Minimum tensile strength at room temp kgf/cm2

Min Tensile strng Yield Strength 36

Material Kgf/ cm2 Mpa 2
Kgf/ cm Mpa
SA 106 Gr. B 4231.84 415.00 2447.33 240.00
SA 106 Gr. C 4945.64 485.00 2804.23 275.00
SA 106 Gr. A 3365.08 330.00 2090.43 205.00
SA 335P11 4231.84 415.00 2090.43 205.00
SA 335 P12 4218.42 413.68 2249.82 220.63
SA 335 P22 4231.84 415.00 2090.43 205.00
SA 53 Gr A 3365.08 330.00 2090.43 205.00
SA 53 Gr B 4231.84 415.00 2447.33 240.00
SA 515 GR 60 4218.42 413.98 2249.82 220.79
SA 515 GR 70 4921.49 482.97 2671.67 262.19
SA 516 GR 60 4218.42 413.98 2249.82 220.79
SA 516 GR 70 4921.49 482.97 2671.67 262.19
SA 240 TP 304 5273.03 517.47
SA 240 TP 304L 4921.49 482.97
SA 240 TP 316 5273.03 517.47
SA 240 TP 316L 4921.49 482.97
SA 105 4921.49 482.97 2531.05 248.39
A 182 F11 4218.42 413.98 2109.21 206.99
A 182 F12 4218.42 413.98 2249.82 220.79
A 182 F22 4218.42 413.98 2109.21 206.99
A 182 F2 4218.49 413.98 0.00 0.00
SA 234 WPB 4921.49 482.97 2531.05 248.39
A 216 WCB 4218.42 413.98 2460.75 241.49
A 216 WCC 4218.42 413.98 2460.75 241.49
SA 179
SA 210 Gr A1 4218.42 413.98 2601.36 255.29
SA 192
SA 109 T1
SA 213 T11 4218.42 413.98 2109.21 206.99
SA 213 T12 4218.42 413.98 2249.82 220.79
SA 213 T22 4218.42 413.98 2109.21 206.99
SA 312 TP 304 5273.025 517.47 0.00
SA 312 TP 304L 4921.49 482.97 0.00
SA 312 TP 316 5273.025 517.47 0.00
SA 312 TP 316L 4921.49 482.97 0.00
SA 36 4077.81 400.18 2671.67 262.19

A 217 WC1 0.00 0.00 0.00 0.00

A 352 LC1 0.00 0.00 0.00 0.00
A 217 WC5 0.00 0.00 0.00 0.00
A 217 WC 4 0.00 0.00 0.00 0.00
 A 387 22 Cl 2 0.00 0.00 0.00 0.00
A 217 WC6 0.00 0.00 0.00 0.00
A 387 22 Cl 2 0.00 0.00 0.00 0.00
A 217 WC9 0.00 0.00 0.00 0.00
A 351 CF3 0.00 0.00 0.00 0.00
A 351 CF3M 0.00 0.00 0.00 0.00
ASTM A193 B6 1490.51 146.27 2109.21 206.99
ASTM A193 B7M
ASTM A193

ASTM A193 B8-CL1

ASTM A193
BS B17B
ASTM 453 - 660
ASTM 453 - 660
 Lifting Lug On Top Head

Lug Dimension: -
Lug Width B= 140 mm
Lug Thickness H= 20 mm
Lug radius R= 40 mm
Shackle/ Bolt pin Diameter dp = 20 mm
Pin Hole diameter d= 30 mm
Center pf lug from A-A h= 75 mm
Swing Angle α= 60 O
Side swing Angle β= 90 O
Length of weld Lw = 320 mm
Fillet weld size used fw = 9 mm
Allowable load on weld f= 66.19 MPa

Lifting Weight & Design Load: -

Load (Empty weight = 4721.5 Kg) W = 46302.09798 N
Dynamic Factor = 2.000683
Total Load Wt = 92635.82028 N
No. of Lifting Lugs n= 3
Load per lug P = 30878.60676 N

Lug Material: -
Lug Material selected = SA 36
Yield stress of material Sy = 262.185476 MPa

Allowable Stress for Lug (ASIC Code): -

Allowable bending stress Fb = 0.66 * Sy = 173.0424141 MPa
Allowable shear stress Fs = 0.4 * Sy = 104.8741904 MPa
Allowable tention stress Ft = 0.6 * Sy = 157.3112856 MPa
Allowable bearing stress Fp = 0.9 * Sy = 235.9669284 MPa

Force Acting on Lug: -

At View X-Z
Resultant Force FR(x,z) = P/Sin(α) = 35655.54385 N
Vertical Force Fz = FR(x,z) * Sin (α) = 30878.60676 N
Horizontal Force Fx = FR(x,z) * Cos (α) = 17827.77193 N
At View Y-Z
Transverse Force Fy = P / Tan (β) = 0.00 N
Resultant Force FR(x,y,z) = Fy2 + FR(x,z)2)^0.5 = 35655.54385 N
 Required Thickness t = FR(x,y,z) / (2*Fs*(R-d/2)) = 6.80 mm
Thickness is Acceptable, t < 20 mm

Moment Acting On The Lug: -

Moment In Z-direction Mz = Fy * h = 0.00 N-mm
Moment In Y-direction My = Fz *h = 2315895.5 N-mm
Moment In X-direction Mx = Torsion = 0.00 N-mm

Stress Analysis On Lug: -

Section modulus at X-axis Zz-z = B *H2/6 = 9333.33 mm3
Section modulus at Y-axis Zy-y = B2 *H/6 = 65333.33 mm3
Bending Stress fbz = Mz / Zz-z = 0.00 MPa
fby = My / Zy-y = 35.45 MPa
Tensile / Compressive stress ft = Fx / (B*H) = 6.37 MPa

Unity Check: -
ft/Ft + fbz/Fb + Fby/Fb < 1 = 0.2453
Stress is Acceptable < 1

Stress Analysis on Weld: -

Compression load on fillet weld
per linear mm L = Fx / Lw = 55.71 N/mm
Section modulus of fillet weld Swz = B2 /3 = 6533.33 mm2
Swy = B * H = 2800 mm2
Bending force at fillet weld Wbz = My / Swz = 354.4738021 N/mm
Wby = Mz / Swy = 0.00 N/mm
Shear force at fillet weld Wsz = Fz / Lw = 96.50 N/mm
Wsy = Fy / Lw = 0.00 N/mm
Resultant force at fillet weld
WR = (L2+Wbz2+Wby2+Wsz2+Wsy2)^0.5 = 371.57 N/mm
Fillet weld size tw = WR /f = 5.61 mm
Fillet Weld Size is Acceptable < 9 mm
Shear Stress at Pin Hole: -
Shear area A = 2 * (R - d/2) * H = 1000.00
fs = FR(x,z,y) / A = 35.66
Shear Stress is Acceptable < 104.87

Bearing Stress at Pin Hole: -

Additional check plate thk to lug T= 0 mm
Bearing Area Ap = dp * (H+T) = 400 mm2
Bearing Stress fp = FR(x,z,y) / Ap = 89.14 MPa
Bearing Stress is Acceptable < 235.97 MPa
 Lifting Lug On Top Head

Lifting Lug & Pad Dimension: -

Lug Width a= mm
Lug Thickness t1 = 20 mm
Lug radius f= mm
Shackle/ Bolt pin Diameter D= mm
Pin Hole diameter di = mm
Center of lug from pad h= mm
Lug Orientation PHI = 90 O

Lifting Weight & Design Load: -

Load (Empty weight = Kg) P= 0N
Shock / Dynamic Factor = 2
Total Load Wt = 0N
No. of Lifting Lugs n=
Load per lug P= #DIV/0! N

Lug & Pad Material: -

Lug Material selected =
Yield stress of Lug material Ys = 250 MPa
Pad Material selected =
Yield stress of Pad material Ys = MPa
Pin Material selected =
Yield stress of Pin material Ys = MPa

Allowable Stress for Lug (ASIC Code): -

Allowable bending stress Sb = 0.66 * Ys = 165 MPa
Allowable shear stress Ss = 0.4 * Ys = 100 MPa
Allowable tention stress Sa = 0.6 * Ys = 150 MPa
Allowable bearing stress Se = 0.9 * Ys = 225 MPa
All'able shear stress for Pin Ss = 0.4 * Ys = 0 MPa

Forces: -
Vertical lifting force PV = P/4*F = N
Nom. Circum. Force Pc = PV*COS(PHI)+5%*PV = N
 Nom. Radial force Pr = PV*COS(90-PHI) = N

Induced Stress: -
Tensile Stress = PV/(t1*(b-di)) = 0 N/mm2 <Sa Hence Safe
Shear Stress = PV/(2*t1*(f-ri)) = <Ss Hence Safe
Bearing Stress = PV/ (di*t1) = <Se Hence Safe
Bending Stress = M/Z=Pc*h/(t1*a2/6) = <Se Hence Safe
Shear Stress on Pin = PV/(PI/4*D2) = >Se Not safe