 * ((1,007,905.9177 * 4.0764) + (97,556.5175 * 4.8768) + (14,260.4325 *
9.8803)))^2) + ((0.025 * (130,283.4578 * 7.7738))^2)))
Mrw = 120,816.14 N.m
Ms = SQRT((((Ai * ((Wi * Xis) + (Ws * Xs) + (Wr * Xr)))^2) + ((Ac * (Wc * Xcs))^2)))
Ms = SQRT((((0.025 * ((1,007,905.9177 * 4.7704) + (97,556.5175 * 4.8768) + (14,260.4325 *
9.8803)))^2) + ((0.025 * (130,283.4578 * 7.7753))^2)))
Ms = 137,962.66 N.m
Page: 41/65
wa_max = 201.1 * 9.0 * 4.506 * 0.7909
wa_max = 6,450.47 N/m
wa > wa_max
wa = wa_max
wa = 6,450.4715
wa = 6,450.47 N/m
Tank Stability
J = Mrw / ((D^2) * (((wt * (1 - (0.4 * Av))) + wa) - (0.4 * wint)))
J = 120,816.1355 / ((4.506^2) * (((7,898.8994 * (1 - (0.4 * 0.0467))) + 6,450.4715) - (0.4 *
6,668.3288)))
J = 0.52
Sc < Fc
(J <= 1.54) AND (V <= Vs) ==> Tank is stable, anchoring is not required
Sc < Fc
Freeboard
DELTAs = 0.42 * D * Af
DELTAs = 0.42 * 4.506 * 0.05
DELTAs = 0.09 m
Sliding Resistance
Page: 42/65
Vs = MU * (Ws + Wr + Wf + Wp) * (1.0 - (0.4 * Av))
Vs = 0.4 * (97,556.5175 + 14,260.4325 + 1,220.6228 + 1,131,392.0839) * (1.0 - (0.4 * 0.0467))
Vs = 488,473.48 N
V <= Vs
Page: 43/65
Anchor Bolt Design Back
Bolt Material : A36
Sy = 250 MPa
Fy = Min(Sy , 380)
Fy = Min(250 , 380)
Fy = 250 MPa
W1 = W-shell-corroded + Shell Insulation + W-roof-corroded
W1 = 29,988.94 + 0 + 8,090.22
W1 = 38,079.16 N
W2 = W-shell-corroded + Shell Insulation + Corroded Roof Plates Supported by Shell + Roof Dead
Load Supported by Shell
W2 = 29,988.94 + 0 + 8,090.22 + 0
W2 = 38,079.16 N
Page: 44/65
U = [P * D^2 * 785] - W1
U = [5.92 * 4.5^2 * 785] - 38,079.16
U = 56,018.85 N
bt = U/N
bt = 9,336.47 N
sd = 104.16 MPa
Shell-sd-at-anchor = 136.66 MPa
A-s-r = bt / sd
A-s-r = 9,336.47 / 104.16
A-s-r = 89.63 mm^2
bt = U/N
bt = 6,965.64 N
sd = 138.88 MPa
Shell-sd-at-anchor = 170.83 MPa
A-s-r = bt / sd
A-s-r = 6,965.64 / 138.88
A-s-r = 50.15 mm^2
bt = U/N
bt = 28,098.32 N
sd = 200 MPa
Shell-sd-at-anchor = 170.83 MPa
A-s-r = bt / sd
A-s-r = 28,098.32 / 200
A-s-r = 140.49 mm^2
Page: 45/65
Uplift Case 4: Seismic Load Only
bt = U/N
bt = 11,670.71 N
sd = 200 MPa
Shell-sd-at-anchor = 170.83 MPa
A-s-r = bt / sd
A-s-r = 11,670.71 / 200
A-s-r = 58.35 mm^2
bt = U/N
bt = 31,835.16 N
sd = 138.88 MPa
Shell-sd-at-anchor = 170.83 MPa
A-s-r = bt / sd
A-s-r = 31,835.16 / 138.88
A-s-r = 229.21 mm^2
bt = U/N
bt = 17,943.91 N
sd = 200 MPa
Shell-sd-at-anchor = 170.83 MPa
A-s-r = bt / sd
A-s-r = 17,943.91 / 200
A-s-r = 89.71 mm^2
Not applicable since if there is a knuckle on tank roof, or tank roof is not frangible.
Pf (failure pressure per F.6) = N.A.
Page: 46/65
Bolt Required Diameter per ANSI B1.1 (Exclusive of Corrosion)
ANCHORAGE REQUIREMENTS
Page: 47/65
Anchor Chair Design Back
(from AISI T-192E 2011)
Entered Parameters
As per API-650 5.12.12 and AISI T192 2011, anchor chairs will be designed to withstand 3 times
the seismic bolt load or 1.5 times the governing bolt load, but not more than the bolt yield load.
Therefore:
Anchor Chair Design Load, (P) : 47,752.75 N
Since bottom t <= 10 mm, and Seismic anchorage required (J) > 1.45,
or Wind Speed is > 160.93 kph,
h-min is 305 mm.
h-max = 3 * a
h-max = 3 * 254 = 762 mm.
e-min = 0.886 * d + 15
e-min = 0.886 * 56 + 15 = 64.62 mm.
Page: 48/65
g-min = d + 26
g-min = 56 + 26 = 82 mm.
f-min = d/2 + 4
f-min = 56/2 + 4 = 32 mm.
c-actual = 26 mm.
b-min = e-min + d + 7
b-min = 64.62 + 56 + 7 = 127.62 mm.
Page: 49/65
F2 = 0
yields F3 = 0.000067 + 0
F3 = 0
yields S-actual-ChairHeight = 47,752.75 * 102 / 6^2 * 0
yields S-actual-ChairHeight = 45.21 MPa
Page: 50/65
Appurtenances Design Back
Plan View
INSIDE
OUTSIDE RADIUS REMARK
LABEL DESCRIPTION PROJ ORIENT
PROJ (mm) (mm) S
(mm)
Circular- 24" ROOF
244mm 152mm 120 ' 1127mm #
Manway-0001 MANWAY
Gooseneck- 6" GOOSENECK
203mm 0mm 270 ' 0mm #
0001 ROOF VENT
Wingrail-0002 WINGRAIL -- -- 90 ' 2173mm #
Elevation View
OUTSIDE INSIDE
ELEVATION REMARK
LABEL DESCRIPTION PROJ PROJ ORIENT
(mm) S
(mm) (mm)
Anchor-Chair- SEE
ANCHOR CHAIRS -- -- -- #
Bolts TABLE
Clean-Out- 900x1200 SHELL
155mm 0mm 35 ' 332mm #
0001 CLEAN OUT
Name-Plate STD API -- -- 0 ' 1010mm #
Pipe-Down-
6" PIPE
Out-Overflow- 600mm 380mm 100 ' 8262mm #
OVERFLOW
0001
Single-
SINGLE OUTSIDE
Outside-
STRINGER -- -- 345 ' -- #
Stringe-
STAIRWAY (CW)
Stairway-0001
Warnings!!
Clean-Out-0001
1.- Cleanout bottom reinforcing plate, installed thickness , 28.65 mm, is greater than the maximum
allowable thickness of 25.0 mm for A283-C material.
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Shell Clean Out: Clean-Out-0001
A-design = Cleanout Assembly Available Area for the Design Condition per API-650 5.7.7.5 (mm^2)
A-neck = Cleanout Neck Available Area per API-650 5.7.7.5 (mm^2)
A-repad = Cleanout Repad Available Area per API-650 5.7.7.5 (mm^2)
A-test = Cleanout Assembly Available Area for the Hydrostatic Test per API-650 5.7.7.5 (mm^2)
Acsd = Required Cross Sectional Area for the Design Condition per API-650 5.7.7.4 (mm^2)
Acst = Required Cross Sectional Area for the Hydrostatic Test per API-650 5.7.7.4 (mm^2)
As-design = Cleanout Assembly Shell Plate Available Area for the Design Condition per API-650
5.7.7.5 (mm^2)
As-test = Cleanout Assembly Shell Plate Available Area for the Hydrostatic Test per API-650
5.7.7.5 (mm^2)
CA = Corrosion Allowance (mm)
D = Tank Nominal Diameter (m)
L = Cleanout Repad Height from Bottom Plate (mm)
L-eff = Cleanout Repad Effective Height per API-650 5.7.7.5 (mm)
L-max = Repad Maximum Height per API-650 5.7.7.5 (mm)
L-min = Repad Minimum Height per API-650 5.7.7.5 (mm)
Lmax = Maximum Design Liquid Level (m)
Ma-bottom = Cleanout Bottom Reinforcing Plate Material
Ma-neck = Cleanout Neck Material
Ma-plate = Cleanout Assembly Shell Plate Material
Ma-repad = Cleanout Repad Material
SG = Product Specific Gravity
SGt = Hydrotest Liquid Specific Gravity
Sut1 = Bottom Course Tensile Strength (MPa)
Sy1 = Bottom Course Yield Strength (MPa)
Yd = Y value for determning the Area Coefficient for the Design Condition per API-650 Figure 5.11
Yt = Y value for determning the Area Coefficient for the Hydrostatic Test per API-650 Figure 5.11
b = Cleanout Opening Horizontal Clear Width (mm)
h = Cleanout Opening Vertical Clear Height (mm)
hs1 = Bottom Course Height (m)
t-neck = Cleanout Neck Thickness (mm)
t-repad = Cleanout Repad Thickness (mm)
t-repad-req = Repad Required Thickness (mm)
t1d = Bottom Course Calculated Design Thickness (mm)
t1t = Bottom Course Calculated Hydrotest Thickness (mm)
tb = Cleanout Bottom Reinforcing Plate Thickness (mm)
tb-design = Cleanout Bottom Reinforcing Plate Required Thickness per API-650 5.7.7.6 (mm)
tb-req = Cleanout Bottom Reinforcing Plate Required Thickness (mm)
ts = Cleanout Assembly Shell Plate Thickness (mm)
ts1 = Bottom Course Installed Thickness (mm)
wb = Cleanout Bottom Reinforcing Plate Centerline Width (mm)
wb-req = Cleanout Bottom Reinforcing Plate Required Centerline Width per API-650 5.7.7.6 (mm)
CA = 3.18 mm
D = 4.51 m
L = 1,372 mm
Lmax = 9.0 m
Ma-bottom = A283-C
Ma-neck = A283-C
Ma-plate = A283-C
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Ma-repad = A283-C
SG = 0.81
SGt = 1
Sut1 = 380.0 MPa
Sy1 = 205.0 MPa
b = 1,219 mm
h = 914 mm
hs1 = 2.44 m
t-neck = 6 mm
t-repad = 6 mm
t1d = 4.33 mm
t1t = 1.44 mm
tb = 28.65 mm
ts = 6 mm
ts1 = 6 mm
wb = 1,257.94 mm
Notes:
- Cleanout details shall be as shown in API-650 Figure 5.12, Figure 5.13, and Tables 5.9a through
5.11b
- The reinforced opening shall be completely preassembled into a shell plate, and the completed
unit, including the shell plate at the cleanout fitting, shall be thermally stress-relieved as described
in 5.7.4
- The notch toughness of the bolting flange and the cover plate shall be based on the governing
thickness as defined in 4.5.5.3 using Table 4.3a, Table 4.3b, and Figure 4.1.
Material Properties
Cleanout Shell Plate A283-C Material Properties
Minimum Tensile Strength (Sut-shell-plate) = 380.0 MPa
Minimum Yield Strength (Sy-shell-plate) = 205.0 MPa
Permissible Design Metal Temperature (MDMT-permissible-shell-plate) = -30 °C
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Cleanout Bottom Reinforcing Plate A283-C Material Properties
Minimum Tensile Strength (Sut-bottom) = 380.0 MPa
Minimum Yield Strength (Sy-bottom) = 205.0 MPa
Permissible Design Metal Temperature (MDMT-permissible-bottom)
Maximum Thickness (t-max-bottom) = 25.0 mm
*** WARNING *** : Cleanout bottom reinforcing plate, installed thickness , 28.65 mm, is greater
than the maximum allowable thickness of 25.0 mm for A283-C material
Size Requirements
Opening
As per API-650 5.7.7.2, Maximum Cleanout Height for Material Group I (h-max) = 1,219 mm
Repad
L-min = h + 150
L-min = 914 + 150
L-min = 1,064 mm
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Reinforcement Requirements
Design Condition
Yd = ((((Lmax + 8.8) * D) + 71.5) / (1.408 * h)) * (((123 * t1d) / (4.9 * D * (Lmax - 0.3)))^0.5)
Yd = ((((9.0 + 8.8) * 4.506) + 71.5) / (1.408 * 914)) * (((123 * 4.3347) / (4.9 * 4.506 * (9.0 - 0.3)))^0.5)
Yd = 0.2
As per API-650 Figure 5.11, Area Coefficient for the Design Condition (K1d) = 1.4
As per API-650 Figure 5.11, Area Coefficient for the Hydrostatic Test (K1t) = 1.4
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t-repad-req = MAX((2,773.3646 - 72 - 2,283.0759) , (921.1426 - 72 - 6,252.1231) , 0) / 451.0
t-repad-req = 0.93 mm
As per API-650 5.7.7.5, repad thickness shall not be less than the cleanout assembly shell plate
thickness (6mm).
As per API-650 Table 5.10a, Cleanout Bottom Reinforcing Plate Required Thickness (tb-lookup) =
25 mm
CA-cover = 3.18 mm
Lmax = 9.0 m
Ma-cover = A283-C
Ma-flange = A105
SG = 0.81
b = 1,219 mm
h = 914 mm
t-cover = 22.23 mm
t-flange = 22.23 mm
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tc-lookup = 19 mm
tf-lookup = 19 mm
h/b = h / b
h/b = 914 / 1,219
h/b = 0.75
H = MAX(Lmax , 5)
H = MAX(9.0 , 5)
H = 9.0 m
G = MAX(SG , 1) = 1
tf-design = tc-design
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tf-design = 20.6807
tf-design = 20.68 mm
Repad Design
(Per API-650 Section 5.8.4 and other references below)
MANWAY Description : 24 in Neck Thickness 7
Material: A283-C
ROOF PARAMETERS:
t-calc = 8.26 mm
t_cr = 6.35 mm (Roof t-act less C.A)
t_c = 9.53 mm
t_Basis = 8.26 mm
Repad Type: Circular
Repad Size (Do): 1169 mm
Available Manway Neck Area = 2 * [(4 * (t_n - CA)) + t_c] * (t_n - ca) * MIN((Sd_n/Sd_s) 1)
Available Manway Neck Area = 2 * [(4 * (7 - 3.18)) + 9.53] * (7 - 3.18) * MIN((137/137) 1)
Available Manway Neck Area = 141.13 mm^2
A-rpr = (Required Area - Available Roof Area - Available Manway Neck Area)
A-rpr = 5148.93 - 790.86 - 141.13
A-rpr = 4216.94 mm^2
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Normal and Emergency Venting (API-
2000 7th Edition) Back
Normal Venting
T-operating = Product storage temperature (°C)
VIT = Required in-breathing flow rate due to thermal effects per API-2000 3.3.2.3.3 (m^3/hr)
VOT = Required out-breathing flow rate due to thermal effects per API-2000 3.3.2.3.2 (m^3/hr)
Vi = Total required in-breathing volumetric flow rate (m^3/hr)
Vip = Required in-breathing flow rate due to liquid movement per API-2000 3.3.2.2.2 (m^3/hr)
Vo = Total required out-breathing volumetric flow rate (m^3/hr)
Vop = Required out-breathing flow rate due to liquid movement per API-2000 3.3.2.2.1 (m^3/hr)
Vpe = Maximum emptying rate (m^3/hr)
Vpf = Maximum filling rate (m^3/hr)
Vtk = Tank capacity (m^3)
insulation_type = Insulation type
latitude = Latitude zone
vapour_pressure_type = Vapour pressure type
T-operating = 50 °C
Vpe = 22.71 m^3/hr
Vpf = 22.71 m^3/hr
Vtk = 157.2 m^3
insulation_type = no insulation
latitude = between 42 and 58
vapour_pressure_type = hexane or similar
In-breathing
Vip = Vpe
Vip = 22.71
Vip = 22.71 m^3/hr
VIT = C * (Vtk^0.7) * 1
VIT = 5 * (157.1957^0.7) * 1
VIT = 172.38 m^3/hr
Vi = Vip + VIT
Vi = 22.71 + 172.3766
Vi = 195.09 m^3/hr
Out-breathing
Vop = Vpf
Vop = 22.71
Vop = 22.71 m^3/hr
VOT = Y * (Vtk^0.9) * 1
VOT = 0.25 * (157.1957^0.9) * 1
VOT = 23.7 m^3/hr
Vo = Vop + VOT
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Vo = 22.71 + 23.6994
Vo = 46.41 m^3/hr
Emergency Venting
ATWS = Wetted surface area (m^2)
D = Tank diameter (m)
F = Environmental factor per API-2000 3.3.3.3.4
Hs = Tank height (m)
P = Design pressure (kPa)
insulation_type = Insulation type
q = Required emergency venting capacity per API-2000 Table 5 and 3.3.3.3.4 (m^3/hr)
vapour_pressure_type = Vapour pressure type
D = 4.51 m
Hs = 9.75 m
P = 5.92 kPa
insulation_type = no insulation
vapour_pressure_type = hexane or similar
F = MIN(F_ins , F_drain)
F = MIN(1.0 , 0.5)
F = 0.5
q = 15742.1 * F
q = 15742.1 * 0.5
q = 7,871.05 m^3/hr
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Capacities and Weights Back
Maximum Capacity (to Max Liq Level) : 143,138 LTS
Capacity to Top of Shell (to Tank Height) : 155,124 LTS
Working Capacity (to Normal Working Level) : 111,330 LTS
Net working Capacity (Working Capacity - Min Capacity) : 71,569 LTS
Minimum Capacity (to Min Liq Level) : 39,760 LTS
Component New Condition (N) New Condition (Kg) Corroded (N) Corroded (Kg)
SHELL 63,694 6,495 29,989 3,059
ROOF 12,136 1,238 8,091 825
RAFTERS 0 0 0 0
BRACINGS 0 0 0 0
GIRDERS 0 0 0 0
FRAMING 0 0 0 0
COLUMNS 0 0 0 0
BOTTOM 11,971 1,221 7,981 814
STAIRWAYS 12,396 1,264 12,396 1,264
STIFFENERS 1,516 155 301 31
WIND GIRDERS 0 0 0 0
ANCHOR CHAIRS 2,746 280 2,746 280
APPURTENANCES 17,302 1,765 17,302 1,765
INSULATION 0 0 0 0
FLOATING ROOF 0 0 0 0
TOTAL 121,761 12,418 78,806 8,038
SURFACE AREAS
Roof : 16.57 m^2
Shell : 137.88 m^2
Bottom : 16.34 m^2
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MISCELLANEOUS ATTACHED SHELL ITEMS
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Reactions on Foundation Back
Arss = Area of Tank Roof Supported by the Tank Shell (m^2)
Wrss = Weight of Tank Roof Supported by the Tank Shell (kg)
Ws = Weight of the Tank Shell and Shell Appurtenances (kg)
d-water = Water Density (kg/m^3)
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MAWP & MAWV Summary Back
MAWP = Maximum Allowable Working Pressure
MAWV = Maximum Allowable Working Vacuum
MAWP and MAWV reversed calculations are not part of the standard API-650. User must validate
these values in a new design. Under these conditions additional appendices may apply.
MAWP = 18 kPa or 1,835.65 mmh2o (per API-650 App. F.1.3 & F.7)
MAWP = 113.09 kPa or 11,533 mmh2o (due to shell)
MAWP = 67.93 kPa or 6,927.57 mmh2o (due to roof)
MAWP = 9.01 kPa or 918.85 mmh2o (due to top member)
MAWP = 9.01 kPa or 918.85 mmh2o (per API-650 App. F.4 & F.5)
TANK MAWP = 9.01 kPa or 918.85 mmh2o
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