30 Nov 2016 131813263P8EW648MPreFeasibilityReportAVROrganics

PRE-FEASIBILITY REPORT
(Active Pharmaceutical Ingredients (APIs) & its

Intermediates manufacturing unit with R&D facility)
Of
M/s. AVR Organics Pvt Ltd

Sy. No: 11, 12, 13 of Yawapur & 233, 233 E2, 261, 261AAE, 262, 262 AAE, 267, 267 A2,
267E, 276, 276AA, 276 E, 276/A/1, 278, 279 AA, 280, 280A, 281, 281AA, 281 VU, 285,
285E, 287, 287A1, 288, 288A, 289, 290, 290/VU, 291 & 291/A of Maddikunta,
Yawapur & Maddikunta villages,
Sadasivapet (M), Sangareddy District,
Telangana State.
Submitted to
Ministry of Environment, Forest & Climate Change,
Paryavaran Bhavan,
New Delhi
November 2016
Contents
S. Description Page
No. No.
1.0 Executive Summary 1
1.1 Salient Features of the Project 1
2.0 Introduction 3
2.1 Identification of the Project and project proponent 3

2.2 Brief description of Nature of the Project 4
2.3 Need for the Project and its importance to the country and or region 4
2.4 Demand and Supply Gap 5
2.5 Imports Vs. Indigenous production, Export Possibility, Domestic/Export 5
Markets
2.6 Employment Generation due to the proposed expansion project 5
3.0 Project Description 5
3.1 Type of the project including interlinked an interdependent projects if 5

any
3.2 Location 6
3.3 Alternate sites 6
3.4 Size or magnitude of operation 6
3.5 Project description with Process Details 9
3.6 Raw materials 9

3.7 Resources optimization / recycling and reuse 9
3.8 Availability of water and Energy 10
3.9 Quantity of Wastes Generation and their Management /Disposal 10
3.9.1 Water requirement and Wastewater Generation and their Management 10

/Disposal
3.9.2 Hazardous / Solid Waste Generation, Handling and their Disposal 12

3.10 Schematic flow sheet for EIA procedure 13
4.0 Site Analysis 13
4.1 Connectivity 13
4.2 Land Form, Land use and Land ownership 13
4.3 Topography 13
4.4 Existing Land use pattern 13

4.5 Existing Infrastructure 14
4.6 Soil Classification 14
4.7 Climate data from Secondary sources 14
i
4.8 Social Infrastructure 14
5.0 Planning 15
5.1 Planning Concept 15
5.2 Population Projection 15
5.3 Land use planning 15
5.4 Assessment of Infrastructure Demand 16
5.5 Amenities/Facilities 16
6.0 Proposed Infrastructure 16
6.1 Industrial Area 16
6.2 Residential Area 16
6.3 Green Belt 16
6.4 Social Infrastructure 16
6.5 Connectivity 16
6.6 Drinking Water management 16
6.7 Sewerage System 17
6.8 Industrial Waste Management 17
6.8.1 Process Emissions Management 17

6.8.2 Fugitive Emissions (Solvents management) 17
6.8.3 Emissions – Utilities 18
6.8.4 Noise Environment 19
6.9 Hazardous/ Solid Waste Management 19
6.10 Power Requirement & Supply / Source 19
7.0 Rehabilitation and Resettlement (R&R) Plan 19
8.0 Project Schedule & Cost Estimates 20
8.1 Time Schedule for the project construction 20
8.2 Estimated project cost 20
9.0 Analysis of proposal (Final Recommendations) 20
9.1 Budgetary allocation for Pollution Control Measures 20
ii
List of Tables
Table Title Page
1 Permitted (Existing) Products and their Capacities 6
2 Proposed Products and their Capacity 7-8
3 Existing Water Requirement, Wastewater Generation and Mode 11

of Disposal
4 Proposed Water Balance, Segregation and Treatment 11
5 Effluent Treatment Flow Chart as per Segregation 10
6 Environmental Components shortest distance from Project 13-14

periphery
7 Stack Emission Details 18
8 Budgetary allocation for pollution Control Measures 21
iii
List of Annexures
Annexure Page
Title
No. No.
I Certificate of Incorporation (ROC copy) 1
II Sale deed (document no. 1751 of 2006) 2-12
III No Objection Certificate (NOC) from Gram panchayath 13
IV Consent Order for Trial Production vide Order No. 44/PCB/CTP/RO- 14-15
SRD/AEE.IX/95 dated 11-12-1995 (CTO)
V Latest Consent for Operation (CFO) from TSPCB vide 16-21
TSPCB/RCP/SRD/HO/CFO/2016-2767 dated 29-02-2016 (CFO)
VI General Location Map 22
VII Specific location Map 23
VIII Google map showing the Co-ordinate (Center) 24
IX Plant layout 25
X Typical Process description and flow chart of API product 26
XI List of Raw materials 27-29
XII Hazardous chemicals list 30
XIII Characteristics of Ground water at Project site 31
XIV Effluent Treatment Flow Scheme – ZLD 32
XV Schematic Flow sheet for EIA procedure 33-34
XVI Topographical map with 10 Km radius 35
XVII Soil analysis report of the Project site 36
iv
M/s AVR Organics Pvt Limited, Pre-Feasibility Report
Pre-Feasibility Report for Expansion of APIs manufacturing unit with R&D Facility
1.0 Executive Summary
M/s. AVR Organics Pvt Ltd is a company incorporated under the Companies Act on
20.02.2006 (ROC copy is enclosed as Annexure I). On 10-4-2006 AVR Organics purchased M/s.
Tejasviny Rasayans Ltd., which was established in 1996 in an area of the project 8.05 acres (3.26
Ha) located at Sy.No 12 & 13 at Yawapur Village, Sadasivapet Mandal, Medak District of
Telangana.
Industry obtained first Consent For Establishment (NOC – No Objection Certificate) from
APPCB in the name of M/s. Tejasviny Rasayans Ltd vide ref of Lr. No. 5176/PCB/NOC/AEE-IX/95-
78, dated 2-1-1995 to manufacture 3 API intermediates with a production capacity of 11.22 TPD
(4.04 TPA), hence industry is exempted from obtaining Environmental Clearance as per EIA
Notification 27-1-1994 and obtained Consent Order for Trial Production vide Order No.
44/PCB/CTP/RO-SRD/AEE.IX/95 dated 11-12-1995. After taken over the industry from Office of
the Official Liquidator, High Court of Andhra Pradesh on 10-4-2006 vide Sale deed document no.
1751 of 2006 (Annexure – II), AVR organics has obtained renewal of Consent for Operation
(CFO) from APPCB and then the latest CFO from TSPCB vide TSPCB/RCP/SRD/HO/CFO/2016-
2767 dated 29-02-2016 and is valid upto 30-11-2017. Copies of first NOC, CTO and latest CFO
are enclosed as Annexure III, IV & V respectively.
M/s AVR Organics Pvt Ltd proposes to expand its API Intermediates manufacturing to API
& API intermediates manufacturing with R&D facility in 2 phases (Phase1: 60% & Phase2: 40%) to
produce 1728 TPA (incl. existing 4.04 TPA) in the existing and extended premises of 42.7 Ha
(105.52 Acre). (incl. existing 3.26 Ha (8.05 acre)). Industry has entered an agreement for sale /
sale deed for the additional extended land covering two villages Sy. No: 11, 12, 13 of Yawapur &
233, 233 E2, 261, 261AAE, 262, 262 AAE, 267, 267 A2, 267E, 276, 276AA, 276 E, 276/A/1, 278,
279 AA, 280, 280A, 281, 281AA, 281 VU, 285, 285E, 287, 287A1, 288, 288A, 289, 290, 290/VU,
291 & 291/A of Maddikunta villages of Sadasivapet Mandal, Sanga Reddy district.
AVR Organics Pvt Ltd., proposed expansion project to manufacture 73 products with R&D
activity with a production capacity of 1728 TPA on campaign basis i.e., any 16 products at a point
of time. The proposed expansion project falls under the Category ‘A’, project or activity 5(f)
according to the EIA Notification 2006.
1.1 Salient Features of the Project:
• Proposing expansion in the existing and extended additional land of 42.7 Ha. (incl. existing
3.26 Ha).
1
• Total Greenbelt area will be around 14 Ha.
• This proposed expansion project site is located adjacent to village road connecting
Sadasivapet to Mominpet in E; National Highway NH-65 – Mumbai Highway (Previously
NH-9) is at a distance of 3.5 Km (NNE) and nearest habitation Maddikunta village - 1.6 Km
(NW) to the project site.
• Sadasivpet – 2.3 Km (NNE) (Mandal Headquarters); Yawapur revenue village of Siddapur

gram panchayat is at 3.3 Km (ENE); Sangareddy (District Headquarters) – 14.3 Km (ENE);
Sadasivapet Road Railway Station at Morangpalli village – 13 Km (SSW); Hyderabad
(ORR) – 33 Km (ESE); Rajiv Gandhi International Airport - 63 Km (SE) direction (Aerial
distance) to the project site.
• Total cost of the expansion is Rs. 285 Crores including existing investment of Rs. 35
Crores. Total capital cost allocated towards environmental pollution control measures is
Rs. 26.05 Crores Recurring cost after expansion will be about Rs. 20.5 Crores per annum.
• Total 1500 employees including existing 40 will be benefitted due to the proposed
expansion project. Out of which direct 1000 and indirect 500 employees.
• Coal is about 102 TPD will be used for proposed 2 X 6 TPH, 10 TPH and existing 3 TPH
Coal Fired Boilers and proposed 4 Lac K.cal/hr Coal Fired Thermic Fluid Heater.
• Diesel of about 670 Lit/hr will be us ed in the Proposed 2 X 1000 KVA, 2 X 500 KVA i n
addition to the existing 125 KVA D.G sets and proposed 2 X 2 Lac.Kcal / hr Diesel fired
Thermic Fluid Heater.
• The power requirement of the plant is 2750 HP (incl. permitted 750 HP). DG sets are used
as standby during power failure.
• Industry will provide additional dual scrubbers based on t he characteristics of process

emissions. Economizer and suitable pollution control equipment like multi-cyclone
separator & bag filters will be provided for Boiler emissions to reduce the particulate
emissions into atmosphere.
• Total water requirement will be about 863 KLD of which fresh water requirement will be 556
KLD and balance 307 KLD will be recycled water from ETP-ZLD. Fresh water will be met
from Groundwater.
• The wastewater generated from the plant will be about 348 KLD from process, washing,
utilities, DM regeneration, Scrubber, Q.C, R&D and domestic wastewater.
• The effluent will be segregated as Organic process effluent and others. These effluents will
be pumped from Tank in Tank collection tank to the above ground level PP/FRP / R.C.C
2
lined tanks for storage and neutralization and then sent to proposed upgraded ETP-ZLD of
348 KLD capacity within the premises.
• Domestic wastewater will be sent to septic tank and overflow to ETP - ZLD.
• Hazardous waste will be segregated and collected in the HDPE drums / bags as
appropriate and will continue to be stored in the covered and raised platform with provision
of leachate collection system.
• Solid waste like boiler ash will be sent to cement brick manufacturers.
• Compressors, Boilers and DG sets will be the major noise generating units in the plant. Out
of these, the generator will be functioning at the time of power failure. D.G. sets are coming
with in-built Acoustic enclosures to minimize the noise levels. However the workers in this
area will be provided with ear muffs.
2.0 Introduction
2.1 Identification of the Project and Project Proponent
M/s. AVR Organics Pvt. Ltd is counted among one of the leading manufacturers and suppliers
in M/s. SR Group Companies. Industry facilitated with sophisticated technical facilities and
advanced processing units with dexterous team of experts formulates the range of chemicals
using sophisticated facilities.
The S R Group Companies resting firmly on a sound financial base started its activities in India
in 1992. Since then, S R Group have spearheaded a r evolution in many areas intermediate
chemicals for bulk drugs, textile dyes and dy es intermediates. With a farsighted and w ell-
planned strategy, the Group has built up a desirable reputation and c arved a pl ace of pride
globally.
Under the visionary guidance of mentor Mr. M Radha Krushna, group able to carve a niche in
this domain of manufacturing FDA approved Our Products. Due to his in wide knowledge and
rich industry experience, group have grown in terms of profits as well as clients.
With the support of expert team and hug e infrastructure, group have been able to achieve
success in the industry in such a short span of time period.
Quality Policy: The main motive of group is to manufacture and supply high quality Products for
bulk drugs, textile dyes and dyes intermediates which are processed in compliance with high
quality industry standards.
M/s. AVR Organics Pvt. Ltd proposes to expand its APIs intermediates to APIs and i ts
intermediates manufacturing unit with R&D facility in the existing and extend premises of
42.7Ha located at Sy. No: 11, 12, 13 of Yawapur & 233, 233 E2, 261, 261AAE, 262, 262 AAE,
267, 267 A2, 267E, 276, 276AA, 276 E, 276/A/1, 278, 279 AA, 280, 280A, 281, 281AA, 281
3
VU, 285, 285E, 287, 287A1, 288, 288A, 289, 290, 290/VU, 291 & 291/A of Maddikunta
villages, Sadasivapet Mandal, Sangareddy District of Telangana.
2.2 Brief Description of Nature of the Project
The products manufactured are used for human consumption / application after formulation as
Medicines.
The project proponent proposed to expand existing API intermediates manufacturing
facility. As per EIA Notification 2006, the project is 5 (f) Synthetic Organic Chemical Industry (Bulk
Drug (API) & Intermediates).
Technology for manufacturing the products listed under proposed expansion is available
from in-house R&D & private consultants and proposes to adopt new technologies and techniques
that are continuously refined in every stage of manufacturing to meet global standards. Industry
will implement the proven technologies in the R&D for the cost effective & environment friendly
practices.
2.3 Need for the Project and its Importance to the Country and or Region
Need of Project
 The Indian pharmaceutical industry valued at $16 bi llion has portrayed tremendous
progress with reference to infrastructure development, technology base creation and a
wide range of production. India has achieved an em inent global position in pharma
sector. The Indian pharmaceuticals market is third largest in terms of volume and thirteen
largest in terms of value, as per a pharmaceuticals sector analysis report by equity master.
 The market is dominated majorly by branded generics which constitute nearly 70% to 80%
of the market. The Indian pharmaceutical industry is estimated to grow at 20% compound
annual growth rate (CAGR) over the next five years, as per India Ratings. The domestic
pharma growth rate was 11.9% in October 2015.
 It is estimated that by the year 2015, the Indian pharmaceutical industry has the potential to
achieve over Rs. 2,00,000 Crore in formulations and bulk drug production. India produces
APIs belonging to all major therapeutic groups requiring complicated manufacturing
process and has also developed Good Manufacturing Practices (GMP) facilities for the
production of different dosage forms.
 The pharma industry exports APIs and pharmaceuticals worth over $ 14.9 billion in 2013-
14. It ranks 17th in terms of export value of bulk activities and dosage. Indian exports cover
more than 200 countries including the highly regulated markets of USA, Europe, Japan and
Australia.
 At a growth rate of 12% per year, the pharmaceutical industry in India is well set for
rapid expansion. As a result of the expansion, the Indian pharmaceutical and
4
healthcare market is undergoing a s purt of growth in its coverage, services, and

spending in the public and private sectors.
In order to meet the market demand, M/s AVR Organics Pvt Limited, proposed to expand
its existing production facility of APIs manufacturing with R&D facility to 1728 TPA in 2 phas es
(Phase1: 60% & Phase2: 40%).
2.4 Demand and Supply Gap
The products manufacture by the proponent has demand from China, Japan, Middle East,
Latin American countries and other Asian countries etc. In addition, the products are consumed in
domestic market. I t is reported that there is increase in the consumption of these products by
about 5-6% every year. As Indian industries are importing from neighbouring countries and
western countries, indicates the gap in the demand and s upply of the products in the domestic
markets.
2.5 Imports vs. Indigenous production, Export Possibility, Domestic/Export Markets
Presently China is dominating in the API (bulk drug) market the world over. India is
importing all major intermediate chemicals required for manufacturing lifesaving drugs. Most of
imports are from Chinese companies and thus India losing valuable foreign reserves to China.
This potential can be utilized to the fullest extent possible by increasing the production capacity of
the existing industries or by establishing new industries to meet the market demand of the
products.
As it is a well-known fact that Indian products are well accepted abroad for its quality and
marketing flexibility. The exports from the Indian companies to other foreign countries such as
Europe, America, Japan and other African countries has been increasing every year. This shows
the acceptability of the products produced in India. The formulations market has shown a
tremendous increase in the exports every year. However, the basic raw material for formulations is
APIs. Hence, this sector has a tremendous potential of indigenous market as well as export market
and the promotion of such projects will not only help by way of generation of employment but also
by generation of foreign currency reserves for the country. This information is sourced from BDMA.
2.6 Employment Generation due to the Proposed Expansion Project
The expansion facility will generate direct and indirect employment to scores of local
people. About 1500 e mployees (including existing of 40 nos .) will be benefitted due t o the
proposed project. About 1000 nos. will be direct and 500 nos. will be indirect employees.
3.0 Project Description
3.1 T ype of the project including interlinked and i nterdependent projects, if any:
Proposed expansion project of APIs under Category ‘A’ as per EIA Notification 2006 unde r the
item No. 5 (f). There are no interlinked projects.
5
3.2 Location: The Unit is located at Sy. No: 11, 12, 13 of Yawapur & 233, 233 E2, 261, 261AAE,
262, 262 AAE, 267, 267 A2, 267E, 276, 276AA, 276 E, 276/A/1, 278, 279 AA, 280, 280A, 281,
281AA, 281 VU, 285, 285E, 287, 287A1, 288, 288A, 289, 290, 290/VU, 291 & 291/A of
Maddikunta villages, Sadasivpet Mandal of Sangareddy District, Telangana State. Project site co-
ordinates of project is Lat: 17o 35’ 20” N and Longitude: 77o 55’ 50” E. The study area represents
Rural Environment.
The map showing general location, specific location, Google map showing the Co-
ordinates and plant layout of the project showing existing and proposed facilities are presented at
Annexures VI, VII, VIII & IX respectively.
3.3 Alternate Sites
This proposed expansion project is in the existing and ex tended additional land. Hence
Alternate sites are not considered for the present expansion project.
Environmental considerations of this expansion project site.
 This expansion site is in existing industry with extended additional land.

 > 1.0 Km away from human habitation,
 No pond exists within > 1.5 Km from project site,
 There are no reserve forests in 10 Km study area.
 Exist Transportation network with a NH-65 at 3.5 km and Hyderabad ORR at 33 km.
 Exist good Communication network.
3.4 Size or Magnitude of Operation

 Proposed project area: 42.7 Ha (incl the existing 3.26 Ha)
 Proposed production capacity: 1728 TPA from 73 API products on campaign basis i.e, any
16 products at a point of time with R&D activity
 The permitted and pr oposed products with its production capacities are presented in
Tables 1 & 2 respectively.
Table 1: Permitted (Existing) Products and By-Product & their Capacities
Existing Products
SI. Quantity Status in
Product
No. proposal
(kg/day) (TPA)
1. Thionyl Chloride 6670 2401 Dropped
2. Mono Chloro Acetic Acid 2550 918 Dropped
3. Tri chloro Acetyl Chloride 2000 720 Dropped
Total 11220 4039
By Products
1. HCl Acid 15000 5400 Dropped
6
Table 2: Proposed Products, their Capacities and Therapeutic category
SI. Quantity Quantity Therapeutic

Product
No. (Kg/Day) (TPA) Category
1. Abacavir Sulfate 33.3 12 Anti-Retroviral
2. Aceclofenac 166.7 60 Anti-Inflamatry
3. Albendazole 1000 36 Antihelmintics
4. Amlodipine Besylate 166.7 60 Anti-Hypertensive
5. Atazanavir Sulphate 66.7 24 Anti-Retroviral
6. Azacitidine 3.3 1.2 Anti-Neoplastic
7. Bimatoprost 6.7 2.4 Anti-Glaucoma
8. Bortezomib 0.8 0.3 Anti-Neoplastic
9. Bupropion Hydrochloride 16.7 6 Anti-Deprasent
10. Capecitabine 66.7 24 Anti-Neoplastic
11. Carboplatin 0.7 0.4 Anti-Neoplastic
12. Ciprofloxacin Hydrochloride 166.7 60 Anti-Biotic
13. Cisplatin 0.7 0.2 Anti-Neoplastic
14. Citalopram Hydrogen Bromide 100 36 Anti-Deprasent
15. Clopedegral Bisulphate 166.7 60 Anti-Platelet
16. Darunavir 100.0 36 Anti-Retroviral
17. Dexrazoxane 0.8 0.3 Anti-Neoplastic
18. Diclofenac Sodium 33.3 12 Anti-Inflamatry
19. Docetaxel 0.8 0.3 Anti-Neoplastic
20. Doletagravir 666.7 240 Anti-Retroviral
21. Domepridone 166.7 60 Anti-Emitic
22. Efavirenz 166.7 60 Anti-Retroviral
23. Emtricitabine 66.7 24 Anti-Retroviral
24. Erlotinib 16.7 6 Anti-Neoplastic
25. Escitalopram Oxalate 100 36 Anti-Deprasent
26. Felbamate 16.7 6 Anti-Consulvant
27. Flucanazole 166.7 60 Anti-Fungal
28. Folic Acid 166.7 60 Vitamin
29. Fosampanavir 333.3 120 Anti-Retroviral
30. Gabapentain 333.3 120 Anti-Consulvant
31. Gefitinib 16.7 6 Anti-Noplastic
32. Gemcitabine Hydrochloride 3.3 1.2 Anti-Noplastic
33. Imatinib Mesylate 66.7 24 Anti-Neoplastic
34. Irbesartan 66.7 24 Anti-Hypertensive
35. Irinotecan Hydrochloride 1.7 0.6 Anti-Neoplastic
36. Lamivudine 66.7 24 Anti-Retroviral
37. Latanoprost 6.7 2.4 Anti-Glaucoma
38. Lenalidomide 0.8 0.3 Anti-Neoplastic
39. Levocetirizine HCl 166.7 60 Anti-Histamines
40. Levoflaxacin Hemihydrate 100.0 36 Anti-Biotic
41. Lopinavir 6.7 2.4 Anti-Retroviral
42. Lopiramide 3.3 1.2 Anti-Neoplastic
43. Loratidine 66.7 24 Anti-Histamines
44. Losartan Potassium 166.7 60 Anti-Hypertensive
45. Mefenamic Acid 166.7 60 Anti -Inflammatory
46. Montelukast Sodium 33.3 12 Anti-Asthmetic
47. Moxifloxacin Hydrochloride 66.7 24 Anti-Biotic
48. Naproxen 33.3 12 Anti-inflammatory
49. Naratriptan 100 36 Anti-Migraine
50. Nevirapine 100 36 Anti-Retroviral
SI. Product Quantity Quantity Therapeutic
7
No. (Kg/Day) (TPA) Category

51. Norfloxacin 100 36 Anti-Biotic
52. Oseltamavir Phosphate 33.3 12 Anti-Retroviral
53. Oxaliplatin 0.7 0.2 Anti-Neoplastic
54. Pantoprazole Sodium Sesquihydrate 166.7 60 Anti-Ulcerative
55. Pemetrexed 0.8 0.3 Anti-Neoplastic
Nasal
56. Phenylepherine Hydrochloride 16.7 6
decongestant
57. Pregablin 1000 360 Neuropathic
58. Raltegravir 33.3 12 Anti-Retroviral
59. Rilpivirine Hydrochloride 166.7 60 Anti-Retroviral
60. Ritonavir 33.3 12 Anti-Retroviral
61. Rosuvastatin Calcium 33.3 12 Antihyperlipidemic
62. Saqunair Mesylate 10 3.6 Anti-Retroviral
63. Sildnafil Citrate 333.3 120 Anti-Erectile
64. Sunitinib 3.3 1.2 Anti-Neoplastic
65. Telmisatran 166.7 60 Anti- Hypertensive
66. Temozolamide 1.7 0.6 Anti-Neoplastic
67. Tenofovir Diisoproxil Fumarate 233.3 84 Anti- Retroviral
68. Thalidomide 3.3 1.2 Anti-Neoplastic
69. Tramadol Hydrochloride 333.3 120 Analgesic
70. Travoprost 6.7 2.4 Antiglaucoma
71. Valgancyclovir 166.7 60 Anti-Retroviral
72. Valsartan 100 36 Anti-Hypertensive
73. Zidovudine 10 3.6 Anti-Retroviral
Total Production on campaign basis 4733.5 1704
R & D Facility
74. R & D 66.7 24
Total Production on campaign basis +
4800.2 1728
R&D (any 16 products at a time)
8
3.5 Project Description with Process Details
The manufacturing process of APIs consists of chemical synthesis and multiple stages of
processing extending to maximum of 10 stages involving different types of chemical reactions. The
entire process operations are operated by various technical, skilled and unskilled persons with due
care to be met various standards prescribed by authorities.
Technology for manufacturing the products listed under proposed expansion is available
from in-house R&D & private consultants and proposes to adopt new technologies and techniques
that are continuously refined in every stage of manufacturing to meet global standards. Industry
will implement the proven technologies in the R&D for the cost effective & environment friendly
practices. Typical Process description and flow chart of API product are presented at Annexure X.
3.6 Raw Materials
The raw materials required for the manufacture of proposed products are the chemicals
and the fuel.
• The APIs manufacturing involve the use of various chemicals and organic solvents either
directly as reactant or for extraction of a product of interest from the reaction mixture.
• Diesel of about 670 Li t/hr will be us ed in the Proposed 2 X 1000 K VA, 2 X 500 K VA in
• Mode of transportation of all raw materials and finished products from the project site is by
road to local markets and by road / rail / sea if exported.
The chemicals (raw materials) required for the manufacture of proposed products is
presented at Annexure XI and Hazardous chemicals list is presented at Annexure XII.
3.7 Resources Optimization / Recycling and Reuse
R&D facility in the unit is taking all efforts to recycle the wastes / reuse wherever possible.
Following are some of the recycle options proposed by the industry.
 Industry is proposing to upgrade Zero liquid discharge plant to reuse all treated effluents as
makeup water for utilities like Boiler & Cooling Tower. This will reduce the fresh water
consumption.
 Industry is proposing jet wash for cleaning the reactors during change of product, thereby
9
reducing the reactor washing.

 All solvents are recovered to the extent possible and reused in the process.
 Organic residue and spent carbon will be s ent to Authorized Cement industries to burn in
Cement Kiln as an alternate fuel.
 Boiler ash will be sent to Cement Brick manufacturing units.
 Waste / Used oil will be sent to Authorized Waste / Used oil Reprocessing units.
 Waste Lead acid batteries will be sent back to suppliers on buy back basis.
 Optimum utilization of solar energy.
Recycling and r euse of by-products, solvents generated during the process will also be
planned properly thereby implementing the clean manufacturing techniques.
3.8 Availability of Water and Energy
Total water requirement is 863 KLD out of which fresh water requirement is about 556 KLD
which will be met from Groundwater. Characteristics of Ground water are enclosed at Annexure
XIII.
Coal will continue to procure from SCCL and Diesel from the distribution sources closer to
the project site.
3.9 Quantity of Wastes Generation and their Management /Disposal
3.9.1 Water requirement and Wastewater Generation and their Management / Disposal
The permitted and proposed water requirement and wastewater generation and its mode of
disposal and Seggregation is presented in Tables 3 & 4 respectively. The sources of wastewater
generation are from the process, floor & reactor washes, utilities, Q.C, R&D, scrubber and plant
domestic waste. Total proposed wastewater will be 348 KLD, which will be segregated into
HTDS/HCOD & LTDS/LCOD and collected by gravity into a c ollection tank separately. This
individual effluent will be pumped to the above ground level PP / FRP / R.C.C lined tanks for
storage and neut ralization then sent to ETP-ZLD. The effluents segregated quantity,
characteristics and treatment flow is briefly presented in Table 5.
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Table 3: Existing Water Requirement, Wastewater Generation and mode of disposal

Water Wastewater
S No Description Requirement Generation Treatment Method
(KLD) in KLD
1 Boiler/cooling 5.0 1.0 To CETP,
makeup Patancheru for
2 Domestic 4.0 4.0 further treatment
Total 9.0 5.0
Table 4: Proposed Water Balance, Segregation and Treatment

Input Output
(KLD) (KLD) Segregation
S. Disposal
Description Evaporation type of
No. Fresh Recycled Total Method
/ Handling Wastewater
Water water Wastewater
Loss
Process
1 (16 Products at a 155 -- 5 150 HCOD/HTDS
time)
Washings
(reactors,
2 centrifuges, nutch 38 -- -- 38 LCOD/LTDS
filters, containers,
floor moping, etc.)
Segregation,
83 67 100 20 Collection and
(3.5% Blow
Boiler down) Treatment
3 (Proposed 6,6,10 LTDS/LCOD separately in
TPH & Existing 3 (26.3 % 30
(6.3% MEE -
ETP with ZLD
TPH) Make up)
Steam System for
condensate) reusing the
-- treated
4 Cooling Towers 240 220 20 LTDS/LCOD
4000TR (Bleed) effluent in
DM cooling
5 10 -- -- 10 HTDS/LCOD towers /
Regeneration
6 Scrubber 10 -- 10 HTDS/LCOD Boilers.
7 Q.C and R&D 10 --- -- 10 LTDS/LCOD
Domestic
8 (1500 nos at 50 75 --- 15 60 LTDS/LCOD
lpcd)
Gardening
9 (35 acres @ 5 175 --- 175 --
kl/acre)
Reuse:
556 307 515 348 Stripper condensate 3 KLD;
Moisture in salt and ETP sludge
Total is 4 KLD,
Water loss in ETP 34 KLD
863 863 (Total water loss is 41 KLD =
12%)
11
Table 5: Proposed Effluent Treatment Flow Chart as per segregation
Effluent Quantity
Treatment Flow
Characteristics (KLD)
Collection Equalization  Neutralization  Settling
 Holding  Steam stripper  MEE along with HTDS
effluent  Condensate to ETP (biological treatment) 
Concentrate to ATFD
Process, DM &
Scrubber ATFD Condensate to ETP (Biological Treatment) along
HTDS/HCOD & with domestic wastewater (septic tank overflow) 
170
(HTDS) Pressure Sand Filter  Activated Carbon Filter  RO 
HTDS > 5000 mg/l RO rejects to MEE.
HCOD > 5000 mg/l
RO Permeate & MEE Condensate to cooling tower
ATFD Salts to HWMP-TSDF and stripped solvents to
SPCB authorized cement industries
Washings, Boiler,
Cooling Tower, QC &
R&D Collection Equalization  Neutralization ETP
118
LTDS / LCOD (Biological Treatment) along with MEE Condensate
LTDS < 5000 mg/l
LCOD < 5000 mg/l
Domestic 60 Septic tank  Overflow to ETP (Biological Treatment)
Existing pre- treatment system will be enhanced to meet the proposed effluent quantities
and proposed ETP facility is enclosed as Annexure XIV. All the proposed treatment additional
tanks will be constructed / installed above the ground with water proof lining. This individual
effluent will be pumped to the R.C.C lined tanks for storage and neu tralization then sent to
upgraded ETP-ZLD of 350 KLD capacity within the premises.
ETP-ZLD facility with primary (equalization and neutralization), secondary (stripper with
MEE, ATFD & biological) and t ertiary treatment (PSF, ACF & R.O) will be pr ovided. D omestic
wastewater will be sent to septic tank and the overflow to ETP (biological treatment). Concentrate
from MEE system will be sent to ATFD and the salts from the evaporation system will be collected
and sent to HWMP-TSDF for safe disposal.
3.9.2 Hazardous / Solid Waste Generation, Handling and their Disposal
Hazardous /Solid waste will be segregated, detoxified and collected in the HDPE drums /
bags and will be stored in the covered and raised platform with Leachate collection system. The
existing, proposed solid waste with other waste generated, handling and disposal method from the
various stages of APIs manufacturing plant like Process (organic, inorganic, spent carbon,
evaporation salts, boiler ash, Spent solvents, detoxified containers etc.,). Industry also generate
12
the solid / hazardous waste, E-waste, Municipal waste from canteen and Bio-medical waste from
OHC (Occupational Health Centre) from other activities. Spillages such as wastewater / solid
wastes / raw materials are possible and the risk of this would be limited to within the premises of
the manufacturing facility. A precautionary measure like spillage control management is practiced
in the industry.
3.10 Schematic Flow Sheet for EIA Procedure
The schematic flow sheet for EIA procedure is depicted as Annexure XV.
4.0 Site Analysis
4.1 Connectivity
This proposed expansion project site is located adjacent to village road connecting
Sadasivapet to Mominpet in E; National Highway NH-65 – Mumbai Highway (Previously NH-9) is
at a distance of 3.5 Km (NNE)
4.2 Land Form, Land use and Land Ownership
The proposed expansion is in the existing and extended premises located in Yawapur &
Maddikunta Villages of Sadasivpet Mandal, Sangareddy district. Total land is 42.7 Ha. (incl.
existing 3.26 Ha). The land is in possession of project proponent (through sale deeds / agreement
of sale). Sy. No: 11, 12, 13 of Yawapur & 233, 233 E2, 261, 261AAE, 262, 262 AAE, 267, 267 A2,
267E, 276, 276AA, 276 E, 276/A/1, 278, 279 AA, 280, 280A, 281, 281AA, 281 V U, 285, 285E,
287, 287A1, 288, 288A, 289, 290, 290/VU, 291 & 291/A of Maddikunta villages consists of 42.7
Ha. (incl. existing 3.26 Ha) is located extension to existing project in S & W directions.
4.3 Topography
The Topography map with a 10 Km radius is enclosed as Annexure XVI.
4.4 Existing Land Use Pattern
The existing and extended premises (core area) of 42.7 Ha. (incl. existing 3.26 Ha) land
use pattern plain industrial land and shortest distance environmental components in buffer area
from the project periphery is given in Table 6.
Table 6: Environmental Components shortest distance from Project periphery

Environmental
Distance (Direction w.r.t site)
Component
No pond exists within < 1.5 Km from project site
• Water body near mahaboob pasha darga - 1.7 Km (NNE)
• Water body near highway/Sadasivpet – 3.8 Km (NE)
• Water body near highway/near gollagudem –5.8 Km (NE)
Water bodies
• Water near Anantsagar – 3.9 Km (SSE)
• Nandivagu Reservoir – 6.74 Km (SSW)
• Maligiripet Cheruvu – 4.73 Km (WNW)
• Tekulapalli Village Cheruvu – 7.5 Km (SSE)
13
• Enkupally pedda cheruvu – 5.6 Km (N)

• Nandivagu near Kambalpalli – 2.13 Km (SSE) ;
• Gangakatwa vagu near Suraram – 5.49 Km (NW)
Reserved Forest Nil
National Park Nil
Wild life sanctuary Nil
Eco sensitive areas Nil
Priyadarshini Spinning Mill - 3.2 Km (N)
Industries MRF Ltd., Type manufacturing Plant - 4.5 Km (NW)
Avon Organics Ltd.,- 0.3 Km (S)
Maddikunta village -1.6 Km (NW)
Sadasivpet – 2.3 Km (NNE) (Mandal Headquarters)
Habitation
Yawapur revenue village of Siddapur gram panchayat is at
3.3 Km (ENE)
4.5 Existing Infrastructure

Internal CC roads, Transportation facilities, Conference halls, Private Tanker, In-house
ETP (pre-treatment) facility, Power supply, Occupation Health Centre, Telecommunication facility
etc., are available. Ambulance & Fire station are available nearby.
4.6 Soil Classification
The soil in the project site is black in colour with sandy silty clay containing 38.94 % sand,
36.21 % silt and 24.85 % clay. The soil analysis report of the project site is enclosed at Annexure
XVII.
4.7 Climate Data from Secondary Sources
The area enjoys pleasant, warm and dry climate. The coldest season is during December
and January, where the temperature touch a minimum of 13.6-15.8°C and w armest period is
during the month of April to May when the Mercury shoots up to 43 – 44.2°C. The area
experiences the maximum rainfall during the months of July to October and a little rainfall during
November and December due to North-East monsoon. Apart from these, occasional rainfall is
obtained from cyclonic storms and depression originating in the Bay of Bengal. The normal annual
rainfall of the area is around 836.3 mm. The rainfall is erratic and long period of dry spells leading
to drought conditions are frequent and periodic.
4.8 Social Infrastructure
This proposed expansion project site is located adjacent to village road connecting Sadasivapet to
Mominpet in E; National Highway NH-65 – Mumbai Highway (Previously NH-9) is at a distance of
3.5 Km (NNE). Road network, Transportation facilities, Private water supply, Power supply, Fire
station, Hospitals, Telecommunication facility, Schools, Community centers, etc., are available at
Sangareddy (Taluk & District headquarters) located at a di stance of 14.3 Km (ENE) (aerial
distance) and also available in nearby villages.
14
5.0 Planning
5.1 Planning Concept
Type of Industry: APIs manufacturing industry with R&D facility.
Facilities: Industry proposed for expansion at existing and additional land and facilities required
for the project will be provided as per requirement.
Transportation: Existing industry is well connected to Road, Rail and Airways. National Highway
NH-65– Mumbai Highway (Previously NH-9) is at a distance of 3.5 Km (NNE).
Town and Country Planning Classification: This is industrial land and is in possession of
project proponent.
5.2 Population Projection
There is a s cope for increase in the population from the proposed expansion project.
Skilled workers prefer to stay in the nearby locations to avoid travelling from long distances. Local
Non-technical villagers will be pr eferred for the unskilled jobs such as gardening, movement of
materials, etc. Local / Non local educated youth will be em ployed as semi-skilled workers and
training will be provided. Hence, there is a possibility of increase in population of the skilled and
semi-skilled. However, on the whole there is a possibility of little increase in population of the area.
5.3 Land use Planning
The expansion has been pr oposed in the existing and extended premises of 42.7 Ha. (incl.
existing 3.26 Ha). The Land use pattern of the proposed expansion is presented in Annexure-IX.
5.4 Assessment of Infrastructure Demand
On assessment of infrastructure demand near the project area, Ambulance facility is

required for the industry. Project site located in Yawapur & Maddikunta Villages, Sadasivpet (M),
Sangareddy District. Required infrastructure is available in Sangareddy which is about 14.3 Km
(ENE) (road distance) from the project site.
15
5.5 Amenities/Facilities
Industry will continue to provide and upgrade the following amenities / facilities in the
proposed expansion project.
• Canteen
• Potable drinking water
• Training block
• Laying of Black top / Concrete internal roads
• Fire hydrant facility
• Eye/ body wash showers
• First Aid kits at all prominent places.
• Head nurse for emergency medication.
• Rest Room for employees
• Seating facilities for those employees who do their work standing and ergonomically
designed seating facilities for those who do their work seating
• Pre-employment and routine medical examinations and the necessary follow up actions
• Communication systems like Phone, Internet with safety measures, etc.
• Security system at the entrance etc.
6.0 Proposed Infrastructure
6.1 Industrial Area
Additional Production Blocks, Ware houses, administration facilities, Utilities area, ETP -
ZLD area has been proposed in the existing and extended area of 42.7 Ha.
6.2 Residential Area

There will be no residential area within the project site.
6.3 Greenbelt
The expansion unit has been proposed in Existing and extended premises of 42.7 Ha. (incl.
existing 3.26 Ha). Out of which about 14.16 Ha (35 acres) for Greenbelt area which is equivalent
to 33.16 % of the total area.
6.4 Social Infrastructure
As a Corporate / Entrepreneur Social Responsibility (ESR), Industry will continue to

contribute for development of village social infrastructure.
6.5 Connectivity
There is no c hange in connectivity compare to existing facility. This proposed expansion

project site is located adjacent to village road connecting Sadasivapet to Mominpet in E; National
Highway NH-65 – Mumbai Highway (Previously NH-9) is at a distance of 3.5 Km (NNE)
6.6 Drinking Water Management
Potable drinking water will be provided to additional employees. The source of drinking
water is Groundwater which will be treated in house using R.O system.
16
6.7 Sewerage System
Sewage will be generated from the Canteen and Toilets, which will be collected into
sewage collection tank through pipelines and septic tank respectively. Overflow of septic tanks will
be sent to Biological treatment of ETP–ZLD system which needs to be upgraded to meet the
expansion project demand.
6.8 Industrial Waste Management
Existing storage system needs to be enhancing to meet the expansion project demand.
The management of these wastes is to be h andled very sensitively and by adopting proper
segregation techniques.
Liquid Waste Management: The liquid wastes from the various industrial activities will continue to
be segregated and send to upgraded ETP-ZLD.
6.8.1 Process Emissions Management
Manufacturing of APIs will result in gaseous emissions. Maximum Process emissions from
existing & proposed products will be scrubbed in two stages with suitable water / caustic solutions
based on the characteristics of gases.
6.8.2 Fugitive emissions Management (Solvents management):
 Solvents used in the manufacturing process will be stored in drums and bulk quantities will
be stored in above storage tanks with all safety measures.
 Solvents are handled in closed conditions thereby reducing the losses in the form of
evaporation.
 Proper earthing will be provided to all the electrical equipment and the joints / connections
wherever solvent handling is done.
 Reactor and solvent handling pump will have mechanical seals to prevent leakage.
 Reactor will be connected to chilled brine condenser system. Condensers will be provided
with sufficient Heat Transfer Area (HTA) and residence time so as to achieve maximum
recovery
 Chilled brine circulation will be c arried out to condensate the solvent vapor and t o the
receivers of the solvent vapors which ensures the maximum recovery.
 The industry will take measures for reduction of fugitive emissions and f urther reduction
industry will be provided vent condensers to the tanks.
 Solvent vapours from the Centrifuge and Catch pots will be connect to vent condensers.
 The height of the solvent receiver tank vent is above production block roof level and the
diameter is 20 mm.
 Flame proof fitting / equipments / pumps / lighting will continue to be us ed wherever
solvents are used. The solvent storage tanks will be provided with breather valve to
prevent losses.
17
Industry has a proposal to install 5 solvent distillation columns each 10 KLD in the expansion
project to recover the solvents.
6.8.3 Emissions–Utilities
Boilers, Thermic fluid heaters and DG sets are the main sources contributing to emissions
from the plant.
• Diesel of about 670 Li t/hr will be us ed in the Proposed 2 X 1000 K VA, 2 X 500 K VA in
D.G. sets will be used as standby during power failure. The emissions from the utilities are given in
Table 7.
Table 7: Stack Emission Details
Stack Exit PM SO 2 NOx

Temperature Flue Gas
Source Height Diameter Flow rate
Gas
(m) ( oC) (m3/hr)
Velocity kg/hr
(m) (m/sec)
Coal Fired Boilers (Proposed)
6 TPH 40 0.7 150 15969 12.9 0.81 8.50 4.86
6 TPH 40 0.7 150 15969 12.9 0.81 8.50 4.86
10 TPH 40 0.8 150 26604 14.71 1.35 14.17 8.10
Coal Fired Boilers (Existing)
3 TPH 30 0.5 150 7985 11.3 0.405 4.25 2.43
Coal Fired Thermic Fluid Heater (TFH) (Proposed)
4Lac
30 0.15 150 530 8.32 0.104 1.045 0.730
Kcal/hr
Diesel Fired Thermic Fluid Heater (TFH) (Proposed)
2 Lac
0.3 150 867.61 3.4 0.004 0.087 0.093
Kcal/hr
30
2 Lac
0.3 150 867.61 3.4 0.004 0.087 0.093
Kcal/hr
Diesel Generator (DG) sets (Proposed)
1000
11 0.41 150 5644.8 12.48 0.063 1.251 1.342
KVA
1000
11 0.41 150 5644.8 12.48 0.063 1.251 1.342
KVA
500 KVA 9 0.3 150 2822.4 11.10 0.031 0.625 0.671
500 KVA 9 0.3 150 2822.4 11.10 0.031 0.625 0.671
Diesel Generator (DG) set (Existing)
125 KVA 7 0.14 150 705.6 24.97 0.0079 1.564 0.168
Note: Coal calorific value is 4500 kcal/Kg of coal with 0.5% sulphur
18
The various measures proposed to minimize the pollution from the boiler are as follows:
 Multi-cyclone separator followed by Bag filter will be installed to control the particulate (PM)
emissions within statutory limit of 115 mg/Nm3. To facilitate wider dispersion of pollutants,
40 m height stack each will be installed.
 The NOx emissions from the boilers will be controlled by controlling combustion measures,
which will be approached by way of low NOx burners or by air stagging in boiler. The NOx
emissions will be restricted to below 500 mg/Nm3.
 Stacks will be provided to proposed D.G sets as per CPCB / SPCB Guidelines.
 Fugitive dust will be controlled by adopting dust extraction and dust suppression measures
and development of greenbelt along the periphery of the proposed Boiler area.
6.8.4 Noise Environment
• Compressors, Boilers and DG sets will be the major noise generating units in the plant.
• The noise levels of the DG sets are within the limits as these installed with acoustic
enclosures. Workers will always be provided with ear muffs.
• All the equipment in the plant would be designed to have a total noise level not exceeding
85-90 dB(A) as per the requirement of OSHA (Occupational Safety and Health
Administration) standards.
6.9 Hazardous / Solid Waste Management
• Solid waste mainly segregated into process organic residues, inorganic salts, boiler ash
spent mixed unrecoverable solvents and spent carbon.
• The organic residues, Spent carbon & Spent mixed unrecoverable solvents can be
disposed off to Cement plants as recommended by CPCB for use as alternate fuels either
in the solid or liquid form.
• Boiler ash is continue to be sold to brick manufacturers.
• Inorganic salts are to be sent for landfill at HWMP- TSDF.
Solid waste will be segregated, stored and disposed.
6.10 Power Requirement & Supply / Source
7.0 Rehabilitation and Resettlement (R&R) Plan
The proposed additional land is Industrial land and is in possession of project proponent.
Therefore Rehabilitation and Resettlement plan is not applicable to this expansion project site.
19
8.0 Project Schedule & Cost Estimates
8.1 Time Schedule for the project construction
The timelines for commencement of proposed construction activity will be from Dec’ 2017
as it is expected that the expansion project will be in a position to obtain Environmental Clearance
& Consent for Establishment for the project. In June 2018 the commercial production is expected
to be commenced.
8.2 Estimated Project Cost
• Total cost of the expansion is Rs. 285 Crores including existing investment of Rs. 35
Crores. Total capital cost allocated towards environmental pollution control measures is
Rs. 26.05 Crores Recurring cost after expansion will be about Rs. 20.5 Crores per annum.
9.0 Analysis of proposal (Final Recommendations)
• The proposed expansion project will result in growth of surrounding area by generating direct
and indirect employment to local people. Around 1500 members will be benefitted due to the
expansion project (incl. existing 40 nos.).
• Under the Corporate Social Responsibility the Industry will continue to develop a pol icy of
developing the villages in the vicinity by identifying the requirements.
• No adverse effect on environment is envisaged as proper mitigation measures will be taken

up.
• Industry will strengthen the existing Safety, Health & Environment Department and also
continue to engage recognized laboratories to carry out all necessary monitoring parameters
for its activities.
• The segregated (HTDS / LTDS) wastewater will regularly analyzed before and a fter
treatment in ETP-ZLD.
• Qualified staff will continue to be appointed for the purpose of Operation and Maintenance of
the pollution control facilities.
• Stand-by facilities will be provided to all the pumps so as to ensure fail proof treatment,
handling and disposal.
9.1 Budgetary allocation for Pollution Control Measures

The management will set aside adequate funds in its budget to fully meet the stated
objectives of the environmental policy. The proposed and ex isting capital equipment for
environmental management include up-gradation of effluent treatment plants, pipelines and
channels for wastewater discharge, greenbelt development and the environment laboratory. The
break-up of budgetary allocation for various control measures is presented in Table 8.
20
Table 8: Budgetary allocation for Pollution Control Measures
Cost in Lakhs
S.
Description Proposed
No.
Capital *Recurring
Air Pollution Control
1. Multi cyclone & Bag filter with Stacks 120
2. Scrubbers 200 15
3. Vent condensers 130
Water Pollution Control
4. ETP Civil works, Steam stripper,
MEE, ATFD, R.O. and mechanical 1050 810
equipment
Noise Pollution Control
5. Silencers / acoustic enclosures 20 5
Hazardous / Solid Waste
Management
6. Covered Platform with leachate
30 900**
collection system
7. Greenbelt Development 35
8. Occupational Health and Safety 70
9. Fire Management 300
320
10. Dyke walls and Storm water drains 50
11. Environmental Laboratory 250
12. Miscellaneous 350
Total 2605 2050
* Recurring cost includes manpower, consumables, energy charges per annum

** including the handling, transportation and incineration / land fill charges
21
ANNEXURES
ANNEXURE I
1
ANNEXURE II
2
ANNEXURE II
3
ANNEXURE II
4
ANNEXURE II
5
ANNEXURE II
6
ANNEXURE II
7
ANNEXURE II
8
ANNEXURE II
9
ANNEXURE II
10
ANNEXURE II
11
ANNEXURE II
12
ANNEXURE III
13
ANNEXURE IV
15
ANNEXURE IV
16
ITEX,ANGANA STATE POI,LUTION CONTROT tsO,ARD ANNEXURE V
Paryavar"ana Bhavan, A-3, Industrial Estate,
Sanathnagar, Hyderabad - 500019
I pn: o4o-23gg7soo
Fax: 040- 238L5631'
b.ap"nic"in
i
CI'NSENT & AUTHORISATION ORDER

'i
I
//tsY [rEG{STERED POST WXTH ACKNOWLEDGEMENT/l
'2-'Ib+
r-)
nr.\ /
i Date:29.O2.2OL6
i
[Consent Order for Existing/New or altered discharge of sewage and/or tracle

effluents/outlet under Section 25/26 of the Water [Prevention & Control of Pollution) Acq
1974 and amendments thereol Operation of the plant under sec[ion 21 of Air (Prevention
& Cor-itrol of Pollution) Act 1981 and amendments thereof and Authorization / Renewal of
Authorization under Rule 5 of the Hazardous Wastes [Management, I-landling &
Transboundary, Movementl Rr"rles 2008 & Amendments thereof].
CONSENT is hereby granted under section 25/26 of the Water [Prbverrtiorr & Control of
Pollutionl Act, L974, under secion 2L of Air [Prevention & Control bf Pollution] Act 1981
and Authorization under the provisions ot flW IMH & TM) Rulps, 2008 [hereinafter
referred to as'theActs','the Rules') and the rules and orders made th'ere underto
M/s.,AVR. Onganics Fvt. Ltd., I
Sy.l\o" 12 &13, Yawapur (V), I

I
Sadasivapet [M), I
Medak Distnict - 5AZ 291 I
E-rnainr mlnareddyskhtl @ grnail.com t
[Hereinafter referred to as i'the Applicant'J authorized to operate "lthe industrial plant to

discharge the effluents froni the outlets and the quantity of etniss l olls per hour from the
chimneys as detailed below:i I
I
i) Ou[ nets fon dischange of ,effXuents: I
0utnet 0ultlet Descriptiona Max Daily Foint of Disposal

No, Discharge
in lt(LD
1." Boiler / coolingr blow 1.0 To CETP, Patan'cheru for further
down after treAtment Ireatment.
[Low TDSJ
2 Domestic Effluents 4.0

T'OT'A[" 5.O I(LD
* The inclttstry shall not use soal< pits for final disposal of domestic ffiuents of 4'.0 IID and
shall send these eJJluentst to M/s. PETL, Patqncheru along with trade ffiwents after pre-
treatment"
ii) Ernissions fnom chimneys:

,l I
Quantity of Emissions at
Attached to 3 TPH Coal Fired Boiler

Attached to Drocess vents.
Attached to scrubber for control ofSO
Attached ro I25 KV,{ D.G. Set
17
Page 1 of6
ANNEXURE V
iii) - IIJ [See R.ule 5 [4)]
t" Nurnber of Aurthorization and date of issue - TSPCB/RCP/SRD/HO/CFA 1201'6

Date:29.02.2016.,
Ltd.,) Sy. No. 12 &13,
vr/s. n. v. R. orga/rics pvt. Lrd., (Forrnerly M/s" Tejasviny Rasayans
ya*apu,- [Vl, S"adhsivapet (MJ, Medak District is hereby granted an attthorization to
disposal of
opu.ui" u i".itity ior collection, reception, storage, trealnlent, iransport and
Hazarclous Wastes namelY:
. HAZARDOUS WASTES WITH RECYCI,TNG OPTION:
S" Name of the Strealn Quantity of DisposaX OPtion

No. Flazanddus Hazardous
Waste Waste
4
I" waste oil 5.1 of Schedule-l 50i Authorized
reprocessors /
Ltrs/month
recvclers.
2. Containers & 33.3 ofSchedule-l 50 After complete
Container liners detoxification, it shall
Nos/month
of Ilaza rdous be disposed of to
WasEe and or-rtside agencies.
I lazardous
Chemicals
his consent
This oncle
o is valicl for manufacture the following proctucts along w tf,n
quantities onlY.
S.No. Froduct Quantity in TFD

1 Thiohyl Chlcride 6.67
2 Monochloro Acetic Acid 2.55
5 Trichloro Acetvl Chloride 20
By-Prodtrct:
5.No. Product
1 HClAcid-15 TPD
This order is subject[o the provisions of

'the Acts'and the Rules'and amendments made
Lhereuncler and further sublect to the terms and conclitions incorporated in the schedurle A'
B and C enclosed to this order.
'l'his combirT ecl order;of Consents ancl Authorization is valid for a period ending with the
i
30tr' rlay of Novernher,2OlT "

I
sdl-
MEN4tsER. SECRET'ARY
To
Mls" A. V" R. Organics Pvt. Ltd",
Sy. No. tZ &LS,YawaPur (V),
Saclasivapet (l\4),
Medak District"
I
c'py t0: I i. andl necessary action'

informaiion
l-. The ICEE, Zonall 0ffice Ramachandrapurarn for
2" The SEE, [CessJ, Board Office for informatton' ]
3"TheEnvironment"IEnginu.r,RegionalOffice,Sanganeddyforinformationand
necessarY action"
//r"a.Fs.all
18
(r"
Senior Environrrnental E
ANNEXURE V
SCHEDULE-A
r
'J.. The applicant shall m3te applications through online for reneuial of Consent (uncler
Water and Air Acts) and Authorization under HWM Rules'at lea$t 120 clays before the
date of expiry of this order, along with prescrlbed fee under Water arrd Air Acts for
obtaining Consent & HW Authorization of the Board along with detailed compliance to
the conditions stipulated in the CFO and HWA Order. i
2. Concealing the factual data or submission of false informationf fabricated data and
failure to corrpiy with any of the conditions mentioned in this order may result in
withdrawal of this order and attract action under the provisioni of relevant pollution
control Acts.
3. Any person aggrieved by an order made
26, Section 27ofWatet Act,7974 or Secti
from the date on which the order is ccr
aull-rority (hereinafter re[erred to as the A
2B of the Water[Prevention and Contro]
Air[Prevention and Control of Pollutioni A
i
4. industry may explore the possibility of tapping the solar energy for their energy
Tl-re
requlrelnents.
f
All the conditions s dule - rlier combined cFo & FIWA
order No. APPCts/R zoLz- t rL"\o.zorz remains same.
The industry sl-rould omplia condition of Schedule-A.
i
6. The Board reserves itsl right to moclify above conditions or stipulate any further
conditions and to take action including revol<e of this order in the interest of pro'ieCtion
of public health and enviionment"
SC[IED[.ILE -B
Specfian Conditions :
1. The effluent disposed tq PETL shall not contain constituents in excess of the tolerance
limits prescribed below]
I
Out[et Farameter No. Limiting Standards

No. I
aoa
L&L PH s.50 - 9.00
Dissolved Solids fl noreanic) 5000 ms
COD 15,000 mel
Chromium Hexavalent fas Cr+61 2.00 ms
Temperature oC 45.00 mel
Oil and Grease 20.00 ms./
Phenolic Compounds fas C6H50Hl '5.00 msll
Ammonical Nitrogen fas Nl I 50.00 msll
Cvnide fas CNI 2.00 me/l
Chromium ftotall fas Crl 2.00 mE/l
Copper fas Cul 3"00 mell
Lead las Pbl 1..00 mEll
Niclcel las Nil 3.00 mell
Zinc fas Znl 15.00 mell
Arsenic [as As') 0"20 ms/l
Mercurv'[as Hsl 0.01 mell
Cadm um fas Cdl 1.00 mell
Selen um fas Se') 0.05 mEll
Fluoride fas Fl 15.00 rrrEll
Boron fas BJ 2.00 rn
19
ANNEXURE V
The incluslry sha,ll segregate effluent having

dissolved
:"tid: !]:"j*T::].:;|Tf,::? nt
than ;,ilil,i i ffi ;i ;il;"; ;tiess;' i.'s
i
t E'"
"-': :1 mg/lit
than 5,000
i:
I shall l,'I'-'^"i
:1"
be sent to^tJlu,
PETL'
th e
;
e rn u e
with clissolved solids I

[inorganic)
I
posslible and
'l'he indr"rstrY snol,ta take steps to reduce water consumption to the extent
consumPtion shol-rld NOT exceed the quantities
prescribed below:
S.No. PurPose Ouantiw in Kn D

50
L
4A
2 Domestic
Total 9.0
as required under section [5]

The inclustry snolta file the water cess relLrrns in Form-l
I
4
Act' 1977 on-:l b:11:::1:::i."J
of Water [Prevention and Control of PollutionJ Cess
showing the quantity oi*ut". consr-tmed in Lhe previous month
"""rr.ltJ^a;;;;;;h, should remit water cess as per the
along with waLer meter reaclings. The industry
asselsment orderjs as and when issued by Board'
The emissions sirould no[ contain constitnenls in excess
of the prescribed Iimits
5.
mentioned below.
Parameter Ern iss iora StandarrCls
Farticulate Matter 1-15 melNm3

I-lCl Acid VaPor & Mist 35 melNm3
Acid Mist 50 mEllrlm3
The inclustry shoulcl comply with emission limits for DG sets

of capacity upt0 800 KW
5
as per the Notification G"S.R"520 [EJ, tl
fProtectron] ,Amendment Rules, 2003 and
Environment (Frotection] Second Amend
capacitv more than 800 l(W shotrld comply
llii,.ods ldl, J^["a 0g.07.2002 at serial no.96, under the Environment [Protection]
Act, 1986.
7" The indLrstry should cornply with ambient air quality standards
of FMro fParticu'late
Matter size less rhan 2'5
Matter size less than 10pmj - ffiO ptg/m3; PMzs [Particr-rlate
the factory premises atthe
ptnrJ - 60 Ftg/ m3;,SOz - 80 y-tgf mt;N0" - 80 lL,/m3, outsicle
periphery of the industrY"
oned in the Ndtional Ambient Air QLraliqy
0l90lPCI-I, dated 18"11.2009
o 10 PMI - 75 dB [A]
M) - 70 dB [A].
I
The inclustry shall manufacLttre only the consen[ed' products;

9. The inclust_ry shall not increase the capacity beyoncl
the permitted capactty, without
obtaining CFE & CFO of the Board.
1-0" The indust-ry shafl lift the LTDS effluents
to cETP, Patancheru, duly confirming to the
inlet standards o{ PETI-, Parancherti'
11. Tl-re incl'stry r,^f ro provide storm water drains
& efflr-rent drains separately and
proper lining'
ettluent oralns sn,all be laid above the ground with
!l
on land"
12. The industry should not discharge any effluents
provide adequate storage facilities above the grotrnd with
proper
13" The inclusgry sha'll
lining for storageloF effluents before lts treatment"
14, The incrirstry shall lnstalt & operate water
meters for recording category-wise water
..i
consumptlOn" I
For recorciing waste water generation at

15. The industry sliail provide digital flow nneters 20
inlet & OuLlet of various effluent streams"
I
I
16. The industry shall oper-ate \/OC anai;rzers for rronitoring of VOCsl
ANNEXURE V
17" The industry shall install and. operate iiiulti-stage
scrubbers in the plant for control of
process emissions, so as to avoid oclor.rr nuisance.
18, The industryshallprovide online pFI rneters for the Multi-stage sbr.ubbers.
19' The industry shall provide separate erlergy meter
for the pollutiJn contfol systems and
maintain the records of the same"
20. The industry shall stoie the all process d
21.'I'he industry shall provide adequate cl
, proper lining for storage ofHazaidous
W
22.The industry shall provide vent conde
highly volatile soivents:
23' The industry shall install & operate IP camera
with pAN, TILT Zoom, Sx or above focal
lengtir, with night vision capability arong with the
flow merer ."i .;;;; rh. ;;" .o
the websire of CpCB & TSPCB"
24'Tbeindustry shall comply with the directions issued
time.
by the luLk r"r." fr-om time ro
25' The industry shor-rld develop ancl main[ain

green belt all aJong the boundary of the
industry and other vacant places. The industr|
shall tal<e up lxtensive
' ' v plantation
.q'rLqLrvrr uncler
u'
the Haritha Haram program of the State Government
I
26' Under no circumstapces, the inclustry
should use boiler bloo,l aown and scrubber
effl uents for gard enirig.i
27 'The industry should.not cause any air pollution
the surrou nd ing environment. f odour nuisance to the inhabitants oF
28" The indusbry should scrub the Ammonia & HCI emissions
generated from the process
using multi stage appropriate scrubbing system
meeting the Boarcl standarcl of HCI
emissions 35 mg/Nm3
29'There should not spiilages / chemicals / effluents .fhe
containing chemicars!e^anJr crru*s
&iwastes shourd be s "nlground.
d on erevated pratfJrm with a-orJr;on
to collect leachare y' spiilages in the colre n pir. In
stored on the nal<ed open ground.
,'" ,;;;E;'i."rr"rt",rI o.
30. The industry shourd evaluate the performance of sorvent
,..o'u"ru systern for eacir
stream maintains the efficiency rf sonvent
recovery more th;; b;/, for each strearn.
31. The industry should maintain log bool<s on the following:
a" hydraulic loads ofeffluent generation
b" Characteristic,s of effluents
c" Quantity of effluents lifted to CETP
i
o.oJ,d* additionar condenser, cooring sysrem and wer scrubber as

" furnished
LY,r-t1fy-?h"I
to the Boardlduring review on the implerneniation
of cpcB
- actio' plan for
areas"
critically polluted
33'The industry sho
I
the following records and the iame should
available to Lhe in - -'"- be
- - made
r'Il
,
er.
I
a Dailyprodu RG-i recorcls and Central Excise nbtr.rrns.
b. Quantity 0 ;1nd lifred to CETp"
c. Log tsooks sysrems
d" Daily solid clisposed ro TSDF.
i
34. under no circumstances the industry shourd

burn the ljazardousrwaste in the boiler.
J"-)" The industry should provide
dyl<e walls for storage tani<s to contain the
spillages" / "."",
36" The industry should not discharge any wastewater
withlwithou t treatment outside the
factory premises or Onland" I
21
I
Fage 5 of5
ANNEXURE V
industlt.:i::li::,::T:,*::: l;iH:lTffl';lll'ifn'""tn
I
37. As per G.o.Rt No.286,

the 'n"
;^ ; ;ilwe d b etwe n
6 A M to 6 P M o nr v'
e
f-t"::: #ft:)'" it;l#:"""''i.";;;i i
transPort of effluents to
system Ifor
38. The should maintain the 6-copy manifest
]lqltLty
the CETP.
3g"TheindustryshorrldcomplywiththeTasl<forcedirectionsissuedfromtimetotime"
S epte mb er 1s I Q'lh
;;. il " ffi;;;o ur cr s u b mi t.E
:5, "J: ::" :'"T:x: ::""'fr:Hrs
;i';#;";;;;;; *;i;No'14^':T
or E [P) Rures' 1e86 & amendments'
. pfejr'rdice
. ! ,: ^^ ,^ Boarcl in anY
a5e without to the rights and contenrtions of this
41" I'he conclitious | |
n-,--r t
^F Law.
Cor,rrt of ^".r
SCHED[JLE-C
, I s'ee rule 5(4)] - ^- r. F{ANDI'ING
iF AUTHOIIISAI
qF AUTHoRISATIoNrur\ rroh- oicueIER oP bpnR'sron'
I coNDl"l'loNs I
I
i
HAZARDOUS WAST'ES
:
l.TlreindusIryslra|lgivetoppriority|orwasteminimizationandcleanerproductiotr
oractices. 1,, I
u^-^*-r^, t han 90 daYs as Per the

2. The ftait not store hazardous waste for morei
Flandli"g i."nsboundary MovementJ Rules, 2008
Haz '.j'tr;;*ment. ^r.r
and ts ihereot"
way
used Lead Acid Batteries in a secured
3. The indr"rstry srrattlstore Used / wasre oir ancl
in their premises till its disposal' I
4"slrall,nordisposeWasteo'i]stotlretradersanclthesameshallbedisposecl
izect eRroceisors/ RecYclers'
fl
dispose Used Lead Acid Batteries to
the manufacturers / clealers on
5. 'r'"ll
buYbacl< bi,rsis"
i
6.Theindustryshall|notdisposeSpentsolvents/mixedspentsolventstothetraders"
T.Theinclus[ryshalltal<enecessarypracticalstepsforpreventionotoilspillagesand
carry over of oil frbm the premises'
B.Theindustryshallmaintain6copymanifestsystemfortransportationofwaste office'
generared ruu-iiieaio sou.a office and concerned Regional
^"a ".9nrri;;ii;. & maintain proper records for
9. The incl's[ry snill maintain good house keeping
Llazarclot ts Wasles stated in Authorization'
l0.Tlreinclustryshallrnaintainproperrecordsfor[IazarciousWastesstateclin
of Incinerable waste' Iand disposa] waste'
Authoriza[ion in FORM-3 i.e., qu"nri,y per R'ule 22[2) of the
*urr.l"r.., and file annual returns in Form- 4 as
recyclable Rules' 2008
llazarclous wastes [Managemenr,
Hr"ari"g'4. r.^n'uoundary MovementJ
ancl amendments thereof'
this Ord.. on nitf yearly basis to Boarcl

11"Theinclustryshallsubrnittheconditionwisecompliancereportofthecondi[ions Office'
stipulated in Scf,"aui. B & C of
office'
illiaeranaa and corpcerned Regional
authorized recyblers only'
L2. The indr-rstry shallidispose of e-waste to ihe
sd/-
SECR.ETARY
lv[EMEE[t
To
M/s. A. V" R' Organic; Pvt' Ltd''
i
I
Sv. No" LZ &LL3,Yaw{Pur [V)'

SaclasivaPet IMJ,
Medak District"
l/r"c.F.ts.o/l
v/ 22
Page 5 o[6
General Location Map ANNEXURE VI
Telangana State
Project Site
23
Sadasivpet Mandal, Sangareddy District
Specific Location (Route Map) ANNEXURE VII
Maddikunta
Tangadpalli Kambalpalli
Vanampalli
Project Site
Village
24
ANNEXURE VIII
ANNEXURE IX
PLAN SHOWING PROPOSED INDUSTRIAL

S.No. DESCRIPTION L in MT B in MT
AREA in
Sq.Mts.
BUILDINGS & SHEDS AT SURVEY No: 12&13, 11&12,
N 44 GUST HOUSE 40.00 25.00 1000.00 261AAE, 262AAE,267E, 267A2, 276, 276AA, 276E,
276/A/1, 278,279AA, 280, 281, 280A, 281AA,281VU,
E
45 SECURITY& TIME OFFICE 40.00 15.00 600.00
46 ADMINISTRATIVE BLOCK 42.00 25.00 1050.00
47 TOILETS-1 30.00 11.20 336.00 285, 285E, 286, 287/VU, 288A, 289, 290/VU, 291/A,
48 TOILETS-2
TOILETS-3
20.00
30.00
7.00
11.20
140.00
336.00
291, 233E2 SITUATED AT YAVAPOOR (V), &
49
W 50
51
WAY BRIDGE ROOM
PUMP ROOM
5.00
6.00
4.00
4.00
20.00
24.00
MADDIGUNTA (V), SADASIVAPET (M), SANGA
REDDY (DIST), TELANGANA STATE.
S TOTAL COVERAGE AREA 66136.00 Sq.Mtrs
BELONGING TO
52 SUMPS-1 40.00 13.00 520.00
53 SUMPS-2 15.00 7.00 105.00 M/S. A.V.R. ORGANICS PVT. LTD.
54 SUMPS-3 30.00 20.00 600.00
55 OPEN PARKING 110.92 34.87 3867.78
56 SRB STORAGE TANKS 30.00 15.00 450.00
TOTAL LAND AREA: 105.21 ACRES (OR) 425769.720 SQ.MTRS
57 SRB STORAGE TANKS 30.00 15.00 450.00
CYLINDER AREA in
9M WIDE ROAD
9M WIDE ROAD
SHED
58 SRB STORAGE TANKS 30.00 15.00 450.00 S.No. DESCRIPTION L in MT B in MT
30.00X40.00
Sq.Mts.
59 STORAGE TANKS-1,2,3,4,5 &6 6552.00
9M WIDE ROAD
01. PRODUCTION BLOCK-1 78.00 30.00 2340.00
CHLORINE
SHED SUMP-3 60 OPEN STORAGE TANKS-1 & 2 5208.00
30.00X20.00 30.00X20.00
61 SCRAP YARD 50.00 20.00 1000.00
62 COAL YARD YARD 36.00 30.00 1080.00
HYDROGENATION
9M WIDE ROAD
9M WIDE ROAD
9M WIDE ROAD
9M WIDE ROAD
BLOCK-2
30.00X20.00
SOLID WASTE OPEN STORAGE TANKS-1 CORROSIVE
OPEN STORAGE 63 ASH YARD 20.36 30.00 610.80
STORE SHED
42.00X30.00
78.00X42.00 BLOCK
42.00X30.00 TANKS-1 05. PRODUCTION BLOCK-5 78.00 30.00 2340.00
HVD BLOCK-2 46.00X42.00
30.00X20.00
TOILETS -3
SCRAP YARD
50.00X20.00 64 WAY BRIDGE 18.00 4.00 720.00
30.00X11.20 06. PRODUCTION BLOCK-6 78.00 30.00 2340.00
9M WIDE ROAD 9M WIDE ROAD 9M WIDE ROAD 9M WIDE ROAD 9M WIDE ROAD
07 PRODUCTION BLOCK-7 78.00 30.00 2340.00
HVD BLOCK-1 COOLING
30.00X20.00
PRODUCTION BLOCK-6 PRODUCTION BLOCK-7
WORK SHOP
30.00X24.00
TOWER-3
30.00X20.00
08 WARE HOUSE-1 78.00 30.00 2340.00
78.00X30.00 78.00X30.00
EXISTING
9M WIDE ROAD
9M WIDE ROAD
9M WIDE ROAD
9M WIDE ROAD
9M WIDE ROAD
09 WARE HOUSE-2 78.00 30.00 2340.00
GUEST HOUSE
STORAGE
40.00X25.00
TANKS-3
16.00X21.00
SERVICE
BLOCK-4
TANKS STORAGE-5
78.00X14.00
TANKS STORAGE-6
78.00X14.00
COOLING
TOWER-2
34.00X20.00
FACTORY 10 WARE HOUSE-3 78.00 30.00 2340.00
ETP BLOCK-2 30.00X78.00
30.00X20.00 ENGINEERING
STORES
30.00X42.00
11 WARE HOUSE-4 78.00 30.00 2340.00
WARE HOUSE-3
COOLING
78.00X30.00
MEE BLOCK-2
30.00X15.00
TOWER-1
30.00X20.00
12 WARE HOUSE-5 78.00 30.00 2340.00
9M WIDE ROAD 9M WIDE ROAD 9M WIDE ROAD 9M WIDE ROAD 9M WIDE ROAD 13 SERVICE BLOCK-1 78.00 30.00 2340.00
SRB STORAGE
14 SERVICE BLOCK-2 78.00 30.00 2340.00
9M WIDE ROAD
9M WIDE ROAD
9M WIDE ROAD
9M WIDE ROAD
9M WIDE ROAD
TANKS-3
PROPOSED AREA
30.00X15.00 TANKS STORAGE-4
WARE HOUSE-5 R&D LAB-2
78.00X14.00 PRODUCTION BLOCK-5 78.00X30.00 46.00X30.00
SRB BLOCK-3
30.00X15.00
78.00X30.00
15 SERVICE BLOCK-3 78.00 30.00 2340.00
9M WIDE ROAD 9M WIDE ROAD 9M WIDE ROAD 9M WIDE ROAD 9M WIDE ROAD 16 SERVICE BLOCK-4 78.00 30.00 2340.00
LEFT FOR FUTURE
ROA
17 S.R.B. BLOCK-1 30.00 15.00 450.00
9M WIDE ROAD
D
PRODUCTION BLOCK-4
78.00X30.00
18 S.R.B. BLOCK-2 30.00 15.00 450.00
FRO
TANKS STORAGE-4
QC-QA BLOCK-2
EXPANSION
9M WIDE ROAD
9M WIDE ROAD
9M WIDE ROAD
9M WIDE ROAD
70.00X30.00
78.00X14.00
SERVICE TANKS STORAGE-3
WARE HOUSE-2
30.00X78.00
9M WIDE ROAD 19 S.R.B. BLOCK-3 30.00 15.00 450.00
M
BLOCK-3 78.00X14.00 SUMP-1
40.00X13.00
30.00X78.00
20 MEE BLOCK-1 30.00 15.00 450.00
9M WIDE ROAD
SAD
9M WIDE ROAD
OPEN PARKING
110.92X34.87 6.87M WIDE ROAD
WARE HOUSE-4 ADMINI. BLOCK
WAY BRIDGE
W.B. R/M
PRODUCTION BLOCK-3 78.00X30.00 42.00X25.00 SECURITY& 5.00X4.00
78.00X30.00 TIME OFFICE 21 MEE BLOCK-2 30.00 15.00 450.00
ASIV
40.00X15.00
22 ETP BLOCK-1 30.00 20.00 600.00
M. GATE
A
14M WIDE ROAD 14M WIDE ROAD 14M WIDE ROAD 14M WIDE ROAD 14M WIDE ROAD 14M WIDE ROAD
23 ETP BLOCK-2 30.00 20.00 600.00
PET
9M WIDE ROAD
9M WIDE ROAD
WARE HOUSE-1 BOILER BLOCK-1 24 HYDROGENATION BLOCK-1 30.00 20.00 600.00
TO V
SERVICE BLOCK-2 CANTEEN BLOCK 60.00X14.00
78.00X30.00 QC & QA BLOCK-1 COAL YARD
78.00X30.00 R & D LAB-1 50.00X30.00 ASH YARD
36.00X30.00
70.00X30.00 70.00X30.00
BOILER BLOCK-2
20.36X30.00
25 HYDROGENATION BLOCK-2 30.00 20.00 600.00
9M WIDE ROAD
9M WIDE ROAD
9M WIDE ROAD
9M WIDE ROAD
60.00X14.00
IK
SUMP-2 TOILETS-2
15.00X7.00 20.00X7.00
PRODUCTION PRODUCTION TANKS STORAGE-1 TANKS STORAGE-2
26 HVD BLOCK-1 30.00 20.00 600.00
ARA
SEPTIC TANK
BLOCK-1 BLOCK-2 78.00X14.00 78.00X14.00 20.00X7.00
30.00X78.00 30.00X78.00
27 HVD BLOCK-2 30.00 20.00 600.00
BAD
30.00X11.20
SERVICE BLOCK-1
TOILETS -1
78.00X30.00
28 CORROSIVE BLOCK 42.00 30.00 1260.00
9M WIDE ROAD 9M WIDE ROAD 9M WIDE ROAD 29 SOLID WASTE SHED 42.00 30.00 1260.00
9M WIDE ROAD
CHLORINE SHED 30.00 20.00 600.00
9M WIDE ROAD
9M WIDE ROAD
30
HYDROGENATION
SRB BLOCK-1 SRB BLOCK-2
MEE BLOCK-1
ETP BLOCK-1
STORAGE-1
30.00X17.00
30.00X15.00
30.00X20.00
30.00X15.00 30.00X15.00 GENERATOR, D.G. SET H.T. YARD
TANKS
30.00X20.00
PANEL R/M -1 42.20X30.00
CYLINDER SHED 40.00 30.00 1200.00
BLOCK-1
SRB STORAGE
TANKS-1
SRB STORAGE
TANKS-2
60.00X30.00
31
30.00X15.00 30.00X15.00
32 GENERATOR & PANEL, D.G. SET 60.00 30.00 1800.00

33 COOLING TOWER-1 30.00 20.00 600.00
34 COOLING TOWER-2 34.00 20.00 680.00
35 COOLING TOWER-3 30.00 20.00 600.00
36 QC-QA BLOCK-1 70.00 30.00 2100.00
37 QC-QA BLOCK-2 70.00 30.00 2100.00
38 R & D LAB-1 70.00 30.00 2100.00
39 R & D LAB-2 46.00 30.00 1380.00
40 ENGINEERING STORES 42.00 30.00 1260.00
41 WORK SHOP 30.00 24.00 720.00
42 BOILER BLOCK-1 60.00 14.00 840.00
43 BOILER BLOCK-2 60.00 14.00 840.00
REFERENCE:- NORTH
N
R
PROPOSED AREA FOR APPROVAL

O
A
EXISTING APPROVED AREA BY

D
COMPETENT AUTHORITY
TITLE
PROPOSED SITE LAYOUT
PROPOSED SITE LAY OUT PLAN PREPARED BY:

RAVI RAMAN CONSULTANTS
ARCHITECTS & ENGINEERS.
KUKATPALLY, HYDERABAD.
Ph. 23058151, Cell. 98482-68312
Email:raviramancons@yahoo.com
Typical Process description and flow chart of API product ANNEXURE X
27
ANNEXURE XI
List of Other Raw Material
5-Formyl-2, 4-dimethyl-1H-pyrrole-3-carboxylic acid-(2-

Ethyl di isopropylamine
diethylaminoethyl)-amide
(1S,4R)-4-Amino-2-cyclopentene-1-methanol,tartrate Fluoro bromo benzene
Hyflow Glacial Acetic acid
Sodium carbonate Glycolic acid
Triethylorthoformate Glyoxalic Acid (35%)
( R)- propylene carbonate HBr in Acetic acid
(1R )-(S )-Pinanediol-1-ammonium trifluoroacetate-3-
Hexamethyldisilazane (HMDS)
methylbutane-1-boronate
(2S, 3S,5S)-2-Amino-3- hydroxy-5-(tert.butyloxy carbonyl) amino-
1,6-diphenyl hemi succinic acid salt HMDS
(BDH Succinic acid sak)(INT-1)
(d,l)-3-Aminopiperidine-2,6-dione hydrochloride HMPA
(dl)-3-Amino glutarimide HCl HOBt
(R,Z}-5-Amino-2-(dibenzyl amino)-1,6-diphenyl hex-4-en-
Hydrogen Fluoride
3-one
(S)-1,2 Di amino propane 2.HCl Hyflo
(S)-5-Chloro-a-
(Cyclopropylethynyl)-2-(4'- methoxy enzylamino)
Hyflow
(Trifluoromethyl)
benzene methanol
1-([[(3R, 3aS, 6aR) Hexahydro furo [2,3-b]furan-3-yloxy]carbo
Imidazole
nyl]oxy)-2,5-pyrrolidinedione
1-(3-Chloropropyl)-1,3-dihydro-
Iodine
2H-benzimedazole-2-one
1-(3-Dimethylaminopropyl) -3-ethylcarbodimide hydrochloride
L (+) tartaric acid
(EDAC-HCl)
1-(3-Dimethylaminopropyl)-3-ethyl carbodiimide hydrochloride L(-)lCamohor sulohonic acid
1(5) Benzyl 2( R) 3-epoxy propyl carbanic acid butyl ester L(+ )Menthol
1-(mercaptomethyl) cyclopropane acetic acid L(+) Tartaric acid
1,2,3,5-Tetracetyl β –D-Ribofuranose Lithium acetate
1,2,3-Tri-O- acetyl-5-deoxy-D-ribofuranoside. Lithium hydroxide
1,2,4- Triazole L-malic acid
1,2-Dimethoxy ethane L-Phenyl alanine
1,2-Epoxy-(BOC amino)-4-phenyl butane L-Pyro glutamic acid
1,3 Difluoro Benzene lso butyramide
1,3-dibromo-5,5-dimethyl imidazoildine-2,4-dione L-Valine
1,3-dichloro acetone L-Valine-n-(methoxy carbonyl) -3-methyl (Moc-tert leucine)
10%Pd/C Magnesium
10-DAB-III Magnesium hydroxide
1-Benzyl-4-tert-butoxy carbonyl
amino-2-hydroxy-5-phenyl- pentyl)carbamic acid thiazol-5- Magnesium Sulfate
ylmethyl ester (INT-3)
1-Hydroxybenzotriazole Magnesium turnings
1-hydroxybenzotriazole hydrate Magnesiumdi.ter-butoxide
Meta chloro peroxy benzoic
1-Methyl 2-pyrrolidone
acid
2(S)-3-Methyl-2-((Methyl-
2((Methyl-2-((Methyl-((2-(1- MethylEthyl) Thiazole-4-yl) Methyl) Methanolic ammonia
Carbonyl) Amino) Butanoic Acid
2,2,2-Trichloroethyl chloroformate methvl-5-nitrobenzene
Methyi(3R)-3-(tert butyl di
2,3-Dichlore-5,6-dicyano benzoquinone methyl silyloxy)-5-oxo-6- triphenyl phosphoranylidene
hexanoate
2,5 Diethane Methyl 2-bromomethyl-3-nitro benzoate
2,5-Dichloro Nitrobenzene Methyl amine
2,6-Dimethyl phenoxy acetyl
Methyl Iodide
chloride (DPC)
2,8-diazabicyclo [4.3.0] nonane Methyl magnesium chloride
20% Pd/C (50% Wet ) Methyl sulfonyl chloride
2-bromoethyl methyl ether Methyl tributyl ammonium chloride
Methyl2-(1-{[(benzyloxy) carbonyl]amino}-1-methylethyl)-5,6-
2-Butyl-1,3-diazaspiro [4,4]nonan-4-one.HCl
dihydroxypyrimidine-4-carboxyllate
2-carboxylate Methyl-3-amino crotonate
2-chloro-3-amino-4-methylpyridine Methyl-4-(butyramido}-3-
2-Chloro-4,6-Dimethoxy-1,3,5-triazine (CDMT) Methyl-4-methyl-1,1-biphenyl-
2-chloronicotinoyl chloride Methylchloro fonmate
28
ANNEXURE XI
2-Cyano-4'-methyl biphenyl Mono Ethanolamine

2-Nitro-4-Thiocyano aniline Mono Methylamine
2-Thiophene EthylAmine MPR
3- Chloro propiophenone MSA
3,4-Dihydroxybenzoic acid ethyl ester N-(2-Amino-4,6-dichloro-5-pyrimidinyl)formamide
3-Chloro-4-Fluoro aniline N-(5-Amino-2-methylphenyl)-
3-ethynlaniline hydrochloride N-(Pyrazine-2-ylcarbonyl)-L-Phenylalanine
3-Hydroxy Acetophenone n,n-bis( 2-chloro ethyl)amine HCI
3-Morpholinopropylchloride N,N-diisopropylethyl amine
4-((4-Methyl-1-piperazinyl)methyl)benzoic acid
n-Bromo propane
dihydrochloride(INT-2)
4-(2-(2-amino-4,7-dihydro-4-oxo-1H-pyrrolo-[2,3-d]pyrimidin-5-yl)
NBS
ethyl) benzoic acid (Acid intermediate)
4-(2-Pyridyl) benzaldyhyde -t-boc hydrazine n-butyl lithium (1.6 M solution in n-Hexane)
4-(3-pyridyl)-2-pyrimidineamine(INT-1) N-Carbethoxy-4-piperidone
N-ethyi-N'-di methylaminopropyl-
4’-(Bromomethyl) [1,1’-biphenyl]-2-carbonitrile
carbodumlde
4-Amino benzonitrile Nitric acid
4-Amino Imidazole-5- carboxamide N-Methyl Benzyl Amine
4-Bromomethy-lbiphenyl-2- N-Methyl carbamoyl chloride
4-Dimethylaminopyridine N-Methyl morpholine
4-Fluoro benzaldehyde N-Methyl pyrrolidine
4-Iodo-2,6-dimethyl aniline N-Methylbenzene-1,2-diamine
4-Methyl-3-oxo-pentanoic acid
N-Methylpyrrolidinone
ethyl ester
4-Nro phenyl chloro formate NMPO
4-Piperidinopiperidine n-Pentyl chloroformate
5% Palladium carbon Ortho chloro benzaldehyde
5-(4-Amino-5-fluoro-2-oxo-2H-
pyrimidin-1-yl)-[1,3]0xa thiolane-2-carboxylic acid-2- isopropyl-5- Oxalic acid
methyl cycle hexyl ester
5-Azacytosine Oxalic acid dihydrate
5-Di Fluoromethoxy-2-Mercapto -benzimidazole Oxalyl chloride
5-Flouro-1,3-dihydro-indole-2-one O-Xylene
5-Fluorocytosine Palladium carbon
5-Formyl-2, 4-dimethyl-1H-pyrrole-3-carboxylic acid Palladium carbon(Wet 5% MCl
5-Hydroxy methylthiazole (5-
para toluene sulphonylchloride
HMT)
5-methyl-1,3,4-oxadiozole-K salt p-Chloro Benzo Phenone
6,7-Dimethoxy-3,4-dihydro quinazoline-4-one Pd on Carbon 10%
7-Ethyl-10-hydroxycamptothecin Pd/C (10%, 50% wet)
Activated Carbon p-Formaldehyde
Adenine Phenoxy carbonyi-L-Valine
Ammonium acetate Phosphorous oxychloride
Ammonium Carbonate Phosphorous penta sulphide
Ammonium formate Phosphorus oxychloride
Ammonium Sulphate Phthailc anhydride
Antifoam agent Piperidine
Atazanavir sulphate ( Seeding ) Pivaloyl chloride
Azo bis isobutyrontirile p-Nitrobenzene sulfonyl chloride
BCFI Poly phosphoric acid
Benzene sulfonic acid Potassium 1,1-cyclobutane dicarboxylate
Benzene Sulohonic Acid Potassium carbonate
Benzoyl lactone sugar Potassium chloride
Benzoyl peroxide Potassium Hydroxide
Benzyl magnesium chloride Potassium iodide
Boric acid Potassium tetra chloro platinate
Bromo Ester p-Toluene sulphonic acid
Bromo phthalide PTSA Monohydrate
Calcium chloride Pyrrolidine
Calciumoxide Raney Nickel
Carbon Side chain acid
Carbonic acid-4-Nitro phenyl -
Silver Nitrate
5-thiazolyl methyl ester (INT-2)
carbonitrile S-Methyl iso thio urea
Caustic flakes Soda Ash
Celite Sodamide
Celite / Hyflo Sodium Bisulfate
Cerium chloride (Anhydrous) Sodium Carbonate
Cetyl tri methyl Ammonium
Sodium acetate
Bromide
Chloro Acetic Acid Sodium bisulfite
Chloro Acetylchloride Sodium Boro Hydride
Chloro ethanol Sodium carbonate
29
ANNEXURE XI
Chloro/Bromo Anisole Sodium Chloride

Chloromethyl isopropyl carbonate Sodium dihydrogen phosphate
Citric acid monohydrate Sodium Hydride
Copper Cyanide Sodium Hydroxide
Copper Iodide Sodium hydroxide
Cyclohexane-1,1-diaceticacid monoamide Sodium Hydroxide flakes
Cyclopropyl amine Sodium Hypochlorite
Cyclopropylamine Sodium meta bisulphate
Cytosine Sodium metabisulphite
DESMP Sodium mono chloro acetate
Di ethanol amine Sodium nitrite
Di methylacetamide Sodium sulfate
DIBAL-H Sodium Sulphate
Dicyclohexyl amine Sodium thiosulfate
Dicyclohexyl carbodiimide Stannic chloride
Diethyl ethylene diamine Succinic acid
Diethyl L-glutamate Hydrochloride Tartaric acid
Diethyl methoxy borane TBTU
Diisopropylethylamine Tert-Butylamine
Dimethoxy ethane Tetrabutylammonium iodide
Dimethyl acetamide THP(Lopinavir Intermediate)
Dimethyl amino propyl magnesium
TMSCl
chloride
Dimethyl amino pyridine TMSO-Triflate
Dimethyl Formamide Trans(1R,2R-1,2-Cyclohexane diamine)
Dimethylacetamide Tri methyl Sulfoxonium iodide
Dimethylamine hydrochloride Tri phenyl methyl chloride
DIP Chloride (60% solution) Tributyl tin chloride
DIPE Trimethylsulfoxinium iodide
Dipotassium hydrogen phosphate Triphosgene
Di-tert butyl oxy diformate Valcryl Chol ride
DMSO Zinc chloride
EMME (Ethoxy methylene malonate) Zn powder
Ethyi-4-Chloroacetoacetate β-Thymidine
Ethyl 1-cyclopropyl-6, 7-difluoro-1,4-dihydro-8-methoxy-4-oxo-3-
quinoline carboxylate
30
ANNEXURE XII
List of Solvents
Acetic acid List of Other Hazardous Raw Material
Acetic anhydride Acrylonitrile
Acetone Aluminium Chloride
Acetone Ammonia gas
Acetonitrile
Ammonia Liquid
Chloroform
Cyclohexane Ammonia solution (25%)
Cyclohexanone Ammonium chloride
Di isopropyl ether Annonia
Di methyl formamide Benzylchloride
Dichloro Methane Bromine
Dichloromethane Conc. Hydrochloric acid
Diethyl ether Cyanamide Solution
Dimethylformamide
Dimethyl sulphate
Ethanol
Ethanol
Hydrochloric acid
Ether Hydrogen
Ethyl acetate Methylsulfonyl chloride
Ethylene diamine Pyridine
Form amide Sodium azide
Formaldehyde Sodium bicarbonate
Formic acid Sulphuric acid
Fumaric acid
Urea
Heptane
Hexane
Iso propyl alcohol
Iso propyl alcohol
Methanol
Methyl Isobutyl Ketone
Methyl Tert Butyl Ether
MTB Ether
N-Heptane
n-Hexane
n-Propanol
Tetrahydrofuran
Thionyl chloride
Toluene
Toluene
Tri ethylamine
Xylene
ANNEXURE XIII
32
Schematic Effluent Treatment Scheme - HTDS/HCOD & LTDS/LCOD
ANNEXURE XIV
33
Schematic flow Sheet for EIA Procedure ANNEXURE - XV
Time schedule for obtaining the EC from MOEF
Category A Project
30 days on obtaining
Preparation of FORM I Application & Prefeasibility report information from industry
as per check list
Submission of application by proponent (Form 1, Pre-feasilibility report and Draft Terms of Reference)
Scrutiny 60 days
by EAC
Scoping
Scoping an communication of Terms of Reference for EIA Studies to the Proponent for EIA preparation
120 days minimum other than monsoon

Preparation of Draft EIA report
period of 120 days
Submission of Draft EIA / Summary EIA / Application for Public consultation
Public Consultancy
45 days
Conducting public hearing by SPCB / PCC or any other public Agency / authority engaged by regulatory authority
Submission of proceedings of the public hearing by the SPCB / PCC to EAC

30 days for preparation of Final REIA Maximum
Submission of final EIA by the proponent after improving EIA / EMP
Appraisal
60 days
Appraisal by EAC
45 days
Issuing clearance to project
Decision of
MoEF proponent Decision Making
Specific Concerns
60 days
Reservation on the proposal conveyed to EAC
EAC views on reservations sent to MoEF

30 days
NO Yes
Decision
Rejection of MoEF
34
ANNEXURE - XV
Approach of EIA Study – 4 months other than monsoon period after
obtaining TOR copy from MOEF
Project Features
EIA Team Valued Environment
(Pre-feasibility Report,
Components
Form1)
Identification of Likely Impacts

(Quantitative Significance Analysis
(Ref: Impact Matrix)
Environmental Baseline Monitoring

(To Establish quality of the
Environment)
Application of Impact Prediction Tools

Social Impact (Quantitative Significance Analysis)
Risk Assessment
Assessment
Mitigation Measures
Environmental Management Plan
Reporting
35
ANNEXURE XVI
36
ANNEXURE XVII
37

30 Nov 2016 131813263P8EW648MPreFeasibilityReportAVROrganics

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PRE-FEASIBILITY REPORT

(Active Pharmaceutical Ingredients (APIs) & its

M/s. AVR Organics Pvt Ltd

2.1 Identification of the Project and project proponent 3

3.1 Type of the project including interlinked an interdependent projects if 5

3.3 Alternate sites 6

3.4 Size or magnitude of operation 6

3.5 Project description with Process Details 9

3.6 Raw materials 9

3.9 Quantity of Wastes Generation and their Management /Disposal 10

3.9.1 Water requirement and Wastewater Generation and their Management 10

3.9.2 Hazardous / Solid Waste Generation, Handling and their Disposal 12

4.4 Existing Land use pattern 13

6.8.1 Process Emissions Management 17

Table Title Page

1 Permitted (Existing) Products and their Capacities 6

2 Proposed Products and their Capacity 7-8

3 Existing Water Requirement, Wastewater Generation and Mode 11

5 Effluent Treatment Flow Chart as per Segregation 10

6 Environmental Components shortest distance from Project 13-14

8 Budgetary allocation for pollution Control Measures 21

1.0 Executive Summary

1.1 Salient Features of the Project:

• Total Greenbelt area will be around 14 Ha.

• Sadasivpet – 2.3 Km (NNE) (Mandal Headquarters); Yawapur revenue village of Siddapur

• Industry will provide additional dual scrubbers based on t he characteristics of process

2.2 Brief Description of Nature of the Project

healthcare market is undergoing a s purt of growth in its coverage, services, and

2.4 Demand and Supply Gap

2.5 Imports vs. Indigenous production, Export Possibility, Domestic/Export Markets

2.6 Employment Generation due to the Proposed Expansion Project

3.0 Project Description

3.3 Alternate Sites

Environmental considerations of this expansion project site.

 This expansion site is in existing industry with extended additional land.

3.4 Size or Magnitude of Operation

Table 1: Permitted (Existing) Products and By-Product & their Capacities

Table 2: Proposed Products, their Capacities and Therapeutic category

SI. Quantity Quantity Therapeutic

No. (Kg/Day) (TPA) Category

3.5 Project Description with Process Details

3.6 Raw Materials

3.7 Resources Optimization / Recycling and Reuse

reducing the reactor washing.

3.8 Availability of Water and Energy

3.9 Quantity of Wastes Generation and their Management /Disposal

Table 3: Existing Water Requirement, Wastewater Generation and mode of disposal

Table 4: Proposed Water Balance, Segregation and Treatment

Table 5: Proposed Effluent Treatment Flow Chart as per segregation

Domestic 60 Septic tank  Overflow to ETP (Biological Treatment)

3.9.2 Hazardous / Solid Waste Generation, Handling and their Disposal

3.10 Schematic Flow Sheet for EIA Procedure

4.0 Site Analysis

4.2 Land Form, Land use and Land Ownership

The Topography map with a 10 Km radius is enclosed as Annexure XVI.

4.4 Existing Land Use Pattern

Table 6: Environmental Components shortest distance from Project periphery

• Enkupally pedda cheruvu – 5.6 Km (N)

4.5 Existing Infrastructure

4.6 Soil Classification

4.7 Climate Data from Secondary Sources

4.8 Social Infrastructure

Type of Industry: APIs manufacturing industry with R&D facility.