Service Training

Electrical Training - Hydraulic Excavators

07. CMS – Control Management System
CMS-Card
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X4 X3 X2 X1

X1/ X2 proportional valves

X3/ X4 switching valves
X8 CAN Bus
X7 input /outputs
A62 X6
X5
power supply
input /outputs

X8

X7 X6 X5

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CAN-BUS
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LH RH Clam LH RH
Adr.: 0 Adr.: 1 Adr.: 2 Adr.: 3 Adr.: 4

CAN Bus for Operator Controls

CAN Bus to PMS,

Proportional and Solenoid Valves

CMS Card

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CAN-BUS
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Servo Block 1 switching Valve 16 Proportional Valves
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Installed on RH 90-C, RH 120-E and RH 340-B

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Servo Block 1 switching Valve 16 Proportional Valves
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Servo Block (16 switching/16 proportional valves)
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Installed on RH 170, RH 200 and RH 400

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Servo Block (16 switching/16 proportional valves)
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CMS-Function
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Provides the power supply for the Electronic hand and foot controls.

Initiates the release of the switching valves, which are in series with the respective proportional valves.

Disables the slew system and travel function when boarding ladder or service arm is in lowered position.

Generates the simulated signals for: load sensing, pressure switch load, pressure switch travel and sends them to PMS
Master/Slave.

Generates the signals for: slew park brake on, travel brake on and travel stage 2 on and sends them to their respective
solenoid valves and the BCS.

Identifies the engine running configuration for the pump logic

Working equipment function switching. changes the direction of the joystick signal to either float valves for “pressure less
lowering” or main control valves for “power down”.

Working equipment configuration switching. sets the configuration of the machine i.e shovel configuration (clam) or backhoe.

Switches the programmed nominal lines in the electronic joysticks depending on which machine it is fitted too i.e RH170 /
RH400.

Emergency operation switching. sets the ma signal available in the event of engine failure to lower the boom and retract the
stick.

Generates the signal for the travel alarm when travelling

All controls are hardware and software identical, the assignment of working motion is determined by which terminal the
control is connected to on the CMS.

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CMS-Card
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BCS-Screen
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All CMS functions can now be read directly from the BCS screen. This information can be accessed by entering
the “Service” Menu, then “Service Terex” (1st Code required) then CMS Check.

Information which can be accessed from here include :

• Indications for Travel brake, slew brake & travel stage 2.

• Load Sensing pressure.
• Ladder.
• mA values for all joystick and foot pedal functions. (Both set and actual values)
• Indication of safety valve function.

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BCS-Screen
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BCS-Screen
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BCS-Screen
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BCS-Screen
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CMS - Control Management System
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X4 X3 X2 X1

CMS (A62)
X8

X7 X6
X5

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CMS - Control Management System
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Pin Function measurable value

1 - -
2 Prop. valve (HH_L Y+) Stick out 0...650mA / 0...15VDC
3 Prop. valve (HH_L Y-) Stick in float (LS) 0...650mA / 0...15VDC
4 - -
5 Prop. valve (HH_L Y-) Stick in power 0...650mA / 0...15VDC
6 Prop. valve (HH_L X+) Swing right 0...650mA / 0...15VDC
7 - -
8 Prop. valve (HH_L X-) Swing left 0...650mA / 0...15VDC
9 Prop. valve (HH_R Y+) Boom down float 0...650mA / 0...15VDC
10 - -
11 Prop. valve (HH_R Y+) Boom down power 0...650mA / 0...15VDC
12 Prop. valve (HH_R Y-) Boom up 0...650mA / 0...15VDC

X1

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CMS - Control Management System
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Pin Function measurable value

1 - -
2 Prop. valve (HH_R X+) Bucket empty 0...650mA / 0...15VDC
3 Prop. valve (HH_R X-) Bucket fill 0...650mA / 0...15VDC
4 - -
5 Prop. valve (FP_L X+) Clamp open 0...650mA / 0...15VDC
6 Prop. valve (FP_L X-) Clamp close 0...650mA / 0...15VDC
7 - -
8 Prop. valve (FP_M X+) Travel left forward 0...650mA / 0...15VDC
9 Prop. valve (FP_M X-) Travel left backwards 0...650mA / 0...15VDC
10 - -
11 Prop. valve (FP_R X+) Travel right forward 0...650mA / 0...15VDC
12 Prop. valve (FP_R X-) Travel right backwards 0...650mA / 0...15VDC

X2

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CMS - Control Management System
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Pin Function measurable value

1 Engine LH running + 24VDC
2 Engine RH running + 24VDC
3 LH handleaver right button (Radio) output +24VDC
(switch type)
4 - -
5 Boost clamp open + 24VDC
6 Switching valve swing right + 24VDC
7 Switching valve swing left + 24VDC
8 - -
9 - -
10 - -
11 - -
12 - -

X3

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CMS - Control Management System
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Pin Function measurable value

1 - -
2 - -
3 - -
4 - -
5 - -
6 - -
7 - -
8 - -
9 - -
10 - -
11 - -
12 - -

X4

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CMS - Control Management System
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X5

Pin Function measurable value

1 Travel brake output + 24VDC
nd
2 Travel 2 speed output + 24VDC
3 Travel alarm output + 24VDC
4 Travel boost output + 24VDC
5 Track tensioning output + 24VDC
6 Swing brake output + 24VDC
7 Logic valve output + 24VDC
8 - -
9 Horn output + 24VDC
10 Pressure switch travel output + 24VDC
11 LH handleaver right button (Radio) output + 24VDC
(spring loaded)
12 Pressure switch load output + 24VDC

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CMS - Control Management System
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X6

Pin Function measurable value

1 Voltage supply + + 24VDC
2 Voltage supply + + 24VDC
3 Voltage supply + + 24VDC
4 Voltage supply + + 24VDC
5 Voltage supply + + 24VDC
6 Voltage supply + + 24VDC
7 Voltage supply + + 24VDC
8 Voltage supply + (red cable handleaver Bus) + 24VDC
9 Voltage supply - 0VDC
10 Voltage supply - 0VDC
11 Voltage supply - 0VDC
12 Voltage supply - 0VDC

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CMS - Control Management System
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X7

Pin Function measurable value

1 Seat contact (servo control) input 0VDC
2 - -
3 Slew brake input 0VDC
nd
4 Travel 2 speed input 0VDC
5 Travel brake input 0VDC
6 Decelarate bucket cylinder 0VDC
7 stick cut off input 0VDC
8 ladder/tank-lift down input 0VDC
9 Stick in cut-off ultra sonic input 0VDC
10 bucket fill cut off input 0VDC
11 - -
12 - -

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CMS - Control Management System
Service Training

X8

Pin Function measurable value

1 CAN 2 high (250kbit/s) Handlever Bus +3,5VDC
2 CAN 2 low (250kbit/s) Handlever Bus +1,5VDC
3 Shield 0VDC
4 CAN 1 high (50kbit/s) BCS Bus +3,5VDC
5 CAN 1 low (50kbit/s) BCS Bus +1,5VDC
6 Ground(black cable Handlever Bus ) 0VDC
7 - -
8 - -
9 - -
10 RS 232TX -
11 RS 232RX -
12 Shield -

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Functions Joystick Buttons - LH
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Functions Joystick Buttons - RH
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CMS 2 - Troubleshooting
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A62 X8/4 and X8/5

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CMS 2 - Troubleshooting
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A62 X8/1 and X8/2

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CMS 2 - Troubleshooting
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CMS 2 - Joystick Repair
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CMS 2 - Joystick Repair
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