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NO AREA NAME GRADE UNIT WEIGHT

(kg)
HIGH- STRENGTH ALKALI-RESISTANCE
1 PREHEATER CASTABLE HN-13NL 2100

CARBORUNDUM COATING RESISTANT


CASTABLE/ SKIN RESISTANCE
CASTABLE HN-50S 2500

HIGH- STRENGTH ALKALI-RESISTANCE


CASTABLE / CARBORUNDUM COATING HN-
RESISTANT CASTABLE 13NL /
HN-50S

MULLITE CASTABLE

2 TERTIARY AIR DUCT HN-20 2500

MULLITE CASTABLE
TWINS CYCLONE HOT GAS
3 HN-20 2500
COALMILL

SKIN RESISTANCE CASTABLE


4 SMOKE CHAMBER HN-60S 2500

MULLITE CASTABLE
5 ROTARY KILN RT-20 2500

PHLOX CASTABLE
RT-70MC 2750

MULLITE CASTABLE
6 COOLER HN-20 2500

SPECIAL LOW EXPANSION


REFRACTORY CASTABLE OF COAL
BURNER AS-B 2500

PHLOX CASTABLE
RT-70MC 2750
MULLITE CASTABLE
7 TWINS CYCLONE COOLER HN-20 2500

CALCIUM SILICATE BOARD (h: 25mm)


8 PREHEATER HCS-20 200

CALCIUM SILICATE BOARD (h: 50mm)


HCS-20 200

CALCIUM SILICATE BOARD (h: 115mm)

HCS-20 200

CALCIUM SILICATE BOARD (h: 115mm)


9 SMOKE CHAMBER HCS-20 200

CALCIUM SILICATE BOARD (h: 115mm)

10 TERTIARY AIR DUCT HCS-20 200

CALCIUM SILICATE BOARD (h: 100mm)

11 COOLER HCS-20 200

CALCIUM SILICATE BOARD (h: 50mm)


HCS-20 200

CALCIUM SILICATE BOARD (h: 100mm)


HCS-20 200

HIGH-STRENGTH ALKALI-RESISTANCE
BRICK
12 PREHEATER RK-H 3.74

HIGH-STRENGTH ALKALI-RESISTANCE
BRICK

RK-H 4,378

HIGH-STRENGTH ALKALI-RESISTANCE
BRICK
RK-H 4,378
HIGH-STRENGTH ALKALI-RESISTANCE
BRICK
RK-H 4,378

HIGH-STRENGTH ALKALI-RESISTANCE
BRICK
RK-H 4,378

SPECIAL HIGH ALUMINA BRICK


YRS-70 4.42

SPECIAL HIGH ALUMINA BRICK


YRS-70 5,174

SILICON MULLITE BRICK TYPE 2

13 ROTARY KILN 425 12.91

SILICON MULLITE BRICK TYPE 2

825 13.3

SILICON MULLITE BRICK TYPE 2

P251 9.10

SILICON MULLITE BRICK TYPE 2

P252 9.97

SILICON MULLITE BRICK TYPE 1

425 12.91

SILICON MULLITE BRICK TYPE 1

825 13.3

SILICON MULLITE BRICK TYPE 1

P251 9.10
SILICON MULLITE BRICK TYPE 1

P252 9.97

MAGNESIA HERCYNITE BRICK

B425 10.5

MAGNESIA HERCYNITE BRICK


B725 10.5

MAGNESIA HERCYNITE BRICK

P254 8.14

MAGNESIA HERCYNITE BRICK

P255 9.15

MAGNESIA-ALUMINA SPINEL BRICK

B425 10.3

MAGNESIA-ALUMINA SPINEL BRICK

B725 10.3

MAGNESIA-ALUMINA SPINEL BRICK

P254 7.98

MAGNESIA-ALUMINA SPINEL BRICK

P255 8.96

SILICON MULLITE BRICK TYPE H

425 13.1
SILICON MULLITE BRICK TYPE H

825 13.6

SILICON MULLITE BRICK TYPE H

P251 9.27

SILICON MULLITE BRICK TYPE H


P252 10.1

HIGH- STRENGTH ALKALI-RESISTANCE


BRICK
14 TERTIARY AIR DUCT RK-A 5.02

HIGH- STRENGTH ALKALI-RESISTANCE


BRICK
RK-A 4.79

HIGH- STRENGTH ALKALI-RESISTANCE


BRICK
RK-A 454

15 PREHEATER CERAMIC FIBER BLANKET LYGX-422 128

16 SMOKE CHAMBER CERAMIC FIBER BLANKET LYGX-422 128

TWINS CYCLONE HOT GAS


17 CERAMIC FIBER BLANKET LYGX-422 128
COALMILL

18 TERTIARY AIR DUCT CERAMIC FIBER BLANKET LYGX-422 128

19 KILN CERAMIC FIBER BLANKET LYGX-422 128

20 COOLER CERAMIC FIBER BLANKET LYGX-422 128

CERAMIC FIBER BLANKET LYGX-422 128


CERAMIC FIBER BLANKET LYGX-422 128
DATA REFRACTOR
CALCINER CN 1-1 CN 1-2 CN 2A CN 2B CN 3A CN 3B CN 4A CN 4B CN 5A

Quantity Quantity Quantity Quantity Quantity Quantity Quantity Quantity Quantity Quantity

30(mᶟ) 55 (mᶟ) 55 (mᶟ) 22,4 (mᶟ) 22,4 (mᶟ) 23,4 (mᶟ) 23,4 (mᶟ) 21 (mᶟ) 21 (mᶟ) 21 (mᶟ)

42(mᶟ) 6.1(mᶟ) 6.1(mᶟ) 6.1(mᶟ)


30(mᶟ) 30(mᶟ)

105(mᶟ) 36(mᶟ) 36(mᶟ) 36.5(mᶟ) 36.5(mᶟ) 39(mᶟ) 39(mᶟ) 39(mᶟ)

15(mᶟ)

3714 3714 3714 3714 4498 4498 4420

1514 1514 1514 1514 1651 1651 1628

522 522 522 522 660 660 660


475 475 475 475 570 570 570

16065

10296
1.8(mᶟ) 0.2(mᶟ) 0.2(mᶟ) 0.9(mᶟ) 0.9(mᶟ) 0.9(mᶟ) 0.9(mᶟ) 0.7(mᶟ) 0.7(mᶟ) 0.7(mᶟ)
ACTORY KILN & COOLER
CN 5B CN2-CN1 DUCT CN3-CN2 DUCT CN4-CN3 DUCT CN5-CN4 DUCT CN1 CHUTE

Quantity Quantity Quantity Quantity Quantity Quantity

21 (mᶟ) 16 (mᶟ) 16 (mᶟ) 15,8(mᶟ) 15,8(mᶟ) 20(mᶟ) 20(mᶟ) 20(mᶟ) 20(mᶟ) 6(mᶟ)

6.1(mᶟ)
1.6(mᶟ)

39(mᶟ) 27.7(mᶟ) 27.7(mᶟ) 22(mᶟ) 22(mᶟ) 25(mᶟ) 25(mᶟ) 25(mᶟ) 25(mᶟ)

4420 3410 3410 1477 1477 1365 1365 1757 1757

1628

660 938 938 1206 1206


1257 1257 525 525

570
0.7(mᶟ) 0.1(mᶟ) 0.1(mᶟ) 0.1(mᶟ) 0.1(mᶟ) 0.1(mᶟ) 0.1(mᶟ) 0.1(mᶟ) 0.1(mᶟ) 0.03(mᶟ)
CN1 CHUTE CN2 CHUTE CN3 CHUTE CN4 CHUTE CN5 CHUTE DUCT CALC

Quantity Quantity Quantity Quantity Quantity Quantity

6(mᶟ) 3(mᶟ) 3(mᶟ) 3(mᶟ) 3(mᶟ) 82(mᶟ)

4.2(mᶟ) 4.2(mᶟ) 4.2(mᶟ) 4.2(mᶟ)


1.6(mᶟ) 1(mᶟ) 1(mᶟ) 1(mᶟ) 1(mᶟ) 1.3(mᶟ) 1.3(mᶟ) 1.1(mᶟ) 1.1(mᶟ)

130(mᶟ)

19221

7632
0.03(mᶟ) 0.02(mᶟ) 0.02(mᶟ) 0.02(mᶟ) 0.02(mᶟ) 0.03(mᶟ) 0.03(mᶟ) 0.04(mᶟ) 0.04(mᶟ) 1.8(mᶟ)
DISPRESION BOX
Quantity REMARKS
Ø 710 Ø 800 Ø900
CYCLONE DAN DUCTING
1.2 X 2 1.4 X 4 1.5 X 6

CYCLON DAN DUCTING


1.2 X 2 1.4 X 4 1.5 X6

INSPECTION DOOR COVER CYCLONE (MANHOLE)

DUCTING, MAN HOLE & DAMPER

93(mᶟ)

CYCLONE & INSPECTION DOOR (MANHOLE)


37,4(mᶟ)

SMOKE CHAMBER & ALL MANHOLE


21(mᶟ)

CONICAL INLET KILN


3.83(mᶟ)

NOSE RING
5.25(mᶟ)

LINING KILN HOOD COOLER, TUBE LINING,


OBSERVATION COVER, TUBE COVER, ACCES DOOR
28,8(mᶟ)

LINING OF COAL BURNER

2.5(mᶟ)

LINING OUTLET COOLER


2.0(mᶟ)
CYCLONE DAN ACCES DOOR
40(mᶟ)

CONSUMPTION OF C1 -CN5 CHUTE

CONSUMPTION OF C1-1 & C1-2

CONSUMPTION OF CALCINER, CN2 A-B, CN 3 A-B,


CN 4 A-B, CN 5 A-B, DUCTING CN 2-CN1, C3-CN2,
CN4-CN3, CN 5-CN 4, CALCINER-CN 5 DUCT.

CONSUMPTION OF SMOKE CHAMBER

CONSUMPTION OF TERTIARY AIR DUCT, ACCES


DOOR, DAMPER
168(mᶟ)

CONSUMPTION OF LINING KILN HOOD COOLER,


TUBE LINING, OBSERVATION COVER, TUBE COVER,
14.4(mᶟ) ACCES DOOR

CONSMUMPTION OF LINING COOLER


16(mᶟ)

CONSMUMPTION OF LINING COOLER


30.2(mᶟ)

CONSUMPTION OF CYCLONE 2A-B, CN 3A-B, CN 4A-


B, CN 5A-B, DUCTING CN 2-1, CN 3-2, CN 4-3, CN 5-
4 & DUCTING CALCINER - CN 5.

CONSUMPTION OF CYCLONE 2A-B, CN 3A-B, CN 4A-


B, CN 5A-B

CONSUMPTION OF CYCLONE 2 A-B, CN 3A-B, CN


4A-B, CN 5A-B, DUCTING CN 5-4, CN 4-3 DAN
DUCTING CALCINER KE CN 5.
CONSUMPTION OF DUCTING CYCLONE 3-2 DAN
DUCTING CYCLONE 2-1

CONSUMPTION OF CYCLONE 2A-B, CN 3A-B, CN 4A-


B, DAN CN 5 A-B.

CONSUMPTION OF CALCINER

CONSUMPTION OF CALCINER

APPLICATIONS 29 METER. TERHITUNG DARI RING


PERTAMA SETELAH CONICAL ( CALCINING ZONE)
10875 block

APPLICATIONS 29 METER. TERHITUNG DARI RING


PERTAMA SETELAH CONICAL ( CALCINING ZONE)
13195 block

APPLICATIONS 29 METER. TERHITUNG DARI RING


PERTAMA SETELAH CONICAL ( CALCINING ZONE)
290 block

APPLICATIONS 29 METER. TERHITUNG DARI RING


PERTAMA SETELAH CONICAL ( CALCINING ZONE)
290 block

APPLICATIONS 9.8 METER. TERHITUNG RING


PERTAMA METER 30. (UPPER BURNING ZONE,
3678 block TRANSITION ZONE)

APPLICATIONS 9.8 METER. TERHITUNG RING


PERTAMA METER 30. (UPPER BURNING ZONE,
4453 block TRANSITION ZONE)

APPLICATIONS 9.8 METER. TERHITUNG RING


PERTAMA METER 30. (UPPER BURNING ZONE,
98 block TRANSITION ZONE)
APPLICATIONS 9.8 METER. TERHITUNG RING
PERTAMA METER 30. (UPPER BURNING ZONE,
TRANSITION ZONE)
98 block

APPLICATIONS 28 METER. TERHITUNG RING


PERTAMA METER 38.8 (BURNING ZONE)
12040 block

APPLICATIONS 28 METER. TERHITUNG RING


PERTAMA METER 38.8 (BURNING ZONE)
19880 block

APPLICATIONS 28 METER. TERHITUNG RING


PERTAMA METER 38.8 (BURNING ZONE)
280 block

APPLICATIONS 28 METER. TERHITUNG RING


PERTAMA METER 38.8 (BURNING ZONE)
280 block

APPLICATIONS 8 METER. TERHITUNG RING


PERTAMA METER 66.8 (COOLING ZONE)

3440 block

APPLICATIONS 8 METER. TERHITUNG RING


PERTAMA METER 66.8 (COOLING ZONE)
5680 block

APPLICATIONS 8 METER. TERHITUNG RING


PERTAMA METER 66.8 (COOLING ZONE)
80 block

APPLICATIONS 8 METER. TERHITUNG RING


PERTAMA METER 66.8 (COOLING ZONE)
80 block

APPLICATIONS 1 METER TERHITUNG RING


PERTAMA METER 74.8 SEBELUM STOPPER NOSE
RING
375 block
APPLICATIONS 1 METER TERHITUNG RING
PERTAMA METER 74.8 SEBELUM STOPPER NOSE
455 block RING

APPLICATIONS 1 METER TERHITUNG RING


PERTAMA METER 74.8 SEBELUM STOPPER NOSE
10 block RING

APPLICATIONS 1 METER TERHITUNG RING


PERTAMA METER 74.8 SEBELUM STOPPER NOSE
10 block RING

CONSUMPTION OF DUCTING TAD

12712 PCS

CONSUMPTION OF DUCTING TAD

12642 PCS

CONSUMPTION OF DUCTING TAD

700 PCS

COMSUMTION OF GAP TO EXPANSION CASTABLE


PER SEGMENT (PER SEGMENT = 1.5~2 m 2 , and GAP
= 10mm)

COMSUMTION OF GAP TO EXPANSION CASTABLE


PER SEGMENT (PER SEGMENT = 1.5~2 m 2 , and GAP
1(mᶟ) = 10mm)

COMSUMTION OF GAP TO EXPANSION CASTABLE


PER SEGMENT (PER SEGMENT = 1.5~2 m 2 , and GAP
0.15(mᶟ) = 10mm)

FOR GAP TO EXPANSION CASTABLE at take up TAD


3.0(mᶟ) and expantion join (PER SEGMENT = 1.5~2 m 2 , and
GAP = 10mm)
CONSUMPTION OF GAP STOPPER METER 35
0.156(mᶟ)

CONSUMPTION OF KILN HOOD


0.3(mᶟ)

CONSUMPTION OF LINING COOLER


0.9(mᶟ)
CONSUMPTTION OF TWINS CYCLONE COOLER &
0.2(mᶟ) DUCTING
DATA BELT CONVEYOR COAL MILL & KILN - COOLER SECTION
DEPT : PRODUKSI

SPECIFICATION BELT
NO CODE AREA AREA NAME CODE EQUIPMENT
QTY TYPE SIZE

RAW COAL 1
1 L01 HANDLING L01-BC 01 DT II (A) B800

1
L01-BC 02 DT II (A) B800
1
L01-BC 03 DT II (A) B800

RAW COAL
2 L31 CRUSHING & L31-BC01 1 DT II (A) B1000
TRANSPORT
STACKER & RECLAIMER
RAW COAL
3 L01 HANDLING L01-ST01 1 DCX300/19,6 B800
BUCKET ELEVATOR
4 431 KILN FEED 431 BE01 1 N-TGD 1250
431 BE02 1 N-TGD 1250
TOTAL BELT : 7 UNIT
DETAIL: BELT CONVEYOR
STACKER
BUCKET ELEVATOR
LN - COOLER SECTION

SPECIFICATION BELT
CAPASITY
LENGTH TAIL SCREW-TAKE UP LENGTH JENIS
PULLEY + JOINT BELT
BC (X2) (X2) BELT CORE

151,350 3000 308,700 - 300


Tph
354,296 6000 720,592 - 250
Tph

45,479 1000 92,958 -


250 Tph

91,070 1500 185,140 - 300 Tph

LAIMER
22,000 1000 46,000 - 300 Tph
ATOR
STEEL CORD
101,500 0 203,000 650 Tph
STEEL CORD
101,500 0 203,000 650 Tph
TOTAL PANJANG : 1.759 meter
4 UNIT
1 UNIT
2 UNIT