Beruflich Dokumente
Kultur Dokumente
'
M1 WWR
2•'
together.
of lift, typ.
'
Top ` ƒ'' x 10'' x 10''
5•'
(Recess ` …'' into beam)
'
'5'
.
.
'
'
cl
cl
1'
1'
'
3•'
4•'
Jam nut, typ.
1•'' 1''
'
-#3 G (E)
1 bars lapped with
-3'
cl. M4 thru 1'' } Threaded rods
bottom flange reinforcement 4'' Rad. cl.
M6 WWR G1 (E) Thread flush with
2'
Rotate as
'
typ. M2 or Jam nut, typ.
8'
bottom plate.
required G1 (E) M3 WWR Tighten snug
tight.
'
6'
M2 or 1''
#3 bar
M3 WWR cl.
.
'
cl
1'
ƒ'' chamfer full
Bottom plate assembly
length of beam,
1'-0'' Limits of M 2WWR Limits of M 3WWR 11•'' 7'' 11•''
typ.
(each face) = 3'-6'' (each face) = SECTION B-B
2'-6''
Symmetrical about ~
'
3'
4 Spaces
'
@ 2'
Hold down points
Draped
D strands
1'
' '
-8'
'
'
2'
2'
2'
Limits of strand 10'' 2" 2" 2" 13 Spaces @ 2'' 2"
Extend and bend 8 strands
debonding
C
symmetrically at pier only.
D
SECTION C-C VIEW D-D
(__-0.6'' } 270 ksi strands)
Fully bonded strand
ELEVATION OF BEAM
(Showing prestressing steel) Partially debonded strand
Note:
See sheet of for additional
IL27-1830 10-7-2016 details and Bill of Material.
FILE NAME = USER NAME = DESIGNED REVISED F.A. TOTAL SHEET
- - SECTION COUNTY
IL27N BEAM RTE. SHEETS NO.
CHECKED - REVISED - STATE OF ILLINOIS
STRUCTURE NO.
PLOT SCALE = DRAWN - REVISED - DEPARTMENT OF TRANSPORTATION CONTRACT NO.
PLOT DATE = CHECKED - REVISED - ILLINOIS FED. AID PROJECT
2'' 11''
NOTES
D31 wires at 1'-6'' cts.
Inserts for ƒ'' } threaded dowel rods, when specified, are to be two strut,
10''
2-D31 wires ferrule type for interior beams and single ferrule, flared loop type for exterior beams.
'
Prestressing steel shall be uncoated high strength, low relaxation 7-wire strand,
2'
3'' 4'' 3'' typ.
Grade 270. The nominal diameter for beam strands shall be 0.6'' and the nominal
'
2'
cross-sectional area shall be 0.217 sq. in. The nominal diameter for lifting loops shall
'
3'
be •'' and the nominal cross sectional area shall be 0.153 sq. in.
The beams shall have a final concrete compressive strength, f'c, of 8500 psi and
'
' 3'
'
11'
'
a release concrete compressive strength, f'ci, of 7000 psi.
10'
~ 1‚'' } holes for
A minimum 2•'' } lifting pin shall be used to engage the lifting loops during handling.
3'
1'' } threaded rods 9''
Bend the extended strands inward on the fascia beams to maintain 1•'' clearance
typ.
inside the pier diaphragm.
'
2'
The top and bottom plates shall be AASHTO M270 Grade 50.
The top plates and bottom plate assemblies shall be galvanized according to AASHTO M111.
` ƒ'' x 10'' x 10''
The threaded rods, nuts and washers shall be galvanized according to AASHTO M232.
PLAN - TOP PLATE Threaded rods shall be ASTM F 1554 Grade 55.
Beams shall not be released from the fabricator until they have attained 45 days of
age or older.
M1 WWR DETAIL
2'-4'' Welded Wire Reinforcement (WWR) shall conform to ASTM A884 with a Class A, Type 1
When multiple sheets of M 1 WWR are required along the
epoxy coating.
1'' 5'' 1'-6'' 5'' 1''
'
beam length, #5(E) bars (5'-0'' long) shall be used to splice
2… '
the longitudinal D31 wires together (Min. Lap 2'-2'').
'
6‚'
#3 bar
'
3‡ '
E E
4'' ƒ'' Chamfer
typ. each end
ELEVATION - BOTTOM
6'' A-D31 wires TABLE OF DIMENSIONS
PLATE ASSEMBLY at B centers
SPAN _
7•"
'
10•'
2'-6''
WWR A B
1'-1'' 4'' 1'-1''
M 15 3''
'
2
3'
2-W14
res
'
M - 1'-6''
'
3
1''
2'
wi
1'' } threaded rods 2-W14 wires typ. M4 6 3''
M5 - 6"
'
M - 1'-0''
***
6
10'
'
**
-5'
1'
'
'
3'' Radius
1‚'
2'
2•''
` 1'' x 10'' x 2'-6'' SPAN _ 1‚'' } Conduit
'
-0'
typ.
'
8'
Typ. WWR A B Top of Beam
1'
‰
2-W14
M 15 3''
res
'
2
4'
'
3‚'
M - 1'-6''
wi
SECTION E-E 3
M4 6 3''
3 Spaces at 2•'' = 7•''
'
**
-9'
M5 - 6"
'
'
ƒ '
1'
M - 1'-0'' - •'' }
4'
2 Spaces at 3'' = 6'' 6
***
270 ksi strands
2-W14 wires
Fan at Fan at
|6" cts. |6" cts.
5'' 1'-3''
LIFTING LOOP DETAIL
A-D11 wires at
B centers
'
•'
1
D11
''
2• 2-W4.5 wires
'
•'
1
9' 2-W4.5 wires
'
9' '
'
6‚'
1''
typ.
Item Unit Total
'
6'
8'' 8''
Furnishing and Erecting Precast
1'-8'' Ft.
Prestressed Concrete Beams, IL27N
BAR G1 (E)
M2 AND M3 WWR DETAIL
(See Table of Dimensions)
IL27-1830D 10-7-2016
11'' Limits of M 5WWR Limits of M 6WWR Limits of M 7WWR Limits of M 8WWR -Lifting Loops Spaced 4'-6''
2'-0''
(each face) = 2'-0'' (each face) = (each face) = (each face) = @ 4'-0'' cts.
'
Construct in 2 piece sheets and slide
5•'
at 3'' cts., each face 60° min. angle M1 WWR lock washer, typ.
'
together. M1 WWR
2•'
'
of lift, typ.
6ˆ '
Top ` ƒ'' x 10'' x 10''
(Recess ` …'' into beam)
.
'
'
cl
cl
'
1'
1'
6‹ '
'
1•'
Jam nut, typ.
6" Rad.
-#3 G (E) bars lapped with 1•''
'
1
1''
-0'
1'-0'' Rad. M5 thru 1'' } Threaded rods
bottom flange reinforcement cl.
'
G1 (E) cl.
-3'
3'
Rotate as M8 WWR Thread flush with
G1 (E)
M2 thru Jam nut, typ.
1'
required bottom plate.
M4 WWR Tighten snug
tight.
'
M2 thru 1''
7'
#3 bar
M4 WWR cl.
.
'
cl
1'
ƒ'' chamfer full
Bottom plate assembly
7'' length of beam,
1'-0'' 6'' Limits of M 3WWR Limits of M 4WWR 1'-3•'' 1'-3•''
typ.
(each face) = 2'-6'' (each face) =
3'-2''
Limits of M 2WWR SECTION B-B
B (each face) = 2'-0'' ELEVATION OF BEAM *Only tighten sufficiently to
SECTION A-A
(Showing reinforcement & dimensions) compress lock washers
A
Symmetrical about ~
'
3'
Hold down points
Draped
D
'
7 Spaces
-2'
strands
'
@ 2'
2'
'
'
'
2'
2'
2'
Limits of strand Extend and bend 8 strands 10'' 2" 2" 2'' 17 Spaces @ 2'' 2''
debonding
C
symmetrically at pier only.
D
SECTION C-C VIEW D-D
(__-0.6'' } 270 ksi strands)
ELEVATION OF BEAM Fully bonded strand
Note:
See sheet of for additional
IL36-2438 10-7-2016 details and Bill of Material.
FILE NAME = USER NAME = DESIGNED REVISED F.A. TOTAL SHEET
- - SECTION COUNTY
IL36N BEAM RTE. SHEETS NO.
CHECKED - REVISED - STATE OF ILLINOIS
STRUCTURE NO.
PLOT SCALE = DRAWN - REVISED - DEPARTMENT OF TRANSPORTATION CONTRACT NO.
PLOT DATE = CHECKED - REVISED - ILLINOIS FED. AID PROJECT
2'' 11''
NOTES
D31 wires at 1'-6'' cts.
Inserts for ƒ'' } threaded dowel rods, when specified, are to be two strut,
10''
2-D31 wires ferrule type for interior beams and single ferrule, flared loop type for exterior beams.
'
Prestressing steel shall be uncoated high strength, low relaxation 7-wire strand,
2'
3'' 4'' 3'' typ.
Grade 270. The nominal diameter for beam strands shall be 0.6'' and the nominal
'
2'
cross-sectional area shall be 0.217 sq. in. The nominal diameter for lifting loops shall
'
' 5'
be •'' and the nominal cross sectional area shall be 0.153 sq. in.
The beams shall have a final concrete compressive strength, f'c, of 8500 psi and
'
-3'
' 3'
'
a release concrete compressive strength, f'ci, of 7000 psi.
10'
~ 1‚'' } holes for
1'
A minimum 2•'' } lifting pin shall be used to engage the lifting loops during handling.
3'
1'' } threaded rods 9''
Bend the extended strands inward on the fascia beams to maintain 1•'' clearance
typ.
inside the pier diaphragm.
'
2'
The top and bottom plates shall be AASHTO M270 Grade 50.
The top plates and bottom plate assemblies shall be galvanized according to AASHTO M111.
` ƒ'' x 10'' x 10''
The threaded rods, nuts and washers shall be galvanized according to AASHTO M232.
PLAN - TOP PLATE Threaded rods shall be ASTM F 1554 Grade 55.
Beams shall not be released from the fabricator until they have attained 45 days of
age or older.
M1 WWR DETAIL
3'-0'' Welded Wire Reinforcement (WWR) shall conform to ASTM A884 with a Class A, Type 1
When multiple sheets of M 1 WWR are required along the
epoxy coating.
1'' 11‚'' 1'-1•'' 11‚'' 1''
beam length, #5(E) bars (5'-0'' long) shall be used to splice
the longitudinal D31 wires together (Min. Lap 2'-2'').
'
5… '
'
10‚'
#3 bar
'
4‡ '
E E
4'' ƒ'' Chamfer
typ. each end
ELEVATION - BOTTOM
6'' A-D31 wires TABLE OF DIMENSIONS
PLATE ASSEMBLY at B centers
SPAN _
7•"
'
10•'
3'-2''
WWR A B
1'-5'' 4'' 1'-5''
M 9 3''
'
2
3'
2-W14
res
'
M 6 6''
'
3
1''
2'
wi
1'' } threaded rods 2-W14 wires typ. M4 - 1'-6''
M5 9 3''
'
M - 6"
***
'
6
10'
**
-2'
M7 - 1'-0''
2'
M8 - 2'-0''
'
'
1‚'
2'
3'' Radius
2•''
` 1'' x 10'' x 3'-2'' SPAN _
typ. 1‚'' } Conduit
'
-0'
'
8'
Typ. WWR A B
‰ Top of Beam
1'
2-W14
M 9 3''
res
2
'
'
3‚'
4'
M 6 6''
wi
SECTION E-E 3
M4 - 1'-6''
3 Spaces at 2•'' = 7•''
**
'
M 9 3''
-6'
5
'
'
ƒ '
M - 6"
4'
2 Spaces at 3'' = 6'' 6
2'
*** - •'' }
M7 - 1'-0''
2-W14 wires 270 ksi strands
M8 - 2'-0''
Fan at Fan at
|6" cts. |6" cts.
'' D11
3•
'
4' 2-W4.5 wires
'
5'
'
6'
2-W4.5 wires
8'' 8''
'
10‚'
'
•' BILL OF MATERIAL
-0
'
4‡ '
'
1 1''
typ.
Item Unit Total
BAR G1 (E)
IL36-2438D 10-7-2016
11'' Limits of M 5WWR Limits of M 6WWR Limits of M 7WWR Limits of M 8WWR -Lifting Loops Spaced 4'-6'' 3'-2''
(each face) = 2'-0'' (each face) = (each face) = (each face) = @ 4'-0'' cts.
1'-3•'' 7'' 1'-3•''
M1 WWR placed in top flange full length. 60° min. angle
2'' 3-1'' } threaded rods M5 thru *Hex nut with
'
Construct in 2 piece sheets and slide of lift, typ.
5•'
at 3'' cts., each face M8 WWR lock washer, typ.
'
together. M1 WWR
2•'
M1 WWR
'
Top ` ƒ'' x 10'' x 10''
5'
(Recess ` …'' into beam)
.
'
'
cl
cl
1'
1'
'
'
1•'
7•'
Jam nut, typ.
6" Rad.
-#3 G (E) bars lapped with 1•''
'
1
1''
-0'
bottom flange reinforcement cl. 1'' } Threaded rods
'
G1 (E) cl.
-3'
1'-0'' Rad.
3'
Rotate as Thread flush with
G1 (E)
M2 thru Jam nut, typ.
1'
required bottom plate.
M4 WWR Tighten snug
tight.
'
M2 thru 1''
7'
#3 bar
M4 WWR cl.
.
'
cl
1'
ƒ'' chamfer full
Bottom plate assembly
length of beam,
1'-0'' 6'' Limits of M 3WWR Limits of M 4WWR
3'-2'' typ.
(each face) = 2'-6'' (each face) =
Limits of M 2WWR SECTION B-B
B (each face) = 2'-0'' SECTION A-A *Only tighten sufficiently to
compress lock washers
A
ELEVATION OF BEAM
(Showing reinforcement & dimensions)
Symmetrical about ~
'
3'
Hold down points
Draped
D
'
7 Spaces
-2'
strands
'
@ 2'
2'
'
'
'
2'
2'
2'
Limits of strand Extend and bend 8 strands 10'' 2" 2" 2'' 17 Spaces @ 2'' 2''
debonding
C
symmetrically at pier only.
D
SECTION C-C VIEW D-D
(__-0.6'' } 270 ksi strands)
ELEVATION OF BEAM Fully bonded strand
Note:
See sheet of for additional
IL36-3838 10-7-2016 details and Bill of Material.
FILE NAME = USER NAME = DESIGNED REVISED F.A. TOTAL SHEET
- - SECTION COUNTY
IL36 BEAM RTE. SHEETS NO.
CHECKED - REVISED - STATE OF ILLINOIS
STRUCTURE NO.
PLOT SCALE = DRAWN - REVISED - DEPARTMENT OF TRANSPORTATION CONTRACT NO.
PLOT DATE = CHECKED - REVISED - ILLINOIS FED. AID PROJECT
2'' 11''
NOTES
D31 wires at 1'-6'' cts.
Inserts for ƒ'' } threaded dowel rods, when specified, are to be two strut,
3-D31 wires ferrule type for interior beams and single ferrule, flared loop type for exterior beams.
'
Prestressing steel shall be uncoated high strength, low relaxation 7-wire strand,
2'
typ.
10''
Grade 270. The nominal diameter for beam strands shall be 0.6'' and the nominal
cross-sectional area shall be 0.217 sq. in. The nominal diameter for lifting loops shall
'
3'' 4'' 3''
' 6'
be •'' and the nominal cross sectional area shall be 0.153 sq. in.
'
2'
The beams shall have a final concrete compressive strength, f'c, of 8500 psi and
6'
a release concrete compressive strength, f'ci, of 7000 psi.
A minimum 2•'' } lifting pin shall be used to engage the lifting loops during handling.
'
' 3'
'
Bend the extended strands inward on the fascia beams to maintain 1•'' clearance
'
-10'
10'
~ 1‚'' } holes for
inside the pier diaphragm.
3'
1'' } threaded rods
1'
9'' The top and bottom plates shall be AASHTO M270 Grade 50.
typ. The top plates and bottom plate assemblies shall be galvanized according to AASHTO M111.
'
The threaded rods, nuts and washers shall be galvanized according to AASHTO M232.
2'
Threaded rods shall be ASTM F 1554 Grade 55.
` ƒ'' x 10'' x 10''
Beams shall not be released from the fabricator until they have attained 45 days of
age or older.
PLAN - TOP PLATE
Welded Wire Reinforcement (WWR) shall conform to ASTM A884 with a Class A, Type 1
epoxy coating.
3'-0''
M1 WWR DETAIL
'
5… '
When multiple sheets of M 1 WWR are required along the
'
10‚'
beam length, #5(E) bars (5'-0'' long) shall be used to splice
#3 bar the longitudinal D31 wires together (Min. Lap 2'-2'').
'
4‡ '
Approved bond breaker
y
or face of
E E
a beam onl
4'' ƒ'' Chamfer (full length) applied by
typ. each end 6'' A-D31 wires TABLE OF DIMENSIONS Contractor - See
' Exteri
7'' 7''
fasci
SPAN _
7•"
PLATE ASSEMBLY
'
10•'
WWR A B
5'
M 9 3''
'
3'-2'' 2
3'
2-W14
res
M3 6 6''
1''
wi
1'-5'' 4'' 1'-5''
2-W14 wires typ. M4 - 1'-6''
'
M 9 3''
'
5
2'
'
6
SECTION THRU TOP FLANGE
-2'
M7 - 1'-0''
(Showing limits of bond breaker)
2'
'
M - 2'-0''
***
10'
8
**
'
1‚'
2'
1‚'' } Conduit
'
2•'' WWR A B
-0'
'
` 1'' x 10'' x 3'-2''
8'
2-W14
typ. M 9 3''
res
2 Top of Beam
1'
'
3‚'
Typ. M 6 6''
wi
3
'
‰
4'
M4 - 1'-6''
'
'
-6'
'
ƒ '
M - 6"
4'
6
3 Spaces at 2•'' = 7•''
**
M - 1'-0''
2'
7
2-W14 wires - •'' }
2 Spaces at 3'' = 6'' M8 - 2'-0'' 270 ksi strands
***
6''
'
6'
Fan at Fan at
|6" cts. |6" cts.
11‚'' 1'-0ƒ'' A-D11 wires at
B centers LIFTING LOOP DETAIL
'' D11
3•
'
4' 2-W4.5 wires
11 '
'' '' 5'
11
2-W4.5 wires
'
10‚'
'
•'
-0 BILL OF MATERIAL
'
4‡ '
'
1 1''
typ.
'
8'' 8''
BAR G1 (E)
M2 THRU M4 WWR DETAIL
(See Table of Dimensions)
IL36-3838D 10-7-2016
11'' Limits of M 5WWR Limits of M 6WWR Limits of M 7WWR Limits of M 8WWR -Lifting Loops Spaced 4'-6'' 2'-0''
(each face) = 2'-9'' (each face) = (each face) = (each face) = @ 4'-0'' cts.
8•'' 7'' 8•''
M1 WWR placed in top flange full length. *Hex nut with
'
5•'
60° min. angle M1 WWR lock washer, typ.
Construct in 2 piece sheets and slide
'
M1 WWR
2•'
'
of lift, typ.
6ˆ '
together. Top ` ƒ'' x 10'' x 10''
(Recess ` …'' into beam)
.
'
'
cl
cl
'
1'
1'
' 6‹ '
2'' 3-1'' } threaded rods Jam nut
6" Rad.
1•'' 1'' typ.
at 3'' cts., each face
10•'
cl.
'
M5 thru cl. 1'' } Threaded rods
-9'
-#3 G (E)
1 bars lapped with M8 WWR Thread flush with
3'
bottom flange reinforcement bottom plate.
'
1'-0'' Rad. G1 (E)
-3'
Rotate as Jam nut, typ. G1 (E)
M 2 thru
1'
required Tighten snug #3 bar
M4 WWR
tight.
'
M2 thru 1''
7'
M4 WWR cl.
.
'
cl
1'
ƒ'' chamfer full
Bottom plate assembly
7'' length of beam,
1'-0'' 6'' Limits of M 3WWR Limits of M 4WWR 1'-3•'' 1'-3•''
typ.
(each face) = 4'-0'' (each face) =
3'-2''
Limits of M 2WWR SECTION B-B
B (each face) = 2'-0'' ELEVATION OF BEAM *Only tighten sufficiently to
SECTION A-A
(Showing reinforcement & dimensions) compress lock washers
A
'
3'
Draped
Symmetrical about ~
strands
'
7 Spaces
-2'
'
@ 2'
2'
'
'
'
2'
2'
2'
Limits of strand Extend and bend 10 strands 10'' 2" 2" 2'' 17 Spaces @ 2'' 2''
debonding
C
symmetrically at pier only.
D
SECTION C-C VIEW D-D
(__-0.6'' } 270 ksi strands)
ELEVATION OF BEAM Fully bonded strand
Note:
See sheet of for additional
IL45-2438 10-7-2016 details and Bill of Material.
FILE NAME = USER NAME = DESIGNED REVISED F.A. TOTAL SHEET
- - SECTION COUNTY
IL45N BEAM RTE. SHEETS NO.
CHECKED - REVISED - STATE OF ILLINOIS
STRUCTURE NO.
PLOT SCALE = DRAWN - REVISED - DEPARTMENT OF TRANSPORTATION CONTRACT NO.
PLOT DATE = CHECKED - REVISED - ILLINOIS FED. AID PROJECT
2'' 11''
NOTES
D31 wires at 1'-6'' cts.
Inserts for ƒ'' } threaded dowel rods, when specified, are to be two strut,
2-D31 wires ferrule type for interior beams and single ferrule, flared loop type for exterior beams.
'
Prestressing steel shall be uncoated high strength, low relaxation 7-wire strand,
2'
typ.
10''
Grade 270. The nominal diameter for beam strands shall be 0.6'' and the nominal
cross-sectional area shall be 0.217 sq. in. The nominal diameter for lifting loops shall
'
' 5'
3'' 4'' 3''
be •'' and the nominal cross sectional area shall be 0.153 sq. in.
'
2'
The beams shall have a final concrete compressive strength, f'c, of 8500 psi and
-3'
a release concrete compressive strength, f'ci, of 7000 psi.
1'
A minimum 2•'' } lifting pin shall be used to engage the lifting loops during handling.
'
9''
' 3'
Bend the extended strands inward on the fascia beams to maintain 1•'' clearance
'
10'
~ 1‚'' } holes for typ.
inside the pier diaphragm.
3'
1'' } threaded rods
The top and bottom plates shall be AASHTO M270 Grade 50.
The top plates and bottom plate assemblies shall be galvanized according to AASHTO M111.
'
The threaded rods, nuts and washers shall be galvanized according to AASHTO M232.
2'
Threaded rods shall be ASTM F 1554 Grade 55.
` ƒ'' x 10'' x 10''
Beams shall not be released from the fabricator until they have attained 45 days of
age or older.
PLAN - TOP PLATE M1 WWR DETAIL
Welded Wire Reinforcement (WWR) shall conform to ASTM A884 with a Class A, Type 1
When multiple sheets of M 1 WWR are required along the
epoxy coating.
beam length, #5(E) bars (5'-0'' long) shall be used to splice
3'-0''
the longitudinal D31 wires together (Min. Lap 2'-2'').
1'' 11‚'' 1'-1•'' 11‚'' 1''
'
5… '
'
10‚'
#3 bar
'
4‡ '
E E
4'' ƒ'' Chamfer
typ. each end 6'' A-D31 wires TABLE OF DIMENSIONS
at B centers
ELEVATION - BOTTOM
SPAN _
7•"
PLATE ASSEMBLY
'
10•'
WWR A B
M 9 3''
'
3'-2'' 2
3'
2-W14
res
M3 9 6''
1''
wi
1'-5'' 4'' 1'-5''
2-W14 wires typ. M4 - 1'-6''
'
M 12 3''
'
5
2'
'
6
-11'
M7 - 1'-0''
2'
'
M - 2'-0''
***
10'
8
**
'
1‚'
2'
1‚'' } Conduit
'
2•'' WWR A B
-0'
'
` 1'' x 10'' x 3'-2''
8'
2-W14
typ. M 9 3''
res
2 Top of Beam
1'
'
3‚'
Typ. M 9 6''
wi
3
'
‰
4'
M4 - 1'-6''
'
'
'
-3'
ƒ '
M - 6"
4'
6
3 Spaces at 2•'' = 7•''
**
M - 1'-0''
3'
7
2-W14 wires - •'' }
2 Spaces at 3'' = 6'' M8 - 2'-0'' 270 ksi strands
***
6''
'
6'
Fan at Fan at
|6" cts. |6" cts.
11‚'' 1'-0ƒ'' A-D11 wires at
B centers LIFTING LOOP DETAIL
'' D11
3•
'
4' 2-W4.5 wires
11 '
'' '' 5'
11
2-W4.5 wires
'
10‚'
'
•'
-0 BILL OF MATERIAL
'
4‡ '
'
1 1''
typ.
'
8'' 8''
BAR G1 (E)
M2 THRU M4 WWR DETAIL
(See Table of Dimensions)
IL45-2438D 10-7-2016
3'-2''
11'' Limits of M 5WWR Limits of M 6WWR Limits of M 7WWR Limits of M 8WWR -Lifting Loops Spaced 4'-6''
(each face) = 2'-9'' (each face) = (each face) = (each face) = @ 4'-0'' cts. 1'-3•'' 7'' 1'-3•''
'
60° min. angle
5•'
Construct in 2 piece sheets and slide lock washer, typ.
'
M1 WWR
2•'
of lift, typ.
M1 WWR
'
together. Top ` ƒ'' x 10'' x 10''
5'
(Recess ` …'' into beam)
.
'
'
cl
cl
1'
1'
'
' 7•'
2'' 3-1'' } threaded rods Jam nut
6" Rad.
1•'' 1'' typ.
at 3'' cts., each face
10•'
cl.
'
M5 thru cl. 1'' } Threaded rods
-9'
-#3 G (E)
1 bars lapped with M8 WWR Thread flush with
3'
bottom flange reinforcement bottom plate.
'
1'-0'' Rad. G1 (E)
-3'
Rotate as Jam nut, typ. G1 (E)
M 2 thru
1'
required Tighten snug #3 bar
M4 WWR
tight.
'
M2 thru 1''
7'
M4 WWR cl.
.
'
cl
1'
ƒ'' chamfer full
Bottom plate assembly
length of beam,
1'-0'' 6'' Limits of M 3WWR Limits of M 4WWR
3'-2'' typ.
(each face) = 4'-0'' (each face) =
Limits of M 2WWR SECTION B-B
B (each face) = 2'-0'' SECTION A-A
ELEVATION OF BEAM *Only tighten sufficiently to
(Showing reinforcement & dimensions) compress lock washers
A
'
3'
Symmetrical about ~
Draped
Hold down points strands
D
'
7 Spaces
-2'
'
@ 2'
2'
'
'
'
2'
2'
2'
Limits of strand Extend and bend 10 strands 10'' 2" 2" 2'' 17 Spaces @ 2'' 2''
debonding
C
symmetrically at pier only.
D
SECTION C-C VIEW D-D
(__-0.6'' } 270 ksi strands)
ELEVATION OF BEAM Fully bonded strand
Note:
See sheet of for additional
IL45-3838 10-7-2016 details and Bill of Material.
FILE NAME = USER NAME = DESIGNED REVISED F.A. TOTAL SHEET
- - SECTION COUNTY
IL45 BEAM RTE. SHEETS NO.
CHECKED - REVISED - STATE OF ILLINOIS
STRUCTURE NO.
PLOT SCALE = DRAWN - REVISED - DEPARTMENT OF TRANSPORTATION CONTRACT NO.
PLOT DATE = CHECKED - REVISED - ILLINOIS FED. AID PROJECT
2'' 11''
NOTES
D31 wires at 1'-6'' cts.
Inserts for ƒ'' } threaded dowel rods, when specified, are to be two strut,
3-D31 wires ferrule type for interior beams and single ferrule, flared loop type for exterior beams.
'
Prestressing steel shall be uncoated high strength, low relaxation 7-wire strand,
2'
typ.
10''
Grade 270. The nominal diameter for beam strands shall be 0.6'' and the nominal
cross-sectional area shall be 0.217 sq. in. The nominal diameter for lifting loops shall
'
3'' 4'' 3''
' 6'
be •'' and the nominal cross sectional area shall be 0.153 sq. in.
'
2'
The beams shall have a final concrete compressive strength, f'c, of 8500 psi and
6'
a release concrete compressive strength, f'ci, of 7000 psi.
A minimum 2•'' } lifting pin shall be used to engage the lifting loops during handling.
'
' 3'
'
Bend the extended strands inward on the fascia beams to maintain 1•'' clearance
'
-10'
10'
~ 1‚'' } holes for
inside the pier diaphragm.
3'
1'' } threaded rods
1'
9'' The top and bottom plates shall be AASHTO M270 Grade 50.
typ. The top plates and bottom plate assemblies shall be galvanized according to AASHTO M111.
'
The threaded rods, nuts and washers shall be galvanized according to AASHTO M232.
2'
Threaded rods shall be ASTM F 1554 Grade 55.
` ƒ'' x 10'' x 10''
Beams shall not be released from the fabricator until they have attained 45 days of
age or older.
PLAN - TOP PLATE
Welded Wire Reinforcement (WWR) shall conform to ASTM A884 with a Class A, Type 1
epoxy coating.
3'-0''
M1 WWR DETAIL
'
5… '
When multiple sheets of M 1 WWR are required along the
'
10‚'
beam length, #5(E) bars (5'-0'' long) shall be used to splice
#3 bar the longitudinal D31 wires together (Min. Lap 2'-2'').
'
4‡ '
Approved bond breaker
y
or face of
E E
a beam onl
4'' ƒ'' Chamfer (full length) applied by
typ. each end 6'' A-D31 wires TABLE OF DIMENSIONS Contractor - See
' Exteri
7'' 7''
fasci
SPAN _
7•"
PLATE ASSEMBLY
'
10•'
WWR A B
5'
M 9 3''
'
3'-2'' 2
3'
2-W14
res
M3 9 6''
1''
wi
1'-5'' 4'' 1'-5''
2-W14 wires typ. M4 - 1'-6''
'
M 12 3''
'
5
2'
'
6
SECTION THRU TOP FLANGE
-11'
M7 - 1'-0''
(Showing limits of bond breaker)
2'
'
M - 2'-0''
***
10'
8
**
'
1‚'
2'
1‚'' } Conduit
'
2•'' WWR A B
-0'
'
` 1'' x 10'' x 3'-2''
8'
2-W14
typ. M 9 3''
res
2 Top of Beam
1'
'
3‚'
Typ. M 9 6''
wi
3
'
‰
4'
M4 - 1'-6''
'
'
'
-3'
ƒ '
M - 6"
4'
6
3 Spaces at 2•'' = 7•''
**
M - 1'-0''
3'
7
2-W14 wires - •'' }
2 Spaces at 3'' = 6'' M8 - 2'-0'' 270 ksi strands
***
6''
'
6'
Fan at Fan at
|6" cts. |6" cts.
11‚'' 1'-0ƒ'' A-D11 wires at
B centers LIFTING LOOP DETAIL
'' D11
3•
'
4' 2-W4.5 wires
11 '
'' '' 5'
11
2-W4.5 wires
'
10‚'
'
•'
-0 BILL OF MATERIAL
'
4‡ '
'
1 1''
typ.
'
8'' 8''
BAR G1 (E)
M2 THRU M4 WWR DETAIL
(See Table of Dimensions)
IL45-3838D 10-7-2016
11'' Limits of M 5WWR Limits of M 6WWR Limits of M 7WWR Limits of M 8WWR -Lifting Loops Spaced 2'-0''
(each face) = 3'-6'' (each face) = (each face) = (each face) = @ 4'-0'' cts.
8•'' 7'' 8•''
M1 WWR placed in top flange full length. *Hex nut with
'
5•'
Construct in 2 piece sheets and slide 60° min. angle M1 WWR lock washer, typ.
'
M1 WWR
2•'
'
of lift, typ.
6ˆ '
together. Top ` ƒ'' x 10'' x 10''
(Recess ` …'' into beam)
.
'
'
cl
cl
'
1'
1'
6‹ '
2'' 6" Rad. Jam nut
3-1'' } threaded rods
typ.
'
at 3'' cts., each face
-7•'
1•'' 1''
'
cl. cl. 1'' } Threaded rods
-6'
M5 thru
1'
M8 WWR Thread flush with
4'
-#3 G (E)
1 bars lapped with
bottom plate.
bottom flange reinforcement
'
1'-0'' Rad. G1 (E)
-3'
G1 (E)
Rotate as Jam nut, typ.
M 2 thru
1'
required Tighten snug #3 bar
M4 WWR
tight.
'
M2 thru 1''
7'
M4 WWR cl.
.
'
cl
1'
ƒ'' chamfer full
Bottom plate assembly
7'' length of beam,
1'-0'' 6'' Limits of M 3WWR Limits of M 4WWR 1'-3•'' 1'-3•''
typ.
(each face) = 5'-6'' (each face) =
3'-2''
Limits of M 2WWR SECTION B-B
B (each face) = 2'-0'' ELEVATION OF BEAM *Only tighten sufficiently to
SECTION A-A
(Showing reinforcement & dimensions) compress lock washers
A
'
3'
Symmetrical about ~
Draped
Hold down points D strands
'
7 Spaces
-2'
'
@ 2'
2'
'
'
'
2'
2'
2'
Limits of strand Extend and bend 10 strands 10'' 2" 2" 2'' 17 Spaces @ 2'' 2''
debonding
C
symmetrically at pier only.
D
SECTION C-C VIEW D-D
(__-0.6'' } 270 ksi strands)
ELEVATION OF BEAM Fully bonded strand
Note:
See sheet of for additional
IL54-2438 10-7-2016 details and Bill of Material.
FILE NAME = USER NAME = DESIGNED REVISED F.A. TOTAL SHEET
- - SECTION COUNTY
IL54N BEAM RTE. SHEETS NO.
CHECKED - REVISED - STATE OF ILLINOIS
STRUCTURE NO.
PLOT SCALE = DRAWN - REVISED - DEPARTMENT OF TRANSPORTATION CONTRACT NO.
PLOT DATE = CHECKED - REVISED - ILLINOIS FED. AID PROJECT
2'' 11''
NOTES
D31 wires at 1'-6'' cts.
Inserts for ƒ'' } threaded dowel rods, when specified, are to be two strut,
2-D31 wires ferrule type for interior beams and single ferrule, flared loop type for exterior beams.
'
Prestressing steel shall be uncoated high strength, low relaxation 7-wire strand,
2'
typ.
10''
Grade 270. The nominal diameter for beam strands shall be 0.6'' and the nominal
cross-sectional area shall be 0.217 sq. in. The nominal diameter for lifting loops shall
'
' 5'
3'' 4'' 3''
be •'' and the nominal cross sectional area shall be 0.153 sq. in.
'
2'
The beams shall have a final concrete compressive strength, f'c, of 8500 psi and
-3'
a release concrete compressive strength, f'ci, of 7000 psi.
1'
A minimum 2•'' } lifting pin shall be used to engage the lifting loops during handling.
'
9''
' 3'
Bend the extended strands inward on the fascia beams to maintain 1•'' clearance
'
10'
~ 1‚'' } holes for typ.
inside the pier diaphragm.
3'
1'' } threaded rods
The top and bottom plates shall be AASHTO M270 Grade 50.
The top plates and bottom plate assemblies shall be galvanized according to AASHTO M111.
'
The threaded rods, nuts and washers shall be galvanized according to AASHTO M232.
2'
Threaded rods shall be ASTM F 1554 Grade 55.
` ƒ'' x 10'' x 10''
Beams shall not be released from the fabricator until they have attained 45 days of
age or older.
PLAN - TOP PLATE M1 WWR DETAIL
Welded Wire Reinforcement (WWR) shall conform to ASTM A884 with a Class A, Type 1
When multiple sheets of M 1 WWR are required along the
epoxy coating.
beam length, #5(E) bars (5'-0'' long) shall be used to splice
3'-0''
the longitudinal D31 wires together (Min. Lap 2'-2'').
1'' 11‚'' 1'-1•'' 11‚'' 1''
'
5… '
'
10‚'
#3 bar
'
4‡ '
E E
4'' ƒ'' Chamfer
typ. each end 6'' A-D31 wires TABLE OF DIMENSIONS
at B centers
ELEVATION - BOTTOM
SPAN _
7•"
PLATE ASSEMBLY
'
10•'
WWR A B
M 9 3''
'
3'-2'' 2
3'
2-W14
res
M3 12 6''
1''
wi
1'-5'' 4'' 1'-5''
2-W14 wires typ. M4 - 1'-6''
'
M 15 3''
'
5
2'
'
-8'
M7 - 1'-0''
3'
'
M - 2'-0''
***
10'
8
**
'
1‚'
2'
1‚'' } Conduit
'
2•'' WWR A B
-0'
'
` 1'' x 10'' x 3'-2''
8'
2-W14
typ. M 9 3''
res
2 Top of Beam
1'
'
3‚'
Typ. M 12 6''
wi
3
'
‰
4'
M4 - 1'-6''
'
'
'
-0'
ƒ '
M - 6"
4'
6
3 Spaces at 2•'' = 7•''
**
M - 1'-0''
4'
7
2-W14 wires - •'' }
2 Spaces at 3'' = 6'' M8 - 2'-0'' 270 ksi strands
***
6''
'
6'
Fan at Fan at
|6" cts. |6" cts.
11‚'' 1'-0ƒ'' A-D11 wires at
B centers LIFTING LOOP DETAIL
'' D11
3•
'
4' 2-W4.5 wires
11 '
'' '' 5'
11
2-W4.5 wires
'
10‚'
'
•'
-0 BILL OF MATERIAL
'
4‡ '
'
1 1''
typ.
'
8'' 8''
BAR G1 (E)
M2 THRU M4 WWR DETAIL
(See Table of Dimensions)
IL54-2438D 10-7-2016
11'' Limits of M 5WWR Limits of M 6WWR Limits of M 7WWR Limits of M 8WWR -Lifting Loops Spaced 3'-2''
(each face) = 3'-6'' (each face) = (each face) = (each face) = @ 4'-0'' cts.
1'-3•'' 7'' 1'-3•''
M1 WWR placed in top flange full length. *Hex nut with
'
5•'
60° min. angle lock washer, typ.
Construct in 2 piece sheets and slide
'
M1 WWR
2•'
of lift, typ. M1 WWR
'
together. Top ` ƒ'' x 10'' x 10''
5'
(Recess ` …'' into beam)
.
'
'
cl
cl
1'
1'
'
7•'
2'' 6" Rad. Jam nut
3-1'' } threaded rods
typ.
'
at 3'' cts., each face
-7•'
1•'' 1''
'
cl. cl. 1'' } Threaded rods
-6'
M5 thru
1'
M8 WWR Thread flush with
4'
-#3 G (E)
1 bars lapped with
bottom plate.
bottom flange reinforcement
'
1'-0'' Rad. G1 (E)
-3'
G1 (E)
Rotate as Jam nut, typ.
M 2 thru
1'
required Tighten snug #3 bar
M4 WWR
tight.
'
M2 thru 1''
7'
M4 WWR cl.
.
'
cl
1'
ƒ'' chamfer full
Bottom plate assembly
length of beam,
1'-0'' 6'' Limits of M 3WWR Limits of M 4WWR
3'-2'' typ.
(each face) = 5'-6'' (each face) =
Limits of M 2WWR SECTION B-B
B SECTION A-A
(each face) = 2'-0'' ELEVATION OF BEAM *Only tighten sufficiently to
(Showing reinforcement & dimensions) compress lock washers
A
'
3'
Symmetrical about ~
Draped
Hold down points D strands
'
7 Spaces
-2'
'
@ 2'
2'
'
'
'
2'
2'
2'
Limits of strand Extend and bend 10 strands 10'' 2" 2" 2'' 17 Spaces @ 2'' 2''
debonding
C
symmetrically at pier only.
D
SECTION C-C VIEW D-D
(__-0.6'' } 270 ksi strands)
ELEVATION OF BEAM Fully bonded strand
Note:
See sheet of for additional
IL54-3838 10-7-2016 details and Bill of Material.
FILE NAME = USER NAME = DESIGNED REVISED F.A. TOTAL SHEET
- - SECTION COUNTY
IL54 BEAM RTE. SHEETS NO.
CHECKED - REVISED - STATE OF ILLINOIS
STRUCTURE NO.
PLOT SCALE = DRAWN - REVISED - DEPARTMENT OF TRANSPORTATION CONTRACT NO.
PLOT DATE = CHECKED - REVISED - ILLINOIS FED. AID PROJECT
2'' 11''
NOTES
D31 wires at 1'-6'' cts.
Inserts for ƒ'' } threaded dowel rods, when specified, are to be two strut,
3-D31 wires ferrule type for interior beams and single ferrule, flared loop type for exterior beams.
'
Prestressing steel shall be uncoated high strength, low relaxation 7-wire strand,
2'
typ.
10''
Grade 270. The nominal diameter for beam strands shall be 0.6'' and the nominal
cross-sectional area shall be 0.217 sq. in. The nominal diameter for lifting loops shall
'
3'' 4'' 3''
' 6'
be •'' and the nominal cross sectional area shall be 0.153 sq. in.
'
2'
The beams shall have a final concrete compressive strength, f'c, of 8500 psi and
6'
a release concrete compressive strength, f'ci, of 7000 psi.
A minimum 2•'' } lifting pin shall be used to engage the lifting loops during handling.
'
' 3'
'
Bend the extended strands inward on the fascia beams to maintain 1•'' clearance
'
-10'
10'
~ 1‚'' } holes for
inside the pier diaphragm.
3'
1'' } threaded rods
1'
9'' The top and bottom plates shall be AASHTO M270 Grade 50.
typ. The top plates and bottom plate assemblies shall be galvanized according to AASHTO M111.
'
The threaded rods, nuts and washers shall be galvanized according to AASHTO M232.
2'
Threaded rods shall be ASTM F 1554 Grade 55.
` ƒ'' x 10'' x 10''
Beams shall not be released from the fabricator until they have attained 45 days of
age or older.
PLAN - TOP PLATE
Welded Wire Reinforcement (WWR) shall conform to ASTM A884 with a Class A, Type 1
epoxy coating.
3'-0''
M1 WWR DETAIL
'
5… '
When multiple sheets of M 1 WWR are required along the
'
10‚'
beam length, #5(E) bars (5'-0'' long) shall be used to splice
#3 bar the longitudinal D31 wires together (Min. Lap 2'-2'').
'
4‡ '
Approved bond breaker
y
or face of
E E
a beam onl
4'' ƒ'' Chamfer (full length) applied by
typ. each end 6'' A-D31 wires TABLE OF DIMENSIONS Contractor - See
' Exteri
7'' 7''
fasci
SPAN _
7•"
PLATE ASSEMBLY
'
10•'
WWR A B
5'
M 9 3''
'
3'-2'' 2
3'
2-W14
res
M3 12 6''
1''
wi
1'-5'' 4'' 1'-5''
2-W14 wires typ. M4 - 1'-6''
'
M 15 3''
'
5
2'
'
SECTION THRU TOP FLANGE
-8'
M7 - 1'-0''
(Showing limits of bond breaker)
3'
'
M - 2'-0''
***
10'
8
**
'
1‚'
2'
1‚'' } Conduit
'
2•'' WWR A B
-0'
'
` 1'' x 10'' x 3'-2''
8'
2-W14
typ. M 9 3''
res
2 Top of Beam
1'
'
3‚'
Typ. M 12 6''
wi
3
'
‰
4'
M4 - 1'-6''
'
'
'
-0'
ƒ '
M - 6"
4'
6
3 Spaces at 2•'' = 7•''
**
M - 1'-0''
4'
7
2-W14 wires - •'' }
2 Spaces at 3'' = 6'' M8 - 2'-0'' 270 ksi strands
***
6''
'
6'
Fan at Fan at
|6" cts. |6" cts.
11‚'' 1'-0ƒ'' A-D11 wires at
B centers LIFTING LOOP DETAIL
'' D11
3•
'
4' 2-W4.5 wires
11 '
'' '' 5'
11
2-W4.5 wires
'
10‚'
'
•'
-0 BILL OF MATERIAL
'
4‡ '
'
1 1''
typ.
'
8'' 8''
BAR G1 (E)
M2 THRU M4 WWR DETAIL
(See Table of Dimensions)
IL54-3838D 10-7-2016
11'' Limits of M 5WWR Limits of M 6WWR Limits of M 7WWR Limits of M 8WWR -Lifting Loops Spaced 2'-0''
(each face) = 4'-3'' (each face) = (each face) = (each face) = @ 4'-0'' cts.
8•'' 7'' 8•''
M1 WWR placed in top flange full length. *Hex nut with
'
5•'
Construct in 2 piece sheets and slide 60° min. angle M1 WWR lock washer, typ.
'
M1 WWR
2•'
'
of lift, typ.
6ˆ '
together. Top ` ƒ'' x 10'' x 10''
(Recess ` …'' into beam)
.
'
'
cl
cl
'
1'
1'
6‹ '
6" Rad. Jam nut
typ.
1•'' 1''
2'' 3-1'' } threaded rods
'
-4•'
cl. cl.
at 3'' cts., each face M5 thru
'
-3'
M8 WWR 1'' } Threaded rods
2'
Thread flush with
5'
1'-3•'' 7'' 1'-3•'' bottom plate.
-#3 G (E)
1 bars lapped with
bottom flange reinforcement 1'-0'' Rad.
'
G1 (E)
-3'
G1 (E)
Rotate as Jam nut, typ.
M 2 thru
1'
required Tighten snug #3 bar
M4 WWR
tight.
'
M2 thru 1''
7'
M4 WWR cl.
.
'
cl
1'
ƒ'' chamfer full
Bottom plate assembly
length of beam,
1'-0'' 6'' Limits of M 3WWR Limits of M 4WWR
3'-2'' typ.
(each face) = 7'-0'' (each face) =
Limits of M 2WWR SECTION B-B
B (each face) = 2'-0'' SECTION A-A
ELEVATION OF BEAM *Only tighten sufficiently to
(Showing reinforcement & dimensions) compress lock washers
A
'
3'
Symmetrical about ~
Draped
strands
'
7 Spaces
-2'
'
@ 2'
2'
'
'
'
2'
2'
2'
Limits of strand Extend and bend 12 strands 10'' 2" 2" 2'' 17 Spaces @ 2'' 2''
debonding
C
symmetrically at pier only.
D
SECTION C-C VIEW D-D
(__-0.6'' } 270 ksi strands)
ELEVATION OF BEAM Fully bonded strand
Note:
See sheet of for additional
IL63-2438 10-7-2016 details and Bill of Material.
FILE NAME = USER NAME = DESIGNED REVISED F.A. TOTAL SHEET
- - SECTION COUNTY
IL63N BEAM RTE. SHEETS NO.
CHECKED - REVISED - STATE OF ILLINOIS
STRUCTURE NO.
PLOT SCALE = DRAWN - REVISED - DEPARTMENT OF TRANSPORTATION CONTRACT NO.
PLOT DATE = CHECKED - REVISED - ILLINOIS FED. AID PROJECT
2'' 11''
NOTES
D31 wires at 1'-6'' cts.
Inserts for ƒ'' } threaded dowel rods, when specified, are to be two strut,
2-D31 wires ferrule type for interior beams and single ferrule, flared loop type for exterior beams.
'
Prestressing steel shall be uncoated high strength, low relaxation 7-wire strand,
2'
typ.
10''
Grade 270. The nominal diameter for beam strands shall be 0.6'' and the nominal
cross-sectional area shall be 0.217 sq. in. The nominal diameter for lifting loops shall
'
' 5'
3'' 4'' 3''
be •'' and the nominal cross sectional area shall be 0.153 sq. in.
'
2'
The beams shall have a final concrete compressive strength, f'c, of 8500 psi and
-3'
a release concrete compressive strength, f'ci, of 7000 psi.
1'
A minimum 2•'' } lifting pin shall be used to engage the lifting loops during handling.
'
9''
' 3'
Bend the extended strands inward on the fascia beams to maintain 1•'' clearance
'
10'
~ 1‚'' } holes for typ.
inside the pier diaphragm.
3'
1'' } threaded rods
The top and bottom plates shall be AASHTO M270 Grade 50.
The top plates and bottom plate assemblies shall be galvanized according to AASHTO M111.
'
The threaded rods, nuts and washers shall be galvanized according to AASHTO M232.
2'
Threaded rods shall be ASTM F 1554 Grade 55.
` ƒ'' x 10'' x 10''
Beams shall not be released from the fabricator until they have attained 45 days of
age or older.
PLAN - TOP PLATE M1 WWR DETAIL
Welded Wire Reinforcement (WWR) shall conform to ASTM A884 with a Class A, Type 1
When multiple sheets of M 1 WWR are required along the
epoxy coating.
beam length, #5(E) bars (5'-0'' long) shall be used to splice
3'-0''
the longitudinal D31 wires together (Min. Lap 2'-2'').
1'' 11‚'' 1'-1•'' 11‚'' 1''
'
5… '
'
10‚'
#3 bar
'
4‡ '
E E
4'' ƒ'' Chamfer
typ. each end 6'' A-D31 wires TABLE OF DIMENSIONS
at B centers
ELEVATION - BOTTOM
SPAN _
7•"
PLATE ASSEMBLY
'
10•'
WWR A B
M 9 3''
'
3'-2'' 2
3'
2-W14
res
M3 15 6''
1''
wi
1'-5'' 4'' 1'-5''
2-W14 wires typ. M4 - 1'-6''
'
M 18 3''
'
5
2'
'
-5'
M7 - 1'-0''
4'
'
M - 2'-0''
***
10'
8
**
'
1‚'
2'
1‚'' } Conduit
'
2•'' WWR A B
-0'
'
` 1'' x 10'' x 3'-2''
8'
2-W14
typ. M 9 3''
res
2 Top of Beam
1'
'
3‚'
Typ. M 15 6''
wi
3
'
‰
4'
M4 - 1'-6''
'
'
'
-9'
ƒ '
M - 6"
4'
6
3 Spaces at 2•'' = 7•''
**
M - 1'-0''
4'
7
2-W14 wires - •'' }
2 Spaces at 3'' = 6'' M8 - 2'-0'' 270 ksi strands
***
6''
'
6'
Fan at Fan at
|6" cts. |6" cts.
11‚'' 1'-0ƒ'' A-D11 wires at
B centers LIFTING LOOP DETAIL
'' D11
3•
'
4' 2-W4.5 wires
11 '
'' '' 5'
11
2-W4.5 wires
'
10‚'
'
•'
-0 BILL OF MATERIAL
'
4‡ '
'
1 1''
typ.
'
8'' 8''
BAR G (E)
1
M2 THRU M4 WWR DETAIL
(See Table of Dimensions)
IL63-2438D 10-7-2016
11'' Limits of M 5WWR Limits of M 6WWR Limits of M 7WWR Limits of M 8WWR -Lifting Loops Spaced
(each face) = 4'-3'' (each face) = (each face) = (each face) = @ 4'-0'' cts.
3'-2''
'
5•'
Construct in 2 piece sheets and slide 60° min. angle lock washer, typ.
'
M1 WWR
2•'
of lift, typ. M1 WWR
'
together. Top ` ƒ'' x 10'' x 10''
5'
(Recess ` …'' into beam)
.
'
'
cl
cl
1'
1'
'
7•'
6" Rad. Jam nut
typ.
1•'' 1''
2'' 3-1'' } threaded rods
'
-4•'
cl. cl.
at 3'' cts., each face M5 thru
'
-3'
M8 WWR 1'' } Threaded rods
2'
Thread flush with
5'
1'-3•'' 7'' 1'-3•'' bottom plate.
-#3 G (E)
1 bars lapped with
bottom flange reinforcement 1'-0'' Rad.
'
G1 (E)
-3'
G1 (E)
Rotate as Jam nut, typ.
M 2 thru
1'
required Tighten snug #3 bar
M4 WWR
tight.
'
M2 thru 1''
7'
M4 WWR cl.
.
'
cl
1'
ƒ'' chamfer full
Bottom plate assembly
length of beam,
1'-0'' 6'' Limits of M 3WWR Limits of M 4WWR
3'-2'' typ.
(each face) = 7'-0'' (each face) =
Limits of M 2WWR SECTION B-B
B (each face) = 2'-0'' SECTION A-A
ELEVATION OF BEAM *Only tighten sufficiently to
(Showing reinforcement & dimensions) compress lock washers
A
'
3'
Symmetrical about ~
Draped
strands
'
7 Spaces
-2'
'
@ 2'
2'
'
'
'
2'
2'
2'
Limits of strand Extend and bend 12 strands 10'' 2" 2" 2'' 17 Spaces @ 2'' 2''
debonding
C
symmetrically at pier only.
D
SECTION C-C VIEW D-D
(__-0.6'' } 270 ksi strands)
ELEVATION OF BEAM Fully bonded strand
Note:
See sheet of for additional
IL63-3838 10-7-2016 details and Bill of Material.
FILE NAME = USER NAME = DESIGNED REVISED F.A. TOTAL SHEET
- - SECTION COUNTY
IL63 BEAM RTE. SHEETS NO.
CHECKED - REVISED - STATE OF ILLINOIS
STRUCTURE NO.
PLOT SCALE = DRAWN - REVISED - DEPARTMENT OF TRANSPORTATION CONTRACT NO.
PLOT DATE = CHECKED - REVISED - ILLINOIS FED. AID PROJECT
2'' 11''
NOTES
D31 wires at 1'-6'' cts.
Inserts for ƒ'' } threaded dowel rods, when specified, are to be two strut,
3-D31 wires ferrule type for interior beams and single ferrule, flared loop type for exterior beams.
'
Prestressing steel shall be uncoated high strength, low relaxation 7-wire strand,
2'
typ.
10''
Grade 270. The nominal diameter for beam strands shall be 0.6'' and the nominal
cross-sectional area shall be 0.217 sq. in. The nominal diameter for lifting loops shall
'
3'' 4'' 3''
' 6'
be •'' and the nominal cross sectional area shall be 0.153 sq. in.
'
2'
The beams shall have a final concrete compressive strength, f'c, of 8500 psi and
6'
a release concrete compressive strength, f'ci, of 7000 psi.
A minimum 2•'' } lifting pin shall be used to engage the lifting loops during handling.
'
' 3'
'
Bend the extended strands inward on the fascia beams to maintain 1•'' clearance
'
-10'
10'
~ 1‚'' } holes for
inside the pier diaphragm.
3'
1'' } threaded rods
1'
9'' The top and bottom plates shall be AASHTO M270 Grade 50.
typ. The top plates and bottom plate assemblies shall be galvanized according to AASHTO M111.
'
The threaded rods, nuts and washers shall be galvanized according to AASHTO M232.
2'
Threaded rods shall be ASTM F 1554 Grade 55.
` ƒ'' x 10'' x 10''
Beams shall not be released from the fabricator until they have attained 45 days of
age or older.
PLAN - TOP PLATE
Welded Wire Reinforcement (WWR) shall conform to ASTM A884 with a Class A, Type 1
epoxy coating.
3'-0''
M1 WWR DETAIL
'
5… '
When multiple sheets of M 1 WWR are required along the
'
10‚'
beam length, #5(E) bars (5'-0'' long) shall be used to splice
#3 bar the longitudinal D31 wires together (Min. Lap 2'-2'').
'
4‡ '
Approved bond breaker
y
or face of
E E
a beam onl
4'' ƒ'' Chamfer (full length) applied by
typ. each end 6'' A-D31 wires TABLE OF DIMENSIONS Contractor - See
' Exteri
7'' 7''
fasci
SPAN _
7•"
PLATE ASSEMBLY
'
10•'
WWR A B
5'
M 9 3''
'
3'-2'' 2
3'
2-W14
res
M3 15 6''
1''
wi
1'-5'' 4'' 1'-5''
2-W14 wires typ. M4 - 1'-6''
'
M 18 3''
'
5
2'
'
SECTION THRU TOP FLANGE
-5'
M7 - 1'-0''
(Showing limits of bond breaker)
4'
'
M - 2'-0''
***
10'
8
**
'
1‚'
2'
1‚'' } Conduit
'
2•'' WWR A B
-0'
'
` 1'' x 10'' x 3'-2''
8'
2-W14
typ. M 9 3''
res
2 Top of Beam
1'
'
3‚'
Typ. M 15 6''
wi
3
'
‰
4'
M4 - 1'-6''
'
'
'
-9'
ƒ '
M - 6"
4'
6
3 Spaces at 2•'' = 7•''
**
M - 1'-0''
4'
7
2-W14 wires - •'' }
2 Spaces at 3'' = 6'' M8 - 2'-0'' 270 ksi strands
***
6''
'
6'
Fan at Fan at
|6" cts. |6" cts.
11‚'' 1'-0ƒ'' A-D11 wires at
B centers LIFTING LOOP DETAIL
'' D11
3•
'
4' 2-W4.5 wires
11 '
'' '' 5'
11
2-W4.5 wires
'
10‚'
'
•'
-0 BILL OF MATERIAL
'
4‡ '
'
1 1''
typ.
'
8'' 8''
BAR G1 (E)
M2 THRU M4 WWR DETAIL
(See Table of Dimensions)
IL63-3838D 10-7-2016
11'' Limits of M 5WWR Limits of M 6WWR Limits of M 7WWR Limits of M 8WWR -Lifting Loops Spaced 2'-0''
(each face) = 5'-0'' (each face) = (each face) = (each face) = @ 4'-0'' cts.
8•'' 7" 8•''
M1 WWR placed in top flange full length. *Hex nut with
'
5•'
Construct in 2 piece sheets and slide 60° min. angle M1 WWR lock washer, typ.
'
M1 WWR
2•'
'
of lift, typ.
6ˆ '
together. Top ` ƒ'' x 10'' x 10''
(Recess ` …'' into beam)
.
'
'
cl
cl
'
1'
1'
6‹ '
6" Rad. Jam nut
typ.
1•'' 1''
2'' 3-1'' } threaded rods
cl. cl.
at 3'' cts., each face M5 thru
'
-1•'
M8 WWR 1'' } Threaded rods
Thread flush with
'
-0'
3'
1'-3•'' 7'' 1'-3•'' bottom plate.
6'
-#3 G (E)
1 bars lapped with
bottom flange reinforcement
1'-0'' Rad.
'
G1 (E)
-3'
G1 (E)
Rotate as Jam nut, typ.
M 2 thru
1'
required Tighten snug #3 bar
M4 WWR
tight.
'
M2 thru 1''
7'
M4 WWR cl.
.
'
cl
1'
ƒ'' chamfer full
Bottom plate assembly
length of beam,
1'-0'' 6'' Limits of M 3WWR Limits of M 4WWR
3'-2'' typ.
(each face) = 8'-6'' (each face) =
Limits of M 2WWR SECTION B-B
B (each face) = 2'-0'' SECTION A-A
ELEVATION OF BEAM *Only tighten sufficiently to
(Showing reinforcement & dimensions) compress lock washers
A
'
3'
Symmetrical about ~
Draped
strands
'
7 Spaces
-2'
'
@ 2'
2'
'
'
'
2'
2'
2'
Limits of strand Extend and bend 12 strands 10'' 2" 2" 2'' 17 Spaces @ 2'' 2''
debonding
C
symmetrical at pier only.
D
SECTION C-C VIEW D-D
(__-0.6'' } 270 ksi strands)
ELEVATION OF BEAM Fully bonded strand
Note:
See sheet of for additional
IL72-2438 10-7-2016 details and Bill of Material.
FILE NAME = USER NAME = DESIGNED REVISED F.A. TOTAL SHEET
- - SECTION COUNTY
IL72N BEAM RTE. SHEETS NO.
CHECKED - REVISED - STATE OF ILLINOIS
STRUCTURE NO.
PLOT SCALE = DRAWN - REVISED - DEPARTMENT OF TRANSPORTATION CONTRACT NO.
PLOT DATE = CHECKED - REVISED - ILLINOIS FED. AID PROJECT
2'' 11''
NOTES
D31 wires at 1'-6'' cts.
Inserts for ƒ'' } threaded dowel rods, when specified, are to be two strut,
2-D31 wires ferrule type for interior beams and single ferrule, flared loop type for exterior beams.
'
Prestressing steel shall be uncoated high strength, low relaxation 7-wire strand,
2'
typ.
10''
Grade 270. The nominal diameter for beam strands shall be 0.6'' and the nominal
cross-sectional area shall be 0.217 sq. in. The nominal diameter for lifting loops shall
'
' 5'
3'' 4'' 3''
be •'' and the nominal cross sectional area shall be 0.153 sq. in.
'
2'
The beams shall have a final concrete compressive strength, f'c, of 8500 psi and
-3'
a release concrete compressive strength, f'ci, of 7000 psi.
1'
A minimum 2•'' } lifting pin shall be used to engage the lifting loops during handling.
'
9''
' 3'
Bend the extended strands inward on the fascia beams to maintain 1•'' clearance
'
10'
~ 1‚'' } holes for typ.
inside the pier diaphragm.
3'
1'' } threaded rods
The top and bottom plates shall be AASHTO M270 Grade 50.
The top plates and bottom plate assemblies shall be galvanized according to AASHTO M111.
'
The threaded rods, nuts and washers shall be galvanized according to AASHTO M232.
2'
Threaded rods shall be ASTM F 1554 Grade 55.
` ƒ'' x 10'' x 10''
Beams shall not be released from the fabricator until they have attained 45 days of
age or older.
PLAN - TOP PLATE M1 WWR DETAIL
Welded Wire Reinforcement (WWR) shall conform to ASTM A884 with a Class A, Type 1
When multiple sheets of M 1 WWR are required along the
epoxy coating.
beam length, #5(E) bars (5'-0'' long) shall be used to splice
3'-0''
the longitudinal D31 wires together (Min. Lap 2'-2'').
1'' 11‚'' 1'-1•'' 11‚'' 1''
'
5… '
'
10‚'
#3 bar
'
4‡ '
E E
4'' ƒ'' Chamfer
typ. each end 6'' A-D31 wires TABLE OF DIMENSIONS
at B centers
ELEVATION - BOTTOM
SPAN _
7•"
PLATE ASSEMBLY
'
10•'
WWR A B
M 9 3''
'
3'-2'' 2
3'
2-W14
res
M3 18 6''
1''
wi
1'-5'' 4'' 1'-5''
2-W14 wires typ. M4 - 1'-6''
'
M 21 3''
'
5
2'
'
-2'
M7 - 1'-0''
5'
'
M - 2'-0''
***
10'
8
**
'
1‚'
2'
1‚'' } Conduit
'
2•'' WWR A B
-0'
'
` 1'' x 10'' x 3'-2''
8'
2-W14
typ. M 9 3''
res
2 Top of Beam
1'
'
3‚'
Typ. M 18 6''
wi
3
'
‰
4'
M4 - 1'-6''
'
'
'
-6'
ƒ '
M - 6"
4'
6
3 Spaces at 2•'' = 7•''
**
M - 1'-0''
5'
7
2-W14 wires - •'' }
2 Spaces at 3'' = 6'' M8 - 2'-0'' 270 ksi strands
***
6''
'
6'
Fan at Fan at
|6" cts. |6" cts.
11‚'' 1'-0ƒ'' A-D11 wires at
B centers LIFTING LOOP DETAIL
'' D11
3•
'
4' 2-W4.5 wires
11 '
'' '' 5'
11
2-W4.5 wires
'
10‚'
'
•'
-0 BILL OF MATERIAL
'
4‡ '
'
1 1''
typ.
'
8'' 8''
BAR G1 (E)
M2 THRU M4 WWR DETAIL
(See Table of Dimensions)
IL72-2438D 10-7-2016
'
5•'
Construct in 2 piece sheets and slide lock washer, typ.
'
M1 WWR
2•'
M1 WWR
'
together. Top ` ƒ'' x 10'' x 10''
5'
(Recess ` …'' into beam)
.
'
'
cl
cl
1'
1'
'
7•'
6" Rad. Jam nut
typ.
1•'' 1''
2'' 3-1'' } threaded rods
cl. cl.
at 3'' cts., each face M5 thru
'
-1•'
M8 WWR 1'' } Threaded rods
Thread flush with
'
-0'
3'
1'-3•'' 7'' 1'-3•'' bottom plate.
6'
-#3 G (E)
1 bars lapped with
bottom flange reinforcement
1'-0'' Rad.
'
G1 (E)
-3'
G1 (E)
Rotate as Jam nut, typ.
M 2 thru
1'
required Tighten snug #3 bar
M4 WWR
tight.
'
M2 thru 1''
7'
M4 WWR cl.
.
'
cl
1'
ƒ'' chamfer full
Bottom plate assembly
length of beam,
1'-0'' 6'' Limits of M 3WWR Limits of M 4WWR
3'-2'' typ.
(each face) = 8'-6'' (each face) =
Limits of M 2WWR SECTION B-B
B (each face) = 2'-0'' SECTION A-A
ELEVATION OF BEAM *Only tighten sufficiently to
(Showing reinforcement & dimensions) compress lock washers
A
'
3'
Symmetrical about ~
Draped
strands
'
7 Spaces
-2'
'
@ 2'
2'
'
'
'
2'
2'
2'
Limits of strand Extend and bend 12 strands 10'' 2" 2" 2'' 17 Spaces @ 2'' 2''
debonding
C
symmetrically at pier only.
D
SECTION C-C VIEW D-D
(__-0.6'' } 270 ksi strands)
ELEVATION OF BEAM Fully bonded strand
Note:
See sheet of for additional
IL72-3838 10-7-2016 details and Bill of Material.
FILE NAME = USER NAME = DESIGNED REVISED F.A. TOTAL SHEET
- - SECTION COUNTY
IL72 BEAM RTE. SHEETS NO.
CHECKED - REVISED - STATE OF ILLINOIS
STRUCTURE NO.
PLOT SCALE = DRAWN - REVISED - DEPARTMENT OF TRANSPORTATION CONTRACT NO.
PLOT DATE = CHECKED - REVISED - ILLINOIS FED. AID PROJECT
2'' 11''
NOTES
D31 wires at 1'-6'' cts.
Inserts for ƒ'' } threaded dowel rods, when specified, are to be two strut,
3-D31 wires ferrule type for interior beams and single ferrule, flared loop type for exterior beams.
'
Prestressing steel shall be uncoated high strength, low relaxation 7-wire strand,
2'
typ.
10''
Grade 270. The nominal diameter for beam strands shall be 0.6'' and the nominal
cross-sectional area shall be 0.217 sq. in. The nominal diameter for lifting loops shall
'
3'' 4'' 3''
' 6'
be •'' and the nominal cross sectional area shall be 0.153 sq. in.
'
2'
The beams shall have a final concrete compressive strength, f'c, of 8500 psi and
6'
a release concrete compressive strength, f'ci, of 7000 psi.
A minimum 2•'' } lifting pin shall be used to engage the lifting loops during handling.
'
' 3'
'
Bend the extended strands inward on the fascia beams to maintain 1•'' clearance
'
-10'
10'
~ 1‚'' } holes for
inside the pier diaphragm.
3'
1'' } threaded rods
1'
9'' The top and bottom plates shall be AASHTO M270 Grade 50.
typ. The top plates and bottom plate assemblies shall be galvanized according to AASHTO M111.
'
The threaded rods, nuts and washers shall be galvanized according to AASHTO M232.
2'
Threaded rods shall be ASTM F 1554 Grade 55.
` ƒ'' x 10'' x 10''
Beams shall not be released from the fabricator until they have attained 45 days of
age or older.
PLAN - TOP PLATE
Welded Wire Reinforcement (WWR) shall conform to ASTM A884 with a Class A, Type 1
epoxy coating.
3'-0''
M1 WWR DETAIL
'
5… '
When multiple sheets of M 1 WWR are required along the
'
10‚'
beam length, #5(E) bars (5'-0'' long) shall be used to splice
#3 bar the longitudinal D31 wires together (Min. Lap 2'-2'').
'
4‡ '
Approved bond breaker
y
or face of
E E
a beam onl
4'' ƒ'' Chamfer (full length) applied by
typ. each end 6'' A-D31 wires TABLE OF DIMENSIONS Contractor - See
' Exteri
7'' 7''
fasci
SPAN _
7•"
PLATE ASSEMBLY
'
10•'
WWR A B
5'
M 9 3''
'
3'-2'' 2
3'
2-W14
res
M3 18 6''
1''
wi
1'-5'' 4'' 1'-5''
typ. M4 - 1'-6''
2-W14 wires
'
M 21 3''
'
5
2'
'
SECTION THRU TOP FLANGE
-2'
M7 - 1'-0''
(Showing limits of bond breaker)
5'
'
M - 2'-0''
***
10'
8
**
'
1‚'
2'
1‚'' } Conduit
'
2•'' WWR A B
-0'
'
` 1'' x 10'' x 3'-2''
8'
2-W14
typ. M 9 3''
res
2 Top of Beam
1'
'
3‚'
Typ. M 18 6''
wi
3
'
‰
4'
M4 - 1'-6''
'
'
'
-6'
ƒ '
M - 6"
4'
6
3 Spaces at 2•'' = 7•''
**
M - 1'-0''
5'
7
2-W14 wires - •'' }
2 Spaces at 3'' = 6'' M8 - 2'-0'' 270 ksi strands
***
6''
'
6'
Fan at Fan at
|6" cts. |6" cts.
11‚'' 1'-0ƒ'' A-D11 wires at
B centers LIFTING LOOP DETAIL
'' D11
3•
'
4' 2-W4.5 wires
11 '
'' '' 5'
11
2-W4.5 wires
'
10‚'
'
•'
-0 BILL OF MATERIAL
'
4‡ '
'
1 1''
typ.
'
8'' 8''
BAR G1 (E)
M2 THRU M4 WWR DETAIL
(See Table of Dimensions)
IL72-3838D 10-7-2016
'
7 spaces at Spacing #4 G2 (E) bars.
5•'
of lift, typ. ` ƒ'' x 10'' x 1'-5''
Lap with G 4'-0'' 4'-6'' Lifting loop
6'' = 3'-6'' 1 (E) bars.
(Recess ` …'' into beam)
locations
G2 (E)
'
2'
'
2•'
.
'
'
cl
cl
1'
1'
'
3•'
'
2'
G5 (E) G5 (E)
Jam nut, typ.
6-#6 G3(E) bars full length of beam. G3 (E) 2''
2'' 5-ƒ'' } threaded rods
Min. lap 3'-7''. ( lengths) G3 (E)
at 3‚'' cts., each face
1'' 1'-6''
'
'
-9'
-3'
cl.
Symm. about ~
G1 (E)
3'
5'
ƒ'' } Threaded rods.
except as shown. 1''
Thread flush with
cl.
bottom plate.
'
'4•'
Jam nut, typ.
Tighten snug
6'
tight
BAR LIST
ONE BEAM ONLY
'
C
3'
(For information only)
Notes:
Hold down points
See sheet of for additional details
and Bill of Material.
'
2'
2'' spa. @ 2''
C
=
ELEVATION OF BEAM
Approved bond breaker (Showing prestressing steel)
SECTION C-C
9'' 9''
applied by Contractor ( -•'' } 270 ksi strands)
See Special Provisions.
3•''
Exterior face of
fascia beam only.
PBT-4-63 10-7-2016
End of beams Prestressing steel shall be uncoated high strength, low relaxation 7-wire strand,
Grade 270. The nominal diameter shall be •'' and the nominal cross-sectional area
3'' Radius shall be 0.153 sq. in.
To outside face 11''
The beams shall have a final concrete compressive strength, f'c, of psi and a
of bar, typ. release concrete compressive strength, f'ci, of psi.
1‚'' } Conduit
A minimum 2•'' } lifting pin shall be used to engage the lifting loops during handling.
'
'
-0'
8'
'
Top of Beam Tilt G 6(E) bars when necessary to maintain 1•'' clearance.
3'
1'
The top and bottom plates shall be AASHTO M270 Grade 50.
The top and bottom plates shall be galvanized according to AASHTO M111. The threaded
'
4'
rods, nuts and washers shall be galvanized according to AASHTO M232.
Threaded rods shall be ASTM F 1554 Grade 55.
Bottom of beam G6 (E) The G 6(E) bar assembly shall develop, in tension, at least 125 percent of the yield strength
of a grade 60 reinforcement bar times the nominal cross-sectional area of a #8 bar. The
'
assembly shall allow completion of the splice without turning of the hook bar. The hook bar
-9'
shall be threaded such that the entire coupler can be threaded onto the hook bar.
- •'' }
4'
ELEVATION OF BEAM AT PIER Beams shall not be released from the fabricator until they have attained 45 days of
270 ksi strands
age or older.
~ Pier
6‚''
1'-0''
6'' 6‚''
'
6'
Fana nat
t Fa
|6'
'c 'c
' s
t. Outside
t
s . |6
'
' 4'
R = 2''
'
~ Beam Outside
6'
' 4'
'
'4'
6'
'
-5'
4'
'
-10'
5'
G6 (E)
4'
G6 (E)
'
•'
'
1-1
6'' 6''
'
5‚'
4•''
PLAN OF BEAM AT PIER
'
4'
2'-0''
'
3‚'' = 1'-1''
-4'
'
ƒ'' } Vent
'
3… '
11… '
1'
#8-bar. Threaded R =
hole
one end 4''
~ Beam ~ Beam
'
'}
-2'
'
-8'
studs
'
'
'
Coupler splice.
10'
3‚'
3‚'
~ ƒ '
9‚''
2'
5'-3''
'
'
11… '
3… '
End of 1'-5''
beam
5'' 5''
PBT-4-63D 11-22-2016
'
9 spaces at Spacing #4 G2 (E) bars.
5•'
of lift, typ.
6'' = 4'-6'' Lap with G
1 (E) bars. 4'-0'' 4'-6'' Lifting loop (Recess ` …'' into beam)
.
'
'
cl
locations
cl
1'
1'
'
G2 (E)
2'
'
2'
'
'
2•'
3•'
G5 (E)
Jam nut, typ.
6-#6 G 3(E) bars full length of beam. G5 (E) G3 (E)
2'' 5-ƒ'' } threaded rods 2''
Min. lap 3'-7''. ( lengths)
at 3‚'' cts., each face
G3 (E) 1'-6''
'
-6'
'
cl.
-0'
except as shown.
4'
6'
1''
cl.
ƒ'' } Threaded rods.
Thread flush with 10'' 6''
bottom plate.
G4 (E)
'
'4•'
Jam nut, typ.
Tighten snug
6'
tight
'
3'
C
BAR LIST
Draped
ONE BEAM ONLY
Symm. about ~
strands (For information only)
'
2'
2'' spa. @ 2''
C
= Notes:
See sheet of for additional details
Approved bond breaker
9'' 9'' ELEVATION OF BEAM and Bill of Material.
applied by Contractor SECTION C-C
(Showing prestressing steel)
See Special Provisions.
( -•'' } 270 ksi strands)
3•''
Exterior face of
fascia beam only.
PBT-4-72 10-7-2016
End of beams Prestressing steel shall be uncoated high strength, low relaxation 7-wire strand,
Grade 270. The nominal diameter shall be •'' and the nominal cross-sectional area
3'' Radius shall be 0.153 sq. in.
To outside face 11''
The beams shall have a final concrete compressive strength, f'c, of psi and a
of bar, typ. release concrete compressive strength, f'ci, of psi.
1‚'' } Conduit
'
A minimum 2•'' } lifting pin shall be used to engage the lifting loops during handling.
'
-0'
8'
'
Top of Beam Tilt G 6(E) bars when necessary to maintain 1•'' clearance.
3'
1'
The top and bottom plates shall be AASHTO M270 Grade 50.
The top and bottom plates shall be galvanized according to AASHTO M111. The threaded
'
4'
rods, nuts and washers shall be galvanized according to AASHTO M232.
Threaded rods shall be ASTM F 1554 Grade 55.
Bottom of beam G6 (E) The G 6(E) bar assembly shall develop, in tension, at least 125 percent of the yield strength
of a grade 60 reinforcement bar times the nominal cross-sectional area of a #8 bar. The
'
-6'
assembly shall allow completion of the splice without turning of the hook bar. The hook bar
shall be threaded such that the entire coupler can be threaded onto the hook bar.
5'
ELEVATION OF BEAM AT PIER - •'' }
Beams shall not be released from the fabricator until they have attained 45 days of
270 ksi strands
age or older.
6‚''
~ Pier
6‚''
1'-0''
6''
'
6' Outside
Fana nat
t Fa R = 2''
|6'
'c 'c
' s
t. Outside
t
s . |6
'
' 4'
R = 2''
'
~ Beam
6'
' 4'
'
'4'
6'
'
-2'
'
4'
-7'
6'
5'
G6 (E)
G6 (E)
'
•'
'
1-1
6'' 6''
'
5‚'
4•''
PLAN OF BEAM AT PIER
'
4'
2'-0''
'
3‚'' = 1'-1''
-4'
ƒ'' } Vent
'
'
11… '
1'
3… '
#8-bar. Threaded R =
hole
one end 4''
~ Beam ~ Beam
'
'}
-2'
'
'
'
'
-8'
studs
3‚'
10'
Coupler splice.
3‚'
~ ƒ '
9‚''
2'
5'-3''
'
'
11… '
3… '
End of 1'-5''
beam
5'' 5''
PBT-4-72D 11-22-2016
'
.
5•'
'
.
of lift loop
'
cl
cl
1'
1'
'
'
2•'
4'
'
G3 (E)
3'
G3 (E) Jam nut, typ.
2'' 4-ƒ'' } threaded rods 3''
3-#5 G 3(E) bars full length of beam.
'
'
1''
-5'
-0'
at 3'' cts., each face Min. lap 2'-11''. ( lengths) G1 (E)
cl.
1'' cl.
1'
Symm. about ~ ƒ'' } Threaded rods.
3'
except as noted. Thread flush with 6'' 6''
Bottom plate. G4 (E)
'
6'
Jam nut, typ.
Tighten snug
'
6'
tight
1•'' 15 Spaces at 6'' = 7'-6'' Spacing #3 G4 (E) bars. ` 1'' x - x 1'-6'' 1'-6'' ƒ'' chamfer full
* 2-#8 G (E) bar assembly with
6 length of beam, typ.
(Bevel to match
threaded coupler splice at
1'-3'' 3 spa. @ Spacing #4 G1 (E) bars. chamfer).
pier only. (See sheet of
6'' = 1'-6'' SECTION A-A SECTION B-B
for details).
**Only tighten sufficiently to
A B
compress lock washers
ELEVATION OF BEAM
*3 spaces at 3'' = 9'' (Showing reinforcement & dimensions)
BAR LIST
ONE BEAM ONLY
'
C
3'
(For information only)
Notes:
See sheet of for additional details
'
2'
and Bill of Material.
PI-4-36 10-7-2016
End of beams Prestressing steel shall be uncoated high strength, low relaxation 7-wire strand,
Grade 270. The nominal diameter shall be •'' and the nominal cross-sectional area
3'' Radius shall be 0.153 sq. in.
To outside face 11''
The beams shall have a final concrete compressive strength, f'c, of psi and a
of bar, typ. 1‚'' } Conduit release concrete compressive strength, f'ci, of psi.
A minimum 2•'' } lifting pin shall be used to engage the lifting loops during handling.
'
8'
'
12'
'
Top of Beam Tilt G 6(E) bars when necessary to maintain 1•'' clearance.
3'
The top and bottom plates shall be AASHTO M270 Grade 50.
The top and bottom plates shall be galvanized according to AASHTO M111. The threaded
'
4'
rods, nuts and washers shall be galvanized according to AASHTO M232.
Threaded rods shall be ASTM F 1554 Grade 55.
Bottom of beam G6 (E) The G 6(E) bar assembly shall develop, in tension, at least 125 percent of the yield strength
of a grade 60 reinforcement bar times the nominal cross-sectional area of a #8 bar. The
'
-6'
assembly shall allow completion of the splice without turning of the hook bar. The hook bar
2'
shall be threaded such that the entire coupler can be threaded onto the hook bar.
ELEVATION OF BEAM AT PIER - •'' }
Beams shall not be released from the fabricator until they have attained 45 days of
270 ksi strands
age or older.
~ Pier
1'-0''
6‚''
6'' 6‚''
'
6'
Fana nat
t Fa
|6 s.
'
~ Beam '
'ct 'c
' t Outside
s |6
6'
.
'
' 4'
R = 2''
'
'
1'
Outside
-2'
'
-
'
4'
1'
6'
-7'
LIFTING LOOP DETAIL R = 2''
'
9‚'
3'
2'
G6 (E) 4•''
G6 (E)
'
3•'
6'' 6''
1'-4''
'
~ 1'' } holes for
-4'
ƒ'' } threaded rods
ƒ'' } threaded rods 3 spa. @
2'' 2''
1'
#8-bar. Threaded R =
2'' 3 spa. @ 2'' 3'' = 9''
one end 4''
3'' = 9''
ƒ'' } Vent
'
1‡ '
'
' 7… '
5'-3''
3‚'
3‚'
7'
1'
7… '
~ Beam
1‡ '
End of 1'-1''
beam End of beam
TOP PLATE
BOTTOM PLATE BILL OF MATERIAL
See bearing details for pintle
Item Unit Total
hole locations when required.
Furnishing and Erecting Precast
Prestressed Concrete Ft.
I-Beams, 36''
PI-4-36D 11-22-2016
'
5•'
Spacing #4 G lock washer, typ. (Recess ` …'' into beam)
4 spa. at 2 (E) bars.
.
.
'
'
of lift loop
cl
cl
1'
1'
'
'
2•'
4'
'
2•'
Jam nut, typ. G5 (E)
G5 (E)
2'' 4-ƒ'' } threaded rods 4-#6 G 3(E) bars full length of beam. 5''
'
G3 (E) G1 (E)
-9•'
at 3'' cts., each face Min. lap 3'-7''. ( lengths) G3 (E) 1''
'
-6'
1'' cl.
1'
Symm. about ~
3'
cl. 8'' 6''
except as noted. ƒ'' } Threaded rods.
Thread flush with
G4 (E)
bottom plate.
'
8'
Jam nut, typ.
Tighten snug
'
tight
6'
1•'' 15 Spaces at 6'' = 7'-6'' Spacing #3 G4 (E) bars. ` 1'' x - x 1'-10'' ~ ƒ'' } x 4'' Studs 1'-10'' ƒ'' chamfer full
*
2-#8 G (E)
6 bar assembly with length of beam,
(Bevel to match automatically end welded.
threaded coupler splice at typ.
1'-3'' 4 spa. at Spacing #4 G1 (E) bars. chamfer). (Space to miss strands).
pier only. (See sheet of
6'' = 2'-0''
for details).
A B SECTION A-A SECTION B-B
ELEVATION OF BEAM
**Only tighten sufficiently to
(Showing reinforcement & dimensions)
*3 spaces at 3'' = 9'' compress lock washers
BAR LIST
ONE BEAM ONLY
'
C
3'
(For information only)
'
2'
C
PI-4-42 10-7-2016
End of beams Prestressing steel shall be uncoated high strength, low relaxation 7-wire strand,
Grade 270. The nominal diameter shall be •'' and the nominal cross-sectional area
3'' Radius shall be 0.153 sq. in.
To outside face 11''
The beams shall have a final concrete compressive strength, f'c, of psi and a
of bar, typ. release concrete compressive strength, f'ci, of psi.
1‚'' } Conduit
'
A minimum 2•'' } lifting pin shall be used to engage the lifting loops during handling.
-0'
'
8'
'
Top of Beam Tilt G 6(E) bars when necessary to maintain 1•'' clearance.
3'
1'
The top and bottom plates shall be AASHTO M270 Grade 50.
The top and bottom plates shall be galvanized according to AASHTO M111. The threaded
'
4'
rods, nuts and washers shall be galvanized according to AASHTO M232.
Threaded rods shall be ASTM F 1554 Grade 55.
Bottom of beam G6 (E) The G 6(E) bar assembly shall develop, in tension, at least 125 percent of the yield strength
of a grade 60 reinforcement bar times the nominal cross-sectional area of a #8 bar. The
'
-0'
assembly shall allow completion of the splice without turning of the hook bar. The hook bar
3'
shall be threaded such that the entire coupler can be threaded onto the hook bar.
ELEVATION OF BEAM AT PIER - •'' }
Beams shall not be released from the fabricator until they have attained 45 days of
270 ksi strands
age or older.
~ Pier
1'-0''
6‚''
6'' 6‚''
'
6'
Fana nat
t Fa
|6 s.
'
~ Beam '
'ct 'c
' t Outside
s |6
6'
.
'
' 4'
R = 2''
Outside
'
'
4'
6'
-8'
LIFTING LOOP DETAIL R = 2''
'
-1'
'
3'
11‚'
3'
''
G6 (E)
G6 (E)
4
-
1'
4•''
'
3•'
6'' 6''
1'-8''
'
3'
3'' = 9'' Threaded one end
'
9… '
ƒ'' } Vent
'
1‡ '
holes
'
'}
'
'
-4'
'
~ Beam 1'-2''
-10'
-10'
'
-4'
2‚'
'
~ Beam ~ Beam
studs
3‚'
'
~ ƒ '
3‚'
'
1'
#8-bar. Threaded R =
7'
'
1'
2•'
1'
1'
one end 4''
'
'
9… '
1‡ '
PI-4-42D 11-22-2016
'
.
'
.
'
cl
5•'
of lift loop
cl
1'
1'
'
'
4'
2•'
'
2† '
Jam nut, typ.
G5 (E) G5 (E)
4-#7 G 3(E) bars full length of beam. 5‚''
2'' 4-ƒ'' } threaded rods
Min. lap 4'-3''. ( lengths)
'
G3 (E) G3 (E)
-3„'
at 3'' cts., each face
'
-0'
1'' 1''
2'
cl. cl
4'
G1 (E)
ƒ'' } Threaded rods.
Symm. about ~ 7‚'' 7•''
Thread flush with
except as noted.
bottom plate.
G4 (E)
'
7‚'
Jam nut, typ.
Tighten snug
'
tight
7'
1•'' 15 Spaces at 6'' = 7'-6'' Spacing #3 G4 (E) bars. ` 1'' x - x 1'-10'' ~ ƒ'' } x 4'' Studs 1'-10'' ƒ'' chamfer full
* 2-#8 G (E) bar assembly with
6 length of beam,
(Bevel to match automatically end welded.
threaded coupler splice at chamfer). typ.
1'-3'' 5 spa. at Spacing #4 G1 (E) bars. (Space to miss strands).
pier only. (See sheet of
6'' = 2'-6''
for details). SECTION A-A SECTION B-B
A B
**Only tighten sufficiently to
ELEVATION OF BEAM compress lock washers
*3 spaces at 3'' = 9''
(Showing reinforcement & dimensions)
BAR LIST
ONE BEAM ONLY
'
C
3'
(For information only)
Notes:
Hold down points See sheet of for additional details
and Bill of Material.
'
2'
C
PI-4-48 10-7-2016
End of beams Prestressing steel shall be uncoated high strength, low relaxation 7-wire strand,
Grade 270. The nominal diameter shall be •'' and the nominal cross-sectional area
3'' Radius shall be 0.153 sq. in.
To outside face 11''
The beams shall have a final concrete compressive strength, f'c, of psi and a
of bar, typ. release concrete compressive strength, f'ci, of psi.
1‚'' } Conduit
'
A minimum 2•'' } lifting pin shall be used to engage the lifting loops during handling.
'
-0'
8'
'
Tilt G 6(E) bars when necessary to maintain 1•'' clearance.
3'
Top of Beam
1'
The top and bottom plates shall be AASHTO M270 Grade 50.
The top and bottom plates shall be galvanized according to AASHTO M111. The threaded
'
4'
rods, nuts and washers shall be galvanized according to AASHTO M232.
Threaded rods shall be ASTM F 1554 Grade 55.
Bottom of beam G6 (E) The G 6(E) bar assembly shall develop, in tension, at least 125 percent of the yield strength
of a grade 60 reinforcement bar times the nominal cross-sectional area of a #8 bar. The
'
-6'
assembly shall allow completion of the splice without turning of the hook bar. The hook bar
shall be threaded such that the entire coupler can be threaded onto the hook bar.
3'
ELEVATION OF BEAM AT PIER - •'' }
Beams shall not be released from the fabricator until they have attained 45 days of
270 ksi strands
age or older.
~ Pier
1'-0''
8ƒ''
8ƒ''
6''
'
6'
Fana nat
t Fa
|6 s.
'
~ Beam '
'ct 'c
' t
s |6
6'
. Outside
'
' 4'
R = 2ƒ''
Outside
'
4'
6'
'
-1'
'
-7'
'
4'
11‚'
G6 (E)
3'
G6 (E)
''
4
-
1'
6'' 6''
4•''
'
5•'
1'-8''
PLAN OF BEAM AT PIER
'
ƒ'' } Vent
'
3'
1'-4''
1‡ '
holes
'
8† '
'
-4'
~ Beam
1'
#8-bar. Threaded R =
'
'
4ƒ '
8•'
'}
'
'
'
'
-10'
-10' 4''
'
-4'
one end
2‚'
~ Beam ~ Beam
4ƒ '
studs
~ ƒ '
'
2ƒ '
1'
1'
1'
''
6‚
'
Coupler splice.
1‡ '
'
9‚''
8† '
End of 1'-1''
beam G6(E) BAR ASSEMBLY BAR G5 (E)
5'' 2''
TOP PLATE
End of End of
beam beam
PI-4-48D 11-22-2016
'
lock washer, typ. (Recess ` …'' into beam)
5•'
6 spa. at Spacing #4 G2 (E) bars.
60° min. angle ~ Lifting
6'' = 3'-0'' Lap with G
1 (E) bars. G2 (E)
.
.
'
'
of lift loop
cl
cl
1'
1'
'
2•'
'
6'
Jam nut, typ.
'
3'
G5 (E) G5 (E)
4-#7 G 3(E) bars full length of beam. 7''
2'' 4-ƒ'' } threaded rods
Min. lap 4'-3''. ( Lengths) G3 (E) G3 (E)
at 3'' cts., each face
'
-6ƒ '
1''
'
-6'
1''
cl.
cl.
4'
2'
ƒ'' } Threaded rods. G1 (E)
Thread flush with
Symm. about ~ bottom plate. 8'' 6''
except as noted.
G4 (E)
'
7‚'
Jam nut, typ.
Tighten snug
'
tight
7'
1•'' 15 Spaces at 6'' = 7'-6'' Spacing #3 G4 (E) bars. ` 1'' x - x 1'-10'' 1'-10'' ƒ'' chamfer full
* ~ ƒ'' } x 4'' Studs
2-#8 G (E)
6 bar assembly with length of beam,
(Bevel to match automatically end welded.
threaded coupler splice at typ.
1'-3'' 6 spa. at Spacing #4 G1 (E) bars. chamfer). (Space to miss strands).
pier only. (See sheet of
6'' = 3'-0''
for details). SECTION A-A SECTION B-B
A B
ELEVATION OF BEAM **Only tighten sufficiently to
(Showing reinforcement & dimensions) compress lock washers
*3 spaces at 3'' = 9''
BAR LIST
ONE BEAM ONLY
(For information only)
'
C
3'
G3 (E) #7
G4 (E) #3 4'-11''
G5 (E) #3 3'-5''
G6 (E) #8 6'-6''
Notes:
See sheet of for additional details
Symm. about ~
Draped and Bill of Material.
strands
'
2'
C
PI-4-54 10-7-2016
End of beams Prestressing steel shall be uncoated high strength, low relaxation 7-wire strand,
Grade 270. The nominal diameter shall be •'' and the nominal cross-sectional area
3'' Radius shall be 0.153 sq. in.
To outside face 11''
The beams shall have a final concrete compressive strength, f'c, of psi and a
of bar, typ. release concrete compressive strength, f'ci, of psi.
1‚'' } Conduit
'
A minimum 2•'' } lifting pin shall be used to engage the lifting loops during handling.
'
-0'
8'
'
Top of Beam Tilt G 6(E) bars when necessary to maintain 1•'' clearance.
3'
1'
The top and bottom plates shall be AASHTO M270 Grade 50.
The top and bottom plates shall be galvanized according to AASHTO M111. The threaded
'
4'
rods, nuts and washers shall be galvanized according to AASHTO M232.
Threaded rods shall be ASTM F 1554 Grade 55.
Bottom of beam G6 (E) The G 6(E) bar assembly shall develop, in tension, at least 125 percent of the yield strength
of a grade 60 reinforcement bar times the nominal cross-sectional area of a #8 bar. The
'
-0'
assembly shall allow completion of the splice without turning of the hook bar. The hook bar
shall be threaded such that the entire coupler can be threaded onto the hook bar.
4'
ELEVATION OF BEAM AT PIER - •'' }
Beams shall not be released from the fabricator until they have attained 45 days of
270 ksi strands
age or older.
~ Pier
1'-0''
6‚''
6'' 6‚''
'
6'
Fana nat
t Fa
|6 s.
'
~ Beam '
'ct 'c
' t Outside
s |6
6'
.
'
' 4'
R = 2''
Outside
'
4'
6'
'
-8'
'
-1'
4'
G6 (E)
G6 (E)
4'
'
10'
6'' 6'' ''
3
-
1'
4•''
'
4•'
PLAN OF BEAM AT PIER
1'-8''
'
3'
'
-4'
ƒ'' } Vent
'
'
1‡ '
9… '
holes
1'
'
#8-bar. Threaded R =
' 4'
~ Beam one end 4''
'}
'
'
'
-10'
-10'
'
-4'
3'
'
~ Beam ~ Beam
3‚'
studs
'
3‚'
7'
~ ƒ '
1'
1'
1'
Coupler splice. ''
9‚'' 7•
Threaded end to end.
'
1‡ '
'
9… '
5'-3''
3•'' 6'' 3•''
'
3'
PI-4-54D 11-22-2016