THERMAX LIMITED (Boiler And Heater Group)

FORMAT NO : F-CEC-9.10, Rev-3

STAGE INSPECTION RECORD

BOILER No : PL 1221 CUSTOMER: DANGOTE OIL REFINARY COMPANY LIMITED

JOB NO : QL 1221 QAP No : ITP-FGSG-DAN-01/ REV: 2

REPORT NO : TL/DORC/FGSG/VIB-01 DATE : 13-02-2019

WBS NO : P4D-2WH-096333 , PA1-1WH-152445 , PA2-1WH-152448 , PL1-1WH-134966 , Y81-1WH-152449 , Y82-1WH-152450 , Y83-1WH-152451 , Y84-1WH-152447

SIGNATURE
DATE OF
SR NO QAP SR NO. STAGE DESCRIPTION CHARACTERISTICS CHECKED DECISION (ACCEPTED/REJECTED) REMARKS CUSTOME
INSPECTION VENDOR TECC
R

1 12 2/13/2019 STRAIGHTNESS ACCEPTED

2 12 2/13/2019 ORIENTATION ACCEPTED

3 12 2/13/2019 DISTANCE BETWEEN VIBRATION ARRESTOR ACCEPTED

VIBRATION ARRESTOR FOR SUPERHEATER
COILS(1A-1B,2A-2B), HP EVAPORATOR 1,2,3, DISTANCE BETWEEN VIBRATION ARRESTOR AT
4 12 2/13/2019 MP EVAPORATOR-1, ECONOMISER MODULE 1 DIFFERENT ELEVATION
ACCEPTED
&2
5 12 2/13/2019 TACK WELD OR FULL WELD AS PER DRAWING ACCEPTED

6 12 2/13/2019 HEADER DIAGONAL OFF ACCEPTED

7 12 2/13/2019 HEADER EXPANSION CLEARENCE ACCEPTED

Page 1 of 14
 THERMAX LIMITED (Boiler And Heater Group)
FORMAT NO : F-CEC-9.10, Rev-3

STAGE INSPECTION RECORD

BOILER No : PL 1222 CUSTOMER: DANGOTE OIL REFINARY COMPANY LIMITED

JOB NO : QL 1222 QAP No : ITP-FGSG-DAN-01/ REV: 2

REPORT NO : TL/DORC/FGSG/ECO-02 DATE : 16-02-2019

WBS NO : P4S,D21
SIGNATURE
DATE OF
SR NO QAP SR NO. STAGE DESCRIPTION CHARACTERISTICS CHECKED DECISION (ACCEPTED/REJECTED) REMARKS CUSTOME
INSPECTION VENDOR TECC
R

1 6/C 2/16/2019 IDENTIFICATION ACCEPTED

2 6/C 2/16/2019 ORIENTATION ACCEPTED

3 6/C 2/16/2019 DISTANCES W.R.F TO BOILER AXIS/CENTRE LINE & DRUM AXIS ACCEPTED

4 6/C 2/16/2019 ELEVATION OF WATER WALL PANEL HEADERS ACCEPTED

5 6/C 2/16/2019 ECONOMISER SIDE WALL

VERTICALITY ACCEPTED
PANEL ALIGNMENT (LHS-
6 6/C 2/16/2019 RHS) (6C) FINS WELDING AND SEALING OF PANELS AT BUCKSTAY LOCATION ACCEPTED
ECONOMISER MODULE 1 & 2
ALIGNMENT (7A) BOTTOM FURNACE HEADERS SADDLE CONTACT
7 6/C 2/16/2019 TO RESTING BEAM AND FREE MOVEMENT AS PER EXPANSION ACCEPTED

8 7A 2/16/2019 AIR BLOW FLUSHING / CLEANING ACCEPTED

9 7A 2/16/2019 ORIENTATION ACCEPTED

10 7A 2/16/2019 HEADER LEVELING ACCEPTED

DISTANCES W.R.T. BOILER AXIS CENTER LINE & DRUM AXIS CENTRE
11 7A 2/16/2019 LINE
ACCEPTED

Page 2 of 14
 THERMAX LIMITED (Boiler And Heater Group)
FORMAT NO : F-CEC-9.10, Rev-3

STAGE INSPECTION RECORD

BOILER No : PL 1221 CUSTOMER: DANGOTE OIL REFINARY COMPANY LIMITED

JOB NO : QL 1221 QAP No : ITP-FGSG-DAN-01/ REV: 2

REPORT NO : TL/DORC/FGSG/SCR-HDR-01 DATE : 29-01-2019

WBS NO : P23
SIGNATURE
DATE OF
SR NO QAP SR NO. STAGE DESCRIPTION CHARACTERISTICS CHECKED DECISION (ACCEPTED/REJECTED) REMARKS
INSPECTION VENDOR TECC CUSTOMER

1 6/C/D 1/29/2019 IDENTIFICATION OF HEADER ACCEPTED

2 6/C/D 1/29/2019 ORIENTATION OF HEADER ACCEPTED

SECONDARY SUPER HEATER
3 6/C/D 1/29/2019 SCREEN TUBE TOP & BOTTOM DISTANCES W.R.F TO BOILER AXIS/CENTRE LINE & DRUM AXIS ACCEPTED
HEADER WITH SCREEN
4 6/C/D 1/29/2019 TUBES(PRIMARY & ELEVATION OF SCREEN TUBE TOP & BOTTOM HEADERS ACCEPTED
SECONDARY SCREEN TUBES)
5 6/C/D 1/29/2019 VERTICALITY OF COILS ACCEPTED

6 6/C/D 1/29/2019 COIL PITCH & FITUP ACCEPTED

Page 3 of 14
THERMAX LIMITED (Boiler And Heater Group)
FORMAT NO : F-CEC-9.10, Rev-3

Page 4 of 14
 THERMAX LIMITED (Boiler And Heater Group)
FORMAT NO : F-CEC-9.10, Rev-3

STAGE INSPECTION RECORD

BOILER No : PL 1221 CUSTOMER: DANGOTE OIL REFINARY COMPANY LIMITED

JOB NO : QL 1221 QAP No : ITP-FGSG-DAN-01/ REV: 2

REPORT NO : WW.PANELS(2A,2B)(1A,1B)(1B) DATE : 05.12.2018

WBS NO : PZ3
SIGNATURE
DATE OF
SR NO QAP SR NO. STAGE DESCRIPTION CHARACTERISTICS CHECKED DECISION (ACCEPTED/REJECTED) REMARKS CUSTOME
INSPECTION VENDOR TECC
R

1 6/C 05.12.2018 IDENTIFICATION ACCEPTED

2 6/C 05.12.2018 ORIENTATION ACCEPTED

3 6/C 05.12.2018 DISTANCES W.R.F TO BOILER AXIS/CENTRE LINE & DRUM AXIS ACCEPTED

4 6/C 05.12.2018 WATER WALL PANEL WITH ELEVATION OF WATER WALL PANEL HEADERS ACCEPTED
HEADER ALIGNMENT (1A,1B)
5 6/C 05.12.2018 (2A,2B) (1B) VERTICALITY ACCEPTED

6 6/C 05.12.2018 FINS WELDING AND SEALING OF PANELS AT BUCKSTAY LOCATION ACCEPTED
BOTTOM FURNACE HEADERS SADDLE CONTACT
TO RESTING BEAM AND FREE MOVEMENT AS PER EXPANSION
7 6/C 05.12.2018 ACCEPTED

Page 5 of 14
THERMAX LIMITED (Boiler And Heater Group)
FORMAT NO : F-CEC-9.10, Rev-3

Page 6 of 14
 THERMAX LIMITED (Boiler And Heater Group)
FORMAT NO : F-CEC-9.10, Rev-3

STAGE INSPECTION RECORD

BOILER No : PL 1221 CUSTOMER: DANGOTE OIL REFINARY COMPANY LIMITED

JOB NO : QL 1221 QAP No : ITP-FGSG-DAN-01/ REV: 2

REPORT NO : HP/MP/EVP-I/001 DATE : 28.11.2018

WBS NO : PZ3
SIGNATURE
DATE OF
SR NO QAP SR NO. STAGE DESCRIPTION CHARACTERISTICS CHECKED DECISION (ACCEPTED/REJECTED) REMARKS CUSTOME
INSPECTION VENDOR TECC
R

1 6E 28.12.2018 IDENTIFICATION ACCEPTED

2 6E 28.12.2018 ORIENTATION ACCEPTED

3 6E 28.12.2018 AIRBLOW FLUSHING/CLEANING ACCEPTED

EVAPORATOR ASSEMBLY
(HP-EVP-I,II,III) & (MP-EVP-I)
4 6E 28.12.2018 ELEVATION (with using waterlevel) ACCEPTED

5 6E 28.12.2018 ALIGNMENT ACCEPTED

6 6E 28.12.2018 VERTICALITY ACCEPTED

Page 7 of 14
 THERMAX LIMITED (Boiler And Heater Group)
FORMAT NO : F-CEC-9.10, Rev-3
STAGE INSPECTION RECORD

BOILER No : PL 1221 CUSTOMER: DANGOTE OIL REFINARY COMPANY LIMITED

JOB NO : QL 1221 QAP No : ITP-FGSG-DAN-01/ REV: 2

REPORT NO : 004 DATE : 31-10-2018

WBS NO : PN1
SIGNATURE
DATE OF
SR NO QAP SR NO. STAGE DESCRIPTION CHARACTERISTICS CHECKED DECISION (ACCEPTED/REJECTED) REMARKS CUSTOME
INSPECTION VENDOR TECC
R

1 3/B 10/31/2018 IDENTIFICATION

ACCEPTED
RECEIPT OF MATERIAL/FABRICATED
2 3/B 10/31/2018 MATERIAL
TRANSIT DAMAGE/MISSING
ACCEPTED
3 3/B 10/31/2018 DOCUMENTS VERIFICATION
ACCEPTED

Page 8 of 14
 THERMAX LIMITED (Boiler And Heater Group)
FORMAT NO : F-CEC-9.10, Rev-3
STAGE INSPECTION RECORD

BOILER No : PL 1221 CUSTOMER: DANGOTE OIL REFINARY COMPANY LIMITED

JOB NO : QL 1221 QAP No : ITP-FGSG-DAN-01/ REV: 2

REPORT NO : 003 DATE : 31-10-2018

WBS NO : PN1
SIGNATURE
DATE OF
SR NO QAP SR NO. CHARACTERISTICS CHECKED DECISION (ACCEPTED/REJECTED) REMARKS CUSTOME
INSPECTION VENDOR TECC
R

1 3/B 10/31/2018 IDENTIFICATION

ACCEPTED
RECEIPT OF MATERIAL/FABRICATED
2 3/B 10/31/2018 MATERIAL
TRANSIT DAMAGE/MISSING
ACCEPTED
3 3/B 10/31/2018 DOCUMENTS VERIFICATION
ACCEPTED

Page 9 of 14
 THERMAX LIMITED (Boiler And Heater Group)
FORMAT NO : F-CEC-9.10, Rev-3
STAGE INSPECTION RECORD

BOILER No : PL 1222 CUSTOMER: DANGOTE OIL REFINARY COMPANY LIMITED

JOB NO : QL 1222 QAP No : ITP-FGSG-DAN-01/ REV: 2

REPORT NO : 002 DATE : 23-10-2018

WBS NO : PA1
SIGNATURE
DATE OF
SR NO QAP SR NO. STAGE DESCRIPTION CHARACTERISTICS CHECKED DECISION (ACCEPTED/REJECTED) REMARKS CUSTOME
INSPECTION VENDOR TECC
R

1 3/B 10/23/2018 IDENTIFICATION

ACCEPTED
RECEIPT OF MATERIAL/FABRICATED
2 3/B 10/23/2018 MATERIAL
TRANSIT DAMAGE/MISSING
ACCEPTED
3 3/B 10/23/2018 DOCUMENTS VERIFICATION
ACCEPTED

Page 10 of 14
 THERMAX LIMITED (Boiler And Heater Group)
FORMAT NO : F-CEC-9.10, Rev-3

STAGE INSPECTION RECORD

BOILER No : PL 1221 CUSTOMER: DANGOTE OIL REFINARY COMPANY LIMITED

JOB NO : QL 1221 QAP No : ITP-FGSG-DAN-01/ REV: 2

REPORT NO : 009 DATE : 01-10-2018

WBS NO : PA1,PA2,PA3
SIGNATURE
DATE OF
SR NO QAP SR NO. STAGE DESCRIPTION CHARACTERISTICS CHECKED DECISION (ACCEPTED/REJECTED) REMARKS CUSTOME
INSPECTION VENDOR TECC
R

1 7/B 8/17/2018 AIRBLOW /FLUSHING CLEANING

ACCEPTED
2 7/B 01.10.2018 ORIENTATION
ACCEPTED
3 7/B 01.10.2018 HEADER LEVELING
ACCEPTED
SUPER HEATER COILS AND HEADER ASSEMBLY
(SH1A, SH1B & SH 2A,2B)
4 7/B 01.10.2018 HEADER ROTATION
ACCEPTED
5 7/B 01.10.2018 HEADER DIAGONAL OFF
ACCEPTED
6 7/B 01.10.2018 HEADER EXPANSION CLEARENCE
ACCEPTED

Page 11 of 14
 THERMAX LIMITED (Boiler And Heater Group)
FORMAT NO : F-CEC-9.10, Rev-3

STAGE INSPECTION RECORD

BOILER No : PL 1222 CUSTOMER: DANGOTE OIL REFINARY COMPANY LIMITED

JOB NO : QL 1222 QAP No : ITP-FGSG-DAN-01/ REV: 2

REPORT NO : 008 DATE : 01-10-2018

WBS NO : PA1,PA2
SIGNATURE
DATE OF
SR NO QAP SR NO. STAGE DESCRIPTION CHARACTERISTICS CHECKED DECISION (ACCEPTED/REJECTED) REMARKS CUSTOME
INSPECTION VENDOR TECC
R

1 7/B 8/17/2018 AIRBLOW /FLUSHING CLEANING

ACCEPTED
2 7/B 8/17/2018 ORIENTATION
ACCEPTED
3 7/B 8/17/2018 HEADER LEVELING
SUPER HEATER COILS AND HEADER ASSEMBLY ACCEPTED
(SH1A, SH1B & SH 2A,2B)
4 7/B 8/17/2018 HEADER ROTATION
ACCEPTED
5 7/B 8/17/2018 HEADER DIAGONAL OFF
ACCEPTED
6 7/B 8/17/2018 HEADER EXPANSION CLEARENCE
ACCEPTED

Page 12 of 14
 THERMAX LIMITED (Boiler And Heater Group)
FORMAT NO : F-CEC-9.10, Rev-3

STAGE INSPECTION RECORD

BOILER No : PL 1222 CUSTOMER: DANGOTE OIL REFINARY COMPANY LIMITED

JOB NO : QL 1222 QAP No : ITP-FGSG-DAN-01/ REV: 2

REPORT NO : ECO-I/001 DATE : 01.10.2018

WBS NO : PZ3
SIGNATURE
DATE OF
SR NO QAP SR NO. STAGE DESCRIPTION CHARACTERISTICS CHECKED DECISION (ACCEPTED/REJECTED) REMARKS CUSTOME
INSPECTION VENDOR TECC
R

1 7/A 10.08.2018 AIRBLOW /FLUSHING CLEANING ACCEPTED

2 7/A 01.10.2018 ORIENTATION ACCEPTED

SUPERHEATER COILS & HEADER ASEEMBLY
3 7/A 01.10.2018 (SH1A,1B & SH 2A,2B)
HEADER LEVELING ACCEPTED

4 7/A 01.10.2018 HEADER ROTATION ACCEPTED

5 7/A 01.10.2018 HEADER DIAGONAL OFF ACCEPTED

Page 13 of 14
 THERMAX LIMITED (Boiler And Heater Group)
FORMAT NO : F-CEC-9.10, Rev-3

STAGE INSPECTION RECORD

BOILER No : PL 1222 CUSTOMER: DANGOTE OIL REFINARY COMPANY LIMITED

JOB NO : QL 1222 QAP No : ITP-FGSG-DAN-01/ REV: 2

REPORT NO : 008 DATE : 19-09-2018

WBS NO : PA1,PA2
SIGNATURE
DATE OF
SR NO QAP SR NO. STAGE DESCRIPTION CHARACTERISTICS CHECKED DECISION (ACCEPTED/REJECTED) REMARKS CUSTOME
INSPECTION VENDOR TECC
R

1 7/B 9/17/2018 AIRBLOW /FLUSHING CLEANING

ACCEPTED
2 7/B 9/18/2018 ORIENTATION
ACCEPTED
3 7/B 9/18/2018 HEADER LEVELING
SUPER HEATER COILS AND HEADER ASSEMBLY ACCEPTED
(SH1A, SH1B & SH 2A,2B)
4 7/B 9/18/2018 HEADER ROTATION
ACCEPTED
5 7/B 9/18/2018 HEADER DIAGONAL OFF
ACCEPTED
6 7/B 9/18/2018 HEADER EXPANSION CLEARENCE
ACCEPTED

Page 14 of 14