REDUTOR BONFIGLIOLI Hdo

HDO
INDEX GEARBOX RATING CHARTS
GENERAL INFORMATION
4.0 GEARBOX RATING CHARTS . . . . . . . . . . 33
4.1 PERMITTED OVERHUNG LOADS

1.0 GENERAL INFORMATION. . . . . . . . . . . . . . 2 ON OUTPUT SHAFT . . . . . . . . . . . . . . . . . 38
1.1 SYMBOLS AND UNITS 4.2 PERMITTED THRUST LOAD

OF MEASUREMENT . . . . . . . . . . . . . . . . . . 2 ON OUTPUT SHAFT . . . . . . . . . . . . . . . . . 43
1.2 PRODUCT FEATURES . . . . . . . . . . . . . . . . 2 4.3 MASS MOMENT OF INERTIA . . . . . . . . . . 48
1.3 INSTALLATION. . . . . . . . . . . . . . . . . . . . . . . 3 4.4 EXACT RATIOS . . . . . . . . . . . . . . . . . . . . . 49
1.4 MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . 3
1.5 STORAGE. . . . . . . . . . . . . . . . . . . . . . . . . . . 3 DIMENSIONS AND WEIGHT

1.6 CONDITIONS OF SUPPLY . . . . . . . . . . . . . 4
1.7 PAINT COATING . . . . . . . . . . . . . . . . . . . . . 4 5.0 DIMENSIONS AND WEIGHT . . . . . . . . . . . 51

1.8 SERVICE FACTOR. . . . . . . . . . . . . . . . . . . . 4 5.1 MOUNTING FLANGE . . . . . . . . . . . . . . . . . 62
1.9 LUBRICATION . . . . . . . . . . . . . . . . . . . . . . . 7 5.2 MANIFOLD FLANGE . . . . . . . . . . . . . . . . . 62
5.3 CUSTOMER’S SHAFT . . . . . . . . . . . . . . . . 63

SELECTING THE GEAR UNIT
2.0 SELECTING THE GEAR UNIT . . . . . . . . . . . 8
2.1 ENGINEERING SELECTION . . . . . . . . . . . . 8
2.2 VERIFICATIONS. . . . . . . . . . . . . . . . . . . . . . 8
2.3 SAMPLE APPLICATION. . . . . . . . . . . . . . . 15
PRODUCT CONFIGURATIONS
3.0 PRODUCT CONFIGURATIONS. . . . . . . . . 16
3.1 BASE VARIANTS . . . . . . . . . . . . . . . . . . . . 16
3.2 OPTIONAL VARIANTS . . . . . . . . . . . . . . . . 17
3.3 MOUNTING POSITION . . . . . . . . . . . . . . . 18
3.4 INPUT AND OUTPUT Revisions

CONFIGURATION . . . . . . . . . . . . . . . . . . . 19 Refer to page 66 for the catalog revision index.
Visit www.bonfiglioli.com to search for catalog with latest revi-
3.5 OPTIONAL VARIANTS . . . . . . . . . . . . . . . . 20 sion index.
1
1 - GENERAL INFORMATION
1.1 - SYMBOLS AND UNITS OF MEASUREMENT
Symb U.m. Description Symb U.m. Description
An [lbs] Rated thrust load Pn [hp] Rated horsepower
i - Gear ratio Pr [hp] Horsepower required
I - Intermittence Rc [lbs] Calculated radial load
J [lb·ft2] Mass moment of inertia Rn [lbs] Rated overhung load (OHL)
T [lb·in] Torque S.F. - Service factor
Tc [lb·in] Calculated torque h - Dynamic efficiency
Tn [lb·in] Speed reducer rated torque
Tr [lb·in] Torque required Footnotes:
n [rpm] Speed 1 value applies to input shaft

P [hp] Horsepower 2 value applies to output shaft
1.2 - PRODUCT FEATURES • HDO 100, 110 and 120: monobloc casing in rigid,
strong and precision machined spheroidal graphite
The HDO range of gearboxes features advanced design cast iron, with internal and external paint finish. Mod-
techniques that offer: ern recess-free design for easy cleaning. Universal
mounting thanks to large number of machined and
• High specific torque values
drilled surfaces. Casing shapes and thicknesses
• Superior performance optimized by FEM analysis for superior structural ri-
• Silent, vibration-free operation gidity, low acoustic emissions and reduced weight
• Total ruggedness and reliability • HDO 130 and 140: nodular cast iron gear case
• Lifetime calculations according to applicable ISO and horizontaly split.
AGMA standards This design makes maintenance operations quick and
economical
• Extensive customization through a wide range of cat-
alog options • Case hardened, tempered and ground finished al-
loyed steel bevel and helical gears, with corrected
profiles for:
The main design features of the HDO bevel helical
- quieter operation and smoother running of input
range are:
gears
• 5 frame sizes: HDO 100, 110, 120 130 and 140, with - maximum transmissible torque from final reduc-
2, 3, and 4 reduction stages tion stages
• Excellent distribution of rated torque values across • Casehardened and ground finished input shafts; out-
the entire ratio range put shafts in extremely rigid hardened and tempered
• Gear ratios with constant 12% escalation steel
2
• Input shaft configurations: • Prior to putting the gear unit into operation make sure
Solid input shaft on same plane as or orthogonal to that the equipment that incorporates the same com-
gear shafts, even simultaneously. plies with the current revision of the Machines Direc-
• Output shaft configurations: tive 89/392.
- solid, single or double-extension output shaft with • Before starting up the machine, make sure that oil
ends conforming to UNI/ISO 775-88 standards (long level conforms to the mounting position specified for
series) the gear unit and viscosity is suitable for the specific
- hollow shaft with keyway application.
- hollow shaft with shrink disc • For outdoor installation provide adequate guards in
• Large, leading brand taper roller or self aligning roller order to protect the drive from rainfalls as well as di-
bearings capable of withstanding high external loads rect sun radiation.
• A wide range of gearbox customization options avail-
able upon request, including:
- auxiliary cooling/heating devices
- forced lubrication systems
- backstop device
- mounting flanges or sleeves
- seals and gaskets in various types and materials
1.4 - MAINTENANCE
- sensors
- dry-well device for vertical shaft installations It is advisable to change the lubricant after the initial 300
- fixing elements hours of operation and thoroughly clean the interior of
the unit with a suitable detergent.
Do not mix different types and/or brands of oil.
Periodically check the oil level, and replace at the inter-
vals given in the chart (A1).
(A1)
Oil temperature Oil change interval [hours]
Mineral oil Synthetic oil

1.3 - INSTALLATION °C < 65
8000 25000
[°F < 149]
The following installation instructions must be observed:
65 < °C < 80
• Make sure that the gearbox is correctly secured to 4000 15000
[149 < °F < 176]
avoid vibrations.
If shocks or overloads are expected, install hydraulic 80 < °C < 95
couplings, clutches, torque limiters, etc. 2000 12500
[176 < °F < 203]
• Before being painted, the machined surfaces and the
outer face of the oilseals must be protected to prevent
paint drying out the rubber and jeopardizing the
oil-seal function.
• Components to be keyed on to the gearbox output
shafts should be machined to ISO H7 tolerances to 1.5 - STORAGE
prevent mating surfaces jamming and causing irrepa-
rable damage to the gearbox during installation. Suit-
able pullers and extractors should also be used to fit Observe the following instructions to ensure correct
and remove such components. These should be prop- storage of the products:
erly secured to the threaded hole at the end of the • Do not store outdoors, in areas exposed to weather or
shafts. with excessive humidity.
• Mating surfaces must be cleaned and treated with • Always place boards, wood or other material between
suitable protective products before mounting to avoid the products and the floor. The gearboxes should not
oxidation and, as a result, seizure of parts. have direct contact with the floor.
3
• In case of long-term storage all machined surfaces (*) - Indication of service factor based on FEM 1.001 classifica-
such as flanges, shafts and couplings must be coated tion available upon request. Consult factory.
with a suitable rust inhibiting product (Shell Ensis or - Hoists for passengers lift: charted values not applicable.
equivalent). Furthermore gear units must be placed Consult factory.
with the fill plug in the highest position and filled up
with oil. Before putting the units into operation the ap- £ 10 > 10
propriate quantity, and type, of oil must be restored. Application
hours/day hours/day
AGITATORS, MIXERS
Pure liquids 1.25 1.50
Liquids and solids 1.25 1.50
Liquids - variable density 1.50 1.75
BLOWERS
Centrifugal 1.00 1.25
Lobe 1.25 1.50
1.6 - CONDITIONS OF SUPPLY
Vane 1.25 1.50
CLARIFIERS 1.00 1.25
Gear units are supplied as follows:
CLAY WORKING MACHINERY
• configured for installation in the mounting position Brick press 1.75 2.00
specified when ordering;
Briquette machine 1.75 2.00
• tested to manufacturer specifications; Pug mill 1.25 1.50
• mating machined surfaces come unpainted; COMPACTORS 2.00 2.00
• nuts and bolts for mounting motors are provided if a COMPRESSORS
flanged motor input is specified. Centrifugal 1.25 1.50
Lobe 1.25 1.50
Reciprocating, multi-cylinder 1.50 1.75
Reciprocating, single-cylinder 1.75 2.00
CONVEYORS
GENERAL PURPOSE
Uniformly loaded or fed 1.15 1.25
- Heavy duty
1.7 - PAINT COATING Not uniformly fed 1.25 1.50
- Reciprocating or shaker 1.75 2.00
HDO gearbox sizes 100 to 140 are internally and exter- CRANES (*)
nally spray painted with an epoxy primer, and then fin- Dry dock
ished with an external top coat of epoxy enamel paint.
Main hoist 2.50 2.50
Total thickness of external coat 80-100 µm.
Auxiliary hoist 2.50 3.00
Boom hoist 2.50 3.00
Slewing Drive 2.50 3.00
Traction Drive 3.00 3.00
Trolley Drive
Gantry Drive 3.00 3.00
Traction Drive 2.00 2.00
1.8 - SERVICE FACTOR Industrial duty
Main hoist 2.50 3.00
Auxiliary hoist 2.50 3.00
Service factors listed here under are empirical values
Bridge and 3.00 3.00
based on AGMA and ISO specifications as well as ex-
perience for use in common applications. Trolley travel 3.00 3.00
They apply for state of the art-designed driven ma- CRUSHER
chines and normal operating conditions. Stone or ore 2.00 2.00
4
£ 10 > 10 £ 10 > 10
Application Application
hours/day hours/day hours/day hours/day
DREDGES Conveyors - burner 1.25 1.50
Conveyors 1.25 1.50 Main or heavy duty 1.50 1.50
Cutter head drives 2.00 2.00 Main log 1.75 2.00
Screen drives 1.75 2.00 Re-saw, merry-go-round 1.25 1.50
Stackers 1.25 1.50 Conveyors
Winches 1.25 1.50 Slab 1.75 2.00
ELEVATORS Transfer 1.25 1.50
Bucket 1.25 1.50 Chains
Centrifugal discharge 1.15 1.25 Floor 1.50 1.50
Escalators 1.15 1.25 Green 1.50 1.75
Freight 1.25 1.50 Cut-off saws
Gravity discharge 1.15 1.25 Chain 1.50 1.75
EXTRUDERS Drag 1.50 1.75
General 1.50 1.50 Debarking drums 1.75 2.00
Plastics Feeds
Variable speed drive 1.50 1.50 Edger 1.25 1.50
Fixed speed drive 1.75 1.75
Gang 1.75 1.75
Rubber
Trimmer 1.25 1.50
Continuous screw operation 1.75 1.75
Log deck 1.75 1.75
Intermittent screw operation 1.75 1.75
Log hauls - incline - weel type 1.75 1.75
FANS
Log turning devices 1.75 1.75
Centrifugal 1.00 1.25
Planer feed 1.25 1.50
Cooling towers 2.00 2.00
Planer tilting hoists 1.50 1.50
Forced draft 1.25 1.25
Rolls - live-off brg. - roll cases 1.75 1.75
Induced draft 1.50 1.50
Sorting table 1.25 1.50
Industrial and mine 1.50 1.50
Tipple hoist 1.25 1.50
FEEDERS
Transfers
Apron 1.25 1.50
Chain 1.50 1.75
Belt 1.15 1.50
Craneways 1.50 1.75
Disc 1.00 1.25
Tray drives 1.25 1.50
Reciprocating 1.75 2.00
Veneer lathe drives 1.25 1.50
Screw 1.25 1.50
METAL MILLS
FOOD INDUSTRY
Slab pushers 1.50 1.50
Dough mixer 1.25 1.50
Shears 2.00 2.00
Meat grinders 1.25 1.50
Wire drawing 1.25 1.50
Slicers 1.25 1.50
1.00 1.25 Wire winding machine 1.50 1.50
GENERATORS
AND EXCITERS MILLS, ROTARY TYPE
HAMMER MILLS 1.75 2.00 Ball and rod 2.00 2.00
HOISTS (*) Spur ring gear 2.00 2.00
Heavy duty 1.75 2.00 Helical ring gear 1.50 1.50
Medium duty 1.25 1.50 Direct connected 2.00 2.00
Skip hoist 1.25 1.50 Cement kilns 1.50 1.50
LUMBER INDUSTRY Dryers and coolers 1.50 1.50
Barkers - spindle feed 1.25 1.50 MIXERS
Main drive 1.75 1.75 Concrete 1.50 1.75
5
£ 10 > 10 £ 10 > 10
Application Application
hours/day hours/day hours/day hours/day
PAPER MILLS Compounding mill 1.25 1.25
Agitator (mixer) 1.50 1.50 Calendars 1.50 1.50
Agitator for pure liquors 1.25 1.25 Secondary processing
Barking drums 2.00 2.00 Blow molders 1.50 1.50
Barkers - mechanical 2.00 2.00 Coating 1.25 1.25
Beater 1.50 1.50 Film 1.25 1.25
Breaker stack 1.25 1.25 Pre-plasticizers 1.50 1.50
Calendar 1.25 1.25 Rods 1.25 1.25
Chipper 2.00 2.00 Sheet 1.25 1.25
Chip feeder 1.50 1.50 Tubing 1.25 1.50
Coating rolls 1.25 1.25 PUMPS
Conveyors Centrifugal 1.15 1.25
Chip, bark, chemical 1.25 1.25 Reciprocating
Log (including slab) 2.00 2.00 Single acting, 3 or more cylinders 1.25 1.50
Couch rolls 1.25 1.25 Double acting, 2 or more cylinders 1.25 1.50
Cutter 2.00 2.00 Rotary
Cylinder molds 1.25 1.25 Gear type 1.15 1.25
Dryers Lobe 1.15 1.25
Paper machine 1.25 1.25 Vane 1.15 1.25
Conveyors type 1.25 1.25 RUBBER INDUSTRY
Embosser 1.25 1.25 Intensive internal mixer
Extruder 1.50 1.50 Batch mixers 1.75 1.75
Jordan 1.50 1.50 Continuous mixers 1.50 1.50
Kiln drive 1.50 1.50 Refiner - two rolls 1.50 1.50
Paper rolls 1.25 1.25 Calendars 1.50 1.50
Platter 1.50 1.50 SAND MULLER 1.25 1.50
Presses - felt and suction 1.25 1.25 SEWAGE DISPOSAL
Pulper 2.00 2.00 EQUIPMENT
Pumps - vacuum 1.50 1.50 Aerators 2.00 2.00
Reel (surface type) 1.25 1.25 Chemical feeders 1.25 1.25
Screens Dewatering screens 1.50 1.50
Chip 1.50 1.50 Scum breakers 1.50 1.50
Rotary 1.50 1.50 Slow or rapid mixers 1.50 1.50
Vibrating 2.00 2.00 Sludge collectors 1.25 1.25
Size press 1.25 1.25 Thickeners 1.50 1.50
Super calendar 1.25 1.25 Vacuum filters 1.50 1.50
Thickener (AC motor) 1.50 1.50 SCREENS
Thickener (DC motor) 1.25 1.25 Air washing 1.00 1.25
Washer (AC motor) 1.50 1.50 Rotary - stone or gravel 1.25 1.50
Washer (DC motor) 1.25 1.25 Travelling water intake 1.00 1.25
Wind and unwind stand 1.25 1.50 SUGAR INDUSTRY
Winders (surface type) 1.25 1.25 Beet slicer 2.00 2.00
Yankee dryers 1.25 1.25 Cane knives 1.50 1.50
PLASTICS INDUSTRY Crushers 1.50 1.50
Batch mixers 1.75 1.75 Mills (low speed end) 1.75 1.75
Continuous mixers 1.50 1.50 TEXTILE MACHINERY 1.25 1.50
6
stick, if provided, for correct filling. The amount of
1.9 - LUBRICATION lubricant given in the chart may vary, sometimes
substantially, depending on the ratio or particular ex-
HDO gearboxes are internally lubricated by a mixed oil ecution of the product.
immersion and splash system. Lubricant must be pre-heated through the appropriate
Should the drive speed n1 be lower than 500 rpm please electric resistance (HE option) in the following cases:
contact Bonfiglioli Technical Service.
• operation at ambient temperatures lower than 0 °C / 32 °F.
Depending on the configuration and mounting position,
HDO gearboxes may require one of a number of forced • operation of gear units lubricated by oil immersion and
lubrication systems described later in this catalog. splashing when the minimum ambient temperature exceeds
The gearboxes are supplied without lubricant. It is the the pour point of lubricant by less than 10 °C / 50 °F.
customer’s responsibility to fill them with the appropriate • Upon starting up gear units with forced lubrication sys-
amount of oil before start-up. tems (options OP1, OP2 or MOP) if the oil viscosity ex-
ceeds 1800 cst. Depending on the type of lubricant used,
The amounts of lubricant given in the chart (A2) are this value may be produced with ambient temperatures
indicative. Use the plug hole centre line or the dip- between 10 °C / 50 °F and 20 °C / 68 °F approx.
(A2)
Oil quantity
B3 B6 B7 V5
27 33 49 51
HDO 100 2
7 9 13 13
32 52 56 58
HDO 100 3
8 14 15 15
32 70 56 58
HDO 100 4
8 18 15 15
27 38 49 51
HDO 110 2
7 10 13 13
32 48 56 58
HDO 110 3
8 12 15 15
32 70 56 58
HDO 110 4
8 18 15 15
35 51 66 68
HDO 120 2
9 13 17 18
43 70 77 79
HDO 120 3
11 18 20 21
43 96 74 79
HDO 120 4
11 25 19 21
57 94 123 128
HDO 130 2
15 24 32 33
86 140 145 150
HDO 130 3
22 36 38 39
86 181 145 150
HDO 130 4
22 47 38 39
48 90 120 125
HDO 140 2
12 23 31 33
84 122 130 135
HDO 140 3
22 32 34 35
88 163 130 135
HDO 140 4
23 42 34 35
litres
Quantities are
gallons
7
(A3)
Lubricant Kinematic viscosity at 40 [°C], 104 [°F]
[cst]
ISO VG 220 ISO VG 320 ISO VG 460
0 ... 20 [°C] 10 ... 40 [°C] 20 ... 50 [°C]
Mineral oil (EP additives) tamb
32 ... 68 [°F] 50 ... 104 [°F] 68 ... 122 [°F]
0 ... 30 [°C] 10 ... 50 [°C]
Synthetic oil tamb —
32 ... 86 [°F] 50 ... 122 [°F]
2 - SELECTING THE GEAR UNIT 2.2 - VERIFICATIONS

2.2.1 - SHOCK LOADING
2.1 - ENGINEERING SELECTION
For intermittent duty, impact/shock loading applications or
1. First determine the gear ratio: start-ups under full load or with high inertial loads, make
sure the following condition is satisfied for momentary
i = n1 peak torque Tp generated during the operating cycle:
n2
Tp £ Tn2 ´ fp
2. Calculate horsepower Pr1 required at input shaft:

fp
h Peaks / hour
1 2 ... 10 11 ... 50 51 ... 100 > 100
2x 0.96 Constant
Tr2 x n2 2.0 1.6 1.3 1.1 1.0
Pr1 = direction
63025 x h 3x 0.94 Drive
Reversals 1.4 1.2 0.9 0.8 0.7
4x 0.92
If the above condition is not satisfied, consider installing a
torque limiter or selecting a gear unit of the next size up.
3. Determine the applicable service factor S.F. and the
adjusting factor fm depending on prime mover:
fm
Electric motor
Hydraulic motor 1.00
Turbine
2.2.2 - MOTOR MOUNTING
Multi-cylinder internal combustion engine 1.25 Because of standardization, the rated power of the elec-
Single cylinder internal combustion engine 1.50 tric motor selected might be greater than horsepower Pr1
actually requested by the application. Make sure that the
electric motor will never develop the extra power at any
4. Use the rating charts to select the gear unit with the
stage of the operating cycle. If you have any doubts about
gear ratio nearest to that calculated, and with a rated
the validity of the application data, or uncertainty concern-
horsepower Pn1, so that:
ing the actual load pattern, install a torque limiting device
Pn1 ³ Pr1 ´ S.F. ´ fm or proportionally revise the applicable service factor.
8
2.2.3 - BACKSTOP DEVICE
If the gear unit is specified with a backstop, verify the load

capacity of the device at section 3.5.3 of this catalog and
make sure the torque T1MAX is never exceeded in operation.
2.2.4 - CALCULATING
THE RESULTING
OVERHUNG LOAD
External transmissions keyed onto input and/or output

shaft generate loads that act radially onto same shaft.
Resulting shaft loading must be compatible with both the
bearing and the shaft capacity.
Namely shaft loading (Rc1 for input shaft, Rc2 for output
shaft), must be equal or lower than admissible overhung
load capacity for shaft under study (Rx1 for input shaft,
Rx2 for output shaft). OHL capability listed in the rating
chart section.
The procedure described above applies to both the input
shaft and the output shaft, but care must be taken to ap-
ply factor K1 or factor K2 to suit the particular shaft.
The load generated by an external transmission can be
calculated, to a good approximation, by the following
equation:
(A4)
2 ´ Kr ´ T [lb × in]
R c [lb] =
d [in]
Kr = 1
Kr = 1.25
Kr = 1.5 - 2.0
T [lb·in]
M
d
d [in]
9
(A5)
2.2.5 - OVERHUNG LOADING = =
VERIFICATION -X 0 +X
Rc
Rx = Rn ´ K
Rc £ Rx
(A6)
K1
x [mm] = -75 -50 -25 0 25 50 75 100 150 200 250
2x — 1.17 1.08 1.00 0.81 0.68 0.59 0.51 0.40 0.32 —
HDO 100 3x — 1.21 1.09 1.00 0.78 0.63 0.51 0.43 0.32 — —
4x — — 1.16 1.00 0.72 0.52 0.40 0.33 — — —
2x — 1.17 1.08 1.00 0.81 0.68 0.59 0.51 0.40 0.32 —
HDO 110 3x — 1.21 1.09 1.00 0.78 0.63 0.51 0.43 0.32 — —
4x — — 1.16 1.00 0.72 0.52 0.40 0.33 — — —
2x — 1.16 1.07 1.00 0.78 0.62 0.51 0.44 0.34 0.28 —
HDO 120 3x — 1.21 1.09 1.00 0.78 0.63 0.51 0.43 0.32 — —
4x — — 1.16 1.00 0.72 0.52 0.40 0.33 — — —
2x 1.19 1.12 1.06 1.00 0.85 0.73 0.62 0.54 0.42 0.35 0.30
HDO 130 3x — 1.16 1.07 1.00 0.78 0.62 0.51 0.44 0.34 0.28 —
4x — 1.21 1.09 1.00 0.78 0.63 0.50 0.42 0.32 — —
2x 1.19 1.12 1.06 1.00 0.85 0.73 0.62 0.54 0.42 0.35 0.30
HDO 140 3x — 1.16 1.07 1.00 0.78 0.62 0.51 0.44 0.34 0.28 —
4x — 1.21 1.09 1.00 0.78 0.63 0.50 0.42 0.32 — —
(A7)
K2
x [mm] = -100 -75 -50 -25 0 25 50 75 100 150 200 250 300 350 400 450
HDO 100 1.28 1.20 1.12 1.06 1.00 0.81 0.68 0.58 0.51 0.41 0.34 0.30 0.26 — — —
HDO 110 1.27 1.19 1.12 1.06 1.00 0.83 0.71 0.63 0.56 0.45 0.38 0.33 0.29 0.26 0.24 —
HDO 120 1.25 1.18 1.11 1.05 1.00 0.83 0.71 0.63 0.56 0.45 0.38 0.33 0.29 0.26 0.24 —
HDO 130 1.20 1.14 1.09 1.04 1.00 0.86 0.75 0.67 0.60 0.50 0.43 0.38 0.33 0.30 0.27 0.25
HDO 140 1.20 1.14 1.09 1.04 1.00 0.86 0.75 0.67 0.60 0.50 0.43 0.38 0.33 0.30 0.27 0.25
10
2.2.6 - SHAFT LOADING Catalog values are therefore conservative, for an
in-depth calculation contact the Technical Service of
Bonfiglioli Riduttori. When a radial force applies a
1. Overhung loads on output shaft thrust load An1 £ 0.2 x Rn1 is also permitted.
Refer to section 4.1, and verify that both the radial and the
axial force acting onto output shafts do not exceed the
maximum permitted for the selected product configuration.
When checking the overhung load capacity refer to
scheme shown at paragraph 2.2.5. Calculate the admis-
sible overhung load Rx that is relevant to the distance
the force applies from shaft midpoint and compare this
with the force Rc that acts onto the shaft.
Multiply the nominal radial load Rn2, as listed in the tech-
nical data section, for the load location factor K2 to get
the permissible overhung load Rx2 for the output shaft. 2.2.7 - THERMAL CAPACITY
Rated overhung loads Rn are calculated for the most
unfavourable condition as far as direction of rotation
and the angle the force applies onto the shaft. Thermal capacity PT is the maximum horsepower that
Catalog values are therefore conservative, for an the gearbox can transmit mechanically under continuous
in-depth calculation contact the Technical Service of operation at an ambient temperature of 20 °C / 68 °F,
Bonfiglioli Riduttori. without the internal temperature rising to a value that
When a radial force applies a thrust load An2 £ 0.2 x Rn2 could damage the gearbox inner parts.
is also permitted. Checking the thermal capacity may not be necessary if
the gear unit operates continuously for less than 3 hours
followed by a rest time sufficient to restore the ambient
2. Thrust loads on output shaft temperature.
Refer to section 4.2 and verify that thrust force on the Overall thermal capacity can be calculated throuhgh the
shaft does not exceed that specified in the chart for the following equation (A8).
selected product configuration and combination of di-
rection of shaft rotation / direction of force.
Total value obtained must be greater than the Pr1 power
Permissible thrust loads refer exclusively to forces ap-
value for the gearbox input shaft. It is therefore important
plying axially on the shaft.
to verify the following condition:
In case of forces applying offset or radially onto the out-
put shaft please consult with Bonfiglioli’s Technical PT ³ Pr1
Service.
PT Overall thermal capacity
3. Overhung and thrust loads on input shaft
When checking the overhung load capacity refer to PTB Base thermal capacity
scheme shown at paragraph 2.2.5. Calculate the ad-
missible overhung load Rx that is relevant to the dis- PT0 Equivalent thermal capacity under no load
tance the force applies from shaft midpoint and com-
Additional thermal capacity linked to
pare this with the force Rc that acts onto the shaft. PFAN
fan cooling
Multiply the nominal radial load Rn1, as listed in the
technical data section, for the load location factor K1 Additional thermal capacity linked to
PSR
to get the permissible overhung load Rx1 for the out- cooling coil fitted in the sump
put shaft.
Rated overhung loads Rn are calculated for the most PMCRW Water/oil cooling unit contribution
unfavourable condition as far as direction of rotation
PMCRA Contribution of air/oil cooling unit
and the angle the force applies onto the shaft.
(A8)
PT = (PTB ´ fTA ´ fAMB ´ fALT ´ fINT) - (PT0 ´ fi ´ fn1) + (PFAN ´ fTA ´ fALT) + PSR + PMCRW + PMCRA
11
(A9)
PTB [hp] PT0 [hp] PSR [hp]
mounting
positon
2x 3x 4x 2x 3x 4x 2x 3x 4x
B3 138 105 79 59 38 11 118 84 64
B6 147 114 87 67 60 19 66 59 64
HDO 100
B7 147 114 87 149 98 29 71 62 47
V5 126 95 72 137 72 24 82 56 43
B3 138 105 79 88 36 11 118 84 64
B6 147 114 87 98 62 20 74 59 64
HDO 110
B7 147 114 87 170 102 29 71 62 47
V5 126 95 72 164 88 25 82 56 43
B3 169 130 99 137 47 12 118 84 64
B6 181 142 107 146 84 24 74 64 64

HDO 120
B7 181 142 107 263 129 34 74 63 48
V5 153 118 90 213 94 27 82 56 43
B3 256 198 151 216 193 23 143 137 105
B6 269 214 164 249 209 43 83 103 98

HDO 130
B7 269 214 164 429 221 64 84 97 74
V5 231 178 135 390 154 54 88 99 75
B3 267 206 157 233 209 23 143 137 105
B6 284 224 170 276 227 46 84 107 102

HDO 140
B7 284 224 170 496 235 66 87 98 74
V5 241 185 141 484 170 56 88 99 75
(A10) MCRW5 MCRW9 MCRW21 MCRW34
2x 3x 4x 2x 3x 4x 2x 3x 4x 2x 3x 4x
PMCRW [hp] 155 113 88 282 204 160 496 359 282 906 657 516
(A11)
MCRA5 MCRA9 MCRA21 MCRA34
2x 3x 4x 2x 3x 4x 2x 3x 4x 2x 3x 4x
20 °C
tAIR 235 170 134 339 247 193 665 483 378 899 651 512
68 °F
30 °C
tAIR 182 133 103 264 192 150 517 375 294 700 507 398
86 °F
PMCRA [hp]
40 °C
tAIR 130 95 74 189 137 107 370 268 210 500 362 284
104 °F
50 °C
tAIR 78 56 44 113 82 64 221 161 126 300 217 170
122 °F
12
(A12)
PFAN [hp]
n1 [rpm]
2x 3x 4x
900 87 59 46
1100 111 76 58
HDO 100
1400 125 84 64
1750 143 98 74
900 87 59 46
1100 111 76 58
HDO 110
1400 125 84 64
1750 143 98 74
900 97 66 50
1100 123 84 64
HDO 120
1400 137 94 71
1750 158 108 82
900 153 105 79
1100 196 134 102
HDO 130
1400 218 150 114
1750 251 172 131
900 153 105 79
1100 196 134 102
HDO 140
1400 218 150 114
1750 251 172 131
(A13)
Adjusting factors Ambient temperature
Symbol Relationship 10 °C 20 °C 30 °C 40 °C 50 °C
fi Factor depends on nominal gear ratio [ i N ] 50 °F 68 °F 86 °F 104 °F 122 °F
Factor depends on drive speed n1. fTA 1.14 1.00 0.86 0.71 0.57
fn1
Interpolate for intermediate speed values
Factor depends on ambient temperature ta. small confined large indoor outdoors
fTA
Interpolate for intermediate values space space
Factor depends on the operating cycle
v = 1 mph v = 3 mph v = 9 mph
fINT per hour [ED%].
Interpolation is permitted fAMB 0.75 1.00 1.30
Factor depends on the type of ambient the
fAMB
gear unit is installed into Operating cycle per hours [%]
Factor depends on the altitude the gear unit 100% 80% 60% 40% 20%
fALT operates at.
fINT 1.00 1.05 1.20 1.35 1.80
Interpolation is permitted
n1 [rpm] Altitude a.s.l. [ft]

900 1100 1400 1750 0 3280 6560 9840
fn1 0.63 0.78 1.00 1.30 fALT 1.00 0.93 0.87 0.81
13
(A14)
fi
2x 3x 4x
iN B3-B6 B7-V5 iN B3-B6 B7-V5 iN B3-B6 B7-V5
5.6 1.00 1.00 14.0 1.00 1.00 71.0 1.00 1.00
6.3 1.00 1.00 16.0 1.00 1.00 80.0 1.00 1.00
7.1 0.92 1.00 18.0 1.00 1.00 90.0 1.00 1.00
8.0 0.88 0.94 20.0 1.00 1.00 100 0.90 0.95
9.0 0.84 0.84 22.4 0.80 0.86 112 0.90 0.95
10.0 0.80 0.80 25.0 0.64 0.72 125 0.72 0.80
11.2 0.63 0.63 28.0 0.59 0.67 140 0.66 0.75
12.5 0.60 0.60 31.5 0.52 0.62 160 0.56 0.68
14.0 0.50 0.50 35.5 0.52 0.62 180 0.56 0.68
16.0 0.45 0.45 40.0 0.44 0.57 200 0.44 0.50
45.0 0.44 0.57 224 0.40 0.50
50.0 0.30 0.38 250 0.35 0.45
56.0 0.30 0.38 280 0.35 0.45
63.0 0.25 0.35 315 0.30 0.40
71.0 0.25 0.35 355 0.30 0.40
80.0 0.25 0.35 400 0.30 0.40
14
2.3 - SAMPLE APPLICATION Product selection:
n1
a) i = = 1100 = 12.2
Application data n2 90
drive speed n1 = 1100 rpm Safety factor S.F. = 2 Tr2 ´ n 2

b) Pr1 = = 25000 ´ 90 » 37 hp
63025 ´ h 63025 ´ 0.96
o/p speed n2 = 90 rpm Torque Tr2 = 25,000 lbs·in
Mounting position: B7
c) Pn1 ³ Pr1 ´ fs = 37 x 2 = 74 hp
Operating cycle per hour: 100% ® fINT = 1
Environmental conditions
Ambient temperature = 30°C / 86°F fTA = 0.86 HDO 100 3 43.9 LP L 1 VP B7

Large indoor space fAMB = 1
horsepower rating Pn1 = 80 hp @ n1 = 1100 rpm
Altitude a.s.l. = 0 ft fALT = 1
Checking the thermal capacity:
PTB = 114 hp fTA = 0.86 @ tAMB = 30°C / 86°F fn1 = 0.78 @ n1 = 1100 rpm
PTO = 98 hp fAMB = 1.0 fINT = 1 @ I = 100%
PFAN = n.a. fALT = 1.0 fi = 0.44 @ iN = 45.0
PSR = n.a.
PT = (PTB x fTA x fAMB x fALT x fINT) – (PTO x fi x fn1) + (PFAN x fTA x fALT) + PSR + PMRCW + PMCRA = 64 hp
P < Pr
T 1
Option 1 Option 2
- Fan cooling - Cooling coil
PFAN = 76 hp @ n1 = 1100 ® PT = 130 hp PSR = 62 hp ® PT = 126 hp
PT > Pr1 P OK PT > Pr1 P OK
15
3 - PRODUCT CONFIGURATIONS
3.1 - BASE VARIANTS
HDO 100 3 25.5 LP L 1 VP B3
MOUNTING POSITION 3.3
B3, B6, B7, V5
INPUT CONFIGURATION 3.4.2
VP
EXECUTION 3.4.4
1, 2
SHAFT ARRANGEMENT 3.4.3
L, LJ, LD, R, RJ, RD, D, DJ, DD
OUTPUT SHAFT CONFIGURATION 3.4.1
LP, H, S
GEAR RATIO
5.6 ... 400.0
REDUCTIONS
2, 3, 4
GEAR FRAME SIZE

100, 110, 120, 130, 140
GEARBOX TYPE
HDO
16
3.2 - OPTIONAL VARIANTS
CERTIFICATES 3.5.8
—, AC, CC, CT
MOUNTING DEVICES 3.5.7
—, TA
DRYWELL 3.5.6
—, DW
SENSORS 3.5.5
—, TG, OLG
OIL SEALING 3.5.4
—, TK, VS, DS, DVS
MOUNTING FLANGE
5.1
— F660L, F800L,
F660R, F800R, FM
OUTPUT SHAFT ROTATION

—, CW, CCW
ANTI-RUN BACK DEVICE 3.5.3
—, A
3.5.2
FORCED LUBRICATION
—, OP, OP1, OP2, MOP
AUXILIARY THERMAL DEVICES

—,FAN, FANJ, 3.5.1
MCRW5, MCRW9, MCRW21, MCRW34,
MCRA5, MCRA9, MCRA21, MCRA34,
SR, HE
REMARK: The multiple selection of some of the variants may be subject to technical or dimensional constraints.
Consult with the factory to have your selection approved.
17
3.3 - MOUNTING POSITION 3.4.2 - INPUT CONFIGURATION
(A15)
On the input side the gear unit can be arranged in either
B3 B6 one of the configurations described here after:
• Solid input shaft, single- or double-sided – Specify VP
(A17)
VP
B7 V5
3.4 - INPUT AND OUTPUT 3.4.3 - MOTOR MOUNTING

CONFIGURATION
Flanges, scoops, top mounts and baseplates are avail-
3.4.1 - OUTPUT CONFIGURATION able, consult Bonfiglioli.
(A16)
LP
H S
18
3.4.4 - SHAFT ARRANGEMENT
(A18)
INPUT
VP
L LJ LD
(*) (*)
RJ RD
LP R
(*) (*)
D DJ DD
(*) (*)
OUTPUT
LJ LD
H L
(*) (*)
L LJ LD
(*) (*)
R RJ RD
(*) (*)
(A19)
(*) Configurations not possible
i= i= i=
HDO 100 2 5.8 ... 7.0 HDO 120 2 6.6 ... 8.1 HDO 130 2 5.7 ... 7.1
HDO 100 4 70.8 ... 344.2 HDO 120 3 24.6 HDO 130 4 71.5 ... 335.6
HDO 110 2 6.4 ... 8.1 HDO 120 4 87.0 ... 400.6 HDO 140 2 6.6 ... 8.2
HDO 110 4 77.4 ... 395.0 HDO 140 4 82.3 ... 386.6
19
pacity value PFAN listed in section 2.2.7. This value is
3.4.5 - EXECUTION only significant with continuous duty applications.
The effectiveness of forced ventilation is drastically re-
HDO 1 duced in intermittent duty applications and also below
drive speeds of n1 = 900 rpm. In such cases, other aux-
iliary cooling devices should be used to increase the
thermal capacity of the gearbox.
(A20)
FAN
Y
HDO 2
ØC
B
3.5 - OPTIONAL VARIANTS Dimensions are in mm.
A B C X Y
3.5.1 - AUXILIARY THERMAL HDO 100 2 105 207 180 460 424
DEVICES HDO 100 3 82 207 180 460 424
HDO 100 4 58 207 180 460 424
3.5.1.1 - FORCED VENTILATION HDO 110 2 105 207 180 460 424
HDO 110 3 82 207 180 460 424
Improved heat dissipation can be achieved on HDO HDO 110 4 58 207 180 460 424
gearboxes by keying a cooling fan onto the gearbox in- HDO 120 2 105 232 180 480 460
put shaft.
HDO 120 3 82 172 180 480 460
Specify the FAN option to have the fan installed on the HDO 120 4 58 172 180 480 460
shaft in the same plane. The alternative option, FANJ,
HDO 130 2 140 327 230 600 600
with an orthogonally mounted fan, is only available with
HDO 130 3 105 222 230 600 600
two or three stage gearboxes.
HDO 130 4 82 287 230 600 600
In combination with some configuration or mounting po-
HDO 140 2 140 327 230 600 600
sition forced ventilation may not be available along with
forced lubrication devices - option OP... or MOP. HDO 140 3 105 222 230 600 600
The increased cooling effect is shown by the thermal ca- HDO 140 4 82 287 230 600 600
20
(A21)
3.5.1.2 - HEAT DISSIPATION
FANJ THROUGH COOLING COIL
X
The cooling coil option SR is designed for integration in
a cooling circuit to be provided by the installer.
The water supply circuit must correspond to the following
specifications: maximum pressure 116 psi, flow rate 2.64
gallons/min, maximum delivery temperature 20°C / 68 °F.
The increased cooling effect obtained in these condi-
tions is shown by the thermal capacity value PSR.
See section, 2.2.7
(A22)
Y
ØC
C
A
B
ø 14
Dimensions are in mm.
A B C X Y
40
HDO 100 2 105 262 180 460 440
HDO 100 3 82 207 180 460 440
HDO 110 2 105 262 180 460 440
A B C
HDO 110 3 82 207 180 460 440
HDO 120 2 105 282 180 480 480 HDO 100_ SR 232 285 100
HDO 120 3 82 172 180 480 480 HDO 110_ SR 232 270 100
HDO 130 2 140 367 230 600 600
HDO 120_ SR 258 305 100
HDO 130 3 105 222 230 600 600
HDO 130_ SR 325 340 100
HDO 140 2 140 367 230 600 600
HDO 140 3 105 222 230 600 600 HDO 140_ SR 325 365 100
21
3.5.1.3 - AUXILIARY COOLING (A24)
MCRW5 MCRW9 MCRW21 MCRW34
WITH INDEPENDENT QH2O
2.6 4.8 8.2 14.8
COOLING UNIT [gallons/min]
Two types of cooling unit are available, each in a range

of sizes providing different cooling capacities. MCRA...: leave sufficient space around the heat
The two types use different cooling media for the oil: exchanger to ensure an unrestricted air flow.
MCRW… – water/oil heat exchanger and MCRA… – Cooling units are installed on the gearboxes as shown in
air/oil heat exchanger. the figure (A25) below.
If an independent cooling unit is installed on the advice Contact Bonfiglioli Technical Service for overall dimen-
of the Bonfiglioli Technical Service, no additional forced sions.
lubrication devices are required. See section 3.5.2
The following chart (A23) shows device availability ac-
cording to gearbox size. (A25)
Selection must take into account the deficit in thermal B3
power that must be made up by contribution PMCRW or
PMCRA as shown in the chart in section 2.2.7
H2O
(A23)
MCRW5 MCRW9 MCRW21 MCRW34
MCRA5 MCRA9 MCRA21 MCRA34
B7
HDO 100 X X
HDO 110 X X
HDO 120 X X X (*)
HDO 130 X X X X (*) H2O
HDO 140 X X X X (*)
(*) not available for mounting positions B3 and B6

B6
Independent cooling units feature:

H2O
- electric pump with bypass circuit
- delivery filter with blockage indicator
- water/oil heat exchanger with solenoid valve
(MCRW...) or air/oil heat exchanger (MCRA...)
- minimum pressure switch
- thermostat of insertion and alarm
V5
General warnings:
MCRW... : need water supply to the following specifica-
tions: H2O
- max. pressure, 145 psi
- maximum delivery temperature, 20 °C / 68 °F
- minimum flow rate QH2O as per the chart (A24).
22
3.5.1.4 - HEATERS
At very low ambient temperatures it may prove neces-

sary to pre-heat the lubricant in the sump before start-up
and/or in operation. The HE option envisages the instal-
lation of an electrical heating element, supplied with a
thermostat to detect when the minimum temperature
needed for correct operation is reached. Wiring neces-
sary for the thermostat must be provided by the installer.
3.5.2 - FORCED LUBRICATION
Pattern for MANDATORY specification of forced lubrica-

tion devices.
(A26)
L, R, D LJ, RJ, DJ LD, RD, DD
OP OP
B3 MOP MOP
OP OP
B6 MOP MOP
B7
OP... OP... OP...

V5 MOP MOP MOP
Remark: Forced lubrication devices may be replaced,

upon approval from Bonfiglioli Techical Service, by inde-
pendent cooling systems, type MCR...
23
This circuit only guarantees lubrication of the top bear-
3.5.2.1 - PUMP FOR MOUNTING ings that are not immersed in oil.
POSITIONS B3 and B6 Before specifying the OP option in your order, check the
chart to make sure that the device is fully compatible
In continuous duty applications and, when required, for with the drive speed n1 and reduction ratio. See the fol-
B3 or B6 mounting positions (see section 3.5.2), an op- lowing diagram (A27).
tional forced lubrication circuit is available with a mechani- This option is not available along with other configura-
cally driven pump keyed on to the intermediate shaft. tions that use the same shaft end.
(A27) n1 = 900 rpm n1 = 1100 rpm n1 = 1400 rpm n1 = 1750 rpm

i=
5.8 … 8.7 OP OP OP OP
HDO 100 2 10.0 … 10.9 OP OP OP
12.4 … 13.5 OP OP
14.0 … 40.0 OP OP OP OP
HDO 100 3
43.9 … 67.5 OP OP
70.8 … 139.8 OP OP OP OP
HDO 100 4
160.0 … 344.2 OP OP
6.4 … 10.0 OP OP OP OP
HDO 110 2 10.9 … 12.5 OP OP OP
13.5 … 15.5 OP OP
18.9 … 43.6 OP OP OP OP
HDO 110 3
48.0 … 67.5 OP OP
77.4 … 121.7 OP OP OP OP
HDO 110 4
137.1 … 395.0 OP OP
6.6 … 10.0 OP OP OP OP
HDO 120 2 11.1 … 12.5 OP OP OP
13.7 … 15.5 OP OP
17.3 … 44.9 OP OP OP OP
HDO 120 3
49.5 … 78.6 OP OP
87.0 … 162.2 OP OP OP OP
HDO 120 4
179.7 … 400.6 OP OP
5.7 … 8.8 OP OP OP OP
HDO 130 2 9.6 … 11.0 OP OP OP
12.0 … 13.6 OP OP
15.2 … 34.9 OP OP OP OP
HDO 130 3
38.3 … 67.1 OP OP
71.5 … 190.3 OP OP OP OP
HDO 130 4
219.1 … 335.6 OP OP
6.6 … 10.1 OP OP OP OP
HDO 140 2 11.3 … 12.6 OP OP OP
14.0 … 15.7 OP OP
26.0 … 44.4 OP OP OP OP
HDO 140 3
50.4 … 77.3 OP OP
82.3 … 180.0 OP OP OP OP
HDO 140 4
198.3 … 386.6 OP OP
24
(A28)
HDO ... VP ... B6 HDO ... VP ... B3
2x ... 2 2x ... 1
3x ... 2 3x ... 1
4x ... 2 4x ... 1
2x ... 2
3x ... 2
A
4x ... 2
A A
2x ... 1
A
3x ... 1
4x ... 1
A (min) [mm]
HDO 100 2_OP 100
HDO 100 3_OP 95
HDO 100 4_OP 95
HDO 110 2_OP 130
HDO 110 3_OP 95
HDO 110 4_OP 95
HDO 120 2_OP 125
HDO 120 3_OP 105
HDO 120 4_OP 100
HDO 130 2_OP 120
HDO 130 3_OP 110
HDO 130 4_OP 110
HDO 140 2_OP 125
HDO 140 3_OP 110
HDO 140 4_OP 110
The following chart (A29) specifies the availability of the (A29) Mounting position Shaft arrangement
pump on the basis of mounting position, shaft arrange-
ment and input configuration. B3 LJ - RJ - DJ - LD - RD - DD
B6 L - R - D - LD - RD - DD
25
3.5.2.2 - PUMP FOR MOUNTING
POSITION V5
In continuous duty applications and with V5 mounting

positions version 1, an optional forced lubrication circuit
is available with a mechanically driven pump keyed on to
the intermediate shaft. This circuit only guarantees lubri-
cation of the top bearings that are not immersed in oil.
If this device is required in conjunction with the Drywell
device, consult the Bonfiglioli Technical Service.
When ordering, specify the OP1 or OP2 option in your
order after first checking the chart to make sure that the
device is fully compatible with drive speed n1 and the re-
duction ratio. See the following diagram (A31).
This option is not available with other configurations that

use the same shaft end.
(A30)
1 - Pump
2 - Filter
3 - Minimum pressure switch
Contact Bonfiglioli Technical Service for overall dimen-

sions.
26
(A31) i= n1 = 900 rpm n1 = 1100 rpm n1 = 1400 rpm n1 = 1750 rpm
5.8 … 7.0 OP1 OP1 OP1 OP1
8.0 … 8.7 OP1 OP1 OP1
HDO 100 2
10.0 … 10.9 OP1 OP1
12.4 … 13.5 OP1
14.0 … 17.3 OP2 OP1 OP1 OP1
HDO 100 3 20.2 … 40.0 OP2 OP1 OP1
43.9 … 67.5 OP2
70.8 … 139.8 OP2 OP1 OP1
HDO 100 4
160.0 … 344.2 OP2
6.4 … 8.1 OP2 OP2 OP1 OP1
8.7 … 10.0 OP2 OP2 OP1
HDO 110 2
10.9 … 12.5 OP2 OP2
13.5… 15.5 OP2
18.9 … 20.9 OP2 OP1 OP1 OP1
HDO 110 3 22.0 … 43.6 OP2 OP1 OP1
48.0 … 67.5 OP2
77.4 … 121.7 OP2 OP2 OP1
HDO 110 4
137.1… 395.0 OP2
6.6 … 8.1 OP2 OP2 OP1 OP1
8.9 … 10.0 OP2 OP2 OP1
HDO 120 2
11.1 … 12.5 OP2 OP2
13.7 … 15.5 OP2
17.3 … 28.3 OP2 OP2 OP1 OP1
HDO 120 3 32.0 … 44.9 OP2 OP2 OP1
49.5 … 78.6 OP2
87.0 … 162.2 OP2 OP2 OP1
HDO 120 4
179.7 … 400.6 OP2
5.7 … 7.1 OP2 OP1 OP1 OP1
7.7 … 8.8 OP2 OP1 OP1
HDO 130 2
9.6 … 11.0 OP2 OP1
12.0 … 13.6 OP2
15.2 … 19.9 OP2 OP2 OP1 OP1
HDO 130 3 22.6 … 34.9 OP2 OP2 OP1
38.3 … 67.1 OP2
71.5 … 190.3 OP2 OP1 OP1
HDO 130 4
198.3 … 386.6 OP2
6.6 … 8.2 OP2 OP2 OP1 OP1
9.0 … 10.1 OP2 OP2 OP1
HDO 140 2
11.3 … 12.6 OP2 OP2
14.0 … 15.7 OP2
17.7 … 23.3 OP2 OP2 OP1 OP1
HDO 140 3 26.0 … 44.4 OP2 OP2 OP1
50.4 … 77.3 OP2
82.3 … 180.0 OP2 OP1 OP1
HDO 140 4
198.3 … 386.6 OP2
27
3.5.2.3 - ELECTRIC PUMP FOR The electric pump arrangements shown on table (A33)
are purely indicative. Pump positions may vary depend-
MOUNTING POSITIONS ing on the presence of other options.
B3 and B6 Chart (A32) specifies electric pump availability on the ba-
sis of mounting position and shaft arrangement.
In intermittent duty applications, if speeds are incompati-
ble with the use of the OP pump option, and when re- (A32)
quired for B3 and B6 mounting positions (see section
3.5.2), the MOP optional forced lubrication circuit is avail- Mounting position Shaft arrangement
able with an independently powered electric pump. B3 LJ - RJ - DJ - LD - RD - DD
This system ensures a constant flow of oil to the top
bearings. B6 L - R - D - LD - RD - DD
(A33)
HDO ... VP ... B6 HDO ... VP ... B3
A A
2x ... 2
3x ... 1
4x ... 2
2x ... 2 2x ... 1
A
3x ... 1 3x ... 2
4x ... 2 4x ... 1 A
2x ... 1
3x ... 2
4x ... 1
A (min) [mm]
HDO 100 410
HDO 110 410
HDO 120 430
HDO 130 480
HDO 140 480
28
3.5.2.4 - ELECTRIC PUMP FOR 3.5.3 - BACKSTOP DEVICE
MOUNTING POSITION V5
The backstop device ensures that only one direction of
rotation is allowed, and prevents the gearbox to be
In intermittent duty applications or when speeds are in-
backdriven by the load connected to the output shaft.
compatible with the use of the OP pump option, and
In addition to verifying the shock loads shown in section
when required for mounting position V5, the MOP op-
2.2.1, also make sure that the torque transmitted to the
tional forced lubrication circuit is available with an inde-
backstop T1 = T2 / (i x h) is less than the admissible
pendently powered electric pump.
torque T1max listed in the chart (A35) here after.
If this device is required in conjunction with the Drywell
Along with the specification of the backstop device, op-
device, consult the Bonfiglioli Technical Service.
tion A, the direction of free rotation for the output shaft
This system ensures a constant flow of oil to the top
(CW or CCW) must also be specified in the order.
bearings.
(A34) use the same shaft end.
If special operating conditions require it, the user can re-
verse the direction of rotation of the backstop device by
opening the backstop compartment and reversing the di-
rection of the freewheel.
If you need to perform this operation, contact Bonfiglioli’s
Technical Service for the necessary instructions.
The type of backstop is a sprag type device used, based
on centrifugally released shoes, does not require any
regular maintenance.
use the same shaft end.
1 - Pump
2 - Filter
3 - Minimum pressure switch
The electric pump arrangements shown above are

purely indicative. Pump positions may vary depending
on the presence of other options at the same time.
Contact Bonfiglioli Technical Service for overall dimen-

sions.
29
(A35)
HDO 2x ... 1 HDO 2x ... 2

HDO 3x ... 2 HDO 3x ... 1
HDO 4x ... 1 HDO 4x ... 2
i A B T1max [in·lbs] n1min [rpm]

5.8 ... 7.0 25134 720
8.0 - 8.7 20267 900
HDO 100 2_A 210 335
10.0 - 10.9 16196 1120
12.4 - 13.5 13098 1390
14.0 … 17.3 13718 750
HDO 100 3_A 20.2 … 40.0 175 285 10532 980
43.9 … 67.5 6815 1400
70.8 … 139.8 3540 1400
HDO 100 4_A 125 278
160.0 … 344.2 2213 (*)
6.4 … 8.1 25134 720
8.7 … 10.0 20267 900
HDO 110 2_A 210 335
10.9 … 12.5 16196 1120
13.5 … 15.5 13098 1390
18.9 … 20.9 13718 750
HDO 110 3_A 22.0 … 43.6 175 285 10532 980
48.0 … 77.5 6815 1400
77.4 … 121.7 3540 1400
HDO 110 4_A 125 278
137.1 … 395.0 2213 (*)
6.6 … 8.1 31241 670
8.9 … 10.0 25223 840
HDO 120 2_A 230 336
11.1 … 12.5 20178 1050
13.7 … 15.5 16284 1300
17.3 … 24.6 13718 750
HDO 120 3_A 28.3 … 44.9 175 305 10532 980
49.5 … 78.6 6815 1400
87.0 … 162.2 3540 1400
HDO 120 4_A 125 279
179.7 … 400.6 2213 (*)
5.7 … 7.1 58676 730
7.7 - 8.8 47348 910
HDO 130 2_A 290 437
9.6 - 11.0 37878 1130
12.0 - 13.6 30533 1400
15.2 … 19.9 25134 720
HDO 130 3_A 22.6 … 34.9 210 402 20267 900
38.3 … 67.1 13098 1390
71.5 … 190.3 10532 980
HDO 130 4_A 175 366
219.1 … 335.6 6815 1400
6.6 … 8.2 58676 730
9.0 - 10.1 47348 910
HDO 140 2_A 290 437
11.3 - 12.6 37878 1130
14.0 - 15.7 30533 1400
17.7 … 23.3 25134 720
HDO 140 3_A 26.0 … 44.4 210 402 20267 900
50.4 … 77.3 13098 1390
82.3 … 180.0 10532 980
HDO 140 4_A 175 366
198.3 … 386.6 6815 1400
Under continuous operating conditions, it is advis- shoes and avoid unnecessary wear. For further details,
able to maintain a neutral rotation speed n1min contact Bonfiglioli Technical Service.
greater than that specified in the chart in order to
ensure the effective centrifugal release of all the (*) Contact Bonfiglioli Technical service.
30
3.5.4 - SEALS AND GASKETS 3.5.7 - MOUNTING DEVICES
On request, gearboxes can be equipped with different oil For shaft mounted HDO gearboxes, a specially shaped
sealing systems. These are: hardened steel bolt is available to secure the unit to the
supporting structure.
TK - Taconite seals are recommended for environments
characterised by the presence of abrasive dust or pow- Vibration damping cup springs are also supplied in the
ders. Taconite seals incorporate a combination of seal- kit. The customer must adjust the preload of these
ing rings, labyrinths and a grease chamber. springs during installation, respecting the value G given
Greasing must be ensured as part of the scheduled mainte- in the following chart (A36).
nance programme. The reaction bolt must be fitted on the side of the gear-
®
VS – Viton compound seal rings. box next to the driven machine.
DS – Dual set of seal rings at each shaft end. (A36)

®
DVS – Dual set of Viton compound seal rings at each
shaft end.
M
3.5.5 - SENSORS R
Bimetal thermostat – If the TG option is specified, a bi- M

metallic thermostat detects when the oil temperature ex- B
ceeds 90°C ± 5°C / 200°F ± 40°F.

The device is supplied with the gear unit, but installation
and wiring are the responsibility of the installer.
Oil level indicator – If the OLG option is specified in the
order, the gearbox is supplied with a device to permit re-
mote control of the oil level. The device best operates
when the gearbox is idle and should be bypassed when
the gearbox is operating. Wiring is the responsibility of
G
the installer.
E
Variant is not available in combination with the drywell
S
sealing option, code DW. F
N° 3+3
_ TA B E F Springs G R S M1
3.5.6 - DRYWELL DIN2093
HDO 100 2 420
30
The Drywell device, option DW, guarantees proper seal- HDO 100 3 160 237 A100 33.1 M27 35
540 40
ing for the output shaft. It can only be applied to gear- HDO 100 4
boxes with a solid output shaft LP, version 1, in vertical HDO 110 2 435
30
mounting position V5. HDO 110 3 160 237 A100 33.1 M27 35
555 40
When specified, it necessarily requires the installation of HDO 110 4
a forced lubrication system, selected from those avail- HDO 120 2 480
40
able for the gearbox, as illustrated in the relevant section HDO 120 3 170 254 A100 33.1 M30 40
630 50
of this catalog. HDO 120 4
At scheduled intervals, check and refill the grease in the HDO 130 2 585
50
vane underneath the output shaft’s bottom bearing. HDO 130 3 216 316 A125 43.3 M36 45
780 60
Availability of the Drywell may be subject to limitations, HDO 130 4
depending on the contemporary specification of other HDO 140 2 625
50
devices. HDO 140 3 216 316 A125 43.3 M36 45
790 60
Please consult with Bonfiglioli Technical Service. HDO 140 4
31
3.5.8 - CERTIFICATES
AC - Certificate of compliance
The document certifies the compliance of the product
with the purchase order and the construction in confor-
mity with the applicable procedures of the Bonfiglioli
Quality System.
CC - Inspection certificate
The document entails checking on order compliance, the
visual inspection of external conditions and of mating di-
mensions. Checking on main functional parameters in
unloaded conditions is also performed along with oil seal
proofing, both in static and in running conditions. Units
inspected are sampled within the shipping batch and
marked individually.
CT - Type certificate
Further to the activities relevant to the Inspection certifi-
cate the following checks are also conducted:
• noise
• surface temperature
• tightness of external hardware
• functionality of ancillary devices, if fitted
All checks are conducted with the gear unit running un-
loaded. Units inspected are sampled within the shipping
batch and marked individually.
32
4 - GEARBOX RATING CHARTS
HDO 100
n1 = 1750 rpm n1 = 1400 rpm n1 = 1100 rpm n1 = 900 rpm
Tn2 Pn1 Rn1 Tn2 Pn1 Rn1 Tn2 Pn1 Rn1 Tn2 Pn1 Rn1
[in·lbs] [hp] [lbs] [in·lbs] [hp] [lbs] [in·lbs] [hp] [lbs] [in·lbs] [hp] [lbs]
HDO 100 2_5.8 116378 579 674 124343 495 728 133635 418 789 142043 363 827
HDO 100 2_6.5 129653 580 614 138503 496 701 148680 418 773 157973 364 812
HDO 100 2_7.0 134520 553 1146 143813 473 1227 154433 399 1333 164168 347 1405
HDO 100 2_8.0 122130 442 2342 130538 378 2507 140273 319 2700 149123 277 2853
HDO 100 2_8.7 127440 423 2632 136290 362 2810 146468 306 3073 155318 265 3248
HDO 100 2_10.0 128325 371 2160 137175 317 2315 147353 268 2495 156645 233 2644
HDO 100 2_10.9 133635 355 2495 142928 304 2666 153548 256 2875 163283 223 3039
HDO 100 2_12.4 133635 312 1996 142928 267 2133 153548 225 2304 163283 196 2430
HDO 100 2_13.5 139388 298 2331 149123 255 2486 160628 216 2655 170363 188 2830
HDO 100 3_14.0 153548 323 1160 164168 277 1239 176558 234 1333 187178 203 1425
HDO 100 3_15.6 168593 320 1227 180098 273 1322 188948 225 1583 188948 184 2106
HDO 100 3_17.3 161513 275 2034 172575 235 2178 185850 199 233 197355 173 2457
HDO 100 3_20.2 177885 259 — 188948 220 — 188948 173 701 188948 142 1140
HDO 100 3_22.5 174788 229 854 185850 195 964 200895 166 987 212843 144 1063
HDO 100 3_25.0 188948 223 1000 188948 178 1421 188948 140 1906 188948 115 2340
HDO 100 3_28.3 182753 190 1756 195143 163 1866 209745 137 2019 212843 114 2367
HDO 100 3_31.5 188948 177 2041 188948 142 2437 188948 111 2437 188948 91 2437
HDO 100 3_36.0 191160 157 2437 204435 134 2437 212843 110 2437 212843 90 2437
HDO 100 3_40.0 188948 139 2437 188948 112 2437 188948 88 2437 188948 72 2437
HDO 100 3_43.9 193815 130 602 207090 111 647 212843 90 935 212843 74 1315
HDO 100 3_48.8 188948 114 1185 188948 91 1558 188948 72 1974 188948 59 2369
HDO 100 3_55.8 212843 113 1248 212843 90 1619 212843 71 2046 212843 58 2426
HDO 100 3_62.0 188948 90 2064 188948 72 2437 188948 57 2437 188948 46 2437
HDO 100 3_67.5 177443 78 2437 177443 62 2437 177443 49 2437 177443 40 2437
HDO 100 4_70.8 212843 91 — 212843 72 423 212843 57 636 212843 47 834
HDO 100 4_78.7 188948 72 746 188948 58 933 188948 45 1151 188948 37 1349
HDO 100 4_90.0 212843 71 771 212843 57 962 212843 45 1182 212843 37 1380
HDO 100 4_100.0 188948 57 1169 188948 46 1358 188948 36 1580 188948 29.3 1625
HDO 100 4_111.4 212843 58 1151 212843 46 1340 212843 36 1558 212843 29.6 1625
HDO 100 4_123.8 188948 46 1470 188948 37 1625 188948 28.9 1625 188948 23.6 1625
HDO 100 4_139.8 212843 46 1472 212843 37 1625 212843 28.8 1625 212843 23.6 1625
HDO 100 4_160.0 188948 36 710 188948 28.5 863 188948 22.4 1041 188948 18.3 1088
HDO 100 4_178.2 212843 36 695 212843 28.8 847 212843 22.6 1023 212843 18.5 1088
HDO 100 4_198.0 188948 28.7 996 188948 23.0 1088 188948 18.1 1088 188948 14.8 1088
HDO 100 4_223.7 212843 28.7 998 212843 22.9 1088 212843 18.0 1088 212843 14.7 1088
HDO 100 4_248.6 188948 22.9 1088 188948 18.3 1088 188948 14.4 1088 188948 11.8 1088
HDO 100 4_284.4 212843 22.5 1088 212843 18.0 1088 212843 14.2 1088 212843 11.6 1088
HDO 100 4_316.0 188948 18.0 1088 188948 14.4 1088 188948 11.3 1088 188948 9.3 1088
HDO 100 4_344.2 177443 15.5 1088 177443 12.4 1088 177443 9.8 1088 177443 8.0 1088
(—) Contact Bonfiglioli Technical Service.
33
HDO 110
HDO 110 2_6.4 159743 727 — 170805 622 — 183638 525 263 183638 430 1227
HDO 110 2_7.0 168150 691 926 179655 591 998 192930 498 1081 195143 412 1641
HDO 110 2_8.1 180983 648 1454 193815 555 1542 203993 459 1843 204878 377 2480
HDO 110 2_8.7 180098 598 1344 192488 511 1443 196913 411 1942 196913 336 2457
HDO 110 2_10.0 193815 561 1783 203550 471 2030 204878 372 2502 206205 307 2891
HDO 110 2_10.9 188948 502 1272 191160 406 1760 191160 319 2430 191160 261 2853
HDO 110 2_12.5 203550 471 1711 204878 379 2232 206648 301 2677 207975 247 3073
HDO 110 2_13.5 174788 374 427 186735 320 461 186735 251 1257 186735 206 1954
HDO 110 2_15.5 188948 353 971 201780 301 1052 204878 240 1668 204878 197 2392
HDO 110 3_18.9 188063 293 1711 201338 251 1798 216383 212 1974 230100 185 2064
HDO 110 3_20.9 196913 277 1998 210630 237 2136 226560 201 2293 233640 169 2601
HDO 110 3_22.0 193815 259 — 207090 222 — 222578 187 — 229215 158 432
HDO 110 3_24.6 196028 235 722 209745 201 767 225233 170 834 239393 148 877
HDO 110 3_27.2 213285 231 816 227888 198 877 233640 159 1223 233640 130 1657
HDO 110 3_30.9 212843 203 1448 227445 174 1558 244703 147 1673 250455 123 1974
HDO 110 3_34.3 227003 195 1623 233640 161 1918 233640 126 2414 233640 103 2437
HDO 110 3_39.3 222578 167 2270 234083 140 2437 234083 110 2437 234083 90 2437
HDO 110 3_43.6 233640 158 2437 233640 127 2437 233640 99 2437 233640 81 2437
HDO 110 3_48.0 242933 149 701 250455 123 888 250455 97 1376 250455 79 1810
HDO 110 3_53.1 233640 130 1405 233640 104 1756 233640 82 2259 233640 67 2437
HDO 110 3_61.0 234083 113 1227 234083 91 1592 234083 71 2019 234083 58 2414
HDO 110 3_67.5 233640 102 1630 233640 82 1996 233640 64 2426 233640 52 2437
HDO 110 3_77.5 209303 80 2437 209303 64 2437 209303 50 2437 209303 41 2437
HDO 110 4_77.4 237623 93 — 250455 78 — 250455 61 450 250455 50 647
HDO 110 4_85.7 233640 82 461 233640 66 659 233640 52 879 233640 42 1077
HDO 110 4_96.7 232755 72 735 247358 62 800 247358 48 1032 247358 40 1218
HDO 110 4_108.9 233640 65 958 233640 52 1146 233640 41 1367 233640 33 1562
HDO 110 4_121.7 243818 60 1075 250455 50 1221 250455 39 1439 250455 32 1625
HDO 110 4_137.1 230543 51 — 233640 41 — 233640 32 375 233640 26.4 535
HDO 110 4_154.1 248243 48 — 252225 39 294 252225 31 472 252225 25.3 636
HDO 110 4_174.3 233640 40 504 233640 32 659 233640 25.4 834 233640 20.8 998
HDO 110 4_194.7 253995 39 555 253995 31 706 253995 24.7 883 253995 20.2 1041
HDO 110 4_215.7 233640 33 834 233640 26.1 987 233640 20.5 1088 233640 16.8 1088
HDO 110 4_244.4 253995 31 890 253995 25.0 1041 253995 19.7 1088 253995 16.1 1088
HDO 110 4_274.2 233640 25.7 1088 233640 20.5 1088 233640 16.1 1088 233640 13.2 1088
HDO 110 4_310.7 234083 22.7 1088 234083 18.1 1088 234083 14.3 1088 234083 11.7 1088
HDO 110 4_344.2 233640 20.4 1088 233640 16.4 1088 233640 12.8 1088 233640 10.5 1088
HDO 110 4_395.0 209303 16.0 1088 209303 12.8 1088 209303 10.0 1088 209303 8.2 1088
34
HDO 120
HDO 120 2_6.6 208418 918 — 223020 786 — 239835 664 — 254438 576 —
HDO 120 2_7.2 227003 918 — 242933 786 — 261075 663 — 277448 577 —
HDO 120 2_8.1 249128 892 526 266385 763 569 273908 617 1075 275678 508 1717
HDO 120 2_8.9 257535 841 762 275235 719 823 293378 602 964 293378 493 1630
HDO 120 2_10.0 271695 786 1326 273908 634 1904 275678 501 2457 277448 413 2907
HDO 120 2_11.1 269483 704 614 284970 596 877 284970 468 1668 284970 383 2327
HDO 120 2_12.5 273908 634 1623 275235 509 2228 277448 404 2765 279218 332 3203
HDO 120 2_13.7 275678 581 713 277890 468 1432 277890 368 2178 277890 301 2841
HDO 120 2_15.5 275235 514 1832 277005 414 2426 279218 328 2940 280988 270 3424
HDO 120 3_17.3 238065 407 735 254438 348 789 271253 291 922 271253 238 1493
HDO 120 3_19.5 263730 399 877 279218 338 1009 280988 267 1623 280988 219 2194
HDO 120 3_21.8 253110 343 1920 270810 293 2046 291165 248 2201 309308 215 2338
HDO 120 3_24.6 261960 314 2430 280103 269 2601 300900 227 2799 312848 193 3104
HDO 120 3_28.3 256208 267 — 273908 228 — 294705 193 — 294705 158 436
HDO 120 3_32.0 283200 262 — 303113 224 — 312848 182 411 312848 149 845
HDO 120 3_34.8 287625 244 526 307538 209 562 309750 165 1009 309750 135 1448
HDO 120 3_41.2 301785 216 1162 312848 179 1401 312848 141 1886 312848 115 2327
HDO 120 3_44.9 306653 201 1493 309750 163 1866 309750 128 2351 309750 105 2437
HDO 120 3_49.5 277448 165 — 296918 142 — 298688 112 526 298688 92 922
HDO 120 3_53.9 302228 165 — 309750 136 328 309750 107 816 309750 87 1250
HDO 120 3_63.9 312848 144 821 312848 116 1239 312848 91 1729 312848 74 2160
HDO 120 3_69.6 309750 131 1297 309750 105 1717 309750 83 2205 309750 68 2437
HDO 120 3_78.6 280988 105 2239 280988 84 2437 280988 66 2437 280988 54 2437
HDO 120 4_87.0 267270 93 — 285413 79 — 307095 67 — 309750 55 375
HDO 120 4_103.1 289395 85 400 309308 72 429 312848 57 623 312848 47 821
HDO 120 4_112.3 309750 83 441 309750 66 634 309750 52 854 309750 43 1052
HDO 120 4_125.7 291608 70 809 311963 60 863 312848 47 1081 312848 39 1275
HDO 120 4_136.9 309750 68 859 309750 55 1048 309750 43 1268 309750 35 1463
HDO 120 4_162.2 312848 58 1137 312848 46 1326 312848 37 1547 312848 30 1625
HDO 120 4_179.7 302228 51 — 309750 42 — 309750 33 351 309750 26.7 510
HDO 120 4_201.1 312848 47 234 312848 37 387 312848 29.5 566 312848 24.1 724
HDO 120 4_219.0 309750 43 414 309750 34 569 309750 26.8 746 309750 21.9 901
HDO 120 4_252.4 312848 37 636 312848 30 789 312848 23.5 967 312848 19.2 1088
HDO 120 4_282.7 309750 33 818 309750 26 971 309750 20.7 1088 309750 17.0 1088
HDO 120 4_325.9 312848 28.9 989 312848 23 1088 312848 18.2 1088 312848 14.9 1088
HDO 120 4_354.9 309750 26.3 1088 309750 21 1088 309750 16.5 1088 309750 13.5 1088
HDO 120 4_400.6 280988 21.1 1088 280988 17 1088 280988 13.3 1088 280988 10.9 1088
35
HDO 130
HDO 130 2_5.7 332318 1684 1295 355328 1440 1405 382320 1218 1470 405773 1058 1580
HDO 130 2_6.2 344265 1598 3028 368160 1367 3226 396038 1156 3446 420375 1004 3687
HDO 130 2_7.1 356655 1455 4471 381435 1245 4779 410198 1052 5137 435420 914 5454
HDO 130 2_7.7 369045 1384 4851 394710 1184 5179 424358 1000 5575 450908 869 5905
HDO 130 2_8.8 382320 1260 5530 408870 1078 5971 439403 910 6409 466838 791 6760
HDO 130 2_9.6 387630 1163 4719 414180 994 5060 429225 809 5959 429225 662 6870
HDO 130 2_11.0 401790 1059 5620 429668 906 5971 461970 765 6409 472148 640 7200
HDO 130 2_12.0 404003 977 4597 407985 790 5674 407985 620 6760 407985 508 7639
HDO 130 2_13.6 423030 899 5530 452235 769 5883 464183 620 6760 464183 507 7639
HDO 130 3_15.2 443828 862 839 474360 737 899 487193 595 1436 487193 487 2140
HDO 130 3_18.3 458430 741 2122 490290 634 2266 524805 533 2475 524805 436 3055
HDO 130 3_19.9 500468 741 2106 503565 596 2677 503565 468 3248 503565 383 3774
HDO 130 3_22.6 482325 629 1690 515955 539 1798 524805 430 2963 524805 352 3561
HDO 130 3_24.7 503565 602 2414 503565 482 3104 503565 378 3687 503565 310 4204
HDO 130 3_28.3 524805 548 3028 524805 438 3523 524805 344 4103 524805 282 4620
HDO 130 3_30.9 503565 482 3532 503565 385 4033 503565 303 4615 503565 248 5130
HDO 130 3_34.9 519053 439 3858 519053 351 4357 519053 276 4939 519053 226 5454
HDO 130 3_38.3 503565 388 2985 503565 311 3473 503565 244 4055 503565 200 4570
HDO 130 3_43.8 521265 351 3379 524805 283 3858 524805 222 4435 524805 182 4955
HDO 130 3_47.8 503565 311 3824 503565 249 4323 503565 195 4905 503565 160 5422
HDO 130 3_54.0 492503 269 4282 519053 227 4626 519053 178 5206 519053 146 5723
HDO 130 3_59.0 503565 252 4471 503565 202 4970 503565 158 5553 503565 130 6070
HDO 130 3_67.1 474360 209 4946 474360 167 5449 474360 131 6031 474360 107 6546
HDO 130 4_71.5 524805 221 288 524805 177 650 524805 139 1070 524805 114 1443
HDO 130 4_78.1 503565 194 886 503565 155 1248 503565 122 1668 503565 100 2041
HDO 130 4_88.2 519053 177 1268 519053 142 1625 519053 111 2046 519053 91 2414
HDO 130 4_96.3 503565 158 1706 503565 126 2068 503565 99 2450 503565 81 2450
HDO 130 4_111.2 524805 142 2048 524805 114 2412 524805 89 2450 524805 73 2450
HDO 130 4_121.4 503565 125 2432 503565 100 2450 503565 79 2450 503565 64 2450
HDO 130 4_141.3 524805 112 2450 524805 89 2450 524805 70 2450 524805 58 2450
HDO 130 4_154.3 503565 98 2450 503565 79 2450 503565 62 2450 503565 51 2450
HDO 130 4_174.3 519053 90 2450 519053 72 2450 519053 56 2450 519053 46 2450
HDO 130 4_190.3 503565 80 2450 503565 64 2450 503565 50 2450 503565 41 2450
HDO 130 4_219.1 524805 72 2450 524805 58 2450 524805 45 2450 524805 37 2450
HDO 130 4_239.1 503565 63 2450 503565 51 2450 503565 40 2450 503565 33 2450
HDO 130 4_270.2 519053 58 2450 519053 46 2450 519053 36 2450 519053 29.8 2450
HDO 130 4_294.9 503565 51 2450 503565 41 2450 503565 32 2450 503565 26.4 2450
HDO 130 4_335.6 474360 43 2450 474360 34 2450 474360 26.8 2450 474360 21.9 2450
36
HDO 140
HDO 140 2_6.6 396923 1748 — 424800 1496 — 456660 1264 — 474803 1075 899
HDO 140 2_7.3 439403 1748 — 469935 1496 — 505335 1264 — 525248 1075 922
HDO 140 2_8.2 491618 1741 — 525690 1489 — 565073 1258 — 584985 1066 1227
HDO 140 2_9.0 515513 1657 1120 550913 1416 1207 584543 1181 1798 584543 966 4193
HDO 140 2_10.1 527018 1508 3720 563303 1289 3983 584985 1052 4817 588525 866 5971
HDO 140 2_11.3 495158 1273 3469 500910 1030 4588 500910 809 5982 500910 662 6870
HDO 140 2_12.6 553568 1267 3583 562860 1030 4554 562860 810 5959 562860 662 6870
HDO 140 2_14.0 471263 977 4597 475688 789 5685 475688 620 6760 475688 507 7639
HDO 140 2_15.7 529230 977 4608 534540 789 5685 534540 620 6760 534540 507 7639
HDO 140 3_17.7 517725 862 839 553568 738 899 568613 595 1432 568613 487 2140
HDO 140 3_19.9 581445 862 834 592065 702 1360 594720 554 2106 594720 453 2810
HDO 140 3_23.3 584100 741 2118 624368 634 2266 650475 519 2711 650475 424 3203
HDO 140 3_26.0 555338 630 2255 593835 539 2414 607553 433 3017 607553 354 3511
HDO 140 3_28.8 614633 630 2255 650475 533 2491 650475 419 3203 650475 343 3687
HDO 140 3_32.5 613748 557 2940 655785 476 3161 655785 374 3732 655785 306 4258
HDO 140 3_36.0 650475 533 3116 650475 427 3633 650475 335 4215 650475 274 4730
HDO 140 3_40.1 597818 440 3851 597818 352 4354 597818 276 4932 597818 226 5449
HDO 140 3_44.4 650475 432 3909 650475 346 4411 650475 272 4993 650475 222 5510
HDO 140 3_50.4 655785 384 3028 655785 307 3511 655785 241 4125 655785 197 4608
HDO 140 3_55.8 650475 344 3457 650475 275 3961 650475 216 4541 650475 177 5060
HDO 140 3_62.2 597818 284 4121 597818 227 4622 597818 178 5202 597818 146 5717
HDO 140 3_68.8 650475 279 4175 650475 223 4676 650475 175 5256 650475 143 5773
HDO 140 3_77.3 594720 227 4743 594720 182 5247 594720 143 5827 594720 117 6344
HDO 140 4_82.3 611535 224 227 649148 190 279 655785 151 647 655785 123 1021
HDO 140 4_91.1 650475 215 418 650475 172 780 650475 135 1185 650475 111 1580
HDO 140 4_101.5 597818 177 1263 597818 142 1623 597818 112 2043 597818 91 2414
HDO 140 4_112.3 650475 174 1331 650475 140 1690 650475 110 2106 650475 90 2450
HDO 140 4_128.0 655785 154 1778 655785 123 2140 655785 97 2450 655785 79 2450
HDO 140 4_141.6 650475 138 2133 650475 111 2450 650475 87 2450 650475 71 2450
HDO 140 4_162.7 655785 121 2450 655785 97 2450 655785 76 2450 655785 62 2450
HDO 140 4_180.0 650475 109 2450 650475 87 2450 650475 68 2450 650475 56 2450
HDO 140 4_198.3 655785 100 1670 655785 80 2032 655785 63 2450 655785 51 2450
HDO 140 4_219.5 650475 89 2041 650475 71 2403 650475 56 2450 650475 46 2450
HDO 140 4_252.1 655785 78 2430 655785 63 2450 655785 49 2450 655785 40 2450
HDO 140 4_279.0 650475 70 2450 650475 56 2450 650475 44 2450 650475 36 2450
HDO 140 4_311.0 597818 58 2450 597818 46 2450 597818 36 2450 597818 29.8 2450
HDO 140 4_344.1 650475 57 2450 650475 46 2450 650475 36 2450 650475 29.3 2450
HDO 140 4_386.6 594720 46 2450 594720 37 2450 594720 29.1 2450 594720 23.8 2450
37
4.1 - PERMITTED OVERHUNG LOADS ON OUTPUT SHAFT
HDO 100
L-1 LJ-1 LD-1 R-2 RJ-2 RD-2
D-1 DJ-1 DD-1 D-2 DJ-2 DD-2
Rn2 [klbs]
n2 x h T2 = 177000 in·lbs T2 = 141600 in·lbs T2 = 117700 in·lbs T2 = 88500 in·lbs
17.2 18.0 18.0 18.0
250 000
17.8 18.0 18.0 18.0
12.7 14.0 14.9 15.9
500 000
12.0 15.7 16.2 16.9
9.8 11.8 12.7 13.7
750 000
9.0 13.0 13.4 14.7
7.6 10.4 11.3 12.3
1 000 000
7.0 11.2 11.7 13.4
5.8 9.3 10.3 11.3
1 250 000
5.5 9.8 10.4 12.4
5.0 7.3 8.6
2 500 000
5.1 6.7 8.9
5.3 7.3
3 750 000
4.8 7.2
3.8 6.4
5 000 000
6.0
HDO 100
L-2 LJ-2 LD-2 R-1 RJ-1 RD-1
D-2 DJ-2 DD-2 D-1 DJ-1 DD-1
Rn2 [klbs]
11.7 14.1 15.6 17.6
250 000
13.9 15.8 17.1 18.0
7.3 9.6 11.2 13.2
500 000
9.5 11.4 12.7 14.3
5.1 7.5 9.0 11.0
750 000
7.3 9.2 10.5 12.1
3.7 6.0 7.6 9.6
1 000 000
5.9 7.8 9.1 10.7
5.1 6.6 8.6
1 250 000
4.9 6.8 8.1 9.7
3.9 5.9
2 500 000
4.1 5.4 7.0
4.5
3 750 000
4.1 5.6
3.7
5 000 000
4.8
h: expected lifetime [hours] for bearing of the output shaft.

Shaft the rated overhung load is applicable to. For double extended shaft the load is only applicable to the extension
highlighted. Should this not be the case consult Bonfiglioli’s Technical Service.
38
HDO 110
L-1 LJ-1 LD-1 R-2 RJ-2 RD-2
D-1 DJ-1 DD-1 D-2 DJ-2 DD-2
Rn2 [klbs]
19.3 19.3 19.3 19.3
250 000
19.3 19.3 19.3 19.3
14.7 16.0 16.9 18.0
500 000
15.4 17.7 18.3 19.0
12.3 13.6 14.5 15.6
750 000
12.3 14.7 15.8 16.6
10.7 12.0 12.9 14.0
1 000 000
10.1 12.7 14.2 15.0
9.2 10.9 11.8 12.8
1 250 000
8.6 11.2 12.8 13.9
4.0 7.7 8.8 9.8
2 500 000
7.1 8.9 10.9
5.3 7.3 8.3
3 750 000
4.6 6.9 9.0
6.0 7.4
5 000 000
5.6 7.8
HDO 110
L-2 LJ-2 LD-2 R-1 RJ-1 RD-1
D-2 DJ-2 DD-2 D-1 DJ-1 DD-1
Rn2 [klbs]
14.5 16.9 18.4 19.3
250 000
16.6 18.5 19.3 19.3
9.6 11.9 13.5 15.4
500 000
11.7 13.6 14.9 16.5
7.1 9.5 11.0 12.9
750 000
9.3 11.2 12.5 14.1
5.6 7.9 9.5 11.4
1 000 000
7.7 9.6 10.9 12.5
4.5 6.8 8.4 10.3
1 250 000
6.6 8.5 9.8 11.4
5.3 7.3
2 500 000
5.5 6.8 8.4
5.8
3 750 000
4.0 5.3 6.9
4.8
5 000 000
4.3 5.9

39
HDO 120
L-1 LJ-1 LD-1 R-2 RJ-2 RD-2
D-1 DJ-1 DD-1 D-2 DJ-2 DD-2
Rn2 [klbs]
24.1 24.1 24.1 24.1
250 000
24.1 24.1 24.1 24.1
19.8 21.4 22.5 23.8
500 000
19.8 22.8 24.1 24.1
16.6 18.2 19.3 20.6
750 000
15.6 18.8 20.8 21.8
14.1 16.2 17.2 18.6
1 000 000
12.9 16.3 18.3 19.8
11.9 14.7 15.8 17.1
1 250 000
11.0 14.4 16.5 18.3
5.3 9.9 11.8 13.2
2 500 000
5.2 9.1 11.4 14.0
6.8 9.6 11.2
3 750 000
6.3 8.8 11.6
7.7 9.9
5 000 000
7.1 10.0
HDO 120
L-2 LJ-2 LD-2 R-1 RJ-1 RD-1
D-2 DJ-2 DD-2 D-1 DJ-1 DD-1
Rn2 [klbs]
20.0 22.8 24.1 24.1
250 000
22.6 24.1 24.1 24.1
13.6 16.4 18.3 20.7
500 000
16.2 18.5 20.1 22.0
10.4 13.2 15.1 17.5
750 000
13.0 15.4 16.9 18.8
8.3 11.2 13.1 15.5
1 000 000
11.0 13.3 14.9 16.8
6.9 9.7 11.6 14.0
1 250 000
9.5 11.9 13.4 15.3
5.7 7.6 10.0
2 500 000
7.9 9.4 11.4
5.7 8.1
3 750 000
5.9 7.5 9.4
6.8
5 000 000
6.2 8.1

40
HDO 130
L-1 LJ-1 LD-1 R-2 RJ-2 RD-2
D-1 DJ-1 DD-1 D-2 DJ-2 DD-2
Rn2 [klbs]
36.0 36.0 36.0 36.0
250 000
36.0 36.0 36.0 36.0
26.8 31.6 34.2 35.6
500 000
28.1 30.4 31.9 33.9
20.8 25.9 28.9 31.0
750 000
22.4 25.8 27.4 29.3
16.9 22.1 25.3 28.1
1 000 000
18.3 22.9 24.5 26.4
14.1 19.4 22.7 26.0
1 250 000
14.1 20.8 22.4 24.3
11.2 15.3 19.4
2 500 000
12.6 16.5 18.7
11.2 15.8
3 750 000
8.4 12.6 15.9
8.4 13.5
5 000 000
9.8 14.1
HDO 130
L-2 LJ-2 LD-2 R-1 RJ-1 RD-1
D-2 DJ-2 DD-2 D-1 DJ-1 DD-1
Rn2 [klbs]
30.5 34.2 36.0 36.0
250 000
26.9 31.3 34.2 36.0
21.3 25.0 27.5 30.5
500 000
17.7 22.1 25.1 28.7
16.8 20.5 22.9 26.0
750 000
13.2 17.6 20.5 24.2
14.1 17.6 20.0 23.1
1 000 000
9.8 14.7 17.6 21.3
11.2 15.5 17.9 21.0
1 250 000
8.4 12.6 15.5 19.2
9.8 12.3 15.3
2 500 000
9.8 13.5
9.8 12.5
3 750 000
10.7
7.7 10.7
5 000 000
8.9

41
HDO 140
L-1 LJ-1 LD-1 R-2 RJ-2 RD-2
D-1 DJ-1 DD-1 D-2 DJ-2 DD-2
Rn2 [klbs]
38.6 42.1 42.7 42.7
250 000
36.0 38.7 40.6 42.7
26.4 31.7 34.0 35.6
500 000
26.7 29.4 31.2 33.5
20.2 25.7 29.0 31.0
750 000
22.1 24.8 26.6 28.9
16.1 21.8 25.3 28.1
1 000 000
17.6 21.9 23.6 25.9
13.0 19.0 22.6 25.9
1 250 000
14.1 19.7 21.5 23.8
11.0 14.9 19.4
2 500 000
11.9 15.8 18.1
11.0 15.7
3 750 000
12.0 15.2
13.3
5 000 000
9.0 13.4
HDO 140
L-2 LJ-2 LD-2 R-1 RJ-1 RD-1
D-2 DJ-2 DD-2 D-1 DJ-1 DD-1
Rn2 [klbs]
30.9 34.6 37.1 40.2
250 000
26.2 30.9 34.0 37.9
21.6 25.3 27.8 30.9
500 000
16.9 21.6 24.7 28.6
16.9 20.7 23.2 26.3
750 000
12.3 16.9 20.1 24.0
14.0 17.7 20.2 23.4
1 000 000
9.3 14.0 17.1 21.0
11.8 15.6 18.1 21.2
1 250 000
11.9 15.0 18.9
9.8 12.4 15.5
2 500 000
9.2 13.2
9.5 12.6
3 750 000
10.3
10.8
5 000 000

42
4.2 - PERMITTED THRUST LOAD ON OUTPUT SHAFT
HDO 100
L-1 LJ-1 LD-1 R-2 RJ-2 RD-2 D-1 DJ-1 DD-1
An2 [klbs]
a 9.0 9.0 9.0 9.0

b 9.0 9.0 9.0 9.0
250 000
c 9.0 9.0 9.0 9.0
d 9.0 9.0 9.0 9.0
a 9.0 9.0 9.0 9.0
b 9.0 9.0 9.0 9.0
500 000
c 9.0 9.0 9.0 9.0
d 9.0 9.0 9.0 9.0
a 9.0 9.0 9.0 9.0
b 7.9 9.0 9.0 9.0
750 000
c 9.0 9.0 9.0 9.0
d 7.3 9.0 9.0 9.0
a 9.0 9.0 9.0 9.0
b 6.0 9.0 9.0 9.0
1 000 000
c 9.0 9.0 9.0 9.0
d 5.3 8.6 9.0 9.0
a 9.0 9.0 9.0 9.0
b 4.6 7.7 9.0 9.0
1 250 000
c 9.0 9.0 9.0 9.0
d 3.9 7.2 9.0 9.0
a 9.0 9.0 9.0
b 3.9 6.0 8.6
2 500 000
c 9.0 9.0 9.0
d 3.4 5.6 8.3
a 9.0 9.0 9.0
b 2.0 4.1 6.7
3 750 000
c 9.0 9.0 9.0
d 1.5 3.7 6.4
a 9.0 9.0 9.0
b 0.8 2.9 5.5
5 000 000
c 9.0 9.0 9.0
d 0.3 2.5 5.2
direction of rotation of output shaft direction of application of axial force
43
HDO 110
An2 [klbs]
a 9.7 9.7 9.7 9.7

b 9.7 9.7 9.7 9.7
250 000
c 9.7 9.7 9.7 9.7
d 9.7 9.7 9.7 9.7
a 9.7 9.7 9.7 9.7
b 9.7 9.7 9.7 9.7
500 000
c 9.7 9.7 9.7 9.7
d 9.7 9.7 9.7 9.7
a 9.7 9.7 9.7 9.7
b 9.7 9.7 9.7 9.7
750 000
c 9.7 9.7 9.7 9.7
d 9.7 9.7 9.7 9.7
a 9.7 9.7 9.7 9.7
b 9.2 9.7 9.7 9.7
1 000 000
c 9.7 9.7 9.7 9.7
d 8.5 9.7 9.7 9.7
a 9.7 9.7 9.7 9.7
b 7.6 9.7 9.7 9.7
1 250 000
c 9.7 9.7 9.7 9.7
d 6.9 9.7 9.7 9.7
a 9.7 9.7 9.7 9.7
b 3.2 6.4 8.5 9.7
2 500 000
c 9.7 9.7 9.7 9.7
d 2.6 5.8 8.0 9.7
a 9.7 9.7 9.7
b 4.2 6.3 8.9
3 750 000
c 9.7 9.7 9.7
d 3.7 5.9 8.6
a 9.7 9.7
b 4.9 7.5
5 000 000
c 9.7 9.7
d 4.5 7.2
44
HDO 120
An2 [klbs]
a 12.0 12.0 12.0 12.0

b 12.0 12.0 12.0 12.0
250 000
c 12.0 12.0 12.0 12.0
d 12.0 12.0 12.0 12.0
a 12.0 12.0 12.0 12.0
b 12.0 12.0 12.0 12.0
500 000
c 12.0 12.0 12.0 12.0
d 12.0 12.0 12.0 12.0
a 12.0 12.0 12.0 12.0
b 12.0 12.0 12.0 12.0
750 000
c 12.0 12.0 12.0 12.0
d 12.0 12.0 12.0 12.0
a 12.0 12.0 12.0 12.0
b 11.4 12.0 12.0 12.0
1 000 000
c 12.0 12.0 12.0 12.0
d 10.7 12.0 12.0 12.0
a 12.0 12.0 12.0 12.0
b 9.4 12.0 12.0 12.0
1 250 000
c 12.0 12.0 12.0 12.0
d 8.7 12.0 12.0 12.0
a 12.0 12.0 12.0 12.0
b 4.1 7.9 10.4 12.0
2 500 000
c 12.0 12.0 12.0 12.0
d 3.4 7.3 10.0 12.0
a 12.0 12.0 12.0 12.0
b 1.5 5.2 7.8 10.9
3 750 000
c 12.0 12.0 12.0 12.0
d 0.8 4.7 7.3 10.6
a 12.0 12.0 12.0
b 3.6 6.1 9.2
5 000 000
c 12.0 12.0 12.0
d 3.0 5.6 8.9
45
HDO 130
An2 [klbs]
a 18.0 18.0 18.0 18.0

b 18.0 18.0 18.0 18.0
250 000
c 18.0 18.0 18.0 18.0
d 18.0 18.0 18.0 18.0
a 18.0 18.0 18.0 18.0
b 18.0 18.0 18.0 18.0
500 000
c 18.0 18.0 18.0 18.0
d 18.0 18.0 18.0 18.0
a 17.6 18.0 18.0 18.0
b 18.0 18.0 18.0 18.0
750 000
c 16.5 18.0 18.0 18.0
d 18.0 18.0 18.0 18.0
a 13.8 18.0 18.0 18.0
b 18.0 18.0 18.0 18.0
1 000 000
c 12.7 18.0 18.0 18.0
d 18.0 18.0 18.0 18.0
a 11.1 16.8 18.0 18.0
b 18.0 18.0 18.0 18.0
1 250 000
c 10.0 15.9 18.0 18.0
d 18.0 18.0 18.0 18.0
a 3.7 9.4 13.2 17.8
b 18.0 18.0 18.0 18.0
2 500 000
c 2.5 8.5 12.4 17.3
d 18.0 18.0 18.0 18.0
a 5.7 9.5 14.2
b 18.0 18.0 18.0
3 750 000
c 4.8 8.7 13.6
d 18.0 18.0 18.0
a 3.4 7.1 11.8
b 18.0 18.0 18.0
5 000 000
c 2.5 6.4 11.3
d 17.7 18.0 18.0
46
HDO 140
An2 [klbs]
a 21.4 21.4 21.4 21.4

b 21.4 21.4 21.4 21.4
250 000
c 21.4 21.4 21.4 21.4
d 21.4 21.4 21.4 21.4
a 18.9 21.4 21.4 21.4
b 21.4 21.4 21.4 21.4
500 000
c 17.8 21.4 21.4 21.4
d 21.4 21.4 21.4 21.4
a 18.9 21.4 21.4 21.4
b 21.4 21.4 21.4 21.4
750 000
c 17.8 21.4 21.4 21.4
d 21.4 21.4 21.4 21.4
a 14.6 21.2 21.4 21.4
b 21.4 21.4 21.4 21.4
1 000 000
c 13.5 20.3 21.4 21.4
d 21.4 21.4 21.4 21.4
a 11.5 18.1 21.4 21.4
b 21.4 21.4 21.4 21.4
1 250 000
c 10.4 17.2 21.4 21.4
d 21.4 21.4 21.4 21.4
a 3.2 9.8 14.1 19.6
b 21.4 21.4 21.4 21.4
2 500 000
c 2.1 8.9 13.4 19.0
d 21.4 21.4 21.4 21.4
a 5.7 10.0 15.5
b 21.4 21.4 21.4
3 750 000
c 4.8 9.3 14.9
d 21.4 21.4 21.4
a 3.0 7.4 12.8
b 20.1 21.4 21.4
5 000 000
c 2.1 6.7 12.3
d 18.8 20.5 21.4
47
4.3 - MASS MOMENT OF INERTIA Moments of inertia listed refer to gearbox input shaft and
apply exclusively for configurations with a single exten-
sion input and output shaft.
J · 10-4 [lb·ft2]
iN
HDO 100 HDO 110 HDO 120 HDO 130 HDO 140
5.6 44185 — — 196200 —
6.3 42239 44921 68081 188487 217391
7.1 40934 42785 65424 241192 205905
8.0 37446 40151 61508 165137 192308
9.0 36615 37161 65827 199522 176504
2x
10.0 28571 35453 63264 123562 167652
11.2 28049 27717 48789 145584 130847
12.5 22947 26601 47152 96581 125176
14.0 22591 23635 37304 110890 101303
16.0 — 22923 36259 — 97625
14.0 22306 — — — —
16.0 21974 — — 74892 —
18.0 19838 20147 29259 63478 77834
20.0 12814 19909 28595 62718 75556
22.4 11557 13052 24038 45395 64451
25.0 11414 11723 21760 44921 46748
28.0 10512 11580 14048 41005 46036
31.5 10441 10631 12672 40673 41860
3x
35.5 9848 10536 12577 38253 41385
40.0 9800 9919 11011 26981 38822
45.0 5695 9848 10940 25367 38514
50.0 5671 5743 6597 25225 25723
56.0 5410 5719 6549 24228 25533
63.0 5387 5458 5909 24133 24466
71.0 5387 5434 5885 24727 24323
80.0 — 5387 5838 — 24181
71.0 3987 — — 13123 —
80.0 3963 4010 — 13075 13241
90.0 3868 3987 4319 12696 13170
100.0 3868 3393 4058 12648 12767
112.0 3298 3868 4058 10607 12719
125.0 3298 3322 3441 10584 10655
140.0 3132 1661 3441 9729 10631
160.0 1614 1424 3346 9729 9777
4x
180.0 1400 1614 1685 9634 9753
200.0 1400 1400 1448 9611 5766
224.0 1329 1400 1448 5387 5743
250.0 1329 1329 1376 5363 5387
280.0 1329 1376 1424 5339 5387
315.0 1329 1329 1353 5339 5339
355.0 1329 1329 1353 5363 5339
400.0 — 1329 1329 — 5339
48
4.4 - EXACT RATIOS
i
iN
HDO 100 HDO 110 HDO 120 HDO 130 HDO 140
5.6 5.815 — — — —
6.3 6.462 6.354 6.569 5.708 6.569
7.1 7.038 7.038 7.154 6.231 7.269
8.0 8.000 8.077 8.077 7.090 8.167
9.0 8.714 8.714 8.857 7.714 9.000
2x
10.0 10.000 10.000 10.000 8.778 10.111
11.2 10.893 10.893 11.071 9.643 11.250
12.5 12.400 12.500 12.500 10.972 12.639
14.0 13.507 13.507 13.729 11.957 13.950
16.0 — 15.500 15.500 13.606 15.672
18.0 17.308 18.910 17.260 15.188 17.719
20.0 20.235 20.948 19.487 18.265 19.906
22.4 22.500 22.042 21.802 19.938 23.262
25.0 25.000 24.583 24.579 22.613 26.027
28.0 28.320 27.232 28.343 24.686 28.800
31.5 31.467 30.942 31.952 28.267 32.533
35.5 36.000 34.276 34.796 30.857 36.000
3x
40.0 40.000 39.333 41.248 34.862 40.124
45.0 43.896 43.571 44.918 38.263 44.400
50.0 48.773 47.960 49.526 43.813 50.427
56.0 55.800 53.128 53.934 47.829 55.800
63.0 62.000 60.967 63.934 54.036 62.193
71.0 67.536 67.536 69.623 58.989 68.820
80.0 — 77.500 78.607 67.121 77.316
71.0 70.800 — — — —
80.0 78.667 77.356 — 71.498 82.290
90.0 90.000 85.690 86.990 78.050 91.059
100.0 100.000 96.694 103.119 88.181 101.491
112.0 111.392 108.929 112.296 96.262 112.306
125.0 123.769 121.706 125.679 111.182 127.964
140.0 139.830 137.105 136.864 121.371 141.600
160.0 160.000 154.711 162.241 141.333 162.667
4x
180.0 178.227 174.286 179.673 154.286 180.000
200.0 198.030 194.730 201.087 174.311 198.345
225.0 223.728 215.711 218.982 190.286 219.480
250.0 248.587 244.444 252.424 219.067 252.133
280.0 284.400 274.210 282.686 239.143 279.000
315.0 316.000 310.733 325.856 270.182 310.964
355.0 344.214 344.214 354.855 294.943 344.100
400.0 — 395.000 400.643 335.604 386.581
49
50
5 - DIMENSIONS AND WEIGHT
Tolerances
Bore Shaft
G7 H7 H8 H9 d9 f7 g6 h6 h7 h9 j6 k6 m6
+0.036 0
6 < dia £ 10
0 -0.036
+0.043 0
10 < dia £ 18
0 -0.043
+0.021 +0.033 +0.052 0 +0.009
18 < dia £ 30
0 0 0 -0.052 -0.004
+0.025 +0.039 0 +0.018
30 < dia £ 50
0 0 -0.062 +0.002
+0.040 +0.030 -0.010 0 0 +0.030
50 < dia £ 80
+0.010 0 -0.029 -0.019 -0.030 +0.011
+0.047 +0.035 -0.120 -0.0120 0 0 +0.035
80 < dia £ 120
+0.012 0 -0.207 -0.034 -0.022 -0.035 +0.013
+0.040 -0.145 -0.043 -0.014 0 0 +0.040
120 < dia £ 180
0 -0.245 -0.083 -0.039 -0.025 -0.040 +0.015
+0.046 -0.050 0 0
180 < dia £ 250
0 -0.096 -0.029 -0.046
+0.052 -0.056 0
250 < dia £ 315
0 -0.108 -0.052
-0.062 0
315 < dia £ 400
-0.119 -0.057
-0.068 0
400 < dia £ 500
-0.131 -0.063
-0.076
500 < dia £ 630
-0.146
-0.080
630 < dia £ 800
-0.160
51
HDO 100
HDO 100 2
h7
HDO 100 3
HDO 100 4
Weight
i= A B C D E F
[kg / lbs]
HDO 100 2 5.8 … 13.5 70 m6 20 74.5 M20x42 125 140 660 / 1455
HDO 100 3 14 … 17.3 55 m6 16 59 M20x42 100 110 750 / 1653
HDO 100 3 20.2 … 67.5 45 k6 14 48.5 M16x36 100 110 750 / 1653
HDO 100 4 70.8 … 139.8 35 k6 10 38 M12x28 70 80 760 / 1676
HDO 100 4 160 … 344.2 32 k6 10 35 M12x28 70 80 760 / 1676
52
HDO 100
210 225 225 210
32 h9 7.5 195 195 7.5
LP
127
M 24 x 50
Ø 120 m6
225
Ø 120 H7
32 H8
100 100
127.4
H
12
225 335
105 330 100

1125 in·lbs
H7
h6
Ø 125
Ø 324
S
H7
Ø 120 g6
12
40
53
HDO 110
HDO 110 2
h7
HDO 110 3
HDO 110 4
Weight
i= A B C D E F
[kg / lbs]
HDO 110 2 6.4 … 15.5 70 m6 20 74.5 M20x42 125 140 715 / 1576
HDO 110 3 18.9 … 20.9 55 m6 16 59 M20x42 100 110 800 / 1764
HDO 110 3 22 … 77.5 45 k6 14 48.5 M16x36 100 110 800 / 1764
HDO 110 4 77.4 … 121.7 35 k6 10 38 M12x28 70 80 790 / 1742
HDO 110 4 137.1 … 395 32 k6 10 35 M12x28 70 80 790 / 1742
54
HDO 110
250 225 225 250
32 h9 15 220 220 15
137
LP
M 24 x 50
Ø 130 m6
225
Ø 130 H7
32 H8
100 100
137.4
H
12
225 335
105 336 100

2800 in·lbs
H7
h6
Ø 135
Ø 324
S
H7
g6
Ø 130
12
40
55
HDO 120
HDO 120 2
h7
HDO 120 3
HDO 120 4
Weight
i= A B C D E F
[kg / lbs]
HDO 120 2 6.6 … 15.5 70 m6 20 74.5 M20x42 125 140 995 / 2194
HDO 120 3 17.3 … 24.6 55 m6 16 59 M20x42 100 110 1075 / 2370
HDO 120 3 28.3 … 78.6 45 k6 14 48.5 M16x36 100 110 1075 / 2370
HDO 120 4 87 … 162.2 35 k6 10 38 M12x28 70 80 1035 / 2282
HDO 120 4 179.7 … 400.6 32 k6 10 35 M12x28 70 80 1035 / 2282
56
HDO 120
250 240 240 250
36 h9 10 220 220 10
148
LP
M 24 x 50
Ø 140 m6
240
Ø 140 H7
36 H8
110 110
148.4
H
15
240 350
105 356 110

2800 in·lbs
H7
h6
Ø 145
Ø 364
S
H7
g6
Ø 140
15
40
57
HDO 130
HDO 130 2
h7
HDO 130 3
HDO 130 4
Weight
i= A B C D E F G H
[kg / lbs]
HDO 130 2 5.7 … 13.6 90 m6 25 95 M24x50 160 170 5 — 1765 / 3891
HDO 130 3 15.2 … 67.1 70 m6 20 74.5 M20x42 125 140 7.5 1040 1835 / 4045
HDO 130 4 71.5 … 335.6 45 k6 14 48.5 M16x36 100 110 5 1105 1805 / 3979
58
HDO 130
300 290 290 300
10 280 280 10
40 h9
179
LP
M 30 x 60
Ø 170 m6
290
135 135
Ø 170 H7
40 H8
H
179.4
17
290 430
105 464 135 2800 in·lbs

H7
h6
Ø 175
Ø 429
S
H7
g6
Ø 170
17
40
59
HDO 140
HDO 140 2
h7
HDO 140 3
HDO 140 4
Weight
i= A B C D E F G H
[kg / lbs]
HDO 140 2 6.6 … 15.7 90 m6 25 95 M24x50 160 170 5 — 1940 / 4277
HDO 140 3 17.7 … 77.3 70 m6 20 74.5 M20x42 125 140 7.5 1080 2040 / 4497
HDO 140 4 82.3 … 386.6 45 k6 14 48.5 M16x36 100 110 5 1145 2010 / 4431
60
HDO 140
300 290 290 300
10 280 280 10
45 h9
LP
190
M 30 x 60
Ø 180 m6
290
135 135
Ø 180 H7
45 H8
190.4
H
17
290 440
105 472 135 5450 in·lbs

H7
h6
Ø 185
S
Ø 449
H7
g6
Ø 180
17
40
61
5.1 - MOUNTING FLANGE
E
D ØA ØA ØA
C ØG ØG ØG
F ... L F ... R
Ø B f7 Ø B f7 Ø B f7
ØH ØH ØH
Ø H £ 350 Ø H ³ 400 Ø H = 740

Ø H £ 600
A B C D E G H
HDO 100 F660_ 660 550 7 30 335 22 600
HDO 110 F660_ 660 550 7 30 335 22 600
HDO 120 F660_ 660 550 7 30 355 26 600
HDO 130 F800_ 800 680 7 40 460 26 740
HDO 140 F800_ 800 680 7 40 460 26 740
5.2 - MANIFOLD FLANGE Available for shaft arrangement: L, LJ, LD, R, RJ and
RD, all featuring a single output shaft extension.
n° 12 (HDP 60 ... HDP 130)
D n° 18 (HDP 140) G
30°
Ø A f7
ØH
ØC
B F E
A B C D E F G H
HDO 100_ FM 200 260 309 25 19 31 244 200
HDO 110_ FM 200 260 309 25 19 31 289 200
HDO 120_ FM 200 260 309 25 19 31 289 200
HDO 130_ FM 220 320 384 32 19 31 344 250
HDO 140_ FM 250 380 450 32 19 40 344 310
62
5.3 - CUSTOMER’S SHAFT
A1 A2 A3 B B1 B2 C D E F R S UNI6604
HDO 100 ³ 133 120 h6 119.5 420 100 250 360 30 32 h9 127 3 2.5 32x18x360A
HDO 110 ³ 143 130 h6 129.5 420 100 250 360 30 32 h9 137 3 2.5 32x18x360A
HDO 120 ³ 153 140 h6 139.5 444 110 260 400 40 36 h9 148 3 2.5 36x20x400A
HDO 130 ³ 183 170 h6 169.5 540 135 310 400 80 40 h9 179 3 2.5 40x22x400A
HDO 140 ³ 193 180 h6 179.5 540 135 310 400 80 45 h9 190 3 2.5 45x25x400A
Out of scope for supply
UNI7437 UNI5739
G G1 G2 G3 G4 H H1
HDO 100 120x4 120 d9 96 64 26 M16 24 12 M24x70
HDO 110 130x4 130 d9 105 69 26 M20 24 12 M24x70
HDO 120 140x4 140 d9 115 79 26 M20 30 15 M24x80
HDO 130 170x4 170 d9 142 102 33 M24 34 17 M30x90
HDO 140 180x4 180 d9 150 110 33 M24 34 17 M30x90
63
S
1 2
A1 A2 A3 A4 B B1 B2 R S
HDO 100 ³ 138 125 h6 119.5 120 g6 517 104 328 3 2.5
HDO 110 ³ 148 135 h6 129.5 130 g6 523 104 334 3 2.5
HDO 120 ³ 158 145 h6 139.5 140 g6 550 104 354 3 2.5
HDO 130 ³ 188 175 h6 169.5 170 g6 681 104 462 3 2.5
HDO 140 ³ 198 185 h6 179.5 180 g6 689 104 470 3 2.5
Out of scope for supply
UNI7437 UNI5739
L L1 L2 M M1
HDO 100 120x4 120 d9 96 26 16 12 M24x65
HDO 110 130x4 130 d9 105 26 16 12 M24x65
HDO 120 140x4 140 d9 115 26 19 15 M24x70
HDO 130 170x4 170 d9 142 33 21 17 M30x80
HDO 140 180x4 180 d9 150 33 21 17 M30x80
To facilitate part removal in the area of the cylindrical In the presence of external thrust loads, vibration, safety
guide opposite the shrink disc, install a machine pivot to problems, requirements for enhanced reliability, or unfa-
which a self-lubricating cylindrical bushing (1) can be fit- vourable mounting positions (e.g. V5 mounting positions,
ted and/or with a hole big enough to allow application of output shaft directed downwards), install suitable de-
a rust treatment (2). vices to secure the shaft in an axial direction and prevent
accidental decoupling.
64
65
R2
Amended data for overhung and thrust loads.
081209
This publication supersedes and replaces any previous edition and revision. We reserve the right to implement modifications without notice.
This catalog cannot be reproduced, even partially, without prior consent.
66 COD. 1833 R2

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HDO

INDEX GEARBOX RATING CHARTS

4.1 PERMITTED OVERHUNG LOADS

1.1 SYMBOLS AND UNITS 4.2 PERMITTED THRUST LOAD

1.2 PRODUCT FEATURES . . . . . . . . . . . . . . . . 2 4.3 MASS MOMENT OF INERTIA . . . . . . . . . . 48

1.3 INSTALLATION. . . . . . . . . . . . . . . . . . . . . . . 3 4.4 EXACT RATIOS . . . . . . . . . . . . . . . . . . . . . 49

1.5 STORAGE. . . . . . . . . . . . . . . . . . . . . . . . . . . 3 DIMENSIONS AND WEIGHT

1.7 PAINT COATING . . . . . . . . . . . . . . . . . . . . . 4 5.0 DIMENSIONS AND WEIGHT . . . . . . . . . . . 51

5.3 CUSTOMER’S SHAFT . . . . . . . . . . . . . . . . 63

2.0 SELECTING THE GEAR UNIT . . . . . . . . . . . 8

2.1 ENGINEERING SELECTION . . . . . . . . . . . . 8

2.3 SAMPLE APPLICATION. . . . . . . . . . . . . . . 15

3.0 PRODUCT CONFIGURATIONS. . . . . . . . . 16

3.1 BASE VARIANTS . . . . . . . . . . . . . . . . . . . . 16

3.2 OPTIONAL VARIANTS . . . . . . . . . . . . . . . . 17

3.3 MOUNTING POSITION . . . . . . . . . . . . . . . 18

3.4 INPUT AND OUTPUT Revisions

1.1 - SYMBOLS AND UNITS OF MEASUREMENT

Symb U.m. Description Symb U.m. Description

An [lbs] Rated thrust load Pn [hp] Rated horsepower

i - Gear ratio Pr [hp] Horsepower required

I - Intermittence Rc [lbs] Calculated radial load

J [lb·ft2] Mass moment of inertia Rn [lbs] Rated overhung load (OHL)

T [lb·in] Torque S.F. - Service factor

Tc [lb·in] Calculated torque h - Dynamic efficiency

Tn [lb·in] Speed reducer rated torque

Tr [lb·in] Torque required Footnotes:

n [rpm] Speed 1 value applies to input shaft

Oil temperature Oil change interval [hours]

Mineral oil Synthetic oil

2 - SELECTING THE GEAR UNIT 2.2 - VERIFICATIONS

2. Calculate horsepower Pr1 required at input shaft:

If the gear unit is specified with a backstop, verify the load

External transmissions keyed onto input and/or output

x [mm] = -75 -50 -25 0 25 50 75 100 150 200 250

2x — 1.17 1.08 1.00 0.81 0.68 0.59 0.51 0.40 0.32 —

4x — — 1.16 1.00 0.72 0.52 0.40 0.33 — — —

2x — 1.17 1.08 1.00 0.81 0.68 0.59 0.51 0.40 0.32 —

4x — — 1.16 1.00 0.72 0.52 0.40 0.33 — — —

2x — 1.16 1.07 1.00 0.78 0.62 0.51 0.44 0.34 0.28 —

4x — — 1.16 1.00 0.72 0.52 0.40 0.33 — — —

4x — 1.21 1.09 1.00 0.78 0.63 0.50 0.42 0.32 — —

4x — 1.21 1.09 1.00 0.78 0.63 0.50 0.42 0.32 — —

B3 138 105 79 59 38 11 118 84 64

B3 138 105 79 88 36 11 118 84 64

B3 169 130 99 137 47 12 118 84 64

B6 181 142 107 146 84 24 74 64 64

V5 153 118 90 213 94 27 82 56 43

B3 256 198 151 216 193 23 143 137 105

B6 269 214 164 249 209 43 83 103 98

V5 231 178 135 390 154 54 88 99 75

B3 267 206 157 233 209 23 143 137 105

B6 284 224 170 276 227 46 84 107 102

V5 241 185 141 484 170 56 88 99 75

(A10) MCRW5 MCRW9 MCRW21 MCRW34

n1 [rpm] Altitude a.s.l. [ft]

iN B3-B6 B7-V5 iN B3-B6 B7-V5 iN B3-B6 B7-V5

5.6 1.00 1.00 14.0 1.00 1.00 71.0 1.00 1.00

6.3 1.00 1.00 16.0 1.00 1.00 80.0 1.00 1.00

7.1 0.92 1.00 18.0 1.00 1.00 90.0 1.00 1.00

8.0 0.88 0.94 20.0 1.00 1.00 100 0.90 0.95

9.0 0.84 0.84 22.4 0.80 0.86 112 0.90 0.95

10.0 0.80 0.80 25.0 0.64 0.72 125 0.72 0.80

n [rpm] Speed 1 value applies to input shaft