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Kultur Dokumente
Thrust actuator
ARI-PREMIO-Plus
Contents
1.0 General information on operating instructions...................................................................................... 3
2.0 Notes on possible dangers ...................................................................................................................... 3
2.1 Significance of symbols .................................................................................................................... 3
2.2 Explanatory notes on safety information............................................................................................ 4
3.0 Storage and transport............................................................................................................................... 4
4.0 Description ................................................................................................................................................ 5
4.1 Field of application ............................................................................................................................. 5
4.2 Method of functioning......................................................................................................................... 5
4.3 Diagram ............................................................................................................................................. 6
4.3.1 ARI-PREMIO 2,2 - 5 kN............................................................................................................ 6
4.3.2 ARI-PREMIO 12 - 15 kN........................................................................................................... 7
4.3.3 Parts list .................................................................................................................................... 8
4.4 Technical data .................................................................................................................................... 9
4.5 Interface description......................................................................................................................... 10
4.5.1 Control - Run commands........................................................................................................ 10
4.5.2 Feedback ................................................................................................................................11
4.5.3 Design notes........................................................................................................................... 12
4.5.3.1 Control signal ............................................................................................................................. 12
4.5.3.2 Behavior in control signal failure / error ...................................................................................... 12
4.5.3.3 Analog feedback signal .............................................................................................................. 12
4.5.3.4 dTRON 316 ................................................................................................................................ 13
4.6 Dimensions ...................................................................................................................................... 14
ATTENTION !
... Warning of dangerous voltage.
NOTE !
... General information.
Exposed to injury!
Don’t touch the turning handwheel when the motor is running.
Exposed to injury!
Don’t put your hand into the up or downwards moving
appliance.
4.0 Description
4.1 Field of application
ARI-PREMIO linear thrust actuators are employed to actuate control or shut-off valves
requiring a nominal linear stroke distance.
The intelligent PREMIO-Plus thrust actuator is used whenever the actuator is controlled
with an analogue signal (0 to 10 V / 4 to 20 mA) or a 3-point signal and feedback
information about positions, operating states, faults, etc. has to be output.
If supplied with the valve, the lift of the thrust actuator will be set to the stroke distance of
the valve.
Selection of the proper actuator version in alignment with the corresponding fitting as well
as use of the thrust actuator in accordance with the specified technical data is the
responsibility of the systems engineer.
See data sheet for areas of application, application limits and potential.
Any use of the thrust actuator beyond the specified technical data or improper use of the
actuator is deemed to be not for the intended purpose.
The ambient conditions have to be conform to the actual electromagnetic compatibility
directives. Additional the compatibility to this directives has to be maintained in case of
expansion or other changing of the ambient conditions.
4.3 Diagram
4.3.1 ARI-PREMIO 2,2 - 5 kN
Fig. 1
Fig. 2
Accessories
Type ARI-PREMIO
Thrust force kN 2,2 5,0 12,0 15,0
Electronic position indicator Analogue output 4-20 mA, switchable to 0-10 V (invertable)
- 2 intermediate positions, settable with a switch, changeover contact 230 V AC 6A/3A,
Relay board
- 1 failure signal and 1 warning signal, changeover contacts 30V DC / 2A
Heating resistor 230 V 50/60 Hz 1), 115 V 50/60 Hz 1), 24 V 50/60 Hz 1), 15 W
24V - 50Hz 24V - 50Hz / 24V - 60Hz 1)
1)
24V - 50/60Hz 24V - 60Hz 1) 115V - 50Hz / 115V - 60Hz 1)
Other voltages/ frequencies
115V - 50/60Hz 1) 115V - 50/ 230V - 60Hz 1)
60Hz 1) 3~400V - 50Hz / 3~400V - 60Hz 1)
Three-step temperature-controller in microprocessor-technology.
Control range: -200°C to 850°C (resistance thermometer)
Integrated temperature-controller
Voltage: 24V, 115V or 230V 50/60Hz
dTRON 316 Compatible with resistance thermometers and thermocouples
(provided by customer), or standardized active current or voltage signals
Integrated tempertaure controller dTRON Controler incl. PROFIBUS-DP-interface and analogue input card, 24 V, 115 V or 230 V 50/
316 / PROFIBUS-DP 60 Hz. Controlling via bus line (must be supplied by the customer).
1)
Control speed and power consumption are 20% higher at frequency of 60 Hz
0-10V DC - dTRON316
- Burden > 100 kOhm with analog output card and analog
- Resolution 10 Bit input card (dTRON options)
Modbus - dTRON316
- Protocol: Modbus, Modbus-integer with analog output card and RS422/485
- Baud rate: 9600, 19200, 38400 card (dTRON options)
- Device adress: 0 ... 255
- Max. number of participants: 32
Profibus-DP - dTRON316
- Device adress: 0 ... 255 with analog output card and Profibus
card (dTRON options)
4.5.2 Feedback
Description Required option
Position 4-20mA DC - Analog output card PREMIO-Plus
(analog) - Measuring resistance (Burden)
max. 500 Ohm
- Signal resolution 8 Bit
0-10V DC - Analog output card PREMIO-Plus
- Measuring resistance (Burden)
max. 2 kOhm Burden
- Signal resolution 8 Bit
Modbus - Analog output card PREMIO-Plus
- Protocol: Modbus, Modbus- - dTRON 316
integer with RS422/485 card (dTRON options);
- Baud rate: 9600, 19200, 38400 it is 1 analog input for position feedback on
- Device adress: 0 ... 255 dTRON needed
- Max. number of participants: 32
Profibus-DP - Analog output card PREMIO-Plus
- Device adress: 0 ... 255 - dTRON 316
with Profibus card (dTRON options);
it is 1 analog input for position feedback on
dTRON needed
Position 2x Change over contact - Relay card PREMIO-Plus
- Intermediate positions 230V 6/3A
- End positions Modbus - Relay card PREMIO-Plus
- Protocol: Modbus, Modbus- - dTRON 316
integer with RS422/485 card and at more than
- Baud rate: 9600, 19200, 38400 2 binary feedbacks is the binary input card
- Device adress: 0 ... 255 required (dTRON options)
- Max. number of participants: 32
Profibus-DP - Relay card PREMIO-Plus
- Device adress: 0 ... 255 - dTRON 316
with Profibus card and at more than
2 binary feedbacks is the binary input card
required (dTRON options)
Failure signal Change over contact - Relay card PREMIO-Plus
- Control signal failure 30V AC/DC 2A
- Position can not Modbus - Relay card PREMIO-Plus
be achieved
- Protocol: Modbus, Modbus- - dTRON 316
(motor / gear failure)
integer with RS422/485 card and at more than
- Blockage (actual) 2 binary feedbacks is the binary input card
- Baud rate: 9600, 19200, 38400
- Actuator is not initialized required (dTRON options)
- Device adress: 0 ... 255
- Power failure
- Max. number of participants: 32
Profibus-DP - Relay card PREMIO-Plus
- Device adress: 0 ... 255 - dTRON 316
at Profibus card and at more than 2 binary
feedbacks is the binary input card required
(dTRON options)
Page 14
Clearance required for
removal of hood
4.6 Dimensions
0040501004 5010
X L h
236 633 max. 30 mm
256 653 max. 50 mm
271 668 max. 65 mm
286 683 max. 80 mm
5.0 Installation
ATTENTION !
- Work on electrical systems or equipment must only be carried out by qualified
electricians or by trained individuals under the guidance and supervision of a
qualified electrician in compliance with regional electrical safety requirements
and regulations.
- When connecting the thrust actuator the supply line must be disconnected from
the mains (not live) during connection work. It must be impossible to switch the
power on unintentionally while the mains are disconnected in this way. Failure
to comply may result in death, serious injury or substantial damage to property.
- Valve mountings such as drives, handwheels, hoods must not be used to take
external forces, e.g. they are not designed for use as climbing aids, or as
connecting points for lifting gear.
Non-compliance may lead to death, injury or damage to property due to
persons falling or parts being dropped.
- Actuator components which rotate or move during operation are coloured red.
Crushing and injury hazard!
Correct Incorrect
Fig. 4
Fig. 5
5.2.2 ARI-PREMIO 12 - 15 kN
The motor is no longer in mesh when the handwheel is engaged. The handwheel is
automatically disengaged when the motor starts and the motor is once more in mesh.
Engaging button
for manual mode
retracting
extending
Fig. 6
ATTENTION !
When changing the motor, it’s necessary to
observe for a correct function of the manual
operating device, that the head-cap screw
M4x18 is screwed in the right place.
Fig. 7
Fig. 8-B
Fig. 8-C:
- Place thrust actuator (pos. 50) on valve.
- Mount thrust actuator (pos. 50) on fitting with two
T-head bolts (pos. 50.19), two washers (pos.
50.20), two spring washers (pos. 50.21), two
hexagon nuts (pos. 50.22).
Fig. 8-C
Fig. 8-D/E
- only 2,2-5 kN: Turn the manual operating device
(pos. 50.130) with a wrench (a/f 17) and use it to
move out the thrust actuator until the driving
spindle (pos. 50.30) comes to rest on the
turn threaded bush (pos. 50.87).
Fig. 8-D/E
Fig. 8-F:
- Screw the coupling (pos. 50.27) firmly into the
torsion safety feature (pos. 50.32) and secure in
place using grub screw M6 (pos. 50.35).
- Run valve to lowest position.
- Clip lift dial (pos. 50.23) onto yoke in such a way
that top edge of torsion safety feature is in
alignment with tip of arrow mark on lift dial.
- Run valve to both final positions and check to
ensure that these are safely reached
- Carry out electrical connection (see point 5.4).
- For starting up refer to point 6.0
Fig. 8-F
ATTENTION !
Setting dimension (Y) and fitting-projection (X)
Bild 9-A are measured with inserted valve stem. This
means for
- 2-way valves at closed valve,
- 3-way valves with mixing plug at closed way B,
- 3-way valves with diverting plug at closed way
A
After measuring put the valve plug back in the
Hexagon nut
mid lift position!
Valve stem
Fig. 9-C:
- Slip 2-ear clamp (pos. 50.26) onto a distance
column (pos. 50.24) press on very lightly in such a
way that one of the 2-ear clamps is situated above
the torsion safety feature (pos. 50.32) and the
other below.
- Place thrust actuator (pos. 50) with distance
columns onto valve and fix into position with two
self-locking hexagon nuts (pos. 50.25).
Bild 9-C
Fig. 9-D/E
- only 2,2-5 kN: Turn the manual operating device
(pos. 50.130) with a wrench (a/f 17) and use it to
move out the thrust actuator until the driving
turn spindle (pos. 50.30) comes to rest on the threaded
bush (pos. 50.87.
- only 12-15 kN: Fold out turning handle of
handwheel (pos. 50.12.1), slightly turn the
handwheel and press in the engaging button for
manual mode (only 12 - 15 kN) (button engages).
Having done this, move out the thrust actuator until
driving spindle (pos. 50.30) comes into contact with
threaded bush (pos. 50.87).
(refer to item 5.2.2 ARI-PREMIO 12 - 15 kN,
Fig. 6 ).
Bild 9-D/E
Fig. 9-F:
- Screw coupling (pos. 50.27) firmly into torsion
safety feature (pos. 50.32) and secure using grub
screw M6 (pos. 50.35).
- Move the valve to the lowest position.
- Press 2-ear clamps (pos. 50.26) into position
according to the stroke so they cannot slip, with the
bottom clamp in the lowest valve position located
directly below torsion safety feature (pos. 50.32)
and the top clamp in the highest valve position
located directly above the torsion safety feature.
- Move the valve to both travel positions and check
that it reaches them reliably.
- Fold turning handle of handwheel (pos. 50.12.1)
back in.
- Make the electrical connection (see point “5.4
Electrical connection”). The engaging button for
manual mode (only 12 - 15 kN) disengages when
the motor starts up.
Bild 9-F - For starting up refer to point 6.0.
1. groove
2. groove
1. groove
Fig. 10-C
ATTENTION !
for X = 60/83 mm --> 1. groove
for X = 98 mm --> 2. groove
Hexagon nut
Valve stem only for travel Hub 65 mm:
At valve travel of 65 mm and X = 98 mm with
additional stem adapter M20/M16 use also the 1.
groove.
At a valve travel of 65 mm observe that a very
accurate adjustment range is required;
Fig. 10-D Tolerance: 65 + - 0,5mm
Fig. 11
Tele- Thermo- Current Voltage
Input resistance thermometer transmitter element 0(4)...20mA 0(2)...10V
alternativ to
binary inputs
bin1 and bin2
0040501004 5010
Output to the actuator
Voltage and power
supply voltage are equal
Wire connections of the different valve types
3-way valve 3-way valve
Straight through valve with mixing plug with diverting plug
HZ Heating resistor
TTR Electronic temperature-controller dTRON 316
closed A-AB open AB-B open
Relay Relay card
open B-AB open AB-A open
Y out Analogue output card
Page 23
Operating and installation instructions
Thrust actuator ARI-PREMIO-Plus
Standard Accessories
Fig. 12
Page 24
0040501004 5010
Wire connections of the different valve types HZ Heating resistor
3-way valve 3-way valve
Straight through valve with mixing plug with diverting plug
WS Reversing contactor
TTR Electronic temperature-controller dTRON 316
closed A-AB open AB-B open Relay Relay card
5.4.2 Wiring diagram ARI-PREMIO 12 - 15 kN 3 Ph~ without reversing contactor
Fig. 13: The complete electronics are delivered on the board support
ATTENTION !
- Work on electrical systems or equipment must only be carried out by qualified
electricians or by trained individuals under the guidance and supervision of a
qualified electrician in compliance with regional electrical requirement and
regulations.
- When connecting the electronics the supply line must be disconnected from the
mains (not live) during connection work. It must be impossible to switch the
power on unintentionally while the mains are disconnected in this way. Failure
to comply may result in death, serious injury or substantial damage to property.
- The mains voltage must coincide with the values indicated on the rating
plate.
- Never touch live parts while carrying out adjustments!
- Exercise particular caution when working with voltages higher than 24 V!
- Never insert or withdraw modular isolating terminals that are still live!
- Only one actuator can be connected.
- The actuator lift range must not be overtravelled when carrying out
adjustments; risk of damage.
- Make sure the motor connected in the actuator is switched off in the final
positions according to the travel or torque.
The following points should be taken into account in addition to the general principles
governing installation work:
- All electrical installation work carried out on the plant must comply with current regional
regulations.
- The mains voltage must match the information given on the rating plate of the thrust
actuator.
- Choose the optimum line cross-section according to the available driving power and line
length.
- Maximum mains fuse rating: 6 A.
- Circuit breaker in the plant to cut off the mains supply to the actuator.
Actuator functions
- Force off
- Anti-block retraction program
- Economy – wear reduction program
Fig. 14
This slide switch inverts the analogue control signal (input and
output).
Switch up:
Invert control signal
Inverted: 0 V or 4 mA = driving spindle retracted
Switch down:
Normal: 0 V or 4 mA = driving spindle extended
5.6.2 Cyclic operation after a reset or when the power is returned after a power
failure
If the Economy switch is set to "On", the actuator is operated with a travel time of 2 seconds
and an interval time of 8 seconds until the desired position is reached or overtravelled after
you press the Reset button or when the power is returned after a power failure.
If the Yin signal specifies fewer than six direction changes within one minute, the next lower
step is set.
"CDF" is the cyclic duty factor of the actuator motor. It describes the ratio of motor running
time to motor running time plus idle time.
Temperature management is only active in Economy mode. Step 3 is also effective if
Economy mode is deactivated.
"Inverse equal-percentage"
"Equal-percentage"
"Linear"
The characteristic correction function allows
you to adjust the effective characteristic of the
actuator as shown in the graphs opposite.
NOTE !
Note the minimum increments /
pulses of the motor / actuator
(approx. 0.25 s)!
The resolution is therefore limited,
particularly with the equal-
percentage and inverse equal-
percentage actuator
characteristics.
The most suitable valve
characteristic should ideally be
selected with a linear actuator
characteristic.
Fig. 15
5.6.9 Priorities
The actuator is controlled according to the following priorities:
Priority Control
High - Reset
- Initialisation (cancelled by reset)
- Manual: Stop / up / down
- Failure
- Ext. input L-down
- Ext. input L-up
Low - Y-input
5.7 Options
ATTENTION !
- The thrust actuator may only be operated for a short time without the hood for
unavoidable setting operations to the electronics, the relay card and the
electrical options. While these operations are in progress, the thrust actuator
has hazardous, live, uninsulated parts exposed as well as moving and rotating
parts.
- Improper execution of the setting operations or lack of care may cause death,
grievous bodily injury or substantial property damage.
- Operation of the thrust actuator without the hood for any purpose other than
that described above is strictly prohibited.
5.7.1 Relay card
Scope of supply:
Pcs. Designation
1 Relay card
2 3-pole connector, 2.5 mm²
1 6-pole connector, 1.5 mm²
Fig. 16
5.7.1.1 Operating principle
The relay card is a digital expansion module for the PREMIO-Plus control electronics. It has
four relays for signalling system states and positions digitally to a higher-level control or for
connecting relays 1 and 2 to local power consumers (pumps, butterfly valves, etc.).
Two buttons are provided for programming two positions. If a position is overtravelled, the
corresponding travel-dependent relay is switched.
The switching states of the travel-dependent relays are indicated by two LEDs.
Relay Function Corresponding LED
Programmed position is overtravelled
1 Red "Up" LED on the relay card
upwards
Programmed position is overtravelled
2 Red "Down" LED on the relay card
downwards
Orange, yellow or blue LED on the
3 Warning
motherboard
4 Failure Red LED on the motherboard
NOTE !
The Failure relay is switched (high) in normal operation.
If a fault occurs, the relay drops out to enable a mains voltage or electronics
failure to be signalled as well.
The relays are not switched if the handwheel is adjusted or an initialisation run is
started.
Fig. 17 Fig. 18
5.7.1.4 Electrical connection
Bild 19
Fig. 20
Programming Procedure
- Approach the spindle position.
- Press "Relay 1 button (up)" until the corresponding LED blinks
Relay 1 once.
- From now on, relay 1 is switched to "active" when the current
position is overtravelled in the UP direction.
- Approach the spindle position.
- Press "Relay 2 button (down)" until the corresponding LED blinks
Relay 2 once.
- From now on, relay 2 is switched to "active" when the current
position is overtravelled in the DOWN direction.
- Press "Relay 1 button (up)" AND "Relay 2 button (down)"
simultaneously for longer than one second.
Clear
- Both LEDs blink once to confirm the new setting.
- From now on, the two relays are no longer switched.
Similar to Prog. Rel.1 or Prog. Rel.2.
Overwrite
The new position automatically overwrites the old position.
Move the spindle to and fro with any type of control (e.g. MAN
Test
switch) and watch the LEDs.
Fig. 21
Fig. 22 Fig. 23
Fig. 24
50.83.1
50.83.10
50.83.2
50.83.6
Pos. Designation
0 - 10 V or 4 - 20 mA at Yin
Supply voltage
Fig. 27
If a control signal is not present at the analogue input during the initialisation run, the
electronics are set for 3-point control only. This is indicated by means of a continuously lit
LED that is mounted on the printed circuit board directly above the connector for the 3-point
signal.
If an analogue input control signal is present, the parameter switch must additionally be set
for 0 to 10 V or 4 to 20 mA on the operator panel.
6.3 Initialisation
NOTE !
Automatic mode cannot be activated unless the actuator has been initialised!
Fig. 29
NOTE !
Drives the actuator during the initialization of its valid travel range, the
initialization will be cancelled and the red and yellow LEDs lit.
This may cause in an incorrectly set stem excess length, wrong column lengths
or even a missing valve.
Herewith we declare,
........................................................
(Brechmann, Managing director)