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Engineering, Technology & Applied Science Research Vol. X, No.

X, 20XX, pp 1

Optimizing the Production from Multizone Well by Selecting Appropriate Completion for a Well of
Tal Block, Pakistan

Muhammad Rafique Arisar Muhammad Zubair Hingoro


Institute of Petroleum and Natural Gas Engineering Institute of Petroleum and Natural Gas Engineering
Mehran UET Jamshoro Mehran UET Jamshoro
Jamshoro, Pakistan Jamshoro, Pakistan
rafique.arisar@gmail.com 13pet04@student.muet.edu.pk

Faisla Najam Abro Sohail Nawab


Institute of Petroleum and Natural Gas Engineering Institute of Petroleum and Natural Gas Engineering
Mehran UET Jamshoro Mehran UET Jamshoro
Jamshoro, Pakistan Jamshoro, Pakistan.
faisal.abro@hotmail.com sohail.nawab@faculty.muet.edu.pk

Imran Hullio,
Institute of Petroleum and Natural Gas Engineering
Mehran UET Jamshoro
Jamshoro, Pakistan.
imran.hullio@faculty.muet.edu.pk

Abstract— Well completion is the process of construction fluid can be produced or injected securely. Best completion
a well geared up for production or injection. This chiefly involves design can be reduced the fluid losses due to friction and
preparing the bottom of the hole to the required conditions, produced fluid efficiently. The production from this multizone
running the production tubing and associated downhole tools. well can be either taken from single tubing string or dual
Production from multizone well can be obtained from single
tubing string.
tubing string as well as from dual tubing strings but it depends
on pressure difference, depth and fluid present in the formation.
Initial study related to this topic comprises that the discussion
This paper is based on the optimum well completions design for of a well completion design methodology to overcome
multizone well of Tal block region which contains four reservoirs reservoir challenges. A wide-ranging well completion design
of different formations Lockhart (Limestone), Hangu and methodology has enabled the stimulation and forecast
Lumshiwal (Sandstone), Samanasuk (Limestone) & Datta production performance [3]. The advance well completion
(Sandstone) having pressures of 7432 psia, 7563 psia, 7843 psia solutions were used to satisfy specific reservoir and production
and 7982 psia respectively. Well is producing four zones requisites. Study further described “Intelligent well
(Multilayer well) and generate numerical model for each completion” which contained Inflow control devices and
completion after that relate the results of single string multizone
permanent downhole gauges [4]. Hydraulic fracture design
and dual string multizone completions which demonstrate better
performance and economically feasible. and performance optimization which have been studied
broadly used for tight oil reservoirs to improve the
permeability of the reservoir and designed well completion
Keywords- Completion; Multilayer; Permeability; Single String; improved the performance in case of hydraulic fracture [5].
Dual String; Flowrate; Drawdown.
The general idea of an engineering design method utilized a
I. INTRODUCTION tubular design which was supported by software program that
offered an analytical method for reviewing tubing loads,
Tal Block is an oil and gas field, located in Kohat District design reliability and buckling behavior under composite
Pakistan. The field accounts for 20% of Pakistan's oil mechanical, fluid pressure and thermal loading condition [6].
production, amounting to 17,000 barrels per day [1]. Six New Technology Provided Zonal Pressure Maintenance in
discoveries have been made in this block, the first in 2002 and Single Trip Multizone Completions from that research it was
the most recent in 2011. The field has 55 percent as the concluded that single trip multizone completion utilized only
success ratio of discovery in Tal Block, compared to 33 one trip for gravel pack or frac pack operation in a multizone
percent in other areas [2]. In Tal block region four reservoirs well [7]. Further research was conducted on the well
can be produced from one well due to low pressure and depth completion which concluded that the production from
differences between the layers and fluid present in the multizone well can be either taken from single tubing string or
formations comprises similar properties. Formations are dual tubing string, but it depends on conditions. If pressure
Lockhart (Limestone), Hangu and Lumshiwal (Sandstone), difference is low and fluid composition is similar, then
Samanasuk (Limestone) & Datta (Sandstone). The purpose of production can be taken from single tubing string. Intelligent
well completion is to connect reservoir to the surface in which well completion also known as smart well completion which

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Engineering, Technology & Applied Science Research Vol. X, No. X, 20XX, pp 2

contains inflow control device and permanent gauges which log ( Bo −1 )=−6.58511+ 2.913219∙ log ( y )−0.27683 ∙ log ( y )2
control the zonal flow and permanent gauges excludes the
(2) Where:
need of conventional wireline gauges [9]. 0.526
Υg
II. RESEARCH METHODOLOGY
Research methodology defines the step by step work on
y=R s ( )
Υo
+0.968 (T −460)

designing the well completion for multizone. Initial step was


to start of work based on previous study or reviewing Bubble Point Pressure:
literatures. A literature review surveys books, scholarly log ( Pb ) =1.7669+1.7447 ∙ ( x )−0.30218∙ log ( x )2 (3)
articles, and many other sources relevant to issue were
provided a description, summary and critical evaluation of this Rs 0.816 T 0.172
work in relation to the research problem being investigated.
After that data was collected from the reservoirs of Tal Block
Where: Pb=10
log ( Pb )
and x=
Υg ( ) Υ 0.989
API
and data was consisted on fluid and reservoir data. Table I Beggs-Robinson Correlation was used to calculate viscosity
presents PVT data which includes fluid properties while table because this correlation is highly accurate among all viscosity
II presents Inflow Performance Relationship (IPR) data which correlations. For volatile oil Begg’s correlation offers less
defines reservoirs properties. error.
B
Table: I- PVT Data μob= Aμod (4)

S.Parameters
No Parameters
Where:A=10.715 ( R s +100 )−0.515 and
SNo Layer Layer Values
Layer
1 Solution GOR (Scf/STB)
1 3 3145
5 B=5.44 ( R s +150 )−0.338
1 Depth
2 (feet)
Oil Gravity (API) 12218 13940 16403
39.4 Next step was to generate Inflow Performance Relationship
2 Layer Pressure (Psig) 7417 7521 7967 (IPR) curves. “Multilayer-dp loss in wellbore” Reservoir
3 3
Layer Specific
Flowing Gravity (60/60)
Radius 0.354 0.354 0.738
0.354 Model was used in this case to generate IPR curve for
4
(ft) Water Salinity (ppm) 1000 multizone well which shows that what reservoir can produce,
4 Layer
5 GOR CO2(Scf/STB)
(%) 2321 3009 2067
1.5 and each layer has its own IPR curve which shows their
5 Layer Permeability 11.7 0.94 5.55
(md)
performance. Equation (5) which shows total pressure drops in
6 Skin Factor 42.8 36 22 wellbore in case of multilayer well.
ΔPT = ΔPHH + ΔPf (5)
2
ρg
Table: II- IPR Data of Multilayer Well
Where: ∆ P HH = h and ∆ P f = 2 fρ υ L
144 gc 144 gc D
Above data was concluded that Samanasuk formation was ∆PHH represents Hydrostatic Pressure Losses while ΔPf
very tight formation having low permeability. So, it was represents frictional losses.
observed that this layer will not flow and other three layers Begg’s and Bill’s Correlation was used in this case to design
will be produced. Glaso’s Correlations were used for Surface Equipment which is most accurate correlation to select
calculating Gas Solubility, Formation volume factor and optimum surface equipment to reduce losses at surface. After
Bubble point Pressure of volatile or light oil. Sutton and that vertical lift performance curves were generated based on
Farshad (1984) concluded that Glaso’s correlation offers best different variables which showed the well performance.
accuracy for light oils when compare with other correlations Petroleum Experts 2 correlation method is most proficient and
[10]. simple to generate vertical lift performance curve to reduce
pressure losses during vertical flow. In this case correlation
Gas Solubility: Petroleum Experts 2 was applied to generate vertical lift
1.2255
Υ 0.989 performance curves. It includes the features of the Petroleum
R s=Υ g

(1)
[( API

(T −460)0.172 ) ¿
( Pb )
] Experts correlation plus original work on predicting low-rate
VLPs and well stability. The Petroleum Experts 2 correlation
has been tested for numerous high flow rate cases and found to
provide a good estimate of the pressure drops
Pb¿ =10x
0.5
Where: x=2.8869−[ 14.1811−3.3093 log ( p ) ]
III. RESULTS AND DISCUSSION

Formation Volume Factor: After a critical methodology applied on the “Prosper” software
the IPR curves were generated which showed the performance
of reservoirs of Tal Block which can be produced from
multizone well and well completion was designed, different
tubing sizes were selected to check the production. From
above data it was concluded that Samanasuk formation was

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Engineering, Technology & Applied Science Research Vol. X, No. X, 20XX, pp 3

tight and it will not flow so in result other three formations are In this case IPR is generated for one other zone which is
discussed. When Inflow Performance Relationship (IPR) produced from other tubing string in case of dual string
curves meet with Vertical Lift Performance (VLP) curve then multizone completion is shown in Figure: 5. This IPR curve
it would achieve operating point which shows that well will shows the performance of one other zone which is the deepest
flow. Hence result would decide what production rate will and occupies high pressure as well. The AOF of this deepest
achieve at different tubing sizes. Production from multizone zone is 6933.5 STB/D which shows that it has high reservoir
well can be taken from single and dual tubing sting. pressure and low skin.
Case: 1 Single String Multizone Completion: Figure: 6 shows one deepest zone is producing from other
IPR curves were generated for three producing layers, tubing string in case of dual string multizone completion. The
reservoir data in Table II was used to calculated IPR curve as production rates are observed 3416.6 STB/D, 4437.6 STB/D,
shown in Figure: 1. Simulation result shows that IPR curves 5283.2 STB/D and 5697.5 STB/D from tubing sizes of 2.375
for three layers which are producing and along with IPR curve inches, 2.875 inches, 3.5 inches and 4.5 inches respectively.
of multilayer well. From result it is observed that layer 1 st, 3rd
and 5th are perforated while layers lies in between these layers IV. CONCLUSION
are unperforated. Production is observed only from these three This study totally focuses on the comparability of the single
layers. Absolute Open Flow (AOF) shows that the maximum string multizone completion and dual string multizone
production from well which is not possible in real condition completion for the well of Tal block region. From simulation
usually well produce less than Absolute Open Flow. In this study it is observed that production from single tubing string is
case AOF from layer 1 is 2936 STB/D, while from layer 3 is 8020.2 STB/D from 4.5 inches tubing size. It is a quite good
179.8 STB/D, and layer 5 shows AOF of 6905 STB/D. Layer production in a cost-effective way. On the other hand,
3 is tight which has low permeability and high skin value. It is production from dual string is observed 6724.5 STB/D from
needed to be hydraulic fracturing in future. Overall IPR of the tubing size 2.375 inches and 2.875 inches respectively
well is 10021.4 which shows that well is producing efficiently. when using both tubing sizes of 2.875 inches production is
Noddle analysis is the combination of IPR and VLP curves 7010.4 STB/D. In the case of dual string multizone completion
and sensitivity analysis is based on different tubing sizes. production is low from the tubing size 2.375 inches and 2.875
Figure: 2 shows the system performance which is the inches which is not suitable for comparison. It is viewed that
combination IPR and VLP curves which define the production production in case of dual string is good from both tubing
rate from single tubing string. The system shows that string of sizes 2.875 inches. When comparison between single
production rate from single string multizone is 5327 STB/D tubing string and dual tubing strings in this case production
from tubing size of 2.875 inch. While using tubing size of 3.5 from single string is 8020.2 STB/D from 4.5 inches tubing size
inches then production rate is 6702 STB/D. From Noddle which is quite good as compare to dual strings which is 7010.4
analysis it is observed that erosional velocity will be achieved STB/D. For this multizone well of Tal block region single
at the earlier stage which will wear the downhole equipment in string completion is best and efficient to get production.
case of 2.875” and 3.5” tubing sizes, so mostly 4.5” and 5.5” ACKNOWLEDGEMENT
tubing sizes are preferred in this case and production rate is We must send our special thanks to the whole staff of Institute
observed 8020 STB/D and 8697 STB/D respectively. of Petroleum and Natural Gas Engineering, Mehran University
Case: 2 Dual String Multizone Completions: of Engineering and Technology Jamshoro for providing
In this case well is produced from two tubing strings, two conducive environment for this research work.
zones are produced from one tubing string and rest of the one REFERENCES
zone is produced from another tubing. In this case IPR curve is 1. Hasan Saad “Barrel along: After a decade, Pakistan
generated separately for each tubing string production. resumes crude oil export” ‘The Journal of Express
For Tubing 1: Turbine’ Published in 24 August, 2014.
In this case IPR curve is generated for two zones which are 2. Hasan Saad “Fifth discovery of oil and gas at
produced from one tubing string shown in Figure: 3. The IPR Tal block” ‘The Journal of Express Turbine’
curves show the performance of two zones which are going to Published in 09 November 2010.
produce from one tubing string. The AOF from layer 1 is 3. Marco A. Chavez E(Baker Hughes Inc) “A
2936.4 STB/D, while layer 2 is producing with AOF of 180 Comprehensive Well Completion Design
STB/D. These two zones commingled show AOF of 3116.18 Methodology to Overcome Reservoir Challenges”
STB/D. ‘SPE Annual Technical Conference and Exhibition
Figure: 4 shows that two zones are producing from one tubing held in New Orleans, Louisiana, USA’ (2013).
string by using sensitivity analysis. Simulation result shows 4. Jacob Suresh, (Saudi Aramco), “Advanced Well
that production rates are observed 2281.9 STB/D, 2568.5 Completion Designs to Meet Unique Reservoir and
STB/D, 2777 STB/D and 2868 STB/D from tubing sizes of Production Requirements” ‘SPE Saudi Arabia
2.375 inches, 2.875 inches, 3.5 inches and 4.5 inches Section Technical Symposium and Exhibition’
respectively. (2014).
For Tubing 2:

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Engineering, Technology & Applied Science Research Vol. X, No. X, 20XX, pp 4

5. Luigi Saputelli, Frontender Corporation, “Optimum 8. Tommy Grigsby, Ricki Jannise, “The Successful
Well Completion Strategies in Tight Oil Reservoirs” Development and Installation of a New Single-Trip
‘Offshore Technology Conference Asia held in Kuala Multizone Completion System Developed for the
Lumpur, Malaysia’ (2014). Deepwater Gulf of Mexico Lower Tertiary
6. Chakraborty, A. B. Asba Madzidah, “Well Formation” ‘Offshore Technology Conference held in
Completion Design Integrity Evaluation Including Houston, Texas, USA’ (2016).
Thermal and Stress Analysis for Complex Well 9. H. Muryanto, W. Fransiskus, “Applications of a
Completions Offshore” ‘Offshore Technology Multizone Single-Trip Gravel-Pack System in
Conference Asia held in Kuala Lumpur, Malaysia’ Developing a Shallow-Gas Field, Indonesia: Case
(2016). History” ‘Offshore Technology Conference Asia held
7. Syed Hamid, Ricki Jannise, “New Technology in Kuala Lumpur, Malaysia’ (2018).
Provides Zonal Pressure Maintenance in Single Trip 10. “Handbook of Reservoir Engineering” by ‘Tariq
Multizone Completions” ‘SPE Annual Technical Ahmed’.
Conference and Exhibition held in San Antonio,
Texas, USA’ (2017).

IPR p lot MultiL a ye r - d P L oss In We llBo re

8172.4
AOF : 10021.4 ( STB/day)
AOF ( Layer 1) : 2936.0 ( STB/day)
AOF ( Layer 3) : 179.8 ( STB/day)
AOF ( Layer 5) : 6905.5 ( STB/day)
C ompaction Per m eabili
Re
Layer 1 Absolute
6314.72
R es
P r e s s u r e ( p s ig )

Layer 3

Layer 5

4457.05

2599.37

741.7
-290.528 2287.45 4865.42 7443.4 10021.4

R ate ( STB/day)
E:\7th Semester \Softw ar e\Mbal, Pr osper and Gap\Exer cise- Lee\pr osper \r afique ipr.Out
Figure 1- IPR curves for three layers and multilayer well

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Inflow (IPR) v Outflow (VLP) Plot

E
7416.76 Va
E 1:Tubing/Pipe Diamet
000 2:First Node Pressure
E 3:Tubing Roughness (
1
E 0=2.88 0
1=3.50
E 2=4.50
E 3=5.50
5562.57
E
P r e s s u r e ( p s ig )

E
E
E 100
E
E
E
E

3708.38

200

300
300
1
2
1854.19 000

0
10.0214 2510.85 5011.69 7512.52 10013.4

Liquid Rate (STB/day)

PVT Method Black Oil


Fluid Oil
Figure 2- Flowrates at different tubing sizes for single string multizone
Bottom Measured Depth16500.0 (feet)
Bottom True Vertical Depth 16500.0 (feet)
Flow Type Tubing
Surface Equipment Correlation Beggs and Brill
Well Type Producer Vertical Lift Correlation Petroleum Experts 2
Artificial Lift None
Lift Type IPR pl ot Mu ltiL a ye r - d P L oss Solution In We No llBo re Node
de Bottom
Predicting Pressure and Temperature (on land) Left-Hand Intersection DisAllow
Compaction Permeabil
Temperature Model Rough Approximation R
Company MOL Pakistan
Absolut
7936.73 Field Tal Block
Res
Location
Well Makori East 3 AOF : 3116.5 (STB/day)
Analyst AOF (Layer 1) : 2936.4 (STB/day)
Date 01/03/2013
E:\7th Semester\Software\Mbal, Prosper and Gap\Exercise-Lee\pro
AOFsper\rafiq ue: ipr.Out
(Layer 3) 180.1 (STB/day)
Layer 1
C om paction Perm ea

6137.98 Layer 3 Abso


P r e s s u r e ( p s ig )

4339.22

2540.46

741.701
-18.5404 765.218 1548.98 2332.73 3116.49

R ate (STB/day)
E:\7th Sem ester\Softwar e\Mbal, Pr osper and Gap\Exercise-Lee\pr osper\single ipr.Out
Figure 3- IPR curves for two zones

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Inflow (IPR) vs Outflow (VLP) Plot

7316.52
1:Tubing/Pipe Diam
2:Tubing Roughnes
3:First Node Press
1
0=2.38
1=2.88
2=3.50
3=4.00
5487.39
P r e s s u r e ( p s ig )

000

3658.26

100

200
000
1
2
3
1829.13 300

0
3.11649 780.837 1558.56 2336.28 3114

Liquid Rate (STB/day)

PVT Method Black Oil


Fluid Oil
Figure 4- Flowrates at different tubing sizes for dual string
Bottom Measured Depth16500.0 (feet)
Bottom True Vertical Depth16500.0 (feet)
Flow Type Tubing
Surface Equipment Correlation Beggs and Brill
Well Type Producer
Vertical Lift Correlation Petroleum Experts 2
Artificial Lift None
Lift Type Solution Node Bottom Node
Predicting Pressure and Temperature (on land) Left-Hand Intersection DisAllow
Compaction Permea
Temperature Model Rough Approximation
Company MOL CompaIPR ny plo t Vog el Metho d
Abso
Field Tal Block
R
Location
Well Makori East 3
7967 Analyst
Date 01/03/2013 AOF : 6933.5 ( STB/day)
E:\7th Semester\Software\Mbal, Prosper and Gap\Exercise-Lee\prosper\single ipr.Out
For m ation PI : 1.57 ( STB/day/psi)

C om paction Per m ea
P r e s s u r e ( p s ig )

5975.53
Abso

Test

3984.07

1992.61

1.14135
0 1733.37 3466.73 5200.1 6933.46

Rate ( STB/day)
E:\7th Sem ester \Softwar e\M bal, Pr osper and Gap\Exer cise- Lee\pr osper \single 2.Out
Figure 5- IPR curve for one zone

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Inflow (IPR) vs Outflow (VLP) Plot

E
10947.5
E 1:Tubing/Pipe D
000 2:Tubing Rough
3:First Node Pre
E 1
0=2.38
E 1=2.88
2=3.50
P r e s s u r e ( p s ig )

E 3=4.00
8210.63
E
E

E
E
E 100
E
E
E
E
5473.76 E

E
E
E
200
E

300

2736.88

300
1
2
000

0
6.93347 1737.18 3467.43 5197.67 6927.92

Liquid Rate (STB/day)

PVT Method Black Oil


Fluid Oil Figure 6- Flowrates at different tubing sizes for dual string
Water Cut 0 (percent)
Bottom Measured Depth 16500.0 (feet)
Flow Type Tubing Bottom True Vertical Depth 16500.0 (feet)
Well Type Producer
Surface Equipment Correlation Beggs and Brill
Artificial Lift None
Vertical Lift Correlation Petroleum Experts 2
Lift Type
Predicting Pressure and Temperature (on land) Solution Node Bottom Node
Compaction Perm
Temperature Model Rough Approximation Left-Hand Intersection DisAllow
Company MOL Company
Field Tal Block
Ab
Location
Well Makori East 3
Analyst
Date 01/03/2013
E:\7th Semester\Software\Mbal, Prosper and Gap\Exercise-Lee\prosper\single 2.Out

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