E– I ,5TH FLOOR,STREET NO.

360,RISHITECH PARK, – RAJERHAT,NEWTOWN, KOLKATA – 700156 (WB) INDIA

Wel Come To
VAIBH METALLURGICAL SOLUTIONS Kolkata
 E– I ,5TH FLOOR,STREET NO.360,RISHITECH PARK, – RAJERHAT,NEWTOWN, KOLKATA – 700156 (WB) INDIA

INTRODUCTION :
• VAIBH METALLURGICAL SOLUTIONS PVT. LTD. (VMSPL INDIA) : Ours is a highly professional company
for Designing, Engineering and supplying of Steel Melt Shop (EAF/LF/VD/VOD/FTP/Auxiliaries)
and Ferro Alloy Plant for extraction of metal/ alloys from ores ,all on turnkey bases. We
supply technology from Concept to Commissioning and also do R & D for new products. Our
Technology is at par with world leaders , due to our twenty years association with leading
European Companies in the world .
• We believe in supplying robust and reliable technology , with ample scope for expansion in
the future.
• We believe that only scheduled maintenance should be performed on the furnace for the
furnace to perform constantly and consistently with minimal break-down.
• We have designed Fume extraction system to meet most stringent norms in the middle east.
• We deliver , what we commit . For this Project Schedule is prepared and monitored
 E– I ,5TH FLOOR,STREET NO.360,RISHITECH PARK, – RAJERHAT,NEWTOWN, KOLKATA – 700156 (WB) INDIA

• Our Strength - Design, erection, quality control, erection

(supervision), cold trial, hot trial, full fledged production of Ferro
alloys (complete) and steel plants (as per listed equipments).
• This we do on turn key basis
• As we do commissioning ourselves, we continuously improve our
design and incorporate all the view points (after proper analysis)
of experienced operators.
 Working philosophy:
 MECHANICAL
 We do the complete engineering of mechanical equipments with
3D software. With this software we achieve following :
 We check the complete assembly of the furnace. We check and
correct the interferences in the matching part.
 Design optimisation and finite elements determination.
 Optimum water requirement (on the basis of surface area
exposed to heat zone)
 We get the CG (centre of gravity) and accurate weight of the
equipment.
 Erection time is reduced drastically.
In House Design Of Electrode Holder
in 3 D Software
E– I ,5TH FLOOR,STREET NO.360,RISHITECH PARK, – RAJERHAT,NEWTOWN, KOLKATA – 700156 (WB) INDIA

FURNACE ASSEMBLY LOWER ELECTRODE HOLDER ASSEMBLY

 E– I ,5TH FLOOR,STREET NO.360,RISHITECH PARK, – RAJERHAT,NEWTOWN, KOLKATA – 700156 (WB) INDIA

SPRING TYPE PRESSURE RING ASSEMBLY SS BELLOW TYPE PRESSURE RING ASSEMBLY
 E– I ,5TH FLOOR,STREET NO.360,RISHITECH PARK, – RAJERHAT,NEWTOWN, KOLKATA – 700156 (WB) INDIA
 ELECTRICAL :

 We do the complete electrical engineering with latest software having capabilities of integrating all electrical
activities, single line diagram , bom , electrical symbols. This has got advantages over normal cad design.
 Fast, Easy & precise project configuration.
 Highest level of project documentation quality due to Standardization.
 Maximum Design flexibility. Panel Mounting, SLD
 Accurate & logical representation of all connected device through any bus topology, plc & single- line diagram.
 Eliminate error prone manual data entry of BOM, Interfacing, Assembly report.
 For the Arc furnace electrical design we do following calculations:
 Furnace impedance (based on the charge mix)
 Transformer voltage and impedance selection (on “K” value)
 Transformer voltage selection is done on the basis of types of Ferro alloys. The design incorporates PCD changing
provision and enhanced range of transformer voltages, if product change is envisaged.
 We incorporate arc furnace technology into submerged arc furnace. This helps the operator run the furnace in
controlled and easy way. Safety features, especially in Bellow type pressure rings and close/semi close roofs are
provided. This is based on the Arc furnaces technology.
E– I ,5TH FLOOR,STREET NO.360,RISHITECH PARK, – RAJERHAT,NEWTOWN, KOLKATA – 700156 (WB) INDIA

In House Design Of Electrode Holder

in 3 D Software
E– I ,5TH FLOOR,STREET NO.360,RISHITECH PARK, – RAJERHAT,NEWTOWN, KOLKATA – 700156 (WB) INDIA
 E– I ,5TH FLOOR,STREET NO.360,RISHITECH PARK, – RAJERHAT,NEWTOWN, KOLKATA – 700156 (WB) INDIA

Project control and monitoring:

• We prepare the complete project

planning with latest softwares. All
activities are based on our past
experience, meticulously recorded by
us in the previous projects
• This project planning is further
subdivided into detailed planning
area wise.
• This helps to meet the target dates,
very closely.
E– I ,5TH FLOOR,STREET NO.360,RISHITECH PARK, – RAJERHAT,NEWTOWN, KOLKATA – 700156 (WB) INDIA

TYPICAL FLOW DIAGRAM (SAF)

“From- Ore-to-finished-product”
 E– I ,5TH FLOOR,STREET NO.360,RISHITECH PARK, – RAJERHAT,NEWTOWN, KOLKATA – 700156 (WB) INDIA

Charge feeding in Running Furnace

E– I ,5TH FLOOR,STREET NO.360,RISHITECH PARK, – RAJERHAT,NEWTOWN, KOLKATA – 700156 (WB) INDIA

SOME OF THE SNAP SHOTS OF 10 MVA FURNACES

Water cooled FEF of 10 MVA Furnace

Closed Hood Furnace MONO RAIL with Shrouded Type Electrical Bus Bar System on the
3rd floor for Feeding in to the Furnace Hopper
E– I ,5TH FLOOR,STREET NO.360,RISHITECH PARK, – RAJERHAT,NEWTOWN, KOLKATA – 700156 (WB) INDIA
 E– I ,5TH FLOOR,STREET NO.360,RISHITECH PARK, – RAJERHAT,NEWTOWN, KOLKATA – 700156 (WB) INDIA

Design Features Of SAF Of Vaibhav Furnaces

General Criteria
We Design the SAF to suit individual customer to
fit their requirement for specific process.

General SAF Design:

• Open
• Semi closed
• Closed
• Rotating

Furnace Gas Collecting Roof

• Round
• Close/ Semi Closed
• Top Water Cooled
• Air Curtain
• Sliding Door
• Explosion door inside
panels (closed type Furnace)
Fe-Alloy Plant During Erection
Fe-Alloy Plant During Erection
All Feature & design Available for customer
Electrode Holder
Furnace Charging
•Manual Automatic
•Batch/ Continuous feeding
 E– I ,5TH FLOOR,STREET NO.360,RISHITECH PARK, – RAJERHAT,NEWTOWN, KOLKATA – 700156 (WB) INDIA

Furnace Shell
 Air Cooled
 Water Cooled
 Water Panel
 Stationary/ Rotating
 Flat Bottom
 Tilt able

Electrical Bus System

Bus tube/ Bus Bar
Fe-Si Furnace With Sliding Gate
Water, Air Cooled Flexible
Cables Inside/ Out side Hood
Forged contact Clamp
Low impedance
Furnace Shell Cover/Roof
•Robust design
•Round/ Conical
•Water cooled Top Portion
•Water Portion in Segments for
easy replacement
3-D of Top Water Cooled Hood
3-D of Water Cooled Shell
Electrode Holder:
•Robust Electrode column
•Self Baking Soderberg/ Pre-Baked
carbon electrode for Silicon metal
•Clamp position Below/Above furnace
roof
•Water cooling
•Cooling shield & protection ring
• smoke seals
•Lifting device
•Slipping device
•Controlled electrode regulation
 E– I ,5TH FLOOR,STREET NO.360,RISHITECH PARK, – RAJERHAT,NEWTOWN, KOLKATA – 700156 (WB) INDIA

FURNACE SHELL ROTATION SYSTEM :

E– I ,5TH FLOOR,STREET NO.360,RISHITECH PARK, – RAJERHAT,NEWTOWN, KOLKATA – 700156 (WB) INDIA

FLOW DIAGRAM FOR COPPER SMELTING FURNACE:

 E– I ,5TH FLOOR,STREET NO.360,RISHITECH PARK, – RAJERHAT,NEWTOWN, KOLKATA – 700156 (WB) INDIA

Special Design Features Of VMSPL Furnaces

Electrode Holder: This robust design of electrode holder give better result in
minimizing energy consumption, low maintenance & safe operation of
furnace.

Main Components Of System

• Fail Safe hydraulic operated slipping & electrode regulation device.
• 1500 v Electrical Insulation
• Electrode casing welding in running furnace
• Controlled Electrode Slipping in full load
• Proper Electrode baking for current transfer Furnace Before Start Up At
Kuwait
Electrodes : we Design Holder for pre-baked & self baked electrode

Self baking electrode : It reduce the production cost in Ferro alloy product
Fe-Si, Fe-Cr, CaC2.

Cooling & Refractory Lining Concept: We Design the cooling part &
refractory to ensure long life, safe operation & Minimum heat loss of
cooling equipment.
 E– I ,5TH FLOOR,STREET NO.360,RISHITECH PARK, – RAJERHAT,NEWTOWN, KOLKATA – 700156 (WB) INDIA

Electrical Aspects: high current electric component are Heart of Furnace & critical for energy
optimization and optimum production.

VMSPL design very carefully to minimize the power loss. We consider following during detail
engineering :
• Voltage & Impedance Of transformer
• Reactance Of High current Bus tube/ Bar
• Resistance Of charge
• “K” factor of the final products
• Proper insulation on live part
• Harmonic & PF correction
• Layout of Bus bar, to suit the impedance
• Proper selection of Electrode Diameter
• Insulations to minimize magnetizing effect

It Give Benefit to Customer

 Optimum Furnace operation Transformer Room Secondary Copper Bus Bar
 Minimized electric losses System Design Considering Transformer safety &
Transformer Oil Drainage System(In Emergency)
 Long life High current Electric supply system
 E– I ,5TH FLOOR,STREET NO.360,RISHITECH PARK, – RAJERHAT,NEWTOWN, KOLKATA – 700156 (WB) INDIA

Pollution Control System: We have vast experience in Arc Furnace Technologies, we

implements this to SAF for reducing pollution level to minimum with various concepts for
stringent condition So it gives Environmentally friendly condition.

Main System:

• Spark Arrestor Various design Available

Off Gas Temperature control by using
Various type Heat exchanger
• Wet Scrubber
• Dry Scrubber
• On line/ off line pulsing

Customer benefit
Environmentally Responsible system
& Multiple choice for selection various
System As per requirement
 E– I ,5TH FLOOR,STREET NO.360,RISHITECH PARK, – RAJERHAT,NEWTOWN, KOLKATA – 700156 (WB) INDIA

Installation: Advantage With Vaibhav Furnaces

• Optimum electrical energy
• Optimum manpower
• Experienced Team for procurement/
planning, erection & commissioning • Quality improvement
• Strong back ground In Design & • Cost reduction
erection • Best technology with flexibility for automation
• Installations for which engineering • Less down time
done by us) :
• Complete Ferro alloy plant with gas
cleaning and material handling system
• Arc Furnaces
• Ladle Furnaces
• Vacuum degassing (VD) and Vacuum
oxygen decarburization.
• Fume Treatment plant
• Auxiliaries
• Consultancy from concept to
commissioning.
Three Nos, : 7 MVA Furnace For 78-80% FeSi
 E– I ,5TH FLOOR,STREET NO.360,RISHITECH PARK, – RAJERHAT,NEWTOWN, KOLKATA – 700156 (WB) INDIA

List Of Installation: We have designed , Installed ,

Commissioned furnaces in the following places
• 2X10MVA SAF at Nova Udyog , Haldwani In year – 1997, For
Ferro Chrome
• 3MVA SAF in Hindustan Malleable, Dhanbad , year-1999, For
FeSi
• 2X5MVA SAF at Rahim Steel, Bangladesh 2003, for FeSi, SiMn
& FeMn
• 10MVA SAF , Kuwait 2005 for FeSI
• Furnace for 4.5MVA Black Copper Furnace A/C Rubamin2007
• 2X 7MVA SAF at Al-Oula, Kuwait in 2008
• We have supplied complete FES & Material handling system
in all above installations
• 3x 7 MVA SAF on Turnkey Basis Kuwait 2007-2015
• Universal Mining, Zambia EAF/LF/Caster Equipments.
• Critical Spares for MCL, Zambia Three Nos, : 7 MVA Furnace For 78-80% FeSi
• Consultancy for Revamping of 40 Ton Arc Furnace SBQ,
Chennai, India
• On going Of 11MVA Submerged Arc Furnace To Matalloy
Zambia 2017(Sept-19(March)
• Signed an LOI for 9/11MVA SAF in an African Country 2019
 E– I ,5TH FLOOR,STREET NO.360,RISHITECH PARK, – RAJERHAT,NEWTOWN, KOLKATA – 700156 (WB) INDIA

FURNACE SHED AT ZAMBIA :

 E– I ,5TH FLOOR,STREET NO.360,RISHITECH PARK, – RAJERHAT,NEWTOWN, KOLKATA – 700156 (WB) INDIA

RAW MATERIAL CHARGING SYSTEM AT ZAMBIA :

E– I ,5TH FLOOR,STREET NO.360,RISHITECH PARK, – RAJERHAT,NEWTOWN, KOLKATA – 700156 (WB) INDIA
 E– I ,5TH FLOOR,STREET NO.360,RISHITECH PARK, – RAJERHAT,NEWTOWN, KOLKATA – 700156 (WB) INDIA

PART OF FUME EXTRACTION SYSTEM AT ZAMBIA :

E– I ,5TH FLOOR,STREET NO.360,RISHITECH PARK, – RAJERHAT,NEWTOWN, KOLKATA – 700156 (WB) INDIA

THREE DIMENSIONAL DRAWINGS FOR SMS

EAF– FOR STEEL MELTING LADLE COVER FOR LF

E– I ,5TH FLOOR,STREET NO.360,RISHITECH PARK, – RAJERHAT,NEWTOWN, KOLKATA – 700156 (WB) INDIA

THREE DIMENSIONAL DRAWING FOR LF

LADLE COVER FOR LF

E– I ,5TH FLOOR,STREET NO.360,RISHITECH PARK, – RAJERHAT,NEWTOWN, KOLKATA – 700156 (WB) INDIA

PHOTOS FOR DECARBURIZATION & VACUUM DEGASSING

EAF– FOR STEEL MELTING

60T VD – DURING COLD TRIAL

100T AOD CONVERTOR

 E– I ,5TH FLOOR,STREET NO.360,RISHITECH PARK, – RAJERHAT,NEWTOWN, KOLKATA – 700156 (WB) INDIA

THREE DIMENSIONAL DRAWINGS FOR SMS

Ladle with tilting Ladle car Water cooled duct for SAF FTP

Tapping Ladle
Water Cooled Roof Panels
E– I ,5TH FLOOR,STREET NO.360,RISHITECH PARK, – RAJERHAT,NEWTOWN, KOLKATA – 700156 (WB) INDIA

THREE DIMENSIONAL DRAWING/PHOTO FOR FES

COMPLETE ASSEMBLY OF FTP FOR STEEL MELT SHOP LADLE COVER FOR LF
 E– I ,5TH FLOOR,STREET NO.360,RISHITECH PARK, – RAJERHAT,NEWTOWN, KOLKATA – 700156 (WB) INDIA

THREE DIMENSIONAL DRAWINGS FOR FES

Bag House– Erected

Forced Draft Cooler – For FTP

Bag House– For FTP
 E– I ,5TH FLOOR,STREET NO.360,RISHITECH PARK, – RAJERHAT,NEWTOWN, KOLKATA – 700156 (WB) INDIA

Our website : www.vaibhavfurnaces.com

: www.vmsplindia.com
Get In Touch :-
• Mailing Address .
• anil@vmsplindia.co.in
• vipin@vmsplindia.co.in

Mobile Nos :
 +91-9903282000
(Anil Gupta, Director)
 +91-8884176906
(Vipin Gupta CEO)
 +91-9425426743
(Manoj Gupta, Director - Finance)
E– I ,5TH FLOOR,STREET NO.360,RISHITECH PARK, – RAJERHAT,NEWTOWN, KOLKATA – 700156 (WB) INDIA
E– I ,5TH FLOOR,STREET NO.360,RISHITECH PARK, – RAJERHAT,NEWTOWN, KOLKATA – 700156 (WB) INDIA

THANKS FOR
Taking Interest In
VAIBH METALLURGICAL SOLUTIONS