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CELL / MODEL NAME DESCRIPTION DATE

IL27-1830 27" Prestressed I-Bm. - 18" & 30" Flanges 10/7/2016


IL27-1830D 27" Prestressed I-Bm. - 18" & 30" Flanges - Detail Sheet 10/7/2016
IL36-2438 36" Prestressed I-Bm. - 24" & 38" Flanges 10/7/2016
IL36-2438D 36" Prestressed I-Bm. - 24" & 38" Flanges - Detail Sheet 10/7/2016
IL36-3838 36" Prestressed I-Bm. - 38" Flanges 10/7/2016
IL36-3838D 36" Prestressed I-Bm. - 38" Flanges - Detail Sheet 10/7/2016
IL45-2438 45" Prestressed I-Bm. - 24" & 38" Flanges 10/7/2016
IL45-2438D 45" Prestressed I-Bm. - 24" & 38" Flanges - Detail Sheet 10/7/2016
IL45-3838 45" Prestressed I-Bm. - 38" Flanges 10/7/2016
IL45-3838D 45" Prestressed I-Bm. - 38" Flanges - Detail Sheet 10/7/2016
IL54-2438 54" Prestressed I-Bm. - 24" & 38" Flanges 10/7/2016
IL54-2438D 54" Prestressed I-Bm. - 24" & 38" Flanges - Detail Sheet 10/7/2016
IL54-3838 54" Prestressed I-Bm. - 38" Flanges 10/7/2016
IL54-3838D 54" Prestressed I-Bm. - 38" Flanges - Detail Sheet 10/7/2016
IL63-2438 63" Prestressed I-Bm. - 24" & 38" Flanges 10/7/2016
IL63-2438D 63" Prestressed I-Bm. - 24" & 38" Flanges - Detail Sheet 10/7/2016
IL63-3838 63" Prestressed I-Bm. - 38" Flanges 10/7/2016
IL63-3838D 63" Prestressed I-Bm. - 38" Flanges - Detail Sheet 10/7/2016
IL72-2438 72" Prestressed I-Bm. - 24" & 38" Flanges 10/7/2016
IL72-2438D 72" Prestressed I-Bm. - 24" & 38" Flanges - Detail Sheet 10/7/2016
IL72-3838 72" Prestressed I-Bm. - 38" Flanges 10/7/2016
IL72-3838D 72" Prestressed I-Bm. - 38" Flanges - Detail Sheet 10/7/2016
PBT-4-63 63 inch PPC bulb T beam 10/7/2016
PBT-4-63D 63 inch PPC bulb T beam details 11/22/2016
PBT-4-72 72 inch PPC bulb T beam 10/7/2016
PBT-4-72D 72 inch PPC bulb T beam details 11/22/2016
PI-4-36 36 inch PPC I beam 10/7/2016
PI-4-36D 36 inch PPC I beam details 11/22/2016
PI-4-42 42 inch PPC I beam 10/7/2016
PI-4-42D 42 inch PPC I beam details 11/22/2016
PI-4-48 48 inch PPC I beam 10/7/2016
PI-4-48D 48 inch PPC I beam details 11/22/2016
PI-4-54 54 inch PPC I beam 10/7/2016

Prestressed-Girders Page 1 of 2 11/22/2016


CELL / MODEL NAME DESCRIPTION DATE
PI-4-54D 54 inch PPC I beam details 11/22/2016

Prestressed-Girders Page 2 of 2 11/22/2016


A
B
Symmetrical about ~
end-to-end beam
except as shown

11'' Limits of M 4WWR Limits of M 5WWR Limits of M 6WWR 4'-0''


~ Lifting Loop 1'-6''
(each face) = 1'-3'' (each face) = (each face) =

5•'' 7'' 5•''


M1 WWR placed in top flange full length.
2'' 3-1'' } threaded rods *Hex nut with
Construct in 2 piece sheets and slide
at 3'' cts., each face 60° min. angle M1 WWR lock washer, typ.

'
M1 WWR

2•'
together.
of lift, typ.

'
Top ` ƒ'' x 10'' x 10''

5•'
(Recess ` …'' into beam)

'
'5'
.

.
'

'
cl

cl
1'

1'
'
3•'

4•'
Jam nut, typ.
1•'' 1''

'
-#3 G (E)
1 bars lapped with

-3'
cl. M4 thru 1'' } Threaded rods
bottom flange reinforcement 4'' Rad. cl.
M6 WWR G1 (E) Thread flush with

2'
Rotate as

'
typ. M2 or Jam nut, typ.

8'
bottom plate.
required G1 (E) M3 WWR Tighten snug
tight.

'
6'
M2 or 1''
#3 bar
M3 WWR cl.

.
'
cl
1'
ƒ'' chamfer full
Bottom plate assembly
length of beam,
1'-0'' Limits of M 2WWR Limits of M 3WWR 11•'' 7'' 11•''
typ.
(each face) = 3'-6'' (each face) = SECTION B-B
2'-6''

B *Only tighten sufficiently to


ELEVATION OF BEAM compress lock washers
SECTION A-A
(Showing reinforcement & dimensions)
A

Symmetrical about ~

'
3'

4 Spaces
'
@ 2'
Hold down points
Draped
D strands

1'
' '
-8'

'

'
2'

2'

2'
Limits of strand 10'' 2" 2" 2" 13 Spaces @ 2'' 2"
Extend and bend 8 strands
debonding
C
symmetrically at pier only.

D
SECTION C-C VIEW D-D
(__-0.6'' } 270 ksi strands)
Fully bonded strand
ELEVATION OF BEAM
(Showing prestressing steel) Partially debonded strand

Note:
See sheet of for additional
IL27-1830 10-7-2016 details and Bill of Material.
FILE NAME = USER NAME = DESIGNED REVISED F.A. TOTAL SHEET
- - SECTION COUNTY
IL27N BEAM RTE. SHEETS NO.
CHECKED - REVISED - STATE OF ILLINOIS
STRUCTURE NO.
PLOT SCALE = DRAWN - REVISED - DEPARTMENT OF TRANSPORTATION CONTRACT NO.
PLOT DATE = CHECKED - REVISED - ILLINOIS FED. AID PROJECT
2'' 11''
NOTES
D31 wires at 1'-6'' cts.
Inserts for ƒ'' } threaded dowel rods, when specified, are to be two strut,
10''
2-D31 wires ferrule type for interior beams and single ferrule, flared loop type for exterior beams.

'
Prestressing steel shall be uncoated high strength, low relaxation 7-wire strand,

2'
3'' 4'' 3'' typ.
Grade 270. The nominal diameter for beam strands shall be 0.6'' and the nominal

'
2'
cross-sectional area shall be 0.217 sq. in. The nominal diameter for lifting loops shall

'
3'
be •'' and the nominal cross sectional area shall be 0.153 sq. in.
The beams shall have a final concrete compressive strength, f'c, of 8500 psi and

'
' 3'

'
11'
'
a release concrete compressive strength, f'ci, of 7000 psi.

10'
~ 1‚'' } holes for
A minimum 2•'' } lifting pin shall be used to engage the lifting loops during handling.

3'
1'' } threaded rods 9''
Bend the extended strands inward on the fascia beams to maintain 1•'' clearance
typ.
inside the pier diaphragm.

'
2'
The top and bottom plates shall be AASHTO M270 Grade 50.
The top plates and bottom plate assemblies shall be galvanized according to AASHTO M111.
` ƒ'' x 10'' x 10''
The threaded rods, nuts and washers shall be galvanized according to AASHTO M232.

PLAN - TOP PLATE Threaded rods shall be ASTM F 1554 Grade 55.
Beams shall not be released from the fabricator until they have attained 45 days of
age or older.
M1 WWR DETAIL
2'-4'' Welded Wire Reinforcement (WWR) shall conform to ASTM A884 with a Class A, Type 1
When multiple sheets of M 1 WWR are required along the
epoxy coating.
1'' 5'' 1'-6'' 5'' 1''

'
beam length, #5(E) bars (5'-0'' long) shall be used to splice

2… '
the longitudinal D31 wires together (Min. Lap 2'-2'').

'
6‚'
#3 bar

'
3‡ '
E E
4'' ƒ'' Chamfer
typ. each end

ELEVATION - BOTTOM
6'' A-D31 wires TABLE OF DIMENSIONS
PLATE ASSEMBLY at B centers

SPAN _

7•"
'
10•'
2'-6''
WWR A B
1'-1'' 4'' 1'-1''
M 15 3''

'
2

3'
2-W14
res
'

M - 1'-6''
'

~ Tapped holes for


1‚'

3
1''
2'

wi
1'' } threaded rods 2-W14 wires typ. M4 6 3''
M5 - 6"
'

M - 1'-0''
***

6
10'

'
**

-5'
1'
'

'

3'' Radius
1‚'

2'

2•''
` 1'' x 10'' x 2'-6'' SPAN _ 1‚'' } Conduit

'
-0'
typ.

'
8'
Typ. WWR A B Top of Beam

1'

2-W14
M 15 3''

res

'
2

4'
'
3‚'
M - 1'-6''

wi
SECTION E-E 3

M4 6 3''
3 Spaces at 2•'' = 7•''

'
**

-9'
M5 - 6"

'
'

ƒ '

1'
M - 1'-0'' - •'' }

4'
2 Spaces at 3'' = 6'' 6
***
270 ksi strands
2-W14 wires

M4 THRU M6 WWR DETAIL


(See Table of Dimensions)
6''
'
6'

Fan at Fan at
|6" cts. |6" cts.

5'' 1'-3''
LIFTING LOOP DETAIL
A-D11 wires at
B centers

'
•'
1
D11
''
2• 2-W4.5 wires
'
•'
1
9' 2-W4.5 wires
'
9' '
'
6‚'

'' BILL OF MATERIAL


5•
'
3‡ '

1''
typ.
Item Unit Total
'
6'

8'' 8''
Furnishing and Erecting Precast
1'-8'' Ft.
Prestressed Concrete Beams, IL27N

BAR G1 (E)
M2 AND M3 WWR DETAIL
(See Table of Dimensions)

IL27-1830D 10-7-2016

FILE NAME = USER NAME = DESIGNED REVISED F.A. TOTAL SHEET


- - SECTION COUNTY
IL27N BEAM DETAILS RTE. SHEETS NO.
CHECKED - REVISED - STATE OF ILLINOIS
STRUCTURE NO.
PLOT SCALE = DRAWN - REVISED - DEPARTMENT OF TRANSPORTATION CONTRACT NO.
PLOT DATE = CHECKED - REVISED - ILLINOIS FED. AID PROJECT
A
B
Symmetrical about ~
end-to-end beam
except as shown

11'' Limits of M 5WWR Limits of M 6WWR Limits of M 7WWR Limits of M 8WWR -Lifting Loops Spaced 4'-6''
2'-0''
(each face) = 2'-0'' (each face) = (each face) = (each face) = @ 4'-0'' cts.

8•'' 7'' 8•''


M1 WWR placed in top flange full length.
2'' 3-1'' } threaded rods *Hex nut with

'
Construct in 2 piece sheets and slide

5•'
at 3'' cts., each face 60° min. angle M1 WWR lock washer, typ.

'
together. M1 WWR

2•'
'
of lift, typ.

6ˆ '
Top ` ƒ'' x 10'' x 10''
(Recess ` …'' into beam)

.
'

'
cl

cl
'
1'

1'
6‹ '

'
1•'
Jam nut, typ.
6" Rad.
-#3 G (E) bars lapped with 1•''

'
1
1''

-0'
1'-0'' Rad. M5 thru 1'' } Threaded rods
bottom flange reinforcement cl.

'
G1 (E) cl.

-3'

3'
Rotate as M8 WWR Thread flush with
G1 (E)
M2 thru Jam nut, typ.

1'
required bottom plate.
M4 WWR Tighten snug
tight.

'
M2 thru 1''

7'
#3 bar
M4 WWR cl.

.
'
cl
1'
ƒ'' chamfer full
Bottom plate assembly
7'' length of beam,
1'-0'' 6'' Limits of M 3WWR Limits of M 4WWR 1'-3•'' 1'-3•''
typ.
(each face) = 2'-6'' (each face) =
3'-2''
Limits of M 2WWR SECTION B-B
B (each face) = 2'-0'' ELEVATION OF BEAM *Only tighten sufficiently to
SECTION A-A
(Showing reinforcement & dimensions) compress lock washers
A

Symmetrical about ~

'
3'
Hold down points
Draped
D

'

7 Spaces
-2'
strands

'
@ 2'
2'
'

'

'
2'

2'

2'
Limits of strand Extend and bend 8 strands 10'' 2" 2" 2'' 17 Spaces @ 2'' 2''
debonding
C
symmetrically at pier only.

D
SECTION C-C VIEW D-D
(__-0.6'' } 270 ksi strands)
ELEVATION OF BEAM Fully bonded strand

(Showing prestressing steel)


Partially debonded strand

Note:
See sheet of for additional
IL36-2438 10-7-2016 details and Bill of Material.
FILE NAME = USER NAME = DESIGNED REVISED F.A. TOTAL SHEET
- - SECTION COUNTY
IL36N BEAM RTE. SHEETS NO.
CHECKED - REVISED - STATE OF ILLINOIS
STRUCTURE NO.
PLOT SCALE = DRAWN - REVISED - DEPARTMENT OF TRANSPORTATION CONTRACT NO.
PLOT DATE = CHECKED - REVISED - ILLINOIS FED. AID PROJECT
2'' 11''
NOTES
D31 wires at 1'-6'' cts.
Inserts for ƒ'' } threaded dowel rods, when specified, are to be two strut,
10''
2-D31 wires ferrule type for interior beams and single ferrule, flared loop type for exterior beams.

'
Prestressing steel shall be uncoated high strength, low relaxation 7-wire strand,

2'
3'' 4'' 3'' typ.
Grade 270. The nominal diameter for beam strands shall be 0.6'' and the nominal

'
2'
cross-sectional area shall be 0.217 sq. in. The nominal diameter for lifting loops shall

'
' 5'
be •'' and the nominal cross sectional area shall be 0.153 sq. in.
The beams shall have a final concrete compressive strength, f'c, of 8500 psi and

'

-3'
' 3'
'
a release concrete compressive strength, f'ci, of 7000 psi.

10'
~ 1‚'' } holes for

1'
A minimum 2•'' } lifting pin shall be used to engage the lifting loops during handling.

3'
1'' } threaded rods 9''
Bend the extended strands inward on the fascia beams to maintain 1•'' clearance
typ.
inside the pier diaphragm.

'
2'
The top and bottom plates shall be AASHTO M270 Grade 50.
The top plates and bottom plate assemblies shall be galvanized according to AASHTO M111.
` ƒ'' x 10'' x 10''
The threaded rods, nuts and washers shall be galvanized according to AASHTO M232.

PLAN - TOP PLATE Threaded rods shall be ASTM F 1554 Grade 55.
Beams shall not be released from the fabricator until they have attained 45 days of
age or older.
M1 WWR DETAIL
3'-0'' Welded Wire Reinforcement (WWR) shall conform to ASTM A884 with a Class A, Type 1
When multiple sheets of M 1 WWR are required along the
epoxy coating.
1'' 11‚'' 1'-1•'' 11‚'' 1''
beam length, #5(E) bars (5'-0'' long) shall be used to splice
the longitudinal D31 wires together (Min. Lap 2'-2'').

'
5… '

'
10‚'
#3 bar

'
4‡ '
E E
4'' ƒ'' Chamfer
typ. each end

ELEVATION - BOTTOM
6'' A-D31 wires TABLE OF DIMENSIONS
PLATE ASSEMBLY at B centers

SPAN _

7•"
'
10•'
3'-2''
WWR A B
1'-5'' 4'' 1'-5''
M 9 3''

'
2

3'
2-W14
res
'

M 6 6''
'

~ Tapped holes for


1‚'

3
1''
2'

wi
1'' } threaded rods 2-W14 wires typ. M4 - 1'-6''
M5 9 3''
'

M - 6"
***

'
6
10'

**

-2'
M7 - 1'-0''

2'
M8 - 2'-0''
'

'
1‚'

2'

3'' Radius
2•''
` 1'' x 10'' x 3'-2'' SPAN _
typ. 1‚'' } Conduit

'
-0'

'
8'
Typ. WWR A B
‰ Top of Beam

1'
2-W14
M 9 3''

res
2

'

'
3‚'

4'
M 6 6''

wi
SECTION E-E 3

M4 - 1'-6''
3 Spaces at 2•'' = 7•''
**

'
M 9 3''

-6'
5

'
'

ƒ '
M - 6"

4'
2 Spaces at 3'' = 6'' 6

2'
*** - •'' }
M7 - 1'-0''
2-W14 wires 270 ksi strands
M8 - 2'-0''

M5 THRU M8 WWR DETAIL


(See Table of Dimensions)
6''
'
6'

Fan at Fan at
|6" cts. |6" cts.

11 11‚'' 1'-0ƒ'' A-D11 wires at LIFTING LOOP DETAIL


'' ''
11 B centers

'' D11
3•
'
4' 2-W4.5 wires
'
5'
'
6'

2-W4.5 wires
8'' 8''
'
10‚'

'
•' BILL OF MATERIAL
-0
'
4‡ '

'
1 1''
typ.
Item Unit Total
BAR G1 (E)

Furnishing and Erecting Precast


2'-0'' Ft.
Prestressed Concrete Beams, IL36N

M2 THRU M4 WWR DETAIL


(See Table of Dimensions)

IL36-2438D 10-7-2016

FILE NAME = USER NAME = DESIGNED REVISED F.A. TOTAL SHEET


- - SECTION COUNTY
IL36N BEAM DETAILS RTE. SHEETS NO.
CHECKED - REVISED - STATE OF ILLINOIS
STRUCTURE NO.
PLOT SCALE = DRAWN - REVISED - DEPARTMENT OF TRANSPORTATION CONTRACT NO.
PLOT DATE = CHECKED - REVISED - ILLINOIS FED. AID PROJECT
A
B
Symmetrical about ~
end-to-end beam
except as shown

11'' Limits of M 5WWR Limits of M 6WWR Limits of M 7WWR Limits of M 8WWR -Lifting Loops Spaced 4'-6'' 3'-2''
(each face) = 2'-0'' (each face) = (each face) = (each face) = @ 4'-0'' cts.
1'-3•'' 7'' 1'-3•''
M1 WWR placed in top flange full length. 60° min. angle
2'' 3-1'' } threaded rods M5 thru *Hex nut with

'
Construct in 2 piece sheets and slide of lift, typ.

5•'
at 3'' cts., each face M8 WWR lock washer, typ.

'
together. M1 WWR

2•'
M1 WWR

'
Top ` ƒ'' x 10'' x 10''

5'
(Recess ` …'' into beam)

.
'

'
cl

cl
1'

1'
'

'
1•'

7•'
Jam nut, typ.
6" Rad.
-#3 G (E) bars lapped with 1•''

'
1
1''

-0'
bottom flange reinforcement cl. 1'' } Threaded rods

'
G1 (E) cl.

-3'
1'-0'' Rad.

3'
Rotate as Thread flush with
G1 (E)
M2 thru Jam nut, typ.

1'
required bottom plate.
M4 WWR Tighten snug
tight.

'
M2 thru 1''

7'
#3 bar
M4 WWR cl.

.
'
cl
1'
ƒ'' chamfer full
Bottom plate assembly
length of beam,
1'-0'' 6'' Limits of M 3WWR Limits of M 4WWR
3'-2'' typ.
(each face) = 2'-6'' (each face) =
Limits of M 2WWR SECTION B-B
B (each face) = 2'-0'' SECTION A-A *Only tighten sufficiently to
compress lock washers
A
ELEVATION OF BEAM
(Showing reinforcement & dimensions)

Symmetrical about ~

'
3'
Hold down points
Draped
D

'

7 Spaces
-2'
strands

'
@ 2'
2'
'

'

'
2'

2'

2'
Limits of strand Extend and bend 8 strands 10'' 2" 2" 2'' 17 Spaces @ 2'' 2''
debonding
C
symmetrically at pier only.

D
SECTION C-C VIEW D-D
(__-0.6'' } 270 ksi strands)
ELEVATION OF BEAM Fully bonded strand

(Showing prestressing steel)


Partially debonded strand

Note:
See sheet of for additional
IL36-3838 10-7-2016 details and Bill of Material.
FILE NAME = USER NAME = DESIGNED REVISED F.A. TOTAL SHEET
- - SECTION COUNTY
IL36 BEAM RTE. SHEETS NO.
CHECKED - REVISED - STATE OF ILLINOIS
STRUCTURE NO.
PLOT SCALE = DRAWN - REVISED - DEPARTMENT OF TRANSPORTATION CONTRACT NO.
PLOT DATE = CHECKED - REVISED - ILLINOIS FED. AID PROJECT
2'' 11''
NOTES
D31 wires at 1'-6'' cts.
Inserts for ƒ'' } threaded dowel rods, when specified, are to be two strut,

3-D31 wires ferrule type for interior beams and single ferrule, flared loop type for exterior beams.

'
Prestressing steel shall be uncoated high strength, low relaxation 7-wire strand,

2'
typ.
10''
Grade 270. The nominal diameter for beam strands shall be 0.6'' and the nominal
cross-sectional area shall be 0.217 sq. in. The nominal diameter for lifting loops shall

'
3'' 4'' 3''

' 6'
be •'' and the nominal cross sectional area shall be 0.153 sq. in.

'
2'
The beams shall have a final concrete compressive strength, f'c, of 8500 psi and

6'
a release concrete compressive strength, f'ci, of 7000 psi.
A minimum 2•'' } lifting pin shall be used to engage the lifting loops during handling.

'
' 3'

'
Bend the extended strands inward on the fascia beams to maintain 1•'' clearance

'

-10'
10'
~ 1‚'' } holes for
inside the pier diaphragm.

3'
1'' } threaded rods

1'
9'' The top and bottom plates shall be AASHTO M270 Grade 50.
typ. The top plates and bottom plate assemblies shall be galvanized according to AASHTO M111.

'
The threaded rods, nuts and washers shall be galvanized according to AASHTO M232.

2'
Threaded rods shall be ASTM F 1554 Grade 55.
` ƒ'' x 10'' x 10''
Beams shall not be released from the fabricator until they have attained 45 days of
age or older.
PLAN - TOP PLATE
Welded Wire Reinforcement (WWR) shall conform to ASTM A884 with a Class A, Type 1
epoxy coating.
3'-0''

1'' 11‚'' 1'-1•'' 11‚'' 1''

M1 WWR DETAIL

'
5… '
When multiple sheets of M 1 WWR are required along the

'
10‚'
beam length, #5(E) bars (5'-0'' long) shall be used to splice
#3 bar the longitudinal D31 wires together (Min. Lap 2'-2'').

'
4‡ '
Approved bond breaker

y
or face of
E E

a beam onl
4'' ƒ'' Chamfer (full length) applied by
typ. each end 6'' A-D31 wires TABLE OF DIMENSIONS Contractor - See

at B centers Special Provisions.


ELEVATION - BOTTOM

' Exteri
7'' 7''

fasci
SPAN _

7•"
PLATE ASSEMBLY

'
10•'
WWR A B

5'
M 9 3''

'
3'-2'' 2

3'
2-W14
res
M3 6 6''
1''

wi
1'-5'' 4'' 1'-5''
2-W14 wires typ. M4 - 1'-6''
'

M 9 3''
'

~ Tapped holes for


1‚'

5
2'

1'' } threaded rods M - 6"

'
6
SECTION THRU TOP FLANGE

-2'
M7 - 1'-0''
(Showing limits of bond breaker)

2'
'

M - 2'-0''
***
10'

8
**

SPAN _ 3'' Radius


'

'
1‚'

2'

1‚'' } Conduit

'
2•'' WWR A B

-0'

'
` 1'' x 10'' x 3'-2''

8'
2-W14
typ. M 9 3''

res
2 Top of Beam

1'
'
3‚'
Typ. M 6 6''

wi
3

'

4'
M4 - 1'-6''

SECTION E-E M5 9 3''

'
'

-6'
'

ƒ '
M - 6"

4'
6
3 Spaces at 2•'' = 7•''
**
M - 1'-0''

2'
7
2-W14 wires - •'' }
2 Spaces at 3'' = 6'' M8 - 2'-0'' 270 ksi strands
***

M5 THRU M8 WWR DETAIL


(See Table of Dimensions)

6''
'
6'

Fan at Fan at
|6" cts. |6" cts.
11‚'' 1'-0ƒ'' A-D11 wires at
B centers LIFTING LOOP DETAIL
'' D11
3•
'
4' 2-W4.5 wires
11 '
'' '' 5'
11
2-W4.5 wires
'
10‚'

'
•'
-0 BILL OF MATERIAL
'
4‡ '

'
1 1''
typ.
'

Item Unit Total


6'

8'' 8''

2'-0'' Furnishing and Erecting Precast


Ft.
Prestressed Concrete Beams, IL36

BAR G1 (E)
M2 THRU M4 WWR DETAIL
(See Table of Dimensions)

IL36-3838D 10-7-2016

FILE NAME = USER NAME = DESIGNED REVISED F.A. TOTAL SHEET


- - SECTION COUNTY
IL36 BEAM DETAILS RTE. SHEETS NO.
CHECKED - REVISED - STATE OF ILLINOIS
STRUCTURE NO.
PLOT SCALE = DRAWN - REVISED - DEPARTMENT OF TRANSPORTATION CONTRACT NO.
PLOT DATE = CHECKED - REVISED - ILLINOIS FED. AID PROJECT
A
B Symmetrical about ~

end-to-end beam except as shown

11'' Limits of M 5WWR Limits of M 6WWR Limits of M 7WWR Limits of M 8WWR -Lifting Loops Spaced 4'-6'' 2'-0''
(each face) = 2'-9'' (each face) = (each face) = (each face) = @ 4'-0'' cts.
8•'' 7'' 8•''
M1 WWR placed in top flange full length. *Hex nut with

'
5•'
60° min. angle M1 WWR lock washer, typ.
Construct in 2 piece sheets and slide

'
M1 WWR

2•'
'
of lift, typ.

6ˆ '
together. Top ` ƒ'' x 10'' x 10''
(Recess ` …'' into beam)

.
'

'
cl

cl
'
1'

1'
' 6‹ '
2'' 3-1'' } threaded rods Jam nut
6" Rad.
1•'' 1'' typ.
at 3'' cts., each face

10•'
cl.

'
M5 thru cl. 1'' } Threaded rods

-9'
-#3 G (E)
1 bars lapped with M8 WWR Thread flush with

3'
bottom flange reinforcement bottom plate.

'
1'-0'' Rad. G1 (E)

-3'
Rotate as Jam nut, typ. G1 (E)
M 2 thru

1'
required Tighten snug #3 bar
M4 WWR
tight.

'
M2 thru 1''

7'
M4 WWR cl.

.
'
cl
1'
ƒ'' chamfer full
Bottom plate assembly
7'' length of beam,
1'-0'' 6'' Limits of M 3WWR Limits of M 4WWR 1'-3•'' 1'-3•''
typ.
(each face) = 4'-0'' (each face) =
3'-2''
Limits of M 2WWR SECTION B-B
B (each face) = 2'-0'' ELEVATION OF BEAM *Only tighten sufficiently to
SECTION A-A
(Showing reinforcement & dimensions) compress lock washers
A

'
3'
Draped
Symmetrical about ~
strands

Hold down points


D

'

7 Spaces
-2'

'
@ 2'
2'
'

'

'
2'

2'

2'
Limits of strand Extend and bend 10 strands 10'' 2" 2" 2'' 17 Spaces @ 2'' 2''
debonding
C
symmetrically at pier only.

D
SECTION C-C VIEW D-D
(__-0.6'' } 270 ksi strands)
ELEVATION OF BEAM Fully bonded strand

(Showing prestressing steel)


Partially debonded strand

Note:
See sheet of for additional
IL45-2438 10-7-2016 details and Bill of Material.
FILE NAME = USER NAME = DESIGNED REVISED F.A. TOTAL SHEET
- - SECTION COUNTY
IL45N BEAM RTE. SHEETS NO.
CHECKED - REVISED - STATE OF ILLINOIS
STRUCTURE NO.
PLOT SCALE = DRAWN - REVISED - DEPARTMENT OF TRANSPORTATION CONTRACT NO.
PLOT DATE = CHECKED - REVISED - ILLINOIS FED. AID PROJECT
2'' 11''
NOTES
D31 wires at 1'-6'' cts.
Inserts for ƒ'' } threaded dowel rods, when specified, are to be two strut,

2-D31 wires ferrule type for interior beams and single ferrule, flared loop type for exterior beams.

'
Prestressing steel shall be uncoated high strength, low relaxation 7-wire strand,

2'
typ.
10''
Grade 270. The nominal diameter for beam strands shall be 0.6'' and the nominal
cross-sectional area shall be 0.217 sq. in. The nominal diameter for lifting loops shall

'
' 5'
3'' 4'' 3''
be •'' and the nominal cross sectional area shall be 0.153 sq. in.

'
2'
The beams shall have a final concrete compressive strength, f'c, of 8500 psi and

-3'
a release concrete compressive strength, f'ci, of 7000 psi.

1'
A minimum 2•'' } lifting pin shall be used to engage the lifting loops during handling.

'
9''

' 3'
Bend the extended strands inward on the fascia beams to maintain 1•'' clearance

'
10'
~ 1‚'' } holes for typ.
inside the pier diaphragm.

3'
1'' } threaded rods
The top and bottom plates shall be AASHTO M270 Grade 50.
The top plates and bottom plate assemblies shall be galvanized according to AASHTO M111.

'
The threaded rods, nuts and washers shall be galvanized according to AASHTO M232.

2'
Threaded rods shall be ASTM F 1554 Grade 55.
` ƒ'' x 10'' x 10''
Beams shall not be released from the fabricator until they have attained 45 days of
age or older.
PLAN - TOP PLATE M1 WWR DETAIL
Welded Wire Reinforcement (WWR) shall conform to ASTM A884 with a Class A, Type 1
When multiple sheets of M 1 WWR are required along the
epoxy coating.
beam length, #5(E) bars (5'-0'' long) shall be used to splice
3'-0''
the longitudinal D31 wires together (Min. Lap 2'-2'').
1'' 11‚'' 1'-1•'' 11‚'' 1''

'
5… '

'
10‚'
#3 bar

'
4‡ '
E E
4'' ƒ'' Chamfer
typ. each end 6'' A-D31 wires TABLE OF DIMENSIONS
at B centers
ELEVATION - BOTTOM
SPAN _

7•"
PLATE ASSEMBLY

'
10•'
WWR A B
M 9 3''

'
3'-2'' 2

3'
2-W14
res
M3 9 6''
1''

wi
1'-5'' 4'' 1'-5''
2-W14 wires typ. M4 - 1'-6''
'

M 12 3''
'

~ Tapped holes for


1‚'

5
2'

1'' } threaded rods M - 6"

'
6

-11'
M7 - 1'-0''

2'
'

M - 2'-0''
***
10'

8
**

SPAN _ 3'' Radius


'

'
1‚'

2'

1‚'' } Conduit

'
2•'' WWR A B

-0'

'
` 1'' x 10'' x 3'-2''

8'
2-W14
typ. M 9 3''

res
2 Top of Beam

1'
'
3‚'
Typ. M 9 6''

wi
3

'

4'
M4 - 1'-6''

SECTION E-E M5 12 3''

'
'
'

-3'
ƒ '
M - 6"

4'
6
3 Spaces at 2•'' = 7•''
**
M - 1'-0''

3'
7
2-W14 wires - •'' }
2 Spaces at 3'' = 6'' M8 - 2'-0'' 270 ksi strands
***

M5 THRU M8 WWR DETAIL


(See Table of Dimensions)

6''
'
6'

Fan at Fan at
|6" cts. |6" cts.
11‚'' 1'-0ƒ'' A-D11 wires at
B centers LIFTING LOOP DETAIL
'' D11
3•
'
4' 2-W4.5 wires
11 '
'' '' 5'
11
2-W4.5 wires
'
10‚'

'
•'
-0 BILL OF MATERIAL
'
4‡ '

'
1 1''
typ.
'

Item Unit Total


6'

8'' 8''

2'-0'' Furnishing and Erecting Precast


Ft.
Prestressed Concrete Beams, IL45N

BAR G1 (E)
M2 THRU M4 WWR DETAIL
(See Table of Dimensions)

IL45-2438D 10-7-2016

FILE NAME = USER NAME = DESIGNED REVISED F.A. TOTAL SHEET


- - SECTION COUNTY
IL45N BEAM DETAILS RTE. SHEETS NO.
CHECKED - REVISED - STATE OF ILLINOIS
STRUCTURE NO.
PLOT SCALE = DRAWN - REVISED - DEPARTMENT OF TRANSPORTATION CONTRACT NO.
PLOT DATE = CHECKED - REVISED - ILLINOIS FED. AID PROJECT
A
B Symmetrical about ~

end-to-end beam except as shown

3'-2''
11'' Limits of M 5WWR Limits of M 6WWR Limits of M 7WWR Limits of M 8WWR -Lifting Loops Spaced 4'-6''
(each face) = 2'-9'' (each face) = (each face) = (each face) = @ 4'-0'' cts. 1'-3•'' 7'' 1'-3•''

M1 WWR placed in top flange full length. *Hex nut with

'
60° min. angle

5•'
Construct in 2 piece sheets and slide lock washer, typ.

'
M1 WWR

2•'
of lift, typ.
M1 WWR

'
together. Top ` ƒ'' x 10'' x 10''

5'
(Recess ` …'' into beam)

.
'

'
cl

cl
1'

1'
'
' 7•'
2'' 3-1'' } threaded rods Jam nut
6" Rad.
1•'' 1'' typ.
at 3'' cts., each face

10•'
cl.

'
M5 thru cl. 1'' } Threaded rods

-9'
-#3 G (E)
1 bars lapped with M8 WWR Thread flush with

3'
bottom flange reinforcement bottom plate.

'
1'-0'' Rad. G1 (E)

-3'
Rotate as Jam nut, typ. G1 (E)
M 2 thru

1'
required Tighten snug #3 bar
M4 WWR
tight.

'
M2 thru 1''

7'
M4 WWR cl.

.
'
cl
1'
ƒ'' chamfer full
Bottom plate assembly
length of beam,
1'-0'' 6'' Limits of M 3WWR Limits of M 4WWR
3'-2'' typ.
(each face) = 4'-0'' (each face) =
Limits of M 2WWR SECTION B-B
B (each face) = 2'-0'' SECTION A-A
ELEVATION OF BEAM *Only tighten sufficiently to
(Showing reinforcement & dimensions) compress lock washers
A

'
3'
Symmetrical about ~

Draped
Hold down points strands
D

'

7 Spaces
-2'

'
@ 2'
2'
'

'

'
2'

2'

2'
Limits of strand Extend and bend 10 strands 10'' 2" 2" 2'' 17 Spaces @ 2'' 2''
debonding
C
symmetrically at pier only.

D
SECTION C-C VIEW D-D
(__-0.6'' } 270 ksi strands)
ELEVATION OF BEAM Fully bonded strand

(Showing prestressing steel)


Partially debonded strand

Note:
See sheet of for additional
IL45-3838 10-7-2016 details and Bill of Material.
FILE NAME = USER NAME = DESIGNED REVISED F.A. TOTAL SHEET
- - SECTION COUNTY
IL45 BEAM RTE. SHEETS NO.
CHECKED - REVISED - STATE OF ILLINOIS
STRUCTURE NO.
PLOT SCALE = DRAWN - REVISED - DEPARTMENT OF TRANSPORTATION CONTRACT NO.
PLOT DATE = CHECKED - REVISED - ILLINOIS FED. AID PROJECT
2'' 11''
NOTES
D31 wires at 1'-6'' cts.
Inserts for ƒ'' } threaded dowel rods, when specified, are to be two strut,

3-D31 wires ferrule type for interior beams and single ferrule, flared loop type for exterior beams.

'
Prestressing steel shall be uncoated high strength, low relaxation 7-wire strand,

2'
typ.
10''
Grade 270. The nominal diameter for beam strands shall be 0.6'' and the nominal
cross-sectional area shall be 0.217 sq. in. The nominal diameter for lifting loops shall

'
3'' 4'' 3''

' 6'
be •'' and the nominal cross sectional area shall be 0.153 sq. in.

'
2'
The beams shall have a final concrete compressive strength, f'c, of 8500 psi and

6'
a release concrete compressive strength, f'ci, of 7000 psi.
A minimum 2•'' } lifting pin shall be used to engage the lifting loops during handling.

'
' 3'

'
Bend the extended strands inward on the fascia beams to maintain 1•'' clearance

'

-10'
10'
~ 1‚'' } holes for
inside the pier diaphragm.

3'
1'' } threaded rods

1'
9'' The top and bottom plates shall be AASHTO M270 Grade 50.
typ. The top plates and bottom plate assemblies shall be galvanized according to AASHTO M111.

'
The threaded rods, nuts and washers shall be galvanized according to AASHTO M232.

2'
Threaded rods shall be ASTM F 1554 Grade 55.
` ƒ'' x 10'' x 10''
Beams shall not be released from the fabricator until they have attained 45 days of
age or older.
PLAN - TOP PLATE
Welded Wire Reinforcement (WWR) shall conform to ASTM A884 with a Class A, Type 1
epoxy coating.
3'-0''

1'' 11‚'' 1'-1•'' 11‚'' 1''

M1 WWR DETAIL

'
5… '
When multiple sheets of M 1 WWR are required along the

'
10‚'
beam length, #5(E) bars (5'-0'' long) shall be used to splice
#3 bar the longitudinal D31 wires together (Min. Lap 2'-2'').

'
4‡ '
Approved bond breaker

y
or face of
E E

a beam onl
4'' ƒ'' Chamfer (full length) applied by
typ. each end 6'' A-D31 wires TABLE OF DIMENSIONS Contractor - See

at B centers Special Provisions.


ELEVATION - BOTTOM

' Exteri
7'' 7''

fasci
SPAN _

7•"
PLATE ASSEMBLY

'
10•'
WWR A B

5'
M 9 3''

'
3'-2'' 2

3'
2-W14
res
M3 9 6''
1''

wi
1'-5'' 4'' 1'-5''
2-W14 wires typ. M4 - 1'-6''
'

M 12 3''
'

~ Tapped holes for


1‚'

5
2'

1'' } threaded rods M - 6"

'
6
SECTION THRU TOP FLANGE

-11'
M7 - 1'-0''
(Showing limits of bond breaker)

2'
'

M - 2'-0''
***
10'

8
**

SPAN _ 3'' Radius


'

'
1‚'

2'

1‚'' } Conduit

'
2•'' WWR A B

-0'

'
` 1'' x 10'' x 3'-2''

8'
2-W14
typ. M 9 3''

res
2 Top of Beam

1'
'
3‚'
Typ. M 9 6''

wi
3

'

4'
M4 - 1'-6''

SECTION E-E M5 12 3''

'
'
'

-3'
ƒ '
M - 6"

4'
6
3 Spaces at 2•'' = 7•''
**
M - 1'-0''

3'
7
2-W14 wires - •'' }
2 Spaces at 3'' = 6'' M8 - 2'-0'' 270 ksi strands
***

M5 THRU M8 WWR DETAIL


(See Table of Dimensions)

6''
'
6'

Fan at Fan at
|6" cts. |6" cts.
11‚'' 1'-0ƒ'' A-D11 wires at
B centers LIFTING LOOP DETAIL
'' D11
3•
'
4' 2-W4.5 wires
11 '
'' '' 5'
11
2-W4.5 wires
'
10‚'

'
•'
-0 BILL OF MATERIAL
'
4‡ '

'
1 1''
typ.
'

Item Unit Total


6'

8'' 8''

2'-0'' Furnishing and Erecting Precast


Ft.
Prestressed Concrete Beams, IL45

BAR G1 (E)
M2 THRU M4 WWR DETAIL
(See Table of Dimensions)

IL45-3838D 10-7-2016

FILE NAME = USER NAME = DESIGNED REVISED F.A. TOTAL SHEET


- - SECTION COUNTY
IL45 BEAM DETAILS RTE. SHEETS NO.
CHECKED - REVISED - STATE OF ILLINOIS
STRUCTURE NO.
PLOT SCALE = DRAWN - REVISED - DEPARTMENT OF TRANSPORTATION CONTRACT NO.
PLOT DATE = CHECKED - REVISED - ILLINOIS FED. AID PROJECT
A
B Symmetrical about ~

end-to-end beam except as shown

11'' Limits of M 5WWR Limits of M 6WWR Limits of M 7WWR Limits of M 8WWR -Lifting Loops Spaced 2'-0''
(each face) = 3'-6'' (each face) = (each face) = (each face) = @ 4'-0'' cts.
8•'' 7'' 8•''
M1 WWR placed in top flange full length. *Hex nut with

'
5•'
Construct in 2 piece sheets and slide 60° min. angle M1 WWR lock washer, typ.

'
M1 WWR

2•'
'
of lift, typ.

6ˆ '
together. Top ` ƒ'' x 10'' x 10''
(Recess ` …'' into beam)

.
'

'
cl

cl
'
1'

1'
6‹ '
2'' 6" Rad. Jam nut
3-1'' } threaded rods
typ.

'
at 3'' cts., each face

-7•'
1•'' 1''

'
cl. cl. 1'' } Threaded rods

-6'
M5 thru

1'
M8 WWR Thread flush with

4'
-#3 G (E)
1 bars lapped with
bottom plate.
bottom flange reinforcement

'
1'-0'' Rad. G1 (E)

-3'
G1 (E)
Rotate as Jam nut, typ.
M 2 thru

1'
required Tighten snug #3 bar
M4 WWR
tight.

'
M2 thru 1''

7'
M4 WWR cl.

.
'
cl
1'
ƒ'' chamfer full
Bottom plate assembly
7'' length of beam,
1'-0'' 6'' Limits of M 3WWR Limits of M 4WWR 1'-3•'' 1'-3•''
typ.
(each face) = 5'-6'' (each face) =
3'-2''
Limits of M 2WWR SECTION B-B
B (each face) = 2'-0'' ELEVATION OF BEAM *Only tighten sufficiently to
SECTION A-A
(Showing reinforcement & dimensions) compress lock washers
A

'
3'
Symmetrical about ~

Draped
Hold down points D strands

'

7 Spaces
-2'

'
@ 2'
2'
'

'

'
2'

2'

2'
Limits of strand Extend and bend 10 strands 10'' 2" 2" 2'' 17 Spaces @ 2'' 2''
debonding
C
symmetrically at pier only.

D
SECTION C-C VIEW D-D
(__-0.6'' } 270 ksi strands)
ELEVATION OF BEAM Fully bonded strand

(Showing prestressing steel)


Partially debonded strand

Note:
See sheet of for additional
IL54-2438 10-7-2016 details and Bill of Material.
FILE NAME = USER NAME = DESIGNED REVISED F.A. TOTAL SHEET
- - SECTION COUNTY
IL54N BEAM RTE. SHEETS NO.
CHECKED - REVISED - STATE OF ILLINOIS
STRUCTURE NO.
PLOT SCALE = DRAWN - REVISED - DEPARTMENT OF TRANSPORTATION CONTRACT NO.
PLOT DATE = CHECKED - REVISED - ILLINOIS FED. AID PROJECT
2'' 11''
NOTES
D31 wires at 1'-6'' cts.
Inserts for ƒ'' } threaded dowel rods, when specified, are to be two strut,

2-D31 wires ferrule type for interior beams and single ferrule, flared loop type for exterior beams.

'
Prestressing steel shall be uncoated high strength, low relaxation 7-wire strand,

2'
typ.
10''
Grade 270. The nominal diameter for beam strands shall be 0.6'' and the nominal
cross-sectional area shall be 0.217 sq. in. The nominal diameter for lifting loops shall

'
' 5'
3'' 4'' 3''
be •'' and the nominal cross sectional area shall be 0.153 sq. in.

'
2'
The beams shall have a final concrete compressive strength, f'c, of 8500 psi and

-3'
a release concrete compressive strength, f'ci, of 7000 psi.

1'
A minimum 2•'' } lifting pin shall be used to engage the lifting loops during handling.

'
9''

' 3'
Bend the extended strands inward on the fascia beams to maintain 1•'' clearance

'
10'
~ 1‚'' } holes for typ.
inside the pier diaphragm.

3'
1'' } threaded rods
The top and bottom plates shall be AASHTO M270 Grade 50.
The top plates and bottom plate assemblies shall be galvanized according to AASHTO M111.

'
The threaded rods, nuts and washers shall be galvanized according to AASHTO M232.

2'
Threaded rods shall be ASTM F 1554 Grade 55.
` ƒ'' x 10'' x 10''
Beams shall not be released from the fabricator until they have attained 45 days of
age or older.
PLAN - TOP PLATE M1 WWR DETAIL
Welded Wire Reinforcement (WWR) shall conform to ASTM A884 with a Class A, Type 1
When multiple sheets of M 1 WWR are required along the
epoxy coating.
beam length, #5(E) bars (5'-0'' long) shall be used to splice
3'-0''
the longitudinal D31 wires together (Min. Lap 2'-2'').
1'' 11‚'' 1'-1•'' 11‚'' 1''

'
5… '

'
10‚'
#3 bar

'
4‡ '
E E
4'' ƒ'' Chamfer
typ. each end 6'' A-D31 wires TABLE OF DIMENSIONS
at B centers
ELEVATION - BOTTOM
SPAN _

7•"
PLATE ASSEMBLY

'
10•'
WWR A B
M 9 3''

'
3'-2'' 2

3'
2-W14
res
M3 12 6''
1''

wi
1'-5'' 4'' 1'-5''
2-W14 wires typ. M4 - 1'-6''
'

M 15 3''
'

~ Tapped holes for


1‚'

5
2'

1'' } threaded rods M6 - 6"

'
-8'
M7 - 1'-0''

3'
'

M - 2'-0''
***
10'

8
**

SPAN _ 3'' Radius


'

'
1‚'

2'

1‚'' } Conduit

'
2•'' WWR A B

-0'

'
` 1'' x 10'' x 3'-2''

8'
2-W14
typ. M 9 3''

res
2 Top of Beam

1'
'
3‚'
Typ. M 12 6''

wi
3

'

4'
M4 - 1'-6''

SECTION E-E M5 15 3''

'
'
'

-0'
ƒ '
M - 6"

4'
6
3 Spaces at 2•'' = 7•''
**
M - 1'-0''

4'
7
2-W14 wires - •'' }
2 Spaces at 3'' = 6'' M8 - 2'-0'' 270 ksi strands
***

M5 THRU M8 WWR DETAIL


(See Table of Dimensions)

6''
'
6'

Fan at Fan at
|6" cts. |6" cts.
11‚'' 1'-0ƒ'' A-D11 wires at
B centers LIFTING LOOP DETAIL
'' D11
3•
'
4' 2-W4.5 wires
11 '
'' '' 5'
11
2-W4.5 wires
'
10‚'

'
•'
-0 BILL OF MATERIAL
'
4‡ '

'
1 1''
typ.
'

Item Unit Total


6'

8'' 8''

2'-0'' Furnishing and Erecting Precast


Ft.
Prestressed Concrete Beams, IL54N

BAR G1 (E)
M2 THRU M4 WWR DETAIL
(See Table of Dimensions)

IL54-2438D 10-7-2016

FILE NAME = USER NAME = DESIGNED REVISED F.A. TOTAL SHEET


- - SECTION COUNTY
IL54N BEAM DETAILS RTE. SHEETS NO.
CHECKED - REVISED - STATE OF ILLINOIS
STRUCTURE NO.
PLOT SCALE = DRAWN - REVISED - DEPARTMENT OF TRANSPORTATION CONTRACT NO.
PLOT DATE = CHECKED - REVISED - ILLINOIS FED. AID PROJECT
A
B Symmetrical about ~

end-to-end beam except as shown

11'' Limits of M 5WWR Limits of M 6WWR Limits of M 7WWR Limits of M 8WWR -Lifting Loops Spaced 3'-2''
(each face) = 3'-6'' (each face) = (each face) = (each face) = @ 4'-0'' cts.
1'-3•'' 7'' 1'-3•''
M1 WWR placed in top flange full length. *Hex nut with

'
5•'
60° min. angle lock washer, typ.
Construct in 2 piece sheets and slide

'
M1 WWR

2•'
of lift, typ. M1 WWR

'
together. Top ` ƒ'' x 10'' x 10''

5'
(Recess ` …'' into beam)

.
'

'
cl

cl
1'

1'
'
7•'
2'' 6" Rad. Jam nut
3-1'' } threaded rods
typ.

'
at 3'' cts., each face

-7•'
1•'' 1''

'
cl. cl. 1'' } Threaded rods

-6'
M5 thru

1'
M8 WWR Thread flush with

4'
-#3 G (E)
1 bars lapped with
bottom plate.
bottom flange reinforcement

'
1'-0'' Rad. G1 (E)

-3'
G1 (E)
Rotate as Jam nut, typ.
M 2 thru

1'
required Tighten snug #3 bar
M4 WWR
tight.

'
M2 thru 1''

7'
M4 WWR cl.

.
'
cl
1'
ƒ'' chamfer full
Bottom plate assembly
length of beam,
1'-0'' 6'' Limits of M 3WWR Limits of M 4WWR
3'-2'' typ.
(each face) = 5'-6'' (each face) =
Limits of M 2WWR SECTION B-B
B SECTION A-A
(each face) = 2'-0'' ELEVATION OF BEAM *Only tighten sufficiently to
(Showing reinforcement & dimensions) compress lock washers
A

'
3'
Symmetrical about ~

Draped
Hold down points D strands

'

7 Spaces
-2'

'
@ 2'
2'
'

'

'
2'

2'

2'
Limits of strand Extend and bend 10 strands 10'' 2" 2" 2'' 17 Spaces @ 2'' 2''
debonding
C
symmetrically at pier only.

D
SECTION C-C VIEW D-D
(__-0.6'' } 270 ksi strands)
ELEVATION OF BEAM Fully bonded strand

(Showing prestressing steel)


Partially debonded strand

Note:
See sheet of for additional
IL54-3838 10-7-2016 details and Bill of Material.
FILE NAME = USER NAME = DESIGNED REVISED F.A. TOTAL SHEET
- - SECTION COUNTY
IL54 BEAM RTE. SHEETS NO.
CHECKED - REVISED - STATE OF ILLINOIS
STRUCTURE NO.
PLOT SCALE = DRAWN - REVISED - DEPARTMENT OF TRANSPORTATION CONTRACT NO.
PLOT DATE = CHECKED - REVISED - ILLINOIS FED. AID PROJECT
2'' 11''
NOTES
D31 wires at 1'-6'' cts.
Inserts for ƒ'' } threaded dowel rods, when specified, are to be two strut,

3-D31 wires ferrule type for interior beams and single ferrule, flared loop type for exterior beams.

'
Prestressing steel shall be uncoated high strength, low relaxation 7-wire strand,

2'
typ.
10''
Grade 270. The nominal diameter for beam strands shall be 0.6'' and the nominal
cross-sectional area shall be 0.217 sq. in. The nominal diameter for lifting loops shall

'
3'' 4'' 3''

' 6'
be •'' and the nominal cross sectional area shall be 0.153 sq. in.

'
2'
The beams shall have a final concrete compressive strength, f'c, of 8500 psi and

6'
a release concrete compressive strength, f'ci, of 7000 psi.
A minimum 2•'' } lifting pin shall be used to engage the lifting loops during handling.

'
' 3'

'
Bend the extended strands inward on the fascia beams to maintain 1•'' clearance

'

-10'
10'
~ 1‚'' } holes for
inside the pier diaphragm.

3'
1'' } threaded rods

1'
9'' The top and bottom plates shall be AASHTO M270 Grade 50.
typ. The top plates and bottom plate assemblies shall be galvanized according to AASHTO M111.

'
The threaded rods, nuts and washers shall be galvanized according to AASHTO M232.

2'
Threaded rods shall be ASTM F 1554 Grade 55.
` ƒ'' x 10'' x 10''
Beams shall not be released from the fabricator until they have attained 45 days of
age or older.
PLAN - TOP PLATE
Welded Wire Reinforcement (WWR) shall conform to ASTM A884 with a Class A, Type 1
epoxy coating.
3'-0''

1'' 11‚'' 1'-1•'' 11‚'' 1''

M1 WWR DETAIL

'
5… '
When multiple sheets of M 1 WWR are required along the

'
10‚'
beam length, #5(E) bars (5'-0'' long) shall be used to splice
#3 bar the longitudinal D31 wires together (Min. Lap 2'-2'').

'
4‡ '
Approved bond breaker

y
or face of
E E

a beam onl
4'' ƒ'' Chamfer (full length) applied by
typ. each end 6'' A-D31 wires TABLE OF DIMENSIONS Contractor - See

at B centers Special Provisions.


ELEVATION - BOTTOM

' Exteri
7'' 7''

fasci
SPAN _

7•"
PLATE ASSEMBLY

'
10•'
WWR A B

5'
M 9 3''

'
3'-2'' 2

3'
2-W14
res
M3 12 6''
1''

wi
1'-5'' 4'' 1'-5''
2-W14 wires typ. M4 - 1'-6''
'

M 15 3''
'

~ Tapped holes for


1‚'

5
2'

1'' } threaded rods M6 - 6"

'
SECTION THRU TOP FLANGE

-8'
M7 - 1'-0''
(Showing limits of bond breaker)

3'
'

M - 2'-0''
***
10'

8
**

SPAN _ 3'' Radius


'

'
1‚'

2'

1‚'' } Conduit

'
2•'' WWR A B

-0'

'
` 1'' x 10'' x 3'-2''

8'
2-W14
typ. M 9 3''

res
2 Top of Beam

1'
'
3‚'
Typ. M 12 6''

wi
3

'

4'
M4 - 1'-6''

SECTION E-E M5 15 3''

'
'
'

-0'
ƒ '
M - 6"

4'
6
3 Spaces at 2•'' = 7•''
**
M - 1'-0''

4'
7
2-W14 wires - •'' }
2 Spaces at 3'' = 6'' M8 - 2'-0'' 270 ksi strands
***

M5 THRU M8 WWR DETAIL


(See Table of Dimensions)

6''
'
6'

Fan at Fan at
|6" cts. |6" cts.
11‚'' 1'-0ƒ'' A-D11 wires at
B centers LIFTING LOOP DETAIL
'' D11
3•
'
4' 2-W4.5 wires
11 '
'' '' 5'
11
2-W4.5 wires
'
10‚'

'
•'
-0 BILL OF MATERIAL
'
4‡ '

'
1 1''
typ.
'

Item Unit Total


6'

8'' 8''

2'-0'' Furnishing and Erecting Precast


Ft.
Prestressed Concrete Beams, IL54

BAR G1 (E)
M2 THRU M4 WWR DETAIL
(See Table of Dimensions)

IL54-3838D 10-7-2016

FILE NAME = USER NAME = DESIGNED REVISED F.A. TOTAL SHEET


- - SECTION COUNTY
IL54 BEAM DETAILS RTE. SHEETS NO.
CHECKED - REVISED - STATE OF ILLINOIS
STRUCTURE NO.
PLOT SCALE = DRAWN - REVISED - DEPARTMENT OF TRANSPORTATION CONTRACT NO.
PLOT DATE = CHECKED - REVISED - ILLINOIS FED. AID PROJECT
A
B Symmetrical about ~

end-to-end beam except as shown

11'' Limits of M 5WWR Limits of M 6WWR Limits of M 7WWR Limits of M 8WWR -Lifting Loops Spaced 2'-0''
(each face) = 4'-3'' (each face) = (each face) = (each face) = @ 4'-0'' cts.
8•'' 7'' 8•''
M1 WWR placed in top flange full length. *Hex nut with

'
5•'
Construct in 2 piece sheets and slide 60° min. angle M1 WWR lock washer, typ.

'
M1 WWR

2•'
'
of lift, typ.

6ˆ '
together. Top ` ƒ'' x 10'' x 10''
(Recess ` …'' into beam)

.
'

'
cl

cl
'
1'

1'
6‹ '
6" Rad. Jam nut
typ.
1•'' 1''
2'' 3-1'' } threaded rods

'
-4•'
cl. cl.
at 3'' cts., each face M5 thru

'
-3'
M8 WWR 1'' } Threaded rods

2'
Thread flush with

5'
1'-3•'' 7'' 1'-3•'' bottom plate.
-#3 G (E)
1 bars lapped with
bottom flange reinforcement 1'-0'' Rad.

'
G1 (E)

-3'
G1 (E)
Rotate as Jam nut, typ.
M 2 thru

1'
required Tighten snug #3 bar
M4 WWR
tight.

'
M2 thru 1''

7'
M4 WWR cl.

.
'
cl
1'
ƒ'' chamfer full
Bottom plate assembly
length of beam,
1'-0'' 6'' Limits of M 3WWR Limits of M 4WWR
3'-2'' typ.
(each face) = 7'-0'' (each face) =
Limits of M 2WWR SECTION B-B
B (each face) = 2'-0'' SECTION A-A
ELEVATION OF BEAM *Only tighten sufficiently to
(Showing reinforcement & dimensions) compress lock washers
A

'
3'
Symmetrical about ~

Draped
strands

Hold down points D

'

7 Spaces
-2'

'
@ 2'
2'
'

'

'
2'

2'

2'
Limits of strand Extend and bend 12 strands 10'' 2" 2" 2'' 17 Spaces @ 2'' 2''
debonding
C
symmetrically at pier only.

D
SECTION C-C VIEW D-D
(__-0.6'' } 270 ksi strands)
ELEVATION OF BEAM Fully bonded strand

(Showing prestressing steel)


Partially debonded strand

Note:
See sheet of for additional
IL63-2438 10-7-2016 details and Bill of Material.
FILE NAME = USER NAME = DESIGNED REVISED F.A. TOTAL SHEET
- - SECTION COUNTY
IL63N BEAM RTE. SHEETS NO.
CHECKED - REVISED - STATE OF ILLINOIS
STRUCTURE NO.
PLOT SCALE = DRAWN - REVISED - DEPARTMENT OF TRANSPORTATION CONTRACT NO.
PLOT DATE = CHECKED - REVISED - ILLINOIS FED. AID PROJECT
2'' 11''
NOTES
D31 wires at 1'-6'' cts.
Inserts for ƒ'' } threaded dowel rods, when specified, are to be two strut,

2-D31 wires ferrule type for interior beams and single ferrule, flared loop type for exterior beams.

'
Prestressing steel shall be uncoated high strength, low relaxation 7-wire strand,

2'
typ.
10''
Grade 270. The nominal diameter for beam strands shall be 0.6'' and the nominal
cross-sectional area shall be 0.217 sq. in. The nominal diameter for lifting loops shall

'
' 5'
3'' 4'' 3''
be •'' and the nominal cross sectional area shall be 0.153 sq. in.

'
2'
The beams shall have a final concrete compressive strength, f'c, of 8500 psi and

-3'
a release concrete compressive strength, f'ci, of 7000 psi.

1'
A minimum 2•'' } lifting pin shall be used to engage the lifting loops during handling.

'
9''

' 3'
Bend the extended strands inward on the fascia beams to maintain 1•'' clearance

'
10'
~ 1‚'' } holes for typ.
inside the pier diaphragm.

3'
1'' } threaded rods
The top and bottom plates shall be AASHTO M270 Grade 50.
The top plates and bottom plate assemblies shall be galvanized according to AASHTO M111.

'
The threaded rods, nuts and washers shall be galvanized according to AASHTO M232.

2'
Threaded rods shall be ASTM F 1554 Grade 55.
` ƒ'' x 10'' x 10''
Beams shall not be released from the fabricator until they have attained 45 days of
age or older.
PLAN - TOP PLATE M1 WWR DETAIL
Welded Wire Reinforcement (WWR) shall conform to ASTM A884 with a Class A, Type 1
When multiple sheets of M 1 WWR are required along the
epoxy coating.
beam length, #5(E) bars (5'-0'' long) shall be used to splice
3'-0''
the longitudinal D31 wires together (Min. Lap 2'-2'').
1'' 11‚'' 1'-1•'' 11‚'' 1''

'
5… '

'
10‚'
#3 bar

'
4‡ '
E E
4'' ƒ'' Chamfer
typ. each end 6'' A-D31 wires TABLE OF DIMENSIONS
at B centers
ELEVATION - BOTTOM
SPAN _

7•"
PLATE ASSEMBLY

'
10•'
WWR A B
M 9 3''

'
3'-2'' 2

3'
2-W14
res
M3 15 6''
1''

wi
1'-5'' 4'' 1'-5''
2-W14 wires typ. M4 - 1'-6''
'

M 18 3''
'

~ Tapped holes for


1‚'

5
2'

1'' } threaded rods M6 - 6"

'
-5'
M7 - 1'-0''

4'
'

M - 2'-0''
***
10'

8
**

SPAN _ 3'' Radius


'

'
1‚'

2'

1‚'' } Conduit

'
2•'' WWR A B

-0'

'
` 1'' x 10'' x 3'-2''

8'
2-W14
typ. M 9 3''

res
2 Top of Beam

1'
'
3‚'
Typ. M 15 6''

wi
3

'

4'
M4 - 1'-6''

SECTION E-E M5 18 3''

'
'
'

-9'
ƒ '
M - 6"

4'
6
3 Spaces at 2•'' = 7•''
**
M - 1'-0''

4'
7
2-W14 wires - •'' }
2 Spaces at 3'' = 6'' M8 - 2'-0'' 270 ksi strands
***

M5 THRU M8 WWR DETAIL


(See Table of Dimensions)

6''
'
6'

Fan at Fan at
|6" cts. |6" cts.
11‚'' 1'-0ƒ'' A-D11 wires at
B centers LIFTING LOOP DETAIL
'' D11
3•
'
4' 2-W4.5 wires
11 '
'' '' 5'
11
2-W4.5 wires
'
10‚'

'
•'
-0 BILL OF MATERIAL
'
4‡ '

'
1 1''
typ.
'

Item Unit Total


6'

8'' 8''

2'-0'' Furnishing and Erecting Precast


Ft.
Prestressed Concrete Beams, IL63N

BAR G (E)
1
M2 THRU M4 WWR DETAIL
(See Table of Dimensions)

IL63-2438D 10-7-2016

FILE NAME = USER NAME = DESIGNED REVISED F.A. TOTAL SHEET


- - SECTION COUNTY
IL63N BEAM DETAILS RTE. SHEETS NO.
CHECKED - REVISED - STATE OF ILLINOIS
STRUCTURE NO.
PLOT SCALE = DRAWN - REVISED - DEPARTMENT OF TRANSPORTATION CONTRACT NO.
PLOT DATE = CHECKED - REVISED - ILLINOIS FED. AID PROJECT
A
B Symmetrical about ~

end-to-end beam except as shown

11'' Limits of M 5WWR Limits of M 6WWR Limits of M 7WWR Limits of M 8WWR -Lifting Loops Spaced
(each face) = 4'-3'' (each face) = (each face) = (each face) = @ 4'-0'' cts.
3'-2''

M1 WWR placed in top flange full length. *Hex nut with

'
5•'
Construct in 2 piece sheets and slide 60° min. angle lock washer, typ.

'
M1 WWR

2•'
of lift, typ. M1 WWR

'
together. Top ` ƒ'' x 10'' x 10''

5'
(Recess ` …'' into beam)

.
'

'
cl

cl
1'

1'
'
7•'
6" Rad. Jam nut
typ.
1•'' 1''
2'' 3-1'' } threaded rods

'
-4•'
cl. cl.
at 3'' cts., each face M5 thru

'
-3'
M8 WWR 1'' } Threaded rods

2'
Thread flush with

5'
1'-3•'' 7'' 1'-3•'' bottom plate.
-#3 G (E)
1 bars lapped with
bottom flange reinforcement 1'-0'' Rad.

'
G1 (E)

-3'
G1 (E)
Rotate as Jam nut, typ.
M 2 thru

1'
required Tighten snug #3 bar
M4 WWR
tight.

'
M2 thru 1''

7'
M4 WWR cl.

.
'
cl
1'
ƒ'' chamfer full
Bottom plate assembly
length of beam,
1'-0'' 6'' Limits of M 3WWR Limits of M 4WWR
3'-2'' typ.
(each face) = 7'-0'' (each face) =
Limits of M 2WWR SECTION B-B
B (each face) = 2'-0'' SECTION A-A
ELEVATION OF BEAM *Only tighten sufficiently to
(Showing reinforcement & dimensions) compress lock washers
A

'
3'
Symmetrical about ~

Draped
strands

Hold down points


D

'

7 Spaces
-2'

'
@ 2'
2'
'

'

'
2'

2'

2'
Limits of strand Extend and bend 12 strands 10'' 2" 2" 2'' 17 Spaces @ 2'' 2''
debonding
C
symmetrically at pier only.

D
SECTION C-C VIEW D-D
(__-0.6'' } 270 ksi strands)
ELEVATION OF BEAM Fully bonded strand

(Showing prestressing steel)


Partially debonded strand

Note:
See sheet of for additional
IL63-3838 10-7-2016 details and Bill of Material.
FILE NAME = USER NAME = DESIGNED REVISED F.A. TOTAL SHEET
- - SECTION COUNTY
IL63 BEAM RTE. SHEETS NO.
CHECKED - REVISED - STATE OF ILLINOIS
STRUCTURE NO.
PLOT SCALE = DRAWN - REVISED - DEPARTMENT OF TRANSPORTATION CONTRACT NO.
PLOT DATE = CHECKED - REVISED - ILLINOIS FED. AID PROJECT
2'' 11''
NOTES
D31 wires at 1'-6'' cts.
Inserts for ƒ'' } threaded dowel rods, when specified, are to be two strut,

3-D31 wires ferrule type for interior beams and single ferrule, flared loop type for exterior beams.

'
Prestressing steel shall be uncoated high strength, low relaxation 7-wire strand,

2'
typ.
10''
Grade 270. The nominal diameter for beam strands shall be 0.6'' and the nominal
cross-sectional area shall be 0.217 sq. in. The nominal diameter for lifting loops shall

'
3'' 4'' 3''

' 6'
be •'' and the nominal cross sectional area shall be 0.153 sq. in.

'
2'
The beams shall have a final concrete compressive strength, f'c, of 8500 psi and

6'
a release concrete compressive strength, f'ci, of 7000 psi.
A minimum 2•'' } lifting pin shall be used to engage the lifting loops during handling.

'
' 3'

'
Bend the extended strands inward on the fascia beams to maintain 1•'' clearance

'

-10'
10'
~ 1‚'' } holes for
inside the pier diaphragm.

3'
1'' } threaded rods

1'
9'' The top and bottom plates shall be AASHTO M270 Grade 50.
typ. The top plates and bottom plate assemblies shall be galvanized according to AASHTO M111.

'
The threaded rods, nuts and washers shall be galvanized according to AASHTO M232.

2'
Threaded rods shall be ASTM F 1554 Grade 55.
` ƒ'' x 10'' x 10''
Beams shall not be released from the fabricator until they have attained 45 days of
age or older.
PLAN - TOP PLATE
Welded Wire Reinforcement (WWR) shall conform to ASTM A884 with a Class A, Type 1
epoxy coating.
3'-0''

1'' 11‚'' 1'-1•'' 11‚'' 1''

M1 WWR DETAIL

'
5… '
When multiple sheets of M 1 WWR are required along the

'
10‚'
beam length, #5(E) bars (5'-0'' long) shall be used to splice
#3 bar the longitudinal D31 wires together (Min. Lap 2'-2'').

'
4‡ '
Approved bond breaker

y
or face of
E E

a beam onl
4'' ƒ'' Chamfer (full length) applied by
typ. each end 6'' A-D31 wires TABLE OF DIMENSIONS Contractor - See

at B centers Special Provisions.


ELEVATION - BOTTOM

' Exteri
7'' 7''

fasci
SPAN _

7•"
PLATE ASSEMBLY

'
10•'
WWR A B

5'
M 9 3''

'
3'-2'' 2

3'
2-W14
res
M3 15 6''
1''

wi
1'-5'' 4'' 1'-5''
2-W14 wires typ. M4 - 1'-6''
'

M 18 3''
'

~ Tapped holes for


1‚'

5
2'

1'' } threaded rods M6 - 6"

'
SECTION THRU TOP FLANGE

-5'
M7 - 1'-0''
(Showing limits of bond breaker)

4'
'

M - 2'-0''
***
10'

8
**

SPAN _ 3'' Radius


'

'
1‚'

2'

1‚'' } Conduit

'
2•'' WWR A B

-0'

'
` 1'' x 10'' x 3'-2''

8'
2-W14
typ. M 9 3''

res
2 Top of Beam

1'
'
3‚'
Typ. M 15 6''

wi
3

'

4'
M4 - 1'-6''

SECTION E-E M5 18 3''

'
'
'

-9'
ƒ '
M - 6"

4'
6
3 Spaces at 2•'' = 7•''
**
M - 1'-0''

4'
7
2-W14 wires - •'' }
2 Spaces at 3'' = 6'' M8 - 2'-0'' 270 ksi strands
***

M5 THRU M8 WWR DETAIL


(See Table of Dimensions)

6''
'
6'

Fan at Fan at
|6" cts. |6" cts.
11‚'' 1'-0ƒ'' A-D11 wires at
B centers LIFTING LOOP DETAIL
'' D11
3•
'
4' 2-W4.5 wires
11 '
'' '' 5'
11
2-W4.5 wires
'
10‚'

'
•'
-0 BILL OF MATERIAL
'
4‡ '

'
1 1''
typ.
'

Item Unit Total


6'

8'' 8''

2'-0'' Furnishing and Erecting Precast


Ft.
Prestressed Concrete Beams, IL63

BAR G1 (E)
M2 THRU M4 WWR DETAIL
(See Table of Dimensions)

IL63-3838D 10-7-2016

FILE NAME = USER NAME = DESIGNED REVISED F.A. TOTAL SHEET


- - SECTION COUNTY
IL63 BEAM DETAILS RTE. SHEETS NO.
CHECKED - REVISED - STATE OF ILLINOIS
STRUCTURE NO.
PLOT SCALE = DRAWN - REVISED - DEPARTMENT OF TRANSPORTATION CONTRACT NO.
PLOT DATE = CHECKED - REVISED - ILLINOIS FED. AID PROJECT
A
B Symmetrical about ~

end-to-end beam except as shown

11'' Limits of M 5WWR Limits of M 6WWR Limits of M 7WWR Limits of M 8WWR -Lifting Loops Spaced 2'-0''
(each face) = 5'-0'' (each face) = (each face) = (each face) = @ 4'-0'' cts.
8•'' 7" 8•''
M1 WWR placed in top flange full length. *Hex nut with

'
5•'
Construct in 2 piece sheets and slide 60° min. angle M1 WWR lock washer, typ.

'
M1 WWR

2•'
'
of lift, typ.

6ˆ '
together. Top ` ƒ'' x 10'' x 10''
(Recess ` …'' into beam)

.
'

'
cl

cl
'
1'

1'
6‹ '
6" Rad. Jam nut
typ.
1•'' 1''
2'' 3-1'' } threaded rods
cl. cl.
at 3'' cts., each face M5 thru

'
-1•'
M8 WWR 1'' } Threaded rods
Thread flush with

'
-0'
3'
1'-3•'' 7'' 1'-3•'' bottom plate.

6'
-#3 G (E)
1 bars lapped with
bottom flange reinforcement

1'-0'' Rad.

'
G1 (E)

-3'
G1 (E)
Rotate as Jam nut, typ.
M 2 thru

1'
required Tighten snug #3 bar
M4 WWR
tight.

'
M2 thru 1''

7'
M4 WWR cl.

.
'
cl
1'
ƒ'' chamfer full
Bottom plate assembly
length of beam,
1'-0'' 6'' Limits of M 3WWR Limits of M 4WWR
3'-2'' typ.
(each face) = 8'-6'' (each face) =
Limits of M 2WWR SECTION B-B
B (each face) = 2'-0'' SECTION A-A
ELEVATION OF BEAM *Only tighten sufficiently to
(Showing reinforcement & dimensions) compress lock washers
A

'
3'
Symmetrical about ~

Draped
strands

Hold down points D

'

7 Spaces
-2'

'
@ 2'
2'
'

'

'
2'

2'

2'
Limits of strand Extend and bend 12 strands 10'' 2" 2" 2'' 17 Spaces @ 2'' 2''
debonding
C
symmetrical at pier only.

D
SECTION C-C VIEW D-D
(__-0.6'' } 270 ksi strands)
ELEVATION OF BEAM Fully bonded strand

(Showing prestressing steel)


Partially debonded strand

Note:
See sheet of for additional
IL72-2438 10-7-2016 details and Bill of Material.
FILE NAME = USER NAME = DESIGNED REVISED F.A. TOTAL SHEET
- - SECTION COUNTY
IL72N BEAM RTE. SHEETS NO.
CHECKED - REVISED - STATE OF ILLINOIS
STRUCTURE NO.
PLOT SCALE = DRAWN - REVISED - DEPARTMENT OF TRANSPORTATION CONTRACT NO.
PLOT DATE = CHECKED - REVISED - ILLINOIS FED. AID PROJECT
2'' 11''
NOTES
D31 wires at 1'-6'' cts.
Inserts for ƒ'' } threaded dowel rods, when specified, are to be two strut,

2-D31 wires ferrule type for interior beams and single ferrule, flared loop type for exterior beams.

'
Prestressing steel shall be uncoated high strength, low relaxation 7-wire strand,

2'
typ.
10''
Grade 270. The nominal diameter for beam strands shall be 0.6'' and the nominal
cross-sectional area shall be 0.217 sq. in. The nominal diameter for lifting loops shall

'
' 5'
3'' 4'' 3''
be •'' and the nominal cross sectional area shall be 0.153 sq. in.

'
2'
The beams shall have a final concrete compressive strength, f'c, of 8500 psi and

-3'
a release concrete compressive strength, f'ci, of 7000 psi.

1'
A minimum 2•'' } lifting pin shall be used to engage the lifting loops during handling.

'
9''

' 3'
Bend the extended strands inward on the fascia beams to maintain 1•'' clearance

'
10'
~ 1‚'' } holes for typ.
inside the pier diaphragm.

3'
1'' } threaded rods
The top and bottom plates shall be AASHTO M270 Grade 50.
The top plates and bottom plate assemblies shall be galvanized according to AASHTO M111.

'
The threaded rods, nuts and washers shall be galvanized according to AASHTO M232.

2'
Threaded rods shall be ASTM F 1554 Grade 55.
` ƒ'' x 10'' x 10''
Beams shall not be released from the fabricator until they have attained 45 days of
age or older.
PLAN - TOP PLATE M1 WWR DETAIL
Welded Wire Reinforcement (WWR) shall conform to ASTM A884 with a Class A, Type 1
When multiple sheets of M 1 WWR are required along the
epoxy coating.
beam length, #5(E) bars (5'-0'' long) shall be used to splice
3'-0''
the longitudinal D31 wires together (Min. Lap 2'-2'').
1'' 11‚'' 1'-1•'' 11‚'' 1''

'
5… '

'
10‚'
#3 bar

'
4‡ '
E E
4'' ƒ'' Chamfer
typ. each end 6'' A-D31 wires TABLE OF DIMENSIONS
at B centers
ELEVATION - BOTTOM
SPAN _

7•"
PLATE ASSEMBLY

'
10•'
WWR A B
M 9 3''

'
3'-2'' 2

3'
2-W14
res
M3 18 6''
1''

wi
1'-5'' 4'' 1'-5''
2-W14 wires typ. M4 - 1'-6''
'

M 21 3''
'

~ Tapped holes for


1‚'

5
2'

1'' } threaded rods M6 - 6"

'
-2'
M7 - 1'-0''

5'
'

M - 2'-0''
***
10'

8
**

SPAN _ 3'' Radius


'

'
1‚'

2'

1‚'' } Conduit

'
2•'' WWR A B

-0'

'
` 1'' x 10'' x 3'-2''

8'
2-W14
typ. M 9 3''

res
2 Top of Beam

1'
'
3‚'
Typ. M 18 6''

wi
3

'

4'
M4 - 1'-6''

SECTION E-E M5 21 3''

'
'
'

-6'
ƒ '
M - 6"

4'
6
3 Spaces at 2•'' = 7•''
**
M - 1'-0''

5'
7
2-W14 wires - •'' }
2 Spaces at 3'' = 6'' M8 - 2'-0'' 270 ksi strands
***

M5 THRU M8 WWR DETAIL


(See Table of Dimensions)

6''
'
6'

Fan at Fan at
|6" cts. |6" cts.
11‚'' 1'-0ƒ'' A-D11 wires at
B centers LIFTING LOOP DETAIL
'' D11
3•
'
4' 2-W4.5 wires
11 '
'' '' 5'
11
2-W4.5 wires
'
10‚'

'
•'
-0 BILL OF MATERIAL
'
4‡ '

'
1 1''
typ.
'

Item Unit Total


6'

8'' 8''

2'-0'' Furnishing and Erecting Precast


Ft.
Prestressed Concrete Beams, IL72N

BAR G1 (E)
M2 THRU M4 WWR DETAIL
(See Table of Dimensions)

IL72-2438D 10-7-2016

FILE NAME = USER NAME = DESIGNED REVISED F.A. TOTAL SHEET


- - SECTION COUNTY
IL72N BEAM DETAILS RTE. SHEETS NO.
CHECKED - REVISED - STATE OF ILLINOIS
STRUCTURE NO.
PLOT SCALE = DRAWN - REVISED - DEPARTMENT OF TRANSPORTATION CONTRACT NO.
PLOT DATE = CHECKED - REVISED - ILLINOIS FED. AID PROJECT
A
B Symmetrical about ~

end-to-end beam except as shown

-Lifting Loops Spaced


@ 4'-0'' cts.
11'' Limits of M 5WWR Limits of M 6WWR Limits of M 7WWR Limits of M 8WWR
60° min. angle
(each face) = 5'-0'' (each face) = (each face) = (each face) =
of lift, typ. 3'-2''

M1 WWR placed in top flange full length. *Hex nut with

'
5•'
Construct in 2 piece sheets and slide lock washer, typ.

'
M1 WWR

2•'
M1 WWR

'
together. Top ` ƒ'' x 10'' x 10''

5'
(Recess ` …'' into beam)

.
'

'
cl

cl
1'

1'
'
7•'
6" Rad. Jam nut
typ.
1•'' 1''
2'' 3-1'' } threaded rods
cl. cl.
at 3'' cts., each face M5 thru

'
-1•'
M8 WWR 1'' } Threaded rods
Thread flush with

'
-0'
3'
1'-3•'' 7'' 1'-3•'' bottom plate.

6'
-#3 G (E)
1 bars lapped with
bottom flange reinforcement

1'-0'' Rad.

'
G1 (E)

-3'
G1 (E)
Rotate as Jam nut, typ.
M 2 thru

1'
required Tighten snug #3 bar
M4 WWR
tight.

'
M2 thru 1''

7'
M4 WWR cl.

.
'
cl
1'
ƒ'' chamfer full
Bottom plate assembly
length of beam,
1'-0'' 6'' Limits of M 3WWR Limits of M 4WWR
3'-2'' typ.
(each face) = 8'-6'' (each face) =
Limits of M 2WWR SECTION B-B
B (each face) = 2'-0'' SECTION A-A
ELEVATION OF BEAM *Only tighten sufficiently to
(Showing reinforcement & dimensions) compress lock washers
A

'
3'
Symmetrical about ~

Draped
strands

Hold down points D

'

7 Spaces
-2'

'
@ 2'
2'
'

'

'
2'

2'

2'
Limits of strand Extend and bend 12 strands 10'' 2" 2" 2'' 17 Spaces @ 2'' 2''
debonding
C
symmetrically at pier only.

D
SECTION C-C VIEW D-D
(__-0.6'' } 270 ksi strands)
ELEVATION OF BEAM Fully bonded strand

(Showing prestressing steel)


Partially debonded strand

Note:
See sheet of for additional
IL72-3838 10-7-2016 details and Bill of Material.
FILE NAME = USER NAME = DESIGNED REVISED F.A. TOTAL SHEET
- - SECTION COUNTY
IL72 BEAM RTE. SHEETS NO.
CHECKED - REVISED - STATE OF ILLINOIS
STRUCTURE NO.
PLOT SCALE = DRAWN - REVISED - DEPARTMENT OF TRANSPORTATION CONTRACT NO.
PLOT DATE = CHECKED - REVISED - ILLINOIS FED. AID PROJECT
2'' 11''
NOTES
D31 wires at 1'-6'' cts.
Inserts for ƒ'' } threaded dowel rods, when specified, are to be two strut,

3-D31 wires ferrule type for interior beams and single ferrule, flared loop type for exterior beams.

'
Prestressing steel shall be uncoated high strength, low relaxation 7-wire strand,

2'
typ.
10''
Grade 270. The nominal diameter for beam strands shall be 0.6'' and the nominal
cross-sectional area shall be 0.217 sq. in. The nominal diameter for lifting loops shall

'
3'' 4'' 3''

' 6'
be •'' and the nominal cross sectional area shall be 0.153 sq. in.

'
2'
The beams shall have a final concrete compressive strength, f'c, of 8500 psi and

6'
a release concrete compressive strength, f'ci, of 7000 psi.
A minimum 2•'' } lifting pin shall be used to engage the lifting loops during handling.

'
' 3'

'
Bend the extended strands inward on the fascia beams to maintain 1•'' clearance

'

-10'
10'
~ 1‚'' } holes for
inside the pier diaphragm.

3'
1'' } threaded rods

1'
9'' The top and bottom plates shall be AASHTO M270 Grade 50.
typ. The top plates and bottom plate assemblies shall be galvanized according to AASHTO M111.

'
The threaded rods, nuts and washers shall be galvanized according to AASHTO M232.

2'
Threaded rods shall be ASTM F 1554 Grade 55.
` ƒ'' x 10'' x 10''
Beams shall not be released from the fabricator until they have attained 45 days of
age or older.
PLAN - TOP PLATE
Welded Wire Reinforcement (WWR) shall conform to ASTM A884 with a Class A, Type 1
epoxy coating.
3'-0''

1'' 11‚'' 1'-1•'' 11‚'' 1''

M1 WWR DETAIL

'
5… '
When multiple sheets of M 1 WWR are required along the

'
10‚'
beam length, #5(E) bars (5'-0'' long) shall be used to splice
#3 bar the longitudinal D31 wires together (Min. Lap 2'-2'').

'
4‡ '
Approved bond breaker

y
or face of
E E

a beam onl
4'' ƒ'' Chamfer (full length) applied by
typ. each end 6'' A-D31 wires TABLE OF DIMENSIONS Contractor - See

at B centers Special Provisions.


ELEVATION - BOTTOM

' Exteri
7'' 7''

fasci
SPAN _

7•"
PLATE ASSEMBLY

'
10•'
WWR A B

5'
M 9 3''

'
3'-2'' 2

3'
2-W14
res
M3 18 6''
1''

wi
1'-5'' 4'' 1'-5''
typ. M4 - 1'-6''
2-W14 wires
'

M 21 3''
'

~ Tapped holes for


1‚'

5
2'

1'' } threaded rods M6 - 6"

'
SECTION THRU TOP FLANGE

-2'
M7 - 1'-0''
(Showing limits of bond breaker)

5'
'

M - 2'-0''
***
10'

8
**

SPAN _ 3'' Radius


'

'
1‚'

2'

1‚'' } Conduit

'
2•'' WWR A B

-0'

'
` 1'' x 10'' x 3'-2''

8'
2-W14
typ. M 9 3''

res
2 Top of Beam

1'
'
3‚'
Typ. M 18 6''

wi
3

'

4'
M4 - 1'-6''

SECTION E-E M5 21 3''

'
'
'

-6'
ƒ '
M - 6"

4'
6
3 Spaces at 2•'' = 7•''
**
M - 1'-0''

5'
7
2-W14 wires - •'' }
2 Spaces at 3'' = 6'' M8 - 2'-0'' 270 ksi strands
***

M5 THRU M8 WWR DETAIL


(See Table of Dimensions)

6''
'
6'

Fan at Fan at
|6" cts. |6" cts.
11‚'' 1'-0ƒ'' A-D11 wires at
B centers LIFTING LOOP DETAIL
'' D11
3•
'
4' 2-W4.5 wires
11 '
'' '' 5'
11
2-W4.5 wires
'
10‚'

'
•'
-0 BILL OF MATERIAL
'
4‡ '

'
1 1''
typ.
'

Item Unit Total


6'

8'' 8''

2'-0'' Furnishing and Erecting Precast


Ft.
Prestressed Concrete Beams, IL72

BAR G1 (E)
M2 THRU M4 WWR DETAIL
(See Table of Dimensions)

IL72-3838D 10-7-2016

FILE NAME = USER NAME = DESIGNED REVISED F.A. TOTAL SHEET


- - SECTION COUNTY
IL72 BEAM DETAILS RTE. SHEETS NO.
CHECKED - REVISED - STATE OF ILLINOIS
STRUCTURE NO.
PLOT SCALE = DRAWN - REVISED - DEPARTMENT OF TRANSPORTATION CONTRACT NO.
PLOT DATE = CHECKED - REVISED - ILLINOIS FED. AID PROJECT
A B

'- '' End-to-end beam

-#5 G5(E) bars at 9'' cts.


**Hex nut with
60° min. angle lock washer, typ.
3'-6''

'
7 spaces at Spacing #4 G2 (E) bars.

5•'
of lift, typ. ` ƒ'' x 10'' x 1'-5''
Lap with G 4'-0'' 4'-6'' Lifting loop
6'' = 3'-6'' 1 (E) bars.
(Recess ` …'' into beam)
locations
G2 (E)

'
2'
'
2•'

.
'

'
cl

cl
1'

1'

'
3•'
'
2'
G5 (E) G5 (E)
Jam nut, typ.
6-#6 G3(E) bars full length of beam. G3 (E) 2''
2'' 5-ƒ'' } threaded rods
Min. lap 3'-7''. ( lengths) G3 (E)
at 3‚'' cts., each face
1'' 1'-6''

'

'
-9'

-3'
cl.
Symm. about ~
G1 (E)

3'

5'
ƒ'' } Threaded rods.
except as shown. 1''
Thread flush with
cl.
bottom plate.

G4 (E) 10'' 6''

'
'4•'
Jam nut, typ.
Tighten snug

6'
tight

1•'' 23 spaces at 6'' = 11'-6'' Spacing #3 G4 (E) bars. 3-#8 G 6


(E) bar assembly with ` 1'' x x 2'-2'' ~ ƒ'' } x 4'' Studs 2'-2'' ƒ'' chamfer full
*
threaded coupler splice at (Bevel to match automatically end length of beam,
1'-7'' 7 spaces at Spacing #4 G1 (E) bars. pier only. (See sheet of chamfer). welded. (Space to typ.
6'' = 3'-6'' for details). miss strands).

A B SECTION A-A SECTION B-B


ELEVATION OF BEAM
**Only tighten sufficiently to
(Showing reinforcement & dimensions) compress lock washers
*4 spaces at 3‚'' = 1'-1''

BAR LIST
ONE BEAM ONLY

'
C

3'
(For information only)

Bar No. Size Length Shape


G1 (E) #4 12'-1''
G2 (E) #4 10'-2''
G3 (E) #6
G4 (E) #3 4'-11''
G5 (E) #5 3'-4''
Symm. about ~
G6 (E) #8 6'-6''
Draped
strands

Notes:
Hold down points
See sheet of for additional details
and Bill of Material.

'
2'
2'' spa. @ 2''
C
=

ELEVATION OF BEAM
Approved bond breaker (Showing prestressing steel)
SECTION C-C
9'' 9''
applied by Contractor ( -•'' } 270 ksi strands)
See Special Provisions.

3•''
Exterior face of
fascia beam only.

SECTION THRU TOP FLANGE


(Showing limits of bond breaker)

PBT-4-63 10-7-2016

FILE NAME = USER NAME = DESIGNED REVISED F.A. TOTAL SHEET


- - SECTION COUNTY
63'' PPC BULB T-BEAM RTE. SHEETS NO.
CHECKED - REVISED - STATE OF ILLINOIS
STRUCTURE NO.
PLOT SCALE = DRAWN - REVISED - DEPARTMENT OF TRANSPORTATION CONTRACT NO.
PLOT DATE = CHECKED - REVISED - ILLINOIS FED. AID PROJECT
NOTES
Inserts for ƒ'' } threaded dowel rods, when specified, are to be two strut,
ferrule type for interior beams and single ferrule, flared loop type for exterior beams.

End of beams Prestressing steel shall be uncoated high strength, low relaxation 7-wire strand,
Grade 270. The nominal diameter shall be •'' and the nominal cross-sectional area
3'' Radius shall be 0.153 sq. in.
To outside face 11''
The beams shall have a final concrete compressive strength, f'c, of psi and a
of bar, typ. release concrete compressive strength, f'ci, of psi.
1‚'' } Conduit
A minimum 2•'' } lifting pin shall be used to engage the lifting loops during handling.

'

'
-0'

8'
'
Top of Beam Tilt G 6(E) bars when necessary to maintain 1•'' clearance.
3'

1'
The top and bottom plates shall be AASHTO M270 Grade 50.
The top and bottom plates shall be galvanized according to AASHTO M111. The threaded

'
4'
rods, nuts and washers shall be galvanized according to AASHTO M232.
Threaded rods shall be ASTM F 1554 Grade 55.
Bottom of beam G6 (E) The G 6(E) bar assembly shall develop, in tension, at least 125 percent of the yield strength
of a grade 60 reinforcement bar times the nominal cross-sectional area of a #8 bar. The

'
assembly shall allow completion of the splice without turning of the hook bar. The hook bar

-9'
shall be threaded such that the entire coupler can be threaded onto the hook bar.
- •'' }

4'
ELEVATION OF BEAM AT PIER Beams shall not be released from the fabricator until they have attained 45 days of
270 ksi strands
age or older.

~ Pier
6‚''
1'-0''
6'' 6‚''

'
6'
Fana nat
t Fa
|6'
'c 'c
' s
t. Outside
t
s . |6
'
' 4'

R = 2''

'
~ Beam Outside

6'
' 4'

LIFTING LOOP DETAIL R = 2''

'
'4'
6'

'
-5'
4'

'
-10'
5'
G6 (E)

4'
G6 (E)
'
•'
'
1-1
6'' 6''

'
5‚'
4•''
PLAN OF BEAM AT PIER

'
4'
2'-0''

BAR G1 (E) BAR G2 (E) BAR G4 (E)

~ Tapped holes for


ƒ'' } threaded rods #8-90° hook bar.
~ 1'' } holes for 2'' 4 spa. @ Threaded one end
ƒ'' } threaded rods 3‚'' = 1'-1''
2'' 4 spa. at 2''
'
3'

'
3‚'' = 1'-1''

-4'
'

ƒ'' } Vent

'
3… '

11… '

1'
#8-bar. Threaded R =
hole
one end 4''

~ Beam ~ Beam
'

'}
-2'

'
-8'
studs
'

'

'
Coupler splice.
10'

3‚'

3‚'
~ ƒ '

9‚''
2'

Threaded end to end.


1'

5'-3''
'
'

11… '
3… '

G6(E) BAR ASSEMBLY


4'' 9'' 4''
'
3'

End of 1'-5''
beam
5'' 5''

TOP PLATE End of


beam BILL OF MATERIAL

Item Unit Total


BOTTOM PLATE Furnishing and Erecting Precast
See bearing details for pintle hole Prestressed Concrete Ft.
locations when required. Bulb T-Beams, 63''

PBT-4-63D 11-22-2016

FILE NAME = USER NAME = DESIGNED REVISED F.A. TOTAL SHEET


- - SECTION COUNTY
63'' PPC BULB T-BEAM DETAILS RTE. SHEETS NO.
CHECKED - REVISED - STATE OF ILLINOIS
STRUCTURE NO.
PLOT SCALE = DRAWN - REVISED - DEPARTMENT OF TRANSPORTATION CONTRACT NO.
PLOT DATE = CHECKED - REVISED - ILLINOIS FED. AID PROJECT
A B

'- '' End-to-end beam

#5 G5 (E) bars at 9'' cts.


**Hex nut with
60° min. angle lock washer, typ.
` ƒ'' x 10'' x 1'-5'' 3'-6''

'
9 spaces at Spacing #4 G2 (E) bars.

5•'
of lift, typ.
6'' = 4'-6'' Lap with G
1 (E) bars. 4'-0'' 4'-6'' Lifting loop (Recess ` …'' into beam)

.
'

'
cl
locations

cl
1'

1'

'
G2 (E)

2'
'
2'
'

'
2•'

3•'
G5 (E)
Jam nut, typ.
6-#6 G 3(E) bars full length of beam. G5 (E) G3 (E)
2'' 5-ƒ'' } threaded rods 2''
Min. lap 3'-7''. ( lengths)
at 3‚'' cts., each face
G3 (E) 1'-6''

Symm. about ~ 1''


G1 (E)

'
-6'

'
cl.

-0'
except as shown.

4'

6'
1''
cl.
ƒ'' } Threaded rods.
Thread flush with 10'' 6''
bottom plate.
G4 (E)

'
'4•'
Jam nut, typ.
Tighten snug

6'
tight

1•'' * 23 spaces at 6'' = 11'-6'' Spacing #3 G4 (E) bars. 3-#8 G 6


(E) bar assembly with ~ ƒ'' } x 4'' Studs 2'-2'' ƒ'' chamfer full
threaded coupler splice at automatically end length of beam,
1'-7'' pier only. (See sheet of ` 1'' x - x 2'-2'' welded. (Space to typ.
9 spaces at Spacing #4 G1 (E) bars.
for details). (Bevel to match miss strands).
6'' = 4'-6''
chamfer).
A B SECTION A-A SECTION B-B
ELEVATION OF BEAM
**Only tighten sufficiently to
(Showing reinforcement & dimensions)
*4 spaces at 3‚'' = 1'-1'' compress lock washers

'
3'
C

BAR LIST

Draped
ONE BEAM ONLY
Symm. about ~
strands (For information only)

Bar No. Size Length Shape


G1 (E) #4 13'-7''
G2 (E) #4 11'-8''
Hold down points G3 (E) #6
G4 (E) #3 4'-11''
G5 (E) #5 3'-4''
G6 (E) #8 6'-6''

'
2'
2'' spa. @ 2''
C
= Notes:
See sheet of for additional details
Approved bond breaker
9'' 9'' ELEVATION OF BEAM and Bill of Material.
applied by Contractor SECTION C-C
(Showing prestressing steel)
See Special Provisions.
( -•'' } 270 ksi strands)

3•''
Exterior face of
fascia beam only.

SECTION THRU TOP FLANGE


(Showing limits of bond breaker)

PBT-4-72 10-7-2016

FILE NAME = USER NAME = DESIGNED REVISED F.A. TOTAL SHEET


- - SECTION COUNTY
72'' PPC BULB T-BEAM RTE. SHEETS NO.
CHECKED - REVISED - STATE OF ILLINOIS
STRUCTURE NO.
PLOT SCALE = DRAWN - REVISED - DEPARTMENT OF TRANSPORTATION CONTRACT NO.
PLOT DATE = CHECKED - REVISED - ILLINOIS FED. AID PROJECT
NOTES
Inserts for ƒ'' } threaded dowel rods, when specified, are to be two strut,
ferrule type for interior beams and single ferrule, flared loop type for exterior beams.

End of beams Prestressing steel shall be uncoated high strength, low relaxation 7-wire strand,
Grade 270. The nominal diameter shall be •'' and the nominal cross-sectional area
3'' Radius shall be 0.153 sq. in.
To outside face 11''
The beams shall have a final concrete compressive strength, f'c, of psi and a
of bar, typ. release concrete compressive strength, f'ci, of psi.
1‚'' } Conduit

'
A minimum 2•'' } lifting pin shall be used to engage the lifting loops during handling.

'
-0'

8'
'
Top of Beam Tilt G 6(E) bars when necessary to maintain 1•'' clearance.
3'

1'
The top and bottom plates shall be AASHTO M270 Grade 50.
The top and bottom plates shall be galvanized according to AASHTO M111. The threaded

'
4'
rods, nuts and washers shall be galvanized according to AASHTO M232.
Threaded rods shall be ASTM F 1554 Grade 55.
Bottom of beam G6 (E) The G 6(E) bar assembly shall develop, in tension, at least 125 percent of the yield strength
of a grade 60 reinforcement bar times the nominal cross-sectional area of a #8 bar. The

'
-6'
assembly shall allow completion of the splice without turning of the hook bar. The hook bar
shall be threaded such that the entire coupler can be threaded onto the hook bar.

5'
ELEVATION OF BEAM AT PIER - •'' }
Beams shall not be released from the fabricator until they have attained 45 days of
270 ksi strands
age or older.

6‚''
~ Pier
6‚''
1'-0''
6''

'
6' Outside
Fana nat
t Fa R = 2''
|6'
'c 'c
' s
t. Outside
t
s . |6
'
' 4'

R = 2''

'
~ Beam

6'
' 4'

LIFTING LOOP DETAIL

'
'4'
6'

'
-2'

'
4'

-7'
6'

5'
G6 (E)
G6 (E)
'
•'
'
1-1
6'' 6''

'
5‚'
4•''
PLAN OF BEAM AT PIER

'
4'
2'-0''

BAR G1 (E) BAR G2 (E) BAR G4 (E)

~ Tapped holes for


ƒ'' } threaded rods #8-90° hook bar.
~ 1'' } holes for 2'' 4 spa. @ Threaded one end
ƒ'' } threaded rods 3‚'' = 1'-1''
2'' 4 spa. at 2''
'
3'

'
3‚'' = 1'-1''

-4'
ƒ'' } Vent

'
'

11… '

1'
3… '

#8-bar. Threaded R =
hole
one end 4''

~ Beam ~ Beam
'

'}
-2'

'

'
'

'

-8'
studs

3‚'
10'

Coupler splice.
3‚'

~ ƒ '

9‚''
2'

Threaded end to end.


1'

5'-3''
'
'

11… '
3… '

G6(E) BAR ASSEMBLY


4'' 9'' 4''
'
3'

End of 1'-5''
beam
5'' 5''

TOP PLATE End of


beam BILL OF MATERIAL

Item Unit Total


BOTTOM PLATE Furnishing and Erecting Precast
See bearing details for pintle hole Prestressed Concrete Ft.
locations when required. Bulb T-Beams, 72''

PBT-4-72D 11-22-2016

FILE NAME = USER NAME = DESIGNED REVISED F.A. TOTAL SHEET


- - SECTION COUNTY
72'' PPC BULB T-BEAM DETAILS RTE. SHEETS NO.
CHECKED - REVISED - STATE OF ILLINOIS
STRUCTURE NO.
PLOT SCALE = DRAWN - REVISED - DEPARTMENT OF TRANSPORTATION CONTRACT NO.
PLOT DATE = CHECKED - REVISED - ILLINOIS FED. AID PROJECT
A B

'- '' End-to-end beam


1'-0''
3'-3'' ` ƒ'' x 7'' x 1'-1''

3 spa. @ Spacing #4 G2 (E) bars.


**Hex nut with (Recess ` …'' into beam)
60° min. angle ~ Lifting lock washer, typ. G2 (E)
6'' = 1'-6'' Lap with G
1 (E) bars.

'
.

5•'
'
.
of lift loop

'

cl
cl

1'
1'
'

'
2•'

4'
'
G3 (E)

3'
G3 (E) Jam nut, typ.
2'' 4-ƒ'' } threaded rods 3''
3-#5 G 3(E) bars full length of beam.

'

'
1''

-5'

-0'
at 3'' cts., each face Min. lap 2'-11''. ( lengths) G1 (E)
cl.
1'' cl.

1'
Symm. about ~ ƒ'' } Threaded rods.

3'
except as noted. Thread flush with 6'' 6''
Bottom plate. G4 (E)

'
6'
Jam nut, typ.
Tighten snug

'
6'
tight

1•'' 15 Spaces at 6'' = 7'-6'' Spacing #3 G4 (E) bars. ` 1'' x - x 1'-6'' 1'-6'' ƒ'' chamfer full
* 2-#8 G (E) bar assembly with
6 length of beam, typ.
(Bevel to match
threaded coupler splice at
1'-3'' 3 spa. @ Spacing #4 G1 (E) bars. chamfer).
pier only. (See sheet of
6'' = 1'-6'' SECTION A-A SECTION B-B
for details).
**Only tighten sufficiently to
A B
compress lock washers
ELEVATION OF BEAM
*3 spaces at 3'' = 9'' (Showing reinforcement & dimensions)

BAR LIST
ONE BEAM ONLY

'
C

3'
(For information only)

Bar No. Size Length Shape


G1 (E) #4 7'-7''
G2 (E) #4 5'-8''
G3 (E) #5
Draped G4 (E) #3 4'-1''
Symm. about ~
strands
G6 (E) #8 6'-6''
Hold down points

Notes:
See sheet of for additional details

'
2'
and Bill of Material.

2'' Spa. at 2''


'' =
ELEVATION OF BEAM
(Showing prestressing steel)
SECTION C-C
( -•'' } 270 ksi strands)

PI-4-36 10-7-2016

FILE NAME = USER NAME = DESIGNED REVISED F.A. TOTAL SHEET


- - SECTION COUNTY
36'' PPC I-BEAM RTE. SHEETS NO.
CHECKED - REVISED - STATE OF ILLINOIS
STRUCTURE NO.
PLOT SCALE = DRAWN - REVISED - DEPARTMENT OF TRANSPORTATION CONTRACT NO.
PLOT DATE = CHECKED - REVISED - ILLINOIS FED. AID PROJECT
NOTES
Inserts for ƒ'' } threaded dowel rods, when specified, are to be two strut,
ferrule type for interior beams and single ferrule, flared loop type for exterior beams.

End of beams Prestressing steel shall be uncoated high strength, low relaxation 7-wire strand,
Grade 270. The nominal diameter shall be •'' and the nominal cross-sectional area
3'' Radius shall be 0.153 sq. in.
To outside face 11''
The beams shall have a final concrete compressive strength, f'c, of psi and a
of bar, typ. 1‚'' } Conduit release concrete compressive strength, f'ci, of psi.
A minimum 2•'' } lifting pin shall be used to engage the lifting loops during handling.

'
8'
'
12'
'
Top of Beam Tilt G 6(E) bars when necessary to maintain 1•'' clearance.
3'
The top and bottom plates shall be AASHTO M270 Grade 50.
The top and bottom plates shall be galvanized according to AASHTO M111. The threaded

'
4'
rods, nuts and washers shall be galvanized according to AASHTO M232.
Threaded rods shall be ASTM F 1554 Grade 55.
Bottom of beam G6 (E) The G 6(E) bar assembly shall develop, in tension, at least 125 percent of the yield strength
of a grade 60 reinforcement bar times the nominal cross-sectional area of a #8 bar. The

'
-6'
assembly shall allow completion of the splice without turning of the hook bar. The hook bar

2'
shall be threaded such that the entire coupler can be threaded onto the hook bar.
ELEVATION OF BEAM AT PIER - •'' }
Beams shall not be released from the fabricator until they have attained 45 days of
270 ksi strands
age or older.

~ Pier

1'-0''
6‚''

6'' 6‚''

'
6'
Fana nat
t Fa
|6 s.

'
~ Beam '
'ct 'c
' t Outside
s |6

6'
.
'
' 4'

R = 2''

'
'

1'
Outside

-2'
'

-
'
4'

1'
6'

-7'
LIFTING LOOP DETAIL R = 2''

'
9‚'
3'

2'
G6 (E) 4•''
G6 (E)

'
3•'
6'' 6''

1'-4''

BAR G1 (E) BAR G2 (E) BAR G4 (E)


PLAN OF BEAM AT PIER

#8-90° hook bar.


Threaded one end

~ Tapped holes for

'
~ 1'' } holes for

-4'
ƒ'' } threaded rods
ƒ'' } threaded rods 3 spa. @
2'' 2''

1'
#8-bar. Threaded R =
2'' 3 spa. @ 2'' 3'' = 9''
one end 4''
3'' = 9''
ƒ'' } Vent
'
1‡ '

'
' 7… '

holes Coupler splice.


9‚''
~ Beam Threaded end to end.
'
-6'
'
'

5'-3''
3‚'
3‚'
7'

1'

G6(E) BAR ASSEMBLY


'
'

7… '

~ Beam
1‡ '

3•'' 6'' 3•''

End of 1'-1''
beam End of beam

TOP PLATE
BOTTOM PLATE BILL OF MATERIAL
See bearing details for pintle
Item Unit Total
hole locations when required.
Furnishing and Erecting Precast
Prestressed Concrete Ft.
I-Beams, 36''

PI-4-36D 11-22-2016

FILE NAME = USER NAME = DESIGNED REVISED F.A. TOTAL SHEET


- - SECTION COUNTY
36'' PPC I-BEAM DETAILS RTE. SHEETS NO.
CHECKED - REVISED - STATE OF ILLINOIS
STRUCTURE NO.
PLOT SCALE = DRAWN - REVISED - DEPARTMENT OF TRANSPORTATION CONTRACT NO.
PLOT DATE = CHECKED - REVISED - ILLINOIS FED. AID PROJECT
A B

'- '' End-to-end beam

-#3 G5(E) bars at 12'' cts.


3'-3'' **Hex nut with ` ƒ'' x 7'' x 1'-1''
1'-4''

'
5•'
Spacing #4 G lock washer, typ. (Recess ` …'' into beam)
4 spa. at 2 (E) bars.

Lap with G 60° min. angle ~ Lifting G2 (E)


6'' = 2'-0'' 1 (E) bars.

.
.

'
'
of lift loop

cl
cl

1'
1'
'

'
2•'

4'
'
2•'
Jam nut, typ. G5 (E)
G5 (E)
2'' 4-ƒ'' } threaded rods 4-#6 G 3(E) bars full length of beam. 5''

'
G3 (E) G1 (E)

-9•'
at 3'' cts., each face Min. lap 3'-7''. ( lengths) G3 (E) 1''

'
-6'
1'' cl.

1'
Symm. about ~

3'
cl. 8'' 6''
except as noted. ƒ'' } Threaded rods.
Thread flush with
G4 (E)
bottom plate.

'
8'
Jam nut, typ.
Tighten snug

'
tight

6'
1•'' 15 Spaces at 6'' = 7'-6'' Spacing #3 G4 (E) bars. ` 1'' x - x 1'-10'' ~ ƒ'' } x 4'' Studs 1'-10'' ƒ'' chamfer full
*
2-#8 G (E)
6 bar assembly with length of beam,
(Bevel to match automatically end welded.
threaded coupler splice at typ.
1'-3'' 4 spa. at Spacing #4 G1 (E) bars. chamfer). (Space to miss strands).
pier only. (See sheet of
6'' = 2'-0''
for details).
A B SECTION A-A SECTION B-B
ELEVATION OF BEAM
**Only tighten sufficiently to
(Showing reinforcement & dimensions)
*3 spaces at 3'' = 9'' compress lock washers

BAR LIST
ONE BEAM ONLY

'
C

3'
(For information only)

Bar No. Size Length Shape


G1 (E) #4 8'-7''
G2 (E) #4 6'-8''
G3 (E) #6
G4 (E) #3 4'-11''
Draped G5 (E) #3 2'-6''
strands G6 (E) #8 6'-6''
Symm. about ~

Hold down points


Notes:
See sheet of for additional details
and Bill of Material.

'
2'
C

2'' spa. @ 2''


=
ELEVATION OF BEAM
(Showing prestressing steel)
SECTION C-C
( -•'' } 270 ksi strands)

PI-4-42 10-7-2016

FILE NAME = USER NAME = DESIGNED REVISED F.A. TOTAL SHEET


- - SECTION COUNTY
42'' PPC I-BEAM RTE. SHEETS NO.
CHECKED - REVISED - STATE OF ILLINOIS
STRUCTURE NO.
PLOT SCALE = DRAWN - REVISED - DEPARTMENT OF TRANSPORTATION CONTRACT NO.
PLOT DATE = CHECKED - REVISED - ILLINOIS FED. AID PROJECT
NOTES
Inserts for ƒ'' } threaded dowel rods, when specified, are to be two strut,
ferrule type for interior beams and single ferrule, flared loop type for exterior beams.

End of beams Prestressing steel shall be uncoated high strength, low relaxation 7-wire strand,
Grade 270. The nominal diameter shall be •'' and the nominal cross-sectional area
3'' Radius shall be 0.153 sq. in.
To outside face 11''
The beams shall have a final concrete compressive strength, f'c, of psi and a
of bar, typ. release concrete compressive strength, f'ci, of psi.
1‚'' } Conduit

'
A minimum 2•'' } lifting pin shall be used to engage the lifting loops during handling.

-0'

'
8'
'
Top of Beam Tilt G 6(E) bars when necessary to maintain 1•'' clearance.
3'

1'
The top and bottom plates shall be AASHTO M270 Grade 50.
The top and bottom plates shall be galvanized according to AASHTO M111. The threaded

'
4'
rods, nuts and washers shall be galvanized according to AASHTO M232.
Threaded rods shall be ASTM F 1554 Grade 55.
Bottom of beam G6 (E) The G 6(E) bar assembly shall develop, in tension, at least 125 percent of the yield strength
of a grade 60 reinforcement bar times the nominal cross-sectional area of a #8 bar. The

'
-0'
assembly shall allow completion of the splice without turning of the hook bar. The hook bar

3'
shall be threaded such that the entire coupler can be threaded onto the hook bar.
ELEVATION OF BEAM AT PIER - •'' }
Beams shall not be released from the fabricator until they have attained 45 days of
270 ksi strands
age or older.

~ Pier

1'-0''
6‚''

6'' 6‚''

'
6'
Fana nat
t Fa
|6 s.

'
~ Beam '
'ct 'c
' t Outside
s |6

6'
.
'
' 4'

R = 2''
Outside

'

'
4'
6'

-8'
LIFTING LOOP DETAIL R = 2''

'
-1'

'
3'

11‚'
3'

''
G6 (E)
G6 (E)

4
-
1'
4•''

'
3•'
6'' 6''

1'-8''

PLAN OF BEAM AT PIER BAR G1 (E) BAR G2 (E) BAR G4 (E)

~ Tapped holes for

ƒ'' } threaded rods


~ 1'' } holes for 2'' 3 spa. @

ƒ'' } threaded rods 3'' = 9''

2'' 3 spa. at 2'' #8-90° hook bar.

'
3'
3'' = 9'' Threaded one end
'
9… '

ƒ'' } Vent
'
1‡ '

holes

'
'}
'

'

-4'
'
~ Beam 1'-2''
-10'

-10'

'
-4'

2‚'
'

~ Beam ~ Beam

studs
3‚'
'

~ ƒ '
3‚'
'

1'
#8-bar. Threaded R =
7'

'
1'

2•'
1'

1'
one end 4''
'
'

9… '
1‡ '

3•'' 6'' 3•'' Coupler splice.


'
3' 9‚'' '
'
Threaded end to end.

End of 1'-1'' 5'-3''
beam
5'' 2''
G6(E) BAR ASSEMBLY BAR G5 (E)
TOP PLATE
End of End of
beam beam

BOTTOM PLATE BOTTOM PLATE


(Showing threaded rods) (Showing studs)

See bearing details for pintle


BILL OF MATERIAL
hole locations when required.

Item Unit Total


Furnishing and Erecting Precast
Prestressed Concrete Ft.
I-Beams, 42''

PI-4-42D 11-22-2016

FILE NAME = USER NAME = DESIGNED REVISED F.A. TOTAL SHEET


- - SECTION COUNTY
42'' PPC I-BEAM DETAILS RTE. SHEETS NO.
CHECKED - REVISED - STATE OF ILLINOIS
STRUCTURE NO.
PLOT SCALE = DRAWN - REVISED - DEPARTMENT OF TRANSPORTATION CONTRACT NO.
PLOT DATE = CHECKED - REVISED - ILLINOIS FED. AID PROJECT
A B

'- '' End-to-end beam

-#3 G5(E)bars at 1'-0'' cts.


3'-3'' **Hex nut with ` ƒ'' x 8•'' x 1'-1''
1'-6''
lock washer, typ. (Recess ` …'' into beam)
5 spa. at Spacing #4 G2 (E) bars.
60° min. angle ~ Lifting G2 (E)
6'' = 2'-6'' Lap with G1 (E) bars.

'
.
'
.
'

cl

5•'
of lift loop

cl

1'
1'

'
'

4'
2•'

'
2† '
Jam nut, typ.
G5 (E) G5 (E)
4-#7 G 3(E) bars full length of beam. 5‚''
2'' 4-ƒ'' } threaded rods
Min. lap 4'-3''. ( lengths)

'
G3 (E) G3 (E)

-3„'
at 3'' cts., each face

'
-0'
1'' 1''

2'
cl. cl

4'
G1 (E)
ƒ'' } Threaded rods.
Symm. about ~ 7‚'' 7•''
Thread flush with
except as noted.
bottom plate.
G4 (E)

'
7‚'
Jam nut, typ.
Tighten snug

'
tight

7'
1•'' 15 Spaces at 6'' = 7'-6'' Spacing #3 G4 (E) bars. ` 1'' x - x 1'-10'' ~ ƒ'' } x 4'' Studs 1'-10'' ƒ'' chamfer full
* 2-#8 G (E) bar assembly with
6 length of beam,
(Bevel to match automatically end welded.
threaded coupler splice at chamfer). typ.
1'-3'' 5 spa. at Spacing #4 G1 (E) bars. (Space to miss strands).
pier only. (See sheet of
6'' = 2'-6''
for details). SECTION A-A SECTION B-B
A B
**Only tighten sufficiently to
ELEVATION OF BEAM compress lock washers
*3 spaces at 3'' = 9''
(Showing reinforcement & dimensions)

BAR LIST
ONE BEAM ONLY

'
C

3'
(For information only)

Bar No. Size Length Shape


G1 (E) #4 9'-8''
G2 (E) #4 7'-11''
G3 (E) #7
G4 (E) #3 5'-3''
G5 (E) #3 2'-9''
Symm. about ~
Draped G6 (E) #8 6'-6''
strands

Notes:
Hold down points See sheet of for additional details
and Bill of Material.

'
2'
C

2'' spa. @ 2''


=
ELEVATION OF BEAM
(Showing prestressing steel) SECTION C-C
( -•'' } 270 ksi strands)

PI-4-48 10-7-2016

FILE NAME = USER NAME = DESIGNED REVISED F.A. TOTAL SHEET


- - SECTION COUNTY
48'' PPC I-BEAM RTE. SHEETS NO.
CHECKED - REVISED - STATE OF ILLINOIS
STRUCTURE NO.
PLOT SCALE = DRAWN - REVISED - DEPARTMENT OF TRANSPORTATION CONTRACT NO.
PLOT DATE = CHECKED - REVISED - ILLINOIS FED. AID PROJECT
NOTES
Inserts for ƒ'' } threaded dowel rods, when specified, are to be two strut,
ferrule type for interior beams and single ferrule, flared loop type for exterior beams.

End of beams Prestressing steel shall be uncoated high strength, low relaxation 7-wire strand,
Grade 270. The nominal diameter shall be •'' and the nominal cross-sectional area
3'' Radius shall be 0.153 sq. in.
To outside face 11''
The beams shall have a final concrete compressive strength, f'c, of psi and a
of bar, typ. release concrete compressive strength, f'ci, of psi.
1‚'' } Conduit

'
A minimum 2•'' } lifting pin shall be used to engage the lifting loops during handling.

'
-0'

8'
'
Tilt G 6(E) bars when necessary to maintain 1•'' clearance.
3'
Top of Beam

1'
The top and bottom plates shall be AASHTO M270 Grade 50.
The top and bottom plates shall be galvanized according to AASHTO M111. The threaded

'
4'
rods, nuts and washers shall be galvanized according to AASHTO M232.
Threaded rods shall be ASTM F 1554 Grade 55.
Bottom of beam G6 (E) The G 6(E) bar assembly shall develop, in tension, at least 125 percent of the yield strength
of a grade 60 reinforcement bar times the nominal cross-sectional area of a #8 bar. The

'
-6'
assembly shall allow completion of the splice without turning of the hook bar. The hook bar
shall be threaded such that the entire coupler can be threaded onto the hook bar.

3'
ELEVATION OF BEAM AT PIER - •'' }
Beams shall not be released from the fabricator until they have attained 45 days of
270 ksi strands
age or older.

~ Pier

1'-0''
8ƒ''

8ƒ''
6''

'
6'
Fana nat
t Fa
|6 s.

'
~ Beam '
'ct 'c
' t
s |6

6'
. Outside
'
' 4'

R = 2ƒ''
Outside

'
4'
6'

LIFTING LOOP DETAIL R = 2ƒ''

'
-1'

'
-7'

'
4'

11‚'
G6 (E)

3'
G6 (E)
''
4
-
1'
6'' 6''
4•''

'
5•'
1'-8''
PLAN OF BEAM AT PIER

BAR G1 (E) BAR G2 (E) BAR G4 (E)

~ Tapped holes for


~ 1'' } holes for
ƒ'' } threaded rods
ƒ'' } threaded rods
2'' 3 spa. @ #8-90° hook bar.
2'' 3 spa. at 2''
3'' = 9'' Threaded one end
3'' = 9''

'
ƒ'' } Vent
'

3'
1'-4''
1‡ '

holes
'
8† '

'
-4'
~ Beam

1'
#8-bar. Threaded R =
'
'

4ƒ '
8•'

'}
'

'

'

'
-10'

-10' 4''
'

-4'
one end

2‚'
~ Beam ~ Beam
4ƒ '

studs
~ ƒ '

'
2ƒ '
1'
1'

1'

''
6‚
'

Coupler splice.
1‡ '

'

9‚''
8† '

Threaded end to end.


3•'' 6'' 3•''
5'-3''
'
3'

End of 1'-1''
beam G6(E) BAR ASSEMBLY BAR G5 (E)

5'' 2''
TOP PLATE
End of End of
beam beam

BOTTOM PLATE BOTTOM PLATE


(Showing threaded rods) (Showing studs) BILL OF MATERIAL

See bearing details for pintle Item Unit Total


hole locations when required. Furnishing and Erecting Precast
Prestressed Concrete Ft.
I-Beams, 48''

PI-4-48D 11-22-2016

FILE NAME = USER NAME = DESIGNED REVISED F.A. TOTAL SHEET


- - SECTION COUNTY
48'' PPC I-BEAM DETAILS RTE. SHEETS NO.
CHECKED - REVISED - STATE OF ILLINOIS
STRUCTURE NO.
PLOT SCALE = DRAWN - REVISED - DEPARTMENT OF TRANSPORTATION CONTRACT NO.
PLOT DATE = CHECKED - REVISED - ILLINOIS FED. AID PROJECT
A B

'- '' End-to-end beam

-#3 G5(E) bars at 1'-0'' cts.


3'-3'' **Hex nut with ` ƒ'' x 7'' x 1'-1''
1'-8''

'
lock washer, typ. (Recess ` …'' into beam)

5•'
6 spa. at Spacing #4 G2 (E) bars.
60° min. angle ~ Lifting
6'' = 3'-0'' Lap with G
1 (E) bars. G2 (E)

.
.

'
'
of lift loop

cl
cl

1'
1'
'
2•'

'
6'
Jam nut, typ.

'
3'
G5 (E) G5 (E)
4-#7 G 3(E) bars full length of beam. 7''
2'' 4-ƒ'' } threaded rods
Min. lap 4'-3''. ( Lengths) G3 (E) G3 (E)
at 3'' cts., each face

'
-6ƒ '
1''

'
-6'
1''
cl.
cl.

4'
2'
ƒ'' } Threaded rods. G1 (E)
Thread flush with
Symm. about ~ bottom plate. 8'' 6''
except as noted.

G4 (E)

'
7‚'
Jam nut, typ.
Tighten snug

'
tight

7'
1•'' 15 Spaces at 6'' = 7'-6'' Spacing #3 G4 (E) bars. ` 1'' x - x 1'-10'' 1'-10'' ƒ'' chamfer full
* ~ ƒ'' } x 4'' Studs
2-#8 G (E)
6 bar assembly with length of beam,
(Bevel to match automatically end welded.
threaded coupler splice at typ.
1'-3'' 6 spa. at Spacing #4 G1 (E) bars. chamfer). (Space to miss strands).
pier only. (See sheet of
6'' = 3'-0''
for details). SECTION A-A SECTION B-B
A B
ELEVATION OF BEAM **Only tighten sufficiently to
(Showing reinforcement & dimensions) compress lock washers
*3 spaces at 3'' = 9''

BAR LIST
ONE BEAM ONLY
(For information only)

Bar No. Size Length Shape


G1 (E) #4 10'-7''
G2 (E) #4 8'-8''

'
C

3'
G3 (E) #7
G4 (E) #3 4'-11''
G5 (E) #3 3'-5''
G6 (E) #8 6'-6''

Notes:
See sheet of for additional details
Symm. about ~
Draped and Bill of Material.
strands

Hold down points

'
2'
C

2'' spa. @ 2''


=
ELEVATION OF BEAM
(Showing prestressing steel)
SECTION C-C
( -•'' } 270 ksi strands)

PI-4-54 10-7-2016

FILE NAME = USER NAME = DESIGNED REVISED F.A. TOTAL SHEET


- - SECTION COUNTY
54'' PPC I-BEAM RTE. SHEETS NO.
CHECKED - REVISED - STATE OF ILLINOIS
STRUCTURE NO.
PLOT SCALE = DRAWN - REVISED - DEPARTMENT OF TRANSPORTATION CONTRACT NO.
PLOT DATE = CHECKED - REVISED - ILLINOIS FED. AID PROJECT
NOTES
Inserts for ƒ'' } threaded dowel rods, when specified, are to be two strut,
ferrule type for interior beams and single ferrule, flared loop type for exterior beams.

End of beams Prestressing steel shall be uncoated high strength, low relaxation 7-wire strand,
Grade 270. The nominal diameter shall be •'' and the nominal cross-sectional area
3'' Radius shall be 0.153 sq. in.
To outside face 11''
The beams shall have a final concrete compressive strength, f'c, of psi and a
of bar, typ. release concrete compressive strength, f'ci, of psi.
1‚'' } Conduit

'
A minimum 2•'' } lifting pin shall be used to engage the lifting loops during handling.

'
-0'

8'
'
Top of Beam Tilt G 6(E) bars when necessary to maintain 1•'' clearance.
3'

1'
The top and bottom plates shall be AASHTO M270 Grade 50.
The top and bottom plates shall be galvanized according to AASHTO M111. The threaded

'
4'
rods, nuts and washers shall be galvanized according to AASHTO M232.
Threaded rods shall be ASTM F 1554 Grade 55.
Bottom of beam G6 (E) The G 6(E) bar assembly shall develop, in tension, at least 125 percent of the yield strength
of a grade 60 reinforcement bar times the nominal cross-sectional area of a #8 bar. The

'
-0'
assembly shall allow completion of the splice without turning of the hook bar. The hook bar
shall be threaded such that the entire coupler can be threaded onto the hook bar.

4'
ELEVATION OF BEAM AT PIER - •'' }
Beams shall not be released from the fabricator until they have attained 45 days of
270 ksi strands
age or older.

~ Pier

1'-0''
6‚''

6'' 6‚''

'
6'
Fana nat
t Fa
|6 s.

'
~ Beam '
'ct 'c
' t Outside
s |6

6'
.
'
' 4'

R = 2''
Outside

'
4'
6'

LIFTING LOOP DETAIL R = 2''

'
-8'

'
-1'
4'
G6 (E)
G6 (E)

4'

'
10'
6'' 6'' ''
3
-
1'

4•''

'
4•'
PLAN OF BEAM AT PIER
1'-8''

BAR G1 (E) BAR G2 (E) BAR G4 (E)

~ Tapped holes for

ƒ'' } threaded rods #8-90° hook bar.


~ 1'' } holes for
2'' 3 spa. @ Threaded one end
ƒ'' } threaded rods
3'' = 9''
2'' 3 spa. at 2''
1'-6''
3'' = 9''

'
3'

'
-4'
ƒ'' } Vent
'

'
1‡ '

9… '

holes

1'

'
#8-bar. Threaded R =

' 4'
~ Beam one end 4''

'}
'

'

'
-10'

-10'
'

-4'

3'
'

~ Beam ~ Beam
3‚'

studs
'

3‚'
7'

~ ƒ '

1'
1'

1'
Coupler splice. ''
9‚'' 7•
Threaded end to end.
'
1‡ '

'
9… '

5'-3''
3•'' 6'' 3•''
'
3'

G6(E) BAR ASSEMBLY BAR G5 (E)


End of 1'-1''
beam
5'' 2''
TOP PLATE
End of End of
beam beam

BOTTOM PLATE BOTTOM PLATE BILL OF MATERIAL


(Showing threaded rods) (Showing studs)
Item Unit Total
See bearing details for pintle Furnishing and Erecting Precast
hole locations when required. Prestressed Concrete Ft.
I-Beams, 54''

PI-4-54D 11-22-2016

FILE NAME = USER NAME = DESIGNED REVISED F.A. TOTAL SHEET


- - SECTION COUNTY
54'' PPC I-BEAM DETAILS RTE. SHEETS NO.
CHECKED - REVISED - STATE OF ILLINOIS
STRUCTURE NO.
PLOT SCALE = DRAWN - REVISED - DEPARTMENT OF TRANSPORTATION CONTRACT NO.
PLOT DATE = CHECKED - REVISED - ILLINOIS FED. AID PROJECT

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