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FOREWORD
Rx Imola is an automated clinical chemistry analyser complete with dedicated
analyser software. Software functions of the analyser include the facility to interact
with a host computer for direct download of test method selection details for individual
samples.
A barcode system is used for the rapid identification of patient samples, reagents and
QC samples.
This analyser is an “in vitro diagnostic (IVD) medical device” and conforms to the IVD
directive (98/79/EC) and the EMC directive (89/336/EEC) of EU. This analyser has
been evaluated to canadian safety requirements.
C lin ic a l
C h e m is tr y
A n a ly s e r
3X A6
This manual is written for personnel that have completed the Rx Imola training
course, or those that have been fully trained by individuals that have attended the
training course.
The aim of the manual is to familiarise the user with all the features and functions of
the analyser to ensure analysis is performed under safe and optimal conditions.
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Rx Imola Operator Manual
SECTION 1 SAFETY PRECAUTIONS AND INSTALLATION Version 1.0 Rev Sep 2005
SECTION 1
SAFETY PRECAUTIONS AND INSTALLATION
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WARNING
Biohazard
Electric Shock
High Temperature
Injury
Action to be taken as
directed in Operators
manual
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WARNING LOCATION
HOT DTR
SURFACE
CONTAINS
HAZARD-
OUS MATE- Mosaic 1, SWU
RIAL cover, Right side
SERUM, panel.
URINE AND
PLASMA
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WARNING LOCATION
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Ensure that the analyser is switched off at the mains for at least
30 minutes prior to changing the halogen lamp. This precaution
is necessary to enable sufficient time to cool the lamp and
reduce the risk of burns. Keep hands away from the glass on the
bulb and ensure there are no cracks or breakages and that the
gas has not leaked.
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• Perform the system preparation checks described in this manual before starting
routine operation.
• Follow the instructions supplied by the manufacturer with reagents, control sera
and calibrators.
• Do not place reagent bottles or sample cups on the analyser to prevent spillages
and system malfunction.
Waste Liquids
• All waste solutions should be disposed of according to the local pollution and
effluent discharge standards. There are two types of waste generated by this
analyser, low-concentration and high-concentration waste.
• Please refer the disposal of waste substances according to the instructions of
relevant manufacturers and suppliers to comply with the facility wastewater
standards.
Prevention of Infection
• Gloves should be worn at all times when handling patient samples and waste
liquid, to protect from possible infection.
• Gloves should always be worn when handling the SPT nozzle, RPT nozzle,
reaction cells, wash nozzles and waste nozzles.
Reagent Handling
• Ensure that your hands and clothing do not come into contact with reagents as
they may contain strong acid or alkali.
General Precautions
• The system is designed to run serum, plasma, supernatants, urine, and CSF.
Please contact Technical Support department if you want to run any other sample
types.
• Ensure that samples are free from clots and debris to prevent blockage of the
reagent and sampling probes.
• Ensure that the correct reagent volume is available to perform the necessary
number of tests.
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• Do not leave samples unsealed for extended periods as they may evaporate and
concentrate the sample.
• Follow the instructions in this manual for loading samples, reagents and
calibration samples.
• Ensure that calibration analysis is complete before routine operation.
• Ensure that periodic system checks are performed and parts are replaced as
required.
• If reagents or samples come into contact with the mucous membranes, flush with
copious amounts of water for at least 15 minutes. Ensure adequate flushing of
eyes by separating eyelids with fingers. If swallowed, wash out mouth with water
providing that the person is conscious. Then contact a doctor as soon as possible.
In case of skin contact immediately wash skin with soap and copious quantities of
water.
• Never use the system for a purpose other than its intended use.
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Temperature/Humidity conditions
• Indoor temperature: 15 to 30 C, Temperature variation: less than 2 C per hour
• Indoor humidity: 45 to 85% (No condensation shall be formed.)
• Install the analyzer in a place with good ventilation or with ventilation system.
• Do not install the analyzer in a place subject to direct wind from the air
conditioning
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Installation Precautions
• Only qualified personnel should install and use the analyser.
• Protect the analyser from liquid spillage or splashes.
• Ensure the analyser is appropriately grounded.
• Analyser use in the USA requires UL-certified accessories.
• Connect the analyser to the PC using LAN cable provided. Other cables may
cause background noise or interference.
• Ensure that all electrical cables are correctly connected.
• Water quality of feed water into analyser should conform to NCCLS Type II
specification or better.
Space
Refer to the figure below for space required for installation including space for
maintenance and for exhaust ventilation.
Secure the space (minimum 300mm) at the left side of analyzer in order to easily
power off the analyzer at emergency situation.
Figure
600 970
500 and up
Front
2470 (Unit: mm)
Power Supply
Install a 3-pronged power outlet with a ground terminal (A-Type, S-Type or O-Type)
within the reach of the analyzer's accessory power cable (2 m). Ground resistance
shall be less than 100 .
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Figure
3-Pronged
Power Outlet
Cable Plug
NB: Power outlet installation should be carried out by qualified personnel only.
Table 1:
Type of Water
Type of connection
supply and Remarks
tube
drainage
Pure water supply Pressure-resistant hose Main analyzer - Purified water
Inside diameter: 12mm generator
Outside diameter: 18mm
Wash solution 1 supply P.V.C tube (R-3603) Main analyzer - Wash solution 1
Inside diameter: 1.59mm tank
Outside diameter: 4.76mm (with tube (1m), inline filter and
pipe)
Wash solution 2 supply P.V.C tube (R-3603) Main analyzer - Wash solution 2
Inside diameter: 1.59mm tank
Outside diameter: 4.76mm (with tube (1m), inline filter and
pipe)
Overflow
Before installation of the analyzer, install a water supply system (ion-exchange water
generator) and a low-concentrated wastewater drainage system. For high-
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concentrated wastewater, place a tank close to the main analyzer. Before this tank
becomes full, dispose of high-concentrated wastewater in accordance with the
specified wastewater standards.
Water Supply
• Water pressure: 0.15 to 0.34 megaPa
• Capacity: 18 L per hour or more
• Connection tube: Pressure-resistant hose (Inside diameter: 12mm, Outside diam-
eter: 18mm)
Drainage system
• Capacity: 18 L per hour
• Position: Drainage system shall be at a position that is 500mm or more lower than
the wastewater outlet of the main analyzer.
Main Analyser
500mm
Installation table
• Lay the exhaust hose in the wastewater outlet so that the wastewater is drained
by a natural drop.
• Open the end of the exhaust hose to the atmosphere. (Don't soak it in the liquid.)
Operation Precautions
• Observe the recommended installation environment and precautions as described
above.
• Ensure that the ambient temperature of the laboratory is between 15-30°C to
ensure effective cooling of the reagents.
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IMPORTANT
Warranty agreements will be invalidated if any of the following specifications are
ignored.
• The environmental conditions do not adhere to the specifications listed in this
manual.
• The analyser is operated by untrained personnel.
• The analyser is serviced or modified by unspecified engineers.
• If any replacement parts are not sourced from an authorised supplier.
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10. 12. WPP (Water Pump Unit) Wash solution for cuvette cleaning
6 syringe pumps
10. 13. WU (General Wash Unit)
Cleaning mechanism 8 cleaning steps
1st step Aspirate liquid and then add wash solution
2nd step Aspirate liquid and then add purified water
3rd step Aspirate liquid and then add wash solution
4th step Aspirate liquid and then add purified water
5th step Aspirate liquid and then add purified water
6th step Aspirate liquid and then add purified water
7th step Read water blank
8th step Aspirate liquid
9th step Dry
10. 14. Power Supply Unit
Power requirement Source AC 100~120V, 9A(Max.)/AC
200~240V, 4.5A(Max.), 50-60Hz.
Power consumption 900V (max)
Permissable voltage variation +/- 10% Max)
11. Other Functions Auto start/shutdown
Emergency sample insertion
Automatic sample dilution
Water blank measurement
Reagent blank measurement
Test selection profile
Host communication by RS232 with PC.
12. Environment (Operation) Temperature 15ºC ~ 30ºC
2ºC/hr
Transport -10 to+50ºC
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High Con.
Wastewater
Tank
Printer
Drain
Main Overflow
Analyzer
XP PC
Purified water
system
Wash Wash
AC Power Outlet Sol.1 Sol.2
5 8
1
2 6 7 10
3
4
1 Output line for high conc. wastewater for WU (Pressure-resistant hose) standard
2 Output line for low conc. wastewater for WU (Pressure-resistant hose) preparation
by customer
3 Output line for low conc. wastewater for troughs (Pressure-resistant preparation
hose) by customer
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4 Output line for high conc. wastewater for ISE (Silicon tube) standard
4
1. POWER CABLE
2. FUSES
3 3. POWER SWITCH
4. LAN CONNECTOR AND PC
CABLE
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1 Main RX imola 1
Analyzer
3 Display 1
(Optional)
4 Printer 1
(Optional)
2 LAN cable Cross cable (2m) 1 For between PC and analyzer main
unit
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9 Screw No.123-S75 1
driver
10 Hexagonal 1.5mm 1
wrench 1
11 Hexagonal 3.0mm 1
wrench 2
12 Hose 2269-08 1
clamp
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SECTION 2 .
SYSTEM OVERVIEW
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WU
RPT2
SPT
MIX2
IRU MIX1
RPT1
RCU ASP
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WU Wash Unit:
The WU consists of six supply/drain nozzle pairs, one drain nozzle and one wipe tip.
This unit drains the reaction liquid out of each cuvette after the completion of mea-
surement and cleans the inner surface of each cuvette by pipetting wash solution or
pure water into the cuvette.
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TR TRough unit:
The TR consists of 5 troughs and one trough chamber.
This unit collects wastewater from the nozzles of the SPT and the RPT-1 and 2, and
cleans the external surfaces of these nozzles of the SPT and the RPT-1 and 2 and also
cleans the stirrers of the MIX-1 and 2 with pure water, then collects the wastewater
after cleaning.
ST SubTank:
The ST consists of the sub-tanks R and L. These tanks store pure water, which will be
supplied to the SPP, the WPP and the RPP-1 and 2, and each trough for the SPT, the
MIX-1 and 2, and the RPT-1 and 2.
This analyser is used for the determination of clinical chemistry parameters in serum,
plasma, supernatants, urine, and CSF samples. The process is completely
automated using mechanical components for sample and reagent dispense, mixing
and measurement.
The following operations are performed after pressing the START [F1].
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2. 1. 3 PREPARATION
• Initialisation of hardware.
Each unit returns to its original position.
• Prime
Nozzles are situated at their respective troughs. Each pump and syringe operates
and sends out solution into each line to expel air. SPP, RPP-1 and RPP-2 are
primed. ISE unit is primed.
• Water blank measurement is performed for the first cuvette.
• Readout of bar code on the sample label (with barcode enabled only)
An inquiry is made to the host computer about measuring schedule on each sam-
ple tube in time for sampling.
• Sample dispense
Sample is then aspirated and dispensed from the auto sampler unit (ASP) into the
cuvette on the reaction table (IRU) containing the pre-dispensed primary reagent.
The IRU rotates to the position where the sample pipette unit (SPT) dispenses the
sample.
• Stirring
The IRU then rotates to the position where the mixture in the cuvette is stirred
(MIX-1).
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• Stirring
The IRU then rotates to the position where the mixture in the cuvette is stirred
(MIX-2).
2. 1. 6 WASH
After assay completion the cuvette moves to the wash unit (WU). The reaction
solution is drained from the cuvette and the cuvette is then washed thoroughly.
2. 1. 7 EMERGENCY STOP
During routine analysis, an emergency interruption is possible by pressing [Control]
and [F2] keys simultaneously. The software will also interrupt routine operation when
there is a fault in the analyser.
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1. The cause of the emergency stop must be resolved. For example, in case of the
user emergency stop due to the settings of erroneous measuring conditions, the
correct settings are required.
2. In the case of an automatic system emergency stop, lift the lid and check that
there are no items interfering with the mechanical operation of the equipment.
When the cause of emergency stop is unknown, contact Technical Support to
resolve the problem.
2. 1. 8 AUTOMATIC RERUN
When a sample concentration is greater or lower than the technical range of the
equipment and automatic reruns are enabled the sample is re-run (please see ?? for
detailed description of automatic re-runs). Rerun volumes are based on pre-defined
system settings for sample volume, diluent volume and diluted sample volume for
analysis. Sample dilution may be carried out using a defined diluent according to the
defined settings in the Chemistry Parameters screen. The analytical result reported
for the diluted sample is already corrected for the dilution.
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The analyser will perform a cuvette check at the beginning of each run by washing the
cuvettes and then checking the absorbance measurement.
2. 1. 11 ISE MEASUREMENT
This measurement is carried out when the optional ISE unit is present in the analyser
and an ISE test is requested. Urine samples require a 1 in 10 dilution prior to analysis
and a dedicated urine diluent must be used. This diluent needs to be pre-registered
as a diluent reagent code in the SYSTEM PARAMETERS section and be present on
board the analyser to perform ISE tests on urine samples. ISE priming, cleaning and
calibration are performed via the Maintenance/ Sequence (F9) screen.
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The ASP accommodates 72 sample tubes. The outer sample tube section consists of
an outer ring (sample numbers 1 to 36) and a middle ring (sample numbers 37 to 72).
The inner sample cup section houses sample numbers I1 to I20.
Each sample is aspirated by the sample pipette unit (SPT) and dispensed into a
cuvette in the incubation reaction unit (IRU). The sample pipette unit can dispense
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serum, plasma, supernatants, urine, and CSF.The sample turntable rotates counter
clockwise.
2. 2. 1. 1 TURNTABLE
The turntable is removable and guide pins are used when replacing the sample tray
in the ASP to ensure the correct orientation.
Guide pins
The turntable consists of two components, an outer sample tray and an inner sample
cup tray.
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2. 2. 1. 2 BARCODE READER
Barcodes are read on labels attached to sample tubes in the outer section of the ASP
carousel. Tubes should be orientated with the barcode label facing outwards so that
they can be scanned by the barcode reader. The types of usable sample tubes are
shown below:
Diameter: 13 mm – 16 mm
Length: 53 mm – 100 mm
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5mm
5mm
12.5 – 14.5mm
CODE128 From 3 to 12 digits 2 digits, Modulus Numbers (from 0 to 9), Alphabets (capital
(Set A, B 103 letters and small letters)
and C) Symbols (!,”,#,$,(,),*,+,.,/,:,;,<,>,=,?,@,[,])
Note: Small Roman letters cannot be used
for the Set B.
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Two sensors are used to detect when the ASP lids are in place, one on the lid for
sample tubes and the other on the lid for the emergency samples.
2. 2. 2. 1 REAGENT BOTTLES
The reagent container unit can use reagents presented in three types of bottle.
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50ml bottle
20ml Bottle
2. 2. 2. 2 REAGENT TRAY
The reagent tray of the RCU accommodates at maximum 60 reagent bottles. The
reagent tray rotates and the required reagent bottle is moved to the position where
the reagent is aspirated by the reagent pipette. Ensure reagent bottles are positioned
with the barcode facng outwards to enable identification of the reagent.
REAGENT CAROUSEL
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2. 2. 2. 3 COOLER
When the equipment is switched on, including during sleep mode, the temperature in
the RCU is controlled by the cooling power unit (CPU). A temperature sensor in the
RCU ensures that the temperature of the reagent is kept within the specified range.
The specified range is 8 -15ºC provided that the ambient temperature is between 15-
30ºC.
SPT trough
SPT nozzle
2. 2. 3. 1 LEVEL SENSOR
When the tip of the nozzle touches the sample surface, the electrostatic capacitance
of the metallic nozzle varies. This variation is used to determine the level of liquid in
the sample tube.
Level sensors are not utilised with paediatric sample cups. The pipette head
descends to a pre-defined height, based on the dimensions of the recommended
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sample cups and tubes. It is important that only the recommended sample cups and
tubes are used for analysis of small sample volumes.
The lower level detector will detect when the tip of the nozzle hits the bottom of the
sample cup due to insufficient sample volume. Downward pipette movement is then
prevented.
2. 2. 3. 3 SPT TROUGH
After sampling is completed, the tip of the SPT nozzle is washed with system water in
the SPT trough.
RPT trough
RPT nozzle
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2. 2. 4. 1 LEVEL SENSOR
When the tip of the nozzle touches the reagent surface, the electrostatic capacitance
of the metallic nozzle varies. This variation is used to determine the level of liquid in
the reagent bottle.
The lower level detector will detect when the tip of the nozzle hits the bottom of the
reagent cup due to insufficient reagent volume. Downward pipette movement is then
prevented.
2. 2. 4. 3 RPT TROUGH
After dispensing is completed, the tip of the RPT nozzle is washed in the RPT trough.
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Incubation heating
elements
INCUBATION REACTION UNIT
Wash Unit
Photometer lamp
SPT
2. 2. 5. 1 CUVETTE HOLDER
Three silicone rubber heaters and six sensors (2 per heater) on the cuvette holder
ensure that the IRU is thermostatically maintained at 37ºC.
2. 2. 6. 1 PHOTOMETER
The photometer consists of a halogen lamp, lens, grating mirror and photoreceptor
(photodiode). The lens is comprised of a condenser and a focusing lens. The
condenser lens converts the light from the halogen lamp into a collimated light beam
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that is then dispersed by the grating mirror and detected by employing the
photodiodes of 12 wavelengths.
The photoreceptor converts the light passing through the solution in the reaction cell
into an electrical signal.
2. 2. 7. 1 MIX-1
After dispense of the sample and the first reagent into the reaction cell the liquid is
stirred by rotation of a paddle attached to the tip of the nozzle on the MIX-1 unit. The
tip of the stirrer nozzle is then washed in the MIX-1 trough with water.
2. 2. 7. 2 MIX-2
After dispense of the second reagent into the reaction cell the liquid is stirred by
rotation of a paddle attached to the tip of the nozzle on the MIX-2 unit. The tip of the
stirrer nozzle is then washed in the MIX-2 trough.
Pour
nozzle
Drain
nozzle
Residual Wipe
chip
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WASH UNIT
The wash unit consists of 6 dispense nozzles and 7 drain nozzles (including the final
drain nozzle), and a residual wipe chip. The nozzles move over the reaction cuvettes
and are then lowered into the cuvette by the vertical movement mechanism.
The solution inside the reaction cuvette is drained and then either pure water or wash
solution is dispensed into the cell to wash it. This is then aspirated from the cuvette
and the process repeated according to pre-set wash directions.
The drain nozzle is connected to the drain pump of the supply water unit (SWU) via a
resin tube. The dispense nozzle is connected to the syringe of the WPP unit via a
resin tube.
2. 2. 9 PUMP UNITS
There are three pump units including the sample pump unit (SPP), the reagent pump
unit (RPP) and the wash pump unit (WPP).
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WPP
SPP (washing)
SPP (Sample)
SWU2
Subtank R
SWU1 (Inside)
2. 2. 9. 1 PUMPS
The SWU unit is located on the right side of the analyser and consists of various
diaphragm pumps for water supply and drain of the wash unit (WU).
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2. 2. 9. 2 SYRINGES
There are 12 supply syringes,SPP has two syringes, RPP has four syringes (2 for
RPT1 and 2 for RPT2) and the WPP has six syringes. All wash unit syringes are
linked in their operation.
WU-1 water supply syringe This syringe aspirates purified water from the water
tank and dispenses via WU-1 nozzle into the
cuvette.
WU-2,4 water supply This syringe aspirates purified water from the water
syringe tank and dispenses via WU-2 and 4 nozzles into the
cuvette.
WU-3 water supply syringe This syringe aspirates purified water from the water
tank and dispenses via WU-3 nozzle into the
cuvette.
WU-5,6 water supply This syringe aspirates purified water from the water
syringe tank and dispenses via WU-5 and 6 nozzles into the
cuvette.
SPP sample syringe This syringe aspirates sample via the SPT nozzle
and dispenses it into the cuvette on the cuvette
holder. (This syringe is linked with the SPP purified
water supply syringe in its operation.)
SPP system water supply This syringe aspirates purified water from the
syringe system water tank to draw water into the SPP line.
During sample dispense, the sample at the tip of the
SPP nozzle is pushed out by the water. (This
syringe is linked with the SPP sample syringe in its
operation.)
RPP reagent syringe This syringe aspirates reagent via RPT1 or RPT2
nozzle and dispenses it into cuvettes on the cuvette
holder. (This syringe is linked with the RPP pure
water supply syringe in its operation.)
RPP pure water supply This syringe aspirates purified water from the
syringe system water tank to draw water into the RPT line.
During reagent dispense, the reagent at the tip of
the RPP nozzle is pushed out by the water. (This
syringe is linked with the RPP sample syringe in its
operation.)
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2. 2. 9. 3 SOLENOID VALVE
The solenoid valve switches the syringe operation between aspiration and drain.
There are eight solenoid valves in the wash unit, six connected to the WU 1 to WU6
and two connected to WU1 and WU3..
SPP-EV For switching between aspiration into and dispense from the SPP line.
RPP-EV For switching between aspiration into and dispense from the RPP line.
ISE
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ELECTRODES
Sodium
Potassium
Chloride
Reference
Sample port
ISE unit
Calibrant A
The ISE unit consists of ion selective electrodes, supply and drain pump, pre amplifier
board and I/O board.
Ion selective elec- This consists of Na+, K+, Cl- and reference electrodes.
trode The thermo-regulator heater is located at the rear of the
ISE unit where the electrode connections are situated.
Calibration solution A is installed in a special
compartment as shown above.
Calibration solution B (or wash solution) is placed in the
ASP unit at position number #18.
Supply and drain The motor and position sensor control the pump. It is
pump used to supply and drain calibration solution, sample,
diluent solution and wash solution.
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Pre amplifier board To convert the analogue signals from electrode and
temperature sensor to digital signal.
The following solutions are supplied for the ISE unit:
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Item Specifications
Number of analysis methods stored Up to 240 methods (Common: 60, Serum: 60, Plasma:
60, Urine: 60)
Profile Up to 20 profiles
Calibration curve storage Number of methods x 2 (Old and New): 480 curves in
total
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2. 4. 1 KEYBOARD LAYOUT
To perform screen operations it is important to become familiar with the keyboard
layout, functions of each key, menu structure and methods of data entry.
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F12 [F11]
[F12]
[Contrl}
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Ctrl
[Ctrl] + Emergency Stop pressing [Control] + [F2] keys.
F2
[F2]
Page
[PgUp] Page up To move up through the pages on
Up
the menu.
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SHIFT + Alarm sound stop This turns off the alarm sound.
[ESC]
* The "Simple measurement start" function is available either with or without the ASP
barcodes. This function allows the analyzer to measure all available samples positioned in the
ASP for all methods that are set by the chemistry parameter regardless of test selection. The
measurement methods for the Orderless measurement can also be selected in advance. The
necessary reagents that have been registered must be positioned in the RCU for this operation.
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DTR Pos Execution of DTR light path adjustment for cuvettes and
adjustment amount display
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2. 4. 3 MENU STRUCTURE
Power on Monitor
Round
Selection
Result
Run (F5)
Inventory
Sleep Scheme Normal
Std QC Normal2
Patient ISE
SI
Parameter (F6) Calc
Reg Calib Profile
Serial Dilution Order
Calibration [F7] Multi-Std Wash
ISE
Graph
Job Details
Menu QC [F8] Daily
Cumulative
Setup Settings
Reagent Registration
Login
System (F9) Backup
Setup2
Define
Range
Water Bl
Work Hour
Sequence
Mainte (F10) Sensor
Perform
Adjust
DTR Pos
Combination
Emergency stop
Start (F1) (Cntrl) + (F2)
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Shutdown button
TAB Menu
2. 5. 1 JOB MENU
Job Menu items cover all routine operation commands including maintenance and
system settings.
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2. 5. 2 GLOBAL MENU
The Global menu includes accessory operations such as emergency stop and
alarms. These options are displayed on all the job menu screens throughout the
software.
2. 5. 3 TAB MENU
The TAB Menu is used for extra options within each Job Menu.
2. 5. 4 FUNCTION KEYS
The function keys are used to execute a function within a selected job menu screen.
Functions keys are displayed on screen and are specific to each job menu option.
2. 5. 5 EQUIPMENT STATUS
Details the operational status information displayed on screen. ‘Main status’ and
‘Sub-status’ messages that indicate the status of the analyzer are displayed.
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2. 5. 7 PAGE NUMBER
Page number displayed.
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2. 5. 8 STAT INFORMATION
When an emergency sample is being processed the message “STAT” (background is
red.) is displayed.
2. 5. 9 SHUTDOWN BUTTON
Pressing the Shutdown button will result in an on screen dialog box offering the
options to ‘Power Off’, ‘Sleep’ or to ‘Cancel’. Use ‘Power Off’ option to shut down the
analyser and restart PC.
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SECTION 3
SYSTEM PREPARATION AND ROUTINE ANALYSIS
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3. 1. 1 INITIALISATION OF HARDWARE
Depending on Shut Down mode selected at the time of power down, the analyser can
be turned on in one of two ways:
If SLEEP MODE was selected, the unit is automatically activated according to the
conditions specified on the [MAINTENANCE / AUTOSTART F12] screen. The SLEEP
MODE can be cancelled by clicking on the [CANCEL] button displayed on screen.
This will re-initialise the analyser and make it ready for use.
If POWER OFF MODE was selected at power down, follow the instructions below:-
LAN connection
Power switch
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3. 1. 1. 1 MAINTENANCE SUMMARY
The table below lists the maintenance required for each run and on a daily and
weekly basis. Please see Section 6 for more details.
Daily • Wipe any stains on the internal surface (inside outer lid) using a
clean damp cloth.
• Use an absorbent cloth to remove any condensation in the RCU
tray
• Clean the outside of sample and reagent probes with a swab
soaked with alcohol.
• If ISE unit is present, check the remaining volume of calibrator A
and ensure tip of calibrator A tube is at the bottom of the bottle.
• At the end of analysis perform ISE cleaning if appropriate.
As required • Use probe cleaning tool to clean inside of the sample probe and
reagent probe.
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Overflow line
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NB Please ensure that all electrodes are installed in the ISE unit otherwise Calibrator
A may be flooded into the interior of the analyser potentially causing serious
problems.
3. 1. 2. 1 AUTOMATIC INITIALISATION
After switching on the analyser system initialisation is performed automatically and
takes around 1 minute. The analyser moves all onboard items to the home/starting
position e.g. pipettes, cuvettes, reagent wheel and sample wheel. The system will
remain in stand-by mode for 30 minutes after power on to ensure the lamp reaches
optimal intensity. It is not possible to start any measurements during this time.
3. 1. 2. 2 MANUAL INITIALISATION
Manual initialisation may be required if the operator has manually moved the probes,
for example during cleaning.
To manually initialise the instrument select the MAINTENANCE option on the Job
Menu.
1. Select MAINTENANCE option on job menu screen.
2. Select SEQUENCE [F9] screen.
3. Using the cursor press ‘Start’ button for Initialisation.
A prompt box will appear ‘Starting system initialisation’
4. Select OK
The instrument will automatically initialise.
3. 1. 2. 3 SYSTEM PRIME
Priming of the water lines within the analyser is necessary to remove trapped air
within the system ensuring optimum analytical performance.
After initialisation a pop up box will appear as shown below:
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• Click OK and the analyser will begin the preparatory mode, which fills the pure
water line and/or the wash solution line.
• When complete the analyser Status will be displayed as ‘READY’.
• Click CANCEL to bypass the preparatory mode.
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• The reagent carousel is removed from the RCU and reagents, diluents and
wash solutions are placed in the carousel.
• Bottle caps MUST BE REMOVED before placing bottles in the carousel.
• 50 ml or 100 ml bottles are inserted on the inner ring of the carousel
• 20 ml bottles are inserted into bottle holders on the outer ring of the carousel.
• Bottles must be inserted into the holders in a position that enables the barcode to
be read.
• The reagent carousel is replaced in the RCU and the carousel is turned until the
guide pin fits into the specified position. The RCU lid is then replaced.
The analyser will only function if the lids for the RCU and ASP are correctly
placed on the analyser.
After loading the bottles in the reagent carousel, initiate a barcode scan as below to
register the reagent bottles on the carousel. The system will then offer test options
based on the reagents registered.
1. Select RUN [F5] on the job menu
2. Select INVENTORY on the TAB menu.
3. Select the ‘RCU SCAN’ button.
4. Press START on the message box and the reagent registration will proceed.
Once complete, the software will display reagent inventory screen complete with
details based on the bottles located in the RCU.
RCU scan
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Pos
Shows the RCU position number.
The outer circumference: 1 - 30 / The inner circumference: 31 -60
Name
Displays registered reagent names.
Reagent names will be displayed by RCU scan or a manual input of a barcode.
Type
Shows reagent type.
By double clicking on the column heading, registered reagent types for open
channels will be displayed on a drop down list. (options include "R1", "R2", "Dil" and
"Wash".)
Lot
Shows Lot numbers.
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Size
Displays reagent bottle sizes.
By double clicking, the information can be modified.
Position numbers 1 - 30 offer options 100ml, 70ml and 50ml bottle sizes.
Position numbers 31 - 60 offer option for a 20ml bottle size.
When you change the size of a bottle, it will update its barcode.
When the bottle size is changed to a smaller option, the software will update the Vol
(or Reagent remaining) according to the initial volume of that bottle.
When the bottle is changed to a larger option, the softtware will not update the Vol.
Vol (mL)
Displays the remaining volume of the reagent (unit: 0.1mL).
When the reagent volume is low, the line of information for that position number will
be displayed in red.
When reagents are registered the software will automatically insert the maximum
reagent volume for the required bottle size in this column. Double click on the cell to
alter the details.
Tests
Shows the number of test measurements available, based on the remaining volume.
Method
Shows the method associated with the reagent.
If the reagent has been registered for several methods, the method that requires the
largest volume is displayed.
This will become blank when "Wash " is selected in "Type".
Total
The total number of tests available for the measurement is displayed, based on
volumes of each reagent in the Inventory.
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When the number of tests is less than 1, the line entry for that position is displayed in
red.
Valid
Displays the expiry date (Day /Month/ Year) for the reagent.
You can change it by double clicking on the entry and amending as required.
If reagent expiry detail is not input, its expiry date will be blank. If the expiry date has
passed, the line entry will be displayed in pink.
Stability
Displays the number of days remaining within the reagent expiry date.
‘Stability term’ is displayed for each reagent and represents the number of days
stability remaining for the reagent. When the reagent has exceeded the stability term
the information is highlighted yellow.
The software will only display this information when the ‘Stability check’ has been
enabled. To enable this check:
• Go to SYSTEM F9 on Job menu
• Go to REAGENT on the Tab menu. The following screen will be displayed:
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BCR
Shows reagent barcode data which can be input or altered manually by double
clicking on the entry and typing the required data.
The software will not allow the user to enter a barcode that is the same as a
registered code.
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RCU Scan
This is used to initiate a scan for reagent bottles. It will scan barcodes of bottles in
RCU and register them automatically. RCU Scan will start when you press this button.
RCU barcode scan information will automatically overwrite barcode information that is
input manually for that reagent position.
Barcode information for reagent positions will remain in the software even when the
RCU scan can not read the barcodes.
An RCU Scan may be performed with or without the RCU lid in place.
Save
Stores the updated data in this screen.
Cancel
Restores the editing data as before.
Delete
Deletes the information about the "Pos" position.
When this button is selected a confirmation message will appear on screen. Click
OK to delete, or Cancel to cancel.
Volume Reset
It will reset the remaining volume of the "Pos" position selected back to default.
When this button is selected a confirmation message will appear on screen. Click
OK to reset, or Cancel to cancel.
The position and number of tests possible for each assay is displayed. If there is a
problem with the reagent a colour coded warning will be displayed.
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DELETE option will remove the relevant test from the [Run Monitor] [Test Select (F5)]
screen. When the reagents expiry are outside the ’Stability’ requirements all result
sobtained for those reagent will be flagged ‘STB’ to indicate the stability period has
been exceeded. Please note that expired reagents cannot be used on the analyser.
If a reagent bottle is not located on the RCU, or does not have a barcode or the
barcode is obstructed from the reader, the analyser will not assign a reagent position
on the carousel and will not offer the test parameter to the user on the test selection
screen. Furthermore, the parameter will not be available on the test selection screen
if a wash or diluent is enabled in the chemistry parameters but is not on board the
analyser or does not have a readable barcode.
If the barcode label is unreadable due to damage it may be necessary to enter the
barcode number printed on the label below the barcode manually.
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SYSTEM/REAGENT screen
Reagent Code
Input a regent code. The detail of the code will be displayed when the code you input
matches one of the codes in the reagent list.
When a new code is input, all setting items will be initialized.
Reagent Name
Input a reagent name in alphanumeric within 6 digits.
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Stability Check
Enable
·When the checkbox is set "ON";
It will execute a stability check for the reagent, and the stability term begins on the
day the reagent bottle is registered to the end of the reagent stability term.
Term
Input the number of the days of onboard stability for the reagent, between "0" and
"99"
Save
Saves the editing details.
When you edit the setting, this Save button will be available.
After clicking the Save button, this button is masked again.
Cancel
When you edit the setting, this Cancel button will be available.
After clicking the Cancel button, this button is masked again.
Delete
Click the item that you want to delete on the registration list, and then click the Delete
button.
When the Save button is clicked to exit the screen and save modifications, a warning
message will be displayed. (For specifying a delete, you have to save the setting.)
It will execute the delete by clicking the OK button, and stop the delete by clicking the
Cancel button.
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The following REAGENT REGISTRATION screen will display fields in which the
reagent information should be entered.
3. Enter the open channel code in the REAGENT CODE field. This is the first two
characters of the barcode only, for example OA.
4. Enter the reagent description in the REAGENT NAME field (up to 6 characters).
5. Click the ENABLE button to activate reagent fields for R1, R2, Wash or Diluent as
appropriate.
6. Enter exact volume of R1 contained in either large bottle (100ml; Volume L),
medium bottle (50ml; Volume M) or small bottle (20ml; Volume S) as appropriate.
This volume will be used initially to calculate the number of tests possible from the
bottle.
7. Repeat for R2 if necessary. If there is no R2 ensure that the R2 ENABLE box is
not activated.
8. Click on the ENABLE button for a STABILITY CHECK if reagent stability monitor-
ing is required. Then enter a number in the TERM field to indicate the on board
stability period in days.
9. Click on the OK button and then the SAVE button on the reagent code screen.
3. 2. 3. 1 CALIBRATION TYPE
There are two possible types of calibration. The software determines whether a full
calibration (MASTER) or re-calibration (WORK) is performed based on the number of
calibrators placed in the unit.
Calibrator samples can be placed in either the internal cooled ring of the ASP
(position numbers 73-90) with manual identification of each sample, or the external
ring of the ASP (Pos No. 1-72) with barcode identification of the samples.
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Calibrator samples placed in the outer ring of the ASP are generally placed in
positions prior to the patient samples. In non-barcoded mode (inner cooled ring) the
calibrator series must be placed on the ASP in order of increasing concentration
(lowest concentration first).
The software will select the calibration type based on the number of calibrators placed
on the sample carousel.
• Full calibration (MASTER)
A Full calibration is carried out using all calibrators and the results are used to
update the master calibration curve. The calibration curve produced with full cali-
bration is the ‘Master calibration curve’. We recommend that a full calibration is
carried out for each assay after it has exceeded its defined calibration interval.
• Re-calibration (WORK)
The work calibration curve is updated using one or more selected calibrators. The
calibration curve produced with re-calibration is the ‘Work calibration curve’. This
curve is used to calculate the final result. In most cases the WORK and MASTER
curves will be the same unless recalibration is carried out. However we do not rec-
ommend re-calibrating with less than the full number of calibrators.
Full Different It will store the calibration result in “Old”, update the time
stamp and make it “New”.
Full Same It will overwrite the existing data with the lot number, update the time
stamp and make it “New”.
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Full No Lot Nos It will overwrite “New” from “Old” without comparing the lot numbers
and update the time stamp.
Part Same It will update the lot numbers that matched, and update the time
stamp.
Part No Numbers It will overwrite “New” from “New” without comparing the lot num-
bers and update the time stamp.
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2. To select a test, move the cursor on the METHOD field and click on the arrow to
view the scroll down list of all registered methods.
3. Select the test of interest and press RETURN. The software will automatically
present the test as a method number (according to the registered methods). The
reagent lot numbers for the selected test are displayed on screen if the test has
been previously calibrated.
4. To select sample type click on the SAMPLE scroll down button to view the
options. Options include ‘Common’ (all sample types), ‘Serum’, ‘Plasma’ and
‘Urine’. This information is used to specify the sample type to enable comparison
of results with normal range values for the same sample matrix.
5. Click on the SAMPLING scroll down button to view options which include ‘Dupli-
cate’ or ‘Triplicate’. This will determine the number of repeats required per calibra-
tion sample.
6. The expiry of the calibration curve can be entered manually in the CHECK INTER-
VAL (days) field. This field defaults to ‘0 days’ when the option is not in use.
7. If this option is selected a warning will appear in the TEST SELECTION screen
when the calibration has expired.
8. Click on the TYPE scroll down box to select the calibration type. Options include
Factor, Linear, Point to Point, Log-Logit, Spline and Exponential.
9. The software stores two calibration graphs for each lot number. In the LOT field
the software offers two options: NEW -most recent calibration graph and OLD -
the previous calibration graph for the specified lot number.
10. Click on the VALI D TERM scroll down box and select the date of expiry for the
calibrator. When the calibrator expires the measurement methods will be dis-
played in Orange in the RUN/SELECTION screen.
11. Click on the MATERIAL NAME field and input the required information for identifi-
cation of the calibration material lot number. (alphanumeric, 8 letters).
12. When available, the calibration curve will be displayed on the right side of the
screen.
13. Move the cursor to the first field in the CONC column and enter the calibrator con-
centrations for each calibrator. The WORK and MASTER columns will automati-
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3. 2. 3. 4 K FACTOR
For some assays (e.g. most enzymes) the reaction is always linear and a factor may
be used to calculate the results of unknown samples. In this case a calibration does
not need to be performed.
• To use a factor to calculate results select FACTOR for the calibration calculation
TYPE. Input the factor in the K field at the bottom of the screen.
• Click on SAVE to store the details.
When the factor option is selected the concentration of a sample is calculated using
the following equation:
C = K*A + B
where
C= concentration
A= measured absorbance
K factor = (pre-defined factor)
B =Reagent blank concentration.
This conversion method by defining the parameter K is called the "K-Factor" method.
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3. 2. 3. 5 RECALCULATION OF RESULTS
This enables the user to re-calculate patient results from an absorbance
measurement using either a WORK or MASTER calibration curve. This option is
useful when developing a user defined open channel assay.
1. Click on the scroll down option in the TYPE field on screen and select WORK or
MASTER option.
2. Enter the absorbance value in the ABSORBANCE field below.
3. Click on RECALCULATION to view the corresponding concentration.
4. Repeat the process for each sample value. The software will NOT store the re-cal-
culated values.
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1. Move the cursor to the METHOD field on the screen and select the method using
the scroll down key.
2. Select the test of interest and press RETURN.
3. Go to the SAMPLE field and select the sample type. Options include ‘Common’,
‘Serum’, ‘Urine’ or ‘Plasma’.
The user can then define the Limit checks and the Blank measurement checks.
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Triplicate – if the calibrators are measured in triplicate and 1 result exceeds the limit
and the other two are within the limit, the third value will be excluded and only the two
acceptable values will be used for the calculation. If calibrators are measured in
triplicate and two of the three measurements are not within the duplicate limit, a DUP
flag will be printed and the calibration will fail.
Duplicate – if the calibrators are measured in duplicate and the duplicate limit is
exceeded, a DUP flag will be printed and the calibration will fail.
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Linearity Limit
The linearity of kinetic assays (RATE calculation) is calculated by measuring the
deviation of the reaction curve from the linear behaviour. If the specified value is
exceeded, the system gives a LIN flag indicating that the sample has failed the
linearity check, with the result.
1. measuring point of
ABS the measuring range
dABS total
n. measuring point of
the measuring range
dABS first
dABS last
time
Change 4 measurement points by the
calculation using the moving average.
ABS Calculate slope by least squares method
dABS first
dABS last
time
The linearity value L is the difference in absorbance change between the first four and
the last four measured points (of the measuring range defined in chemistry
parameters) as a percentage of the total slope of the measuring range. If the linearity
value exceeds the given linearity value (chemistry parameters), the result is flagged
with LIN.
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dABSfirst and dABSlast are both differences between two ABS values. dABStotal is
calculated using the least squares method as described above. The water blank
corrected absorbance values are used. Absorbances are in mAbs/min.
The linearity check is not performed in the following cases:
(1) The number of measuring points in the measuring range used for calculation of
dABStotal is 4 or less
A Prozone error will appear if the limit value is exceeded. A PRO flag will be attached
to the result.
Prozone check will no be executed in the following cases;
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In case of increase: Absorbance values greater than the limit value are
disregarded.
In case of decrease: Absorbance values less than the limit value are
disregarded.
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1. Click on the BLANK MEASURMENT scroll down box and select the option of
interest. Options include
•DISABLE REAGNT BLANK AND S1 BLANK - Reagent or S1 blank not used for
calibration.
•ENABLE S1 BLANK (factor or linear) - calibration performs an S1 blank (factor or
linear).
•ENABLE REAGENT BLANK - calibration performs a reagent blank.
•ENABLE REAGENT BLANK OR S1 (linear) - uses the reagent blank as the S1 in
the calibrator series.
2. Select the option required and press return.
3. Click on the MEASURMENT OF REAGENT BLANK DURING RUN field scroll
down box to select how often the blank measurement is performed. Options
include Daily (every day), Next Run (performs a reagent blank at the start of each
round) or None (no reagent blank).
4. Click on the REAGENT BLANK MEASUREMENT AT CALIBRATION and select
an option. Options include :
• Reagent blank with no sample R1 + R2
• Reagent blank with system water R1 + R2 + x µl system water (x=sample vol-
ume)
5. Click on the NUMBER OF MEASURMENT and select either Single, Duplicate and
Triplicate as required.
6. Click on the REAGENT BLANK LIMIT CHECK box to activate the limit check.
Then input the absorbance value in the adjacent field (Enter a value between 1
and 35000). This is the maximum acceptable absorbance difference between
blank measurements.
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• Move cursor to the NAME field and enter a user-defined name for the control.(e.g.
Level 2, 236UN). Tests that have already been registered will be visible on screen.
• Click on the scroll down bar of the SAMPLE field and select the sample type.
Options include Common, Serum, Urine and Plasma.
• Click on the LOT NO field and enter the lot number details.
• The software displays the methods that use the current control sample in the USE
FOR METHODS field.
• Click on the SAVE button to save the information.
• A list of registered controls are displayed on the right of the screen.
QC REGISTRATION SCREEN
After registering the QC sample name, the next step involves registration of tests to
be performed on each QC sample. For each analyte the mean value and SD for the
QC sample must be entered so that a Levy-Jennings plot and QC statistics can be
generated.
1. Select QC [F8] on job menu.
2. Select QC SETTINGS [F11] on Tab keys and the following screen will appear:
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QC settings field
3. Move the cursor to the METHOD field and select the method name from the scroll
down box in the field. The software identifies test methods numerically and the
user can input a method number, if known. The number of methods stored in the
software are as follows:
•General Biochemistry (nos 1-60) : 60 methods
•ISE (nos 1001-1003) : 3(6) methods
•ISE (nos 1005-1007) : 3 methods
•SI (2001-2003) : 3 methods
•Calculated methods(3001-3040) : 40 methods
•Common : 3 methods for ISE and 3 methods for ISE(D)
•Serum/Plasma :3 methods of ISE
•Urine :3 methods of ISE (D)
4. Select a test method by clicking on the name and press RETURN. The software
will automatically display any previous QC results for the different levels.
5. Click on the SAMPLE field and select the sample type, options include Common,
Serum, Plasma and Urine.
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6. Click on the INTERVAL field and input the time interval between each control run.
Input values between 0 and 999 minutes. When the interval time from the previous
control run has passed the software will display the method name in the RUN/
SELECTION field in yellow and a CXP flag will be attached to the measurement
result.
7. In the MODE field select between options MEAN-R and X-R.
•MEAN-R - the software uses the value input in the MEAN VALUE and SD field to
produce the Levey-Jennings graph.
•X-R - the software uses the a cumulative mean value and SD from a previous
number of runs. The number of runs is specified in the No. field.
8. The user can input up to three control materials per method name. Click on the
field under the CONTROL NAME.
9. Enter the required information by clicking on the field of interest and entering the
values for mean and SD.
10. Select QC Multirules as appropriate. Click on the scroll bar adjacent to the
required rule and three options will appear, INACTIVE, ERROR and WARNING.
Click on the option of interest and the rule will be activated if appropriate.
11. Click SAVE to save the information.
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SECTION 3 SYSTEM PREPARATION AND ROUTINE ANALYSIS Version 1.0 Rev Sep 2005
QC SETTINGS
For each test there is an option to select any combination of the ten rules displayed
above. Select one of the following - INACTIVE, WARNING, or ERROR.
INACTIVE – The software will default to this option and the adjacent QC Multi-rule will
not be applied.
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SECTION 3 SYSTEM PREPARATION AND ROUTINE ANALYSIS Version 1.0 Rev Sep 2005
WARNING – When this option is selected for a given rule the software will display any
QC result that violates the rule as a YELLOW dot on the QC chart. These results will
be included in the overall mean and SD statistics displayed on the QC chart.
ERROR – When this option is selected for a given rule the software will display any
QC result that violates the rule as a RED dot on the QC chart. These results will NOT
be included in the overall mean and SD statistics displayed on the QC chart.
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SECTION 3 SYSTEM PREPARATION AND ROUTINE ANALYSIS Version 1.0 Rev Sep 2005
• In the SAMPLE section (highlighted on the above screen) the user must activate
the barcode option.
• Click on the ‘Sample Number Increment’ option and select as required, options
include Numeric only, Alphanumeric (Upper case) and Alphanumeric (Upper and
Lower cases). This facility specifies how the software automatically increments
sample numbers e.g. 1, 2, 3 vs A, B, C. This will default to Numeric Only.
• The ‘Upper Sample Number’ field specifies the upper digits of the sample bar-
code. The software will input this prefix before sample barcode numbers when the
BCR option is active. This field should remain blank is a barcode prefix is not
required.
• The ‘Length’ field specifies the number of digits in the sample barcode. For exam-
ple when the prefix is 999999999 and the length is 12, when the user inputs the
digits 001 the software will identify the sample as 999999999001(12 digits).
• To enable the barcode facility click on the ENABLE option or DISABLE to deacti-
vate the barcode facility.
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• The user can define the barcode types for sample barcodes by selecting from the
scroll down menu in each field.
The user must select the test options required for each sample in the carousel.
Alternatively a handheld barcode scanner can be used to input sample details.
• Go to RUN (F5) on the job menu and SELECTION on the Tab menu to view the
test selection screen as shown below.
Test Selection
ISE selection
Profile selection
• The POS is the sample position number and should remain blank when barcoded
samples are placed in the ASP. The blank option is available above the 01 option
in the scroll down box. The software will apply a sample position number to this
selection when the barcode is scanned in the ASP.
• Select the sample type in the TYPE field. Click on the scroll down bar in this field
and select as required, options include Normal, STAT, Replicate, Standard, Multi
Standard, Serial Dilution, Control, Blank, Mask, Orderless, Online, ISE Calibra-
tion, ISE Clenaing, SPT Wash. For details of options see section ????.
• Select the NORMAL option and the software will display SID (Sample identifica-
tion) and PID (Patient Identification) fields.
“nn” indicates the measurement times, “m” indicates repeat times, and “y” indicates the
solution number(1 to 7).
• Click on the scroll down bar in the CUP field and select NORMAL (other option is
Pediatric, when using paediatric sample cups).
• Click on the BCR tick box.
• Click on the SID field and enter the sample number exactly as printed on the bar-
code label. For a Normal sample a 3 to 12 digit numerical code from 001 to
999999999999 is acceptable. Do not use codes from 94000001 to 99999999 for
patient samples.
• When using a handheld barcode scanner, click on the SID field and then hold the
scanner over the sample barcode label and click to read the label. The software
will automatically input the sample details on screen.
• Click on the PID scroll down box and select the patient details (if required).
• Click on the Physician scroll down box and select an option (if required).
• Click on the Location scroll down box and select an option (if required).
• Click on the SAMPLE field scroll down box and select an option to specify the
sample type. Options inlcude Common, Serum, Urine, Plasma.
• Click on RANGE to select a normal range applicable for the sample. There are
various sex and age related options available. The HUMAN-AUTO option is used
when the patient details have been input in the RUN/PATIENT screen. The soft-
ware will automatically apply a normal range value based on the sex and age
inputs specified. When the age of the patient is not specified the software will use
the middle generation G2 option.
• To select a test option click on the tick box beside each test listed in test section
on screen. Methods are displayed on screen for reagents present in the RCU only.
ISE and profile selection options are also displayed on screen. See section ?? for
details.
• Click on the NUMBER field to specify the number of replicates required for the
sample. This will default to 01 and will enable the instrument to perform up to 99
replicates of the same sample. This option is only available when a NORMAL
sample type is selected.
Please note that methods utilising a diluent will NOT appear for selection
unless the diluent is registered on board the analyser.
Methods are flagged with different colours to warn the user as follows:
RED colour (general methods) Calibration has expired
RED colour (ISE) No valid ISE calibration stored
YELLOW colour QC interval has been exceeded
12. Click on the SAVE icon to confirm selection. This process is performed individually
for each sample or the user can use the COPY facility to apply a test selection to
multiple samples.
PLEASE NOTE: Position numbers 1-72 are located on the outer ring of the ASP and
accommodate sample tubes with a barcode reading facility. Position numbers 73-92
are located on the inner ring of the ASP and accommodate sample cups only, without
a barcode reading facility.
• Go to RUN (F5) on the job menu and SELECTION on the Tab menu to view the
test selection screen as shown below.
•
Test Selection
ISE selection
Profile selection
• The POS field represents the sample position number. Click on the scroll down
box and select the sample position number. The software will only offer sample
position numbers 1-72 on this screen. Position numbers 73-92 are located in the
inner sample cup ring and test selection is performed as described in ???.
• Select the sample type in the TYPE field. Click on the scroll down bar in this field
and select as required, options include Normal, STAT, Replicate, Standard, Multi
Standard, Serial Dilution, Control, Blank, Mask, Orderless, Online, ISE Calibra-
tion, ISE Clenaing, SPT Wash. For details of options see section ????.
• Select the NORMAL option and the software will display SID (Sample identifica-
tion) and PID (Patient Identification) fields.
• Click on the scroll down bar in the CUP field and select NORMAL (other option is
Pediatric, when using paediatric sample cups).
• Click on the SID field and enter the sample number as required.
• Click on the PID scroll down box and select the patient details (if required).
• Click on the Physician scroll down box and select an option (if required).
• Click on the Location scroll down box and select an option (if required).
• Click on the SAMPLE field scroll down box and select an option to specify the
sample type. Options inlcude Common, Serum, Urine, Plasma.
• Click on RANGE to select a normal range applicable for the sample. There are
various sex and age related options available. The HUMAN-AUTO option is used
when the patient details have been input in the RUN/PATIENT screen. The soft-
ware will automatically apply a normal range value based on the sex and age
inputs specified. When the age of the patient is not specified the software will use
the middle generation G2 option.
• To select a test option click on the tick box beside each test listed in test section
on screen. Methods are displayed on screen for reagents present in the RCU only.
ISE and profile selection options are also displayed on screen. See section ?? for
details.
• Click on the NUMBER field to specify the number of replicates required for the
sample. This will default to 01 and will enable the instrument to perform up to 99
replicates of the same sample. This option is only available when a NORMAL
sample type is selected.
Please note that methods utilising a diluent will NOT appear for selection
unless the diluent is registered on board the analyser.
Methods are flagged with different colours to warn the user as follows:
This facility offers the option to delete a test selection before starting the run.
• Click on the sample number in the SID list on the left of the screen. The software
will display the selected SID in the upper field.
• Click on the DELETE button to delete the current sample from the test list.
• Click on SAVE to confirm the deletion.
• To delete multiple samples in the test list, click on the C/D tick box to activate the
copy/delete function. The lower SID field will become activated. In this field enter
the barcode number of the last sample in a series to be deleted.
SID (upper) 12345001
SID (lower) 12345009
Procedure:
1. Click RUN on the job menu and SELECTION on the Tab menu.
2. Click on the scroll down bar on the TYPE field and select MASK. The software will
display a list of test options on the right of the screen.
All tests available for assay are presented with a ‘tick mark’. Click on the MASK ALL
function to inactivate all test methods or CLEAR ALL function to un-mask the test
options.
NB: When the MASK ALL function is applied the software will not perform any tests.
The mask function applies to all samples including patient samples, profiles, controls
and calibrator samples.
Please note that the MASK options selected here applies to all future runs and must
be reversed before test options are made available.
The software will identify the sample from the barcode as a control or calibrator and
will automatically select all test options selected in the QC/Registration screen for
controls and CALIBRATION/Multi-Std for calibrators. The MASK function can be used
to deselect test options, see section 3. 2. 4. 8“Masking option (Bar Coded and Non
Barcoded Sample Modes)” on page 108.
• Controls or calibrators are placed in the sample tube tray of the ASP and the soft-
ware recognises the sample and runs all tests registered. Test selection is not
required.
• Click on the SAVE function to store the selections. The software will automatically
assign a sample position number to each sample.
If these intervals have expired a new calibration or QC run is required. However if this
is not carried out the sample will be analysed and the results will be flagged.
sample cups placed in the inner ring. The inner ring is cooled and may be removed
independently of the outer ring.
Measurement begins with the test order for the sample cup tray in the innermost
circle, and then the test order for the tube tray is performed
Load the ASP carousel with calibrators, controls and patient samples respectively.
The ASP rotates in a counter clockwise direction and samples are aspirated in the
order in which they reach the SPT position. Place samples in the outer tube tray
according to the following guidelines:
• Place calibrators in front of patient samples.
• Calibrators in a series should be placed in increasing order of concentration.
• Quality Control samples can be placed in any position but ideally should be placed
after the calibrators.
• CAL B or wash solution should be placed at position 18 on the ASP, when appro-
priate.
Please note: Calibrators and controls should be placed in the inner cup tray in the
ASP as it is cooled and will offer better onboard stability.
3. 2. 5. 1 SAMPLE TUBES
The following sample tubes can be used.
Diameter: 13 mm ~ 16 mm
Length: 75 mm ~ 100 mm
Ensure that barcode labels are applied correctly to the sample tubes. This enables
the barcode reader to identify the sample. (See Accessory functions section).
3. 2. 5. 2 SAMPLE CUPS
Sample cups may be used in the analyser by placing them in either the inner ring of
the ASP, or on the outer ring in a bar coded patient sample tube as shown below. The
sample tube with cup can be loaded into the ASP carousel and identified by the
barcode on the sample tube.
3. 2. 5. 3 PAEDIATRIC CUPS
Sarstedt Cup- Cat No. 72.730.006- Micro tube 0.5ml PP
Dedicated cups are available for paediatric sample analysis. Dedicated screw cap
cups (46mm x 10.8mm) are inserted in the accompanying tubes (85 x 13mm), in the
same way as sample cups, as presented in the diagram below. Barcodes may be
placed on the accompanying tube which can be loaded into the ASP directly.
Sample cup
placed into
the sample tube
SAMPLE CUP
SAMPLE
Guide pins
3. 2. 5. 6 SAMPLE BARCODES
Barcode labels should be attached to all sample tubes. When sample cups are used
the barcode label should be attached to the adapter tube, as shown, 12.5-14.5mm
from the bottom of the tube.
Check digits are incorporated in barcodes of control samples and calibrators for
identification purposes. Normal and emergency samples may carry check digits
depending on the system menu requirements.
Barcode labels and position on the sample tube or reagent bottles must adhere to the
recommendations described in this manual. Alterations in these specifications will
present problems for the barcode reader.
5mm
5mm
12.5 – 14.5mm
CODE128 From 3 to 12 dig- 2 digits, Modulus Numbers (from 0 to 9), Alphabets (capi-
(Set A, B its 103 tal letters and small letters)
and C) Symbols (!,”,#,$,(,),*,+,.,/
,:,;,<,>,=,?,@,[,])
Note: Small Roman letters cannot be
used for the Set B.
Two sensors are used to detect when the ASP lids are in place, one on the lid for
sample tubes and the other on the lid for the emergency samples.
4,5 00
4 -5
4-6 000
4,5 00
8 0
4 0
4,5,6 0
6 Any number
7-8 01
3. 2. 6 START ANALYSIS
1. Analysis is initiated by pressing START [F1] key on the global menu.
2. A pop up screen will appear to remind the user to perform water, waste and wash
bottle checks. Click on OK.
The system will begin analysis.
The progress of analysis can be viewed in the RUN/ ROUND screen.
The status of each sample is displayed using a colour-coded system at each sam-
ple position, displayed on the left side of the RUN/ MONITOR screen.
The instrument status is indicated in the STATUS field on the top left corner of the
RUN/MONITOR screen.
Please note: Add STAT, Add Normal and Rotation buttons are only active when the
sampling process has been stopped.
• SSTOP (F2) - When this button is clicked the software will suspend sampling until
the START button is clicked again.
• STAT (F3) - This is used to add a sample. When this button is clicked the ASP on
the MONITOR scren will become blue and sampling will be suspended. The ADD
STAT, ADD NORMAL and ROTATION buttons will then become active. The
START (F1) and the SSTOP(F2) buttons will begin to flash. Select either ADD
STAT (Emergency sample) or ADD NORMAL sample( normal sample) and pro-
ceed as described in ??
•
• Colour-coded system used for sample carousel.
Green – Sampling Started
Dark Blue – Range Over
Purple – Re-run required
Red – Error
Light Blue – Process completed
White – Not processed
Yellow – No Test Ordered
When the analyser is in operation the START (F1) button will flash yellow to notify the
user that the system is busy.
Grey The sample is not processed. This is the color at the start of Available
(Unknown) a run.
Purple It means that at least one method for rerun is included. If only Unavailable
(Rerun a case of “Rerun Required” setting, in order to rerun the sam-
Required) ple that has been technical range over (Normal samples,
Emergency samples), it will be changed from (Green) to (Pur-
ple). This sample required a rerun will be taken a rerun when
its barcode is read at the re-circulation of ASP then its color is
changed from (Purple) to (White).
Red It means that at least one error is included. (Except for STB Unavailable
(Error) error) In the case that the measurement has completed
except a calibration curve, or that its conversion concentra-
tion has been failed such as a calibration curve error, the
color will change from (Green) to (Red).
Blue It means that at least one range-over method is included. The Unavailable
(Range measurement has completed then the conversion of concen-
Over) tration of the measurement has normally done, but if even
one of either Technical range, which is set on Chemistry
Parameters screen, it will be changed from (Green) to (Blue).
Yellow It means that no order has been set all the methods. As the Available
(No test sample barcode can be read, however, there is no order for
Ordered) its sample; its color will be changed from (Grey) to (Yellow).
This status indicates no order.
Light blue It means all methods have been normally completed (STB Unavailable
(Process error is deemed as normal completion.). In the case that a
Complete) measurement has completed, its concentration conversion
has normally done, all methods are within the technical range,
set on the Chemistry Parameters screen. The color will be
changed from (Green) to (Light blue).
White It means all methods are unprocessed sampling. If the sam- Unavailable
(Not Pro- ple barcode can be read and its order is registered, the sam-
cessed) ple screen will change from (Grey) to (White) and the status
means that it is waiting for a sampling process.
Meanwhile, it will remain (Grey) in the case that the barcode
could not be read, or will turn (Yellow) in the case that bar-
code could be read but no test order.
Green It means that the process from the completion of the first sam- Available
(Sampling pling to the normal completion of all methods (Except for
Started) occurrences of reruns, errors and range over). The color will
change from (White) to (Green) at the time the sample has
dispensed in cuvettes.
Error Column
Indicates errors with the sample progress.
<None> Normal
IE2 Not received ISE mea- The measurement result from ISE
surement result data could not be received.
SS Out of the range of the The result of SPT liquid level detec-
liquid level of sample tion is out of the range in ASP.
SI1 Non detection of the liq- The liquid level of SPT is out of the
uid level of sample dis- range or a hit of the bottom has
charge been detected in IRU.
SI1 Out of the range of the The result of SPT liquid level detec-
liquid level of sample dis- tion is out of the range in IRU.
charge
SI2 Dilution sample shortage The liquid level of SPT is out of the
range or a hit of the bottom has
been detected in IRU.
SI2 Out of the range of the The result of SPT liquid level detec-
liquid level of Dilution tion is out of the range in IRU.
sample
SPW Failure of SPT wash SPT wash has been failed. Check
the alarm to determine the reason
for its fail.
(4) EXP The reagent is no longer An expired reagent was used in the
valid. measurement
(6) OVR An error out of the range The value is not between Calibra-
of calibrator. tor’s minimum and maximum.
(7) AB2 Absorbance Limit2 Error One ore more of the measured val-
ues are out of Absorbance Limit, but
2 or more of them are in the Limit.
3. 2. 7 FINISH ANALYSIS
Analysis will proceed until the process is complete. Then the system will perform a
ROUND termination protocol during which time the user cannot enter patient
information, print data or save details.
3. 2. 8 SYSTEM ALARMS
When errors occur in the analysis the ALARM key on the Global menu will flash RED.
• Click on the ALARM(F4) key to determine the source of the error.
• Double click on the error field for further details of the error.
It is recommended that SLEEP mode is selected when the analyser is not in use. In
SLEEP mode the reagent cooling and ISE priming is maintained. This function allows
the user to use the AUTOSTART function at defined times.
1. When the Shut Down option at the upper right-hand corner of the screen is
selected, the shut down mode dialog box is displayed.
3. 2. 10 ANALYSER RE-START
The analyser will restart automatically according to the time settings defined in the
[Run (F5)] [Sleep Scheme] screen.
The user can re-start the analyser by clicking on the SHUT DOWN button displayed
on screen when the sleep mode is active.
POWER OFF should only be used when the instrument is serviced or if the
instrument will not be in use for an extended period of time.
WARNING If POWER OFF is selected the reagents will not be cooled and the ISEs
may dry out and become unusable.
SECTION 4
ACCESSORY OPERATIONAL FUNCTIONS
4. 1. 1 EMERGENCY STOP
An emergency stop may be initiated if there is a severe malfunction with the analyser.
When this is initiated, unprocessed data from the run will not be retrievable.
• Press SSTOP [F2] to initiate an emergency stop. In some circumstances the sys-
tem will automatically initiate an emergency stop.
• After the emergency stop has been initiated the analyser will perform system ini-
tialisation and then perform a cuvette wash to clean those cuvettes that were used
during measurement.
• The STATUS field in the top left corner of the RUN MONITOR screen will display
the message ‘Emergency Stop in progress’.
4. 1. 2 INTERRUPTION OF SAMPLING
Sampling may be interrupted for two reasons; to add more samples or load
emergency samples.
Normal samples may be added using this facility if the user wants to give them priority
of analysis, if the system is operated in a non-barcode mode.
There are three options available when running emergecny samples. They include:
1. Barcode Disabled.
2. Barcode Enabled: using a NORMAL sample barcode and then tagging the
barcode as an emergency sample.
3. Barcode Enabled: using an EMERGENCY sample barcode. The software will
automatically recognise the sample as an emergency sample.
The procedure for adding emergency samples is slightly different if the sample
barcode reader is enabled or disabled. This is defined in the [System Parameters]
[System (F9)] screen.
6. To add more than one STAT sample, click on the AddSTAT button and go through
the steps as described above.
7. When all samples are added, click on the AddSTAT button again to finalise the
selection. The outer frame of the sample position will turn ‘red’ on screen.
8. Go to the SELECTION option on the TAB screen of the RUN option.
9. Select the position number in the POS field from the drop down menu. The user
can select the type of sample cup in the CUP field. Options include ‘Normal’ or
‘Pediatric’. The software will default to NORMAL.
10. Select STAT from the drop down in the ‘Type’ field.
11. Input the sample ID number in the SID field. Input a numeric code (3 digits). When
the NORMAL sample cup option is selected the software uses the prefix of 99000,
and requires the user to input 3 digits. When the Pediatric option is selected the
software uses the prefix 990009, and requires the user to input 2 digits.
12. Input the patient ID in the PID field (if required).
13. Select the test options by clicking on the tick box.
14. When the selections are complete click on the SAVE button.
15. Click on the START (F1) button to recomence analysis. The ASP then rotates and
prioritises sampling and measurement of the emergency sample(s). The system
will then proceed to recommence sampling of other samples in the carousel.
6. To add more than one STAT sample, click on the AddSTAT button and go through
the steps as described above.
7. When all samples are added, click on the AddSTAT button again to finalise the
selection. The outer frame of the sample position will turn ‘red’ on screen.
8. Go to the SELECTION option on the TAB screen of the RUN option.
9. Select the position number in the POS field from the drop down menu. The user
can select the type of sample cup in the CUP field. Options include ‘Normal’ or
‘Pediatric’. The software will default to NORMAL.
10. When using a NORMAL sample barcode, select NORMAL from the drop down in
the ‘Type’ field. Then click on the ‘E’ tick box to tag the sample as an emergency
sample.
11. When using an EMERGENCY sample barcode, select STAT in the Type field.
12. Input the sample ID number in the SID field. Enter all digits presented on the sam-
ple barcode in the SID field when using a NORMAL sample barcode, tagged as an
emergency sample. Only enter the last three digits in the EMERGENCY sample
barcode, when using an emergency sample barcode with normal cups or two dig-
its when using pediatric sample cups.
NORMAL SAMPLE BARCODE xxxxxxxxxxxx (3-12 digits)
PEDIATRIC SAMPLE BARCODE 990000xx (8 digits)
EMERGENCY SAMPLE BARCODE 99000xxx ( 8 digits)
Enter the digits (x) as indicated above.
13. Input the patient ID in the PID field (if required).
14. Select the test options by clicking on the tick box.
15. When the selections are complete click on the SAVE button.
16. Click on the START (F1) button to recomence analysis. The ASP then rotates and
prioritises sampling and measurement of the emergency sample(s). The system
will then proceed to recommence sampling of other samples in the carousel.
When the emergency sample(s) has been sampled the probe will go back to sam-
ple from the position number where it was interrupted. The status field in the top
left corner of the screen will display STAT in a red box whilst processing the emer-
gency sample.
3. To rotate the sample carousel click on the ROTATION button on the RUN/MOMI-
TOR screen and then click on the sample position required. The sample position
will turn orange on screen.
4. Click on the ROTATION button again and the system will rotate the sample carou-
sel to present the selected sample position at the sample addition cover position
as shown below.
5. Remove the sample addition cover and place the emergency sample in the
required position. Replace the sample addition cover and make a record of the
position number.
6. To add more than one STAT sample, click on the AddSTAT button and go through
the steps as described above.
7. When all samples are added, click on the AddSTAT button again to finalise the
selection. The outer frame of the sample position will turn ‘red’ on screen.
8. Go to the SELECTION option on the TAB screen of the RUN option and select the
test options as described in section 3. 2. 4. 2 Test Selection for bar-coded patient
samples” on page 100, or 3. 2. 4. 5 Test Selection for non bar-coded patient sam-
ples” on page 105.
9. Click on the START (F1) button to recomence analysis. The ASP then rotates and
prioritises sampling and measurement of the emergency sample(s). The system
will then proceed to recommence sampling of other samples in the carousel.
4. 2. 1 AUTOMATIC RE-RUNS
The software can be programmed to perform sample re-runs automatically for STAT
and NORMAL samples when the results are outside the measuring range or exceed
check limits e.g. Prozone. There are three conditions in which the auto re-run can be
implemented.
1. When an error flag occurs (LIN, PRO, ABS).
In this case the re-run is implemented under the ‘RERUN (HIGH/PROZONE)’
conditions.
2. Outside technical range (HIGH).
In this case the re-run is implemented under the ‘RERUN (HIGH/PROZONE)’
conditions.
3. Outside of technical range (LOW)
In this case the re-run is implemented under the ‘RERUN (LOW)’ conditions.
When two or more error flags (LIN, PRO, ABS) occurs simultaneously, a re-run will be
executed under the condition of RERUN (HIGH/PROZONE).
Auto re-run
tick box
2. Then go to PARAMETER on the job menu and NORMAL in the tab menu to spec-
ify the re-run conditions.
Re-run options
Re-run specifications
3. SAMPLING - specifies the amount of sample for dispense (2-35ul) and measure-
ment after dilution.
4. SAMPLE (uL) - Specifies the sample volume required for the dilution. When the
re-run (High/Prozone) or re-run (Low) are not active, input 0 in the sampling field.
5. DILUENT (uL) - Specifies the diluent volume required for the dilution.
Rerun dilution conditions are predefined for Randox closed channel chemistries
however if you wish to enter dilution conditions for open channel chemistries follow
the procedure below
1. Select PARAMETER on the job menu and NORMAL on the tab menu.
2. Click on the METHOD field and click on the drop down box to view the available
methods. Select the test option required. The screen will display the pre-defined
settings. Pre-defined settings are generally used for sample re-runs.
3. Click on the tick box next to the Re-run (High/Prozone) to activate a re-run for a
result above the technical range (High) or the Re-run tick box to activate a re-run
for a result below the the technical range (Low).
4. Conditions for the re-run are then input in the screen below
5. In the DILUENT field click on the ENABLE tick box and then click on the drop
down box to view the available diluents. Click on the required diluent. (SALINE is
the usual option).
6. Enter the volume of neat sample (sample uL) and the diluent volume (Diluent
uL)in the required fields. A minimum total volume (sample + diluent) of 120µl
should be specified.
7. In the Sampling field enter the sampling volume (of diluted sample) required.
8. Click on the SAVE button.
4.3 CALIBRATION
This section describes features for system calibration. There are three calibration
options available:
Single Calibrator - 2-point to 7-point calibration using 2 to 7 separate
calibrators.
Serial Dilution - Onboard serial dilution of a single calibrator to generate a
standard series.
Multi-Standards - Calibrator series for multiple tests.
4. 3. 1 STANDARDS
Two to seven calibrators are required for a single test.
4. 3. 2 SERIAL DILUTION
A multi-point calibration can be performed by loading a single calibrator (of the
highest concentration in the calibrator series), from which the system can prepare a
series of standards automatically.
The software requires the DILUENT option to be enabled in the PARAMETER screen
as described below.
1. Select PARAMETER on the job menu.
2. Select NORMAL on the tab menu.
3. Click on the tick box next to the ENABLE option in the DILUENT field . To select
the diluent click on the drop down box. Select the diluent name required, usually
SALINE. The bottle must be placed in the RCU.
To specify the conditions of the serial dilution follow the procedure below.
1. Select CALIBRATION on the job menu.
2. Select REG CALIB in the Tab menu.
MULTI-CALIBRATOR SCREEN
For example, assuming that the same calibrator set is required for a full calibration of
methods ticked above;
This defines a multi-standard set. It is possible to edit the selection for the next run
using the mask function, see section 3. 2. 4. 8 Masking option (Bar Coded and Non
Barcoded Sample Modes)” on page 108.
All tests selected in this screen will be calibrated each time this muti-set is run. Use
the Masking function to de-select tests.
Print Name
Specifies the name for printing. With the cursor in the PRINT NAME field enter the
name of the new test. A method name can be entered in the form of letters, numbers,
symbols or a combination, up to 15 characters. When the method number is selected,
the corresponding name is displayed in the "Print Name" box
Sample
Select a sample category. Options include plasma, serum ,urine or common. Click on
the drop down box and select as required.
Unit
With the cursor in the UNIT field enter the unit required for result reporting. (Up to 6
characters may be entered.)
Assay Type
There are two assay types, i.e. Rate method and End method. Options are displayed
by clicking on the scroll arrow of "Assay Type" box. The required option is selected by
pointing the cursor and a single click.
Measuring Points
The software offers the facility to specify the photometric measuring points for
analysis. Options facilitate single or two point assays by using measuring range-1 and
measuring range-2 options.
Measurement Measurement
Time/sec Time/sec
Point Point
R1 -54 R2 304
S 0 MIX 308
MIX 4 35 311
1 5 36 320
2 14 37 329
3 23 38 338
4 32 39 347
5 41 40 356
6 50 41 365
7 59 42 374
8 68 43 383
9 77 44 392
10 86 45 401
11 95 46 410
Measurement Measurement
Time/sec Time/sec
Point Point
12 104 47 419
13 113 48 428
14 122 49 437
15 131 50 446
16 140 51 455
17 149 52 464
18 158 53 473
19 167 54 482
20 176 55 491
21 185 56 500
22 194 57 509
23 203 58 518
24 212 59 527
25 221 60 536
26 230 61 545
27 239 62 554
28 248 63 563
29 257 64 572
30 266 65 581
31 275 66 590
32 284 67 599
33 293 68 608
34 302
For single point endpoint assays and single rate assays measurement range 2 is not
required and a tick mark should NOT appear in the ENABLE box. Both measurement
ranges are required for two-point and blanked end point and double rate assays. To
activate the second measuring range click on the ENABLE box.
Measuring points (refer to the read time intervals) are entered into "Start" and "End"
boxes for each Measuring Range (where appropriate). When an End method is
required the measuring points START and END should be the same.
Endpoint assays – 2 consecutive read points (e.g. 23 and 24) should be chosen and
the average absorbance of the two points is used in the calculation.
Single reagent endpoint assay – Measuring range-2 should be disabled, and 2
consecutive read points chosen.
Two reagent endpoint assay – Consecutive read points prior to R2 addition should be
entered for Measuring range-1. Then 2 consecutive read points several minutes after
addition of R2 should be entered for Measuring range-2. Results are calculated by
subtracting the average of the read points before R2 addition i.e. Measuring range-1
from the average of the read points from Measuring range-2.
2 point or Fixed Time assays – A delta absorbance between fixed time points is
measured. Both Measuring range –1 and –2 are used. The same read point is
entered for the START and END options of range-1 and for range-2. The absorbance
of measuring range 1 is subtracted from measuring range 2.
Rate Assays – The START and END points for the kinetic measurement is entered in
measuring range-1. Measuring range-2 is disabled unless a blank rate measurement
is required. The average delta absorbance per minute is calculated by using linear
regression through the read points in the measuring range.
Sampling Volume
The sampling volume entered in µl.
A sample dilution facility is available by clicking on the ENABLE button to activate the
DILUENT on the same screen. Click on the drop down box and select the diluent
required..
When the Diluent option is enabled click on the Dilution box to activate the Dilution
facility on the left of the screen.
Volumes of sample and diluent are entered in µl. The volume of diluted sample is
equal to the sampling volume.
Re-run (High)
Two types of sample re-run criteria may be specified.
1. Re-run (High/Prozone)- when results are higher than the technical range or errors
have occurred.
2. Re-run (Low) - when results are lower than the technical range.
To activate the sample re-run dilution facility click in the Dilution box in the Re-run
(High/Prozone) field, or the Re-run (Low) field as shown below. To disable the re-run
facility click on the box again.
Enter the sample volume to be diluted and diluent volume in µl. The volume of diluted
sample is equal to the rerun volume. Please note that the minimum volume for
sample + diluent is 120µl.
Reagent name
Specifications for R1 and R2 dispense.
R1
Click on the drop down box in the Reagent Name field and a list of registered bottle
codes are presented for available tests. Select the reagent name by clicking on the
option. The reagents that cannot be used are displayed with a grey background.
Reagent (µl)
Specify the volume of reagent. The range for R1 reagent is 20-350µl (1µl increments)
and R2 range 20-250µl (1µl increments).
R2 Reagent name and reagent volume are entered when "Enable" is selected.
Entries should be made in the same way as described for reagent 1.
Water (µl)
Specify the volume of water. The range for water is 100-350µl (1µl increments).
Decimal Points
Specify the number of decimal points used for output of results.
Normal Range
Normal Ranges are displayed, maximum 50 types ( defined in SYSTEM / RANGE
screen).
Input the limit of minimum and maximum at normal values in Normal Range, which
have been registered.
The setting value should be from 0 to 9999999 (The number of digits specified in
"Decimal Points" will be effective after the decimal point).
Min: The flag "L" will be attached with the measurement result when the normal value
is less than this value.
Max: The flag "H" will be attached with the measurement result when the normal
value is greater than this value.
Normal Range criteria will not be applied to results when the Min - Max setting is 0 - 0.
Define a registration of the Range Name at the "System (F9) - Range screen".
The settings for an age ranges of each generation that have been registered can be
modified in the tab menu [Setup2] of the job menu [System (F9)].
When the measurement result exceeds the minimum and maximum, the sign "> "or "<
"will be added to the result. In that case the "Conc." value specified in the list will be
output as its minimum and maximum value. It will implement an automatic rerun when
the automatic rerun function is active.
SPT Wash
Specify a reagent name for SPT cleaning. Select to display the list on this line by
pressing the SPACE key, or select a reagent to use from the drop-down menu.
The reagent registered as "Wash" in the tab menu [Reagent] of the job menu [System
(F9)] will be displayed.
Stirring Speed
Specify a stirring speed. 5 levels for the setting are available to define depending on
the viscosity of the reagent.
UH: stirring for reagents with extremely high viscosity.
VH: stirring for reagents with particularly high viscosity.
High: stirring for reagents with high viscosity
Middle: standard stirring.
Low: stirring for reagents with low viscosity
None: stirring OFF
Copy
This facility will copy the chemsitry parameter details from one method to another.
Select the method with the desired settings.
Check the copy box "ON", and then click on METHOD field and select the method to
which the settings will copied. Click on the Save button, and the settings are copied to
the new method.
It will copy all for any types if "Sample" (sample category) of the destination side for
copy is "Common", and if not, it will copy only the specified sample category.
Save
Press Save button to save the method parameters. Otherwise, press Cancel button.
4. 4. 2 PARAMETER /NORMAL2
This section enables the user to specify Limit checks, blank measurements and
instrument factor.
Sample
Select a sample category. Options include plasma, serum ,urine or common. Click on
the drop down box and select as required.
Limit Checks
Duplicate Limit
This facility will check for variation in replicate sample measurements.
Input a number between 1 and 99999 (mAbs/10) for the limit value, as duplicate or
triplicate measurements may be carried out for each sample.
When the results exceeds the limit, a DUP error is applied to the result.
Sensitivity Limit
This facility will check the range of sensitivity limit.
Input a tolerance range of the delta ABS between 1 and 99999(mAbs/10).
Any result less than the limit will have a SEN error, and the calibration value will not
be updated.
Linearity Limit
This facility will check the linearity of a time course.
Input the tolerance range at a rate between 0.1 and 99.9(%).
Input a threshold value between 1 and 99999 (mAbs/10)/min to the Linearity Limit
box.
A linearity error is applied when the linearity rate calculated is greater than the
tolerance rate defined. In that case LIN flag will be attached to the result.
The Measurement range used for judgment will use the measurement range 1 for 1-
point Rate method, and the Measurement range 2 for 2-point Rate method.
The following cases will not execute a linearity check. Cases that are not RATE
method.
(a) dABSslope - check threshold value case
(b) dABSfirst - dABSlast - check threshold value case
(c) When less than 4 points are in the measurement range.
(d) When another error of higher priority occurs.
(e) It may not execute a linearity check depending on sample types (Control, ISE).
Prozone Limit
The prozone check is used to detect a high dose Hook effect occurring with
turbidimetric immunoassays under antigen excess conditions.
This has the effect that very high activity samples produce ABS equivalent to low
samples and therefore an incorrect result can be reported for rate assays.
Click on the Prozone limit, input a limit value between 0.00000001 and 9.9999999%
in the ratio of the reaction. Then specify whether the limit applies to a maximum
(Upper) or minimum (Lower) limit.
SL1-S the first number of the measuring point of Slope Range 1
SL1-F the last number of the measuring point of Slope Range 1
SL2-S the first number of the measuring point of Slope Range 2
SL2-F the last number of the measuring point of Slope Range 2
Sens Input a number between 1 and 999999 (mAbs/10) for sensitivity setting.
A prozone error flag (PRO) will appear next to the result if the limit value is exceeded.
A prozone check will NOT be carried out for:
1. Measurement of control samples
2. When the sensitivity does not exceed the sensitivity limit.
Absorbance Limit
A check limit level is applied to the absorbance value.
This check will be applied to only the measurement method of 1- point Rate reaction.
Reaction
Specify whether the reaction is an increasing reaction "Increase" or a decreasing
"Decrease" from drop-down menu as reactive tendency.
Limit
Input a number between 1 and 999999 (mAbs/10) as a limit value.
Get an absorbance from the following formula:
Blank measurement
Choose a calibration method for the reagent blank from the drop-down list.
Disable reagent blank and S1 blank
This does not use a reagent blank or a S1 blank during calibration.
Daily (Everyday)
A reagent blank measurement is carried out each day. The result of a sample will be
calibrated, using this value.
None (Invalid)
This will not execute reagent blank. (In this case a past reagent blank result is applied
as reagent blank.)
Instrument Factor
Specify a slope and intercept for factor correction of the measurement result.
They are the slope (a) and intercept (b) from the linear equation, y = ax + b
It will correct for the concentration value.
a: -99.9~99.9
b: -999.99~999.99
Save
To store the settings
Cancel
To cancel the changes.
4. 4. 3 SERUM INFORMATION
Some assay methods may be affected by high turbidity, haemolysis, bilirubin, etc. in
serum samples. The levels of turbidity (L), haemolysis (H) and icterus (I) can be
determined and numerically quantified by the analyser.
A serum indices check should be requested when the user suspects abnormalities in
a sample that may affect assay methods. The user must activate the option as
described below.
Method of measurement
2 points of photometric measurement
Absorbance Turbidity
NADH Icterus Hemolysis
L = Turbidity Index
C = Scaling factor for Lipemia.
H = Hemolysis Index
A = Scaling factor for hemoglobin
B = Corrects hemoglobin measurement for lipemia.
I = Icterus index
D = Scaling factor for bilirubin
FLAG MARK
Measurement range
Haemolysis range
(Example)
Turbidity range
(Examp
THE FOLLOWING ANNOTATION IS PRINTED
OUT WITH RESULT
L-- turbidity < 10
L- 10 ≤ turbidity < 20
L+- 20 ≤ turbidity < 30
L+ 30 ≤ turbidity < 40
L++ turbidity ≥ 40
Icterus range
(Example)
When a result is printed, the result of normal sample and ISE is printed with the serum
information. An example is shown below.
For example total cholesterol (TC) and HDL cholesterol values may be requested as
a ratio of TC/HDL. Therefore the user can program the software to perform the
calculation automatically using this facility.
The software uses test method numbers 1 to 60 to identify individual test parameters.
Test method numbers 71 to 80 are assigned for calculation values.
1. Select PARAMETER [F6] on job menu
2. Select CALC on the TAB keys. The screen appears as shown below. The soft-
ware will display a range of test numbers on the right of the screen.
3. Move cursor to the method No. field and input a method number from 3001 to
3040. The software uses numbers 3001 to 3040 for method-to-method calcula-
tions.
4. Select a name in the NAME field by clicking on the drop down box or input a new
name. Input up to 6 digits.
5. Click on the PRINT NAME field and input the method name for printing. The user
can input up to 15 digits in this field. If there is no information in this field the soft-
ware will print the method name.
6. Click on the SAMPLE field and select a sample type from the drop down box.
Options include SERUM, PLASMA, COMMON, URINE.
7. Click on the UNIT field and specify the unit reqired for printing and sending results.
The user can input up to 6 alphanumeric or symbol characters.
8. Click on the Decimal points field and select as required. Select between 0 to 5 dig-
its.
9. Click on the EXPRESSION field to input the calculation. The expression can use
a maximum of 10 methods. To formulate an expression double click on the
method on the right of the screen and the software will enter the method number
in the EXPRESSION field. Then use the calculation symbols (+ , -, *, /, ( , ) )at the
top of the screen to input the calculation. The software will check the expression
for errors and will prevent input if the calculation is incorrect.
10. Input normal range values in the NORMAL RANGE field. Simply double click on
the field of interest and input the values directly.
11. Click on the SAVE button to save the information.
Expression symbols
List of Methods
If results are available for all methods specified in the EXPRESSION field the
software automatically calculates the expression and presents the values.
4. 4. 5 TEST PROFILE
This facility enables the user to define a profile of tests that are performed on a
regular basis. This profile is then selected during the test selection process, rather
than repetitive selection of a number of individual tests.
1. Select PARAMETER [F6] on job menu
2. Select PROFILE on TAB keys.
3. Move cursor to the METHOD field and click on the drop down box. Profiles 1 –20
will be presented. Double click on the profile number required.
4. Enter the required name of the profile in the NAME field.
5. Select the tests by clicking on the appropriate boxes in the SELECTED METHOD
field.
6. Click on the SAVE button to store the information. When selecting methods for
profiles only the available onboard options will be presented.
Test Profile
A tick mark represents the tests selected for the profile. To deselect the test click on
the field to reverse the selection.
4. 4. 6. 1 TESTING ORDER
1. Select PARAMETER [F6] from job menu screen.
2. Select ORDER from TAB keys. The software will present two lists, for MEASURE-
MENT ORDER and PRINT ORDER.
3. On the left of the screen a list of tests are displayed showing the order of test anal-
ysis. To modify the test order simply click and hold on the test of interest. Simply
drag and drop the test method into the position of interest. Methods and wash
solutions may be specified. ISE’s cannot be selected.
4. Click on SAVE button to store the information.
TESTING ORDER
It may be necessary to change the testing order if particular assays are found to
interfere with each other. In this case one assay could be assigned a low test number
and the other a high number meaning that these assays would be separated by other
assays in a test profile.
4. Select Method 1 by clicking on the drop down box in the METHOD 1 field and then
clicking on the required method. To wash between all methods check the box
labelled ‘ALL’, beside method 1.
5. Select Method 2 by clicking on the drop down box in the METHOD 2 field and then
clicking on the required method. To wash between all methods check the box
labelled ‘ALL’, beside method 1.
6. Select the wash solution for the R1-> R2 wash and the R2-> R2 wash. The soft-
ware will default to Sys Water (water). When a specific wash solution is required
click on WASH BOTTLE and input the reagent type and name from the drop down
boxes in the adjacent fields.
4. 5. 1 SYSTEM/SETUP
1. Select SYSTEM [F6] on job menu
2. Select SETUP on the TAB keys. The system parameters are displayed on screen
as shown below.
3. Move the cursor to the field of interest and use the scroll arrow to view the list for
selection.
SYSTEM PARAMETERS
Host Communications
The conditions for communication with the host computer are defined as follows.
Alarm sound
An audible alarm on the analyser alerts the user throughput the assay procedure. The
default setting is set to ON.
To disable the alarm click on the checkbox. To reactivate the alarm click on the
checkbox ENABLE SOUND SAMPLING COMPLETE.
ENABLE ERROR LEVEL and ALARM VOLUME enables the user to set the level of
the alarm sound. The alarm volume range is 1-9, with 9 the maximum.
Upper sample number and Length: Specify the upper digit numbers of the sample
barcode and the number of digits. Based on the specifications, the setting number will
be incremented on sample input.
The length of the input range is a maximum 12 digits.
It will complement some digits that the digits of Length were subtracted from the SID
digits that were input order.
(E.g.)
Upper sample number:11234567891 Length: 1121
Assuming that the "SID" of the tab menu [Selection] in the job menu [Run (F5)]
is 001, the barcode due to complement the upper 7 digits would be
"123456789001".
Sample Barcode Click on the checkbox to Enable or Disable the sample barcodes.
When this checkbox is set "ON", the setting will be changed as using ASP's barcode
reader.
When the barcode ENABLE checkbox is on the barcode type of UPC (JAN), NW7,
Code39, ITF and Code128 can be applied. And it is applicable either with or without
sample barcodes.
When the barcode DISABLE checkbox is ON the barcode type options are inactive.
To define sample barcodes, click on the drop down box and select as appropriate.
Others
Disable extrapolated results: Click on the checkbox to disable extrapolation of results.
.·When the checkbox is set "ON", it will extend the calibration curve to the range of the
S1 or Sn, and then calculate the concentration by conversion.
·When the checkbox is set "OFF", it will convert the calibration curve out of the range
by using the concentration values of S1 (Min.) or Sn (Max.).
The default setting is set "ON".
Enable Auto Scan for RCU: Specify whether the RCU scan will be carried out or not.
·When the checkbox is set "ON", it will execute the RCU scan automatically whetrher
the RCU lid is open and closed.
The default setting is set "ON".
Enable Check of ASP Temp: When the checkbox is set "ON", it will monitor the
temperature for ASP at a round start.
The default setting is set "ON".
Enable Check Inventory: ·When the checkbox is set "ON", it will check the reagents at
a round start.
The default setting is "ON
Full compliance with ASTM rules: Specify whether the data transfer format to the Host
computer applies to ASTM rules or not.
·When the checkbox is set "ON", it will apply ASTM rules. In this case it will not send
the rerun flags, QC measurement results, and QC flags except method-to-method
calculation results.
·When the checkbox is set "OFF", it will NOT apply to ASTM rules. In this case it will
send the rerun flags, QC measurement results, and QC flags.
The default setting is "ON"
ASTM ISE Separation: When ordering ISE from the Host computer, select whether it
needs to separate ISE or not.
When the checkbox is set "ON", it will execute ISE separation and present the ISE
order as Na, K and Cl.
Reagent Code for RPT (S): Specify the reagent code and name of the special wash
solutions for 1: RPT1 and 2: RPT2 washing.
Select the reagent by clicking the pull-down menu or on the reagent list registered by
pressing the Space key.
On the list box registered reagent codes will be displayed.
Select reagent type by clicking the drop down menu.
· R1: R1 reagent
R2: R2 reagent
· Wash: Wash solution
Remaining test calculation: When the checkbox is set "ON", specify the calculation
method for number of available measurements.
·Reagent Code:It will calculate the number with the remaining volumes of each
reagent code.
·Reagent Lot: It will calculate the number with the remaining volumes of each reagent
code + reagent lot.
In the tab menu [Inventory] of the job menu [Run (F5)], specify a calculation method
for the number of available measurement tests that is calculated from all of the
regents registered on "Total"
Enable Live QC Report: When the Enable checkbox is "ON", it will execute an auto-
printing during QC measurement.
Following the QC data printing, it will execute a QC report printing per a method at the
completion of one sample in measureing.
Printout Header
1 :The header of a list can be edited within 20 digits.
2 : The header of a list can be edited within 50 digits.
3 : The header of a list can be edited within 50 digits.
4 : The header of a list can be edited within 50 digits.
The edited letters will be printed on the list as header.
Click on the SAVE button to store the system settings.
4. 5. 2 SYSTEM / REAGENT
This screen enables the user to register reagents. See section 3. 2. 2. 2 Registration
of open channel barcoded bottles” on page 78 for further details.
4. 5. 3 SYSTEM/LOGIN
The software enables the manager to set up different users with unique login
passwords. Users can log in by inputting a password in the PASSWORD field. Then
click on SAVE to store the settings.
The software also displays the the PROGRAM VERSION in this screen.
Program version
UI Main: Presents the version number of software for user I/F processing.
UI UC: Presents the version number of software for communications
processing both of the PC and the analyzer.
UI PRT: Presents the version number of software for live printing processing.
UI LIS: Presents the version number of software for communication
processing both of the Host computers and the communications
processing
Unit Main
It will show the number of version of main software for the analyzer.
Unit LIQ: It will show the version number of software for a process of detecting of the
liquid level.
Unit DTR: It will show the version number of main software for photometric
processing.
4. 5. 4 SYSTEM / BACKUP
When the software is upgraded the user should backup settings for the measurement
conditions and user interface. This menu option enables the user to backup the
settings onto to Floppy Disc. The function will back up measurement data, data
received from other units, and patient information.
Load Parameters
This option will enable the user to restore the parameters from the backup FD.
The following warning message will be displayed after clicking the Load button.
"Warning!
Loading system parameters from FD will overwrite the settings in the
analyzer."
After clicking the OK button, the parameters will start to restore into the PC.
If multiple backup FDs are used to reload, the following message will notify you.
"Please insert the next FD."
After inserting the FD and clicking the OK button, it will save the rest of the
parameters.
Format FD Format
This will initialize the FD.
After inserting the FD in the PC click the Format button, the following warning
message will be displayed.
"Warning! Formatting the FD will delete all contents stored in the FD."
It will start to initialize the FD when you click the OK button.
After clicking the Save button, it will automatically check the database and then when
DB check is "OK", the following warning message will be displayed;
"Warning! any data to existing be over written. OK?"
After clicking the OK button, it will execute the backup.
·When DB check is "NG" or not OK, the following warning message will be displayed,
and will cancel the save;
"Warning! a database is corrupted. Recovery with backup data required."
Load Data
This option will restore the backed up data on the analyzer.
After clicking the Load button, the following warning message will be displayed;
"Warning!
Retrieving the data will over write existing data. OK ?"
After clicking the OK button, it will load the data.
Directory ...
Specify the destination to save and the load directory.
After clicking ... button, select the destination to save and the load directory.
By clicking the Save button, the "DBBackupsave" directory will be created in the place
you selected and then the data will be saved.
When the Load button is clicked, all of the data will be loaded to the selected
destination.
A list of user parameter files that are saved to floppy disc are displayed in the table
below.
File name Description
FD1Version.txt Version number of database
FD2Version.txt Version number of database
analysis.DB Methods
AnalysisISE.db ISE Methods
AnalysisISE2.db ISE Methods 2
AnalysisSI.db SI Methode
AnalysisSI2.db Sl Methode 2
AndCalc.db Calculated test information
assaycon.db Chemistry parameters
AttendingList.db Attendant list for patient information
AutoStart.db Time of activation of analyzer
AutoStartPrep.db Setting status of Auto Start Prep
CalcItem.db Calculated test item
CalibCheck.db Calibration check
CalibRBSet.db Reagent blank settings for calibration
CalibSet.db Settings of calibration
CalibSng.db -----
CtrlList.db QC settings
CtrlName.db QC names
ExNormalRange.db Extensional normal range data
ExRangeName.db Name of extensional normal range
4. 5. 5 SYSTEM/SETUP2
This facility enables the user to set minimum and maximum absorbance tolerances
and patient generation groups. When settings are input the software will perform a
credibility check for each measurement result, based on the effective technical range
and 3 patient generations.
Click on SAVE to store the settings and CANCEL to delete the settings.
4. 5. 6 SYSTEM/DEFINE
Patient details can be input such as attending physicians, addresses, race and
sample comment.
1. Select SYSTEM on the function menu.
2. Select DEFINE on the TAB menu.
3. Click on the drop down menu to select an option for patient details. Options
include Physician, Location, Race, and Sample comment. The software will dis-
play the list of options on the screen.
4. Click on the ADD button and the entry field will become active. Input the required
information.
5. Click on the SAVE button.
6. To edit details click on the list option and then click on EDIT. The entry foeld will
become active. Alter the information as required and click on the SAVE button to
store the amendments.
7. To delete an option click on the entry and then click on the DELETE button.
4. 5. 7 SYSTEM/RANGE
This facility enables the user to set up groups for normal range values.
1. Click on SYSTEM in the function menu.
2. Click on RANGE in the TAB menu.
3. Fixed options 01- 06 for male and female generations are preesnted on screen.
The user has the option to input range names for 07-50 in the list shown above.
4. To create a new range name, double click on an empty cell and the software will
present an active entry field.
5. Type in the range name(max 10 alphanumeric digits) as required and then click
SAVE to store the settings.
6. To modify an entry, double click on the entry of interest, modify as appropriate and
then click on SAVE to store the details.
4. 5. 8 AUTOSTART
This facility enables the user to preset the timing of system initialisation and prime for
each day of the week. The system can automatically initialise and prime outside
normal working hours ensuring the analyser is ready for operation as soon as the
user arrives in the laboratory. Options for automatic settings include:
• time at which the analyser is switched on;
• number of times the prime process is performed when initiated
• number of times the wash process is performed when initiated.
The SLEEP MODE must be selected on analyser shutdown to use this facility.
AUTOSTART SCREEN
Select RUN on the job menu and SLEEPSCHEME in the TAB menu.
Scheduling
The time of system start-up and the sequence of measurement preparation group can
be specified for a week (Monday through Sunday).
"Time": Enter the time of system start-up of each day (00:00:00 – 24:00:00)
"Prep": Select the type of preparation to be carried out at the time of system
start-up (Off, Prep1 or Prep2).
Before Sleep
Specify the operations that should have been processed before with Sleep.
ISE Cleaning
Specify the number of times to perform the ISE cleaning. (You can choose from 0 to 5
times.)
Cuvette Fill
Choose whether or not to fill the pure water or wash solutions into the cuvettes of the
IRU.
For Nozzle Wash and Mix Wash operations, specify either one of the pure water or
wash solutions in the Cuvette Fill.
Nozzle Wash
When this check is ON, nozzle-soaking operation will be implemented before Sleep.
The soaking nozzle wash will be executed in IRU cuvettes (10 minutes).
Mix Wash
When this check is ON, mixer wash operation will be implemented before Sleep.
The soaking nozzle wash will be executed in IRU cuvettes (10 minutes).
After Sleep
Specify the settings that will be processed in start-up operation.
Prime
Specify the number of Prime. (You can choose from 0 to 5 times.)
RCU Scan
Specify whether or not to implement RCU Scan. When this check is ON and Open/
Close of the lid of RCU has been executed, RCU Scan will be taken after Sleep
release.
Cuvette Fill
Choose whether or not to fill the pure water or wash solutions into the cuvettes of the
IRU.
For Nozzle Wash and Mix Wash operations, specify either one of the pure water or
wash solutions in the Cuvette Fill.
Nozzle Wash
When this check is ON, nozzle-soaking operation will be implemented before Sleep.
The soaking nozzle wash will be executed in IRU cuvettes (10 minutes).
Mix Wash
When this check is ON, mixer wash operation will be implemented before Sleep.
The soaking nozzle wash will be executed in IRU cuvettes (10 minutes).
After Sleep
Specify the settings that will be processed in start-up operation.
Prime
Specify the number of Prime. (You can choose from 0 to 5 times.)
RCU Scan
Specify whether or not to implement RCU Scan. When this check is ON and Open/
Close of the lid of RCU has been executed, RCU Scan will be taken after Sleep
release.
Save
It can store the editing data.
Cancel
It can restore the editing data as before.
Auto gain
control only Auto gain & short prime Auto gain & full prime
executed sequence executed sequence executed
Time
Previous
measurement
finish time
SECTION 5
RETRIEVAL OF RESULTS
The software offers an option to automatically print out hard copies of patient results
when they become available.
3. Click on the drop down box in the SAMPLE TYPE field and select by clicking on
the option of interest. The options include:
Normal – normal patient samples
STAT - emergency patient samples
Online - patient samples requested online
Standard - Calibrators
ISE standard - ISE calibrators
Control - Quality Control samples
4. Click on the drop down box and select the matrix in the SAMPLE field. Options
include ALL, COMMON, SERUM, URINE, and PLASMA.
5. Select either option SID (Sample Identification Number, 12 digits) or PID (Patient
Idenification Number, 20 digits) to determine the sample search criteria.
6. In the FROM field enter sample search details. Enter an * in the field to represent
the wild card and display the results of all sample numbers.
7. To search by date, click on the drop down box in the DATE FROM field and enter
the YEAR MONTH and DAY as required. Then click on the DATE TO field and
enter the YEAR, MONTH and DAY as required. Enter an * in the field to represent
the wild card and display the results of all samples.
8. When the DISABLE checkbox is ticked in the Date From field the software will
search all past data. When the DISABLE box is ticked in the Date To field. the soft-
ware will search all results to the latest date.
9. Click on ROUND # field and enter the number of the sample run if required. Enter
an * in the field to represent the wild card and display the results of all runs. Enter
a number from 1 to 99.
10. Click on the drop down box in the SEND field and and select by clicking on the
option of interest. The options include: ALL - All results, OK - Results that have
been successfully transferred to host, NG - Results that have not been success-
fully transferred to host
11. Click on the drop down box of the RESULTS OUTPUT screen and select MONI-
TOR (to view on screen), NORMAL PRINT (to print out results), FILES (to save to
floppy disc).
12. Click on the SELECT TEST button on screen. Select the test(s) of interest by
clicking directly on the relevant button and deselect by clicking on a test button.
Click on the SELECT ALL button to select all tests or the CLEAR ALL button to
cancel the test selection. Selected tests are highlighted in blue.
13. When the CONTROL option is selected in the sample type field the software will
offer a METHOD option. Click on the drop down box and select the method as
required. The name of the method will automatically appear in the NAME field.
14.Click on the SEARCH button. The software will display a list of results for all sam-
ples specified by the search criteria.
15.Click on DELETE to remove the search settings.
16.Click on the sample result(s) of interest and press the SPACEBAR to select. Then
click on the SELECT OUTPUT button. Use the CONTROL and SHIFT buttons to
select more than one sample result.
The software will present information on each selected sample:
RESULT the measurement value.
JUDGEMENT H (High) or L(Low) than the judgement limits.
RANGE < or > to indicate whether the result is above or below the
technical range.
FLAG Error codes are listed
QC Judgment QC judgment for the measurement result. The judgment
result will be shown into 3 items with 7 digits each. In a
QC judgment result some errors or warnings are included,
these are displayed in order from highest to lowest
priority.
ABS Absorbance value is shown. This value will not be
displayed in the case that "Sample Type" is "Standard" or
"ISE Standard".
Conc (S) The concentration value is shown. The value will be
shown only in the case that "Sample Type" is "Standard".
Delete It will delete the selected measurement result. By pressing
this button, a confirmation message will be shown. Press
the OK button for implementing the delete, or Cancel
button for cancel
Output Time Course GRAPH - will show the time course graph of the
measurement result on the screen.
Output Time Course Print - will print the time course data of the
measurement result.
Output Time Course File - It will output the time course data.
6. Click on the drop down box of the RESULTS OUTPUT screen and select MONI-
TOR (to view on screen), NORMAL PRINT (to print out results) or FILE (to save to
disc).
7. Click on the SELECT TEST button on screen. Select the test(s) of interest by
clicking directly on the test button and deselect by clicking on a selected test but-
ton. Click on the ALL SELECT button to select all tests or the CLEAR ALL button
to cancel the test selection. Selected tests are highlighted in blue.
8. Click on the OK button.
9. Click on the SEARCH button. The software will display a list of results for all tests
specified by the search criteria.
10. To view calibration curves for a specific test click on the method box displayed in
the results list. The software will then display results for the selected test at the
bottom of the screen. Select a calibration series by clicking on the # number. The
software will display details of the date, round number, method and Lot number for
the calibration series selected. Results are displayed for up to seven calibrators
and the calibrator concentrations are also displayed.
11. To view a plot of the calibration curve go to the TIME course field and select the
option required. Options include GRAPH – to view time course, PRINT – to print
time course data, or FD – to save the data to floppy disc.
2. Select RESULT on TAB keys. This screen enables the user to search for results
on the basis of sample type, sample number, date of analysis and Round number.
Enter an * in any of the selection fields to represent the wild card and display the
results of all samples.
3. Click on the drop down box in the SAMPLE TYPE field and select by clicking on
‘ISE Standard’.
4. Set the search criteria for sample number, date, round number etc, as described
above.
5. Click on the drop down box in the SEND field and and select by clicking on the
option of interest. The options include: ALL - All results, OK - Results that have
been successfully transferred to host, NG - Results that have not been success-
fully transferred to host
6. Click on the drop down box of the RESULTS OUTPUT screen and select MONI-
TOR (to view on screen), NORMAL PRINT (to print out results), FILE (to save to
floppy disc) or HOST (to send results to host computer).
7. Click on the SELECT TEST button on screen. Select the ISE test option by click-
ing directly on the button. Selected tests are highlighted in blue.
8. Click on the RETURN button.
9. Click on the SEARCH button. The software will display a list of results for all ISE
tests specified by the search criteria.
The raw data will be printed as hard copy when the PRINT option is selected.
The raw data will be saved to floppy disc when the FD option is selected.
Both primary (Red), secondary (green) and primary – secondary (yellow) wavelength
data are displayed if appropriate.
The scale on the time course is automatically set when a ‘tick’ mark appears in the
box adjacent to AUTO. For manual setting of y axis click on the box again to de-
activate the selection and enter Max and Min values as required.
When the ‘Standard’ has been selected the reagent Lot numbers are displayed above
the timecourse as shown below.
The software also offers the option to view the results of quality control samples and
display the information as Levy-Jennings plots. The software can store quality control
results for up to 6 months. The software offers the facility to view up to three levels of
QC data.
Results are plotted in black for normal values. If Westgard rules are applied,
results are plotted in YELLOW if they violate a WARNING rule and RED if they
violate an ERROR rule. Results indicated as an ERROR will not be included in the
overall mean, CV and SD values presented on screen.
Results summary
for both levels
Daily display: Individual QC sample results are displayed for each day.
Cumulative results QC sample results are plotted cumulatively for each day.
All the results in one day are plotted on the one vertical axis.
N = Number of results
X = Mean value
SD = Standard Deviation
CV Coefficient of Variation
Plotting symbols
5. 4. 2 MEASUREMENT VALUES
This function offers the facility to view QC results for three levels over a period of 6
months for each test method. QC results for a specific parameter are displayed in
order of date when the Method code is entered.
WARNING
Any "WARNING" flags associated with the sample is in this column.
A higher priority error should be displayed if more than 2 errors are found in the
judgment result.
ERROR
If an "ERROR" is associated with the sample it will be displayed in this column.
A higher priority error should be displayed if more than 2 errors are found in the
judgment result.
Flag
Any error flags associated will be displayed with the result.
7. Results may be printed by clicking on the PRINT button in the RESULTS OUTPUT
field or saved to file by clicking on the FILE button in this field.
8. When ISE method number is selected (61 or 62) the ISE testing item box is dis-
.
played as shown below. Click on the required options to select the items of choice.
ATS
ATS Cont1
ATS Cont1
ATS Cont1
ATS Cont1
ATS Cont1
ATS Cont1
ATS Cont1
ATS Cont1
ATS Cont1
To view daily results for a number of test methods enter * in the METHOD field as
shown in the screen above. To view information on a single test method enter the test
method name.
SD - Standard Deviation
Min - Minimum QC value obtained
5. 4. 3 QC SETTINGS
The software requires the user to enter the details of QC samples, mean and SD, as
the information is necessary for the production of QC graphs. (See Section ??? for
details)
To view details of a result simply click on the result value of interest and details of
concentration, judgement value, range and flag will be displayed.
To delete a result click on the result entry line to highlight the value and then click on
the DELETE button. This will delete the results from the internal results data base.
TP ALB CRE
00005.2 00003.5 00001.25
g/dl g/dl mg/dl
Results flag
Name: Date:2005/07/04
Sno.: Time:13:32
Sample: Sex:
Comment: Age:
Physician: SSNo.:
Location:
Method Units Results Flag Normal Range
TP g/dl000 05.2 SS 0.0- 6.5
CHO Mg/dl 18.2 SS 0.0- 199.0
| | | | | |
| | | | | |
The SEARCH patient report prints out the last 3 sets of test result for the patient.
Method Conc Unit Set Mean Set –2SD Set +2SD Warning Error
Test01 12.3 mg/dl 12.0 10.0 14.0
Test02 5.6 mg/dl 5.0 4.5 5.5 1:2S
2005/06/15 17:31
D1
W
Photometry
point
Technical Range
0000.00-0600.00
Normal Range
01 Male-G1 0000.00- 0000.00 11 0000.00-
02 Male-G2 0000.00- 0000.00 12 0000.00-
03 Male-G3 0000.00- 0000.00 13 Standard Value
0000.00-
04 Female-G1 0000.00- 0000.00 14 0000.00-
05 Female-G2 0000.00- 0000.00 15 0000.00-
06 Female-G3 0000.00- 0000.00 16 0000.00-
| |
49 0000.00-
50 0000.00-
Dup 00050
Sen 00350
Lin 30.0 00060
Pro 0.00500000 U 01-02 03-04 000250 Settings of “Normal2”
ABS I 025000
Blank
Type Disable
WHEN None
Sample No Sample
MNum 3
Dup -
Inst Factor a: 01.00 b: 00.00
Name Reagent
ISE DI ISE(D)
Method
criteria
Type ISEType
Common ISE(D)
Normal Range
Na K Cl
01 Male-G1 000.0-000.0 00.00-00.00 000.0-000.0
02 Male-G2 000.0-000.0 00.00-00.00 000.0-000.0 Standard value setting
03 Male-G3 000.0-000.0 00.00-00.00 000.0-000.0
04 Female-G1 000.0-000.0 00.00-00.00 000.0-000.0
05 Female-G2 000.0-000.0 00.00-00.00 000.0-000.0
06 Female-G3 000.0-000.0 00.00-00.00 000.0-000.0
07 000.0-000.0 00.00-00.00 000.0-000.0
08 000.0-000.0 00.00-00.00 000.0-000.0
000.0| 00.00| 000.0|
000.0| 00.00| 000.0|
49 000.0-000.0 00.00-00.00 000.0-000.0
50 000.0-000.0 00.00-00.00 000.0-000.0
Normal Range
H L I
0 < 000001 0 < 000001 0 < 000001
1 < 000002 1 < 000002 1 < 000002 JUDGEMENT STRINGS
2 < 000003 2 < 000003 2 < 000003
3 < 000004 3 < 000004 3 < 000004
4 4 4
CORRECTION VALUES
Inst Factor H a: 01.00 b: 00.00
L a: 01.00 b: 00.00
I a: 01.00 b: 00.00
Expression
({11}/({11}+{12}))*100 Calculating formula
Normal Range
Name:Prof01 Sample:Common
Name:Prof02 Sample:Common
Method: Method names are printed out. The mark "*" will be printed out if
all methods are the targets.
R1-R1 (R2-R2): Each target reagent by reagent
Type: Washing reagent by reagent (It will be blank if pure water
washing is applied. In this case, "Water" is printed out
as reagent name.)
Name: Washing reagent name
0DateTime:
K 00001000
OLD
0R1Lot: R2Lot:
0DateTime:
K 00001000
Reagent Blank
Blank
1. Linear
EXAMPLE-13 QC SETTINGS
2005/06/15 16:15
QC Settings
Control:C01 Ctrl01
Control:C01 Ctrl01
Date:2005/07/24 Round:01
2003/04/10 16:31:32
Live Patient Report
SECTION 6
MAINTENANCE
6. 1. 1 DAILY MAINTENANCE
1. Pure Water and Effluent Tanks
Checks: pure water tank is full (fill as necessary)
effluent tanks are empty (empty as necessary)
tube tip of water tank is in contact with bottom of tank
tube tip of effluent tank is well above effluent level to avoid
back flow.
2. Detergent Tank
Checks: wash solution tanks are full (fill as necessary)
tube tip of detergent tank is in contact with bottom of tank
4. Clean the inside of the sample and reagent probes with the probe cleaning tool.
Clean the outside of the probes with a piece of gauze soaked in methanol. Always
wipe downwards from nozzle body to tip.
Remove ISE cover and swing out ISE module, checking for any spillage around
the sampling port. Clean with a swab impregnated with alcohol if requiredto
remove any crystalline deposits, taking care not to contaminate the sampling port.
Swing ISE module back into unit and replace ISE cover.
6. 1. 2 WEEKLY MAINTENANCE
Please note that to carry out these procedures effectively the analyser must be
completely powered off so that mechanical parts can be moved easily. It is suggested
that the RCU tray be removed and placed in a refrigerator while the cleaning is being
carried out.
3. Clean pipette cover, trough and mosaic plates thoroughly with a clean damp cloth
removing relevant sections if necessary.
4. Remove wash unit cover, carefully lift wash unit up to allow better access and
clean wash unit probes with a swab impregnated with alcohol.
5. Carefully raise mixers and clean with a swab impregnated with alcohol taking care
not to bend or break the mixers.
6. At the end of each day prior to putting the system into sleep mode, place a cup of
wash solution C1 in sample position 18 for the automatic probe wash.
Once cleaning procedure has been finished replace RCU tray and power on the
analyser and PC. Weekly cleaning procedure should take approximately 5 – 10
minutes. Please see Section ??? for details of cleaning procedures.
6. 1. 3 MONTHLY MAINTENANCE
1. Carry out a sample and reagent precision check using Reagent Precision Test
solution (Cat. No. RX3857), Sample Precision Test solution (Cat. No. RX3856)
and Acid Wash Solution (WS3853). See kit inserts for procedures. If the results of
these checks are outside defined acceptable limits please contact Randox Techni-
cal Support.
3. Check Alarm Log and refer to error code section of this manual for any unex-
plained error codes.
5. Perform SPT/RPT (W) and SPT/RPT (C) washes from the [Maintenance]
[Sequence] screen.
7. Perform decontamination and cleaning of internal tubing using the Tubing Wash
instructions .
8. Clean waste tanks using dilute hypochlorite solution to remove any microbial con-
tamination.
9. Check the condition of the three fans located at the rear of the chassis to ensure
that they are operating normally.
6. 1. 4 PERIODIC MAINTENANCE
Periodic checks should be carried out at regular intervals based on the use and
throughput of the analyser. To determine hours of use for various parts go to
[Maintenance][Work Hour ] screen and perform the following if countdown timer has
reached zero hours.
• Exchange the halogen lamp
• Replace syringe tips
• Replace diaphragm pumps
• Replace pipette nozzles
• Replace cuvettes.
• Use probe cleaning jig to remove blockages if they occur.
During analysis, periodically check the levels and tube positions in the purified water
and waste tanks.
6. 2. 1 SENSOR CHECKS
The MECHANICAL MAINTENANCE screen enables the user to check various
operating functions and sensors in Rx Imola analyser.
Names Meanings
Sensor All photo sensors
SPT_PULSE Detection sensor for the SPT liquid level
RPT1_PULSE Detection sensor for the RPT1 liquid level
RPT2_PULSE Detection sensor for the RPT2 liquid level
WU1_PULSE WU1 overflow sensor
WU2_PULSE WU2 overflow sensor
WU3_PULSE WU3 overflow sensor
WU4_PULSE WU4 overflow sensor
WU5_PULSE WU5 overflow sensor
WU6_PULSE WU6 overflow sensor
WU7_PULSE WU7 overflow sensor
4. Click on the READ START button to perform a status check on each sensor. This
will change to STOP during the check process. Pressing STOP will cancel the
sensor check.
RED CIRCLE SENSOR ON
GREY CIRCLE SENSOR OFF
MAINTENANCE SCREEN
RPP1R_Up_Zero_Pos RPP1 The zero position of RPP1R’s syringe (The upper limit of
(Reagent) Syringe)
Red (ON): Zero position Disconnecting state: Gray (Off)
+12_RCU_PE RCU DC 12V monitor (Peltier power supply for RCU cooler)
Red (ON): 12V
+12_ASP_PE ASP DC 12V monitor (Peltier power supply for ASP cooler)
Red (ON): 12V
RCU_PE1_FAN RCU Radiating fan for RCU peltier-1 cooler (Rotation stop detecting
function)
Gray (ON): Rotate Stop state: Red
RCU_PE2_FAN RCU Radiating fan for RCU peltier-2 cooler (Rotation stop detecting
function)
Gray (ON): Rotate Stop state: Red
RCU_PE3_FAN RCU Radiating fan for RCU peltier-3 cooler (Rotation stop detecting
function)
Gray (ON): Rotate Stop state: Red
RCU_PE4_FAN RCU Radiating fan for RCU peltier-4 cooler (Rotation stop detecting
function)
Gray (ON): Rotate Stop state: Red
ASP_PE1_FAN ASP Radiating fan for ASP peltier-1 cooler (Rotation stop detecting
function)
Gray (ON): Rotate Stop state: Red
ASP_PE2_FAN ASP Radiating fan for ASP peltier-2 cooler (Rotation stop detecting
function)
Gray (ON): Rotate Stop state: Red
WPP_Up_Zero_Pos WPP The zero position of WPP syringe (The upper limit of Syringe)
Red (ON): Zero position Disconnecting state: Red (ON)
SPP_Up_Zero_Pos SPP The zero position of SPP syringe (The upper limit of Syringe)
(Samples) Red (ON): Zero position Disconnecting state: Red (ON)
SPPW_Up_Zero_Pos SPPW The zero position of SPPW syringe (The upper limit of
(Washing) Syringe)
Red (ON): Zero position Disconnecting state: Red (ON)
BOT4_ENP External tanks Detecting full of water for the Low-concentrated waste water
tank
Yellow (ON): Empty
BOT5_FULL External tanks Detecting full of water for the High-concentrated waste water
tank Yellow (ON): Empty
MIX1U_Zero_Pos MIX1 The zero position for MIX1’s up-and-down operation (The
upper limit)
Yellow (ON): Zero position Disconnecting state: Yellow (ON)
SPTU_Zero_Pos SPT The zero position of SPT’s up-and-down operation (The upper
limit)
Yellow (ON): Zero position Disconnecting state: Yellow
(OFF)
IRU_Zero_Pos IRU The zero position of cuvette turn table in the IRU
Red (ON): Zero position Disconnecting state: Red (ON)
RPT1R_TS RPT1 The position of trough discharging for RPT1 rotating operation
Red (ON): RPT1 is at the discharging position in trough.
Gray (OFF): Disconnecting state
RPT2R_TS RPT2 The position of trough discharging for RPT2 rotating operation
Red (ON): RPT2 is at the discharging position in trough.
Gray (OFF): Disconnecting state
SPTR_TS SPT The position of trough discharging for SPT rotating operation
Red (ON): SPT is at the discharging position in trough.
Gray (OFF): Disconnecting state
Note that it will be ON when SPT turns to ISE unit also.
RPT1U_DL RPT1 The lower limit where RPT1 moves up and down (The lower
limit)
Red (ON): The lower limit Disconnecting state: Gray (ON)
RPT2U_DL RPT2 The lower limit where RPT2 moves up and down (The lower
limit)
Red (ON): The lower limit Disconnecting state: Gray (ON)
SPTU_DL SPT The lower limit where SPT moves up and down (The lower
limit)
Red (ON): The lower limit Disconnecting state: Gray (ON)
RPP2R_UP_ZERO_P RPP2 The zero position of RPP2R syringe (The upper limit of
OS (Reagents) Syringe)
Red (ON): Zero position Disconnecting state: Gray (OFF)
RPP2W_UP_ZERO_P RPP2 The zero position of RPP2W syringe (The upper limit of
OS (Washing) Syringe)
Red (ON): Zero position Disconnecting state: Gray (OFF)
POW_FAN1 Power supply Heating-release fan -1 for Power supply unit (Rotation stop
unit detecting function) Multi power supply unit
Gray (ON): Rotation Condition Stop: Red
POW_FAN2 Power supply Radiating fan-2 for Power supply unit (Rotation stop detecting
unit function)
Gray (ON): Rotation Condition Stop: Red
POW_FAN3 Power supply Radiating fan-3 for 24V and 12 V Power supply units (Rotation
unit stop detecting function)
Gray (ON): Rotation Condition Stop: Red
6. 2. 2 SYSTEM CHECKS
The MECHANICAL MAINTENANCE screen enables the user to check various
operating procedures.
1. Select MAINTENANCE on the job menu.
2. Select SEQUENCE on the TAB keys. The software will display the following
screen:
6. 2. 2. 1 INITIALISATION
This action initialises the mechanical parts of each unit.
6. 2. 2. 2 PRIME SEQUENCE
This action primes the tubes for aspiration and dispense of samples and reagents in
the SPT and RPT units. It will fill the tubes with water and wash solution and then
discharge air. Define the number of primes required by specifying a figure in the
adjacent box.
6. 2. 2. 3 ISE PRIME
The software will doscharge air through the tubing. Define the number of primes
required by specifying a figure in the adjacent box.
6. 2. 2. 4 ISE CALIBRATION
The system will execute a 2-point calibration using the ISE calibrator (Calibrator B).
This should be performed prior to ISE measurement each day.
6. 2. 2. 5 ISE CLEANING
The system will wash ISE electrodes' sample paths and tubing using ISE cleaning
solution. This should be carried out on a daily basis, every 50 samples, or every 8
hours when measuring for more than 50 samples per a day.
6. 2. 2. 6 WU 1,3 RINSE
When click on this button, the WU1 and WU3 lines are filled with pure water. At the
end of a round, pure water will be filled automatically.
6. 2. 2. 7 CUVETTE CHECK
This action assesses the degree of staining in cuvette by running a cuvette water
blank measurement. The results of the cuvette check may be viewed on the
MAINTENANCE/WBLANK screen.
6. 2. 2. 8 CUVETTE WASH
This will execute a cuvette wash.
6. 2. 2. 11 WU ASCEND/ WU DESCEND
This will move the WU unit upwards after initialisation of each unit and the button will
then change to WU DESCEND. This is used when the nozzles require cleaning. After
cleaning click on the WU DESCEND to lower the unit again.
6. 2. 2. 13 PUMP TEST
The following window will appear:
Click on the box of the respective pumps to activate the pump check for either the
Diaphragm pump, Waste pump or Drain pump. Enter the required test time in the
Time box and click EXEC to start the check.
When any one of the "Special" among SPT, RPT1 and RPT2 is "ON" and the Exec
button is clicked, it will require approximately 13 minutes to complete the wash. Click
on OK to execute a wash, or click on Cancel to stop. The following screen will appear:
When both "Water" and "Special" are "ON" , a message is displayed to "Specify
either water or wash solution" and the wash will not be executed.
In the special washing for RPT, special washing solutions for RPT nozzle should be
registered in the tab menu [Setup] of the job menu [System (F9)] in advance.
If reagent codes and types are not defined, a message "The bottle code for wash
solution is "0"." will appear to notify the user and it will not execute a special washing
for RPT nozzles.
When there is insufficient wash solution on board the software will display the
following message: "Not enough wash solution inventory" after clicking on the EXEC
button. It will not execute a special washing for RPT nozzles.
6. 2. 2. 15 MOVE UNIT
The software will move the unit and check the operation.
Motor: Select a motor to be run on the pull-down menu. When you select a motor, its
corresponding "Mode" and "Position" will be switched over.
6. 2. 3 CUVETTE CHECK
This facility enables the operator to check the cuvettes in the IRU.
3. The wavelength is specified and the readings for each cuvette are displayed on
screen. The degree of stains in the cuvettes is assessed with reference to the
judgment value. The water measurement blank is carried out during routine mea-
surement and the values are stored in the database. The software automatically
measures the absorbance at a number of different wavelengths during a cuvette
check. When the ‘Judge’ button is selected cuvettes are given a colour coded
warning flag on the screen as follows.
RED – Cuvette has exceeded judgement value at the selected wavelength.
YELLOW - Cuvette has exceeded judgement value at another wavelength
4. Date time: Select a measurement date of water blank measurement for display.
The software will display readings for the last 20 water blank measurements.
5. Click on a cuvette and the software display the last 20 water blank readings for the
selected cuvette in graphical format. In the CUVETTE NO. field, specify the
cuvette for water blank display.
6. 2. 3. 1 JUDGEMENT VALUE
The maximum accepted value for the water blank at each wavelength. Specify a
threshold value.
If a cuvette water blank measurement exceeds the judgment value, the cuvette will
NOT be used in the next sample run.
When the AUTO box is checked ON, the software will autoscale the graph. When this
option is OFF the user may input the MAX and MIN values.
BE IN MINUS. BY CLICKING THE RESET BUTTON, THE REMAINING HOURS WILL BE UPDATED
IN THE INITIAL VALUE.
MICROSYRINGE TIP
IT WILL DISPLAY THE REMAINIG HOURS OF THE MICROSYRINGE TIP. THE CALCULATION OF
THE REMAINING HOURS FOR RPP, RPPW, SPP, AND PPW IS SUBTRACTED FROM 150
HOURS, AND FOR WPP IS SUBTRACTED FROM 400 HOURS. WHEN IT GOES UNDER 10
HOURS THE VALUE WILL BE DISPLAYED IN YELLOW AND WHEN IT GOES UNDER 0 HOURS THE
VALUE WILL BE DISPLAYED IN RED AND AFTER THAT THE VALUE WILL BE IN MINUS. BY
CLICKING THE RESET BUTTON, THE REMAINING HOURS WILL BE UPDATED IN THE INITIAL
VALUE.
RPP: RPP SYRINGE TIP HOURS (SWITCH OVER 1 OR 2 FROM THE PULL-DOWN MENU.)
RPP: RPPW SYRINGE TIP HOURS (SWITCH OVER 1W OR 2W FROM THE PULL-DOWN
MENU.)
CHECK
IT WILL DISPLAY THE REMAINING DAYS UNTIL 6 MONTHS OR 1-YEAR (ANNUAL) REGULAR
CHECK.
THE CALCULATION OF THE REMAINING DAYS IS SUBTRACTED FROM 6 MONTHS (OR 180
DAYS) 1 YEAR (OR 360 DAYS; THINKS OF A MONTH AS 30 DAYS). WHEN IT GOES UNDER 0
DAYS, THE VALUE WILL BE DISPLAYED IN RED AND AFTER THAT THE VALUE WILL BE
DISPLAYED IN MINUS. BY CLICKING THE RESET BUTTON, THE REMAINING HOURS WILL BE
UPDATED IN THE INITIAL VALUE.
CALIBRANT A:IT WILL SHOW THE REMAINING VOLUME OF THE SOLUTION CALIBRANT A.
ELECTRODES:IT WILL SHOW WHEN THE EXPIRATION DATE IS REACHED AND THE NUMBER OF
REMAINING TESTS OF ISE ELECTRODES.
180D: SUBTRACTED FROM 180 DAYS. WHEN IT GOES UNDER 0 DAYS, THE VALUE WILL BE
DISPLAYED IN RED AND AFTER THAT THE VALUE WILL BE DISPLAYED IN MINUS
10000S: SUBTRACTED FROM 10000 TESTS. WHEN IT GOES UNDER 0 TESTS, THE VALUE
WILL BE DISPLAYED IN RED AND AFTER THAT THE VALUE WILL BE DISPLAYED IN MINUS
BY CLICKING THE RESET BUTTON, THE REMAINING DAYS AND TESTS WILL BE UPDATED IN
THE INITIAL VALUE.
PRINT
IT WILL PRINT OUT THE INFORMATION OF TRANSFERRING TIME.
Earlier instruments were supplied with alternative filters, therefore this screen will
display the corresponding wavelength filters on board the analyser.
6. 2. 6 VOLUME ADJUSTMENT
You can specify dispensing values for correction of amounts for each pipette.
It will show the parameters that have been adjusted before shipping.
Volume Adjustment
SPP Define the measurement parameters for 2uL and 20uL.
RPP1 Define the measurement parameters for 20uL and 100uL
RPP2 Define the measurement parameters for 20uL and 100uL
Save It will save the editing data.
Cancel It will restore the editing data as before.
ISE Diluted Sample 1 Define the measurement parameter for the first time of
dispensing volume in 70uL dilution.
ISE Diluted Sample 2 Define the measurement parameter for the second time of
dispensing volume in 70uL dilution.
ISE Diluted Sample 3 Define the measurement parameter for the third time of
dispensing volume in 70uL dilution.
ISE Calibrator B1 Define the parameters for the first dispensing of Calibrant
B in 70uL.
ISE Calibrator B2 Define the parameters for the second dispensing of
Calibrant B in 70uL.
Save It will save the editing data.
Cancel It will restore the editing data as before.
6. 2. 8 PASSWORD SETUP
Select the MAINTENANCE / PASSWD in the menu options. The software will display
a list of password options for the USER, MANAGER and MAINTENANCE options.
Simply input the passwords as required and SAVE to store the settings.
6. 2. 9 CLEANING PROCEDURES
Cleaning procedures are necessary to ensure optimal performance of the analyser.
6. 2. 9. 2. 1 CLEANING PROCEDURE
PREPARATION
(1) Prepare the pure water (1L)
(2) Prepare the C1 solution (3L)
(3) Connect the wash1, 2 to the pure water.
(4) Perform the wash by purified water (Prim 1 time) for the wash solution line.
(5) Close the valve of the purified water generator and stop the supply of the pure
water and release the pressure in the tubes.
(6) Turn "OFF" the analyzer and Operational PC).
(7) Open the maintenance cover R1 and the maintenance cover L.
(8) Open the lids of the subtanks and take out the tubes.
(9) Detach the connectors of the level sensors of the Subtank R, L.
(10) Take out the Subtank R, L from the analyzer.
C1 CLEANING
(11) Open the lids in the upper part of subtanks and remove the vinyl tubes and the
level sensors.
(12) Put the C1 solution in the Subtank R, L and wash them while shaking them
enough.
WATER WASH
(25) Remove the jig (injector) connected to the connection for purified water supply
(Sys.Water).
(26) Connect the tubes connected to the purified water generator to the connection
for purified water supply (Sys.Water) and open the valve.
(27) By the screen operation,
[Mainte / [Sequence] screen and click ON Sub-Tank R/L EV of Pump Test section
and Input 1(Execution for one second) in Time box and click Exec button.
(28) Turn "OFF" the equipment (Operational PC and the analyzer).
(29) Detach the connectors of the level sensors of the Subtank R, L
(30) Open the lids of the subtanks and take out the tubes.
(31) Take out the Subtank R, L and put the pure water in them and wash them
while shaking them.
(32) Open the lids of Subtank R, L and remove the vinyl tube guides and the level
sensors and wipe off slipping of the surface with cloth (gauze etc.) moistened with
pure water.
(33) Remove the filters attached to the weights and wash it (with brushes etc.) with
the pure water and then put them back together.
(34) Install the tubes and the vinyl tube guides and the level sensors of the Subtank
R, L to in the Subtank R, L.
(35) Put the pure water (to low level) in the Subtank R, L and wash them while
shaking them enough.
(36) Open the lids of the Subtank R, L and remove the tubes and the weights and
then dispose the pure water.
(37) Return the tubes and the weights of the Subtank R, L to the original position
and then put the lids on them and install them in the analyzer.
CLEAN UP
(38) Connect the Wash1, 2 to the pure water.
(39) Turn "ON" the equipment (Operational PC and the Analyzer).
(40) Perform the wash by purified water for the wash solution line (prime: 1 time)
(41) Perform the cuvette wash 1 time.
(42) Return Wash1, 2 to the former detergent tanks.
(43) Perform the wash by purified water for the wash solution line (prime: 1 time)
(44) Perform the cuvette wash 1 time.
(45) Install the maintenance cover R1 and the maintenance cover L
6. 2. 9. 2. 2 CLEANING DETAILS
PREPARATION
1 Preparation for the diluted solution for wash (diluting) and the tank for the
diluted solution for wash.
2 Wash the wash solution line of the analyzer with water.
•If the wash solution used in the analyzer is mixed with acid detergent, hazardous
gaseous chlorine may be generated due to chemical reaction. Before washing ,
completely wash the inside of the tubes by taking the following steps.
•Prepare the pure water in another tank. (About 1L)
•Put the tank tubes of each line of wash1, 2 of the analyzer in the prepared pure
water tank.
•Perform "Prime" to wash away and remove the remaining wash solution from the
tubes completely by the following operation.
Select [Mainte (F10)] / [Sequence]1 screen and input 1 (Number of times of
execution) in Prime1 and click Prime button.
3 Preparation for cleaning
•Close the valve of the purified water generator and stop the supply of the pure
water (ion-exchanged water) and release the pressure from the tubes.
CAUTION: Do this operation after enough confirming about the piping system
between the used purified water generator and the analyzer.
• Turn "OFF" the Analyzer and Operational PC. Open Maintenance cover R1 on the
right side of the analyzer and Maintenance cover L on the left side of it.
Screw × 2
Screw × 2
Mainten ance
cover R1
Level Sensor R
(Connector SUBR1,2) Connector (SUB1,2)
Subtank R
Level sensor L
(Connector SUBL1,2)
Subtank L
CLEANING
To clean the nozzles, the inside of tubes and the cuvettes with the diluted solution for
wash of C1- solution , take the steps below.
2 Infusing C1 solution into the connection for purified water supply (Sys.Water)
• Remove the tubes of the connection for purified water supply (Sys.Water) of the
analyzer and connect the jig (injector) to the connection for purified water supply
(Sys.Water).
• Turn "ON" the equipment (Operational PC and the analyzer).
• Infuse 30 ml of C1 solution into the jig (injector).
• Select [Mainte (F10)] / [Sequence] screen and click ON Sub-Tank L EV of Pump
Test section. Input 10 (the open time of the electromagnetic valve L) in Time
Sec and click Exec button.
Push the jig (injector) and infuse 30 ml of C1 solution into the connection for purified
water supply (Sys.Water) within 10 seconds. (Open the electromagnetic valve L of the
connection for purified water supply (Sys.Water) and infuse 30 ml of C1 solution into
it.)
• Infuse 30 ml of C1 solution into the jig (injector) again and infuse the C1 solution
into the connection for purified water supply (Sys.Water) according to the same
procedure as the procedure of subtank L.
• Select Mainte (F10)] /[Sequence] screen and click ON 11 Sub-Tank R EV of Pump
Test section. Input 10 (the open time of the electromagnetic valve R) in Time 111
Sec and click 1Exec1 button.
Push the jig (injector) and infuse 30 ml of C1 solution into the connection for purified
water supply (Sys.Water) within 10 seconds. (Open the electromagnetic valve R of
the connection for purified water supply (Sys.Water) and infuse 30 ml of C1 solution
into it.)
• Select [Mainte (F10)] / [Sequence] screen and input 2 (Number of times of execu-
tion) in Prime and click Prime button.
• Open the valve of the purified water generator that was closed by "Preparation 3"
and then supply the pure water (ion-exchange water).
• By the screen operation, 1[Mainte (F10)] / [Sequence] screen and click ON 11
Sub-Tank R EV and 11 Sub-Tank L EV of Pump Test section. Input 1 (Execution
for one second) in Time box and click Exec button.
Tube weight
Connector
(SUBL1,2) Packing
or
Filter
A
Vinyl tube
Unfasten
Fasten
Level sensor
Tube weight
Subtank L
or Subtank R
Cleaning of
Subtank
• Rotate the tube weights (A part) to the right and remove the filters and wash it
(with brushes etc.) with the pure water and then put them back together. (Refer to
figure 6.1.2-4.)
• Put the pure water to the Low level in the Subtank L, R and put the vinyl tube
guides and the level sensors in the Subtank R, L. (Refer to figure 6.1.2-4.)
• Put the tubes in the Subtank R, L and wash them while shaking them enough.
• Open the lids of the Subtank R, L and remove the tubes and the weights and then
dispose the pure water. (Refer to figure 6.1.2-4.)
• Install the tubes and the weights in the washed Subtank R, L and put the lids on
them.
• Install the Subtank R, L in the analyzer and connect connectors (SUBL1,2)
(SUBR1,2) of the level sensors to them.
After treatment
Completely wash away the C1 solution with pure water, or the remaining solution may
cause incorrect measurement results by the analyzer.
• Take out the tank tubes of each line of wash1, 2 that were placed in the tank only
for the C1 cleaning by "C1 cleaning 1" and then wash them enough with the pure
water and put them in the tank only for pure water.
• Turn "ON the analyzer and Operational PC.
• By the screen operation, [Mainte (F10)] / [Sequence] screen and input 1 (Number
of times of execution) in Prime field and click Prime button to wash the wash solu-
tion line with water.
• By the screen operation, [Mainte (F10)] / [Sequence] screen
• and click 1Cuvette Wash1 button to perform Cuvette wash (1 time).
• Take out the tubes of each line of wash1, 2 that were placed in the tank only for
the cleaning and put them in the tank for the wash1, 2.
• By the screen operation, [Mainte (F10)] / [Sequence] screen
• and input 1 (Number of times of execution) in 1Prime1 12 1 and click 1Prime1 but-
ton for the wash by purified water of the wash solution line.
• By the screen operation, [Mainte (F10)] / [Sequence] screen
• and click 1Cuvette Wash1 button to perform Cuvette wash (1 time).
• Put the removed maintenance cover R1, L on right and left side of the analyzer
back in place.
6. 2. 9. 2. 3 FREQUENCY OF CLEANING
Perform cleaning with Fclean (C1) every three months for average use (approx. four
hours per day).
(1) Use this product after diluting in accordance with the above mentioned
instructions.
(2) Make sure to use pure water (ion-exchanged water) to dilute the product. Do
not use tap water to dilute it.
(3) If the product expires (storage life: 24 months), sodium hypochlorite contained
in the product is decomposed and effective chlorine is reduced. Therefore, dispose of
an expired product in an appropriate manner. (Before disposal, neutralize it and dilute
it with a large amount of water.)
(5) Do not make the product contact with zinc plating or metals including iron,
ferric oxide, copper, copper alloy, etc. to prevent corrosion of them.
(6) Before putting the product into another container, completely clean the
container by rinsing it with pure water and completely dry it.
WARNING: Be sure to turn off the main analyzer before starting the work.
Wear medical rubber gloves so that the liquid does not adhere
directly to the skin.
(3) Wipe the whole pipette with the moistened gauze. Wipe the pipette from the
upper part of it to the direction of the point of it, as shown in Figure 6.1-3-1.
WARNING: When wiping the nozzle, do not apply extra force to it. It is very
important that the nozzle is vertically set so that the analyzer can function
correctly. Improper alignment can cause the damages of the pipette and / or
incorrect analysis results.
(4) Insert the cleaning pointer of the SPT/RPT nozzle cleaning jig into the point of
the nozzle in order to clean the inside of the nozzle.
Note that the cleaning pointer for SPT is thinner than the pointer for RPT.
(5) Wipe SPT/RPT1/RPT2 with gauze or paper towel moistened with neutral
detergent.
(6) After cleaning the inside of the nozzle, clean the nozzle with pure water
according to the following procedure.
Selet [Mainte (F10)] / [Sequence] screen and click ON of SPT, RPT1 or RPT2 on
Wash section and click Exec button to start washing
If the inside of the nozzle is blocked, the nozzle cleaning jig can be inserted to remove
the blockage. Insert the nozzle cleaning jig by hand into the pipette nozzle. The
nozzle jig has two needles, a thin needle for the SPT and a thick needle for the RPT
and WU.
WU
C
K nob
W U n o z z le
W U U N IT
F i g u r e 6 .1 .4 - 1
(2) Wipe the nozzles (six supply nozzles and seven drain nozzles) using gauze
moistened with ethanol. Make sure not to bend the nozzles.
(3) Wipe the WU cover with gauze or paper towel moistened with neutral
detergent.
There are two stirring paddles:the MIX1 stirrer is located at the right rear of the SPT2
and the MIX2 stirrer is located at the right rear of the RPT1.
(1) Make sure that the SPT nozzle is not above or in the Auto Sampler Unit (ASP).
If it is, remove it by hand.
(2) Take out the ASP tray (inner circumference, outer circumference).
(3) Wipe the frame of the barcode reader window (without glass) with gauze
moistened with ethanol.
Barcode reader
i d
Barcode reader
(4) Wipe the inner surface of the Auto Sampler Unit (ASP) with gauze or paper
towel as illustrated above. Make sure that water drops are wiped off completely.
(5) Install the ASP tray (inner circumference, outer circumference) and the lid as
before.
(1) Make sure that the RPT nozzle is not in the Reagent Container Unit (RCU). If it
is, remove the nozzle by hand.
(2) Take out the RCU tray.
(3) Wipe the barcode reader window with gauze moistened with ethanol or glass
cleaner. Then, be careful not to damage the window surface.
Barcode reader
i d Barcode reader
(4) Wipe the inner surface of the Reagent Container Unit (RCU) with gauze or
paper towel as illustrated above. Make sure that water drops are wiped off
completely.
(5) Install the RCU tray and the lid as before.
6. 2. 9. 8 WORKTABLE
WARNING: Be sure to turn off the main analyzer before starting the work.
Wear medical rubber gloves to prevent direct contact with nozzles or liquid.
(1) Wipe the surface of the mosaic plates with gauze or paper towel moistened
with neutral detergent.
MOSAIC PLATES
6. 2. 10 PART REPLACEMENT
As part replacement procedures, only dismounting procedures are explained here.
Mounting procedures are omitted because they are simply the reverse of the
dismounting procedures. Exceptionally, mounting procedures or remarks are given in
cases where adjustment or special care is required.
ITEM DESCRIPTION
Liquid Gasket (1212) Required for WU wipe tip replacement.
Silicon Grease Required for syringe chip.
(KF-96H-50000CS)
Jig: (accessories) Syringe chip insertion jig
Screwdriver: Required types:
(accessories) + Screwdrivers No.1 and No.2
Hex Wrench: Required sizes:
(accessories) 1.5 mm (for PT Nozzle), 3 mm (for syringe)
Spanner Required sizes (for PT Nozzle):
5.5 mm
CAUTION: Contact the suppliers about the details regarding Liquid Gasket
(1212), and Silicon Grease (KF-96H-50000CS).
WARNING: Be sure to turn off the main analyzer before starting the work.
Wear medical rubber gloves to prevent direct contact with nozzles or liquid.
This section explains syringe plunger tip replacement procedures which can apply to
all the syringe pumps used in the analyzer. Replace plunger tips at the provided cycle
according to the following procedures.
Procedure
(1) Turn "OFF" the analyzer and Operational PC
(2) Open the maintenance covers on the sides. (Refer to Figure 6.2.1-1 and
Figure 6.2.1-4.)
WPP1 -
SPP (Wash)
Maintenance cover
Scre w × 1
Scre w × 2
SPP (Sample)
Scre w × 2
RPP1W
RPP2W
RPP1R
RPP2R M a in ten anc e cov er L
Plunger
Plunger block
Screw
(M4 X 22 with
Hex socket head)
(3) As shown by the Figure below, remove the plunger tip by using pliers (long-
nose pliers).
Plunger Tip
Removing plunger
Figure 6.2.1-6
(4) Insert a new plunger tip in the hole on the syringe tip insert jig.
(5) Hold the plunger vertically by hand, and insert it vertically into the hole of the
plunger tip.
Syringe T ip Insert
SPPS o
SPPW o
RPP1R o
RPP1W o
RPP2R o
RPP2W o
WPP(1-6) o
Syringe Tip
Grease Application
(7) Install the plunger to the syringe pump by the reverse procedure to Procedure
(1) and (2).
(8) Turn on Operational PC and the main analyzer.
(9) Lastly, by the screen operation, [Mainte (F10)] ? [Work Hour] screen,
and to clear the used hours of RPP(1, 2), RPP(1W, 2W) , SPP, SPPW , WPP (1-6)
that correspond to the exchanged syringes on Microsyringe Tip section, click RESET
button.
WARNING: Be sure to turn off the main analyzer before starting the work.
Wear medical rubber gloves to prevent the contaminant from infiltrating.
Procedure
(1) Hold up the knob of the WU unit. (Refer to Figure 6.1.4-1.)
(2) While holding the wipe nozzle by fingers, pull out the wipe tip downward.
(3) Apply liquid gasket to all circumferences of the wipe nozzle so that applied
liquid gasket width becomes 2 to 3 mm and the applied area is in the range of 5 to 10
mm from the tip of the wipe nozzle. (Refer to Figure 6.2.2-1.)
(4) Insert a new wipe tip into the wipe nozzle until it hits the bottom.
Wipe
2- 3mm
10mm
5mm
Liquid Gasket Application
Range
Wipe Tip
Wipe
Nozzle
B
A
A"
B"
Cuvette
(7) When you normally install the wipe tip, the length between the lowest end of
the wipe base and the top end of the wipe tip is 69.1 0.2mm. (Refer to Reference
figure 6.2.2-3 "Wipe Nozzle Dimension".)
Wipe Base
Wipe Nozzle
69.1 ±0.2mm
Wipe Tip
Wipe Nozzle
Dimension
The replacement procedures of SPT and procedures of RPT are common. Replace
them according to the following procedures.
Procedure
(1) Turn "OFF" the analyzer and Operational PC.
(2) Remove the SPT / RPT arm cover. (The arm cover has tabs on its internal
surface and these tabs fix the cover to the SPT/RPT arm base.)
(3) Remove the connector (J2).
PT Arm Cover
Connector
( 2)
(4) While holding the nozzle side (on the joint S/R side) by using spanner (5.5
mm), turn the PT Nozzle joint (the tube side) by hand to remove the joint S/R. Use
tissue paper, etc. to prevent drops of liquid from falling out of the removed tube and
the removed nozzle.
PT Nozzle
j i
Spanner
(5.5mm)
Tube
Joint S/R
CAUTION: Do not turn the spanner (Nozzle side)
(5) Loosen the screw (M3×5 with hex socket head) which fixes the nozzle. Lift up
the nozzle and remove it.
Connector (J2)
Nozzle
assembly
CLOSEUP
Hex
Wrench
PT Arm Base
(6) Install new pipette nozzle. Do the assembling work in the reverse way of the
Procedure (3) to Procedure (5).
(7) Confirm the installation state of the pipette nozzle.
• Make sure that the pipette nozzle is not bent.
• Make sure that the pipette nozzle is installed parallel to the PT arm base.
• Make sure that the pipette nozzle does not contact with the sensor.
(8) When you normally install the pipette, the length between the lowest end of the
pipette nozzle and the PT arm base is 130.5mm. (Refer to figure 6.2.2-4.)
(9) Have the pipette nozzle by the hand and make sure that it can move smoothly
up and down (direction of the arrow).
Nozzle
assembly
PT Arm Base
130.5m m
(10) Return the pipette arm to the trough position by holding it up.
CAUTION: When installing a new halogen lamp, do not touch the glass of the
halogen lamp by bare hands. Grease from hands may cause malfunction.
Procedure
(1) Pick up the Pipette of the reagent or sample, and move it to the place where
you work easily.
(2) Remove the DTR cover by removing one screw (M3) and one plastic clip.
DTR
Plastic Clip
Screw (M3)
(3) Remove the lamp case by unplugging the connector of the halogen lamp and
removing one screw (M3×35).
(4) Hold the handle (blue part) and hold up the lamp case.
(5) As shown by the Figure below, slacken two screws (M3×6) that are attached to
the halogen lamp and take out the halogen lamp.
Screw
(M3×35)
Screw (M3×6) × 2
Connector
Halogen
Lamp
Removing Halogen
lamp
Procedure
(1) Pick up the Pipette of the reagent or sample, and move it to the place where
you work easily.
(2) Slacken the two screws and remove the Mosaic 3.
Mosaic
Screw × 2
Mosaic 3
Figure 6 2 5-1
(3) Rotate IRU (in the direction of arrow A or B) and take out cuvettes to replace.
CAUTION: When you rotate the IRU, make sure that there is not the nozzle and the
stirrer in the cuvette
1A1 1B1
IRU
Removing Cuvette
Figure 6.2.5-2
(4) Install the new cuvette. As shown by the above the Figure, replace the cuvette
by holding the upper side of it.
(5) Install the Mosaic plate removed by Procedure (2), and return the moved
pipette to the trough position.
Procedure
(1) Turn "OFF" the analyzer and Operational PC.
(2) Open the Maintenance cove R1 on the right side of the analyzer. (Refer to
Figure of Right side 6.2.6-1.)
Scre w × 2
Closeup
Maintenance Cove R1(right side) Remov ing Mesh F ilter (or In lin e Filter)
Figure 6.2.6-1 Figure 6.2.6-2
(3) Remove the tube connected to the Mesh filter (or Inline filter).
CAUTION: Seven Mesh filters (or Inline filters) in total are used. Replace the
Mesh filters (or Inline filters) one by one to avoid wrong insertion.
(4) Insert the tube to the bottom of the Mesh filter (or Inline filter).
CAUTION: The arrow is drawn in the Mesh filters (or Inline filters). Before
installing, make sure that the direction of the arrow is downward.
The side of this main Analyzer has five air filters as shown by the Figure below.
Clean the filters if necessary. When the filters is damaged or is awfully dirty, replace
them.
Air filter placemen on the left side Air filter placemen on the r ig h t side
Figure 6.2.7-1 Figure 6.2.7-2
The air filter is fixed with hook and loop fasteners and it can be easily mounted and
dismounted by hand. (Refer to Figure 6.2.7-1 and Figure 6.2.7-2 for the installation
place.)
WARNING: Wear medical rubber gloves to prevent direct contact with nozzles
or liquid.
Procedure
(1) Work on the preparation of electrode exchange according to the following
procedures.
(a) By the screen operation, click 1SHUT DOWN1 button in the upper right of the
screen of Operational PC and the pop-up screen is displayed. Click 11Power Off11
button for end.
(b) Confirm that the UI screen on Operational PC is closed and ended, and turn
"OFF" the main analyzer.
(3) Depress the compression plate and pull out an electrode while holding the
handle of it.
ISE
Electrode
Electrode handle
Compression Plate
Replacing Electrodes
Figure 6.2.8-2
CAUTION: Inserting order of electrodes: Na, K, Cl, and Ref from top down.
CAUTION: When you open a new electrode package for use and remove a
brown tube from a Ref electrode.
(4) Insert new electrodes to the predefined position (Inserting order of electrodes:
Na, K, Cl, and Ref from top down).
Reference: To ensure the proper liquid supply/drain operation of the ISE, it is required
to replace pump cassettes on a regular basis. You can check the used hours
according to the following procedure.
By the screen operation, [Mainte (F10)] ? [W Blank] screen
and check the used hours by Water Blank on the screen.
Procedure
(1) Remove the ISE cover by removing the two plastic clips. (Refer to figure
6.2.10-1.)
(2) Remove the tube from the Calibrant A bag. (Refer to figure 6.2.10-1.)
(3) Be sure that the cap is set to the Calibrant A bag during work.
(4) By the screen operation, [Mainte (F10)] ? [Sequence] screen
and input 5 (Number of times of execution) in ISE Prime 11
and click ISE Prime button to perform ISE Prime and discharge the liquid from the
tube.
(5) Turn "OFF" the operational PC and the main analyzer.
(6) Remove the maintenance cove R1. (Refer to Figure 6.2.7-2.)
(7) Pull and remove the four tubes from the pump cassettes (two tubes / pump
cassette). (Refer to Figure 6.2.9-1.)
(8) Remove the pump cassettes from the motor shaft by pressing the stoppers on
both sides of the cassette.
Motor
Pump Cassette
(9) Install new pump cassette to the motor. (Refer to Figure 6.2.9-1.)
(10) Insert the four tubes into the new two pump cassettes. Since the new pump
cassettes have no tube maker (instruction), carefully connect the tubes to the
cassettes in accordance with the tube maker (instruction) marked on the piping tube
of the side of the analyzer.
1
ISE Unit Bottom Port 3 4
2
Calibrant A bag
Procedure
(1) Remove the ISE cover by pulling up the two plastic clips. (Refer to Figure
6.2.10-1.)
(2) Pull out the tube from the Calibrant A bag and remove the Calibrant A bag.
(Refer to Figure 6.2.10-1.)
ISE cover
Plastic clip × 2
Tube
Calibrant A bag
(3) Pull out the connection tube on the point of the Calibrant A bag and takeout the
used Calibrant A bag.
(4) Install a new Calibrant A bag in the predefined position and connect the tube to
the Calibrant A bag by the connection tube that belongs to the Calibrant A bag.
CAUTION: Be sure to hold the lower part of the opening of the bag for inserting
the tube.
Insert the connection tube to the lower part of the opening of the bag.
SECTION 8
ALARM CODES
When an error occurs, the Alarm (F4) button at the bottom of the screen starts
blinking in red. Pressing the [F4] key switches the current screen to [Alarm screen]
which displays the error code and error description.
No. Explanation
(1) Alarm No.
Alarm number for the current alarm event is displayed.
Refer to “4.2 User Interface Alarm” and “4.3 Unit Alarm”.
(2) Date Time
Date and time when the alarm occurs is displayed.
(3) Message
Alarm contents are displayed.
(4) Alarm Message Details
Alarm detail description is displayed.
(5) Clear All
Deletes all alarms.
8. 1. 2 ALARM TYPE
Last two digits of the error code are defined as follows;
8. 1. 3 ALARM OUTPUT
Alarm messages are normally output on the screen of the operational PC. Evaluation
flags for the measurement results are printed out at the printer.
6002 Concentration calculation error. The measurement result(s) could not be converted into
concentration.
Check the setting details on the [Calibration] screen and
also verify if the calibration is performed correctly.
6003 Full calibration failed. Full calibration was not performed appropriately. The con-
centration value input on the [Calibration] screen may be
wrong or standard sample may not be placed in the ASP
appropriately. Check and try again.
6004 Full, one point or 2-point cali- Full calibration, one-point or two-point calibration failed.
bration failed. The concentration value input on the [Calibration] screen
may be wrong or standard sample may not be placed in
the ASP appropriately. Check and try again.
6005 Printer output failed. Printer output failed. Verify if the cable is connected
appropriately or the printer is in the [Ready] state.
6008 Invalid standard sample found. Standard sample whose concentration value has not
been set was found. Make sure to input the concentration
value for the standard sample which you calibrate.
6009 Concentration information not Input concentration values are less than 3. Input 3 or
available. more concentration values for the standard sample to be
calibrated.
6011 Data reception error. Received invalid data from the Host. Check with the Host.
6012 Software interrupted. Overflow or zero divide error occurred during concentra-
tion conversion.
6013 Bcc error occurred during host Bcc error occurred during host communication. Check the
communication. communication setting details on the [System setting]
screen.
6014 Time out error occurred during No response from the Host. Verify if the communication
host communication. cable to the Host is appropriately connected. Check the
communication setting details on the [System setting]
screen.
6015 Re transmission error occurred Data was resent to the Host, however, no response. Ver-
during host communication. ify if the communication cable to the Host is appropriately
connected. Check the communication setting details on
the [System setting] screen.
6030 Database update failure. Database may be corrupt or damaged. Contact our cus-
tomer service section for technical support.
6031 Database insertion failure. Database may be corrupt or damaged. Contact our cus-
tomer service section for technical support.
6032 Database deletion failure. Database may be corrupt or damaged. Contact our cus-
tomer service section for technical support.
6033 Database SelectOpen failure. Database may be corrupt or damaged. Contact our cus-
tomer service section for technical support.
6100 There are less than 30 good Conduct cuvette cleaning. If you still have an error,
cuvettes and testing cannot replace no-good cuvette(s) with good cuvette(s).
begin.
6101 Not enough reagent inventory The amount of the required reagent(s) for the measure-
to initiate the run. ment shown bellow is not sufficient. Replace reagent bot-
tle(s) with new ones.
6103 Possible shortage of reagent Following reagent remaining amount required for the
for measurement. measurement may be running short.
6104 Error detected As the sensor has detected an error, the measurement
cannot be started. Check the situation.
6120 Standard has been set for “Fac- Factor computation is included among the placed stan-
tor” assay. dard samples. Check the situation.
6121 Found calibrators other than Even if the selection of “Enable reagent blank as S1” is
S2. As Blank Measurement is set, a calibrator (standard sample) other than S2 is
set to enable reagent blank as placed. Check the situation.
S1, only S2 can be used for
calibration.
6122 Found series dilution calibra- Even if the selection of “Enable reagent blank as S1” is
tors. As Blank Measurement is set, a standard sample except for S1 is placed. Check the
set to enable reagent blank as situation and place S2 standard sample.
S1, only S2 can be used for
calibration.
6123 Calibration is performed due to Check the sample number and method number:
lack of calibration curve for
method.
6124 Measurement is not performed Check the sample number and method number:
due to lack of calibration curve
for method.
6125 Disagreed reagent lot number. There is no agreed reagent lot numbers with the mea-
surement result data. Try again after check.
6201 RCU bottle barcode number Check if there are any smears and/or damages on the
~ (1~60) is not usable. barcode label applied to the reagent bottles
6260
6301 RCU bottle number (1~60) bar- The barcode is already assigned for the bottle that has
~ code has already been been already placed in other position.
6360 assigned.
6401 RCU bottle number (1~60) Check the reagent registration status at the [System]
~ reagent code is not registered. screen.
6460
6500 The process has been inter- Contact our customer service section for technical sup-
rupted due to mechanical inter- port.
ference.
6501 Automatic gain adjustment Check the halogen lamp. Perform automatic gain adjust-
failed. ment. If fault returns, contact our customer service section
for technical support.
6502 Restart failed. While dealing with the emergency stop situation, an emer-
gency stop occurred in the main analyzer. Hardware prob-
lems may be occurring. Check the situation.
6510 Error detected Sensor detects the error. Check the sensor and sensor
number. Check the situation.
6520 IRU temperature is less than The temperature in the IRU must be kept within a range of
36.5 degrees. 36.5 ×C to 37.5×C (not including 37.5×C). Observe the
temperature monitor on the [Mainte]-[Perform] screen and
contact our customer service section for technical sup-
port.
6521 IRU temperature is more than The temperature in the IRU must be kept within a range of
37.5 degrees. 36.5 ×C to 37.5×C (not including 37.5×C). Observe the
temperature monitor on the [Mainte]-[Perform] screen and
contact our customer service section for technical sup-
port.
6522 RCU temperature is more than Temperature in the RCU must be kept at 15×C or lower.
15 degrees. Observe the temperature monitor on the [Mainte]-[Per-
form] screen and contact our customer service section for
technical support.
6523 ASP temperature is more than The temperature in the ASP must be kept at 10×C or
10 degrees. lower. Observe the temperature monitor on the [Mainte]-
[Perform] screen and contact our customer service sec-
tion for technical support.
6600 Omitted order registration of Order registrations for the following position numbers and
position and sample numbers. sample numbers have not been performed yet. Check the
orders.
6601 Measurement is not performed Measurement cannot be performed because the order
due to overlaps of sample num- registrations for the following sample numbers are over-
bers. lapped. Check the orders.
6602 Existing order for a sample has As a new order was sent by the ASP Scan to the existing
been overwritten with new sample, the existing order has been renewed into the new
order by ASP Scan. order.
7001 Existing order for a sample has As a new order for the existing sample was sent by the
been overwritten with new Host, the existing order has been renewed into the new
order from host. order.
7002 Communication error occurred Verify that the communication cable to the Host is con-
during order reception from nected appropriately. Perform an order inquiry to the Host
host. again. If you still have an error, contact our customer ser-
vice section for technical support.
7003 Communication error occurred Verify that the communication cable to the Host is con-
during result transmission to nected appropriately. Retry sending the result to the Host.
host. If you still have an error, contact our customer service
section for technical support.
7004 Received order with short Received order(s) with following reagent shortage
reagent received from host. method(s). Add a new reagent and perform an order
inquiry to the Host again.
7005 Sample number with invalid Because the sample number other than normal sample is
character received from host received, following orders were discarded. Check the cor-
and discarded it. rect order with the Host.
7006 Failed to allocate memory for Check the memory capacity of the PC, and stop the
result transmission. unnecessary applications, then resend the result(s) to the
Host.
7007 Host transmissions retry time Communication protocol may not be set appropriately.
over error. Check the communication setting details on the [System
setting] screen.
7008 Failed to allocate memory for Check the memory capacity of the PC, and stop the
order acquire. unnecessary applications, then perform an order inquiry
to the Host again.
7010 Sample number with invalid As an unregistered sample number is received, the fol-
character received from host lowing orders were discarded.
and discarded.
7011 Failed to allocate memory while Reboot the PC. If you still have an error, contact our cus-
acquiring QC data. tomer service section for technical support.
7030 Failed to read serum indices Either the serum information definition file does not exist
setting file. or the file format is not correct. Contact our customer ser-
vice section for technical support.
7051 Received more orders from Received more orders than the maximum sample num-
host than the analyzer can han- bers (1,000) for order registration. Check with the Host.
dle.
7052 ISE calibrator B is not regis- Registration of calibrator B to the standard sample tray
tered. position is required to execute the calibration.
7053 ISE wash solution is not regis- Registration of wash solution to the standard sample tray
tered. position is required to execute the ISE wash.
0102 1 Reagent pipette Nozzle position is out Turn off the power, and
(RPT1) rotation sen- of the IRU side normal verify if the RPT1 Unit
sor is on after rotation. movable area. can move smoothly
within its normal mov-
Rotary drive unit able area.
0201 1 Reagent pipette Up-down driving Turn off the power, and verify
(RPT1), up origin sen- mechanism if the RPT1 Unit can move
sor, is off before Upper origin sensor smoothly within its normal
descent. movable area.
Reinitialize the analyzer, and
check if it recovers correctly.
If you still have an error, con-
tact our customer service
section for technical support.
0206 1 IRU safety sensor is Positional relation Turn off the power, and verify
off at reagent pipette between IRU and if the IRU Unit can move
(RPT1) movement RPT1 smoothly within its normal
command. IRU Drive unit movable area. Reinitialize
IRU Ready position the analyzer, and check if it
sensor recovers correctly. If you still
have an error, contact our
customer service section for
technical support.
0209 1 Reagent pipette RPT1R Origin sensor Turn off the power, and verify
(RPT1) is not above RPT1R Rotary drive if the RPT1 Unit can move
IRU at initiation of the unit smoothly within its normal
pipette up or down movable area. Reinitialize
command. the analyzer, and check if it
recovers correctly. If you still
have an error, contact our
customer service section for
technical support.
0251 2 Reagent pipette RPT1U Drive unit Turn off the power, and verify
(RPT1) up position if the RPT1 Unit can move
sensor is off at initia- smoothly within its normal
movable area.
tion of reagent pipette
Reinitialize the analyzer, and
downward command. check if it recovers correctly.
If you still have an error, con-
tact our customer service
section for technical support.
0275 3 Reagent pipette Reagent shortage Wipe the pipette nozzle with
(RPT1) crash detec- alcohol.
tion sensor is on Lower limit sensor Check if the liquid level
before reagent pipette RCU Drive unit detection mechanism of the
has reached the bot- RPT1U Drive unit RPT1 has not been inhibited.
tom of the RCU. While holding the pipette
arm, verify if the nozzle can
be moved vertically by a few
millimeters with hands. Reini-
tialize the analyzer, and
check if it recovers correctly.
If you still have an error, con-
tact our customer service
section for technical support.
0281 3 Reagent pipette IRU Drive system When the RPT1 descended,
(RPT1) crash detec- RPT1R Rotary drive the IRU did not stop at the
tion sensor is on at ini- system center. Check if there are any
tiation of dispensation plays in the IRU Drive sys-
command at IRU. tem.
If you still have an error, con-
tact our customer service
section for technical support.
0301 1 Reagent syringe pump RPPÇPOrigin sensor This indicates that the RPP1
(RPP1) origin sensor RPP1Drive unit syringe is not located appro-
is off at initiation of priately. Visually check the
aspiration command. syringe movement.
0352 RPT1 nozzle is RPT1 nozzle is Clean the RPT1 nozzle with
clogged. clogged the nozzle-cleaning jig.
0353 2 Reagent syringe pump RPPÇPDrive unit This indicates that the RPP1
(RPP1)origin sensor is RPP1 Piping section syringe is not located appro-
on at initiation of dis- Solenoid valve priately. Visually check the
pensation command. Syringe tip syringe movement.
Upper origin sensor
Reinitialize the analyzer, and
check if it recovers correctly.
If you still have an error, con-
tact our customer service
section for technical support.
4001 1 Reagent syringe pump RPP1W Origin sensor This indicates that the
for wash (RPP1W ) RPP1W Drive unit RPP1W syringe is not
origin sensor is off at located appropriately. Visu-
initiation of aspiration ally check the syringe move-
at origin. (Trough or ment.
RCU) Reinitialize the analyzer, and
check if it recovers correctly.
If you still have an error, con-
tact our customer service
section for technical support.
4056 2 Reagent pipette RPT1 Safety sensor Turn off the power, and verify
(RPT1) safety sensor if the RPT1 Unit can move
is off before initiation smoothly within its normal
of RPP1W movement movable area.
command. (from fully Reinitialize the analyzer, and
dispensed position) check if it recovers correctly.
If you still have an error, con-
tact our customer service
section for technical support.
4102 1 Reagent pipette Nozzle position is out Turn off the power, and verify
(RPT2) rotation sen- of the IRU side normal if the RPT2 Unit can move
sor is on after rotation. movable area. smoothly within its normal
Rotary drive unit movable area.
Reinitialize the analyzer, and
check if it recovers correctly.
If you still have an error, con-
tact our customer service
section for technical support.
4201 1 Reagent pipette Up-down driving Turn off the power, and verify
(RPT2) up origin sen- mechanism if the RPT2 Unit can move
sor is off at initiation of Upper origin sensor smoothly within its normal
the pipette descent movable area.
from origin command. Reinitialize the analyzer, and
check if it recovers correctly.
If you still have an error, con-
tact our customer service
section for technical support.
4206 1 IRU safety sensor is Positional relation Turn off the power, and verify
off at initiation of the between IRU and if the IRU Unit can move
reagent pipette (RPT2) RPT2 smoothly within its normal
up or down command. IRU Drive unit movable area. Reinitialize
IRU Ready sensor the analyzer, and check if it
position recovers correctly. If you still
have an error, contact our
customer service section for
technical support.
4209 1 Reagent pipette RPTÇQR Origin sen- Turn off the power, and verify
(RPT2) is not above sor if the RPT2 Unit can move
IRU at initiation of the RPTÇQR Rotary drive smoothly within its normal
pipette up or down unit movable area.
command. Reinitialize the analyzer, and
check if it recovers correctly.
If you still have an error, con-
tact our customer service
section for technical support.
4210 1 Mixer2 is not above its MIX2 is not located MIX2 must be located above
trough at initiation of above its trough. its trough at initiation.
movement command. Turn off the power, and move
(at initialization) the MIX2 to above its trough.
4251 2 Reagent pipette RPT2U Drive unit Turn off the power, and verify
(RPT2) up origin sen- if the RPT2 Unit can move
sor is off at initiation of smoothly within its normal
the pipette descent movable area.
from origin command.
(at trough or RCU) Reinitialize the analyzer, and
check if it recovers correctly.
If you still have an error, con-
tact our customer service
section for technical support.
4275 3 Reagent pipette Reagent shortage Wipe the pipette nozzle with
(RPT2) crash detec- Lower limit sensor alcohol.
tion sensor is on RCU Drive unit Check if the liquid level
before reagent pipette RPT2U Drive unit detection mechanism of the
has reached the bot- RPT2 has not been inhibited.
tom of the RCU. While holding the pipette
arm, verify if the nozzle can
be moved vertically by a few
millimeters with hands.
Reinitialize the analyzer, and
check if it recovers correctly.
If you still have an error, con-
tact our customer service
section for technical support.
4276 3 RCU liquid level has Reagent shortage Check if the reagent amount
not been detected by Liquid level sensor in the reagent bottle placed in
reagent pipette RCU Drive unit the RCU is sufficient. If there
(RPT2). is enough amount of reagent
in the bottle, check the verti-
cal movement of the RPT2.
Check if the liquid level
detection mechanism of the
RPT2 has not been inhibited.
While holding the pipette
arm, verify if the nozzle can
be moved vertically by a few
millimeters with hands.
Wipe the pipette nozzle with
alcohol.
Reinitialize the analyzer, and
check if it recovers correctly.
If you still have an error, con-
tact our customer service
section for technical support.
4281 3 Reagent pipette IRU Drive system When the RPT2 descended,
(RPT2) crash detec- RPT2R Rotary drive the IRU did not stop at the
tion sensor is on at ini- center. Check if there are any
system
tiation of dispensation plays in the IRU Drive sys-
command at IRU. tem.
If you still have an error, con-
tact our customer service
section for technical support.
4301 1 Reagent syringe pump RPPÇQOrigin sensor This indicates that the RPP2
(RPP2) origin sensor is syringe is not located
RPPÇQDrive unit
off at initiation of aspira- appropriately. Visually check
the syringe movement.
tion at origin.
Reinitialize the analyzer, and
check if it recovers correctly.
If you still have an error, contact
our customer service section for
technical support.
4401 1 Reagent syringe pump RPP2W Origin sensor This indicates that the
of water (RPP2W) ori- RPP2W Drive unit RPP2W syringe is not
gin sensor is off at initi- located appropriately. Visu-
ation of aspiration at ally check the syringe move-
origin. (Trough or ment.
RCU)
Reinitialize the analyzer, and
check if it recovers correctly.
If you still have an error, con-
tact our customer service
section for technical support.
4456 2 Reagent pipette RPT2 Safety sensor Turn off the power, and verify
(RPT2) safety sensor if the RPT2 Unit can move
is off before initiation smoothly within its normal
of syringe of RPP2W movable area.
movement command.
(from fully dispensed Reinitialize the analyzer, and
position) check if it recovers correctly.
If you still have an error, con-
tact our customer service
section for technical support.
0402 1 Sample pipette (SPT) Nozzle position is out Turn off the power, and verify
origin rotation sensor of the IRU side normal if the SPT can move
is still on although the movable area. smoothly (vertical & rota-
pipette has left its ori- tional movement) within its
gin. SPTR Drive unit normal movable area.
0501 1 Sample pipette (SPT) SPTU Drive unit Turn off the power, and verify
up origin sensor is off Upper origin sensor if the SPT can move
at initiation of pipette smoothly (vertical & rota-
descent from origin tional movement) within its
command. normal movable area.
0506 1 IRU safety sensor is IRU Drive unit Turn off the power, and verify
not on at the sample IRU Ready position if the IRU Unit can move
pipette (SPT) up or sensor smoothly within its normal
down command. movable area.
Reinitialize the analyzer, and
check if it recovers correctly.
If you still have an error, con-
tact our customer service
section for technical support.
0510 1 MIX1 is not above MIX1 is not located MIX1 must be located above
trough at initiation of above its trough when its trough when starting ini-
movement. (at initial- initializing the SPT. tialization.
ization) Turn off the power and move
the MIX1 to its trough.
0511 1 Sample pipette (SPT) SPTR Origin sensor Turn off the power, and verify
rotation origin sensor SPTR Rotary drive unit if the SPT can move
is off at initiation of the smoothly (vertical & rota-
pipette up or down tional movement) within its
command at IRU. normal movable area.
Reinitialize the analyzer, and
check if it recovers correctly.
If you still have an error, con-
tact our customer service
section for technical support.
0551 2 Sample pipette (SPT) SPTU Drive unit Turn off the power, and verify
origin sensor is off at Upper origin sensor if the SPT can move
initiation of pipette smoothly (vertical & rota-
downward movement. tional movement) within its
normal movable area.
0575 3 Sample pipette (SPT) Sample shortage Wipe the pipette nozzle with
crash sensor is on but Lower limit sensor alcohol.
the pipette is not at the ASP Drive unit Check if the liquid level
bottom of the ASP. SPTU Drive unit detection mechanism of the
SPT has not been inhibited.
While holding the pipette
arm, verify if the nozzle can
be moved vertically by a few
millimeters with hands. Reini-
tialize the analyzer, and
check if it recovers correctly.
If you still have an error, con-
tact our customer service
section for technical support.
0576 3 Sample pipette (SPT) Sample tube may not Check the amount of the
cannot detect the liq- exist in the ASP slot or sample placed in the ASP. If
uid level at ASP. the sample amount in the sample amount is suffi-
the tube may not be cient, check the vertical
sufficient. movement of the SPT. Check
Liquid level sensor if the liquid level detection
ASP Drive unit mechanism of the SPT has
not been inhibited. While
holding the pipette arm, ver-
ify if the nozzle can be
moved vertically by a few mil-
limeters with hands. Wipe the
SPT nozzle with alcohol.
Reinitialize the analyzer, and
check if it recovers correctly.
If you still have an error, con-
tact our customer service
section for technical support.
0579 3 Sample pipette (SPT) Cuvette condition is Check the presence of the
cannot detect liquid abnormal. reagent (Reagent R1) in the
level at IRU. cuvette. If Reagent R1 is
Reagent has not been present in the cuvette, check
dispensed yet. the vertical movement of the
SPT. Check if the liquid level
Liquid level sensor. detection mechanism of the
SPT has not been inhibited.
While holding the pipette
arm, verify if the nozzle can
be moved vertically by a few
millimeters with hands. Wipe
the SPT nozzle with alcohol.
Reinitialize the analyzer, and
check if it recovers correctly.
If you still have an error, con-
tact our customer service
section for technical support.
0581 3 Sample pipette (SPT) SPTU Drive unit Check the amount of the
liquid level hardware is Liquid level sensor sample placed in the ASP. If
abnormal at ASP. the sample amount is suffi-
cient, check the vertical
movement of the SPT.
Check if the liquid level
detection mechanism of the
SPT has not been inhibited.
While holding the pipette
arm, verify if the nozzle can
be moved vertically by a few
millimeters with hands.
Wipe the SPT nozzle with
alcohol.
Reinitialize the analyzer, and
check if it recovers correctly.
If you still have an error, con-
tact our customer service
section for technical support.
0582 2 Sample pipette (SPT) Liquid level sensor Check the presence of the
liquid level hardware is reagent (Reagent R1) in the
abnormal at IRU. cuvette. If Reagent R1 is
present in the cuvette, check
the vertical movement of the
SPT. Check if the liquid level
detection mechanism of the
SPT has not been inhibited.
While holding the pipette
arm, verify if the nozzle can
be moved vertically by a few
millimeters with hands. Wipe
the SPT nozzle with alcohol.
Reinitialize the analyzer, and
check if it recovers correctly.
If you still have an error, con-
tact our customer service
section for technical support.
0601 1 Sample syringe (SPP) SPP Drive unit This indicates that the SPP is
origin sensor is off at SPP Piping section not located appropriately.
initiation of aspiration Solenoid valve Visual check the syringe
instruction. Syringe tip movement.
Upper origin sensor
Reinitialize the analyzer, and
check if it recovers correctly.
If you still have an error, con-
tact our customer service
section for technical support.
0652 SPT nozzle is clogged. SPT nozzle is clogged. Clean the SPT nozzle with
the nozzle-cleaning jig.
0653 2 Sample syringe (SPP) SPP Drive unit This indicates that the SPP is
origin sensor is on SPP Piping section not located appropriately.
before dispensation. Solenoid valve Visual check the syringe
(at trough or ASP) Upper origin sensor movement.
0657 2 Sample pipette (SPP) SPTASP Upper sensor This indicates that the SPP
position sensor for syringe is not located appro-
ASP is on before initia- priately. Visually check the
tion of the sample syringe movement.
syringe pump (SPP)
movement command. Reinitialize the analyzer, and
(from fully dispensed check if it recovers correctly.
position) If you still have an error, con-
tact our customer service
section for technical support.
4501 1 Sample syringe pump SPPW Drive unit This indicates that the SPPW
for wash (SPPW) ori- SPPW Piping section syringe is not located appro-
gin sensor is off at initi- Solenoid valve priately. Visually check the
ation of aspiration at Syringe tip syringe movement.
origin point. Upper origin sensor
Reinitialize the analyzer, and
check if it recovers correctly.
If you still have an error, con-
tact our customer service
section for technical support.
4556 2 Sample pipette (SPT) SPT Safety sensor Turn off the power, and verify
safety sensor is off if the SPT can move
before initiation of smoothly (vertical & rota-
SPPW movement tional movement) within its
command. (from fully normal movable area.
dispensed position)
Reinitialize the analyzer, and
check if it recovers correctly.
If you still have an error, con-
tact our customer service
section for technical support.
0701 1 IRU safety sensor is IRU Rotary drive unit Turn off the power, and verify
off at initiation of if the IRU Unit can move
Mixer1 stirring paddle smoothly within its normal
rotation command. movable area.
(Mixer1 is not above Reinitialize the analyzer, and
IRU position.) check if it recovers correctly.
If you still have an error, con-
tact our customer service
section for technical support.
0702 1 Mixer1 arm rotation MIX1R Origin sensor Turn off the power, and verify
origin sensor is off at MIX1R Rotary drive if the MIX1 can move
initiation of the stirring unit smoothly within its normal
paddle rotation com- movable area.
mand.
Reinitialize the analyzer, and
check if it recovers correctly.
If you still have an error, con-
tact our customer service
section for technical support.
0806 1 IRU safety sensor is IRU Drive unit Turn off the power, and verify
off at initiation of IRU Ready position if the IRU Unit can move
Mixer1 descent com- sensor smoothly within its normal
mand. movable area.
0807 1 Mixer1 arm rotation MX1R Origin sensor Turn off the power, and verify
origin sensor is off at MIX1 Rotary drive unit if the MIX1 can move
initiation of the mixer smoothly within its normal
downward command movable area.
above IRU.
Reinitialize the analyzer, and
0808 1 Mixer1 safety sensor is MIX1_TS Sensor
check if it recovers correctly.
off at initiation of the MIX1 Rotary drive unit
If you still have an error, con-
mixer downward com-
tact our customer service
mand above IRU.
section for technical support.
0851 2 Mixer1 up origin sen- MX1U Origin sensor
sor is off at initiation of MX1 Up-down driving
the mixer descent mechanism
command.
4601 1 Mixer1 up origin sen- MX1U Origin sensor Turn off the power, and verify
sor is off at initiation of MX1 Up-down driving if the MIX1 can move
the mixer movement mechanism smoothly within its normal
command. movable area.
0901 1 IRU safety sensor is IRU Rotary drive unit Turn off the power, and verify
off at initiation of if the IRU Unit can move
Mixer2 stirring paddle smoothly within its normal
rotation command. movable area.
(Mixer2 is not above
IRU position.) Reinitialize the analyzer, and
check if it recovers correctly.
If you still have an error, con-
tact our customer service
section for technical support.
0902 1 Mixer2 rotation origin MIX1R Origin sensor Turn off the power, and verify
sensor is off at initia- MIX1R Rotary drive if the MIX2 can move
tion of the stirring pad- unit smoothly within its normal
dle rotation command. movable area.
1006 1 IRU safety sensor is IRU Drive unit Turn off the power, and verify
off at initiation of IRU Ready position if the IRU Unit can move
Mixer2 descent com- sensor smoothly within its normal
mand. movable area.
1007 1 Mixer2 arm rotation MIX2R Origin sensor Turn off the power, and verify
origin sensor is off at MIX2 Rotary drive unit if the MIX2 can move
initiation of the mixer smoothly within its normal
downward command movable area.
above IRU.
Reinitialize the analyzer, and
check if it recovers correctly.
If you still have an error, con-
tact our customer service
section for technical support.
1051 2 Mixer2 up origin sen- MX2U Origin sensor Turn off the power, and verify
sor is off at initiation of MIX2 Up-down driving if the MIX2 can move
the mixer descent mechanism smoothly within its normal
command. movable area.
4701 1 Mixer2 up origin sen- MIX2U Origin sensor Turn off the power, and verify
sor is off at initiation of MIX2 Up-down driving if the MIX2 can move
the mixer descent mechanism smoothly within its normal
command. movable area.
1101 1 Wash unit origin sen- WU Drive unit Turn off the power, and verify
sor is off at initiation of Upper origin sensor if the WU can move vertically
descent command. and smoothly within its nor-
mal movable area. (Remove
the WU cover behind the
SPT.)
1106 1 IRU safety sensor is IRU Drive unit Turn off the power, and verify
off at WU movement if the IRU Unit can move
command. smoothly within its normal
movable area. Reinitialize
the analyzer, and check if it
recovers correctly. If you still
have an error, contact our
customer service section for
technical support.
1201 1 WPP aspiration; WPP WPP Drive unit This indicates that the WPP
origin sensor Upper origin sensor syringe is not located appro-
(WPP_ZERO) is off priately. Visually check the
before aspiration. syringe movement. Reinitial-
ize the analyzer, and check if
it recovers correctly. If you
still have an error, contact our
customer service section for
technical support.
1205 1 WPP aspiration/dis- WPP Drive unit This indicates that the WPP
pensation at off-origin; Upper origin sensor syringe is not located appro-
WPP origin sensor priately. Visually check the
(WPP_ZERO) is not syringe movement.
off before movement. Reinitialize the analyzer, and
check if it recovers correctly.
If you still have an error, con-
tact our customer service
section for technical support.
1206 1 WU1 has detected Inline filter for the WU1 Wipe the WU1 nozzle with
excess water in a wastewater line. alcohol. Make sure that the
cuvette. WU1 Wastewater line inline filter is not clogged
(WU1_EKIMEN=1) pump and/or damaged.
(During Prime) Reinitialize the analyzer, and
check if it recovers correctly.
If you still have an error, con-
tact our customer service
section for technical support.
1207 1 WU2 has detected Inline filter for the WU2 Wipe the WU2 nozzle with
excess water in a wastewater line. alcohol. Make sure that the
cuvette. WU2 Wastewater line inline filter is not clogged
(WU2_EKIMEN=1) pump and/or damaged.
(During Prime) Reinitialize the analyzer, and
check if it recovers correctly.
If you still have an error, con-
tact our customer service
section for technical support
1208 1 WU3 has detected Inline filter for the WU3 Wipe the WU3 nozzle with
excess water in a wastewater line. alcohol. Make sure that the
cuvette. WU3 Wastewater line inline filter is not clogged
(WU3_EKIMEN=1) pump and/or damaged.
(During Prime) Reinitialize the analyzer, and
check if it recovers correctly.
If you still have an error, con-
tact our customer service
section for technical support
1209 1 WU4 has detected Inline filter for the WU4 Wipe the WU4 nozzle with
excess water in a wastewater line. alcohol. Make sure that the
cuvette. WU4 Wastewater line inline filter is not clogged
(WU4_EKIMEN=1) pump and/or damaged.
(During Prime) Reinitialize the analyzer, and
check if it recovers correctly.
If you still have an error, con-
tact our customer service
section for technical support
1210 1 WU5 has detected Inline filter for the WU5 Wipe the WU5 nozzle with
excess water in a wastewater line. alcohol. Make sure that the
cuvette. WU5 Wastewater line inline filter is not clogged
(WU5_EKIMEN=1) pump and/or damaged.
(During Prime) Reinitialize the analyzer, and
check if it recovers correctly.
If you still have an error, con-
tact our customer service
section for technical support
1211 1 WU6 has detected Inline filter for the WU6 Wipe the WU6 nozzle with
excess water in a wastewater line. alcohol. Make sure that the
cuvette. WU6 Wastewater line inline filter is not clogged
(WU6_EKIMEN=1) pump and/or damaged.
(During Prime) Reinitialize the analyzer, and
check if it recovers correctly.
If you still have an error, con-
tact our customer service
section for technical support.
1212 1 WU7 has detected Inline filter for the WU7 Wipe the WU7 nozzle with
excess water in a wastewater line. alcohol. Make sure that the
cuvette. WU7 Wastewater line inline filter is not clogged
(WU7_EKIMEN=1) pump and/or damaged.
(During Prime)
Reinitialize the analyzer, and
check if it recovers correctly.
If you still have an error, con-
tact our customer service
section for technical support.
1213 1 IRU safety sensor is IRU Drive unit Turn off the power, and verify
off at WU movement if the IRU Unit can move
command. smoothly within its normal
movable area.
1214 1 At the initiation of WU Drive unit Turn off the power, and verify
movement the WU, the Upper origin sensor if the WU can move vertically
origin sensor is on and smoothly within its nor-
although the WU is not mal movable area. (Remove
at origin. the WU cover behind the
SPT)
Reinitialize the analyzer, and
check if it recovers correctly.
If you still have an error, con-
tact our customer service
section for technical support.
1251 1 Wash syringe pump WPP Drive unit This indicates that the WPP
(WPP) origin sensor is Upper origin sensor syringe is not located appro-
off at initiation of aspi- priately. Visually check the
ration at origin. syringe movement.
1256 1 WU1 has detected Inline filter used for the Wipe the WU1 nozzle with
excess water in a WU1 wastewater line. alcohol. Make sure that the
cuvette. WU1 Wastewater line inline filter is not clogged
(WU1_EKIMEN=1) pump and/or damaged.
(During run) Reinitialize the analyzer, and
check if it recovers correctly.
If you still have an error, con-
tact our customer service
section for technical support.
1257 2 WU2 has detected Inline filter used for the Wipe the WU2 nozzle with
excess water in a WU2 wastewater line. alcohol. Make sure that the
cuvette. WU2 Wastewater line inline filter is not clogged
(WU2_EKIMEN=1) pump and/or damaged.
(During run) Reinitialize the analyzer, and
check if it recovers correctly.
If you still have an error, con-
tact our customer service
section for technical support.
1258 2 WU3 has detected Inline filter used for the Wipe the WU3 nozzle with
excess water in a WU3 wastewater line. alcohol. Make sure that the
cuvette. WU3 Wastewater line inline filter is not clogged
(WU3_EKIMEN=1) pump and/or damaged.
(During run)
Reinitialize the analyzer, and
check if it recovers correctly.
If you still have an error, con-
tact our customer service
section for technical support.
1259 2 WU4 has detected Inline filter used for the Wipe the WU4 nozzle with
excess water in a WU4 wastewater line. alcohol. Make sure that the
cuvette. WU4 Wastewater line inline filter is not clogged
(WU4_EKIMEN=1) pump and/or damaged.
(During run) Reinitialize the analyzer, and
check if it recovers correctly.
If you still have an error, con-
tact our customer service
section for technical support.
1260 2 WU5 has detected Inline filter used for the Wipe the WU5 nozzle with
excess water in a WU5 wastewater line. alcohol. Make sure that the
cuvette. WU5 Wastewater line inline filter is not clogged
(WU5_EKIMEN=1) pump and/or damaged.
(During run) Reinitialize the analyzer, and
check if it recovers correctly.
If you still have an error, con-
tact our customer service
section for technical support.
1261 2 WU6 has detected Inline filter used for the Wipe the WU6 nozzle with
excess water in a WU6 wastewater line. alcohol. Make sure that the
cuvette. WU6 Wastewater line inline filter is not clogged
(WU6_EKIMEN=1) pump and/or damaged.
(During run) Reinitialize the analyzer, and
check if it recovers correctly.
If you still have an error, con-
tact our customer service
section for technical support.
1262 2 WU7 has detected Inline filter used for the Wipe the WU7 nozzle with
excess water in a WU7 wastewater line. alcohol. Make sure that the
cuvette. WU7 Wastewater line inline filter is not clogged
(WU7_EKIMEN=1) pump and/or damaged.
(During run) Reinitialize the analyzer, and
check if it recovers correctly.
If you still have an error, con-
tact our customer service
section for technical support.
1263 2 IRU safety sensor is IRU Drive unit Turn off the power, and verify
off at the wash unit if the IRU Unit can move
(WU) movement com- smoothly within its normal
mand. movable area.
Reinitialize the analyzer, and
check if it recovers correctly.
If you still have an error, con-
tact our customer service
section for technical support.
1264 2 At the initiation of WU Drive unit Turn off the power, and verify
movement of wash Upper origin sensor if the WU can move vertically
unit (WU), the origin and smoothly within its nor-
sensor is not off mal movable area. (Remove
although the WU is not the WU cover behind the
at origin. SPT)
Reinitialize the analyzer, and
check if it recovers correctly.
If you still have an error, con-
tact our customer service
section for technical support.
1276 WU1 has detected WU1 Wastewater Waste pump may be dam-
excess water in a pump aged or the filter is clogged.
cuvette. Inline filter Contact customer service
(WU1_EKIMEN sen- section for technical support.
sor =1) (During run)
1301 1 IRU origin sensor is on IRU Drive unit Waste pump may be dam-
although the IRU has Origin sensor aged or the filter is clogged.
left origin. Contact customer service
section for technical support.
1306 1 IRU origin sensor is on Rotary encoder Turn off the power, and verify
after origin-centered IRU Drive unit if the IRU can be rotated
process. smoothly with hands. Reini-
tialize the analyzer, and
check if it recovers correctly.
If you still have an error, con-
tact our customer service
section for technical support.
1308 1 Sample pipette (SPT) SPT Origin sensor This indicates that the SPT is
rotation origin sensor SPTR Drive unit located above the IRU during
is on at initiation of IRU the IRU rotation.
rotation command. Turn off the power, and verify
if the SPT can move
smoothly within its normal
movable area. Reinitialize
the analyzer, and check if it
recovers correctly. If you still
have an error, contact our
customer service section for
technical support.
1309 1 Reagent pipette RPT1 Origin sensor This indicates that the RPT1
(RPT1) rotation origin RPTR Drive unit is located above the IRU dur-
sensor is on at initia- ing the IRU rotation.
tion of IRU rotation Turn off the power, and verify
command. if the RPT can move
smoothly within its normal
movable area.
Reinitialize the analyzer, and
check if it recovers correctly.
If you still have an error, con-
tact our customer service
section for technical support.
1310 1 Reagent pipette RPT2 Origin sensor This indicates that the RPT2
(RPT2) rotation origin RPT2R Drive unit is located above the IRU dur-
sensor is on at initia- ing the IRU rotation.
tion of IRU rotation Turn off the power, and verify
command. if the RPT can move
smoothly within its normal
movable area.
Reinitialize the analyzer, and
check if it recovers correctly.
If you still have an error, con-
tact our customer service
section for technical support.
1311 1 Mixer1 rotation origin MIX1R Origin sensor This indicates that the MIX1
sensor is on at initia- MIX1R Drive unit is located above the IRU dur-
tion of IRU rotation ing the IRU rotation.
command. Turn off the power, and verify
if the MIX can move smoothly
within its normal movable
area.
Reinitialize the analyzer, and
check if it recovers correctly.
If you still have an error, con-
tact our customer service
section for technical support.
1312 1 Mixer2 rotation origin MIX2R Origin sensor This indicates that the MIX2
sensor is on at initia- MIX2R Drive unit is located above the IRU dur-
tion of IRU rotation ing the IRU rotation.
command. Turn off the power, and verify
if the MIX can move smoothly
within its normal movable
area.
Reinitialize the analyzer, and
check if it recovers correctly.
If you still have an error, con-
tact our customer service
section for technical support.
1313 1 Wash unit origin sen- WU Drive unit This indicates that the WU is
sor is off at initiation of WU Origin sensor located above the IRU during
IRU command. the IRU rotation.
Turn off the power, and verify
if the WU can move smoothly
within its normal movable
area.
Reinitialize the analyzer, and
check if it recovers correctly.
If you still have an error, con-
tact our customer service
section for technical support.
1402 1 RCU sensor is on RCU Origin sensor Turn off the power, and verify
although the RCU has RCU Drive unit if the RCU can be rotated
left its origin. smoothly with hands.
Reinitialize the analyzer, and
check if it recovers correctly.
If you still have an error, con-
tact our customer service
section for technical support.
1406 1 Reagent pipette RPT1 nozzle cannot This indicates that the RPT1
(RPT1) up origin sen- return to its origin due is located above the RCU
sor is off at initiation of to an external force. during the RCU rotation.
RCU rotation com- RPT1 Upper origin Verify if the RPT can move
mand. sensor smoothly (vertical and rota-
tional movement) within its
normal movable area.
Reinitialize the analyzer, and
check if it recovers correctly.
If you still have an error, con-
tact our customer service
section for technical support.
1407 1 Reagent pipette RPT2 nozzle cannot This indicates that the RPT2
(RPT2) up origin sen- return to its origin due is located above the RCU
sor is not on at initia- to an external force. during the RCU rotation.
tion of RCU rotation RPT2 Upper origin Verify if the RPT can move
command. sensor smoothly (vertical and rota-
tional movement) within its
normal movable area.
Reinitialize the analyzer, and
check if it recovers correctly.
If you still have an error, con-
tact our customer service
section for technical support.
1454 1 RCU origin sensor is RCU cannot return to This indicates that the RCU
still off although the its origin due to an failed to rotate appropriately.
RCU has returned to external force. Turn off the power, and then
its origin. RCU Origin sensor verify if the RCU can be
rotated smoothly with hands.
Reinitialize the analyzer, and
check if it recovers correctly.
If you still have an error, con-
tact our customer service
section for technical support.
1601 1 Sample pipette (SPT) SPTU Origin sensor Turn off the power, and verify
up origin sensor is on SPT Up-down driving if the SPT can move
at initiation of ASP mechanism smoothly (vertical & rota-
rotation command with tional movement) within its
SPT being above ASP. normal movable area.
Reinitialize the analyzer, and
check if it recovers correctly.
If you still have an error, con-
tact our customer service
section for technical support.
1602 1 ASP rotation origin ASP Origin sensor Turn off the power, and verify
sensor is on although ASP Rotary drive unit if the ASP can be rotated
the ASP has left its ori- smoothly with hands.
gin. Reinitialize the analyzer, and
check if it recovers correctly.
If you still have an error, con-
tact our customer service
section for technical support.
1605 1 Sample pipette (SPT) SPTU Origin sensor Turn off the power, and verify
up origin sensor is off SPT Up-down driving if the SPT can move
at initiation of ASP mechanism smoothly (vertical & rota-
rotation command. tional movement) within its
normal movable area.
Reinitialize the analyzer, and
check if it recovers correctly.
If you still have an error, con-
tact our customer service
section for technical support.
1654 2 ASP rotation origin ASP Origin sensor Turn off the power, and verify
sensor is off although ASP Rotary drive unit if the ASP can be rotated
the ASP has returned smoothly with hands.
to origin. Reinitialize the analyzer, and
check if it recovers correctly.
If you still have an error, con-
tact our customer service
section for technical support.
1790 3 Failed to detect clean- Cleaning solution Failed to detect the liquid
ing solution for S.P.T shortage level of the SPT special
(S) Liquid level sensor cleaning solution.
Set the specified cleaning
solution in place.
1791 3 Failed to detect clean- Cleaning solution Failed to detect the liquid
ing solution for R.P.T shortage level of the RPT special
(S) Liquid level sensor cleaning solution.
Set the specified cleaning
solution in place.
1792 3 Failed to detect ISE Cleaning solution Failed to detect the liquid
cleaning solution shortage level of the ISE cleaning
Liquid level sensor solution.
Set the specified cleaning
solution in place.
1793 3 Failed to detect Cali- Calibrant-B shortage Failed to detect ISE Cali-
brant-B for ISE Liquid level sensor brant-B liquid level.
Set the ISE Calibrant-B in
place.
8. 3. 12 TANK
2605 1 Purified water supply Purified water short- Fill the purified water tank
is low. age with purified water, and then
Sensor execute the prime.
2606 1 Wash solution 1 is low. Wash solution 1 short- Fill the wash tank 1 with the
age liquid and then execute the
Sensor prime.
2607 1 Wash solution 2 is low. Wash solution 2 short- Fill the wash tank 2 with the
age liquid and then execute the
Sensor prime.
2608 1 Waste tank 1 is full to Waste tank for low- Drain the (low-concentrated)
capacity. concentrated waste- wastewater in the waste
water is full. tank.
2609 1 Waste tank 2 is full to Waste tank for high- Drain the (high-concentrated)
capacity. concentrated waste- wastewater in the waste
water is full. tank.
2655 3 Purified water supply Purified water short- Fill the purified water tank
is low. age with purified water, and then
Sensor execute prime.
2656 3 Wash solution 1 is low. Wash solution 1 short- Fill the wash tank 1 with the
age liquid and then execute
prime.
2657 3 Wash solution 2 is low. Wash solution 2 short- Fill the wash tank 2 with the
age liquid and then execute
prime.
2658 3 Waste tank 1 is full to Waste tank for low- Drain the (low-concentrated)
capacity. concentrated waste- wastewater in the waste
water is full. tank.
2659 1 Waste tank 2 is full to Waste tank for high- Drain the (high-concentrated)
capacity. concentrated waste- wastewater in the waste
water is full. tank.
2675 3 Purified water supply Purified water short- Fill the purified water tank
is low. age with purified water, and then
Sensor execute prime.
2676 3 Wash solution 1 is low. Wash solution 1 short- Fill the wash tank 1 with the
age liquid and then execute
Sensor prime.
2677 3 Wash solution 2 is low. Wash solution 2 short- Fill the wash tank 2 with the
age liquid and then execute
Sensor prime.
2678 3 Waste tank 1 is full to Waste tank for low- Drain the (low-concentrated)
capacity. concentrated waste- wastewater in the waste
water is full. tank.
2679 3 Waste tank 2 is full to Waste tank for high- Drain the (low-concentrated)
capacity. concentrated waste- wastewater in the waste
water is full. tank.
8. 3. 13 SENSOR STATUS
2701 1 ASP lid is open. ASP Lid is not closed Make sure to set the ASP
properly. Lid.
ASP Lid sensor
2702 1 RCU lid is open. RCU Lid is not closed Make sure to set the RCU
properly. Lid.
RCU Lid sensor.
2703 1 ISE maintenance lid is ISE Maintenance lid is Make sure to set the ISE Lid.
open. not closed properly.
ISE Maintenance lid
sensor
2704 1 ASP sample insertion (ASP) Sample inser- Make sure to set the ASP
lid is open. tion lid is not closed sample insertion lid.
properly.
(ASP) Sample inser-
tion lid sensor
2720 1 Trough chamber over- Trough piping section Cannot drain water.
flows. External piping section Check if the drain line at the
Trough overflow sen- right side of the analyzer is
sor clogged or not.
2731 1 Sub-tank L is not exis- Sub-tank L has not The sub-tank has not been
tent. been set. set on the left side of the ana-
Sensor lyzer. Make sure to set the
sub-tank.
2732 1 Sub-tank R is not exis- Sub-tank R has not The sub-tank has not been
tent. been set. set on the right side of the
Sensor analyzer. Make sure to set
the sub-tank.
2735 1 Full capacity sensor of Water supply pres- Water supply capacity of the
sub-tank L does not sure is insufficient. purified water generator is
give ON signal after Sensor insufficient.
feed water of given
time.
2751 2 Sub-tank L is not exis- Sub-tank L has not The sub-tank has not been
tent. been set. set on the left side of the ana-
Sensor lyzer. Make sure to set the
sub-tank.
2752 2 Sub-tank R is not exis- Sub-tank R has not The sub-tank has not been
tent. been set. set on the right side of the
Sensor analyzer. Make sure to set
the sub-tank.
2755 2 Full capacity sensor of Water supply pres- Water supply capacity of the
sub-tank L does not sure is insufficient. purified water generator is
give ON signal after Sensor. insufficient.
feed water of given
time.
2775 3 Sub-tank L is not exis- Sub-tank L has not The sub-tank has not been
tent. been set. set on the left side of the ana-
Sensor lyzer. Make sure to set the
sub-tank.
2776 3 Sub-tank R is not exis- Sub-tank R has not The sub-tank has not been
tent. been set. set on the right side of the
Sensor analyzer. Make sure to set
the sub-tank.
2779 3 Full capacity sensor of Water supply pres- Water supply capability of the
sub-tank L does not sure is insufficient. purified water generator is
give ON signal after Sensor insufficient.
feed water of given
time.
2781 3 Trough chamber over- Trough piping section Cannot drain water.
flows. External piping sec- Check if the drain line on the
tion of the analyzer. right side of the analyzer is
Trough overflow sen- clogged.
sor
2951 2 Fan motor1 for power Power supply fan Contact our customer service
supply is at rest. section for technical support.
2956 2 Fan motor at the bot- Cabinet fan Contact our customer service
tom of right-hand side section for technical support.
of cabinet is at rest.
2960 2 Fan motor 1 for RCU Peltier fan Contact our customer service
Peltier is at rest. section for technical support.
2975 2 Fan motor1 for power Power supply fan Contact our customer service
supply is at rest. section for technical support.
2980 2 Fan motor at the bot- Cabinet fan Contact our customer service
tom of right-hand side section for technical support.
of cabinet is at rest.
2984 2 Fan motor 1 for RCU Peltier fan Contact our customer service
Peltier is at rest. section for technical support.
8. 3. 14 TEMPERATURE
8. 3. 15 OTHERS
5075 3 Sample barcode could Abnormal character Examine the barcode label
not be read due to that is out of the speci- attached to the sample tube.
character out of speci- fications.
fication.
SECTION 9
ISE USE AND MAINTENANCE
The ISE unit consists of an ISE module, ion exchange electrode and two pumps for
supply and waste.
ISE module Consists of electrodes (Na, K, Cl and Reference) and pumps.
RS232C port used for communication with the analyser.
Ion Electrode Consists Na, K, Cl and Reference electrodes.
Supply Pump Supplies Calibrant A to ISE module.
Waste Pump Drains liquid from ISE module.
Waste is transferred to the external tank for high concentration waste.
‘S’, the slope, is determined during the calibration using Calibrants A and B, which
have known levels of sodium, potassium and chloride.
Reagents Calibrator A
Calibrator B
Cleaning Solution
Urine Diluent
• Remove ISE access panel from right side of analyser. (See 2. 2. 10“ELECTRO-
LYTE MEASUREMENT UNIT (ISE OPTION)” on page 48 for location of ISE unit).
• The ISE unit can be accessed by removing the relevant panel. The ISE elec-
trodes are inserted in the following order:
1. The reference electrode is larger than the others and is inserted first, in the posi-
tion shown above. Remove ISE Reference module from its protective packaging.
2. Remove the thin plastic insert inside the ISE module.
3. Place the Reference electrode inside the ISE unit by pressing down the compres-
sion plate.
4. Push the electrode into the required position, as shown above, and release the
compression plate. Ensure it cannot move once the lever is released.
5. Analyte electrodes for Na, K and Cl are the same size and shape. Connection pins
at the rear of each electrode are different, ensuring that the electrodes are
inserted in the correct order and orientation as shown above.
6. Remove the Chloride electrode from its protective packaging and place it in the
unit in the same way as the Reference electrode.
7. Repeat the process for the Potassium electrode followed by the Sodium electrode.
8. Once all four electrodes have been inserted push all three electrodes in simulta-
neously to ensure correct alignment. Close the ISE unit and replace the ISE unit
access cover.
9. Once installed, the electrode should be primed and calibrated. (Refer to section
10.3.3 for details.)
IMPORTANT NOTE
When ISE electrodes are installed, the analyser should be closed down in SLEEP
MODE only and should never be switched off at the mains power supply. The
analyser pumps CAL A solution through the ISE electrodes at intervals to hydrate
them and prevent them from drying out. If the electrodes dry out, the recommended
expiry date is invalid. Also ensure that sufficient CAL A is onboard to hydrate the ISE
electrodes.
1. Calibrator A
Used as a wash solution, during calibration and to prime the ISE electrodes. Cal A
is located in a dedicated compartment with an access door on the top section of
the analyser (see overleaf). Please note that when the analyser is switched on
from power off, Cal A is pumped through the ISE unit for approximately 1 minute
to ensure it is fully primed. Every 30 minutes while the analyser is switched on
120µl Cal A is pumped through the electrodes to prevent them drying out.
CAL A
2. Calibrator B
Used for ISE calibration (2 point calibration). During calibration Cal B is aspirated
from a user defined position on the sample tray. Calibration should be performed
at least once a day or every 8 hours, depending upon the laboratory schedule. Cal
B should be placed on the analyser just before use to prevent a change in value
due to evaporation.
3. Cleaning Solution
Used to clean the ISE electrodes. Cleaning should be performed once at the end
of the day to prevent protein build up or at 8-hour intervals if the ISE module per-
forms more than 50 samples per day. During cleaning 600 µ l cleaning solution
should be placed in a user defined position in the sample carousel. After cleaning
the analyser should remain on Standby for 30 minutes to stabilise the membrane.
4. Urine Diluent
Urine samples are automatically diluted by a factor of 11 with urine diluent prior to
measurement. Urine diluent is located in a reagent position in the RCU tray and
should be registered as a reagent in the [System (F9)] [Reagent] screen. A vol-
ume of 315µl is dispensed into a cuvette in the IRU where the dilution takes place.
The diluted sample is then dispensed into the ISE module.
When using a new bottle of any reagent be careful never to mix it with the old
solution. Cal A bottle should be gently agitated before use to ensure it is
homogeneous.
over 2 hours without regular Cal A flow then it is possible for Na+ ions to pass from
the reference electrode into the Na electrode and affect sodium measurement.
If the ISE unit is switched off for more than 2 hours then the procedure below should
be followed to ensure correct storage of the electrode.
3. Remove all electrodes from ISE unit (see Section 10.3.10). Place Na, Cl and Ref
electrodes into individual sealed bags. Inject Cal A into the lumen of the K elec-
trode and seal both sides of electrode with cellophane to ensure Cal A is retained.
Place K electrode into a sealed bag.
4. Remove Calibrator A bottle from the analyser and discard if storage period is
greater than the on board stability.
9. 4. 6 LOADING CALIBRATOR A
Calibrator A is loaded on the analyser using the following instructions.
• Remove Calibrator A access panel from top right of the analyser by loosening the
plastic clips.
• Remove tube and attached lid from existing Cal A bottle if present, ensuring any
remaining liquid on the lid is removed and insert the new bottle of Calibrator A into
the CAL A section of the ISE unit.
• Place the feed tube from the pump into the Calibrator A bottle. Screw on the bottle
cap attached to the feed tube, and ensure that the feed tube is touching the bot-
tom of the container.
• Reset working hour counter for Calibrant A in the [Mainte][Work Hour] screen
• Perform ISE prime in the [Mainte][Sequence] screen 10 times to ensure that the
new Cal A has been thoroughly primed through the unit.
Calibration cycle
Calibrator A is pumped from the electrodes. Module pumps Calibrator B from sample
port to the ion selective electrodes, acquires Calibrator B reading, pumps Calibrator A
to flush the ion selective electrodes, and then acquires a Calibrator A reading. The
software calculates the slope (S) from the two readings.
Prime cycle
Purges air from the electrodes by pumping Calibrator A from the container until
Calibrator A fills the lumens of all electrodes. Several cycles may be required to fully
purge air from the fluid lines.
Electrode exchange
Purges all fluid from the ISE module to allow removal of electrodes without fluid spills.
The cycle disables the automatic sipping (Stand-by cycle).
Stand-by cycle
Pumps 120µl of Calibrator A into the lumen of the ISE electrodes every 30 minutes to
keep electrodes moist. If the power supply is switched off the analyser will be unable
to perform this cycle and the electrodes may dry out. If electrodes dry out it will affect
the recommended expiry of the electrodes.
ISE PARAMETERS
Normal Ranges
Normal ranges for different age ranges and defined ranges can be set up here. Press
Save to store the settings.
9. 4. 9 SAMPLE PROCESSING
• Sample is dispensed into ISE module sample port by the analyser.
• Sample is pumped into the electrodes by the waste pump.
• Sample equilibration and reading occurs over a 7 second period.
• Sample is pumped out.
• Calibrator A pumped into the electrode module to flush the channel.
• Calibrator A equilibration and reading occurs over a 7 second period.
• Results transmitted to the host analyser.
• ISE module ready for next cycle.
When the analyser is in STANDBY MODE Cal A is pumped into the electrodes every
30 mins to prevent them from drying out.
Each sample requires approximately 200µl of Calibrator A solution for flushing the
electrodes and obtaining a Cal A measurement. A volume of 120µl is used for each
flush.
9. 4. 10 ISE CALIBRATION
ISE calibration must be carried out before ISE measurement is performed in the
following cases:-
• ISE unit has been switched off
• Eight hours have passed since the last ISE calibration
• Environmental temperature has changed by more than 8ºC since last ISE calibra-
tion.
It is suggested that normal practice is to carry out ISE calibration at the beginning of
the day before any measurement. If more than 50 samples are run per day, cleaning
and calibration must be performed every 8 hours. A volume of 120µl Calibrator B is
used during a ISE calibration.
During ISE calibration, electrode calibration slopes are transmitted by the module for
QC purposes and may be used by the operator to diagnose module performance.
The slope is defined as:
The module’s electronic processor checks the slope and an error code will be
generated if they are outside the required range. Typical slopes are approximately
55mV/decade for Na+ and K+ and approximately 45mV/decade for Cl-. Acceptable
slope limits are:
Procedure
ISE calibration is performed from the [Mainte (F10)][Sequence] screen of the analyser
software.
NB Confirm new electrodes have ‘O’ ring firmly fitted and any tubing is removed from
the lumen of the electrode. Perform additional ISE primes if an acceptable calibration
cannot be obtained with the new electrodes (see troubleshooting section).
Do not remove
metal pipe
from tube
Motor shaft
5. Replace the pump cassette. Both pumps must be replaced when performing this
procedure.
4
3
1 2
Waste
Pump
Supply
Pump
Tube number 1. Output of supply pump. (connect to sample port of ISE unit).
2. Input of supply pump (connect to Calibrant A bottle)
3. Output of drain pump (connect to external drain tank)
4. INout of drain pump (connect to termination port of ISE unit)
6. Attach the bottle cap for Calibrant A, turn the analyser power on and prime 10
times. During priming check that the fluid flows correctly into each tube and that
there are no leakages.
7. Reset the working hours of the pump cassette in the [Mainte (F10)][Work Hour]
screen.
9. 5. 1 MAINTENANCE SCHEDULE
The ISE module requires minimal operator maintenance and the only daily
maintenance is the cleaning procedure at the end of each day. Recommendations for
replacement of expendable items are listed below.
9. 5. 2 ISE CLEANING
ISE unit requires cleaning at least once a day or every 8 hours if the number of
samples measured is greater than 50 to prevent protein build up. It is recommended
that the cleaning procedure be performed at the end of the day to avoid down time
since the electrodes must be left to stabilise for 30 minutes after the cleaning
procedure. During this 30 min period it is recommended that the electrodes are
‘conditioned’ by performing ISE measurements on any control serum. The values of
this measurement are not significant. The purpose of the conditioning is to establish a
fine layer of protein over the ISE electrode membranes. Start ISE cleaning as
follows:-
1. Go to the [Run (F5)][Std QC] screen
2. Define a position for ISE Cleaning solution (I1 - I20).
3. Place 600 µ l of ISE Cleaning solution in a sample cup at the defined sample tray
position.
4. Go to [Mainte (F10)][Sequence] screen.
5. Click on “ISE Cleaning“ to initiate the process.
ISE Conditioning
1. Load sample positions 1 - 5 with any control serum – the results are not significant
so any control serum may be used.
2. Go to [Run (F5)][Selection] screen.
3. Select an ISE measurement to be performed as a normal (N) sample on each of
the samples in positions 1 - 5. See Sections 3.2.4 & 3.2.6 for full instructions on
test selection for barcoded and non-barcoded samples.
4. Press Start (F1).
5. Once analysis has been completed remove samples from the sample tray.
1791 Failed to detect cleaning solu- Failed to detect the liquid level of the
tion for R.P.T (S) RPT special cleaning solution.
Set the specified cleaning solution in
place.
1792 Failed to detect ISE cleaning Failed to detect the liquid level of the ISE
solution cleaning solution.
Set the specified cleaning solution in
place.
1793 Failed to detect Calibrant-B Failed to detect ISE Calibrant-B liquid
for ISE level.
Set the ISE Calibrant-B in place.
1875 Failed to detect cleaning solu- Failed to detect cleaning solution for the
tion for S.P.T (S) SPT nozzle.
Set the cleaning solution in place.
1876 Failed to detect cleaning solu- Failed to detect cleaning solution for the
tion for R.P.T1 (S) RPT nozzle.
Set the cleaning solution in place.
1877 Failed to detect cleaning solu- Failed to detect cleaning solution for the
tion for R.P.T2 (S) RPT nozzle.
Set the cleaning solution in place.
1878 Failed to detect cleaning solu- Failed to detect cleaning solution for
tion for Cuvette Water Place- Cuvette Water Placement (detergent).
ment. Set the cleaning solution in place.
Measurem
Cause Byte1 Byte2 Byte3 Byte4 Byte4
ent Item
No error 0 0 0 0
Na 1 1 1 1
K 2 2 2 2
Noise,Drift Na, K 3 3 3 3
orOut of Range Cl 4 4 4 4
Na, Cl 5 5 5 5
K, CL 6 6 6 6
Na, K, Cl 7 7 7 7
Air S or A(Note-1) -- --
B(Note-1)
No error 0 0 0 0 K(Note-2)
Na 1 1 1 1 L
K 2 2 2 2 M
Noise,Drift Na, K 3 3 3 3 N
orOut of
Range(Urine) Cl 4 4 4 4 O
Na, Cl 5 5 5 5 P
K, CL 6 6 6 6 Q
Na, K, Cl 7 7 7 7 R
SPT liquid 9 9 9 7
detection error
SPT 9 9 9 8
malfunction
Communication 9 9 9 9
error
9.7 TROUBLESHOOTING
When troubleshooting the Rx DAYTONA ISE unit, the following initial checks should
be carried out:
• Correct electrode installation procedure has been followed
• ISE unit is receiving power from host analyser (check red LED is ON)
• Equipment is used according to the recommendations by trained personnel.
• System maintenance has been performed.
9. 7. 1 ANALYTICAL PROBLEMS
When contacting our Technical Support department for analytical troubleshooting
problems please have the following information available:
d. Serial number and lot number Reference, Na+, K+ and Cl- electrodes.
d. Serial number and lot number of Calibrator A and B, wash solution, diluent and
quality controls used.
e. Recent results of calibrations
f. Recent results of quality control samples
g. Measurement results.
For further investigation, refer to the following list after the above checks have been
completed.
Stability and storage Calibrator B must be kept in a dark and cool place at room tem-
of Calibrator B perature.
If the Calibrator B is expired, it should be replaced with a new bot-
tle. Calibrator B should be pipetted into a sample cup on the anal-
yser just before performing the calibration to avoid evaporation
Validity of Electrode Check that the electrodes are within expiry date and total mea-
surement count is less than 10,000 samples.
If they are expired, the electrodes must be replaced.
Fitting of Electrode Check that the Electrodes are properly installed into the ISE mod-
ule
without any fluid leaking from tubing connectors and between
electrodes.
Noise Validity of Electrode Check that electrodes are not expired and total measurement
count is less than 10,000 samples.
If they are expired, the electrodes must be replaced.
Fitting of Electrode Check that the electrodes are properly installed into the ISE mod-
ule without any fluid leaking from tubing connectors and between
electrodes. Also check for crystallization in the path.
Surrounding equip- Check that the electrical noise spike from environmental sources
ment (such as refrigerator or centrifuge) is not affecting the ISE unit.
Check for ground condition.
The power source should be separated from other equipment.
Caused by cleaning After ISE cleaning, it requires about 30 minutes for electrodes to
stabilise before any further measurement.
Validity of Electrode Check that electrodes are not expired and total measurement
count is less than 10,000 samples.
If they are expired, the electrodes must be replaced.
Fitting of Electrode Check that the electrodes are properly installed into the ISE mod-
ule without any fluid leaking from tubing connectors and between
electrodes. Also check for crystallization in the path.
Exchanging Calibra- Prime ISE to purge remaining air in the fluid path.
tor A bottle
Caused by Fibrin When the sample tube is not anti-coagulator (heparin) type, the
measurement should be performed after leaving the sample for
30 minutes to settle the fibrin down. Measurement can be inter-
fered when fibrin is pipetted into ISE unit.
Tubing Check for bent, twisted and loose connection of ISE unit tubing.
Air Caused by air in the Prime the analyser and try ISE measurement again.
SPT. When air exists in the sampling line, it can be introduced to the
ISE unit resulting in measurement error.
Shortage of Calibrator Pour 500 µ l of Calibrator B in a fresh sample cup and run calibra-
B tion again.
Air bubbles in Cali- Pour 500 µ l of Calibrator B in a fresh sample cup and run calibra-
brator B. tion again.
Shortage of sample Add sample to a sample cup and try again the measurement.
Abnormal movement Check for the working hour counter on the job menu [Mainte-
of pump. (Supply or nance].
Waste pump.) When the working hour pump cassette exceeds the use period
(180 days), replace the supply and drain pumps.
Tubing Check for bent, twisted and loose connection of ISE unit tubing.
Poor connection of Check that the Electrodes are properly installed into the ISE mod-
Electrode ule without any fluid leaking from tubing connectors and between
electrodes. Also check for crystallization in the path.
Check for displaced compression plate spring.
9999 Occurring ISE com- Check for misalignment of Electrodes, movement of supply or
or munication error waste pump and tubing connection.
others between analyser and Check for a dirty of sample port at the top of ISE unit.
ISE module. Prime ISE and prime analyser.
When above does not solve the situation, call for service.
9. 7. 2 EQUIPMENT PROBLEMS
When contacting our Technical Support department for equipment troubleshooting
problems please have the following information available: