INTERACTIVE SCHEMATIC

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 UENR2720-01
October 2014

938K Wheel Loader

Hydraulic System
SWL1-UP
XXT1-UP
HFW1-UP

Volume 1 of 2: Drive Circuits

Volume 2 of 2: Implement Circuits

© 2014 Caterpillar, All Rights Reserved Printed in U.S.A.

COMPONENT LOCATION
Volume 1 of 2 - DRIVE CIRCUITS
Part Machine Schematic
Description
Number Location Location
Accumulator Gp - Brake 360-9207 1 E-7
Accumulator Gp - Charge 373-6953 2 E-6
Cooler Gp - Hydraulic Oil 354-8742 7 B-4
Cooler Gp - Transmission Oil 383-7596 8 D-3
Filter Gp - Gearbox 349-3667 15 E-3
Filter Gp - Hydraulic Oil 368-0754 16 E-4
Manifold Gp - Brake Accumulator 349-9089 17 E-7
Manifold Gp - Hystat Interlock Valve 347-0785 18 E-5
Manifold Gp - Hystat Loop 356-8633 19 D-3, B-2
Motor Gp - Hystat (115cc) 307-3077 22 C-3
Motor Gp - Hystat (170cc) 341-7648 23 C-1
Motor Gp - Radiator/Hydraulic Fan 307-3054 24 B-7
Motor Gp - Radiator/Hydraulic Fan (Reversing) 307-3064 25 B-7
Orifice Gp - Motor Flushing Connector 9X-2614 26 D-2
Pedal Gp - Brake 342-0157 28 E-8
Pump Gp - Charge/ Lube 307-3079 29 D-4
Pump Gp - Fan/Brake (W/Brake Charging Valve) 307-3058 30 B-8
Pump Gp - Hystat 307-3065 33 D-6
Sensor Gp - Pressure (Brake Charge) 344-7391 36 D-8
Sensor Gp - Pressure (Hystat Loop FWD) 349-1178 37 E-6
Sensor Gp - Pressure (Hystat Loop REV) 349-1178 38 C-5
Sensor Gp - Pressure (Park Brake) 344-7391 41 E-7
Transmission Ar - Gearbox 358-3002 43 E-2
Valve Gp - Accumulator (Fan/Brake Charge) 347-3251 45 D-7
Valve Gp - Check (Hyd Oil Cooler Bypass) 348-2078 50 C-6
Valve Gp - Check (Hystat Flushing) 370-2280 51 C-1
Valve Gp - Check (Pilot Supply) 123-4750 53 E-5
Valve Gp - Check (Xmsn Oil Cooler Bypass) 385-9391 58 D-3
Valve Gp - Park Brake 357-0377 61 E-7
Valve Gp - Solenoid (Hystat Interlock) 366-8955 65 D-5
COMPONENT LOCATION
Volume 2 of 2 - IMPLEMENT CIRCUITS
Part Machine Schematic
Description
Number Location Location
Accumulator Gp - Pilot 373-7014 3 E-4
Accumulator Gp - Ride Control 373-6960 4 F-2
Accumulator Gp - Ride Control 373-6962 5 E-2
Breather - Hydraulic Tank 258-2829 6 B-4
Cylinder Gp - Fusion Coupler 375-0724 9 D-6
Cylinder Gp - Wide Coupler 353-9375 10 D-5
Cylinder Gp - High Lift Tilt 351-8515 11 F-3
Cylinder Gp - Lift 347-3853 12 E-3
Cylinder Gp - Steering 347-3852 13 D-2
Cylinder Gp - Tilt 347-3854 14 F-3
Manifold Gp - Rear Frame Return 347-8096 20 D-7
Manifold Gp - Steering 346-5095 21 C-3
Orifice Gp - Ride Control PC 366-8973 27 E-2
Pump Gp - Hand Metering 341-7623 31 C-2
Pump Gp - Hand Metering (W/Dual Mode Steering) 341-7639 32 C-2
Pump Gp - Implement Pump 341-7662 34 B-7
Pump Gp - Secondary Steering (W/Integrated Relief) 307-3051 35 C-1
Sensor Gp - Pressure (Implement Pump Discharge) 344-7391 39 D-7
Sensor Gp - Pressure (Primary Steering) 344-7391 41 C-3
Tank Gp - Hydraulic 349-8199 42 A-4
Tube As - Front Frame Return 349-7843 44 D-3
Valve Gp - Bank 2 (Implement) 347-3852 46 F-7
Valve Gp - Bank 3 (Implement) 347-3853 47 F-7
Valve Gp - Bank 4 (Implement) 347-3854 48 F-7
Valve Gp - Ball (Dead Engine Lower) 112-1817 49 F-4
Valve Gp - Check (Implement Backpressure) 352-1045 52 E-7
Valve Gp - Check (Ride Control Supply) 9T-1013 54 E-2
Valve Gp - Check (Secondary Steering) 9T-1013 55 C-3
Valve Gp - Check (Steering Backpressure) 192-2684 56 D-7
Valve Gp - Check (Steering Inlet) 175-0447 57 C-3
Valve Gp - Differential Lock 365-6860 59 E-8
Valve Gp - Dual Mode 247-4503 60 B-3
Valve Gp - Quick Coupler 352-1108 62 D-6
Valve Gp - Ride Control 280-9978 63 E-2
Valve Gp - Shutoff (Petcock) 6V-7238 64 D-7
TAP LOCATION
Volume 1 of 2 - DRIVE CIRCUITS
Tap Schematic
Description
Number Location
P7 Charge Pressure E-4
P8 Charge Fill D-4
P9 Gearbox SOS Gauge E-3
P10 Hystat Forward Drive Pressure D-3
P11 Hystat Reverse Drive Pressure B-2
P12 Hydraulic SOS Gauge B-4
P13 Gearbox Pressure E-3
P14 Lube Pressure E-3
P15 Clutch Pressure E-2
P16 Front Service Brake Pressure E-8
P17 Rear Service Brake Pressure E-8
P19 Fan/Brake Discharge Pressure C-8
P20 Brake Charging Pressure E-8
P21 Fan/Brake LoadSense Pressure C-7
TAP LOCATION
Volume 2 of 2 - IMPLEMENT CIRCUITS
Tap Schematic
Description
Number Location
P1 Steering Discharge Pressure C-3
P2 Steering Loadsense Pressure C-5
P3 Implement Discharge Pressure E-4
P4 Implement Loadsense Pressure C-6
P5 Implement Pilot Pressure F-4
P6 Quick Coupler Pressure D-5
P18 Differential Lock Pressure E-7
FLUID POWER SYMBOLS
BASIC COMPONENT SYMBOLS

MAIN AUX.
PUMP: VARIABLE and
PUMP or MOTOR FLUID CONDITIONER SPRING CONTROL VALVES RESTRICTION LINE RESTRICTION 2-SECTION PUMP PRESSURE COMPENSATED
(FIXED)

VARIABILITY SPRING LINE RESTRICTION PRESSURE HYDRAULIC PNEUMATIC LINE RESTRICTION ATTACHMENT
(ADJUSTABLE) (VARIABLE) COMPENSATION ENERGY TRIANGLES VARIABLE and PRESSURE
COMPENSATED

VALVE ENVELOPES
VALVES
VALVE PORTS

ONE POSITION TWO POSITION THREE POSITION TWO-WAY THREE-WAY FOUR-WAY

CONTROL VALVES CHECK VALVES

AB AB

P T P T
BASIC SPRING SHUTTLE PILOT
NORMAL POSITION SHIFTED POSITION INFINITE POSITION
SYMBOL LOADED CONTROLLED

FLUID STORAGE RESERVOIRS

VENTED PRESSURIZED RETURN ABOVE FLUID LEVEL RETURN BELOW FLUID LEVEL

MEASUREMENT ROTATING SHAFTS

PRESSURE TEMPERATURE FLOW UNIDIRECTIONAL BIDIRECTIONAL

COMBINATION CONTROLS

SOLENOID SOLENOID SOLENOID SOLENOID and SERVO THERMAL DETENT

or MANUAL and PILOT PILOT or MANUAL

MANUAL CONTROL SYMBOLS

PUSH-PULL LEVER MANUAL SHUTOFF GENERAL MANUAL PUSH BUTTON PEDAL SPRING

RELEASED PRESSURE PILOT CONTROL SYMBOLS

REMOTE SUPPLY PRESSURE

EXTERNAL RETURN INTERNAL RETURN SIMPLIFIED COMPLETE INTERNAL

SUPPLY PRESSURE

ACCUMULATORS CROSSING AND JOINING LINES HYDRAULIC AND PNEUMATIC CYLINDERS

SPRING LOADED GAS CHARGED LINES CROSSING LINES JOINING SINGLE ACTING DOUBLE ACTING

HYDRAULIC PUMPS HYDRAULIC MOTORS INTERNAL PASSAGEWAYS

FIXED VARIABLE DISPLACEMENT FIXED VARIABLE DISPLACEMENT INFINITE THREE TWO

DISPLACEMENT NON-COMPENSATED DISPLACEMENT NON-COMPENSATED POSITIONING POSITION POSITION

UNIDIRECTIONAL UNIDIRECTIONAL

FLOW IN ONE PARALLEL CROSS FLOW ALLOWED IN

BIDIRECTIONAL BIDIRECTIONAL DIRECTION FLOW FLOW EITHER DIRECTION
ELECTRICAL SYMBOLS
Hydraulic Symbols (Electrical)

G M
Transducer Transducer Generator Electric Motor
(Fluid) (Gas / Air)

Pressure Switch Pressure Switch Temperature Switch Electrical Wire

(Adjustable)

Electrical Symbols (Electrical)

Pressure Temperature Level Flow

Symbol Symbol Symbol Symbol

Wire Number Identification Codes

Electrical Schematic Example Hydraulic Schematic Example

Current Standard Current Standard

Harness identification code
This example indicates
wire 135 in harness "AG". Wire
Circuit Number Wire Color
Identification

325-AG135 PK-14
325-PK
Circuit Identification Wire Color Wire Gauge
Number

Previous Standard
Wire Color
Wire

325-PK-14
B A
Circuit Number Wire Gauge
Identification (EXAMPLE VALVE)
 8 7 6 5 4 3 2 1

F F

(1) ACCUMULATOR GP
(28) PEDAL GP BRAKE
360-9207 (53) VALVE GP
BRAKE
CHECK (PILOT
342-0157 (18) MANIFOLD GP To
SUPPLY)
HYSTAT INTERLOCK P7 (16) FILTER GP P13 P14 Front P15 (43) TRANSMISSION AR
123-4750 Axle
(61) VALVE GP HYD OIL GEARBOX

Dual Mode
(41) SENSOR GP 347-0785 (15) FILTER GP

Steering
P17 368-0754

Manifold
Steering
PARK BRAKE PRESS PARK GEARBOX 358-3002

Front
Sec.
357-0377 BRAKE T1
To G O (BSC)
Imp
To Brakes

344-7391 349-3667
E Pilot E
E
P16
G

Pilot Drain
T U
(2) ACCUMULATOR GP
Z
P C CHARGE
373-6953 Y

(17) MANIFOLD GP
BRAKE ACCUMULATOR (37) SENSOR GP E T
P20 349-9089 PRESS (HYSTAT HMU
LOOP FWD) P9
PS2 A1 A2 PS1 349-1178 (65) VALVE GP Rear Drain
F SOLENOID Manifold P8 (58) VALVE GP
(45) VALVE GP Ms S
HYSTAT CHECK
ACCUMULATOR (8) COOLER GP
INTERLOCK (COOLER
(FAN/BRAKE XMSN OIL
BYPASS) To
CHARGING ) (33) PUMP GP 366-8955 383-7596 Rear
PSG
HYSTAT PUMP 385-9391
347-3251 P10 Axle
(36) SENSOR GP
307-3065
PRESSURE

Implement
(BRAKE

Steering
LS
CHARGE)
D 344-7391
B1 B2 D

Lube (19) MANIFOLD GP

M
Pump HYSTAT LOOP (26) ORIFICE GP
F
356-8633 MOTOR FLUSHING (51) VALVE GP
9X-2614
FG CHECK
S2
(23) MOTOR GP (HYSTAT
Hystat Charge (22) MOTOR GP FLUSHING)
S1 Pump (29) PUMP GP HYSTAT (170cc)
1:1 Drive Ratio Pump HYSTAT (115cc) 370-2280
CHARGE / LUBE 341-7648
T
307-3077
307-3079 M1 B B M1 SA

PG Fan Brake U U
P21
Valve
P19
X

U L Mp P
(50) VALVE GP
CHECK HYD OIL
T2 T1
C COOLER BYPASS C
348-2078
(38) SENSOR GP
PRESSURE A A
HYSTAT LOOP (REVERSE)
B 349-1178
G T1
B T2 G

P11

M
Hydraulic
R Tank
(19) MANIFOLD GP
(7) COOLER GP HYSTAT LOOP
1.03:1 Drive HYDRAULIC OIL
Ratio L 356-8633
(24) MOTOR GP 354-8742
RADIATOR/HYDRAULIC FAN
307-3054
S L2 L1 L (25) MOTOR GP
B (30) PUMP GP RADIATOR/HYDRAULIC FAN B
FAN/BRAKE (REVERSING)
(W/ BRAKE 307-3064
SOS
CHARGING VALVE) P12
307-3058

HYDRAULIC CIRCUIT COLOR DESCRIPTIONS

PILOT PUMP OUTPUT
MAIN PUMP OUTPUT
LUBE PUMP CIRCUIT
Secondary AUXILIARY 1 CIRCUIT

Steer LOAD SENSE CIRCUIT

STEERING CIRCUIT
FAN/BRAKE CHARGE PUMP
SUPPLY LINE
LINE PATTERNS QUICK COUPLER CIRCUIT
BRAKE CIRCUIT
Pressure Line AUXILIARY 2 CIRCUIT
DRAIN / RETURN LINE
Pilot / Load Sensing Pressure TILT CYLINDER CIRCUIT
LIFT CYLINDER CIRCUIT
A Drain / Return Lines HYSTAT CIRCUIT A
LUBE PUMP SUPPLY CIRCUIT
Component Group

Attachment

YY
Callout Number
(Machine Location from
Component LocationsTable)
Air Line THIS SCHEMATIC IS FOR THE 938K WHEEL LOADER HYDRAULIC SYSTEM
CALLOUTS VOLUME 1 of 2: DRIVE CIRCUITS
MEDIA NUMBER: UENR2720-01
Taps (Pressure, Sampling, Sensor - by letter)
SCHEMATIC PART NUMBER: 339-6679, CHANGE: 00, VERSION: -
Component
Components are shown installed on a fully operable machine with the key and engine off, transmission shifter
(52) VALVE GP - CONTROL Name in neutral and with parking brake set.
138-1234 Part Number Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.
Refer to the Parts Manual using a specific serial number prefix in SIS before ordering parts from this schematic.

8 7 6 5 4 3 2 1
 8 7 6 5 4 3 2 1

(49) VALVE GP
BALL
(46) VALVE GP (DEAD ENGINE
BANK 2 IMPLEMENT LOWER)
347-2352 112-1817
(47) VALVE GP
BANK 3 IMPLEMENT
F 347-2353 F
(11) CYL GP
(48) VALVE GP Ride Control
HIGH LIFT TILT
BANK 4 IMPLEMENT
347-2354 351-8515
(14) CYL GP
Aux Aux TILT
Tilt Lift
1 2 347-3854
P
(59) VALVE GP To A B A B A B A B Lx Tg
(4) ACCUMULATOR GP
DIFFERENTIAL LOCK P5
365-6860 Tilt Cylinder RIDE CONTROL
R
PPG 373-6960
T P18
H (5) ACCUMULATOR GP
P DL RIDE CONTROL
373-6962
Ls

T S
(63) VALVE GP
RIDE CONTROL
280-9978
E (3)ACCUMULATOR GP
(12) CYL GP Lift (54) VALVE GP E
PILOT
LIFT Cylinders CHECK (RIDE
(52) VALVE GP 373-7014 347-3853 CTRL SUPPLY)
CHECK (IMPLEMENT 9T-1013
BACK PRESSURE RCS
352-1045 Pp
P

T
(27) ORIFICE GP
PG RIDE CONTROL PC
366-8973
P3
(39) SENSOR GP
PRESSURE
CS
(IMPLEMENT PUMP
DISCHARGE)
344-7391

LS C2
E T
(64) VALVE (13) CYLINDER GP
D (20) MANIFOLD GP SHUTOFF From STEERING D
REAR FRAME (PETCOCK) Hystat 347-3852
RETURN C1 Interlock
6V-7238
347-8096 Valve
GP
P6 (44) TUBE AS
P
(56) VALVE (10) CYLINDER GP FRONT FRAME
R C1 C2
CHECK WIDE COUPLER RETURN MANIFOLD
Park Brake (9) CYL GP (62) VALVE GP
(STEERING 353-9375 349-7843
Valve FUSION QUICK
BACKPRESSURE) COUPLER
COUPLER
192-2684 352-1108
375-0724

(41) SENSOR GP (55) VALVE GP

P4 P2 PRESS CHECK (SECOND
(PRIMARY STEERING)
9T-1013 LP RP (35) PUMP GP
X1 X2 STEERING)
344-7391 SECONDARY STEERING
(57) VALVE AS (W/ INTEGRATED RELIEF)
C CHECK D
307-3051 C
(STEERING INLET)
175-0447
(21) MANIFOLD GP
STEERING
346-5095 P1 B S

M
(34) PUMP GP
IMPLEMENT B1 B2
341-7662
To To TP LS PP
Charge Gear
Circuit Box
Hystat
Pump B1 B2
(31) PUMP GP

M
Lube (60) VALVE GP HAND METERING UNIT
C1 C2
Pump DUAL MODE 341-7623
B STEERING (32) PUMP GP B
Implement Pump Steering Pump Charge From Gear Box 247-4503 HAND METERING UNIT
Pump S2 (W/DUAL MODE STEERING)
1:1 Drive Ratio T P 341-7639

(6) BREATHER
S1 L2 L1 S2 L4 L3 HYDRAULIC TANK
258-2829

(42) TANK GP HYDRAULIC CIRCUIT COLOR DESCRIPTIONS

Fan Motor HYDRAULICTANK PILOT PUMP OUTPUT

Return 349-8199 MAIN PUMP OUTPUT

LUBE PUMP CIRCUIT
Fan Motor AUXILIARY 1 CURCUIT
Case Drain LOAD SENSE CIRCUIT
STEERING CIRCUIT
FAN/BRAKE CHARGE PUMP
LINE PATTERNS SUPPLY LINE
QUICK COUPLER CIRCUIT
Pressure Line BRAKE CIRCUIT
DIFFERENTIAL LOCK CIRCUIT
Pilot / Load Sensing Pressure AUXILIARY 2 CURCUIT
DRAIN / RETURN LINE
A Drain / Return Lines TILT CYLINDER CIRCUIT A
Brake Pedal LIFT CYLINDER CIRCUIT

Valve Component Group HYSTAT CIRCUIT

LUBE PUMP SUPPLY CIRCUIT
Fan/Brake Cooler Attachment
Suction Bypass
Air Line THIS SCHEMATIC IS FOR THE 938K WHEEL LOADER HYDRAULIC SYSTEM
Cooler VOLUME 2 of 2: IMPLEMENT CIRCUITS
Return CALLOUTS
MEDIA NUMBER: UENR2720-01
YY Taps (Pressure, Sampling, Sensor - by letter)
SCHEMATIC PART NUMBER: 339-6679, CHANGE: 00, VERSION: -
Components are shown installed on a fully operable machine with the key and engine off, transmission shifter
Callout Number Component
(Machine Location from (52) VALVE GP - CONTROL Name in neutral and with parking brake set.
Component LocationsTable)
138-1234 Part Number Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.
Refer to the Parts Manual using a specific serial number prefix in SIS before ordering parts from this schematic.

8 7 6 5 4 3 2 1
ACCUMULATORS
VIEW ALL CALLOUTS

2 1
LEFT SIDE VIEW
VIEW ALL CALLOUTS

51 P14 P15 P8 P7 53 65 18
25 24 P12

28 P17
P16

58

P9 15 P13 43 16
REAR VIEW
VIEW ALL CALLOUTS

7
RIGHT SIDE VIEW

50 33 37
VIEW ALL CALLOUTS
36 P20
30

29

P11

23

19

P10

P21

P19

45 17 38 61 22 26
FRONT CYLINDERS
VIEW ALL CALLOUTS

11 14
12 9
FRONTAL VIEW
VIEW ALL CALLOUTS
63 4
49
39 5

P5

P3
52
46 48
47

10
RIGHT SIDE VIEW

64 20 56 62
VIEW ALL CALLOUTS
6 P2 P6 31 32

54 4 5 44
42

P4

34

13 49 63 27 P18 59
STEERING MANIFOLD DETAIL
VIEW ALL CALLOUTS

21

P1

55

57

P4

41
STEERING PUMP DETAIL
VIEW ALL CALLOUTS

60

35