Workshop on Water Optimization in

Thermal Power Plants

India Habitat Centre, Lodhi Road, New Delhi

Corporate
 IDE Technologies Ltd – Overview

Corporate
Winner of „Desalination Company of the Year 2011‟ GWI Award

 Established - 1965

 Headquarters - Kadima, Israel

 Employees - 400(1)

 Subsidiaries - China, India, USA, Europe

 Installed units - 400 in over 40 countries

 Ownership:

(50%) (50%)

(1) Including subsidiaries

2
Another Milestone

Corporate
3
Offerings

Corporate
Solutions & Technologies:

 Desalination

 Industrial Water Treatment

 Snowmaking & Refrigeration

4
Corporate History

Corporate
Introduction of
Multi-Effect Distillation
(MED) in the 70s Introduction of
Reverse Osmosis
Company (RO) in the early
established in 1965 90s

60‟s 70‟s 80‟s 90‟s

First commercial
facilities deployed in Awarded the Larnaca
Operation began as Spain during 1967 contract in 1999
an Israeli
governmental R&D
entity in the early Became part of Israel
1960s Chemicals (ICL)

5
Corporate History

Corporate
Completion of Hadera
facility in 2010
Commenced construction of
50% of IDE acquired by Tianjin and Cape Preston in 2009
Delek Group in 2000
Completion of Ashkelon
facility in 2005

2000-2004 2005-2007 2007-2010

Comprehensive Ashkelon facility granted Completion of

restructuring efforts “Desalination Plant of the Reliance facility
to boost profitability Year” award 2006 in 2008

Awarded the Sorek

contract in 2009

Awarded additional Tianjin

contract in 2010

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Desalination: Solutions & Technologies

Corporate
 Thermal Desalination

 Reverse Osmosis Desalination

 Water Sales

Tianjin, 200,000 m3/day Hadera, Israel 127M m3/year

China’s largest MED desalination facility The largest operating SWRO facility worldwide

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Desalination Solutions – Large Scale Projects

Corporate
Reliance, India 160,000 m3/day
EPC Global Market Leader MED desalination facility

 Reduced Costs:
 Unparalleled optimization of Capex vs.
Opex expenses
 Expertise:
 Successful implementation of world’s
largest, most complex mega-size
thermal & SWRO facilities
 Successful global BOT projects
 Proven Track Record
 400 Plants. 40 Countries. 4 Decades

Ashkelon, Israel 118M m3/year

Second largest operating desalination
facility worldwide
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Unique Value: MED, MVC - Thermal Desalination

Corporate
Largest MED & MVC Facilities

 Technology
Proprietary Multi-Effect Distillation (MED)
& Mechanical Vapor Compression (MVC)
technologies

 Energy
Lowest MED & MVC desalination plant
energy consumption

 Cost
Optimized competitive cost performance

 Plant Size
Largest MED sites & MVC units worldwide(1)

(1) In accessible markets

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Unique Value: SWRO – Membrane Desalination

Corporate
Largest Operating SWRO Facilities Worldwide

 Technology
 Intellectual Property (IP)
 Innovation
 Industry First
 Setting global standards & trends

 Energy
World leader in lowest desalination plant
energy consumption

 Cost
Continuously setting price benchmarks

 Track Record
World’s largest, most complex SWRO projects

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 Setting the Industry Price Benchmark

Corporate
Global Key Projects Water Prices

$
Completed Contracted

$0.75

$0.52 $0.57 $0.58

Source: Global Water Intelligence (2010), Company Information

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 Proven Leadership in Large Scale Projects1

Corporate
MED/MVC
Capacity m3/day
200,000 IDE Other

160,000

100,000

36,000
20,000 18,000 17,280

Tianjin, China Jamnagar Las Palmas, Huanghua, Sicily, Italy Sardinia

(Reliance), Spain China (Sarlux), Italy
India
MED MVC

Source: Global Water Intelligence (2010), Company Information

(1) In accessible markets only 12
 Proven Leadership in Large Scale Projects(1)

Corporate
SWRO
Capacity m3/day
IDE Other
500,000

444,000 440,000
390,000

300,000
250,000

143,700 140,000 140,000 140,000

Sorek Wonthaggi Hadera Ashkelon Port Stanvac Sydney Kwinana Valdelentisco Cape Binningup
Israel Australia Israel Israel Australia Australia Asutralia Spain Preston Australia
Australia

Source: Global Water Intelligence (2010), Company Information

(1) In accessible markets only 13
Industrial Water Treatment & Recycling Solutions

Corporate
 Reliable. Sustainable. Economical.
 Proven Technology
 Thermal & Membrane based solutions
 Successful operation for over 20 years e.g:
 Tutuka, South Africa
 Wintershall, Germany

 Cost-Effective

 Unique horizontal modular design

 Low field set up costs

 Environmentally-Friendly

 Reduced energy consumption & footprint

 Low chemicals consumption

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 Successful Global Leadership Over 4 Decades

Corporate
Israel Spain Cyprus Italy
Total Capacity: Total Capacity Total Capacity Total Capacity
1,330,000 m3/day 78,000 m3/day 125,000 m3/day 27,000 m3/day

USA China
Total Capacity Total Capacity
2,000 m3/day 200,000 m3/day
Global Deployment.
4 Decades. 40 Countries.
Caribbean 400 Plants. India
Total Capacity Total Capacity
106,000 m3/day 198,000 m3/day

Latin America Australia Central Asia

Total Capacity Total Capacity Total Capacity
36,000 m3/day 140,000 m3/day 19,000 m3/day

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IDE Presence
Blue Chip Customer Base

Corporate
Desalination Solutions Additional Solutions
Municipalities/ Refrigeration/Heating/Ice
Power Facilities Refineries & Industries Industrial Evaporators
Governments & Snow Machines
Top Customers Top Customers Top Customers Top Customers Top Customers

Company Country Company Country Company Country Company Country Company Country

NPCIL India Reliance India WDD Cyprus Nestle Thailand Anglo Gold South Africa

Integral
SDIC China HAR Greece WDA Israel Germany Sanken Japan
Technologies
Poseidon
Endesa Spain PDVSA Venezuela California, US Lego Denmark
Resources
Las Palmas, Alpine ski
CFE Mexico Hovensa U.S.V.I MoE Spain Switzerland
Spain resorts
Alpine ski
PPC Greece Ref. di Korsou Antilles Austria
resorts

Sarlux Italy Hess Oil U.S.V.I

Essar India Aruba Ref. Aruba

AES Chile Oil Refineries Israel

Turkmenbashi
Enersur Peru Turkmenistan
Ref.

Tacoa Venezuela Sino Iron Australia

Kazatomprom Kazakhstan

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World Water Availability, 20251

Corporate
m3 / person / yr available
>1,700 No Stress
1,000-1,700 Moderate Stress
500-1,000 High Stress
< 500 Extreme Stress

(1) Global Water Intelligence (2010).

 IDE MED Solutions

Corporate
 Technology
Proprietary Multi-Effect Distillation (MED) & Mechanical Vapor
Compression (MVC) technologies
 Energy
Lowest MED & MVC desalination plant energy consumption
 Cost
Optimized competitive cost performance
 Plant Size
Largest MED sites & MVC units worldwide

 Efficiency
The Low Temperature Multi Effect Distillation (LT-MED) is one of the
most efficient thermal desalination processes in the world currently in use
IDE MED Technology

Corporate
 The thermal desalination process requires the
following:
 Constant source of raw water
 Constant source of energy
 Evaporation - condensation in a vacuum environment
Technological Advantages:
 High thermal efficiency – low cost Materials of Construction (MOC)
 Large wetting areas - avoiding scaling & fouling
 Falling film wetting areas – reliable, non-clogging wetting operations
 Backpressure MED – enabling the use of waste heat as a driving
force
 MED using flue gases from FGD or Diesel as a driving force (using
a Flash Chamber)
Multi Effect Distillation (MED)

Corporate
Sea
water
Typical MED 6000 Plant Design Mass Balance 6000 m3/day

Corporate
38.5 T/hr Steam 510 T/hr
Brine

Cooling water 400 T/hr

(summer)
760 T/hr
Seawater
Product 250 T/hr

400 T/hr Cooling water

Condensate 38.5 T/hr
(summer)
Condensation (inside) + Evaporation (outside)

Corporate
Tube

Seawater Receives Heat > EVAPORATES

T out

Tin
Water vapor Loses Heat > CONDENSES

Tout
Seawater Receives Heat > EVAPORATES
The MED can operate between 40%-110% capacity
under variable steam pressures and temperatures

Corporate
Back Pressure

Corporate
MED Diesel

Corporate
Reliance - India‟s Largest Desalination Plant
160,000 m3/day

Corporate
Reliance Plant Benefits

Corporate
 Technology
 Continuous successful operation with high reliability > 95%
 Low energy consumption
 Low temperature process for high safety and low maintenance
 Robust customized design
 Optimized for customer needs
 Low O&M costs
 Easy operation
 Minimal pretreatment required
Additional IDE Thermal Solutions in APAC

Corporate
 Tianjin, China
 Essar, India
 Parry, India
 Sanghi, India
 NPCIL/Kudankulam, India
SDIC Tianjin – China‟s Largest Desalination Plant
200,000 m3/day

Corporate
Essar, Jamnagar, MED – 65,000 m3/day

Corporate
E.I.D. Parry (Chennai) MED-1,560 (1994)

Corporate
Sanghi Cement (Hyderabad) MED-5,500 (1996)

Corporate
NPCIL (Nuclear Power Corps of India (Kudankulam)
4 x MVC - 2,560 (2006)

Corporate
NPCIL, India 4 x MVC - 2,560 (2006)

Corporate
Sorek Seawater Desalination Facility

Corporate
One of the largest SWRO desalination
plants worldwide
 Capacity
150 M m3/year, 624 MLD (max. 26,000
m3/hr): ~ 20% of the potable water
consumption of Israel
 Technology
Reverse Osmosis (RO)
 Project Type
BOT (Build, Operate & Transfer) - 25 years
 Location
Sorek, Israel Currently under construction - to be
operational in August 2013
 To be Commissioned
2013

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Hadera Seawater Desalination Facility

Corporate
The largest SWRO operating desalination
plant worldwide
 Capacity
127M m3/year
 Technology
Reverse Osmosis (RO)
 Project Type
BOT (Build-Operate-Transfer) - 25 years
 Location
Orot Rabin Power Station - Hadera, Israel
 Commissioned
2009

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Ashkelon Seawater Desalination Facility

Corporate
The second largest SWRO operating
desalination plant worldwide
 Capacity
118M m3/year
 Technology
Reverse Osmosis (RO)
 Project Type
BOT (Build-Operate-Transfer) - 25 years
 Location
Ashkelon, Israel
 Commissioned
2005

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Larnaca Seawater Desalination Facility

Corporate
Among the largest SWRO desalination
plant worldwide
 Capacity
21.5M m3/year (expansion)

 Technology
Reverse Osmosis (RO)

 Project Type
BOOT (Build-Operate-Own-Transfer),
10 year contract water sale
 Location
Larnaca, Cyprus

 Commissioned
2001/2008 (expansion)
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 Carlsbad Project - Seawater Desalination Facility

Corporate
The largest desalination plant in the
western hemisphere upon completion
 Capacity
54 MGD (204,412 m3/day)
Technology
Reverse Osmosis (RO)
 Project Type
Engineering, Procurement and
Support Services + Operation and
Maintenance (O&M)
 Location
Carlsbad, California, US
 To be Commissioned
2016

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Water Sale Concessions (BOT)

Corporate
Larnaca, Cyprus Ashkelon, Israel Hadera, Israel Sorek, Israel

 10 year concession,  25 year concession,  25 year concession,  25 year concession,

since 2001 since 2002 since 2006 from end of 2013
 Operation began in  Operation began in  Operation began in  Operation expected in
2001 2005 2009 2013
 Capacity of 21.5M  Capacity of 118M  Capacity of 127M  Capacity of
m3/year m3/year m3/year 150M m3/year
 Expansion recently  GWI Award –  Euromoney Project  Expected to be the
completed ‘Desalination Plant of Finance ‘Deal of the largest SWRO plant
the Year’ in 2006 Year Award’ in 2007 in the world upon
completion

Source: Company information

40
Main Plant Features

Corporate
 Double Line Intake
 Three Pressure Center design concept (HP, RO, ERS) as
implemented in Ashkelon and Hadera
 Large diameter (16”) membrane elements in an innovative vertical
arrangement of
membrane PV
 Membrane based Boron removal
system
 Self-Generating Energy Supply
System
Pipe Jacking Intake and Outfall

Corporate
42
Pipe Jacking Shafts

Corporate
Pipe Jacking Shafts

Corporate
 Three pressure center design
Low pressure common feed line

Corporate
Feed
High pressure common brine line
Feed
DWEER 1-5

Product

Pumping
High pressure common feed lines
Center
DWEER 6-10

Optimum Size of one RO Bank

Total Cost of all RO banks

100.0% 10.0%
Product
99.0% Add Cost Compensation f or 9.0%
low Availability
98.0% 8.0%
Add. Cost f or Small RO Banks
Add Cost for Small RO Banks
Total Cost of all RO Banks

97.0% 7.0%

96.0% 6.0%
High pressure common brine line
95.0% 5.0%
Brine
94.0% 4.0%

93.0% 3.0%

92.0% 2.0%

91.0% 1.0%

90.0% 0.0%
0 30 60 90 120 150 180 210 240
Number of PV per one Bank

High availability - pump maintenance do not affect actual production

High flexibility – stop of RO train do not affect actual production
Mega Units Pressure Center Design

Corporate
1 HP pump + 3 RO trains + ERD = 1 Unit

10

11
stand by
12
High Pressure Pumps-Ashkelon

Corporate
47
Vertical Pressure Vessel Arrangement

Corporate
16” vertical Membrane arrangement

Corporate
49
16” Vertical Pressure Vessels

Corporate
50
Sorek RO House

Corporate
51
Ashkelon availability – September 2012

Corporate
Yearly plant availability
is about 96%
Hadera availability - – September 2012

Corporate
Yearly plant availability
is about 96%
IDE‟s Design Philosophy: Optimization

Corporate
4,600,000
OPEX
4,400,000
CAPEX
4,200,000
Cost Differences, USD

4,000,000

3,800,000

3,600,000

3,400,000

3,200,000

3,000,000
90% Decreased 95%
Recovery Nominal Recovery
100% Increased Recovery
105% 110%
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 Corporate
Thank You
IDE India
Sanjeev Sharma, Head Of Marketing
M: 096506 88006
E-mail: sanjeevs@ideindia.com

www.ide-tech.com

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