Beruflich Dokumente
Kultur Dokumente
Imad Al-Maheimad, Kuwait Oil Company; Shabbir Mukadam, Kuwait Institue for Scientific Research; Badar
Al‑Matar, Kuwait Oil Company
This paper was prepared for presentation at the SPE Heavy Oil Conference and Exhibition held in Kuwait City, Kuwait, 6-8 December 2016.
This paper was selected for presentation by an SPE program committee following review of information contained in an abstract submitted by the author(s). Contents
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Abstract
Kuwait Oil Company (KOC) is planning to adopt thermal method for the recovery of heavy oil in its
north Kuwait heavy oil reservoir. However there are growing concern of salts precipitation and scaling
deposits, especially magnesium hydroxide (Mg(OH)2) in the targeted reservoirs due to the potential reaction
of alkaline steam water mixture with the reservoir waters which contain significant concentration of
magnesium, barium and other components. A comprehensive compatibility study was carried out using
laboratory test and computer scaling predictions of scaling tendencies of the fluids as follows:
• Alkaline steam boiler feed water (SBFW) with the Lower Fars (LF) formation water
• Heavy oil Produced water (formation + condensed water) from the thermal wells) with the Tayarat
formation water
This paper presents the results of computer scaling study performed using ScaleChem simulation software
and laboratory examination of water compatibility using the Jar test analysis for mixing alkaline steam
boiler water (SBFW) with the Lower Fars formation water (LFW).
The main objectives of this study were as follows:
• To perform computer scale compatibility study to predict type and masses of scale that could be
generated as a result of mixing pH adjusted steam water with the LF water.
• To predict scaling tendency of individual waters at defined temperature and pressure conditions
The type of scale and the location in which it is predicted to occur are important factors when considering
the risk of scale formation. Scales such as calcium carbonate (CaCO3) can be removed relatively easily
with the appropriate chemical treatment. Alternatively, scales such as barium sulphate (BaSO4) are much
more resistant to chemical treatments and can require more specialized products. These chemical treatments
present significant health and environmental risks, and considerable additional expense. Results indicated
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that both calcium sulphate (CaSO4) and Mg(OH)2 are predicted to form in the boiler and the amounts of solid
phase is computed to exceed 3,000 mg/l, depending on the inlet pH. At lower pH, in the mixing calculation
for the reservoir, BaSO4 is dominant scale. At higher pH, several scales are computed to exist.
Introduction
A common method used nowadays to produce heavy oil is a steam injection; this method is considered as
Enhanced Oil Recovery Method (EOR).
Various studies were made to find out ways to recover the heavy crude oil from the shallow deposit
in Kuwait. The viscosity, temperature behavior of Kuwait heavy oil is such that its viscosity is reduced
by a factor of more than 100 when the temperature is increased by 300 degrees F. This suggests that oil
might be produced successfully with thermal process. Other favorable conditions for such a process are the
shallow depth of accumulation and the relatively high oil saturation. In view of their size and favorable
characteristics, Kuwait’s heavy oilfields are obvious candidates for the application of thermal recovery
methods.
However there are growing concern of salts precipitation and scaling deposits, especially Magnesium
Hydroxide in the targeted reservoirs due to the potential reaction of alkaline steam water mixture with the
reservoir waters which contain significant concentration of Magnesium, Barium and other components.
Comprehensive study was carried out to explore the compatibility between the injected alkaline steam
and the targeted reservoirs formation waters.
Producing Well SR - 17
Formation Unit Lower Fars
Experimental Procedure
Water Analysis
Analyses of the two waters used in this study are shown in Table 1. The critical piece of information is the
Lower Fars (LF) gas composition. The analysis was conducted on-site by Gastect dragger tubes. Table 2
shows the LF gas analysis. Since this gas is in contact with the LF formation, it is a part of mixing calculation.
The SBFW water is tested at four pH’s, the base pH or pH computed from the water analysis, and then
pH of 8.5, 9.5 and 10.5. The pH is adjusted by adding sodium hydroxide (NaOH) to the water. The mixing
scenario is shown in Fig. 1.
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Self-scaling
Both the waters were subjected to self-scaling simulations as a preliminary investigation of their individual
capacity to generate scale at the selected temperature and pressure conditions. Table 4 and Table 5 conatins
the pre-mixing properties of the LF and SBFW waters. The boiler conditions are tested at a fixed pressure
of 450 psi, and a fixed vapor fraction (50%, 60%, and 70%). The pH is fixed at the values of 7.5 (base), 8.5,
9.5, and 10.5 under ambient temperature and pressure. The target pH’s were set assuming that no solids are
forming. If we allow the solids to form, then additional base is needed.
SPE-184148-MS 5
Temp °F 77 450 450 450 450 450 450 450 450 450 450 450 450
Pressure (psi) 15 450 450 450 450 450 450 450 450 450 450 450 450
Table 4 shows properties of LF water. The conditions are shown for laboratory and field. The calculations
are made with and without the gas phase. Table 5 shows the properties of steam boiler feed water at
laboratory and boiler conditions. The four boiler conditions are tested at pH, base, 8.5, 9.5 and 10.5.
LFW is saturated with respect to calcium carbonate at reservoir conditions in absence of gas phase.
However in presence of gas phase, formation water is in equilibrium and doesn’t show scaling tendency.
We assume that the gas phase is in contact with the LFW and is therefore a part of mixing calculation.
Concentration of H2S and CO2 in gas phase is shown in Table 2. Increasing pressure increases the partial
pressure of CO2 and increases the solubility and decreases the scaling mass of CaCO3.
Both CaSO4 and Mg(OH)2 are predicted to form in the boiler. As the SBFW pH is increased, total solid
phase is increased and Mg(OH)2 scale becomes significant. Raising the pH from the base condition of 7.5
to 8.5 or 9.5 pH increases total scale mass slightly. Raising the pH to 10.5 however, results in significantly
larger amounts of scale. Though, raising the pH doesn’t affect scale mass of CaSO4, but overall CaSO4
scaling is severe at all pH values in the range. Minor amount of BaSO4 scale is also observed at all pH
6 SPE-184148-MS
values in the range. The total amount of solid phase in the boiler feed is computed to exceed 3,000 mg/l,
depending on the pH.
CaCO3 and SrSO4 are at saturation in the SBFW but the amount of scale will be very low due to the
limited concentration of Ca+2 and Sr+2 ions in the SBFW.
Mixing Conditions
Simulation is carried out by mixing SBFW steam and LF at 90°F and 250 psi. The plots are based on
mixing SBFW steam from 0 to 95%. The 100% SBFW water mixing is not shown because it skews the
scale tendency plot. Thus, the far left of each plot is 100% LF water, and the far right is 95% SBFW steam.
Also, the gas content is highest on the far left of each plot and approaches zero at the far right of the plot
(95% SBFW). The dominant scale mass in all cases is BaSO4 (barite) and FeS (pyrrhotite).
Mixing at Base pH
Fig. 2 shows the scale tendency for SBFW and LF waters at 7.5 pH. Results show that BaSO4 is the dominant
scale risk. This is because the LF water contains 21 mg/l Ba+2 and the SBFW contains 738 mg/l SO4−2. The
scale mass predictions are for BaSO4 and FeS scale at high LF fractions. This is because the SBFW contains
a higher SO4−2 concentration than the LF contains a higher Ba+2 concentrations. The higher FeS on the left
side is because the concentration of H2S in the gas phase decreases as the SBFW fraction increases. The
worst-case scenario, based on the simulation, appears to be 15% SBFW and 85% LF.
Mixing at 8.5 pH
Fig. 3 shows the scale tendency for SBFW and LF waters at 8.5 pH. The CaCO3 and FeS scale mass increases
because of the higher pH, but the net difference from the base pH is small because the gas phase CO2 keeps
the mixture pH slightly acidic. The scale mass for the 8.5 pH is similar to the base pH. The difference is
a higher FeS mass, resulting from the higher pH and therefore the more H2S that dissolves to form HS−
and S−2 ions in the mixture. The worst-case scenario, based on the simulation, appears to be 25% SBFW
and 75% LF.
SPE-184148-MS 7
Mixing at 9.5 pH
Fig. 4 shows the scale tendency for SBFW and LF waters at 9.5 pH. The CaCO3 and FeS scale mass increases
relative to the 8.5 pH scenario. The worst-case scenario, based on the simulation, appears to be 50% SBFW
and 50% LF.
Mixing at 10.5 pH
Fig. 5 shows the scale tendency for SBFW and LF waters at 10.5 pH. This scenario displays a marked
difference in the FeS and CaCO3 scale risk, as more H2S and CO2 is converted to HS− and CO3−2. The BaSO4
and SrSO4 scale risks remain the same because they are not affected by pH. The mass of CaCO3 and FeS
scales are significant at this pH. CaCO3 solids exceed 100 mg/l when the SBFW fraction is 50% and higher.
The scale problem increases as SBFW fraction approaches 100%. The worst-case scenario, based on the
simulation, appears to be 75% SBFW and 25% LF.
8 SPE-184148-MS
Figure 5—Scale tendency for the four solid phases at a fixed pH of 10.5
Table 6, 7 and 8 shows scaling masses for FeS, BaSO4 and CaCO3 respectively. The scaling masses, are
given for the solid phases resulting from mixing SBFW at variable pH values with LF water at 90ºF and
250 psi pressure.
Fraction
Base pH (7.5) pH = 8.5 pH=9.5 pH = 10.5
of SBFW
Figure 6—Scale tendency for the mixture of 15% SBFW: 85% LF at base pH
The scales predicted to form at equilibrium conditions are CaCO3, BaSO4, and FeS. The FeS scale remains
almost stable at higher temperatures because there is no more Fe+2 to precipitate. All scale tendencies
increase with increasing temperature except for BaSO4. Three solids have scale tendencies above 1.0 at least
once over the temperature range, BaSO4, FeS, and CaCO3.
Figure 7—Scale tendency for the mixture of 25% SBFW: 75% LF at 8.5 pH
The scale tendency plot for the 8.5 pH scenario is similar to the base case, except that the FeS and CaCO3
scale tendencies have a higher value. The CaCO3 scale mass is up to 200 mg/l as temperature approaches
200°F. The other solids are the same as computed in the base case.
Figure 8—Scale tendency for the mixture of 50% SBFW: 50% LF at 9.5 pH
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The FeS and CaCO3 scale tendencies are exceeding 10 times saturation which generally means that scale
inhibitor is required. The BaSO4 scale tendency is also higher in this case, because higher SBFW mixing
fraction was selected. CaCO3 mass exceeds 100 mg/l and is a dominat scale when the temperature is greater
than 140ºF.
Figure 9—Scale tendency for the mixture of 75% SBFW: 25% LF at 10.5 pH
The FeS and CaCO3 scale tendencies are exceeding 100 times saturation and two additional solids
strontium carbonate (SrCO3) and iron carbonate (FeCO3) are now supersaturated. The expected solid
Mg(OH)2 does not reach 0.1 times saturation over this range, and is therefore not plotted.
Table 9, 10 and 11 shows scaling masses for FeS, BaSO4 and CaCO3 respectively. The scaling masses,
are given for the solid phases resulting for worst case mixing at the range of reservoir conditions, 50 to
200ºF and at 200 psi.
SPE-184148-MS 13
Table 9—Scaling mass (mg/l) for iron sulphide over a range of temperature at 200 psi
50 0 0 0 2.69152
60 0 0.040903 1.24297 2.7932
70 0 1.92715 2.30886 2.87453
80 1.24851 3.40194 3.13974 2.93821
90 2.94441 4.58836 3.80618 2.98715
100 4.34936 5.5584 4.34924 3.02403
110 5.52393 6.3584 4.79531 3.05104
120 6.51019 7.02075 5.16287 3.06991
130 7.3393 7.56955 5.46568 3.08198
140 8.03561 8.02364 5.71454 3.08829
150 8.61888 8.39837 5.79829 3.08964
160 9.10575 8.70645 5.75678 3.08664
170 9.51059 8.63338 5.70494 3.07979
180 9.67492 8.54137 5.64308 3.06947
190 9.55529 8.43617 5.57141 3.05597
200 9.42109 8.31787 5.49004 3.03956
Table 10—Scaling mass (mg/l) for barium sulphate over a range of temperature at 200 psi
Table 11—Scaling mass (mg/l) for calcium carbonate over a range of temperature at 200 psi
50 0 0 0 0
60 0 0 0 94.7796
70 0 0 0 173.754
80 0 0 0 246.171
90 0 0 0 315.795
100 0 0 0 383.843
110 0 0 0 450.435
120 0 0 0 515.248
130 0 0 0 577.816
140 0 0 0 637.67
150 0 0 29.3893 694.407
160 0 0 81.6336 747.717
170 0 47.943 129.331 797.385
180 17.0742 91.8292 172.513 843.292
190 56.2676 131.031 211.291 885.403
200 90.948 165.799 245.847 923.76
References
1. Stiff, H. A. and L. E. Davis (1952b). Amethod for predicting the tendency of oilfield waters to
deposit calcium sulfate. Pet. Trans. A/ME, 195, 25–28.
2. Shabbir, T. Mukkadam and AbdulHameed Al-Hashem (2012), ASSESSMENT AND
COMPATIBILITY STUDY OF TAYARAT AND HEAVY OIL FORMATION WATER, Final
Report.
3. Shabbir, T. Mukkadam and AbdulHameed Al-Hashem (2012), ASSESSMENT AND
COMPATIBILITY STUDY OF THE ALKALINE STEAM WATER, LOWER FARS, TAYARAT
AND HEAVY OIL FORMATION WATER, Final Report.