Connector Location Component Location SENR6394-01

Schematic Machine
Connector Number
Location Location Component
Schematic Machine
Component
Schematic Machine December 1999
Location Location Location Location
CONN 1 C-15 36
CONN 2 C-14 7 Actuator - Water Valve C-1 12 Solenoid - Air Conditioner Clutch B-3 3 Electrical Schematic Symbols And Definitions
CONN 3 C-14 27 Air Dryer A-3 9 Solenoid - Apron A-8 33
CONN 4 C-14 24 Alarm - Backup C-15 1 Solenoid - Bail A-5 34
CONN 5 B-14 36 Alarm (Sc) - Action A-6 A Solenoid - Cushion Hitch B-9 35
CONN 6 B-14 36 Alarm (Tr) - Action A-6 A Solenoid - Differential Lock B-10 D
CONN 7 A-14 B Alternator (Sc) B-13 2 Solenoid - Ejector Detent C-7 39
CONN 8 A-13 36 Alternator (Tr) B-3 3 Solenoid - Engine Shutdown C-4 31
CONN 9 C-13 24 Batteries (Sc) A-12 4 Solenoid - Forward Horn B-3 38 T
CONN 10 C-13 27 17 Batteries (Tr) A-4, A-5 5 Solenoid - Front Throttle Lock B-9 D Pressure Temperature Level Flow
CONN 11 E-12 A
5 25
Breaker - Blower Motor (15A) F-3 6 Solenoid - Slip Limiter A-12 7 Symbol Symbol Symbol Symbol
CONN 12 D-12 37 Breaker - Converter (30A) E-3 6 Solenoid - Sync A-15 27
CONN 13 C-12 35 Breaker - Head Lamp (15A) F-3 6 Solenoid - Valve Group D-7 C
9 32
CONN 14 C-12 27 3 24 29 Breaker - Panel, Dome,
41
27 F-3 6 Solenoid (Sc) - Downshift A-14 27
CONN 15 C-12 37 18 42
23
28
8 Stop/Tail Lamp (10A)
37 7 40 22
CONN 16 B-11 44 44 26 Breaker (Sc) - Alternator (40A) A-13 B Solenoid (Sc) - Start Aid A-13 29
35
CONN 17 D-11 D 31 1 Breaker (Sc) - Key (10A) A-13 B Solenoid (Sc) - Throttle Lock A-13 28
11 36
CONN 18 B-10 44 46
38
34 33 30
14
21 10 2
16
Breaker (Tr) - Alternator (80A) F-2 6 Solenoid (Sc) - Upshift A-14 27 Normally open switch that will close with an increase of a specific condition (temp-press-etc.).
B
CONN 19 B-10 44 Control - Engine Shutdown A-8 D Solenoid (Tr) - Downshift A-10 30
19 C
CONN 20 B-10 44 A Control - Neutral / Start B-14 7 Solenoid (Tr) - Start Aid A-3 32
CONN 21 A-10 44 45 13 E D 15 Control - Stop/Tail Lamp B-14 8 Solenoid (Tr) - Upshift A-10 30 Normally open switch that is closed due to an applied condition, and will open again with a
47 39
CONN 22 A-10 41 4 Control - Throttle Lock A-9 D Suppressor - Arc (AC Clutch) C-3 3 specific decrease in that condition.
6
CONN 23 A-10 41 12
20
Control - Transmission D-10 D Suppressor - Arc (Cush Hitch) B-9 35
CONN 24 F-8 A Control (Sc) - Trans Switching D-15 7 Switch - A/C High/Low Pressure C-3 3
CONN 25 B-8 C Control Board Assembly (Water Valve) D-1 12 Switch - Air Pressure B-5 45
CONN
CONN
CONN
26
27
28
A-7
B-7
C-7
C
34
19
Converter - Voltage
Converter - Voltage (Attch)
D-3
E-4
D
D
Switch - Apron Float
Switch - Backup Alarm
B-8
A-6
A
C 627F Wheel Tractor-Scraper Normally closed switch that will open with an increase of a specific condition.
Distributor - Transmission Speed B-8 D Switch - Bail D-8 C
CONN
CONN
29
30
E-7
E-7
19
D
Electronic Monitoring Sys (Sc) B-15 B
Switch - Coolant Temp
Start Aid
A-4 33 Electrical System Normally closed switch that is open due to an applied condition, and will close again
CONN 31 F-7 E 13 15 Electronic Monitoring Sys (Tr) E-9 A Switch - Cushion Hitch D-8 C with a specific decrease in that condition.
CONN 32 C-5 38
37
Flasher F-9 E Switch - Differential Lock B-9 A Tractor: Scraper:
CONN 33 F-5 19 Fuse Block E-3, E-4 6 Switch - Door Dome Lamp E-6 E
1DL1-UP 4YK1-UP
E
CONN 34 F-4 6 25 B Gauge - Air Pressure B-8 A Switch - Ejector Kickout Press C-8 39
CONN 35 F-4 6 46 A C 7 36
Gauge - Fuel E-8 A Switch - EMS Test E-12 A The circle indicates that the component has screw terminals and a wire can be disconnected
CONN 36 F-4 6
9
39 21
22
8 Gauge - Speedometer F-8 A Switch - Engine Oil Pressure A-4 42 from it.
19 28
CONN 37 E-4 6 42 6 33 Gauge - Tach/Hour Meter F-9 A Switch - Fan Speed F-11 A
40
47
CONN 38 E-4 6 32 27 24
2
Gauge (Sc) - Converter Temp E-9 B Switch - Flood Lamp F-13 A
3 23 35 41
CONN 39 C-4 38 31
14 10 16 Gauge (Sc) - Eng Coolant Temp E-8 B Switch - Forward Horn E-14 E
CONN 40 C-3 18
44
30 4 1 Gauge (Tr) - Converter Temp E-9 A Switch - Front Wiper F-10 A
No circle indicates that the wire cannot be disconnected from the component.
12 38 11
17 29
CONN 41 E-3 12 Gauge (Tr) - Eng Coolant Temp E-8 A Switch - Headlamp F-14 A
18 5 D
CONN 42 C-2 12 45 20 Ground - Cab E-2 D Switch - Headlight Dimmer F-14 E
26
CONN 43 C-2 18 Ground - Frame B-7 D Switch - Heat or A/C F-12 A
34
CONN 44 C-2 19 Ground Strap - Cab to Frame E-2 D Switch - Instrument A-15 B
The connectors shown in this chart are for harness to Lamp (Sc) - Master Action D-11 A Switch - Neutral Run E-13 A This indicates that the component has a wire connected to it that is connected to ground.
harness connectors. Connectors that join a harness to a Lamp (Sc) - Master Action B-15 B Switch - Park Brake Pressure A-10 44
component are generally located at or near the Lamp (Tr) - Master Action D-11 A Switch - Rear Wiper E-11 A
component. See the Component Location Chart. Motor - Blower C-1 12 Switch - Shift Lever A-5 C
Motor - Front Washer E-3 12 Switch - Side Flood F-12 A
Motor - Front Wiper F-6 13 Switch - Slip Limiter E-8 A This indicates that the component does not have a wire connected to ground. It is grounded
Motor - Fuel Pump B-13 14 Switch - Steering Flow A-10 44 by being fastened to the machine.
Motor - Rear Washer E-3 12 Switch - Stop Lamp Press A-9 D
Motor - Rear Wiper E-7 15 Switch - Thermostat C-2 47
Motor (Sc) - Starter A-12 10 Switch - Throttle Lock E-13 A
Motor (Tr) - Starter B-5 11 Switch - Trans Serv Clear C-11 D
Outlet - EEC E-6 46 Switch - Trans Serv Set C-11 D
Wire Description
Component identifiers (CID¹) and Module Identifier (MID²) Potentiometer - Temp Selector D-14 A Switch - Transmission A-10 44
Wire Wire Wire Wire
EPTC-II Transmission Control (MID No. 027) Description Description Radio F-8 E Switch - Transmission Hold B-8 C
Number Color Number Color
CID Component Power Distribution Circuits Accessory Circuits (cont'd) Receptacle (Sc) - Aux Start A-12 16 Switch - Turn Signal F-9 E
168 System Voltage 101 RD Bat (+) 516 GN Blower Motor (Medium) Receptacle (Tr) - Aux Start A-5 17 Switch - Washer Front & Rear E- 10 A
102 BU Head Lamp 517 BU Blower Motor (Low)
190 Eng Speed Sensor Signal Relay - Bail C-9 D Switch (Sc) - Conv Retr Temp B-11 10
103 YL Aux Ckt 521 YL A/C SW To Refrigerant SW
248 Data Link 105 BR Key Sw Tractor 522 WH A/C Clutch To Thermostat SW Relay - Control Group A-9 D Switch (Sc) - Coolant Flow B-12 40 © 1999 Caterpillar Printed in U.S.A.
269 Sensor Supply 105 RD Key Sw Scraper 537 GN Turn Signal SW To Flasher Relay - Cush Hitch C-9 D Switch (Sc) - Disconnect A-12 16 All Rights Reserved
571 Forward Elevator Solenoid 107 WH Engine Shutdown 584 YL Wiper SW Jumper
Relay - Headlamp F-15 D Switch (Sc) - EMS Test B-15 B
109 RD Alt Output (+) Term. Scraper 592 BU DC/DC Converter Power Output
572 Reverse Elevator Solenoid 109 OR Alt Output (+) Term. Tractor A513 PK DC/DC Converter Memory Output Relay - Implement Detents C-8 D Switch (Sc) - Eng Coolant Temp EMS A-11 22
575 Elevator Lever Sensor 112 PU Main Power Relay Output A518 PU Throttle Lock (Off) Switch (Sc) - Eng Coolant Temp
Relay - Main E-2 20 B-11 22
627 Parking Brake Press Switch 113 OR Opr Mon Panel B+ Switched A519 GN Axle Suspension Sol Valve Start Aid
650 Harness Code 114 GN Warning Horn (Forward) A520 BU Relay To Axle Suspension Rocker SW
Relay (Sc) - Start A-13 2 Switch (Sc) - Eng Oil Press EMS B-11 40
672 Torque Converter Output Speed Sensor
117
118
YL
GY
Aux Ckt
Aux Ckt
A522
A523
GN
PU
Press SW To Ejector Detent Coil
Temp Potentiometer Pos 1 Relay (Tr) - Start E-2 20 Switch (Sc) - Fuel Pressure B-12 2 Harness And Wire Electrical Schematic Symbols
700 Transmission Gear Switch 119 PK Aux Ckt A524 BR Temp Potentiometer Pos 2 Resistor - Blower Motor Speed C-1 12 Switch (Sc) - Key Start A-15 B
701 Transmission Output Speed Sensor 120 YL Aux Ckt A525 GN Temp Potentiometer Pos 3 Resistor (Sc) - Power A-12 21 Switch (Sc) - Start Aid A-15 B
121 RD Back Alarm To Lamp A526 PK Electronic Water Valve Actuator
702 Shift Lever Switch Resistor (Sc) - Starter/Diagnostic A-12 10 Switch (Sc) - Transmission C-14 27 A AA
121 YL Back Alarm To Lamp A527 BU Electronic Water Valve Actuator 1 1
704 Service Brake Pressure Switch 122 BU Aux Ckt A528 YL Electronic Water Valve Actuator Resistor (Tr) - Starter/Diagnostic B-5 11 Switch (Tr) - Conv Retr Temperature B-4 11
705 Body Raise Switch
1 2 2
123 WH Aux Ckt A529 WH Electronic Water Valve Actuator Sender - Fuel Level B-14 25 Switch (Tr) - Coolant Flow A-4 31
706 Body Up Switch 124 GN A/C A530 OR Electronic Water Valve Actuator Sender - Tachometer A-4 23 Switch (Tr) - Coolant Temp EMS B-4 22
125 OR Aux Ckt A531 BR Throttle Lock (On) Typical representation of a Typical representation of a
707 Up Solenoid Sender - Transmission Speed A-10 26 Switch (Tr) - Disconnect A-5 C Deutsch connector. The Sure-Seal connector. The
126 PK Transmission Ctrl A532 BR Fr Throttle Lock Sol To Control
708 Down Solenoid 141 PK Aux Ckt A533 PK Fr Throttle Lock Sol To Control Sender (Sc) - Conv Retr Temp B-11 10 Switch (Tr) - Engine Oil Press EMS B-4 42 Plug Receptacle plug contains all sockets plugand receptacle contain
709 Lockup Solenoid 148 WH Aux Ckt A534 OR Tl Control To Brake SW (Sensor Supply) Sender (Sc) - Eng Coolant Temp C-13 22 Switch (Tr) - Fuel Pressure A-4 38 and the receptacle contains both pins and sockets.
773 Hoist Lever Position Sensor 165 YL Aux Ckt A541 PU Flasher To Indicator Lights Sender (Tr) - Conv Retr Temp A-4 11 Switch (Tr) - Key Start D-15 A Off Machine Switch Specification 2 all pins.
173 YL Aux Ckt A552 GN Bail SW To Bail Sol
¹The CID is a diagnostic code that indicates which component is faulty. Sender (Tr) - Eng Coolant Temp A-4 9 Switch (Tr) - Start Aid E-14 A Part No. Function Actuate Deactuate Contact Position
176 OR Aux Ckt A553 BU Bail Release To Bail SW
²The MID is a diagnostic code that indicates which electronic control Ground Circuits Lighting Circuits Sensor - Throttle Lock Press A-9 D Wire Assembly C-9 D 7.22 ± 5.55°C 29.44 ± 5.55°C
module diagnosed the fault. 200 BK Main Chassis 601 GY Dash Lamp Hi Service Meter A-15 B Heater
2G-2159 Air Dryer (45.0 ± 10.0°F) (85.00 ± 10.0°F) Pin or Socket
201 BK Operator Monitor Return 602 WH Dome Lamp Machine locations are repeated for components located close together. Normally Off
202 BK Transmission Ctrl 604 OR Stop Lamp Decreasing Increasing Number
Tr = Tractor
203 BK Chassis Diagnostic 605 YL Turn Lamp - Left 93 kPa MAX 70 ± 20 kPa
204 BK Opr Mon Panel 606 GY Turn Lamp - Right
Sc = Scraper 3E-2024 Fuel Pressure (Scraper EMS) Normally Closed
(13 psi MAX) (10 ± 2.9 psi) Wire, Cable, or Harness
207 BK Starter Diagnostic 608 GN Flood Lamp - Rear A = Located in Tractor dash. Component
Basic Machine Circuits 609 YL Flood Lamp - Side B = Located in cab on relay panel. 60 kPa MAX 38 ± 20 kPa Assembly Identification Part Number
3E-2026 Engine Oil Pressure (Scraper EMS) Normally Open
C = Located in operator's right console. (8.7 psi MAX) (5.5 ± 2.9 psi)
Failure Mode Identifiers (FMI)¹ 301 BU Starter No. 1 Sol 610 OR Head Lamp Basic Single Wire
302 OR Starter No. 1 Resistor To Diagnostic 611 PU Head Lamp Hi D = Located under Tractor cab. 107 ± 3°C 93°C MIN Connector
FMI No. Failure Description 304 WH Starter Relay No. 1 Output 614 PU Park/Tail/Dash/Lamp 3E-2028 Engine Coolant (Tractor EMS) Normally Closed
E = Located in Tractor cab. (225 ± 5°F) (199°F MIN)
0 Data valid but above normal operational range. 306 GN Starter Relay Coil To Neut Start SW Or Key SW 619 GN Head Lamp Lo C A AA 9X-1123
362 ± 29 mN 303 mN MIN A
1 Data valid but below normal operational range. 307 OR Key SW To Neutral Start SW 639 WH Left Hand Stop/Tail Lamp
308 YL Main Power Relay Coil 640 GN Right Hand Stop/Tail Lamp 3E-2030 Coolant Flow (Tractor EMS) (1.30 ± 0.10 oz) (1.08 oz MIN) Normally Open 325-PK-14 1 325-PK-14
2 Data erratic, intermittent, or incorrect.
310 PU Start Aid SW To Start Aid Sol Control Circuits At point X At Point X
3 Voltage above normal or shorted high. 311 WH Start Aid Sol To Temp SW 703 BU Transmission Up Sol -1.1 ± 0.8°C 2.2 ± 0.8°C Pin Socket Wire
4 Voltage below normal or shorted low. 321 BR Backup Alarm 704 GY Transmission Down Sol 3E-5464 Refrigerant Thermostat Normally Open Color
322 GY Warning Horn (Forward) 708 YL Transmission Hold SW
(30 ± 1.4°F) (36 ± 1.4°F)
5 Current below normal or open circuit.
323 WH Fuel Pump Power 709 OR Sensor Power Supply 38 ± 3°C 27°C MIN
6 Current above normal or grounded circuit. 3E-6425 Engine Coolant Temperature (Tractor Start Aid) Normally Closed
324 BU Differential Lock Sol 710 GN Transmission Speed Pickup Signal (100 ± 5°F) (81°F MIN)
7 Mechanical system not responding properly. 326 PU Key SW "C" Term. 711 BR Transmission Lever Code 1 2 200-BK-14
129 ± 3°C 118°C MIN
8 Abnormal frequency, pulse width, or period. 327 PK Shutdown Solenoid 712 WH Transmission Lever Code 2 3E-6453 Converter / Retarder Temperature (Tractor EMS) Normally Closed
366 PK Coil To Eng Oil Press SW 713 OR Transmission Lever Code 3
(264 ± 5°F) (244°F MIN)
9 Abnormal update.
Monitoring Circuits 714 YL Transmission Lever Code 4 129.4 ± 2.8°C 118.3°C MIN
10 Abnormal rate of change. 7N-9560 Converter Temperature (Scraper EMS) Normally Closed Circuit Number Wire
403 GN Alternator (R) Term. 715 GN Transmission Lever Code 5 (264.9 ± 5.0°F) (244.9° MIN) Identification
11 Failure mode not identifiable. 405 GY Opr Mon Oil Press. (Low Setting) 716 BU Transmission Lever Code 6 Gauge
107.2 ± 2.8°C 93°C MIN
12 Bad device or component. 406 PU Opr Mon Coolant Temp 717 BR Bowl Apron Sol Float 7N-9785 Engine Coolant Temperature (Scraper EMS) Normally Closed
407 PK Opr Mon Converter/Retarder Oil Temp 721 BR Transmission Gear Code 1 Resistor, Sender and Solenoid Specifications (225.0 ± 5.0°F) (199°F MIN)
13 Out of calibration.
408 WH Opr Mon System Air Press. 722 WH Transmission Gear Code 2 Part No. Component Description Resistance (Ohms)¹ 15200 ± 280 kPa 13800 kPa MIN 1-3 Normally Closed
14 Parameter failures. 409 OR Opr Mon Neut 723 OR Transmission Gear Code 3 Resistor: Starter Diagnostic (Scraper)
7X-1598 Ejector Kickout Pressure
(2204.5 ± 40.6 psi) (2001.5 psi MIN) 1-2 Normally Open Electrical Schematic Symbols And Definitions
15 Parameter failures. 410 WH Opr Mon Action Alarm 724 YL Transmission Gear Code 4 6T-2217 150 ± 7.5
Starter Diagnostic (Tractor) 38 ± 3°C 27°C MIN
16 Parameter not available. 411 PK Opr Mon Master 725 GN Transmission Gear Code 5 8N-1693 Engine Coolant Temperature (Scraper Start Aid) Normally Closed
7X-6416 Resistor: Power (Scraper) 50 ± 5 (100 ± 5°F) (81°F MIN)
17 Module not responding. 412 BU Opr Mon Cool Flow 726 BU Transmission Gear Code 6 FUSE - A component in an electrical circuit that will open the circuit if too much current flows
413 BR Opr Mon Fuel Press. 733 BR Switching Gear Code 1 Front Overall: 2 ± 0.1 517 ± 35 kPa 448 ± 35 kPa 1-3 Normally Closed through it.
18 Sensor supply fault. 415 GN Opr Mon Test SW 734 WH Switching Gear Code 2 Front 9G-1950 Resistor: Blower Motor Speed 8T-9792 Air Pressure (Tractor EMS)
Each Side of Tap: 1 ± 0.05 (75.0 ± 5.1 psi) (65.0 ± 5.1 psi) 1-2 Normally Open
19 Condition not met. 417 GY Primary Steer SW 735 OR Switching Gear Code 3 Front
Sender: Converter / Retarder Temperature (Scraper) 54.4°C: 14300 ± 1430 362 ± 29 mN 303 mN MIN
20 Parameter failures. 419 YL Opr Mon Parking Brake 736 YL Switching Gear Code 4 Front 3E-7259 REED SWITCH - A switch whose contacts are controlled by a magnet. A magnet closes the
421 BU Opr Mon Fault Lamp 737 GN Switching Gear Code 5 Front Converter / Retarder Temperature (Tractor) 115.6°C: 1220 ± 61 9X-7088 Coolant Flow (Scraper EMS) (1.30 ± 0.10 oz) (1.08 oz MIN) Normally Open contacts of a normally open reed switch; it opens the contacts of a normally closed reed switch.
¹The FMI is a diagnostic code that indicates what type of failure has At point X At Point X
422 YL Opr Mon Warning Horn 738 BR Switching Gear Code 1 Rear 3E-7886 Sender: Tachometer 155 ± 45
occurred. 423 PU Opr Mon Test SW 739 WH Switching Gear Code 2 Rear Sender: Engine Coolant Temperature (Scraper) 54.4°C: 6535 ± 729 Engine Oil Pressure (Cush / Bail) 93 ± 21 kPa 70 ± 21 kPa
441 OR Eng Coolant Temp Gauge 740 OR Switching Gear Code 3 Rear 6N-5926 107-0612 Normally Open
Engine Coolant Temperature (Tractor) 115.6°C: 555 ± 31 Engine Oil Pressure (Tractor EMS) (13 ± 3.0 psi) (10 ± 3.0 psi)
444 BU Converter/Retarder Oil Temp Gauge 741 YL Switching Gear Code 4 Rear SENDER - A component that is used with a temperature or pressure gauge. The sender
445 GN Converter/Retarder Oil Temp Gauge 742 GN Switching Gear Code 4 Rear Empty: 95 ± 3 93 ± 21 kPa 69 ± 21 kPa
162-8349 Sender: Fuel Level 107-0616 Fuel Pressure (Tractor EMS) Normally Closed measures the temperature or pressure. Its resistance changes to give an indication to the
447 PK Fuel Level Gauge 743 PU Switching Neut/Run SW Full: 1.75 ± 1.75 (13 ± 3.0 psi) (10 ± 3.0 psi)
449 BU Speedometer Sender (Signal No. 1) 744 BU Switching Up Sol T gauge of the temperature or pressure.
3E-1906 Solenoid: Air Conditioner Clutch 17.6 ± 0.6 83 kPa MAX 48 ± 20 kPa
Related Electrical Service Manuals 450 YL Tach Sender (+) 745 GY Switching Down Sol 125-9352 Stop Lamp Pressure Normally Open
6T-9290 Solenoid: Synchronize 26 ± 2 (12 psi MAX) (7.0 ± 2.9 psi)
Title Form Number A417 WH Opr Mon Scraper Transmission 746 PK Switching Synchronize Sol
B435 PU Eng Coolant Temp Gauge D774 BU Rev Elev Detent 7T-9074 Solenoid: Forward Horn 74.0 ± 7.4 4 grams MAX 1.5 grams MIN
Alternator / Scraper 6N-9294 (20SI) SENR4978 RELAY (Magnetic Switch) - A relay is an electrical component that is activated by electricity.
B485 BU Pump Case Drain Filter Differential Press E723 GN Throttle Lock Press Sensor To Control Input 8T-8692 Solenoid: Cushion Hitch 34.2 134-6547 Steering Flow (Scraper EMS) (0.1 oz MAX) (0.5 oz MIN) Normally Open
Alternator / Tractor 3E-7577 (26SI) RENR1252 B486 YL Charge Pump Filter Differential Press E737 PU Filter W/L To Temp SW It has a coil that makes an electromagnet when current flows through it. The electromagnet
Start Aid (Scraper) At screw head At screw head
Electronic Monitoring System (EMS) SENR2945 B487 WH Motor Case Drain Filter Differential Press E766 GN Auger SW EPTCII 9G-4365 Solenoid: 6 can open or close the switch part of the relay.
Accessory Circuits
Start Aid (Tractor)
Electronic Neutral Start Control SENR3889 E767 BU Fwd Auger/Elev Sol
Electronic Programmable 500 BR Wiper - Front (Park) E768 BU Cushion Hitch Relay To Diode Solenoid: Front Throttle Lock
SENR9122 501 GN Wiper - Front (Low) E769 OR Bail Relay To Diode Differential Lock CIRCUIT BREAKER (C/B) - A component in an electrical circuit that will open the circuit if too
Transmission Control (EPTC II) 502 OR Wiper - Front (HI) E771 BU Jumper Pin 1 To 7 - Auger Relay 9X-9482 42.4 ± 2.1
Slip Limiter much current flows through it. This does not destroy the circuit breaker and it can be reset to
Scraper Transmission Control SENR6829 503 BR Wiper - Rear (Park) E772 GN Jumper Pin 1 To 2 - Auger Relay
Throttle Lock become part of the circuit again.
Starting & Charging System SENR2947 504 YL Wiper - Rear (Low) G718 YL Elevator Control Signal (EPTCII)
505 BU Wiper - Rear (HI) 892 BR VMIS Start Mod Right (-) Port/CAT Data Link (-) 9X-9750 Solenoid: Apron 41.9 ± 2.1
Starting Motor / Scraper 6V-5227: 506 PU Washer - Front 893 GN VMIS Start Mod Right (+) Port/CAT Data Link (+) 110-6465 Solenoid: Engine Shutdown 5.12 ± 0.26 SOLENOID - A solenoid is an electrical component that is activated by electricity. It has a coil
6V-5537 (42MT) SENR3581 507 WH Washer - Rear D834 PU Forward Auger SW To Rev Auger SW
6V-5538 (F8) SENR4975 508 PU Radio Speaker - Left D836 GN Forward Auger SW To Slip Limiter SW
Solenoid: Downshift (Scraper) that makes an electromagnet when current flows through it. The electromagnet can open or
106-8552 (KE) SENR3536 509 WH Radio Speaker - Left (Common) D837 GY Slip Limiter Solenoid Downshift (Tractor) close a valve or move a piece of metal that can do work.
144-6292 32.6 ± 1.6
511 BR Radio Speaker - Right D838 OR Auger Solenoid Upshift (Scraper)
Starting Motor / Tractor 106-8553 (42MT) SENR3581
512 GN Radio Speaker - Right (Common) D996 PU Transmission Cont Service Set Upshift (Tractor)
513 OR A/C Compressor/Refrigerant Pressure SW D997 YL Transmission Cont Service Clear
156-1114 Solenoid: Bail 32.6 ± 1.6
MAGNETIC LATCH SOLENOID - A magnetic latch solenoid is an electrical component that is
515 GY Blower Motor (HI) activated by electricity and held latch by a permanent magnet. It has two coils (latch and unlatch)
¹ At room temperature unless otherwise noted.
that make electromagnet when current flows through them. It also has an internal switch that places
the latch coil circuit open at the time the coil latches.
 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
610-OR-14
611-PU-14
200-BK-14 DIAGNOSTIC CONNECTOR
1 200-BK

619-GN-14
103-YL

200-BK-14

2
10
11
7
3
1
13
14
15
16
17
5
9
4
18
19
8
20
12
6
Y D 2 592-BU CONN 34 C
103-YL YELLOW 1 537-GN BLOWER WIRES THAT HAVE BATTERY VOLTAGE
GREEN 3 605-YL 605-YL CB RADIO MF FRONT MOTOR
614-PU 3 L6 WHEN THE KEY SWITCH IS OFF.

304-WH
310-PU
302-OR

105-BR
109-OR

112-PU
307-OR
311-WH

308-YL
101-RD
207-BK
501-GN RED 4 606-GY 606-GY 2 4 200-BK L52 WIPER BREAKER
BLUE 2 A541-PU 173-YL 1 M 3 A513-PK 1028997 6N8589 WIRES THAT HAVE BATTERY VOLTAGE

200-BK-14
614-PU CONN 24 +B MEMORY YL 5 A513-PK 2 200-BK CONN 33 112-PU WHEN THE KEY SWITCH IS ON.
85(5) 86(2) HEAT OR A/C SW Y B+ RD 6 592-BU 1 592-BU L 112-PU-14 124-GN-14
GROUND BK 200-BK 5K0484 F C 15
HEADLAMP SW 3E7154 STD FAN SPEED SW FRONT WIPER SW ANTENNA 3 CONN 31 STARTING CIRCUIT.
87(4) 3E7150 HEADLIGHT SIDE FLOOD 3E7155 ATT 3E7156 3E7157 9W3072 L.H. SPKR+ WH 1 508-PU H BK 200-BK 200-BK 1 200-BK
610-OR-14 102-BU-14 LAMP SW + BATTERY MOTOR F 118-GY
2

L39
DIMMER SW LOAD L.H. SPKR- WH/BK 2 509-WH 307-OR
30(1) 6 1022273 ATTACHMENT 6 6 6 R.H. SPKR+ GY 511-BR T~ GN 1 501-GN 501-GN 3 501-GN GAUGE CIRCUIT.
619-GN-14 14 148-WH-14 515-GY-14 118-GY 502-OR PILOT 7 L34 L39 308-YL
102-BU-14 5 3E7153 5 5 5 R.H. SPKR- GY/BK 8 512-GN RIGHT SPEAKER GY 3 118-GY 118-GY 4 118-GY 105-BR
619-GN 124-GN-14 118-GY
F RELAY AS.
614-PU C
FLOOD LAMP SW 614-PU 614-PU 4 614-PU C
4 TURN
SIGNAL SW
SWITCH GROUND
FLASHER Y ANTENNA 4 6T7695 BR 4 500-BR 500-BR 5 500-BR 112-PU-8
MONITOR CIRCUIT (EMS). F
3E5239 4 3E7152 C C 4 C 3E-7527 OR 2 502-OR 502-OR 6 502-OR
614-PU A 614-PU 614-PU 614-PU 614-PU 2T-3413 12V RADIO 304-WH PANEL LAMP CIRCUIT.
611-PU 200-BK 103-YL 103-YL 203-BK

148-WH-14
611-PU-14 611-PU-14 200-BK 614-PU 200-BK 200-BK 200-BK 200-BK EEE 7 109-OR
200-BK C D 3E7140 512-GN L52 8
D D D D

584-YL
102-BU-14 200-BK B 3 614-PU 200-BK 103-YL 200-BK 200-BK 511-BR 103-YL WIPER/WASHER CIRCUIT.
200-BK 611-PU-14 3 2 200-BK SPEEDOMETER 592-BU 9 101-RD-10 101-RD-10
619-GN-14 200-BK 610-OR-14 2 200-BK 614-PU 103-YL 200-BK 200-BK 80
608-GN 200-BK B 1 200-BK D 609-YL 200-BK B 200-BK B 449-BU 3E3762 10 BBB C

509-WH
512-GN
HEATER AND AIR CONDITIONER CIRCUIT.

508-PU
511-BR
200-BK 2 3 6 5 CAB GROUND TACH/HR 200-BK 200-BK 11 101-RD-10 10 103-YL 101-RD-10 ALT
103-YL 619-GN 3 200-BK D 123-WH 608-GN 609-YL 117-YL 614-PU 148-WH 500-BR LEFT SPEAKER CONN 35
L24 619-GN A A 1 A 3 3 METER 103-YL 12 101-RD-14 BREAKER

112-PU
112-PU
112-PU
614-PU 619-GN 200-BK 200-BK 614-PU 516-GN-14 502-OR LAMP 6T7695 200-BK C L GROUND CIRCUIT.
B B 1499960 GRD GRD W 602-WH L52 13 PANEL, DOME, STOP/TAIL 9S4693

101-RD-4
123-WH 103-YL C 200-BK 200-BK 124-GN-14 148-WH-14 501-GN 501-GN 8D1429

109-OR-4
109-OR-8
109-OR-8
2 1 2 3 2 1 2 1 450-YL SIG SEND 592-BU-10 F A513-PK 14 101-RD-10 1 LAMP BREAKER 9G9882 ATCH
322-GY 103-YL 608-GN 609-YL 521-YL-14 517-BU-14 500-BR 118-GY 200-BK-10 ENGINE SHUTDOWN CIRCUIT.
310-PU A A LAMP W 3 WH DOME LAMP 15 C L 101-RD-14 9S0174

176-OR-10
614-PU

103-YL
614-PU

602-WH
A531-BR 200-BK 506-PU 8D1429 IGN IGN FOR FM COMMUNICATIONS 1 RD 8C9678 16 103-YL 1 101-RD 102-BU-14 200-BK
15 TURN SIGNAL CIRCUIT.

307-OR
17 113-OR 2

105-BR
RADIO

308-YL
743-PU 521-YL-14 614-PU 2 BK FUSE BLOCK HEAD LAMP
18 118-GY 3 L42

112-PU-8
614-PU 614-PU 515-GY-14 200-BK 200-BK 9W2035 BREAKER 3T2662
L25 447-PK 614-PU 19 122-BU 4 START AID CIRCUIT.
609-YL 516-GN-14 MOTOR

308-YL
200-BK
308-YL
20 120-YL 5

109-OR-8
117-YL 614-PU 517-BU-14 449-BU 123-WH
450-YL 21 102-BU-14 6 CONN 36 10A 1 OPERATOR MONITOR 113-OR TRANSMISSION CONTROL CIRCUIT.

614-PU
202-BK 614-PU 609-YL 200-BK 200-BK-14 L1 COOLANT 5 2

200-BK
444-BU REAR 592-BU 22 112-PU 7 10A FRONT WIPER 118-GY L42 FRONT 7G1060
A518-PU 505-BU TEMP 3 WASHER

614-PU
117-YL 503-BR 441-OR L6 WIPER 200-BK 23 C L 1 10A AIR DRYER 122-BU 4

304-WH
614-PU 4W0483 4 RADIO

200-BK
7T8891

L38
123-WH 123-WH 1028997 602-WH SOCKET AS. 101-RD 24 105-BR 1 10A 120-YL ALL DASHED LINES ARE ATTACHMENTS.
619-GN 507-WH 9R7941 L43 CAB FRAME
PANEL PANEL PANEL 124-GN-14 445-GN 123-WH 119-PK 2 10 6

101-RD
LAMP LAMP LAMP B435-PU IGN L 123-WH 3 10A KEY START 105-BR GROUND GROUND
119-PK IGN BK DOOR DOME L43 MOTOR

614-PU
EEC 200-BK 173-YL 9 7 TURN SIGNALS(EEC) 173-YL
10A

304-WH-8
7N5876 7N5876 7N5876

109-OR-4
LAMP SW

101-RD-4
504-YL 444-BU SEND SEND H 11 8 119-PK
MOTOR (NOTE B) 3T3133 OUTLET 101-RD 112-PU 4 10A REAR WIPER
L25 CONVERTER 165-YL 5 CONN 37 9 FLOOD LAMPS/GAUGES 123-WH CAB MAIN
L25 LAMP REAR

507-WH
2 10A

506-PU
200-BK
TEMP GRD LAMP GRD T~ GN 3 119-PK 126-PK 6 GROUND RELAY
L1 L1 3E7240 7X2058 L44 WASHER
7X2058 GY 1 504-YL 117-YL 7 7T8891 3T0376
THROTTLE FRONT & REAR D BR 4 503-BR L32 L32 12
LOCK SW EMS TEST SW REAR WIPER SW WASHER 125-OR-14 8 16 10A SOLENOIDS 165-YL
113-OR 1 + BATTERY OR 2 505-BU 112-PU 10 10A
13
XSMN CONTROL 126-PK L44
3E7162 3E7164 SINGLE ENGINE 3E7169 441-OR
614-PU

614-PU

614-PU
200-BK

200-BK

200-BK

200-BK-8
3E7158 419-YL 19 PARK BK C 14
3E7163 TWIN ENGINE 614-PU CONN 29 C L 3 10A SIDE FLOOD LAMPS 117-YL
506-PU 408-WH 8 AIR PR E C 15
START AID SW 119-PK 6 141-PK 1 L45 10A FUEL PUMP 125-OR-14
3E7160 NEUTRAL RUN SW 2 3
A531-BR
5
505-BU 118-GY 2 3 409-OR 9 NEUTRAL B435-PU
COOLANT 307-OR 1 107-WH 2 W L40
202-BK 415-GN 119-PK 614-PU 20 TEMP (SCR) L38 L38 23 20CH/BAIL/DETENT SOLENOIDS
3E7161 2 3 614-PU 4 C L22 105-BR 11 121-YL 3 L46 10A 141-PK L45 30 304-WH
614-PU 201-BK 614-PU 1 403-GN 3 ALTERNATOR 3E3500 19 BBB
614-PU C 614-PU 1 614-PU 614-PU C 123-WH SLIP LIMITER 308-YL 22 114-GN 4 10A ENGINE SHUT-DOWN 107-WH
412-BU 12 COOL FLOW 22 CONVERTER
E C C 1 200-BK SW 1063838 326-PU 37 101-RD 5 E

614-PU
200-BK 614-PU 614-PU 200-BK D 406-PU 6 COOL TEMP 18 BREAKER

584-YL
D D 200-BK IGN A523-PU 2 6 CONN 38 4 10A BACKUP ALARM 121-YL

A518-PU
200-BK 200-BK 200-BK 200-BK 413-BR 13 FUEL PR IGN L23 L37 L37 L46 6N9349
D D 200-BK B 445-GN SEND A524-BR 3 101-RD 7 101-RD BK-18 1 306-GN
322-GY 200-BK 308-YL 310-PU 200-BK 614-PU 200-BK 200-BK 405-GY 5 ENG OIL PR SEND A 21 17
2 3 2 3 C L2 614-PU A525-GN 4 FUSE 10A HORN 114-GN START BK-18 2 202-BK
202-BK 743-PU 614-PU 200-BK B 614-PU 407-PK 7 TC OIL TEMP CONVERTER LAMP L6 200-BK 507-WH
200-BK D E A 6 TEMP (SCR) GRD LAMP GRD 3 614-PU 5 9W1442 L35 RELAY
FORWARD HORN SW 200-BK 417-GY 17 SECONDARY STEER B 506-PU C

L35
5 6 200-BK D 6 3 614-PU 7X2058 CONN 30 609-YL 6 3E7279

310-PU
2T3360 200-BK 200-BK 614-PU 1 201-BK 16 GROUND 3E7241

200-BK-14
A 6 119-PK 7X2058 D836-GN 103-YL 7

200-BK
202-BK 2 504-YL 5 4 2 200-BK 200-BK 1 2 DDD
B 5 4 2 1 507-WH 117-YL 8 176-OR-10 109-OR-8
200-BK 202-BK A518-PU 204-BK 3 503-BR +24 V (IN) 30A

10
11
12
E737-PU 4 FILTER INDICATOR C

200-BK-14
5 4 123-WH 123-WH 202-BK 9 202-BK

507-WH
1
2
3
4
5
6
7
8
9
200-BK-10

506-PU
103-YL 423-PU 4

200-BK-8
A 14 200-BK G A518-PU 10 304-WH-8
GROUND 200-BK-10

614-PU
200-BK 5

306-GN
201-BK 18 D 619-GN-14 12 L36 L36 202-BK

E771-BU
E737-PU
165-YL
B487-WH
B486-YL
E772-GN
E771-BU
165-YL
165-YL
B485-BU
201-BK
E772-GN
CONN 11 410-WH 10 ACTION ALARM +12 V (OUT) 30A 592-BU 10A W C
614-PU IGN L24 611-PU-14 13 592-BU-10 NOTE E 4
411-PK 11 LAMP D837-GY 608-GN 14
200-BK 447-PK-18 IGNITION 165-YL 592-BU 3 592-BU

200-BK
415-GN 15 TEST SEND 102-BU-14 15
A518-PU 202-BK VOLTAGE 2
200-BK L13 OPERATOR LAMP GRD FUEL 16 1 165-YL
L24 L24 L25 L25 7X2058 9X3496 123-WH 17 CONVERTER 3E8646
MONITOR
L1 L1 9X7801 200-BK 322-GY 18 CONN 41
200-BK
200-BK L2 L2 L13 L13 310-PU 19 202-BK
A531-BR 20 165-YL VOLTAGE CONVERTER
L23 L23 743-PU 21 592-BU 1191733
L22 D837-GY L6 L6 502-OR 23 592-BU-10 C
KEY START SW
9G7641 L25 L25 500-BR 24 200-BK-10 200-BK 3
L3 501-GN GROUND
204-BK 201-BK 25 L34 L34 120-YL 2 B+
421-BU L5 L5 118-GY 26 L50
592-BU 5 +12V RADIO

410-WH
411-PK

423-PU
202-BK

421-BU
204-BK
L2 L2 506-PU 27 200-BK 6 GROUND (RADIO)

124-GN-14
MASTER ACTION LAMP (SCRAPER) L1 L1 507-WH 28 +24V IN(MEMORY)
MASTER ACTION LAMP (TRACTOR) 103-YL 1

A525-GN
A524-BR
A523-PU
9W2111 L24 521-YL-14 29

200-BK
NOTE C 9W2111 A513-PK 4 +12V MEMORY
L23 L23 515-GY-14 30
C OFF

NOTE C
S ON
B ST

L13 L13 L22 L22 L25 516-GN-14 31 L33 L33 107-WH 107-WH
L5 L3 L25 L25 L22 517-BU-14 32
R

E L3 L36 L36 L27

TEMP L5 200-BK-14 33
308-YL 1 A523-PU L2 L18 L18 34
SELECTOR L23 L2
307-OR
326-PU
105-BR
308-YL

L22 2 A524-BR L1 L1 200-BK 200-BK 505-BU 35 200-BK N 7 654312

(POT) A525-GN B
1168653 3 L25 A519-GN B A552-GN 503-BR 36 L32 L32
TRANSMISSION SWITCHING L24 L24 BAIL SWITCH 504-YL 40
CONTROL (SCRAPER) L23 L23 3 A 3 A 119-PK 39
3E9233 A519-GN 2 A552-GN 2 3E7166
168-4600 L22 L22 1 124-GN-14 38 L27 L27
TRANSMISSION CONTROL L41 L41
1 D C
FRONT GR 5
FRONT GR 4
FRONT GR 3
FRONT GR 2
FRONT GR 1

D
SYNC LAMP

D 200-BK CONTROL
DOWN SOL
REAR GR 5
REAR GR 4
REAR GR 3
REAR GR 2
REAR GR 1

614-PU
+ BATTERY

SERVICE 1
SYNC SOL

N/RUN SW

614-PU L39 BOARD AS.

GROUND

STRT REL/SOL OUT

SERVICE CLR SW
B435-PU

SERVICE SET SW
TOOL L29 L29

BU ALRM/SH SYNC

165-YL
C C

CAT DATA LINE +

UP SOL

KEY START INPUT

NEUTRAL (EMS)
614-PU

CAT DATA LINE -

1498217

NEUTRAL (AUX)
CONNECTOR 614-PU 447-PK 3
CH SWITCH L30
D 9W1951 141-PK 449-BU 4 D

GND VERIFY

GND VERIFY
FRONT GR 5
FRONT GR 4
FRONT GR 3
FRONT GR 2
FRONT GR 1
3E7167

AUGER SOL
5 366-PK

AUGER SW
200-BK

DOWN SOL

+ BATTERY
L40

ID CODE 4
ELEV NEU
L40

ID CODE 0
ID CODE 1
ID CODE 2
ID CODE 3
OPERATOR STATION

HOLD SW
6

GROUND

XMSN SP
141-PK 141-PK

GROUND
141-PK

LEVER 5
LEVER 4
LEVER 3
LEVER 2
LEVER 1
ABCDEFGHJ G L1 7

UP SOL
GEAR 5
GEAR 4
GEAR 3
GEAR 2
GEAR 1
450-YL
14
15
16
12
11
10

18
19
20
13
17

CONN 13 L31 L31

9
8

7
6
5

1
4
3

A520-BU VALVE GP 444-BU 8 54 3 2 1

+10V
JJ CONN 12 J G L6 9 V
CONN 10 CONN 17 1206683 441-OR
HHH J
A417-WH

1 141-PK 123-WH 10 L38 L38

202-BK
126-PK
739-WH

734-WH
742-GN
740-OR

737-GN
735-OR
745-GY

738-BR

743-PU

733-BR
744-BU

126-PK
746-PK

202-BK

126-PK

A529-WH
126-PK 126-PK
741-YL

736-YL

1 1 2

A530-OR

A527-BU
11

A526-PK
445-GN L37

A528-YL
606-GY
G

20

27
19
18
17
37
28
30
10

26
25
24
23
22
21
29
35
34
33
32
31

16
15
14
13
12
11
36
2
6
7

605-YL
733-BR 3 733-BR 3 733-BR

9
4
3

5
3

1
8
G 614-PU G718-YL 1 ELEVATOR 200-BK 12
734-WH

10
4 734-WH 4 734-WH 4 L7 G

1
2
3
4
5
173-YL 13

6
7
8
9
735-OR 735-OR 735-OR 202-BK 2 CONTROL L39

141-PK-14
5 5 5 14
736-YL 6 736-YL 6 736-YL 6 15

E769-OR
893-GN G CONN 28 L33 C N

A553-BU-14
E766-GN

D774-BU-14
A520-BU-14

141-PK-14
737-GN

E767-BU
722-WH

734-WH

712-WH
7

G718-YL

141-PK-14
737-GN 7 737-GN 7

710-GN
709-OR

725-GN
723-OR

737-GN
735-OR

715-GN
713-OR
704-GY

A553-BU
721-BR

733-BR

711-BR
16

703-BU
726-BU

716-BU
126-PK
724-YL

736-YL

708-YL

714-YL
202-BK
202-BK
202-BK
202-BK
202-BK
743-PU 13 743-PU 13 743-PU 892-BR D774-BU 1 RD APRON/ L4 124-GN-14 1
8 113-OR

E768-BU
L13 2 BK 17 L40 L31 L30 MOTOR
17 17 DETENT A525-GN

D997-YL
9 419-YL 18 L37 8 7 6543 2 1 V
L92 L62 202-BK 2 202-BK 2 202-BK 10 RELAY AS. RELAY AS. A524-BR 5

WH/RD-14
85(5) 86(2) 408-WH 19

L36
20 20 11 CLEAR 3E5239 RELAY AS. 85(5) 86(2) 3E5239 85(5) 86(2) A523-PU 9 L50 BLOWER
CUSH HITCH 3E5239 409-OR 20 C
OPERATOR STATION

327-PK-14
735-OR 19 19 12 87(4) 200-BK-14 6

BK-14
SWITCH 87(4) IMPLEMENT 87(4) 403-GN 21 9X9363

D996-PU
BAIL

11
18
25
22
20
19
24
21
14
16
17
15

23

12
10
13
18 18 13 L7 9D3721 515-GY-14 2 L51

4
2
3

7
8

6
5
9
DETENTS 412-BU

366-PK
L15 L18 22 L33

306-GN
409-OR
L7 30(1)

307-OR
737-GN 8 8 14 30(1) D774-BU A ENGINE COMPARTMENT L41 516-GN-14 3 WATER
G718-YL 30(1) L2 406-PU 23 CONN 39
9 9 15 202-BK 413-BR L41 517-BU-14 7 VALVE

619-GN-14
24

304-WH-8
101-RD-4
109-OR-4
200-BK-8
444-BU
441-OR
450-YL
366-PK
406-PU
405-GY
407-PK
413-BR
201-BK
403-GN
412-BU
323-WH
522-WH-14
521-YL-14
311-WH
302-OR

611-PU-14
207-BK
327-PK-14
125-OR-14

200-BK-14
WIRE AS. BK 1

366-PK
202-BK D837-GY 16 D837-GY 16 D837-GY 16 SET 25 L30 L30 522-WH-14 4 ACTUATOR
1484505

202-BK
RD 2

606-GY
614-PU
311-WH

200-BK
605-YL
114-GN

322-GY
G

310-PU
122-BU
202-BK 202-BK 422-YL 10 422-YL 10 422-YL SWITCH 10

609-YL
L91 17 L8 L8 BU 3 E737-PU 26 1498195
202-BK 202-BK 421-BU 11 421-BU 11 421-BU 18 9D3721 1 1 366-PK D774-BU 1 EJECTOR

522-WH-14
A519-GN
L21 D1 405-GY 27 L26 CONN 42
202-BK 202-BK 423-PU 15 423-PU 15 423-PU 19 MUR440 4 200-BK A522-GN 2 DETENT
L62 4 407-PK 28 SWITCH AS.
L62 204-BK 12 204-BK 12 204-BK 20 2 2 366-PK EJECTOR KICKOUT SW L3 201-BK 29 N
D2 PRESS (HIGH/LOW)
737-GN
735-OR

7X1598 C

L47
L48
445-GN
202-BK

L92 14 445-GN 14 445-GN 21 MUR440 417-GY 30 1145333 200-BK-14 2

3 3 C CONN 43

L49
22 L5 31 515-GY-14 1
C A C
739-WH

NOTE A
740-OR
742-GN

1
2
3
4
738-BR

202-BK

LL JJ HHH

7
1
5
4
6
3
2
8
741-YL

308-YL

9
RR JJJ JJJ J 23 L7 L7 32 Z L51 516-GN-14
LEFT 200-BK L89 606-GY 606-GY 606-GY L18 2 B
14 14 24 L9 L5 202-BK 33 1 606-GY RD-18 TURN 517-BU-14
TURN LAMP L89 1

619-GN-14
CONN 40

200-BK-14

611-PU-14
605-YL CONN 2 A532-BR 13 A532-BR 13 A532-BR 25 L8 L8 423-PU 34 3 2 BK-18 RESISTOR

114-GN

311-WH
L10 200-BK 2

322-GY
310-PU
122-BU
6V1119

609-YL
LL A533-PK 12 A533-PK 12 A533-PK 26

516-GN-14
517-BU-14
606-GY

200-BK-14
35

515-GY-14
JJ JJ L41 1 614-PU 3 WH-18 9G1950
B435-PU 11 B435-PU 11 B435-PU 27 614-PU L4 605-YL 36
C

D
G
B
E

H
A

LEFT LL
1
2
J

STOP/TAIL KK T 604-OR 5 604-OR 5 604-OR 28 37 RIGHT TURN PARK

639-WH 614-PU 4 614-PU 4 614-PU 29 L21

522-WH-14
321-BR-14

LAMP L90 L90 COOLANT TEMP 410-WH 38 L28 L28 L27 L27 PARK LAMP
D837-GY

200-BK 321-BR 321-BR L10 L3

B435-PU

A532-BR

1 1 321-BR 30
A533-PK

L11 204-BK 39
739-WH-18

1295688
740-OR-18
742-GN-18

L12
604-OR

9X-9600 (SCRAPER)
738-BR-18

10 606-GY

E737-PU
202-BK-18

614-PU

E737-PU
ARC SUPPRESSOR
200-BK

CONN 3
741-YL-18

308-YL-18

121-YL
605-YL

LL T 121-YL 2 121-YL 2 121-YL 31 421-BU 40

T~ 6N-5926 8 32 L12 L21 L26 1068704 THERMOSTAT SW
605-YL 605-YL 8 605-YL 614-PU A
E E GGG 447-PK 7 447-PK 7 447-PK 33 L12 G C 323-WH 3E5464
CONN 9

L93 2

200-BK
BACKUP BK-14 2 321-BR-14 323-WH 3 323-WH 3 323-WH 34 L11 409-OR
ALARM L88 RR L9 L21 1 1 TURN 2
BK/PK-14 1 121-RD-14 200-BK 6 200-BK 6 200-BK 35 2 307-OR 605-YL 1 RD-18 1
123-6449 E KK 9 9 200-BK 36 L14 743-PU 200-BK 2 BK-18 T~
2
3
1
9
5
6
8
7
4

CONN 1 3 V V N
8

GGG JJ T FUEL LEVEL L9 L9

6
5
4
2
1
7

10 10 608-GN 37 4 126-PK 614-PU 3 WH-18

10
1
2
3
8
6
5
9
4
7

ALARM 10 422-YL SENDER 200-BK 449-BU CONN 32 CONN 44

CONN 14 CONN 15 5 200-BK-14
121-RD-14

T
321-BR-14

PARK
A532-BR
GROUND

A533-PK
+ BATTERY
GEAR 1
GEAR 2
GEAR 3
GEAR 4
GEAR 5

ALTERNATOR 3 403-GN 403-GN 162-8349 608-GN L9 L16 419-YL A P SIDE FLOOD LEFT TURN
6
B435-PU

L16 LAMP
604-OR

RR
606-GY
614-PU
CONN 4

ENG OIL PR 5 405-GY 417-GY 327-PK-14

605-YL

327-PK-14 1 PARK LAMP

421-BU
307-OR

BOWL
445-GN
204-BK
423-PU

7
306-GN
A417-WH

200-BK
308-YL

422-YL

COOL TEMP 6 406-PU BK-18 2 447-PK L9 8 E737-PU 200-BK 2 200-BK-14 9X1439

L87 FLOOD 1295688
CONV TEMP 7 407-PK PK-18 1 200-BK LAMP 9 141-PK
COOL FLOW 12 412-BU RR 9X1439 10 614-PU ENG SHUTDOWN SOLENOID
FUEL PR 13 413-BR BR 1 323-WH L15 L15 200-BK 103-YL

200-BK
L14 L13 11 1106465
4 A417-WH TRANSMISSION SW (SCRAPER) BK 2 200-BK 406-PU L9

114-GN
12 123-WH

322-GY
16 204-BK 131-5393 L81 L85 407-PK

L16
A519-GN L14 13 165-YL L49
20 JJ MOTOR 445-GN 445-GN L9 L9 423-PU RESISTOR
D834-PU 14 IDENT PART NO. CHG LOC NOTE

B487-WH
D838-OR
L80 L80 405-GY 6T2217

D834-PU
E737-PU
L15

B485-BU
LO BEAM

B486-YL
GROUND 2 204-BK FRONT GR 5 GN-18 5 737-GN 324-BU 165-YL 15
204-BK L81 L12 L9 L27 HEAD LAMP
18 FRONT GR 3 PU-18 4 735-OR 403-GN 413-BR 413-BR 1 L10 AIR PRESS L12 B435-PU L29 L29

522-WH-14
A533-PK 16

513-OR-14
DIFF LOCK SW CONN 25 L8 L48 B 9X6874 HARNESS AS.

614-PU
8 204-BK GROUND BK-18 2 202-BK ALTERNATOR 412-BU 204-BK 2 FUEL SW A532-BR GAUGE 17 447-PK

200-BK

123-WH

2
1460235

710-GN

1
L49
E766-GN

449-BU
3E-2024

202-BK
204-BK T

202-BK
202-BK
202-BK

302-OR
17 WH-18 3 ALT T 6N-9294 403-GN 1W3306 2 A 144-6277 00 C-4

8 A519-GN
FUEL 18 L26 CONV RETR SW

722-WH
T

725-GN
723-OR

709-OR
10 710-GN

2 704-GY
4 417-GY
T

721-BR

6 200-BK
726-BU

1 703-BU
202-BK
BK-18

BK-18

3 201-BK
T~

608-GN

724-YL

5 419-YL
7 324-BU
308-YL

19 204-BK BR-18 8 R + 109-RD-8 PUMP 403-GN CONVERTER OPERATOR STATION 3 19 202-BK 3E6453 B 8X8519 01 C-3
A
405-GY
1
2
3
403-GN

204-BK
204-BK

2
1
T SENDER
423-PU
421-BU

9 GY-18 6 5 C 8X9713 06 B-7

204-BK

1W-4279 COOLANT SW D836-GN 20 323-WH

619-GN-14
L92 GGG LAMP L11 A L47

D838-OR
204-BK

CONN 19
14 204-BK BU-18 7 9X-7088 (SCRAPER) G CH SOLE VALVE 6 D834-PU 21 201-BK 1 407-PK A D 8X7794 03 C-7

611-PU-14
MM

304-WH-8
TEST 15 423-PU START SW OR-18 9 307-OR BK-8 T 3E-7259 G G 8T8692 4 165-YL G 606-GY E 8X9205 03 D-7

101-RD-4
2

609-YL
CONN 16 606-GY 22
CONN 5
307-OR
306-GN

L93 K X X 7X2058
308-YL

MM T~

2
1
7
2
3
5
6
4
1

3
7
1
2
4
5
6
+ BATTERY 1 308-YL + BATTERY PK-18 1 308-YL BK-18 1 412-BU K CONN 18 1 202-BK 121-YL 23 121-YL F 8X9553 03 F-5

10
9
A519-GN

109-OR-4
1 1 1 A
B T HI BEAM B

8
7
6
5
4
3
2
1
9
745-GY

K NN 7

413-BR
744-BU

LAMP 11 421-BU BK-18 2 204-BK

405-GY
311-WH 311-WH BK-18 608-GN G 01 B-7
746-PK

149-2749

301-BU
24

407-PK
201-BK
K 200-BK 2 2 2 G STARTER HEAD LAMP

GN
GN
201-BK
START RELAY GN-18 1 306-GN 1 321-BR 605-YL 25 605-YL AIR H 8X9692 03 A-7

2
1
L91 B487-WH 3 1068553 FORWARD 9X7166

D838-OR
OPERATOR MONITOR

D834-PU
E737-PU
B485-BU
OR-18 2 2 ARC SUPRESSOR J 157-2441 00 D-12

B486-YL
BK-18

OPERATOR STATION
CONN 20 26 A518-PU COOLANT SW CONDITIONER HORN SYMBOL DESCRIPTION ABBREV COLOR
166-2048 YL-18 3 200-BK 1058827 27 A531-BR 3E2028 CLUTCH K 151-5299 00 B-11

OR-18
SPEED IN GN-18

408-WH
SOLENOID

+ BATTERY WH-18
GROUND BK-18

PK-18
A

GY-18
200-BK

SPEEDOMETER YL-18
L86 BLADE, SPADE, RING,

201-BK
JJ G
204-BK

S L 141-2026 00 F-7

A552-GN
MASTER ACTION NEUTRAL/START 28 COIL AS. RD RED

122-BU
STOP/TAIL ENGINE OIL SW 201-BK X XMSN HOLD SW APRON FLOAT SW 7T9074 OR SCREW TERMINAL

200-BK
200-BK M 8X7550 01 F-4
202-BK
202-BK
202-BK

LAMP (SCRAPER) CONTROL 1337600 29 445-GN 1 406-PU 3E-1906 WH WHITE

LAMP CONTROL 3E-2026 2

201-BK
7N-1996 GGG 421-BU 132-3814 204-BK 200-BK 1022162 30 A552-GN MTR BAT 2 201-BK OR ORANGE N 3E6946 01 D-2
421-BU 7X-1670 204-BK L84 L84 200-BK 407-PK 1 T~ CIRCUIT CONNECTED

608-GN
P 2W0104 00 C-4

202-BK
BASE K L8 31 202-BK C YL YELLOW ATT

366-PK
450-YL
3T-0304 204-BK 639-WH LEFT 200-BK-12 202-BK 32 T 8X9474 07 B-12

207-BK
CONVERTER SW

200-BK-8
203-BK PK PINK
744-BU

10
8
7
6
5
4
3
2
1
9
L80 MOTOR CIRCUIT NOT CONNECTED

441-OR L48
1
2
3
GGG 202-BK 640-GN RIGHT 207-BK (SCRAPER) 421-BU 33 421-BU C ENG OIL SW 403-GN BK BLACK U 120-9288 02 B-10 ATT
G 200-BK

1
2
204-BK 604-OR STOP 200-BK 34 L28 V 3E6945 01 D-1

200-BK
L81 L80 7N-9560 L20 204-BK L28 1070612 ALTERNATOR GY GRAY
423-PU 614-PU TAIL 304-WH-8 1 A ELECTRICAL CONNECTION W 102-5894 01 E-3
200-BK

JJ JJ JJ 204-BK 35 410-WH ATT

RD
OPERATOR

BU
PU PURPLE

BK
604-OR
606-GY

K 3E7577
614-PU
200-BK

TO MACHINE STRUCTURE
605-YL

423-PU T T 2 326-PU X 160-5742 00 B-10

444-BU
36 405-GY

1
2
MONITOR 1 BR BROWN

422-YL
L86 ~T HI BEAM
200-BK-12

HH 324-BU 1 G G
304-WH-8

2
2
1

2
1

1
202-BK Y 106-2051 01 F-8

OPERATOR STATION
GGG 37 306-GN ATT
A417-WH

109-RD-8

101-RD-8
2
1

308-YL

TEST SW GGG L19 2 HEAD LAMP INTERNAL ELECTRICAL GN GREEN

ENGINE COMPARTMENT
COOLANT SW FRONT THROTTLE LOCK L27 L27
311-WH

200-BK 2
311-WH

311-WH

302-OR
445-GN
445-GN
403-GN

302-OR

301-BU

FRAME
405-GY

107-WH Z 106-2052 01 C-2 ATT

423-PU

406-PU

413-BR

310-PU
421-BU

412-BU

310-PU
3
4
1
2

38
204-BK

407-PK

203-BK

207-BK

CUTTING ALT CONNECTION TO SURFACE

422-YL

9D-3721 LL 9X7166 BU BLUE

321-BR-14
121-RD-14

8N-1693
200-BK-12

L85 STARTER SOLENOID 9X9482

201-BK
201-BK
GROUND
101-RD-8

JJ 147-3438 00 B-14

TRANSMISSION
EDGE XSMN SPEED 39 327-PK-14 L26 L26 + R OF COMPONENT
GN-18

GN-18

GN-18
GN-18
GN-18

GN-18

201-BK
T

419-YL
RD-00
RD-00

DIFF LOCK

A533-PK
6V-5227 T

A532-BR
639-WH
640-GN
604-OR
614-PU

200-BK
207-BK

FLOOD 40 366-PK KK 131-8194 01 C-14

D837-GY

T DISTRIBUTOR FUEL SW CONNECTOR

717-BR
126-PK

202-BK
722-WH

165-YL
CONN 6

708-YL
AIR DRYER

725-GN
723-OR
SOLENOID L19 L19

721-BR
726-BU
202-BK
3
4
5
2
1

T T

724-YL
200-BK

LL 8X5579 02 A-14
203-BK

ATT

202-BK
GGG LAMP 3T5438 1070616

BK-6
CONN 27 AIR SW 2G2159

RD-00
LL T G S T~ 9X9482 A ATCH WIRE, CABLE & NN 114-2539 00 B-8
406-PU

+ - 403-GN 9X1439 103-YL 1 8T9792

GGG T COMPONENT
1
2

204-BK
204-BK
204-BK
204-BK

200-BK 604-OR 2 413-BR 200-BK PP 8W3628 00 A-10 ATT

TRANSMISSION
614-PU

BK-6
T T AAA 1
START
2
1

MTR BAT

RD-00
BK-00
SERVICE 2 RR 8X9345 05 C-13
308-YL

K G ~T
10
21
15
19
11
20

23
12
17
14
16
25
22
13
24
18

1
2
3
3
5
6

8
1

RESISTOR
2
9
7

BK-18
BK-18

METER AID SW SYNC DOWN SHIFT UP SHIFT T T W/O STEERING SW 200-BK LO BEAM GGG 8X9473 04 B-15

BK-00
GGG T CONN 21 U 202-BK

G
D

C
CCC

E
B
A
3T-3453

F
STOP TO ENG
7X-6416

J
6T-7337 204-BK
200-BK

HEAD LAMP HHH 162-4188 00 C-13

I
SOLENOID SOLENOID SOLENOID START AID MOTOR CONNECT PLUG D TO 202-BK

417-GY
THIS SCHEMATIC IS FOR THE 627F

RD
BLOCK

201-BK
BU
LAMP SW

BK
GGG GGG 6T-9290 144-6292 144-6292 T RECEPTACLE D G H 200-BK 9X6874 JJJ 8X5577 04 C-12
310-PU L88 SOLENOID T T~ 1259352 WHEEL TRACTOR SCRAPER
200-BK

GN-18
BU-18

WH-18
YL-18
OR-18
BR-18
BK-18
L87 L87 CONN 8 9G-4365 RESISTOR 716-BU-18 1 716-BU-18 (180-4522 CHG 00)

1
2
310-PU MMM COOLANT SW 2 202-BK-18 6 200-BK
G BAIL EE

CONN 22

CONN 23
308-YL 6T-2217 204-BK 7N-9785 K 711-BR-18 711-BR-18 202-BK-18 2 FF WIRE AS.
L90 L90 K 1 BR +V BATTERY 3 GROUND SOLENOID COOLANT SENDER COOLANT SW
TT COMPONENTS ARE SHOWN INSTALLED ON A FULLY

L18
KEY 204-BK PARKING 717-BR 1 APRON SOL 712-WH-18 4 712-WH-18 716-BU-18 1 GND VERIFY AUX START 6N5926 3E6425
GGG 2 RD GROUND 156-1114 A OPERABLE MACHINE WITH THE KEY AND ENGINE OFF

2
1

1
2
START SW GGG 310-PU 304-WH-8 200-BK 2 9X9750 TO RECEPTACLE 200-BK EE 9G6259 02 B-15
BK-00

R HH BRAKE SW 3 OR SOL DRV OUTPT HSIDE 713-OR-18 5 713-OR-18 10 NEUTRAL

9G-7641 308-YL 308-YL 304-WH PP PP FRAME AND XMSN SHIFTER IN NEUTRAL MM 5H0837 06 B-13
BK-00

L86 8T9792 4 YL SOL DRV OUTPT LSIDE G 6 7 1 311-WH

308-YL GGG SLIP AAA 9F4337 07 A-5
RD-00

2
D837-GY

OFF C L86 GGG 5 GN BRAKE PRESS INPUT-SIG 7 715-GN-18 9 LEVER 5 T~ T~ SIDE FLOOD UNLESS OTHERWISE SPECIFIED: ALL WIRE IS 16 GAUGE
307-OR 200-BK 200-BK-12
109-RD-8

LIMITER
200-BK

204-BK
204-BK

CONTROL GP BBB 102-4581 00 F-3 ATT

BK-00

ON S MMM U 714-YL-18 8 714-YL-18 714-YL-18 8 LEVER 4 LAMP NOTE A: NORMALLY OPEN BEFORE REFRIGERANT CHARGE

417-GY
4
5
9
1
2
3
6
7
8
6 BU BRK PRESS SNSR SPLY 5V

10

201-BK
200-BK

311-WH
307-OR 1 BK-18 SOLENOID RELAY 1069188 CCC 2W8662 00 B-3

310-PU
ST B L89 TO TT 7 PU SWITCH ON INPUT 715-GN-18 9 715-GN-18 713-OR-18 5 LEVER 3 CONV RETR SENDER 9X1439 NOTE B: NORMALLY CLOSED WHEN DOOR OPEN
105-RD 639-WH 306-GN 2 BK-18 9X-9482 ENGINE 708-YL 10 712-WH-18 4 LEVER 2 DD 203-BK ENG OIL SW DDD 109-7911 00 E-7
L90 8 GY SWITCH OFF INPUT L19 200-BK (TRACTOR) NOTE C: SHELL 8T9722

GND VERIFY
GEAR 5
GEAR 4
GEAR 3
GEAR 2
GEAR 1
GROUND
A G
A

709-OR
710-GN
200-BK 200-BK 207-BK EEE 114-2694 00 F-9 ATT

202-BK
INSTRUMENT SW GGG START RELAY BLOCK 9 BK BRAKE SENSOR GND 11 614-PU 711-BR-18 3 LEVER 1 BK-00 3E7259 1070612 SPRING 7V8390
200-BK 109-RD 109-RD-8 PP G

704-GY
GGG PK 200-BK

202-BK
2
605-YL

8D-2676 GGG 125-1302 T 10 12 321-BR (CUSH/BAIL) A BUSHING 6D4162

703-BU
AA START AID

202-BK
105-RD 200-BK 109-RD 109-RD-8 HH HH THROTTLE LOCK GY 1 D836-GN 107-WH 1 RD-18 + BATTERY BASE PANEL LAMP 200-BK SHIFT LEVER SW B
321-BR
1
2

GG 13 CONTACT 6D4161

201-BK
412-BU
KEY 200-BK 2 BK-18 GROUND 9G3057 8D1429 SOLENOID

1
2
L84

200-BK GGG 203-BK

2
1
BU 3 E767-BU 366-PK

450-YL
BREAKER CONTROL 102-1791 14 200-BK 1267896 1 9G4365 NOTE E: IN-LINE FUSE 3K8782 W/ 9G4293 AND CABLE AS.
601-GY 109-RD-8 101-RD-8 AUX START T K WH 8 327-PK-14 3 BU-18 ENG SOL DISCONNECT SW T~ 2
L19
RD-00

200-BK
15
BK
BK

9G-9487 40 9G4292 HOUSINGS SHOULD BE USED W/ 15A CONVERTER

BK-00

105-RD GGG RECEPTACLE DISCONNECT SW G RD 5 4 L20 7N0718 RD-00 BK-18 AA 1012748 01 A-5

BK
BK
GGG ALTERNATOR 16

C
LAMP: 7N-5876

A
B
204-BK 200-BK 101-RD BREAKER 7N-0718 E723-GN A OR BK 6 306-GN 5 YL-18 RESET N/C BK-00 BK-00 A BK-18 BB 9G0549 01 A-5
BASE: 9G-3057 10 THROTTLE TRANSMISSION SW PRESS 326-PU 6 WH-18 OFF (KEY) 17 AA AA CC A
GGG LL 101-RD RD-00 K 202-BK B YL BR 4 COM BB CC BB 1 CC 1012747 02 A-4
2H-1507 LOCK GG K 614-PU 18 614-PU
311-WH

304-WH

GGG UU ZZ ZZ (TRACTOR) SENSOR

307-OR
310-PU

109-RD
109-RD

105-RD

7 OR-18 OFF
203-BK

207-BK

A534-OR DD

2
1
606-GY 1012778
308-YL

C GN PU 7 D838-OR N/O NEG POS NEG POS NEG POS NEG POS 2 00 A-5

202-BK
SOLENOID 19 H

2
1

2
1
RIGHT TURN LAMP 200-BK 101-RD POS NEG POS NEG 1188471 9 EE 1035697 00 A-5

GROUND
6V-1119 9X-9482 THROTTLE LOCK 10 ENGINE SHUTDOWN 20 410-WH 410-WH 1 RD TACHOMETER

SIGNAL
LL 302-OR CONTROL 21 201-BK 201-BK 2 BACKUP FF 2G4177 00 A-5
RIGHT LL T PRESS SENSOR BK ALARM SW 12V BATTERY 12V BATTERY 12V BATTERY 12V BATTERY SENDER GG 8W0323 00 A-12
STOP/TAIL GGG DIAGNOSTIC CONNECTOR 12V BATTERY 12V BATTERY 3E6143 9G9287 22 H 3T5760 3T5760 3T5760 3T5760 3E7886
640-GN A532-BR 1 BK STEERING SW ACTION ALARM 6G4195 HH 4N6580 03 A-12

+V
L84 3T-5760 3T-5760 23 422-YL 422-YL 1 RD
8
3

6
9
7

1
2

L84
10
18
11
15

20

12
14
19
16
13
17
4

LAMP 200-BK CONN 7 L85 A533-PK 2 BK BK-00 TT 5T5529 01 A-12

L85 1346547 204-BK 24 204-BK 204-BK 2 BK (TRACTOR)(TO TRACTOR EMS)
9X-9600 LL 9G9813 COOLANT SW UU 8W0323 00 A-12
TRANSMISSION UPSHIFT DOWNSHIFT A518-PU H ACTION ALARM 3E2030 ZZ 9G0549 01 A-12
SPEED SENSOR SOLENOID SOLENOID A531-BR CONN 26 (SCRAPER)(TO SCRAPER EMS) MMM 5T5529 01 A-12
1440178 1446292 1446292 202-BK
202-BK 9G9813 E95571
15 14 13 12 11 10 9 8 7 6 5 4 3 2 1