Driveline and Axle Transfer PDF

D Driveline / axle
TF transfer
Notes on work .................................................. .. ...... 2 Transfer motor and transformer

·Caution .................................................. ................ Two Far motor relay route ........................... 32
Prepared by .................................................. .................. Three - Oil temperature sensor route .......................................... 36 C
Special tools .................................................. ... ...... 3 - Operating pressure detection switch route ............................... 38
Transfer oil (fluid) ....................... Six Line pressure detection switch route ........................... 41
·Exchange .................................................. ................ Six Data erasing display route ................................... . . . 44
·inspection .................................................. ................ Six Power supply route .................................................. ...... 45

TF
- State inspection .................................................. ... ...... 7 - CAN Communication system ................................................ . . . 46
Transfer system .................................. ...... 8 · Components inspection .............................................. . . . 46
And work before attention ................................................. ...... 8 - Failure cause estimation table ............................................. Fifty
System Overview .............................................. ...... 8 control unit ..................................... . . . 52
· Components Overview .............................................. ...... 8 And removal, installation ................................... . . . 52 E

And hydraulic circuit diagram ................................................. . . . . Ten Front oil seal ..................................... . . . 53
Fault diagnosis .................................................. ......... . . . . 11 And removal, installation ................................... . . . 53
Fail-Safe function ....................................... Eleven Rear oil seal ............................................... 55
- How to proceed with fault diagnosis ....................................... . . . . 11 And removal, installation ................................... . . . 55
F
· Component mounting position ....................................... . . . . 12 Air breather hose ..................................... . . . 56
·circuit diagram .................................................. ........... 13 And removal, installation ................................... . . . 56
Transfer control unit and out transfer ASSY ........................................ 57

Force signal reference value .................................................. 14 And desorption from the vehicle .......................................... . . . 57
- CAN Communication signal List ..................................... . . . . 17 ·Diagram .................................................. ....... . . . 58 G
- CONSULT- Ⅱ function of .................................. . . . . 18 Disassembly, assembly .......................................... . . . 59
And work support ( Clutch force decrement limit value Service data ................................................ . . . 91
Adjustment) .................................................. ............ twenty three ·clutch ASSY ........................................... . . . 91
· Self-diagnostic function ( CONSULT- Do not use the Ⅱ Main gear bearing .................................. 91
If) .................................................. ............ twenty three Oil pump .............................................. . . . 91 H
• How to erase the self-diagnosis ....................................... twenty five Control valve ................................... . . . 91
Clutch pressure solenoid route ........................ . . . .twenty five Control valve spring .................... 91
- 4WD Mode selector switch route ....................... 27 Main shaft .......................................... . . . 92
- 2-4WD Solenoid relay route ....................... Thirty
I
KA
TF - 1
Notes on work
Notes on work PFP: 00001
Caution JDS002OT
• The failure phenomenon maintenance vehicle do a credible job of fault diagnosis on was fully grasp, do the right work had it lineage.
• If you want to check the amount of oil the vehicle is carried out in a horizontal state.
• Transfer the lubricating oil Nissan Matic Froude D to use.
• If you do the tire replacement Four Wheel both done at the same time, always the same stock at a specified size, mounting the tire of the same pattern. In addition, the size large or wear
difference is fitted with a different tire, it may take unreasonable to the mechanism of the vehicle, it may become a cause of longitudinal vibrations.
• Work is carried out in a clean place, disassembly, if possible, it is desirable work in the dust chamber.
• Removal, in the case where the decomposition work, know the attachment state of the pre-regular. Mark fit in no site affect the function if necessary.
• Steam before decomposition, washed well with sand and mud, etc. attached to the outside of the unit in such as white gasoline, so as not to enter the interior at the time of decomposition and
assembling.
• Damage to each of the parts is always appearance was disassembled, deformation, make sure that there is no abnormal wear, if there is a bug to replace it with a new one.
• O Ring, oil seal, bearing, lock nut is replaced with a new one for each decomposition as a general rule.
• If you are replacing a part, use the Nissan genuine parts.
• Bolt, tightening of the nut, as a rule the center than to the diagonal direction to the outside Two ~ Three Gradually tightening divided into time, place is in accordance with the instructions in
particular defines the order.
• Each component is thoroughly washed, and the cleaning and air blow.
• Sliding surfaces, it is the mating surface be careful not to scratch.
• Cleaning of the internal components are sure to use a paper cloth.
• Cotton gloves and rags, etc. must not be used for preventing contamination of lint.
• Assembled at the time of compliance with the specified torque, always new Nissan matic fluid in each of the parts D Or petroleum jelly, Nissan MP
Special grease No.2 The performed while applying.
• The mounting surface of the front case and the rear case sealant (Three Bond 1133C Or equivalent) to apply the.
• Waste oil after an oil change, cleaning oil and the like of the components, processing laws and regulations, by the method stipulated in the ordinances.
TF - 2
Prepared by
Prepared by PFP: 00002
Special tool JDS002OU
name Use
Flange wrench B
ST38060002 Companion flange desorption
Pitch diameter: 86mm
ZZA1132D
• Front case oil seal up outside Mr.

Pooler
ST33290001
• Rear case oil seal removal
TF
ZZA0601D
Havelock nut wrench

KV40104000 a: φ 85mm E
Companion flange desorption
b: φ 66mm
ZZA0802D
Drift • Front drive shaft Bear ring mounting

KV40100620 a: φ 76mm
b: φ 69mm • Rear oil seal dust cover up with
G
ZZA0814D
Drift
KV40105310 a: φ 75.0mm • Rear oil seal dust cover up with
H
b: φ 62.0mm
ZZA0832D
I
Inserter
ST30032000 a: φ 38mm Front drive shaft bearing mounting
b: φ 80mm
ZZA0845D J
Bearing descriptor racer Front drive shaft bearing removal

ST30031000 KA
ZZA0700D
TF - 3
Prepared by
name Use
Drift
ST33052000 a: φ 28mm Front drive shaft bearing removal
b: φ 22mm
ZZA0830D
Drift
ST35271000 a: φ 72mm • Rear oil seal mounting
b: φ 63mm • Press flange snap ring desorption
ZZA0814D
Drift
ST27863000 a: φ 75mm
Press flange snap ring desorption
b: φ 62mm
ZZA1003D
Drift
KV40104710 a: φ 76.3mm
b: φ 67.9mm
ZZA1003D
Press flange drift

KV31103300
ZZA1144D
Drift
ST35291000 a: φ 40.0mm
b: φ 29.5mm c: φ 22.5mm Main shaft bearing removal
ZZA1139D
Drift Bar Main shaft bearing removal

ST30090007 (ST35291000 Used in conjunction with)
ZZA1140D
Drift
KV38100500 a: φ 80mm Front drive shaft oil seal mounting
b: φ 60mm
ZZA0811D
TF - 4
Prepared by
name Use
• Front drive shaft Bear ring mounting

Drift
KV40100621 a: φ 76mm
• Main shaft rear bearing up with
B
ZZA0882D
Drift
ST33061000 a: φ 38.0mm • Main shaft ASSY attachment
C
b: φ 28.5mm • The sun gear ASSY removal
ZZA1000D
TF
Inserter
ST30911000 a: φ 98mm
Main shaft ASSY attachment
b: φ 40mm
ZZA0920D E
adapter B
KV40105230 a: φ 92.0mm
Main gear bearing mounting
b: φ 85.5mm F
ZZA1141D
Drift G
KV38100200 a: φ 65mm Attach transfer cover oil seal
b: φ 49mm
ZZA1143D
Clutch piston attachment

Clutch piston mounting
KV31103400
I
ZZA1145D
The electronic system diagnostic tester
CONSULT- Ⅱ
J
EG11870000
Inspection of the system, diagnostic
Diagnostic program card
EG11870100
(version JJD04B )
PBIA3527J
KA
DDL2 Conversion adapter for the
diagnostic connector
Inspection of the system, diagnostic
CONSULT- Ⅱ CONVERTER
EG11900000
L
PBIA3526J
TF - 5
Transfer oil (fluid)
Transfer oil (fluid) PFP: 31001
Exchange JDS002OV
Time for replacement
Private, car rental : Refueling at the time of overhaul
without
1. To run the vehicle, enough to warm up the transfer body.
2. After stopping the engine, remove the drain plug, the transfer
Pull out the fluid.
3. Drain plug to seal agents ( Gasket Froude 1215) It was applied,

Attached to the transfer body, tightened with the specified torque.
Drain plug tightening torque: Ten ~ 19N - m { 1.0 ~ 2.0kg - m }
TFC0597D
injection
1. Remove the filler plug, Nissan matic Froude D It is injected to the position of the mounting holes in the filler plug.
Froude amount :about 3.0 Liters
2. As shown in the figure, from the filler plug mounting hole, to check whether the reference amount.
Caution : Vehicle speed about 40km / h About the city driving plus traveling over Ten Minutes
After, inspection to be.
3. Filler plug to seal agents ( Gasket Froude 1215) It was applied,

Filler plug tightening torque: Ten ~ 19N - m { 1.0 ~ 2.0kg - m }
Caution : When you wipe the oil around the filler plug hole, be sure to page
TFC0596D
The use of a Pauesu.
inspection JDS002OW
Oil leaks and oil level
1. To check whether there is any oil leakage from the surrounding transfer.
2. As shown in the figure, from the filler plug mounting hole, to check whether the reference amount.
Caution : Vehicle speed about 40km / h About the city driving plus traveling over Ten Minutes
After, inspection to be.
3. Filler plug to seal agents ( Gasket Froude 1215) It was applied,

Filler plug tightening torque: Ten ~ 19N - m { 1.0 ~ 2.0kg - m }
Caution : When you wipe the oil around the filler plug hole, be sure to page
TFC0596D
The use of a Pauesu.
TF - 6
Transfer oil (fluid)
Condition check JDS002UR
The state of the fluid Factors to be considered Necessary work
Replace the fluid, T / F Body, Moshiku the vehicle ( Harness

It has been burnishing of ( Become varnish-like to Have the clutch or the like burnout
wiring, and the like), and performs the inspection whether there
mush)
is a problem in either
Milky white, or is cloudy It contains water Replace the fluid, carry out the inspection of the presence or
absence of water-filled place

B
T / F Sliding parts of the inner is abnormal wear Replace the fluid, T / F Carry out the inspection of the presence
Metal powder is mixed in a large amount
or absence of malfunction
TF
KA
TF - 7
Transfer system
Transfer system PFP: 33100
Caution before work JDS002VN
Caution
4WD If such as the warning light is flashing or lighting failure has occurred, that the information such as has occurred in what situation from the customer to estimate the cause on which to collect and
promote the work. In addition, the amount of oil, even with the non-inspection of the electrical system systems such as leakage be enough attention.
System summary JDS002VO
Overview
All mode 4X4 Are, by the transfer dedicated control unit we are the original to control the signals from each sensor.
• All mode 4X4 Should an abnormality in the system if that occurred, in the combination meter 4WD Warning lights flashing or is lit, indicating that abnormality in the
system has occurred. As also how to identify an abnormal site, enter the self-diagnosis start signal 4WD And a method of displaying an abnormal site flashes the warning
light, the electronic system diagnostic tester - CONSULT- There is a method of diagnosis by Ⅱ.
Components Overview JDS002UM
Components Overview Figure
SDIA0887J
TF - 8
Transfer system
4WD Display of warning lights
conditions Display content 4WD Warning light
self-diagnosis When the self-diagnosis execution display the anomaly by the number of flashes Flashing due to a failure mode
Lights before starting the engine, check the lamp out. After starting the
Lamp check ※ Off after lighting
engine, it turned off if there is no anomaly.
Lit, inform the occurrence of abnormality. Key SW OFF Or, it is turned off when the B
4WD When the system is abnormal ※ Lighting
anomaly has returned to normal.
If you were traveling on a tire of the before and Two Seconds One Times flashing. Key SW
Two Seconds One Times flashing
after different size instrumentation wear to OFF In it turned off.
During a short-circuit or the oil temperature sensor when the oil temperature in the transfer
If the oil temperature in the transfer C
is increased, One Seconds Two Times flashing. The oil temperature is turned off if returned One Seconds Two Times flashing
unit is increased
to normal.
Other than those above ( System during normal operation) Off Extinction
※: 4WD At the time of the warning lamp lighting, 4WD Mode indicator is totally off.
TF
Functional overview of the components
Component part function
Transmitting the driving torque in accordance with the transfer body transfer unit hydraulic amount of change to the front wheels. E
• The signal from each sensor, a state close to the rear wheel driving a driving force distribution
(approximately 0 : Hundred ) ~ 4WD State( Fifty : Fifty ) To control up to.
• When the fail-safe function is activated, if the transfer system system is

transfer C / U abnormal 4WD Warning light is lit, indicating that in the fail-safe state.
F
• To self-diagnosis function CONSULT- Ⅱ made to correspond to, CONSULT- It made it possible to
diagnose due to the Ⅱ.
Lights when an abnormality occurs in the transfer system, inform the abnormality.
4WD Warning light
Mode that is currently selected ( AUTO , LOCK , 2WD) It is displayed, and lights. G
4WD Mode indicator
Each mode ( AUTO , LOCK , 2WD) The selection state T / FC / U To send to.
4WD Mode switching SW
Control part
The following signals CAN Transfer by the communication C / U To send to.

Control valve H
• A / T Select position signal
ASSY - A / TC / U
• A / T Rear wheel speed signal
Engine rotation signal, the accelerator opening signal CAN By communication T / FC / U To send to.
ECCS C / U

ABS Actuator - C / U (ABS car ) I
• Wheel speed signal
• ABS Actuation signal

• Wheel speed signal
VDC / TCS / ABS C / U (VDC car )
• VDC Actuation signal
J
• TCS Actuation signal
KA
TF - 9
Transfer system
Hydraulic circuit diagram JDS002UN
TFD0057D
TF - 10
Fault diagnosis
Fault diagnosis PFP: 00004
Fail-safe function JDS002P9
If an abnormality occurs in the transfer system, a combination meter inside 4WD Warning light is illuminated. It should be noted that, during the normal key switch ON At the same time 4WD
About warning light is lit One Turn off seconds later.
How to proceed with fault diagnosis JDS002PA
basic way of thinking
• Before proceeding with the fault diagnosis, the system (control content, mechanical system) of the vehicle well understand things.
• To clarify whether the customer is dissatisfied with any kind of phenomenon before starting the inspection. C
To achieve this first, to reproduce the defect content, further to fully grasp the problems
Contents.
Do firmly interview, also, in some cases carrying out the actual car confirmation by the customer of the
TF
passenger.
Caution : You are not an expert. "Maybe I have to say such a thing
Would "" Maybe I wonder are saying this phenomenon "and easily that you do not
interpret.
EFJ0028D
E
• To repair surely a bug, it is essential to first confirm the failure of the phenomenon.
Even for the reproducibility of the poor failure, rather than performing ad hoc inspections, interview results and is
F
Ru important der be reproduced, such as on the basis of the past cases. To contact failure of the connector, which
accounts for many of the causes of reproducibility is poor bug, also it is an effective reproduction hand method to
hot water hand the harness and connectors. When you run a forecast repair without checking the phenomenon, it
is impossible to determine whether really trouble healed.
G
• After the diagnosis is completed, be sure to implement the operation of memory erasure. [ " CONSULT-
Ⅱ Functions "( TF-18 page ) See. ]

EFJ0027D
• In such as reproducibility poor trouble, defects such as harnesses and harness connector and terminal can be considered. In this case, move such as harness and harness connector
and terminal by hand, to ascertain whether there is any contact failure or pseudo disconnection.
H
• If you want to check with a circuit tester, be careful not to forcibly spread the connector terminal.
• In advance to be sure " GI Possible to confirm the General Notes to read the review. "
Inquiry
I
• Who feel for the bug for a variety of by people, it is important to clarify whether the
customer is dissatisfied with any such phenomenon.
• What kind of what kind of trouble at the time of the state occurs, keep listening to customers, consult the
trouble reproduction at the time of the check the vehicle.
KA
EFJ0340D
TF - 11
Fault diagnosis
Component mounting position JDS002PB
PDIA0626J
TF - 12
Fault diagnosis
circuit diagram JDS002PC
TF
KA
PDIA0721J
TF - 13
Fault diagnosis
Transfer control unit input and output signal reference value JDS002PD
Reference standard value table
CONSULT- Ⅱ by reference value
Data Monitor (Reference) anomaly of place

Monitor item display content
conditions Normal at the time of the reference Inspection
value items of the case
Throttle throttle CAN System and A Kuseru

0.0 / 8 ~ 8/8
sensor Of the opening and closing state accelerator pedal is fully closed - the accelerator pedal is fully opened at the time opening signal
Temperature state
of the transformer
Yuon Sensor Transfer fluid about Twenty ° C About ~ 80 ° C about 1.1V About ~ 0.3V Oil temperature sensor 及
Faafu Rood Fine route
2WD SW Addition et 4WD Mode switching SW 2WD During operation ON

4WD Mode switching
2WD SW al input state
4WD Mode switching SW 2WD During the operation other than OFF SW And route
AUTO SW 4WD Mode switching SW AUTO During operation ON

4WD Mode switching
AUTO SW Input state
4WD Mode switching SW AUTO During the operation other than OFF SW And route
from
Lock SW 4WD Mode switching SW LOCK During operation ON

4WD Mode switching
Lock SW Input state
4WD Mode switching SW LOCK During the operation other than OFF SW And route
from
4WD Mode switching SW AUTO Time, and A / T Sele Kutoreba P, N Other

than the range
ON
Out of line pressure 4WD Mode switching SW : LOCK Time, and A / T Se Kukutoreba - P Key
Rain'atsu The line pressure detection
SW Work dynamic non-range SW The OFF To to Five After standing min or more, key
SW SW And route
state of
SW The ON , 4WD Mode switching SW 2WD When, One or A / T Select OFF

lever P, N Range at the time
4WD Mode switching SW AUTO Time, and A / T Sele Kutoreba P, N Other

than the range
Operating pressure detection
Differential Atsu ON Operating pressure detection SW
SW The operating 4WD Mode switching SW LOCK Time, and A / T Section Kutoreba - P Other
SW And route
state of the than the range
4WD Mode switching SW 2WD Time OFF
A / T Select lever N Range at the time ON CAN System and Lee

N range SW N Of range
State A / T Select lever N Other than the range OFF Nhibita SW
A / T Select lever R Range at the time ON CAN System and Lee

R range SW R Of range
State A / T Select lever R Other than the range OFF Nhibita SW
A / T Select lever P Range at the time ON CAN System and Lee

P range SW P Of range
State A / T Select lever P Other than the range OFF Nhibita SW
ABS Differential ABS The operating ABS During operation ON CAN System and
SW state of the ABS During non-working OFF ABS system
4WD Mode switching SW 2WD Time 0kgm

C / U The state of
the calculated 4.0kgm ~ 4WD Mode switching

Commander torque 4WD Mode switching SW AUTO Time
output torque 110.0kgm SW And route
There has been recognized
4WD Mode switching SW LOCK Time 110.0kgm
The operating 4WD Mode switching SW AUTO Time 94% ~ Four% Clutch pressure Sole
DUTY solenoid
state of the clutch
4WD Mode switching SW AUTO Excepting Four% Terpenoid and route
pressure solenoid
2-4WD Work 4WD Mode switching SW 2WD Excepting ON

2-4WD solenoid 2-4WD Solenoid and
dynamic state of the
4WD Mode switching SW 2WD Time OFF route
solenoid
TF - 14
Fault diagnosis
Data Monitor (Reference) anomaly of place

Monitor item display content
conditions Normal at the time of the reference Inspection
value items of the case
C / U Control
* 2-4WD solenoid signal output of the 2-4WD Solenoid and

4WD Mode switching SW 2WD, AUTO, LOCK Time OFF
check signal route
VDC Differential VDC The operating VDC During operation ON CAN System and B
SW state of the VDC During non-working OFF VDC system
TCS Differential TCS The operating TCS During operation ON CAN System and
SW state of the TCS During non-working OFF TCS system
4WD Mode switching SW AUTO Time, and A / T Sele Kutoreba P, N Other C

than the range
ON
4WD Mode switching SW LOCK Time, and A / T Sele Kutoreba - P Other
than the range
The operating 4WD Mode switching SW 2WD Time

Motari Leh Motor relay and TF
state of the Motari
4WD Mode switching SW AUTO Time, and A / T Sele Kutoreba P, N Range at route
Leh
the time ( However, after about select Two Seconds ON) 4WD Mode
switching SW LOCK Time, and A / T Sele Kutoreba - P Range at the time ( However, OFF
after about select
E
Two Seconds ON)
4WD Lighting state 4WD Warning light is lit ON

4WD FAIL Lamp 4WD Warning light and route
of the warning light
4WD Warning light when turned off OFF
2WD Lighting state 2WD When the display lamp lighting ON F

2WD indicator 2WD Indicator lights and
of indicator light
2WD When the indicator light turns off OFF route
AUTO Lighting AUTO When the display lamp lighting ON

AUTO indicator AUTO Indicator lights 及 bea
state of indicator
AUTO When the indicator light turns off OFF uty route
light G
LOCK Lighting LOCK When the display lamp lighting ON

LOCK indicator LOCK Indicator lights 及 bea
state of indicator
LOCK When the indicator light turns off OFF uty route
light
Reference value by the circuit tester H
Transfer Control unit terminal arrangement
ATN1874D
Terminal Operation or measurement conditions

item Reference value
number ( If there is no condition specified, key SW It is ON A) KA
about 0V
One 2-4WD solenoid 4WD Mode switching SW 2WD Time
4WD Mode switching SW 2WD Excepting about 0.3V
4WD Mode indicator 2WD When the display lamp lighting about 0V
Two
(2WD) 2WD When the indicator light turns off Power-supply voltage L
Three Earth - about 0V
TF - 15
Fault diagnosis

number ( If there is no condition specified, key SW It is ON A)
4WD Warning light is lit about 0V

Five 4WD Warning light
4WD Warning light when turned off Power-supply voltage
Six Earth - about 0V
Seven CAN communication H line - -
Eight CAN communication L line - -
4WD Mode switching 4WD Mode switching SW 2WD Time Power-supply voltage
Nine
SW (2WD) 4WD Mode switching SW 2WD Excepting about 0V
Clutch pressure After the engine warm-up, the accelerator is fully closed about Four ~ 14V
solenoid ( Dew tea

4WD Mode switching SW AUTO
Ten solenoid
Time After the engine warm-up, when the accelerator is fully open about 4V Less than
) [ Doroppingure
Jisuta route]
4WD Mode indicator LOCK Time of lighting about 0V

Eleven
(LOCK) LOCK Unlit Power-supply voltage
4WD Mode switching SW 2WD Time Power-supply voltage
4WD Mode switching SW AUTO A / T Select lever P, N Range at the time Power-supply voltage
14 transfer Time After about other than and the above-mentioned Two Seconds about 0V
Motor relay
4WD Mode switching SW LOCK A / T Select lever P Range at the time Power-supply voltage
Time After about other than and the above-mentioned Two Seconds about 0V
Key SW ON Time Power-supply voltage

Sixteen Power supply
Key SW OFF Time about 0V
4WD Mode switching 4WD Mode switching SW LOCK Time Power-supply voltage
Eighteen
SW (LOCK) 4WD Mode switching SW LOCK Excepting about 0V
Clutch pressure solenoid After the engine warm-up, the accelerator is fully closed about 1.5 ~ 3.0V
4WD Mode switching SW AUTO
19
( Duty solenoid) Time After the engine warm-up, when the accelerator is fully open about 0 ~ 3.0V
4WD Mode indicator AUTO When the display lights up about 0V

twenty one
(AUTO) AUTO When the display turns off Power-supply voltage

twenty two Power supply
Key SW OFF Time about 0V
4WD Mode switching 4WD Mode switching SW AUTO Time Power-supply voltage
twenty four
SW (AUTO) 4WD Mode switching SW AUTO Excepting about 0V
28 Sensor ground - about 0V
About the oil temperature Twenty ° C about 1.1V

31 Oil temperature sensor
About the oil temperature 80 ° C about 0.3V
33 Earth - about 0V
4WD Mode switching SW AUTO Time, and A / T Select lever P, N Range other than
about 0V
34 Hydraulic pressure SW
4WD Mode switching SW LOCK Time, and A / T Select lever P Other than the range
4WD Mode switching SW 2WD Time Power-supply voltage
Key SW The OFF To to Five After standing min or more, key SW The ON , 4WD Mode switching SW 2WD Time, and
Power-supply voltage
A / T Select lever P, N Range at the time
35 The line pressure detection SW 4WD Mode switching SW AUTO Time, and A / T Select lever P, N Range other than
about 0V
4WD Mode switching SW LOCK Time, and A / T Select lever P Other than the range
TF - 16
Fault diagnosis

number ( If there is no condition specified, key SW It is ON A)
4WD Mode switching SW 2WD Time about 0V
4WD Mode switching SW AUTO A / T Select lever P, N Range at the time about 0V
41 transfer Time After about other than and the above-mentioned Two Seconds Power-supply voltage
motor
4WD Mode switching SW LOCK A / T Select lever P Range at the time about 0V
B
Time After about other than and the above-mentioned Two Seconds Power-supply voltage
42 Earth - about 0V
45 Earth - about 0V

47 Power supply ( Backup C
Flop) Key SW OFF Time Power-supply voltage
Caution : If you want to check in the circuit tester for voltage measurements, the child so as not to forcibly spread the connector terminal
When.
TF
CAN Communication signal List JDS002PE
• CAN In the communication, of each C / U The Two The communication lines ( CAN - H line, CAN - L Connected by a line), and communication with less wiring a lot of information.
each C / U Performs transmission and reception of each data, and read only data that need in a data communication for.
E
• The main transmission and reception signals related to the transfer control is shown in the table below.
●: send ○: reception
Control ABS Aku

VDC / TCS /
transfer Rubarubu Chue Tha C /
The main signal name / connection unit ABS C / U ECCS C / U F
C/U ASSY - A / TC / U (ABS car )
(VDC car )
U
Engine speed signal ○ ○ ○ ●
Accelerator opening signal ○ ○ ○ ●
Wheel speed signal ○ ● ● G
ABS Actuation signal ○ ● ●
TCS Actuation signal ○ ● ○
VDC Actuation signal ○ ● ○

H
Output shaft rotation signal ○ ● ○
A / T Select position signal ○ ●
KA
TF - 17
Fault diagnosis
CONSULT- Ⅱ function of JDS002PF
Overview
CONSULT-II It is 4WD C / U By the communication lines from the receipt of data - Command - A combination of the transmission to perform the following functions.
mode Content References
Work support • C / U Sends an instruction signal, it is possible to adjust the device quickly and accurately. (TF-23)
• C / U But that displays a bug systematic name and basic inspection items are determined storage.
Self-diagnosis result (TF-18)

• You can print the display contents.
• You can erase the memory contents.
• Based on the self-diagnosis results, etc., it can be utilized in the pursuit of the main cause.
Data Monitor • C / U To view the input and output of data in real time. (TF-20)
• To record the data, you can save or print
CAN Diagnostic support monitor • CAN It can monitor the state of transmission and reception of communication. (LAN-14)
C / U part number • C / U To view the part number that has been recorded in the. -
self-diagnosis
Overview
Should the combination of the meter if the abnormality in the system has occurred 4WD Warning light is illuminated. If this is the case, to implement the self-diagnosis in the following
manner.
Operation procedure
1. To obtain the information from the customer. [ " Interview "( TF-11 page ) See. ]
2. Key switch OFF After, on the vehicle side DDL The diagnostic connector CONSULT-
Ⅱ CONVERTER as well as CONSULT- To connect the Ⅱ connector. (For more information, separate volume " CONSULT-
Ⅱ instruction manual (Supplement 3) "as well as" CONSULT-
Ⅱ CONVERTER Refer to the instruction manual. " )
Caution : CONSULT- Ⅱ CONVERTER Not connect the CONSULT- Ⅱ
If you use, CAN By Control Unit, which is doing the communication is there
Ru If an abnormality is detected during the self-test.
3. Start the engine and vehicle speed about 30km / h In about One Minutes to travel. PBIA3626J
Four. After the vehicle is stopped, the engine start-up state CONSULT- Ⅱ of the screen "Start (Nissan)" " 4WD In turn touch the system "" self-diagnosis "
Jiseul.
Caution : Immediately after the start of the engine or key switch ON Immediately after the "Start ( Nissan car) "When you touch to the system selection screen" 4WD
There is a case you do not want to see the system ". In such a case operation Two It is redone from.
Five. Self-diagnostic results are displayed. (At this time as necessary " COPY If Touch ", self-diagnostic results are printed out
It is. )
6. Do the inspection to be applicable from the display item list, the repair or replacement of faulty parts.
7. Start the engine and vehicle speed about 30km / h In about One Minutes to travel.
Caution : • The inspection is performed again to verify that there is no abnormality in the other.
• " ABS The abnormality of the system "system 4WD If the warning lamp is not lit, 4WD There is a case in which warning light does not turn off. At this time, the key switch OFF
Again to start the engine in the vehicle speed about 30km / h In about One Minutes to travel.
8. In preparation for memory erasure, the key switch OFF To.
9. Start the engine, CONSULT- Ⅱ the screen "Start (Nissan)" " 4WD Tap in the order of the system, "" self-diagnosis "" amnesia "
Chi, and to erase the failure memory. Diagnostic
TF - 18
Fault diagnosis
Caution : If the fault memory is not erased, performing the inspection of the relevant item.
Ten. Vehicle speed about 30km / h In about One Traveling minutes, 4WD Check that the warning light is off. (For more information, separate " CONSULT- Preparative Ⅱ
Instruction manual ( Common) "," CONSULT Ⅱ instruction manual (Supplement 1) "," CONSULT Ⅱ instruction manual (Supplement 2) "," CONSULT Ⅱ instruction
manual (Supplement 3) "," CONSULT- Ⅱ manual ( Function test) "reference to things. )
Display Item List
B
Bug systematic name ( CONSULT-
Anomaly detection conditions Inspection system
Ⅱ screen display)
By battery removal, etc., transfer C / U There is no power supply to, the functions Data erasure display route [
Memory power supply stop of such a self-diagnostic apparatus billion has stopped. " Data erasure Display route "
(TF-44 page ) ] C
transfer C / U Of memory ( RAM) If an abnormality is detected in the function.
control unit ( RAM)
transfer C / U Of memory ( ROM) If an abnormality is detected in the function.

control unit ( ROM)
TF
control unit transfer C / U Of memory ( EEPROM) If an abnormality is detected in the
(EEPROM) function.
Vehicle speed sensor ( T / F) The display does not use.
A / T Vehicle speed sensor diagnosis [

• By disconnection or the like A / T If the signal of the vehicle speed sensor is not input.
" Vehicle speed sensor One (Output shaft E
Vehicle speed sensor ( A / T)
rotation sensor) system "
• If the abnormality signal is input during running.
(AT-84 page ) ]
Clutch pressure solenoid pathway [ "Clutch

pressure solenoid pathway" ( TF-25
Duty solenoid
F
page ) ]
Disconnection, If you do not take the voltage of the normal to the solenoid by a short circuit or
2-4WD Solenoid route,
the like.
4WD Mode switching SW Route
[ " 2-4WD Solenoid relay route "( TF-30
2-4WD solenoid G
page ) " 4WD Mode selector
switch route "( TF27 page ) ]
Transfer mode Tarire pathway

[ "Transformer fur motor 及 bea
H
Motor, disconnection of motor relay, if the motor is not working properly due to uty transfer mode Tarire
Motor relay
a short circuit. route" ( TF32 page ) ]
Before and after G sensor The display does not use.

I
ABS system, VDC System diagnosis [ "inspection
• By disconnection or the like ABS If the signal of the vehicle speed sensor is not such
One Car wheel rotation sensor
ABS Vehicle speed sensor entered.
system "
• If the abnormality signal is input during running.
(BRC-22 page ) ]
ECCS 5V Power supply path [ "Power J

T / F It is supplied to the oil temperature sensor 5V Power or C / U of A / D
Control Unit ( ADC) and ground system "
If there is an abnormality in the converter function.
(EC-111 page ) ]
Oil temperature sensor pathway [ "The

Running, it is abnormally high signal voltage of the oil temperature sensor ( T / F Off
Oil temperature sensor oil temperature sensor path" ( TF36 page )
temperature of Rude is abnormally low) case.
]
KA
neutral SW The display does not use.
Operating pressure SW Pathway [ "Working

• Disconnection, when the short circuit or the like, the abnormality signal is input.
Operating pressure pressure detection switch route "
• If an abnormality occurs in the working pressure circuit.
(TF-38 page ) ]
L
TF - 19
Fault diagnosis
Bug systematic name ( CONSULT-

Anomaly detection conditions Inspection system
Ⅱ screen display)
The line pressure detection SW Pathway [

• Disconnection, when the short circuit or the like, the abnormality signal is input.
" Line pressure detection switch
• If an abnormality occurs in the line hydraulic circuit.
route "( TF-41 page ) ]
Engine rotation signal pathway [
Engine rotation signal Running, if the engine speed signal is abnormally low. " Fault diagnosis "( EC-19 Page ) ]
ECCS Side throttle sensors

or Akuseruse sor signal path
If there is an abnormality in the throttle sensor or accelerator sensor signal.
throttle Sensor diagnosis [
" Fault diagnosis "( EC-19 Page ) ]
C / U Power path, the sensor power

Battery voltage Running, C / U When the supply voltage to the abnormally low. supply path [ "Power route "
(TF-45 page ) ]
Steering angle sensor The display does not use.
4WD Mode switching SW Route

or BCM Diagnosis [ "Bo Dee
4WD Mode switching SW By short-circuiting, Two One or more of the SW If you sense input at
Mode switching SW Communication System" ( BCS4
the same time.
page ) ]
ABS Actuator
ABS By between abnormal or vehicle communication error ABS If the operation signal is input
ABS Actuation signal C / U Diagnosis [ "Fault diagnosis "
at all times.
(BRC-7 page ) ]
Wait detection SW The display does not use.
VDC / TCS / ABS C / U Diagnosis

VDC By side abnormality or the inter-vehicle communication error VDC If the activation signal is
VDC Actuation signal [ "Fault diagnosis" ( BRC-44
always input.
page ) ]
VDC / TCS / ABS C / U Diagnosis

TCS By side abnormality or the inter-vehicle communication error TCS If the activation signal
TCS Actuation signal [ "Fault diagnosis" ( BRC-44
is always input.
page ) ]
CAN Communication system [ " CAN Shin

CAN Communication system CAN If the abnormality in the communication has been detected.
system through "( TF-46 page ) ]
CAN Communication system [ " CAN Shin

CAN Initial diagnosis C / U If an abnormality is detected in the initial diagnosis.
system through "( TF-46 page ) ]
A / T Side inhibitors SW
A / T Side inhibitors SW If between the failure or vehicle communication error. Pathway [ "Inhibitor switch
A / T Range signal
system" ( AT-82
page ) ]
shift Actuator The display does not use.
shift Actuator position SW The display does not use. shift Actuator circuit
The display does not use.
Caution : • CAN If it detects a plurality of failure systems, including communication systems, first, CAN Performing the failure diagnosis of the communication system.
• ABS After repair of wheel rotation sensor short circuit, ABS Warning light is turned off, but 4WD Warning light may not go off. At this time is, once
key switch OFF To, and be started again engine.
• In trouble systematic name " ABS If the system "is displayed, ABS Actuator C / U It is carried out of the self-diagnosis.
Data Monitor
Operation procedure
1. The key switch OFF To.
2. The vehicle side of DDL The diagnostic connector CONSULT- Ⅱ CONVERTER as well as CONSULT- To connect the Ⅱ connector. The line pressure
TF - 20
Fault diagnosis
3. The key switch ON To.
Four. "Start of the display screen ( Touch the Nissan car) ".
Five. Of the display screen " 4WD Touch the system ".
6. Touch the "Data Monitor".
7. Return to the monitor item selection screen, " C / U Touch one of the input item "" main item "" item menu selection ". B
[ " Display Item List "( TF-21 page ) See. ]
8. Touch the "Start".
9. To view the screen of data monitor. C
Display Item List
○ :standard △: optional
Monitor item selection TF
Item name (units) C / U Input term Remarks

Major Item menu
eye New selection
CAN It is inputted by the communication ABS

Shasokusensa Front ( km / h ) ○ - △
Display the front left and right wheel average vehicle speed
E
CAN It is inputted by the communication ABS
Shasokusensa rear ( km / h ) ○ -
△ Display the rear left and right wheels average vehicle speed
Zengo G Sensor ( G ) ○ - △ Do not use but are displayed
CAN Display the engine rotation that is input by the

engine RPM (rpm) ○ - △ F
communication
C / U Display but the accelerator opening degree that

A throttle sensor (/ Eight Opening) ○ - △
is recognized
C / U It is but recognized T / F Display the oil

Yuonsensa ( V) ○ - △
temperature
G
C / U Displays the battery voltage but be aware
Battery Den Atsu ( V ) ○ - △
of
4WD Mode switching SW of 2WD SW of( ON

2WD SW (ON-OFF) ○ - △
/ OFF Display) state
H
4WD Mode switching SW of AUTO SW of( ON
AUTO SW (ON-OFF) ○ - △
4WD Mode switching SW of LOCK SW of( ON

Lock SW ( ON-OFF ) ○ - △
4L SW ( ON-OFF ) ○ - △ I
Do not use but are displayed
neutral SW ( ON-OFF ) ○ - △
The line pressure SW of( ON / OFF Display a) state

Rain'atsu ( ON-OFF ) ○ - △
Operating pressure SW of( ON / OFF Display) state

Sadouatsu SW ( ON-OFF ) ○ - △ J
ATP SW ( ON-OFF ) ○ - △ Do not use but are displayed
CAN It is inputted by the communication N Display

N range SW ( ON-OFF ) ○ - △
the ovens indicator signal
KA
CAN It is inputted by the communication R Display
R range SW ( ON-OFF ) ○ - △
CAN It is inputted by the communication P Display

P range SW ( ON-OFF ) ○ - △
CAN It is inputted by the communication ABS L

ABS Differential SW ( ON-OFF ) ○ - △
Display an actuation signal
TF - 21
Fault diagnosis
Monitor item selection
Item name (units) C / U Input term Remarks

Major Item menu
eye New selection
Machi Detection SW (ON-OFF) ○ - △
S / A Position SW1 (ON-OFF) ○ - △ Do not use but are displayed
S / A Position SW2 (ON-OFF) ○ - △
CAN It is inputted by the communication VDC
VDC Differential SW (ON-OFF) ○ - △ Display an actuation signal. VDC Car only use ( ABS The
car is at all times OFF)
CAN The communication input C / U There was
TCS Differential SW (ON-OFF) ○ - △ recognized TCS Display the signal. VDC
Car only use ( ABS The car is at all times OFF)
T / FFr Kaitensokudo ( km / h) ○ - △ Do not use but are displayed
CAN It is inputted by the communication A / T

AT Rr Kaitensokudo ( km / h) ○ - △
Display the rear vehicle speed
CAN It is inputted by the communication A / T

A / T Jitsugiaichi ○ - △
Display the actual gear position
C / U It is but recognized 4WD Display mode

4WD mode - ○ △
C / U It displays the calculated torque that someone

Shireitoruku ( kgm) - ○ △
recognized
DUTY solenoid (%) - ○ △

C / U Display the control signal output of
2-4WD solenoid ( ON-OFF) - ○ △
C / U It displays the status of the control signal output of
the check signal (re-input signal). When open or short

* 2-4WD solenoid ( ON-OFF) - - △
circuit occurs ON Or
OFF It does not change remains.
Vehicle speed ( km / h) - ○ △ C / U Display the vehicle speed but to be aware
C / U Display but the accelerator opening degree that

Throttle Kai de (/ Eight Opening) - ○ △
is recognized
Motor relay ( ON-OFF) - ○ △ C / U Display the control signal output of
C / U It displays the status of the control signal output of
the check signal (re-input signal). When open or short

* Motor relay ( ON-OFF) - - △
circuit occurs ON Or
OFF It does not change remains.
4WD Warning lights C / U Display the control signal

4WDFAIL Lamp ( ON-OFF) - ○ △
output
Shift actuator 1 (ON-OFF) - ○ △
* Shift actuator 1 (ON-OFF) ○ - △

Shift actuator 2 (ON-OFF) - ○ △
* Shift actuator 2 (ON-OFF) ○ - △
4WD Mode indicator rear wheel C / U Display the control

2WD Indicator ( ON-OFF) - - △
signal output
4WD Mode indicator front wheel of C / U Display the

AUTO Indicator ( ON-OFF) - - △
control signal output
4WD Mode indicator center of C / U Display the control

LOCK Indicator ( ON-OFF) - - △
signal output
4L Indicator ( ON-OFF) - - △
ATP Lamp ( ON-OFF) - - △
Display the clutch force decrement limit values

Clutch limit ( kgm) - - △
set by the work support
TF - 22
Fault diagnosis
Work support ( Clutch force decrement limit value adjustment) JDS002V5
How to use
Transfer and all mode 4X4 There is no abnormality in the system, from our customers, " AUTO In "mode,
• Tight corner brake after opening the accelerator (Note 1)
• Low μ Road ( Frozen road) Torque vibration during acceleration (Note 2)
B
When subjected to pointed out, it is possible to cope with changing the "clutch force decrement limit value". However, there is a possibility that side effects occur, change is
carefully do it.
Caution : 1. Accelerator opening Small (about 1/8 Opening) Or, eyed the remains of the case and the accelerator fully closed, which is fully closed after opening the accelerator
For pointed out tight corner braking in Rukuripu traveling, it can not be solved in this correspondence.
2. Vibration of pressed and "Con" from behind lightly felt, number Hz In occur. C
Operation procedure

TF
2. CONSULT- The Ⅱ to connect to the diagnostic connector.
3. The key switch ON To.
Four. "Start of the display screen ( Nissan car) "" 4WD In order to touch the system "" work support ".
E
Five. Touch the clutch force decrement limit value, to touch the start.
G
SDIA0882J
6. Select a number you want to set the adjustment.
H
1.2kgm : Tight corner brake is relaxed. However, low
μ Road ( Frozen road, etc.) Torque vibrations during acceleration is not easy to
occur.
0.3kgm : Initial setting

0.2kgm : For tight corner brake to deteriorate, this number I
Set in That you do not constant.
SDIA0883J
J
Self-diagnosis function ( CONSULT- If you do not want to use the Ⅱ) JDS002V6
Overview
• If the abnormality occurs in the unlikely event the electrical system, the combination of the meter to start the engine 4WD Warning light is illuminated or flashing. If no abnormality is
key switch ON In lights, after the start of the engine is turned off. As a way to find the abnormal region, and outputs the memory of failure information by entering a self-diagnosis
KA
start signal, the combination of the meter 4WD It flashes the warning light to display the abnormal region. It should be noted that, 4WD The lighting of the warning lamp, for more
information about flashing [ "System Overview" ( TF-8 Page ) See. ]
TF - 23
Fault diagnosis
Self-diagnosis operation procedure
1. The engine to warm up.
2. Of the key switch ON , OFF The Two Repeated more than once, OFF To the position.
3. A / T The select lever P To range.
4. 4WD The mode selector switch " AUTO " To.
Five. The key switch ON To. ( Engine stop state)
6. 4WD Warning light to check whether the lights.

TFD0017D
7. A / T The select lever R To range.
8. 4WD The mode selector switch " AUTO "," 2WD "," AUTO "," 2WD "," AUTO To operate in the order of ".
9. A / T The select lever D To range.
10. 4WD The mode selector switch " AUTO "," LOCK "," AUTO "," LOCK "," AUTO To operate in the order of ".
11. A / T The select lever N To range.
12. A / T The select lever P To range.
13. 4WD Read the flashing warning light, the diagnosis is finished.
4WD Display of warning lights
Number of flashes or,

Anomaly detection conditions (Reference) Inspection items in the case of abnormal
Flashing state
A / T Rear vehicle speed sensor [ "Vehicle speed sensor One
Two A / T Rear vehicle speed sensor path is short-circuited or disconnected. ( Output shaft rotation sensor) system "( AT-84
page ) ]
Clutch pressure solenoid pathway [ "Clutch pressure

Three Clutch solenoid path is short-circuited or disconnected.
solenoid pathway" ( TF-25 page ) ]
2-4WD Solenoid route or, 4WD Mode switching SW Pathway

2-4WD Shift solenoid route short or 4WD Mode switching SW of 2WD SW There [ " 4WD Mode switching switch route "( TF-27 page ) " 2-4WD
Four
has been short-circuited. Soviet Renoidorire route "( TF-30 page ) ]
Motor relay route [ "Transfer motor and the transfer

Five Motor relay route is short-circuited or disconnected. motor relay route" ( TF-32 page ) ]
ABS Wheel speed sensor abnormality or, if it detects an abnormal signal by the inter-vehicle Brake control [ "inspection One Wheel Rotation
Six
communication error. sensor system "( BRC-22 page ) ]
LAN System [ Notes on "fault diagnosis "

Seven CAN Communication system when an abnormality is detected.
(LAN-2 page ) ]
There is an abnormality in the oil temperature sensor supply voltage. Or, T / FC / U There is an Sensors 5V Power supply path [ "The oil temperature sensor path"
Eight
abnormality in the interior. ( TF-36 page ) ]
Oil temperature sensor pathway [ "The oil temperature sensor route "
Nine Oil temperature sensor path is disconnected.
(TF-36 page ) ]
Operating pressure SW Route or, 2-4WD Solenoid route, 4WD Mode

switching SW Pathway [ "Work dynamic pressure detection switch
Hydraulic pressure SW Route or, 2-4WD Shift solenoid route,
route" ( TF-38 page )
Eleven 4WD Mode switching SW of 2WD SW The path is short-circuited or disconnected.
" 2-4WD Solenoid relay route "( TF-30
page ) " 4WD Mode selector switch route "( TF-27 page
)]
The line pressure detection SW Pathway [ "Line pressure detection

Twelve The line pressure detection SW Path is short or has been disconnected.
switch route" ( TF-41 page ) ]
TF - 24
Fault diagnosis
Number of flashes or,

Anomaly detection conditions (Reference) Inspection items in the case of abnormal
Flashing state
Engine rotation sensor route or, if it detects an abnormal signal by the inter-vehicle
13 ECCS [ "Fault diagnosis" ( EC-19 page ) ]
communication error.
Throttle sensor, if you enter an abnormal signal by a communication error between

14 ECCS [ "Fault diagnosis" ( EC-19 page ) ]
the accelerator sensor route or vehicle.
transfer C / U Power supply path [ "Power Path" ( TF-45 B

Fifteen transfer C / U There is a problem with the power supply path.
page ) ]
4WD Mode switching SW Pathway [ " 4WD Mode selector

Sixteen 4WD Mode switching SW Path is short-circuited.
switch route "( TF-27 page ) ]
ABS Side abnormality or by inter-vehicle communication error ABS If a signal is always ABS System [ "Fault diagnosis" ( BRC-7 Page ) ]
17
input. C
VDC By side abnormality or the inter-vehicle communication error VDC If the activation signal is VDC System [ "Fault diagnosis" ( BRC-44
twenty two
always input. page ) ]
TCS By side abnormality or the inter-vehicle communication error TCS If the operation signal is VDC System [ "Fault diagnosis" ( BRC-44
twenty three
input at all times. page ) ]
TF
A / T Inhibitors SW Route or, if you enter an abnormal signal by the inter-vehicle A / T [ "Inhibitor switch system" ( AT82 page ) ]
twenty four
communication error.
about 2.5 Repeat the
blink of a second None is a path that can be diagnosed in the self-diagnostic abnormality. -
interval
E
about 0.25 Repeat the Memory backup power supply failure. If you
Data erasure display route [ "Data erasure Display route"
blink of a second interval clear a long period of time the battery. Battery
( TF-44 page ) ]
performance is degraded.
A / T [ "Inhibitor switch system" ( AT82 page ) ] Or, 4WD

Flashing If not Inhibitors SW Or, 4WD Mode switching SW The path is short-circuited or
Mode switching SW F
disconnected.
Route
Method of erasing self-diagnosis JDS002V7
• In order to facilitate the cause investigation of Intermittent failure, during the user use, failure information C / U It has been at any time stored in. This memorized is, many times the key switch ON-OFF
G
It does not disappear even if the. However, the key switch after the self-diagnostic implementation OFF It has become so disappear to.
Clutch pressure solenoid route JDS002PG
H
CONSULT- Ⅱ data monitor display
Numeric data is a reference value.
Monitor items 4WD Mode switching SW Judgment criteria

I
AUTO 94 ~ Four%
DUTY solenoid
AUTO Excepting Four%
Transfer control unit input and output signal reference value

Numeric data is a reference value by the circuit tester. J
Terminal number item 4WD Mode switching SW : AUTO Judgment criteria
Clutch pressure solenoid The accelerator pedal is fully closed about Four ~ 14V
Ten ( Duty solenoid)

When the accelerator pedal is fully opened about Four V below
KA
[ Dropping register route]
Clutch pressure solenoid The accelerator pedal is fully closed about 1.5 ~ 3.0 V
19
( Duty solenoid) When the accelerator pedal is fully opened about 0 ~ 3.0V
Caution : When checking the terminal voltage is be carried out after the engine warm-up. L
TF - 25
Fault diagnosis
INSPECTION
1. Input and output signal inspection
CONSULT - If you want to use the Ⅱ
1. The key switch ON To. (Engine not starting)
2. To select the main item on the monitor item selection.
3. To check the operating state of the clutch pressure solenoid under the following conditions.
4WD mode SW AUTO Time : 94 ~ Four%
4WD mode SW AUTO Excepting : Four%
SDIA0884J
CONSULT - If you do not want to use the Ⅱ
1. After the engine warm-up, in the idle state 4WD Mode switching SW The AUTO To.
2. transfer C / U Check the voltage between-to-earth ground.
Voltage value
Ten Ban terminal ~ body earth
The accelerator pedal is fully closed: about Four ~ 14V
Accelerator pedal fully open time: about 4V Less than
19 Ban terminal ~ body earth
The accelerator pedal is fully closed: about 1.5 ~ 3.0V
Accelerator pedal fully open time: about 0 ~ 3.0V

SDIA0992J
Inspection results OK Or?
OK » Three What
NG » Two What
2. transfer C / U ~ Transfer unit ( Clutch pressure solenoid) between route inspection

1. Key SW The OFF To.
2. transfer C / U , Outside the connector of the transfer unit

It is.
3. transfer C / U10,19 Ban terminal-transfer unit Three Turn

To check the continuity between the terminals.
Ten Ban terminal ~ Three Ban terminal : about Twelve Ω
19 Ban terminal ~ Three Ban terminal : Yes conduction
OK » Three What SDIA0993J
NG »Appropriate harness, connector failure
TF - 26
Fault diagnosis
3. Transfer unit ( Clutch pressure solenoid) inspection

Carry out the clutch pressure solenoid single item inspection of the transfer unit. [ "Clutch pressure solenoid, hydraulic pressure switch ,
Line pressure switch "( TF-47 page ) See. ]
OK » Four What
B
NG »Clutch pressure solenoid failure
Four. Dropping register inspection

Performing a dropping register separately inspection. [ "Dropping register" ( TF-48 page ) See. ] C
OK » Five What
NG »Dropping register failure

TF
Five. Confirmation after repair
After a while traveling, make sure that there are no problems to carry out self-diagnosis again. [ " CONSULT- Ⅱ function of " (TF-18 page ) " Self-diagnosis function ( CONSULT-
If you do not want to use the Ⅱ ) "( TF-23 page ) See. ] E
OK »Exit
NG » 1. transfer C / U To check the input and output signals.

F
2. NG Nara, either re-inspection there is no failure to pin terminal and connection of each connector.
4WD Mode selector switch route JDS002PH

G
Monitor items 4WD Mode switching SW Judgment criteria
2WD ON
2WD SW H
2WD Excepting OFF
AUTO ON
AUTO SW
AUTO Excepting OFF
LOCK ON
Lock SW I
LOCK Excepting OFF

Numeric data is a reference value by the circuit tester.
J
Terminal number item 4WD Mode switching SW Judgment criteria
2WD Power-supply voltage

Nine 4WD Mode switching SW 2WD
2WD Excepting about 0V
LOCK Power-supply voltage KA

Eighteen 4WD Mode switching SW LOCK
LOCK Excepting about 0V
AUTO Power-supply voltage

twenty four 4WD Mode switching SW AUTO
AUTO Excepting about 0V
TF - 27
Fault diagnosis
INSPECTION
2. The monitor item selection C / U To select the input item.
3. 4WD Mode switching SW When you operate the ON , OFF To check the state.
4WD mode SW 2WD Time : 2WD SW only ON
4WD mode SW AUTO Time : AUTO SW only ON
4WD mode SW LOCK Time : LOCK SW only ON
SDIA0894J
2. 4WD Mode switching SW When you operate the transfer C / U Each end
To check the voltage between the child-body ground.
Nine Ban terminal-body ground
2WD Time: the power supply voltage
2WD Other than: about 0V
Eighteen Ban terminal-body ground
LOCK Time: the power supply voltage
LOCK Other than: about 0V

SDIA0895J
twenty four Ban terminal-body ground
AUTO Time: the power supply voltage
AUTO Other than: about 0V
OK » Six What
NG » Two What
2. BCM ~ Transfer C / U During route inspection

2. BCM as well as, transfer C / U Remove the connector.
3. To check the continuity between the terminals.
transfer C / U9 Ban terminal ~ BCM36 Ban terminal: conduction Yes transfer C / U24 Ban
terminal ~ BCM29 Ban terminal: conduction Yes transfer C / U18 Ban terminal ~ BCM41 Ban
terminal: Yes conduction
OK » Three What
SDIA0896J
TF - 28
Fault diagnosis
3. 4WD Mode switching SW ~ BCM During route inspection
1. BCM as well as, 4WD Mode switching SW Remove the connector.
4WD Mode switching SW3 Ban terminal ~ BCM10 Ban terminal: Yes conduction
4WD Mode switching SW4 Ban terminal ~ BCM9 Ban terminal : Yes conduction B
4WD Mode switching SW11 Ban terminal ~ BCM68 Ban terminal: Yes conduction C
SDIA0897J
3. 4WD Mode switching SW8 Measure the voltage between the turn pin-body earth
To. TF
Eight Ban terminal ~ body earth: the power supply voltage (key SW , ON Time )
E
OK » Four What
NG »The appropriate fuse, harness, Connector failure
SDIA0898J
Four. 4WD Mode switching SW inspection
4WD Mode switching SW Perform a single item inspection. [ " 4WD Mode switching SW "( TF-48 page ) See. ]
OK » Five What
NG » 4WD Mode switching SW Failure
Five. BCM inspection H
BCM Carry out the inspection. [ "Body Communication System" ( BCS-4 page ) See. ]
OK » Six What I
NG » BCM Failure
6. Confirmation after repair

J
If you do not want to use the Ⅱ ) "( TF-23 page ) See. ]
OK »Exit
KA
TF - 29
Fault diagnosis
2-4WD Solenoid relay route JDS002X0

item 4WD Mode switching SW Judgment criteria
2WD Excepting ON
2-4WD solenoid
2WD Time OFF

Terminal number item 4WD Mode switching SW Judgment criteria
2WD Time about 0V

One 2-4WD solenoid
2WD Excepting Power-supply voltage
INSPECTION
3. Under the following conditions 2-4WD To check the operating state of the solenoid.
4WD Mode switching SW 2WD Except: ON 4WD Mode
switching SW 2WD Time : OFF
SDIA0899J
2. transfer C / U1 To check the voltage between the turn pin-to-earth ground.
One Ban terminal ~ body earth
4WD Mode switching SW , 2WD Time: about 0V 4WD Mode switching SW
, 2WD Other than: about 0.3V
OK » Five What
NG » Two Monitor to
SDIA0900J
TF - 30
Fault diagnosis
2. BCM ~ 2-4WD Solenoid relay ~ 2-4WD Solenoid-transfer C / U During route inspection

2. BCM Connector, transfer unit connector and 2-4WD Remove the solenoid relay.
relay One Ban terminal ~ BCM8 Ban terminal : Yes conduction B
relay Three Ban terminal-transfer unit Eight Ban terminal: Yes conduction
SDIA0901J
TF
4. 2-4WD Solenoid relay Two The conduction between the turn pin-body earth
Inspection to.
Two Ban terminal ~ body earth : Yes conduction
F
SDIA0952J
5. 2-4WD Solenoid relay Five The voltage across the terminals turn-body earth
Measure.
G
Five Ban terminal ~ body earth: the power supply voltage (key SW , ON Time )
SDIA0902J
6. Key SW The OFF Transfer to C / U Remove the connector. I
7. C / U1 Ban terminal-transfer unit Four Check the conduction between the turn terminal
To.
transfer C / U1 Ban terminal-transfer unit Four Ban terminal

J
: Yes conduction
OK » Three What
NG »Appropriate harness, connector failure KA
SDIA0953J
TF - 31
Fault diagnosis
3. 2-4WD Solenoid inspection

2-4WD Perform a single item inspection of the solenoid. [ " 2-4WD solenoid"( TF-46 page ) See. ]
OK » Four What
NG » 2-4WD Solenoid failure
Four. 2-4WD Solenoid relay inspection
2-4WD Perform a single item inspection of the solenoid relay. [ " 2-4WD Solenoid relay "( TF-49 page ) See. ]
OK » Five What
NG » 2-4WD Solenoid relay failure
Five. Confirmation after repair
OK »Exit
Transfer motor and the transfer motor relay route JDS002PI

4WD Mode switching SW A / T Selector lever position Judgment criteria
AUTO Time P, N Other than the range

ON
LOCK Time P Other than the range
P, N Range ( However, after about select Two Seconds

Motor relay AUTO Time
ON)
OFF
P Range ( However, after about select Two Seconds
LOCK Time
ON)

Numeric data is a reference value by the circuit tester. Monitor items
Terminal number item 4WD Mode switching SW A / T Selector lever position Judgment criteria
2WD Time - Power-supply voltage
P, N range Power-supply voltage

Transfer motor relay AUTO Time
14 After about other than and the above-mentioned Two Seconds about 0V
P range Power-supply voltage

LOCK Time
After about other than and the above-mentioned Two Seconds about 0V
TF - 32
Fault diagnosis
2WD Time - about 0V
P, N range about 0V
Transfer motor AUTO Time
41 After about other than and the above-mentioned Two Seconds Power-supply voltage
P range about 0V
LOCK Time
After about other than and the above-mentioned Two Seconds Power-supply voltage
B
TF
KA
TF - 33
Fault diagnosis
INSPECTION
3. To check the operating state of the motor relay under the following conditions.

ON
P, N Range ( However, after about select Two Seconds

AUTO Time
ON)
OFF
P Range ( However, after about select Two Seconds
LOCK Time
ON)
SDIA0917J
2. transfer C / U14 To check the voltage between the turn pin-to-earth ground.
4WD Mode A / T Select lever

Judgment criteria
switching SW position
P, N range The power supply voltage (However, P, N After about
AUTO Time Renjise Direct Two Seconds about 0V)
P, N About other than the range 0V
P range The power supply voltage (However, P After about SDIA0918J
LOCK Time Renjisere ECTS Two Seconds 0V)
P About other than the range 0V
3. In engine stop state transfer C / U41 Between the turn-to-earth ground terminal
To check the voltage.
4WD Mode A / T Select lever

Judgment criteria
switching SW position
2WD Time - about 0V
P, N range about 0V ( However, P, N After about
ovens select Two Seconds between

AUTO Time
the power supply voltage)
SDIA0903J
P, N The power supply voltage than the range
P range about 0V ( However, P After Len
Jiserekuto about Two Second power

LOCK Time
supply voltage)
P The power supply voltage than the range
OK » Seven What
NG » Two What
TF - 34
Fault diagnosis
2. Transfer motor relay power supply route inspection

1. Remove the motor relay connector.
2. Motor relay harness connector 1,3 Power between the turn-to-earth ground terminal
To check the pressure.
One Ban terminal ~ body earth : Power supply voltage (key SW ON Time)
B
Three Ban terminal ~ body earth :Power-supply voltage
OK » Three What
C
NG »To check the following items. if NG Nara repair or replacement
To. SDIA0837J
• Disconnection of the appropriate harness, short
• Key SW A fuse
TF
3. Transfer motor relay inspection

Carry out the transfer motor relay single item inspection. [ "Transfer motor" ( TF-48 page ) See. ]
E
OK » Five What
NG »Corresponding relay failure
Four. Transfer motor relay - transfer C / U , Transfer unit between the route inspection F
1. Motor relay and transfer C / U , Remove the connector of the transfer unit.
2. Below, to check the continuity between the harness terminals.
• Motor relay Four Ban terminal ~ transfer C / U41 Between the turn terminal
G
• Motor relay Four Ban terminal-transfer unit One Between the turn terminal
• Motor relay Two Ban terminal ~ transfer C / U14 Between the turn terminal
relay 2,4 Ban terminal ~ C / U14,41 Ban terminal and transfer unit One H
Ban terminal
: Yes conduction
Inspection results OK Or? SDIA0838J
OK » Six What I
NG »Appropriate harness, Connector failure
Five. Transfer unit, ground path inspection

J
Transfer unit connector Two To check the continuity between the turn pin-body earth.
Two Ban terminal ~ body earth
: Yes conduction
KA
OK » Seven What
NG Disconnection of »appropriate harness

L
SDIA0839J
TF - 35
Fault diagnosis
6. Transfer motor inspection

Carry out the transfer motor separately inspection. [ "Transfer motor" ( TF-48 page ) See. ]
OK » Seven What
NG »Transfer motor failure
OK »Exit
Oil temperature sensor route JDS002PJ

conditions Judgment criteria
Yuonsensa Transfer fluid about Twenty ° C About ~ 80 ° C about 1.1 ~ 0.3V

Numeric data is a reference value by the circuit tester. Monitor items
Terminal number item conditions Judgment criteria
About the oil temperature Twenty ° C about 1.1V

31 Oil temperature sensor
About the oil temperature 80 ° C about 0.3V
TF - 36
Fault diagnosis
INSPECTION
1. Input signal inspection
1. To start the engine.

B
3. Read the numerical value of the oil temperature sensor.
Oil temperature 80 ° C :about 0.3V
Oil temperature Twenty ° C :about 1.1V C
TF
SDIA0731J
CONSULT - If you do not use Ⅱ transfer C / U To check the voltage

E
between the connector.
C / U31 Ban terminal ~ 28 Ban terminal oil
temperature 80 ° C :about 0.3V
Oil temperature Twenty ° C :about 1.1V F
OK » Three What
NG » Two What
G
SDIA0840J
2. Oil temperature sensor inspection
Perform a single item inspection of the oil temperature sensor. [ "The oil temperature sensor" ( TF-46 page ) See. ] H
OK »To check the following items. if NG Nara to repair or replace.
• Disconnection of the appropriate harness, short

I
NG »Oil temperature sensor failure
After a while traveling, make sure that there are no problems to carry out self-diagnosis again. [ " CONSULT- Ⅱ function of " (TF-18 page ) " Self-diagnosis function ( CONSULT-J
OK »Exit
NG » 1. transfer C / U To check the input and output signals. KA
TF - 37
Fault diagnosis
Operating pressure detection switch route JDS002PK


ON
Differential Atsu SW LOCK Time P Other than the range
2WD Time - OFF


about 0V
34 Hydraulic pressure SW LOCK Time P Other than the range
INSPECTION
1. Inspection start
To perform self-diagnosis.
Or to self-diagnosis result there is a display other than the "hydraulic pressure switch system"?
YES »Of the relevant item repair or for the exchange.
NO » Two What
2. 4WD Mode switching SW Route and 2-4WD Shift relay route inspection
• 4WD Mode switching SW Route and 2-4WD Carry out the inspection of the shift relay route. [ " 4WD Mode selector switch route " (TF-27
page ) as well as " 2-4WD Solenoid relay route "( TF-30 page ) See. ]
OK » Three What
NG »Inspection of the failed part, perform a repair or replacement. Monitor items
TF - 38
Fault diagnosis
2. Differential Atsu SW of ON-OFF To make sure.
B
4WD Mode switching
A / T Selector lever position Judgment criteria
SW

ON
C
2WD Time - OFF
SDIA0919J
TF
1. Key SW The ON To.
2. transfer C / U34 Measure the voltage between the turn pin-body earth
To. E
4WD Mode switching SW A / T Select lever position judgment criteria

about 0V
F

SDIA0841J
OK » Four What
G
NG » Five What
Four. Hydraulic system parts inspection
Carry out the inspection of the hydraulic system components. [ transfer ASSY "Inspection after degradation" ( TF-72 page ) See. ]
H
OK » Seven What
NG »Relevant parts failure

I
KA
TF - 39
Fault diagnosis
Five. transfer C / U Route inspection inter-transfer unit

1. transfer C / U , Remove the connector of the transfer unit.
2.34 Ban terminal ~ Seven To check the continuity between the turn terminal.
transfer C / U34 Ban terminal-transfer unit Seven Ban terminal
: Yes conduction
SDIA0842J
3.7 Check the continuity of turn terminal-body earth.
Transfer unit Seven Ban terminal ~ body earth
: No conduction
OK » Six What
SDIA0843J
6. Hydraulic pressure SW inspection
Hydraulic pressure SW Perform a single item inspection. [ "Clutch pressure solenoid, the hydraulic pressure switch, the line pressure switch" ( TF-47 page
) See. ]
OK » Seven What
NG »Hydraulic pressure SW Failure
OK »Exit
TF - 40
Fault diagnosis
Line pressure detection switch route JDS002PL

Monitor items 4WD Mode switching SW A / T Select lever position judgment criteria

B
ON
Line Atsu SW
Key SW The OFF To to Five After standing min or more, key SW The ON ,
P, N range OFF
4WD Mode switching SW 2WD Time
C
Terminal No. Item 4WD Mode switching SW A / T Select lever position judgment criteria
AUTO Time P, N Other than the range TF

about 0V
The line LOCK Time P Other than the range
35
pressure detection SW
Key SW The OFF To to Five After standing min or more, key
P, N range Power-supply voltage
SW The ON , 4WD Mode switching SW 2WD Time
E
INSPECTION
1. Inspection start
To perform self-diagnosis. F
"The line pressure in the self-diagnostic result SW If there is a display of non-line "?
YES »Carry out the repair or replacement of the relevant item.
NO » Two What
KA
TF - 41
Fault diagnosis
2. Line Atsu SW of ON-OFF To make sure.

ON
Key SW The OFF To to Five

After standing min or more, key SW The
P, N range OFF
ON , 4WD Mode switching SW 2WD Time
SDIA0919J
1. Key SW The OFF About the vehicle at room temperature in the Five After standing minutes, key SW The ON To.
2. 4WD Mode switching SW as well as A / T It was the select lever to the following conditions
When transfer C / U35 To measure the voltage between the turn pin-body earth.

about 0V
Key SW The OFF To to

Five After standing min or more, key
P, N range Power-supply voltage SDIA0844J
SW The ON , 4WD Mode switching SW
2WD Time
OK » Three What
NG » Four What
3. Hydraulic system parts inspection
Carry out the inspection of the hydraulic system components. [ transfer ASSY "Inspection after degradation" ( TF-72 page ) See. ]
OK » Six What
NG »Relevant parts failure
TF - 42
Fault diagnosis
Four. transfer C / U Route inspection inter-transfer unit

1. transfer C / U , Remove the connector of the transfer unit.
2. transfer C / U35 Ban terminal-transfer unit Ten Turn end

Check the continuity of the child.
35 Ban terminal ~ Ten Ban terminal : Yes conduction

B
OK » Five What

C
SDIA0845J
Five. The line pressure detection SW inspection

TF
The line pressure detection SW Perform a single item inspection. [ "Clutch pressure solenoid, the hydraulic pressure switch, the line pressure switch" ( TF-47
page ) See. ]
OK » Six What E
NG »Line pressure detection SW Failure

F
OK »Exit G
KA
TF - 43
Fault diagnosis
Data erasure Display route JDS002UP


47 Power supply ( Backup)
Key SW OFF Time Power-supply voltage
INSPECTION
1. transfer C / U Power supply system inspection
2. transfer C / U Remove the connector.
3. transfer C / U To check the voltage between the connector.
Voltage value
transfer C / U47 Ban terminal ~ body earth key SW ON Time
: Power-supply voltage
Key SW OFF Time : Power-supply voltage
YES » Two What
NO »Connector and harness, fuse, the battery point SDIA0846J
Biopsy to.
OK »Exit
TF - 44
Fault diagnosis
Power supply route JDS0030Y

Key SW : ON Power-supply voltage

Sixteen Power supply
B
Key SW : OFF about 0V
Key SW : ON Power-supply voltage

twenty two Power supply
Key SW : OFF about 0V
Key SW : ON Power-supply voltage C

47 Power supply ( Backup)
Key SW : OFF Power-supply voltage
INSPECTION
TF
1. transfer C / U Power supply system inspection
1. Key SW The ON To. ( That you do not start the engine)
2. transfer C / U Power between the connector terminal and the body earth
To check the pressure. E
16,22,47 Ban terminal ~ body earth : Power-supply voltage
OK » Three What F
NG »Key switch and transfer C / U Meinhane between

Scan disconnection of, to check the short.
SDIA1057J
2. Ground circuit inspection
2. transfer C / U Remove the connector. H
3. transfer C / U Electrically between the connector terminal and body ground
To inspect the passing.
3,6,28,33,42,45 Ban terminal ~ body earth : Yes conduction

I
OK » Three What
NG Disconnection of »harness and connector, or ground of the show
To repair the door. J

SDIA1058J

KA
OK »Exit
L
TF - 45
Fault diagnosis
CAN Communication system JDS0046E
INSPECTION
1. Inspection start
To perform self-diagnosis. ( " self-diagnosis"( TF-18 page ) See. )
Inspection results
No abnormality »inspection end
CAN Communication system [ U1000 ] »Self-diagnosis results after printing out,
" CONSUL T - II Note at the time of use "( LAN-2 page ) What
CAN Initial diagnosis [ U1010 ] »Transfer C / U Exchange
SDIA2157J
Component inspection JDS002PN
2-4WD Solenoid, the oil temperature sensor
2-4WD solenoid
• Remove the connector of the transfer unit, to check the resistance between the terminals.
Four ~ Eight Ban
terminal oil temperature about Twenty ° C: about 22.8 ~ 25.2 Ω
SDIA0834J
Oil temperature sensor
• Inspect the resistance between the terminal Remove the connector of the transfer unit.
Five ~ Nine Ban
terminal oil temperature about Twenty ° :Cabout 2.5k Ω
About the oil temperature 80 ° C : about 0.3k Ω
SDIA0847J
TF - 46
Fault diagnosis
Clutch pressure solenoid, the hydraulic pressure switch, the line pressure switch
Clutch pressure solenoid

• Remove the connector of the transfer unit, Three To check the resistance between the turn
pin-body earth.
Three About - body earth oil
temperature Twenty ° C : about 3.0 ~ 3.4 Ω B
C
SDIA0848J
Operating pressure detection switch
1. Remove the transfer unit connector and transfer motor connector, plus the battery voltage directly 2
4WD Actuate the solenoid and transfer motor. TF
Caution : • Be careful because the lead to corruption and wrong polarity.
• The addition of a solenoid to the battery voltage directly to the coil there is a risk of burnout, inspection and this in a short time.
E
2. Transfer unit connector Seven Between the turn pin-body earth
Check the continuity.
Seven ~ Body earth
2-4WD Solenoid de-energized at the time ( OFF) F
: No conduction
2-4WD When the solenoid and the transfer motor power supply ( ON)
: Yes conduction
G
SDIA0905J
Line pressure detection switch
1. Remove the transfer motor connector, to operate the transfer motor added to the battery voltage directly.
2. Remove the transfer unit connector, Ten Ban terminal ~ Body H
To check the continuity between the earth.
Ten ~ Body earth key SW OFF In about a vehicle Five Stand for at least minutes ( OFF) : No
conduction time of transfer motor power supply ( ON)

I
: Yes conduction
Caution : Be careful because the lead to corruption and wrong polarity.
SDIA0906J J
KA
TF - 47
Fault diagnosis
Dropping register
• Remove the connector of dropping register, to check the resistance between the terminals.
One ~ Two Ban terminal: about Twelve Ω
TFD0075D
Transfer motor
• Direct the battery voltage is applied to the transfer unit connector, to check the operation.
( Voltage on the positive side One Ban terminal, the negative side Two It is added to turn the terminal. )
That the transfer motor is activated.
Caution : Be careful because the lead to corruption and wrong polarity.
TFD0076D
Transfer motor relay

• Transfer relay One Ban terminal ~ Two Direct the battery voltage applied between the turn terminal, check the
continuity between the terminals.
Three ~ Four When you make
a turn terminal voltage : Yes conduction
When it is not added to the voltage: No conduction
SDIA0849J
4WD Mode switching SW
• In the following conditions, 4WD Mode switching SW To check the continuity between the terminals.
Eight ~ 3,9 Ban terminal : 2WD SW When you press, there is continuity
Eight ~ 4,10 Ban terminal : AUTO SW When you press, there is continuity
Eight ~ 5,10 Ban terminal : LOCK When you press the SW, there is continuity
Eight ~ Eleven Ban terminal :Which SW When you also do not operate, there is continuity
SDIA0910J
TF - 48
Fault diagnosis
2-4WD Solenoid relay

• Transfer relay One Ban terminal ~ Two Direct the battery voltage applied between the turn terminal, Three Ban
terminal ~ Five To check the continuity between the turn terminal.
Three ~ Five When you make
a turn terminal voltage : Yes conduction
When it is not added to the voltage: No conduction

B
SDIA0911J
TF
KA
TF - 49
Fault diagnosis
Failure cause estimation table JDS002VP
※ 4WD If the warning light comes on it to carry out self-diagnosis.
The engine is stopped Idling state When traveling
• Key SW : ON • 4WD Mode • 4WD Mode • 4WD Mode • 4WD Mode

Vehicle state • A / T Select lever: P switching switching switching switching
• 4WD Mode switching SW : SW : 2WD SW operation SW : SW :
2WD AUTO 2WD Excepting
4WD Mode display 4WD Warning light 4WD Mode 4WD Mode indicator Taitoko All 4WD
lamp is about does not light. indicator light does is not positive Nabure key Not to.
One Seconds not light. (All off) always switched phenomenon
Failure phenomenon does not light. straw. Or switching to occur.
buzzer does not
sound.
Transformer
fur C / U ○ ○ ○ ○
Input and output signals
4WD Mode display

○
route
4WD Warning light

○
path
4WD Mode
switching SW Route ○ ○
2-4WD Schiff
Tosorenoi de ○ ○
route
Hydraulic pressure
○ ○
SW Route
4WD Mode
○ ○
indicator
4WD Warning light ○
4WD Mode
○
switching SW
Inspection site
2-4 Shift
○ ○ ○
solenoid
Control
Rubarubu ○ ○
ASSY
Clutch pressure
○
Sorenodo
Kuratchipi
○ ○
Ston
clutch
○ ○
ASSY
Transformer
Famo ter ○
Mein'oi-pumped
○
ASSY
Sabuoiru
pump ○
ASSY
TF - 50
Fault diagnosis
The engine is stopped Idling state When traveling
• Key SW : ON • 4WD Mode • 4WD Mode • 4WD Mode • 4WD Mode

Vehicle state • A / T Select lever: P switching switching switching switching
• 4WD Mode switching SW : SW : 2WD SW operation SW : SW :
2WD AUTO 2WD Excepting
4WD Mode display 4WD Warning light 4WD Mode 4WD Mode indicator Taitoko All 4WD
lamp is about does not light. indicator light does is not positive Nabure key Not to.
One Seconds not light. (All off) always switched phenomenon B
Failure phenomenon does not light. straw. Or switching to occur.
buzzer does not
sound.
Oirusuto C
○
Lehner
oil filter
○
Rippushi Le,
TF
seal ring, O
○
Inspection site ring
strainer O Ring
○
E
Mein'oi-pumped
driving dynamic ○
gear
Oil amount ○ F
KA
TF - 51
control unit
control unit PFP: 41650
Removal, installation JDS00478
removal
1. Remove the front pillar garnish. [Exterior - Interior "Removing, mounting" ( EI-28 page ) See. ]
2. Remove the installation upper garnish. [ Instrument ASSY "Removing, mounting" ( IP-5 page ) San
Query to it. ]
3. Remove the transfer control unit mounting nut.
Four. Remove the connector from the transfer control unit.
SDIA1049J
attachment
Installation is carried out in the reverse order of removal.
TF - 52
Front oil seal
Front oil seal PFP: 38189
Removal, installation JDS002PO
removal
1. Transfer pull out the fluid from. [ Transfer oil "without"( TF-6 page ) See. ]
2. Remove the front propeller shaft. [ Front propeller shaft "Removing, mounting" ( PR-3 page ) San B
Query of thing. ]
3. Set the flange wrench (special tool) to the companion flange,

Remove the flange nut.
C
TF
TFC0441D
Four. A screw of transfer companion flange and drive pinion E
Mark fit in part tip.
Caution : Countermark uses such as paint, that you do not scratch.
PDD0099D G
Five. Pooler ( General-purpose tool) It was used to remove the companion flange.
6. Oil seal puller (special tool) It was used to retrieve the oil seal
H
Rihazusu.
SDIA1071J
KA
TF - 53
Front oil seal
attachment
1. Nissan matic fluid to the press-fitting portion of the case hole D After the application, Dori
Use the shift (special tool), implanted by sea urchin oil seal that becomes a front case end
face and the flush.
Caution : • Since oil seal is re-unusable parts, this does not re-use
When.
• Oil seal attaching to avoid tipping.
• The step between the oil seal and the front case end face (the amount of
pull-oil seal) is 0 ~ 0.6mm And so as to be.
• Nissan to lip portion of the oil seal MP Special grease № Two Applying. TFC0414D
2. Fit of the mark and the drive pinion fit of companion flange
Align the mark, attach while the companion flange lightly hit with a rubber hammer.
Caution : Scratch the oil seal when installing the companion flange
It mounted so as not to wear.
PDD0099D
3. A flange nut flange wrench (special tool) It was used to define To

Tightened with torque.
Tightening torque : 226 ~ 323N - m {23 ~ 33kg - m}
Caution : Since the flange nut of re-disabled parts, this does not re-use
When.
Four. Attaching the front propeller shaft. [ Front propeller Sha

Shift "attachment"( PR-4 page ) See. ]
TFC0443D
Five. Injecting a fluid to transfer, carry out the amount inspection. [ Trance
Fir oil "injection"( TF-6 page ) See. ]
TF - 54
Rear oil seal
Rear oil seal PFP: 33140
Removal, installation JDS002PP
removal
1. Transfer pull out the fluid from. [ Transfer oil "without"( TF-6 page ) See. ]
2. Remove the rear propeller shaft. [ Rear propeller shaft " Removal, installation " (PR-7 page ) See. ] B
3. Bearing descriptor Racer ( Using a general-purpose tool), the dust cover
Remove.
TF
SDIA0914J
Four. Oil seal puller (special tool) It was used to retrieve the oil seal
Rihazusu. E
SDIA0912J
G
attachment
1. Nissan matic fluid to the press-fitting portion of the case hole D After the application, Dori
Use the shift (special tool), drive the oil seal so that the case end face and the flush.
H
Caution : • Since oil seal is re-unusable parts, this does not re-use
When.
• Oil seal attaching to avoid tipping.
• Nissan to lip portion of the oil seal MP Applying a special grease №2. I
SDIA0913J
2. Drift ( Special tool) Use the dust cover until the sound change J
Type.
3. Attaching the rear propeller shaft. [ Rear propeller shaft "Installing

Unplug, mounting "( PR-7 page ) See. ]
KA
Caution : Work end If you transfer oil leaks while working
After, to carry out the amount inspection.
Four. Injecting a fluid to transfer, carry out the amount inspection. [ Trance
Fir oil "injection"( TF-6 page ) See. ]

SDIA0915J
L
TF - 55
Air breather hose
Air breather hose PFP: 31098
Removal, installation JDS002PQ
SCIA1325J
• For desorption the manner of air breather hose, see Figure.
Caution : When the air breather hose attachment, broken, crushed by bending, etc., to ensure that there is no clogging.
TF - 56
transfer ASSY
transfer ASSY PFP: 33100
Desorption from the vehicle JDS002PR
removal
1. Remove the underfloor catalytic converter (right bank). [ Exhaust system " removal " (EX-4 page ) See. ]
2. Before and after removal of the propeller shaft. [ Front propeller shaft " removal " (PR-3 page ) And the rear propeller Sha B
Shift "removal"( PR-7 page ) See. ]
3. Transfer motor and, remove the connector of the transfer unit.
Four. Remove the air breather hose. [ "Air breather hose" ( TF-56 page ) See. ] C
Five. To set the mission jack to transfer.
6. Remove the transfer mounting bolts, tiger than transmission

The Nsufa Remove. TF
SDIA0908J
7. Since the position of the bolt of the figures are not out of the transmission case,
To leave left to the transmission case.
H
SDIA0949J
attachment
Attention to the following work was carried out in the reverse order of removal.
I
• Dowel pin to Ensure that clung to the case side of the transmission.
• Tighten the transfer mounting bolts to the specified torque.
Tightening torque : 32 ~ 42N - m {3.2 ~ 4.3kg - m} J
• After installation, check the oil amount of the transfer.
KA
TFC0591D
TF - 57
transfer ASSY
Diagram JDS002PS
PDIA0498J
TF - 58
transfer ASSY
Disassembly, assembly JDS00316
Disassembly
Rear case ASSY
1. Rear case mounting bolts ( Ten Book ) A remove.
SDIA0921J
TF
2. The rear case with a plastic hammer, etc. ASSY It was Keida, center
Case ASSY Remove more.
F
TFC0457D
Center case ASSY
1. Rear case ASSY A remove. [ "Rear case ASSY "( TF-59 page ) See. ]
G
2. The oil pump shaft detached from the main oil pump.
I
TFC0462D
3. Remove the stem breeder using a magnet than breeder hole

It is.
J
KA
TFC0465D
TF - 59
transfer ASSY
Four. Havelock nut wrench (special tool) Companion Fran using

Remove the lock nut di.
Five. Pooler ( General-purpose tool) Remove the companion flange using.
TFC0466D
6. Center case mounting bolts ( Fifteen Book ) A remove.
SDIA1064J
7. Insert the driver or the like in the position shown in the illustration, the center case and the front
Separating the adhesive surface of the case, remove and lift the center case in a tire lever or the
like.
TFC0469D
8. Snap from the main shaft using the snap ring pliers
Remove the ring, remove the drive gear.
SDIA1063J
9. From the main shaft bearing C Remove the type divided into two parts washer.
TFC0464D
TF - 60
transfer ASSY
Front Case ASSY
1. Center case ASSY More rear case ASSY A remove. [ "Rear case ASSY "( TF-59 page ) See. ]
2. Center case ASSY More front case ASSY A remove. [ "Center case ASSY "( TF-59 page ) A reference
Of thing. ]
3. LH Front case the sleeve ASSY Remove more.

B
Four. Transfer cover mounting bolts ( Six Book ) The Remove, transfer
The cover removed from the front case.
TF
SDIA1066J
Five. Remove the oil seal from the transfer cover.

E
TFC0554D
6. Main gear a snap ring using the snap ring pliers

Remove from the bearing.
TFC0555D
7. The sun gear ASSY The lightly hit with a plastic hammer, etc., front cable
Remove from vinegar. J
KA
TFC0556D
TF - 61
transfer ASSY
8. The front oil seal removed from the front case.
SDIA1065J
Front drive shaft ASSY And drive chain
1. Rear case ASSY And the front case ASSY The center case ASSY Remove more. [ "Rear case ASSY "( TF-
59 page ) as well as "Center case ASSY "( TF-59 page ) See. ]
2. Remove from center case the oil garter.
3. The front drive shaft has at hand as shown in the figure, the center case
The lightly hit with a plastic hammer, etc., remove to take along with the drive chain.
Caution : Not hit a drive chain with a plastic hammer, etc.

about. (Cause of damage to the drive chain)
TFC0476D
Four. Bearing descriptor racer, as shown in FIG. (Special tool) and drift (JP
Koto tool) Set the, remove the front bearings of the front drive shaft using a press.
TFC0477D
Five. Bearing descriptor racer, as shown in FIG. (Special tool) and drift (JP
Koto tool) Set the, remove the rear side bearings of the front drive shaft using a
press.
TFC0478D
Main shaft and the clutch drum ASSY
TF - 62
transfer ASSY
2. Remove the front drive shaft and a drive chain. [ "Front drive shaft ASSY And drive
chain"( TF-62 page ) See. ]
3. Baffle plate mounting bolts ( Three Book ) The removed and the baffle plate
Remove.
C
TFC0479D
Four. Center case ASSY Was set to press table, the main shaft
ASSY A remove from the center case using a press.
TF
TFC0480D
F
Five. Press flange thrust needle bearing ASSY Remove more
It is.
TFC0481D
H
6. The seal ring removed from the main shaft.
TFC0482D
KA
TF - 63
transfer ASSY
7. Each drift, as shown in FIG. ( Special tool) It was set to press flange,
It pushed to a position where the snap ring is out using a press.
TFC0483D
8. Snap from the main shaft using the snap ring pliers
Remove the ring.
TFC0484D
9. The washer removed from the main shaft.
TFC0485D
Ten. Press flange ASSY A remove from the main shaft.
SDIA1062J
11. Return spring ASSY The clutch hub ASSY Remove more.
SDIA1061J
TF - 64
transfer ASSY
12. Each plate of the clutch drum ASSY Remove more.
TFC0488D
C
13. Meinsha the snap ring using the snap ring pliers
Remove from the shift.
TF
E
TFC0489D
14. The main shaft and hit it with a plastic hammer, etc., Kuratchido
Lamb ASSY, The clutch hub ASSY Remove more.
F
15. Remove the needle bearing from the main shaft.
TFC0490D
The clutch piston H
2. Main shaft and the clutch drum ASSY A remove. [ " Main shaft and the clutch drum ASSY " (TF-62 Page
I
Di ) See. ]
3. The hydraulic pressure detection plug removed from the detection port.
KA
TFC0491D
TF - 65
transfer ASSY
Four. Gradually put the air from the hydraulic detection port, Sen the clutch piston
Remove from ter case.
TFC0492D
Five. Lip seal and from the clutch piston D Remove the ring.
6. Take the thrust needle bearing race from the clutch piston
remove.
TFC0493D
Control valve ASSY
Caution : • Fallen parts must not be used.
• Valve be assembled with care in direction.
• The magnet is not used for decomposition during the residual magnetism remains.
2. Main shaft and the clutch drum ASSY A remove. [ " Main shaft and the clutch drum ASSY " (TF-62 Page
Di ) See. ]
3. Oil strainer mounting bolts ( Two Book ) The removed, oil strainer
A remove from the center case.
TFC0494D
Four. Than oil strainer O Remove the ring.
TFC0495D
TF - 66
transfer ASSY
Five. Control valve ASSY Mounting bolts ( Five Remove the book).
TFC0496D
6. Remove the snap ring, Terminal ASSY The in the center case C
Push control valve ASSY A remove.
TF
TFC0497D E
7. Lip seal in the center case ( Seven Remove the book).
TFC0498D
8. Arrows other than the mounting bolts ( twenty two Book ) A remove.
H
SDIA1107J
J
9. Control valve ASSY More clutch pressure solenoid valve (

Duty solenoid valve), the operating pressure detection switch, 2-4WD Seo Renoidobarubu, line
pressure detection switch, remove the oil temperature sensor.

KA
Ten. Each solenoid, switch, than terminal body O Retrieve the ring
Rihazusu.
SDIA1059J
TF - 67
transfer ASSY
11. Control valve ASSY Mounting bolts to the lower body to the upper surface Two
Book ( Under head length 52mm) The Remove, remove the lower body, the separator plate
than the upper body.
Caution : When removing is, be careful not to drop the relief ball
Gently remove things Roa body.
TFC0501D
12. Reverse ball from Upper Body Three Number, relief ball Two Individual,
Relief spring Two Pieces Make sure that you have clung to the figure position, remove.
SDIA1060J
13. Retainer plate Four Pieces removed from the upper body to.
TFC0503D
14. Each control valve, spring, the upper body of the plug
Remove Ri.
TFC0504D
Main shaft bearing
2. Main shaft and the clutch drum ASSY A remove from the center case. [ "Main shaft and the clutch Dora
Arm ASSY "( TF-62 page ) See. ]
3. Remove the clutch piston. [ "Clutch piston" ( TF-65 page ) See. ]
TF - 68
transfer ASSY
Four. Drift ( Special tool) And drift bar Mei by using the (special tool)
The down shaft rear bearing removed from the center case.
TFC0505D
The main oil pump ASSY

C
1. Rear case ASSY The center case ASSY Remove more. [ "Rear case ASSY "( TF-59 page ) See. ]
2. Main oil pump the oil pump shaft ASSY Remove more.
3. Figure of bolt ( Ten Book ) The Remove main oil pump ASSY A remove. TF
TFC0506D
F
Four. The outer gear and the inner gear main oil pump housing
Remove more.
TFC0507D
Sub oil pump ASSY

I
1. Transfer motor mounting bolts ( Two Book ) The Remove, transfer
Center case the motor ASSY Remove more. Reference: Transfer motor can be
desorption work on the vehicle Dare

That.
J
2. Than transfer motor O Remove the ring.
KA
TFC0508D
TF - 69
transfer ASSY
3. Sub oil pump ASSY Mounting bolts ( Three Remove the book).
TFC0509D
Four. Sub oil pump ASSY Figure position hole in the bolt of ( M4 × 0.8 ) Two This
Sub oil pump screwed ASSY The pull-out, center case

ASSY Remove more.
TFC0510D
Five. Center case the oil pump gasket ASSY Remove more.
TFC0511D
6. Sub oil pump sub oil pump cover from the housing, Au
Tagiya, inner gear, O Remove the ring.
TFC0512D
TF - 70
transfer ASSY
oil filter
1. Oil filter mounting bolts ( Three Remove the book).
TFC0513D
2. Prying the figure position with a screwdriver, etc., oil filter of the center cable
Remove from vinegar.
Caution : Do not give an impact to the oil filter. Reference: Oil filter is capable of
TF
detachable working on vehicle.
TFC0514D
3. O ring Two Pieces a remove from the oil filter.

F
Caution : O Rings for reuse impossible parts, do not reuse.
TFC0515D
Four. Center case by using the Hexagon wrench the filter stud
Remove more.
J
TFC0516D
KA
TF - 71
transfer ASSY
5. O The ring remove the oil filter stud.
TFC0517D
Inspection after decomposition
Rear case
• Bush inner wear of the rear case, damage, to check whether or not there is other abnormalities. If there is abnormal exchange.
Sub oil pump
1. The outer periphery of the inner and outer gear, inner circumference, the tooth surface, to check whether or not there is damage and abnormal wear on the side.
2. Using a depth gauge, and the oil pump housing end face as shown in FIG.
Inner gear, to measure the side clearance between the outer gear.
3. Ensure that the gear and the housing clearance is below the reference value
To.
If you deviate from the reference value is to exchange a set the inner gear and the outer gear.
Clearance reference value : 0.015 ~ 0.035mm
TFC0518D
Inner gear and outer gear
part number
The thickness of the gear ( mm)
Inner gear Outer gear
9.27 ~ 9.28 31346 0W462 31347 0W462
9.28 ~ 9.29 31346 0W461 31347 0W461
9.29 ~ 9.30 31346 0W460 31346 0W460
TF - 72
transfer ASSY
The main oil pump
1. The outer periphery of the inner and outer gear, inner circumference, the tooth surface, to check whether or not there is damage and abnormal wear on the side.
2. Using a depth gauge, and the oil pump housing end face as shown in FIG.
Inner gear, to measure the side clearance between the outer gear.
3. Ensure that the gear and the housing clearance is below the reference value
To. B
If you deviate from the reference value is to exchange a set the inner gear and the outer gear.
Clearance reference value: 0.015 ~ 0.035mm

C
TFC0519D
Inner gear and outer gear
part number
The thickness of the gear ( mm) TF
Inner gear Outer gear
14.67 ~ 14.68 31346 0W412 31347 0W412
14.68 ~ 14.69 31346 0W411 31347 0W411
14.69 ~ 14.70 31346 0W410 31346 0W410

E
Main shaft
• The sun gear ASSY , The clutch drum ASSY , The clutch hub ASSY , The press flange ASSY , The
clutch piston ASSY , Damage to the contact surface, such as each bearing, peeling, gouges, and
bend and check if there are any other unusual damage, if there is an abnormality, replace. F
TFC0520D
Control valve ASSY

H
• Duty solenoid valve, 2-4 Shift solenoid valve, measuring the resistance value between the terminals of the oil temperature sensor.
KA
TF - 73
transfer ASSY
Resistance value
Solenoid valve Terminal number Resistance value
Clutch pressure solenoid valve

(duty solenoid Idobarubu) Three ~ Body earth 3.0 ~ 3.4 Ω
2-4WD Solenoid valve Four ~ Eight 22.8 ~ 25.2 Ω
Oil temperature sensor Twenty ℃: about 2.5k Ω

Five ~ Nine
80 ℃: about 0.3k Ω
SDIA0851J
• Control valves, check the sliding surface of the plug, if there is an abnormal control
valve ASSY And in exchange
Caution : Control valve ASSY During the exchange, the clutch return spray
It is exchanged rings and set.
TFC0523D
Outer diameter full length

Mounting position Valve name part number
(Mm) (Mm)
L1 2-4 Shift valve 8.0 38.5 31772 21X00
L2 Clutch valve 10.0 40.0 31772 80X11
L4 Pilot valve 10.0 40.0 31772 80X11
L5 Regulator valve 12.0 68.0 31741 0W410
• Damage of each control valve spring, deformation, free length, outside through, check the wire
diameter, if there is or damage and fart is, the control valve ball Dee ASSY In exchange for it.
Caution : Control valve ASSY During the exchange, the clutch return spray
It is exchanged rings and set.
TFC0524D
Reference value
Mounting Free length Outer diameter Wire diameter

Valve spring name Winding direction part number
position (Mm) (Mm) (Mm)
L1 2-4 Shift valve spring 31.85 7.0 0.6 right 31742 2W500
L2 Clutch valve spring 40.60 8.8 0.7 right 31742 2W505
L4 Pilot valve spring 28.10 9.0 1.2 right 31742 0W410
L5 Regulator valve spring 39.70 11.0 1.3 right 31742 2W515
clutch ASSY
• Damage to the facing portion of the drive plate, check if there are any cracks, if there is an abnormality be exchanged.
TF - 74
transfer ASSY
• Using a micrometer, verify that the thickness of the facing portion of the drive plate is
within the reference value, if outside the limits to be replaced.
Thickness at the time of a new article ( mm) Limit value ( mm) part number
2.0 1.8 31532 0W410
Caution : • The thickness of the facing portion of the drive plate, Three Measuring point
B
And, that with respect to the mean value of the value.
• To check the total number of drive plate.

ATM0158D
1. Return spring ASSY To check whether or not there is damage and deformation.
C
2. Check the engraved figure position, free length, outside diameter, the wire diameter and has a reference value
Or inspection. If there is abnormal, return scan pudding ing of the same engraved number ASSY Be
exchanged for.
TF
E
TFC0526D
Reference value
Free length Outer diameter Wire diameter

Engraved mark Winding direction part number
(Mm) (Mm) (Mm) F
One 38.4 31521 2W511
Two 39.0 31521 2W512
Three 39.6 31521 2W513
Four 40.2 31521 2W514 G

12.0 1.8 right
Five 40.8 31521 2W515
Six 41.5 31521 2W516
Seven 37.8 31521 2W517
Eight 42.1 31521 2W518 H
Other disassembled parts
• Disassembled parts damage in appearance, deformation, check that there is no abnormal wear, if there is a bug exchange.
I
assembly
oil filter
1. Brand-new O Nissan matic fluid in the ring D Or, the vaseline

Coated, mounted on the filter stud. J
2. Attach the filter stud in center case, tighten to the specified torque
Put order.
KA
Tightening torque : 26 ~ 35N - m {2.6 ~ 3.6kg - m}
TFC0527D
TF - 75
transfer ASSY
3. Brand-new O ring Two Nissan matic fluid into individual D Or, Waseri
The down was applied, attached to the oil filter.
Four. Install the oil filter to the center case, mounting bolts ( Three Book
) The tightened to the specified torque.
Tightening torque : 6.9 ~ 8.9N - m {0.7 ~ 0.9kg - m}
TFC0515D
Sub oil pump
1. Dauerupi the oil pump gasket of the new in the center case
Install in accordance with the emissions.
Caution : Gaskets for reuse impossible parts, do not reuse.
TFC0511D
2. Outer gear to the sub-oil pump housing, take the inner gear
With, to measure the side clearance. [ " Sub oil pump " (TF72 page ) See. ]
Caution : Outer gear, identification mark of the inner gear Sabuoirupo
Mounted so as to be in Npukaba side.
3. Brand-new O Put a ring in the sub-oil pump housing, Sabuoi

Attach Le pump cover.

TFC0512D
Four. Sub oil pump ASSY Se dowel pin holes and mounting bolt hole of
Put to match the centers case, tighten the sub-oil pump mounting bolts to the specified
torque.
Tightening torque : 6.9 ~ 8.9N - m {0.7 ~ 0.9kg - m}
TFC0528D
TF - 76
transfer ASSY
Five. Brand-new O Nissan matic fluid in the ring D Or, the vaseline
Coated, attached to the transfer motor.
6. Sabuoi the tip dihedral width cut-out portion of the transfer motor shaft
-Pumped ASSY Mounting according to the dihedral width cut-out portion, tighten the mounting bolts to the
specified torque.
B

TFC0529D
The main oil pump ASSY

C
1. Inner gear and the outer gear to the main oil pump housing
Attach the identification mark on the center case mounting surface side, to measure
the side clearance. [ "Main oil pump" ( TF-73 page ) See of things. ]
TF
E
TFC0530D
2. The main oil pump ASSY The center case ASSY Attached to,
bolt( Ten Tightening of the book) to the specified torque.
F
Tightening torque: 6.9 ~ 8.9N - m { 0.7 ~ 0.9kg - m }
3. Install the oil pump shaft into the main oil pump, Riyake
Scan ASSY The attachment to the center case. [ "Rear case ASSY " G
(TF-90 page ) See. ]
TFC0506D
H
Control valve ASSY
1. Upper body, control valve, the spring was washed with white gasoline or the like, and air blow.
2. Nissan Matic fluid control valve D Soaked in, Nissanmachi' the valve mounting portion of the upper body
Kufurudo D It is coated. I
3. Each control valve, spring, the plug into the upper body
Mounting, it is fixed by the retainer plate.
Caution : • When you insert a control valve to the upper body is

Always be carried out as there is no narrowing scratch and bite in the next to the upper J
body.
• That each control valve to confirm that enter smoothly.
KA
TFC0504D
TF - 77
transfer ASSY
Four. Reverse ball to the upper body Three Number, relief ball Two Number, Li
Leaf spring Two Number, accumulation piston Two Number, Barubusupuri ring Two Number,
the attach.
SDIA1060J
Five. Installing the lower body, the separator plate to the upper body
Kick.
Caution : The separator plate for reuse impossible parts, and re-use
Never.
TFC0501D
6. And to lower the lower body, the mounting bolt in Figure position Two This (under head length 52mm)
The mount.
7. 2-4WD Solenoid valve, terminal body, line pressure Death

Switch, clutch pressure solenoid valve ( Duty solenoid valve), Nissan matic fluid to the
hydraulic pressure switch D Or, it was applied to the sum serine O With the ring, control
Rubarubu along with the oil temperature sensor ASSY Attached to.

SDIA1070J
8. Lip seal ( Seven Individual ) Nissan matic fluid to D Or, Waseri

The down was applied, attached to the center case.
Caution : • This lip seal is not to re-use for re-use non-parts

When.
• Large inner diameter of the lip seal ( Five Pieces), small ( Two Number) be installed to check the
position because there is.
TFC0498D
9. Attach the following bolt in Figure position, tightened to the specified torque.
Bolt symbol a b ※c d e
Under head length ( mm) 38 43.5 62 19 52
Number Sixteen Three Two One Two
Tightening torque ( Nm
6.9 ~ 8.8 {0.7 ~ 0.9}
{kg-m})
※ C Position of the bolt, oil strainer and Kyoshime bolt

SDIA1106J
TF - 78
transfer ASSY
Ten. Control valve ASSY The attachment to the center case, the mounting board
Belt ( Five Tightening of the book) to the specified torque.
TFC0496D
C
11. To fix the terminal body in the snap ring.
TF
E
TFC0497D
12. O Nissan matic fluid in the ring D Or, vaseline is applied,

Attached to the oil strainer.
F
13. Control valve of the oil strainer ASSY Attached to.
14. Main shaft and the clutch drum ASSY Taken to the center case
Put Ri. [ "Main shaft and the clutch drum ASSY "( TF-80 G
page ) See. ]
TFC0495D
15. Front Case ASSY And a rear case ASSY The mount. [ "Off
Rontokesu ASSY "( TF-85 page ) as well as "Rear case ASSY "( TF-90 page ) See. ]
H
The clutch piston
1. D Nissan matic fluid in the ring and lip seal D The application
It was attached to the clutch piston.
I
Caution : • D Ring and lip seal because of the re-unavailable parts, re-use
That you do not use.
• Be careful to set the direction of the lip seal.
TFC0493D
KA
TF - 79
transfer ASSY
2. Clutch piston attachment (special tool) The clutch piston to

To set.
TFC0533D
3. Set the clutch piston attachment to the center case, flop

Attaching the clutch piston using the Las tic hammer or the like.
Four. Attach the thrust needle bearing race to clutch piston

Kick.
TFC0534D
Five. Sea at the time of decomposition to internal hydraulic pressure detection port and the case of the center case
It removed so that Le agent does not remain, fitted with a hydraulic pressure detection plug, tighten at the
specified torque.
Tightening torque: Eleven ~ 16N - m { 1.1 ~ 1.7kg - m }
Caution : Plug for reuse impossible parts, do not reuse.
6. Main shaft and the clutch drum ASSY The mount. [ "Mei
Nshafuto and the clutch drum ASSY " (TF-80 page ) And this reference. ]
TFC0491D
7. Front Case ASSY And a rear case ASSY The mount. [ "Front Case ASSY "( TF-85 page ) as well as "Li
Yakesu ASSY "( TF-90 page ) See. ]
Main shaft and the clutch drum ASSY
1. The clutch hub ASSY Install the drive plate, driven plate, the press flange.
2. The clutch hub ASSY Placed on the surface plate, pre-using Dipusu gauge
The clutch hub than snap ring mounting surface of Sufuranji ASSY Between the clutch drum sliding
surface of A The dimension is measured.
Caution : you have to Two Obtaining an average value measured over points.
PDIA0499J
TF - 80
transfer ASSY
3. The clutch hub drum of the main shaft ASSY NEEDLE BEARING
Than the mounting end surface snap between the ring mounting portion of B Measure the dimensions.
4.2 Term, Three It was measured in the section A Size, B To calculate the end play than the dimension, d
Ndopure is you select a retaining plate so that the reference value.
Calculation formula End play = B - A - The thickness of the retaining plate
End play reference TFC0536D

0.2 ~ 0.5 (mm)
value
The thickness of The thickness of

measured value B - A (mm) part number Riteningupu rate measured value B - A (mm) part number Riteningupu rate
(Mm) (Mm)
2.30 ~ 2.50 31537 0W410 2.1 3.70 ~ 3.90 31537 0W417 3.5
TF
2.50 ~ 2.70 31537 0W411 2.3 3.90 ~ 4.10 31537 0W418 3.7
2.70 ~ 2.90 31537 0W412 2.5 4.10 ~ 4.30 31537 0W419 3.9
2.90 ~ 3.10 31537 0W413 2.7 4.30 ~ 4.50 31537 0W420 4.1
3.10 ~ 3.30 31537 0W414 2.9 4.50 ~ 4.70 31537 0W421 4.3 E
3.30 ~ 3.50 31537 0W415 3.1 4.70 ~ 4.90 31537 0W422 4.5
3.50 ~ 3.70 31537 0W416 3.3 4.90 ~ 5.10 31537 0W423 4.7
Five. The clutch drum ASSY , Needle bearings, clutch hub ASSY
F
The attached to the main shaft, fixed with a snap ring.
Caution : This snap ring for re-unusable parts, you do not re-use
When.
TFC0537D
6. The clutch drum as each clutch Fig. ASSY Attached to.
PDIA0497J
KA
TF - 81
transfer ASSY
7. Return spring ASSY The clutch hub cutouts ASSY Pin of

Mount to fit the part.
SDIA1061J
8. Press flange ASSY The clutch hub Figure position of ASSY Pin portion to the
Together install.
SDIA1069J
9. Attaching the washer to the main shaft.
TFC0485D
Ten. Through the snap ring to the main shaft, the drift (special tool)
Press flange, as shown in FIG. ASSY Set in, pushing using the press to the position
can be fixed the snap ring in the snap ring mounting groove of the main shaft.
When.
TFC0483D
11. Meinsha the snap ring using the snap ring pliers
It is fixed to the shift.
TFC0484D
TF - 82
transfer ASSY
12. Press flange thrust needle bearing ASSY Attached to

That.
TFC0481D
C
13. Apply petroleum jelly to seal ring of the new, with take to the main shaft
Only, it is measured using a thickness gauge the clearance of the seal ring and groove.
Reference value : 0.05 ~ 0.30mm

TF
Limits : 0.30mm
Caution : • Seal ring than the main shaft rear end, a set through
It is attached.
• Since the snap ring is re unusable parts, that you do not re-use. E
TFC0540D
Seal ring size
Outside diameter ( mm) Inner diameter ( mm) thickness ( mm) part number
F
40.8 36.9 1.97 31525 0W410
14. The main shaft rear bearing using a drift (special tool) Se
Attached to the centers case.
G
TFC0541D
15. In the inner race of the main shaft rear bearing inserter ( I
Special tool) Is set in the press table count on.
16. Drift the distal end of the main shaft (special tool) Set the pre
Press-fitting the center case f main shaft by means of a scan.
J
TFC0542D KA
TF - 83
transfer ASSY
17. Install the baffle plate to the center case, mounting bolts ( Three Book)
The tightened to the specified torque.
18. Attaching the front drive shaft and a drive chain. [

" Front drive shaft and a drive chain " (TF-84 page
) See. ]
19. Front Case ASSY And a rear case ASSY The mount. [ "Off TFC0479D
Rontokesu ASSY "( TF-85 page ) as well as "Rear case ASSY "
Front drive shaft and a drive chain
1. The inner race of the rear bearing of the front drive shaft
Set the inserter (special tool), it is press-fitted in the press to have use a drift
(special tool).
TFC0543D
2. Inner Leh front bearing of the front drive shaft

Set the inserter (special tool) to the nest, it is press-fitted in the press using a drift
(special tool).
3. Front drive shaft and the clutch drum ASSY Drive

Tack to the drive chain to the gear portion.
TFC0544D
Four. Plastic Han so as to cause the front drive shaft

Press-fitting the rear bearing of the front drive shaft and hit it with a mer, and the like.
Caution : Not hit a drive chain with a plastic hammer, etc.

about.
TFC0545D
TF - 84
transfer ASSY
Five. Attach together the claw portion of the oil garter to the center case.
6. Front Case ASSY And a rear case ASSY The mount. [ "Off
Rontokesu ASSY "( TF-85 page ) as well as "Rear case ASSY "
TFC0546D
Front Case ASSY

C
1. Nissan matic fluid outside oil seal D It was applied, Dori

Shift difference in level between the front case end surface using the (special tool) (the amount of retraction
of the oil seal) is 0 ~ 0.6mm Mounted in such a way that.
Caution : Since oil seal is re-unusable parts, that you do not re-use. TF
E
TFC0567D
2. Attach the snap ring on the main gear bearing.
Caution : This snap ring for re-unusable parts, you do not re-use F
When.
TFC0569D
H
3. Set the main gear bearing in the front case, as shown in Figure A to
Adapter B It is press-fitted in the press by using the (special tool).
J
TFC0570D
KA
TF - 85
transfer ASSY
Four. The sun gear to the front case ASSY Attached to, adapter, as shown in FIG.
Tar B (Special tool), set support ring (special tool) to the inner race of the
Meingiyabe bearings, press-fitted by a press.
TFC0575D
Five. The sun gear ASSY End play and F The dimensions were measured, and I with a reference value
To select a snap ring so.
End play reference value : 0 ~ 0.15mm
TFC0576D
Snap ring
F Size ( mm) thickness ( mm) part number
2.40 ~ 2.50 2.4 33112 0W411
2.50 ~ 2.60 2.5 33112 0W412
2.60 ~ 2.70 2.6 33112 0W413
6. Selected, attach the snap ring.
Caution : Since the snap ring is re unusable parts, that you do not re-use.
7. Nissan matic off to transfer cover oil seal outer periphery

Rood D It was applied, than trans fur cover end surface using a drift (special tool), as
shown in FIG. 1.5mm Attached to the position.
Caution : Since oil seal is re-unusable parts, that you do not re-use.
TFC0577D
8. As of the transfer cover mounting surface the entire circumference in view of the front case
Three bond 1133C Or the equivalent is applied.
Caution : • Water to the mounting surface of the front case and the transfer cover
Minute, completely removed to that so that there is no adhesion of oil or the like.
• Be prevented from entering the gasket Fleur de to the oil hole of the front
case when applying.
SDIA0853J
TF - 86
transfer ASSY
9. Align the oil hole section and a cutout portion of the transfer cover of the front case
Mounting allowed, mounting bolts ( Six Tightening of the book) to the specified torque.
Tightening torque : Fifty ~ 57N-m {5.0 ~ 5.9kg-m}
Caution : For mounting bolts of re unavailable parts, that you do not re-use.
SDIA1067J
10. LH Front case the sleeve ASS Attached to Y. C
11. Rear case ASSY The center case ASSY Attached to. [ "Rear case ASSY "( TF-90 page ) See. ]
12. Front Case ASSY The center case ASSY Attached to. [ "Center case ASSY "( TF-87 page ) A reference
Of thing. ] TF
Center case ASSY
1. C Attach the type divided into two parts washer in the bearing portion of the main shaft
Kick. E
TFC0474D
G
2. Dihedral cut-out portion of the speedometer drive gear of the main shaft
After adjusting attached to the cut-out portion, attach the snap ring to the main shaft
using the snap ring pliers.
H
When.
I
SDIA1063J
3. Three as the center case mounting surface the entire circumference in view of the front case
bond 1133C Or the equivalent is applied.

J
Caution : Moisture in the center case and the front case the mounting surface, oil, ing
Completely removed to it so that there is no attachment, such as a lease.
KA
SDIA0852J
TF - 87
transfer ASSY
Four. Oil garter claw portion Two With place takes to ensure the recess of the center case
To verify that Iteiru.
TFC0471D
Five. Center case while supporting the oil garter claw portion with a finger ASSY The full
Rontokesu ASSY Attached to.
Caution : • The tip of the main shaft is a sun gear ASSY Radial inner
And note the child so that the needle bearing is not damaged.
• Note to Rukoto as front drive shaft is not falling off.
6. Lightly hitting the center case with a rubber hammer, etc. front driveshaft
Press-fitting the shift of the bearing in the front case. TFC0472D
7. Figure of A Oil garter rear end than the part to make sure that you are projecting.
8. Center case mounting bolts ( Fifteen Book ) The tightened to the specified torque.
Caution : Careful not to forget with the air breather hose clip
The thing.
SDIA1068J
9. Off the two-sided width cut-out portion of the oil pump shaft of the main oil pump
Attach to match the missing part. Reference: Toko dihedral width matches and turn lightly the
oil pump shaft
Oil pump shaft enters on the bottom of the filter.
TFC0462D
Ten. Install the companion flange to the front drive shaft, Ha

Block nut wrench ( Special tool) Tighten the mounting nut at a specified torque using.
Caution : Lock nut for re-use can not part, that you do not re-use.
TFC0475D
TF - 88
transfer ASSY
11. Attach a stem breeder in the center case.
12. Rear case ASSY The center case ASSY Attached to. [ "Rear
Case ASSY "( TF-90 page ) See. ]
TFC0465D
TF
KA
TF - 89
transfer ASSY
Rear case ASSY
1. Suribon as rear case mounting surface the entire circumference in view of the center case
Do 1133C Or the equivalent is applied.
Caution : • Moisture to the mounting surface of the center case and the rear case, oil,
It is completely removed so that there is no adhesion such as grease.
• That the gasket fluid, not to enter to La breeder hole at the time of
application.
SDIA0854J
2. The attachment to the center case the rear case, mounting bolts ( Ten A book) regulations
Tightened at a constant torque.
Tightening torque: 42 ~ 48N-m {4.2 ~ 4.9kg-m}
Caution : To ensure that there is no forgetting with the harness clip.
SDIA0921J
TF - 90
Service data
Service data PFP: 00030
clutch ASSY JDS002Q2
The drive plate Number of sheets Eight
part number
31532 0W410
thickness( mm ) Limit 2.0 B

value ( mm ) 1.8
Driven plate Number of sheets Seven
part number 31536 0W410
thickness( mm ) 2.0 C
Main gear bearing JDS002VH
Snap ring measured value ( mm) thickness ( mm) part number

TF
2.40 that's all ~ 2.50 Less than 2.4 33112 0W411
2.50 ~ 2.60 2.5 33112 0W412
2.60 ~ 2.70 2.6 33112 0W413
E
Oil pump JDS002VI
Main oil pump side clearance ( mm)

0.015 ~ 0.035
Pump gear part number

F
The thickness of the gear ( mm)
Inner gear Outer gear inner-outer
Gear set
14.67 ~ 14.68 31346 0W412 31347 0W412 31340 0W412
14.68 ~ 14.69 31346 0W411 31347 0W411 31340 0W411

G
14.69 ~ 14.70 31346 0W410 31347 0W410 31340 0W410
Sub oil pump side clearance ( mm)

0.015 ~ 0.035
Pump gear part number
The thickness of the gear ( mm) H

Inner gear Outer gear inner-outer
Gear set
9.27 ~ 9.28 31346 0W462 31347 0W462 31340 0W462
9.28 ~ 9.29 31346 0W461 31347 0W461 31340 0W461
9.29 ~ 9.30 31346 0W460 31347 0W460 31340 0W460 I
Control valve JDS002VJ
Mounting position name full length ( mm) part number

J
L1 2-4 Shift valve 38.5 31772 21X00
L2 Clutch valve 40.0 31772 80X11
L4 Pilot valve 40.0 31772 80X11
L5 Regulator valve 68.0 31741 0W410

KA
Control valve spring JDS002VK
Free length Outer diameterWire diameter

Mounting position name part number
(Mm) (Mm) (Mm) Winding direction
L
L1 2-4 Shift valve spring 31.85 7.0 0.6 right 31742 2W500
TF - 91
Service data
L2 Clutch valve spring 40.6 8.8 0.7 right 31742 2W505
L4 Pilot valve spring 28.1 9.0 1.2 right 31742 0W410
L5 Regulator valve spring 39.7 11.0 1.3 right 31742 2W515
Main shaft JDS002VL
Seal ring clearance ( mm) 0.05 ~ 0.30
TF - 92

Driveline and Axle Transfer PDF

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D Driveline / axle

Notes on work .................................................. .. ...... 2 Transfer motor and transformer

Prepared by .................................................. .................. Three - Oil temperature sensor route .......................................... 36 C

·Exchange .................................................. ................ Six Data erasing display route ................................... . . . 44

·inspection .................................................. ................ Six Power supply route .................................................. ...... 45

Transfer system .................................. ...... 8 · Components inspection .............................................. . . . 46

System Overview .............................................. ...... 8 control unit ..................................... . . . 52

· Components Overview .............................................. ...... 8 And removal, installation ................................... . . . 52 E

Fault diagnosis .................................................. ......... . . . . 11 And removal, installation ................................... . . . 53

Fail-Safe function ....................................... Eleven Rear oil seal ............................................... 55

·circuit diagram .................................................. ........... 13 And removal, installation ................................... . . . 56

Transfer control unit and out transfer ASSY ........................................ 57

Notes on work PFP: 00001

• Transfer the lubricating oil Nissan Matic Froude D to use.

• If you are replacing a part, use the Nissan genuine parts.

particular defines the order.

• Sliding surfaces, it is the mating surface be careful not to scratch.

• Cleaning of the internal components are sure to use a paper cloth.

Special grease No.2 The performed while applying.

Prepared by PFP: 00002

Special tool JDS002OU

• Front case oil seal up outside Mr.

Havelock nut wrench

Drift • Front drive shaft Bear ring mounting

Bearing descriptor racer Front drive shaft bearing removal

Press flange drift

Drift Bar Main shaft bearing removal

• Front drive shaft Bear ring mounting

Clutch piston attachment

The electronic system diagnostic tester

DDL2 Conversion adapter for the

Transfer oil (fluid) PFP: 31001

Time for replacement

Private, car rental : Refueling at the time of overhaul

1. To run the vehicle, enough to warm up the transfer body.

3. Drain plug to seal agents ( Gasket Froude 1215) It was applied,

Drain plug tightening torque: Ten ~ 19N - m { 1.0 ~ 2.0kg - m }

Froude amount :about 3.0 Liters

After, inspection to be.

3. Filler plug to seal agents ( Gasket Froude 1215) It was applied,

Filler plug tightening torque: Ten ~ 19N - m { 1.0 ~ 2.0kg - m }

Oil leaks and oil level

After, inspection to be.

3. Filler plug to seal agents ( Gasket Froude 1215) It was applied,

Filler plug tightening torque: Ten ~ 19N - m { 1.0 ~ 2.0kg - m }

Condition check JDS002UR

The state of the fluid Factors to be considered Necessary work

Replace the fluid, T / F Body, Moshiku the vehicle ( Harness

absence of water-filled place

Transfer system PFP: 33100

Caution before work JDS002VN

System summary JDS002VO

Components Overview JDS002UM

Components Overview Figure

4WD Display of warning lights

conditions Display content 4WD Warning light

Functional overview of the components

Component part function

(approximately 0 : Hundred ) ~ 4WD State( Fifty : Fifty ) To control up to.

• When the fail-safe function is activated, if the transfer system system is

diagnose due to the Ⅱ.

The following signals CAN Transfer by the communication C / U To send to.

The following signals CAN Transfer by the communication C / U To send to.