Dầu bôi trơn máy phay MORISEIKI-MAINTENANCE-CLASS PDF

J & H Machine Tools, Inc.
4345 Morris Park Drive

Charlotte, NC 28227
Service Department
Telephone: 704-545-7056
Fax: 800-892-1862
Mori Seiki
Maintenance Class
Presented by
Lewis Craven
J & H MACHINE TOOL INC. is not a manufacture of parts and does not
warranty the use or the fitness of any product, component, or part installed
during the service or repair of the machine(s) described herein. It is
understood and agreed that J & H is providing only the service of
repairing, replacing, and/or maintaining equipment of the customer. J & H
specifically disclaims all implied warranty including the implied warranty of
MERCHANTABILITY and FITNESS FOR ANY PARTICULAR PURPOSE.
No employee or agent of J &H is authorized to make any warranty
contrary to the foregoing. In no case shall J & H be responsible to the
customer for any special or consequential damage based upon a breach
of agreement between J & H and the Customer or negligence. The
contents of this manual are subject to change without notice. Please bear
in mind that there are discrepancies between the contents of this manual
and the actual machines. If any part of this manual is unclear, Please
contact J & H Service Department at 704-545-7056. J & H will not be
liable for any damages occurring as direct or indirect consequence of
using this manual. This material is intended for trained qualified
technicians only. ALL MATERIAL CONTAINED IN THIS MANUAL IS
DIRECT COPY FROM THE FOLLOWING MANUAL OR PROCEDURES:
Mori Seiki MAINTENANCE MANUALS, Mori Seiki SERVICE MANUALS
AND SERVICE CD, Fanuc OPERATOR MANUALS, Fanuc
MAINTENANCE MANUALS, Mori Seiki OPERATOR MANUAL, Mori Seiki
PROGRAMMING MANUAL.
J & H SERVICE PROCEDURES, PICTURES, AND SERVICE

INFORMATION CONTAINED IN THIS DOCUMENT IS CONSIDERED TO
BE A PART OF THE J & H KNOWLEDGE BASE. THIS DOCUMENT
DOES NOT CONTAIN APPROVED INFORMATION BUT RATHER AN
ACCOUNT OF AN EXPERIENCE USED SUCCESSFULLY IN THE
PAST. USE THIS INFORMATION WITH CARE
CONSTRUCTION OF BALLNUTS
The ballscrews for X, Y and Z axis are all 45mm diameter with a 16 pitch. The major difference
with the ballscrews on the NH5000 (and NV5000) is that the ballnut is a single piece
construction. The backlash on the new design is compensated for by measuring the starting
torque on the screw, then either increasing or decreasing the size of the balls.
On the two piece designed ballnut, preload was compensated for by a ground shim plate
installed between the two pieces of the nut. This caused the force from the grooves to be applied
on the outer, upper edge of the ball bearings.
By utilizing the correct size balls, force is applied to all four corners by the grooves in the screw.
It is more difficult to machine the actual threads of the screw, since even pitch and finish is
critical, but time is saved on the actual assembly of the ballscrew, and there is no loss of
accuracy or repeatability.
Y-AXIS BALLSCREW
The Y-Axis construction on the NH5000 was designed to reduce the need for
the Dynamic Thermal Displacement Control.
The fixed end of the ballscrew is now at the motor side, on the upper part of the
column.
The ballnut is stretched from the lower Y nut.
The reason that the need for the DTC option is reduced with this design
is that with the fixed end of the Y-axis ballscrew being at the top, the
ballscrew will expand downward when it heats up. Conversely, when the column
heats up, it will expand upward. Since the fixed end of the ballscrew is located a
long way from the X-axis linear guide (where the column rests), the ballscrew can
develop up to 3 times as much heat as the column and not show the effects of thermal
expansion.
Two Trucks
per side on Z
45MM Wide
Linear Guide
3 Trucks per side on X
2 trucks per side on Y

Z axis motor directly coupled to the ballscrew.
There is no separate brake.
Magazine mounting holes

The new column is designed to provide little interference for fixtures but still
provide the rigidity expected from Mori Seiki. All covers inside the machine were
designed with chip removal in mind. This machine also offers optional chip
augers on both sides of the table to move chips into the conveyor, which is
located in the front of the machine.
The chip conveyor and coolant tank is easily moved in and out of place by one
person for maintenance or cleaning purposes.
CONSTRUCTION
The NH5000 is constructed using a three-piece level design, like the

SH5000/SH-503/SH-403 designs. All axes are designed using THK linear guides.
The X-axis uses a THK/SNS45LC2QZSSHHC0E+1460LHE-II, the Y-axis a
THK/SHS45LR2QZSSHHC0E+1200LHE-II and the Z-axis a
THK/SNR45LC2QZKKHHC0E+1725LHE-II linear guide.
The ballscrew for all three axes is a 45mm diameter by 16 pitch lead. X-axis has
630mm of travel, Y-axis 600mm and Z-axis has 670 mm.
Note in the picture above that the machine also has a new design for chip
removal. There are two chip augers on either side of the table that run from
under the column all the way through the machine, including the setup station.
There is also a conveyor located between the B-axis and the spindle to move the
chips from the area inside the cutting envelope. This “triple trough” design is for
maximum chip removal while maintaining high rigidity in the machine base.
The ways for each axis are covered with a new type sliding cover. The material is
like a spring steel, so anything dropped on it will not dent. It is also designed to
flex when chips get under the sliding seals instead of building up and separating
the covers as in the past.
The X/Y cover, when installed or when being replaced, must be indicated in to
ensure flatness. It is adjustable by loosening the screws on the slotted mounting
brackets, adjusting the position, then tightening the bolts back. In the picture
below, you can see the pantographic support of the X and Y axis.
X Axis Cover Y Axis Cover

All motors on the machine are easily accessible without having to remove but a
single access cover for each.
APC Motor
Chip Auger and Z-Axis Motor Under Setup Station

B-Axis Motor and Belt Drive
Magazine Motor and ATC Motor

X-Axis Motor
Y-Axis Motor
Conveyor Motor
ASSEMBLY IDENTIFICATION
TRIPLE COMPLETION LAMP CONTROL PANEL

SPINDLE
ATC
AIR PANEL
ELECTRICAL CABINET
SPINDLE + BALLNUT + APC

AND 1 DEGREE INDEXER
FULL 4TH AXIS TABLE

WSS FOOTSWITCH
MAGAZINE
EXTERNAL CHIP CONVEYOR
OIL COOLER
HYDRAULIC TANK
COOLANT TANK
COOLANT PUMPS
REGULAR INSPECTION LIST
The items that require inspection and maintenance at regular intervals are indicated below.
By referring to the machine specifications and other reference information, carry out inspection
and maintenance work at the specified inspection intervals. For information on items that have no
reference information in the list below, contact the person responsible for maintenance, Mori Seiki,
or the machine retailer.
Inspection
Inspection Item Reference Information
Interval
Oil leak in pipe joints 50 hours
Air pressure (with pressure gage) 50 hours
Electrical cabinet air filter (cleaning) 50 hours
Oil cooler condenser and air filter (cleaning) 50 hours MAINTENANCE MANUAL
Door rail (cleaning) 50 hours
Front cover of the spindle (cleaning) 50 hours

Slideway protection covers (cleaning) 50 hours MAINTENANCE MANUAL
Operation functions (to be checked by manual operation) 500 hours OPERATION MANUAL
Temperature inside the electrical cabinet 500 hours

Coolant tank (cleaning) 500 hours MAINTENANCE MANUAL
Coolant tank filter (cleaning) 500 hours MAINTENANCE MANUAL
Slideway lubricating oil tank (cleaning) 500 hours MAINTENANCE MANUAL
Spindle bearing lubricating oil tank (cleaning) 500 hours MAINTENANCE MANUAL
Machine level using level 1000 hours MAINTENANCE MANUAL
Dynamic inspection by test cutting 1000 hours
Wear or damage of slide seals 1000 hours MAINTENANCE MANUAL
Slideway lubricating oil tank port filter (cleaning) 1000 hours
Spindle bearing lubricating oil tank filter at oil supply port
1000 hours
(cleaning)
Abnormal noise and vibration of ball screw 1000 hours
Vibration, abnormal noise, and heat generation of
1000 hours
servomotors
Abnormal noise and vibration during spindle rotation 1000 hours
Spindle run-out 1000 hours
Backlash 1000 hours
Twisting 1000 hours
Crowning 1000 hours
Cracked or hardened hoses 1000 hours
Inspection
Inspection Item Reference Information
Interval
Looseness of servomotor connectors 1000 hours This chapter
Magnet switch (operation check) 1000 hours
Cable breakage, damaged shielding 1000 hours
Control relay (actuation stroke) 1000 hours
AC spindle motor insulation resistance 1000 hours

Abnormal noise, heat generation, and vibration of AC
1000 hours
spindle motor
Relay terminal screws
1000 hours
(tightness inspection and tightening)
Connectors (tightness inspection and tightening) 1000 hours
Suction strainer in the hydraulic oil tank (cleaning) 1000 hours MAINTENANCE MANUAL
Air filter for air actuators (cleaning) 1000 hours This chapter
Lubricator (cleaning) 1000 hours This chapter
Air solenoid valve (disassemble to clean) 1000 hours
Inside the electrical cabinet (cleaning) 1000 hours MAINTENANCE MANUAL

Fans (cleaning) 1000 hours MAINTENANCE MANUAL
Hydraulic oil in hydraulic tank (oil change) 1000 hours MAINTENANCE MANUAL
Hydraulic oil tank (cleaning) 2000 hours

Oil cooler or fan cooler (oil change) 2000 hours MAINTENANCE MANUAL
Air filter for air actuators (replacement of element) 2000 hours This chapter
Battery (replacement) 1 year MAINTENANCE MANUAL
OILING CHARTS
3
1
2
4
5
Oil Change Replenishing

Oil Point Oil Type Quantity
Interval Interval
Check oil
level gage
Daphne
1 Hydraulic unit tank 20 L Every 1000 —
Hydraulic Fluid 32
hours of
operation
Every 2000
Daphne
2 Oil cooler tank 38 L hours of —
Super Multi 2M
operation
Replenish as
3 Coolant tank — 540 L As required
required
Spindle bearing/ball
Check oil level gage
screws/APC unit Daphne
2L — Replenish as
lubricating oil tank Mechanic Oil 32
required
4 (oil-air lubrication)
Table lubricating oil When carrying out
Daphne
tank (1-degree index 2L — disassembly and
Mechanic Oil 32
table) adjustment
Table lubricating oil Check oil level gage
5 tank (full 4th-axis Tonna Oil S68 2L — Replenish as
rotary table) required
Replenish as
6 ATC unit Spirax HD 80W-90 20 L —
required
NOTE (1) The oil indicated in the table above is used when the machine is delivered.
For equivalent oil, refer to "Oil Recommendations".
(2) For the oil handling method, refer to the MATERIAL SAFETY DATA SHEET provided
by the oil manufacturer.
Oil Recommendations
CAUTION (1) Use only the oil types listed below.

Never mix lubricating oils from different manufacturers.
Mori Seiki cannot be held responsible for malfunctions that may occur either as the
result of mixing lubricating oils or from the use of a non-recommended lubricating
oils.
(2) Since the oil used for the oil cooler - Daphne Super Multi 2M - is a special type of
oil, if you use oil made by another maker, use a product that is equivalent to
number 10 in the table below.
(3) The table below shows the list of equivalent oil names only and it does not
guarantee the equivalence of dynamic characteristics.
Oil Type
Oil Point
Idemitsu Mobil Shell Castrol
Daphne Tellus Oil S32
Hydraulic unit tank DTE Oil Light Hyspin AWS32
Hydraulic Fluid 32 Tellus Oil 32
Daphne Mobil
Oil cooler tank Tellus Oil C5 Hyspin AWS10
Super Multi 2M Velocite Oil No. 6
Spindle bearing
Daphne Tellus Oil
lubricating oil tank DTE Oil Light —
Mechanic Oil 32 R32 (XHVI)
(oil-air lubrication)
Table
Daphne Mobil
(full 4th-axis rotary Tonna Oil S68 Magna BD68
Super Multi 68 Vactra Oil No. 2
table)
CHECKING SERVOMOTOR CONNECTORS
<Checking interval>
Every 1000 hours of operation
<Checking procedure>
1) Turn off the power.
2) Remove the cover.

3) Make sure that servomotor connector is mounted
correctly.
4) Mount the cover.
CHECKING COOLANT MOTOR CONNECTOR AND CHIP
CONVEYOR MOTOR CONNECTOR
<Checking interval>

<Checking procedure>
2) Make sure that the connectors are mounted correctly.
Coolant motor connector Chip conveyor motor connector

CLEANING THE AIR FILTER
If the air filter element is clogged, the pressure of the air supplied to the actuators is decreased,
causing their operation failure. Therefore, the air filter element should be cleaned at regular
intervals or the element should be replaced if it is heavily clogged.
The air filter is equipped with a float type automatic discharge unit.
Usually, the drain is automatically discharged through the discharge port.
However, if the drain is not automatically discharged or if foreign matter has accumulated at the
bottom bowl, operate the drain cock manually to discharge the drain.
Manual Discharge of the Drain
<Cleaning interval>
When the accumulation is not discharged automatically, or when foreign matter has accumulated
at the bottom of bowl
<Procedure>
Turn the manually operated drain cock at the bottom of the air filter counterclockwise to discharge
the drain.
Cleaning the Air Filter
Air Filter
If the air filter element is clogged, the air pressure supplied to the actuators is reduced, causing
their operation failure. Therefore, the air filter element should be inspected at regular intervals.
<Cleaning interval>

<Procedure>

AW3000-4000
2) Shut off the compressed air.
3) Turn and remove the case assembly.
NOTE
An O-ring is attached in the upper part of the case.
Pay sufficient care not to break the O-ring while
Diaphragm removing the case.
Cover
assembly
Body O-ring 4) Loosen the cross-recessed pan head screws on the
IN
rod.
OUT
Deflector
Case O-ring 5) The filter element and the baffle come off.
Valve spring Valve assembly
6) Clean the filter element using neutral detergent.
Filter element Valve O-ring
Baffle NOTE (1) If the element cannot be cleaned, replace it.

Case assembly
(with case guard) (2) When using the submicron filter (0.3 2m),
replace the element since the element cannot
be cleaned.
Drain
7) Supply compressed air to the filter element from
inside.
8) Clean the case assembly using neutral detergent.
9) Assemble the air filter by following the disassembly
procedure in reverse.
10) Supply compressed air to make sure that there is no
air leak.
OUT
REPLACING THE MACHINE LIGHT
The lamp is a consumable part.

<Changing interval>
When the light cannot satisfactorily illuminate the working area.

<Lamp>
Fluorescent lamp: SLCE118 (Waldmann)
<Procedure>
2) Clean the lamp; wipe off coolant and chips.

3) Remove the screws of the clamp.
NOTE
Hold the lamp so that it does not fall.
4) Remove the lamp unit.
Clamp Screw
5) Remove the glass tube by turning the clamp cap.
Glass tube
Clamp cap
6) Pull connector terminal A out of connector terminal B.

Connector terminal B
Connector terminal A
7) Remove the wiring cover.
Wiring cover
8) Remove the fluorescent lamp clamp.
Fluorescent lamp clamp
9) Press the fluorescent lamp lock release button and

remove the fluorescent lamps.
NOTE
Be careful that the fluorescent lamps do not fall
into the machine.
Fluorescent lamps
10) Mount new fluorescent lamps.
11) Connect the connector terminals A and B.
Fluorescent lamp
12) Turn on the power.
lock release button
13) Press the machine light switch to turn on the
fluorescent lamps.
14) Make sure that the fluorescent lamps light.
NOTE
If the lamps do not light or light slowly, turn off the
power and check the contact between the lamp
base and the mounting base.
15) Press the machine light switch to turn off the
fluorescent lamps.
17) Mount the fluorescent lamp clamp.

18) Mount the wiring cover.
19) Mount the glass tube.
20) Tighten the clamp cap.
O-ring
NOTE
When tightening the clamp cap, insert a tool such
as a screwdriver into each of the holes machined
in the parts, indicated by (1) and (2) in the
diagram, and secure it tightly. Make sure that O-
rings are properly fitted before tightening the
clamp cap.
(2)
CAUTION If the O-rings are loose, coolant or other
(1) foreign matter may get into the fluorescent
lamp unit.
21) Mount the lamp unit on the clamp.
SPECIFICATIONS
X-axis travel 630
(Longitudinal movement of column)
Y-axis travel 600
(Vertical movement of spindle head)
Z-axis travel 670
(Cross movement of table)
Distance from table surface to 50~650
spindle center
Distance from table center to spindle 100~800
gage plane
Table working surface 500×500
Table loading capacity kg (lb.) 500
Maximum workpiece swing diameter ö730
Maximum workpiece height 900
Table surface configuration M16 24 100 mm
Minimum table indexing angle ° 1 (0.001)
Table indexing time sec 2.0 [90°]
Spindle speed range*2 min-1 14000 (20000)
Number of spindle speed ranges 1
Max. spindle torque N - m (ft/lbf) 221
1.4(14,000)
Type of spindle taper hole 7/24 No. 40
Spindle bearing inner diameter 65
Rapid traverse rate mm/min (ipm) 50000
0.54(X),0.44(Y),0.58(Z)
feedrate mm/min (ipm) 0~50000
Jog feedrate mm/min (ipm) 0~1260 [15]
Type of tool shank MAS BT-40 (CAT-40)
Type of retention knob 90°
Tool storage capacity 30, 40, 60, 120, 180
Maximum tool diameter 80
(with adjacent tools)
Maximum tool diameter 180
(without adjacent tools)
Maximum tool length 400
Maximum tool mass kg (lb.) 8 (12)
Maximum moment (from gage line) 7.84(14.13)
N-m (ft/lbf)
Method of tool selection 30 or 40
Tool changing time (tool-to-tool) sec 1
Tool changing time (chip-to-chip) sec 3.2
Number of pallets 2 (3)
Method of pallet change swing
Pallet changing time sec 6
Spindle drive motor kW (HP) 22/18.5 (15)
(30 min/continuous rating)
Feed motors kW (HP) X: 4 Y: 4 Z: 4
B: 1.6
Hydraulic pump motor kW (HP) 2.2
Coolant pump motor kW (HP) 1.1+1.1

Electrical power supply kVA 54.9
Compressed air supply 0.5 {5}, 420 [ANR]
MPa (psi), L/min (gpm)
Hydraulic oil tank capacity L (gal.) 20
Lubricant tank capacity L (gal.) 2 [Spindle/Ballnut], 2 [B Axis]
38 [Spindle Cooling]
Coolant tank capacity L (gal.) 540
Machine height 2850

1100
Floor space 2350 × 4900
Mass of machine kg (Ib.) 10000
Positioning accuracy 0.005
Repeatability ±0.001
Table indexing accuracy in. 3
Table indexing repeatability in. ±1
Pallet changing repeatability (X, Y, Z) 0.003
Height from the floor to 1,110
the upper face of the table
Table clamping force N {kgf} -
Pallet clamping force N {kgf} 39200 {4000}
Braking force N {kgf} 2,450 {990}
(random specification)
Spindle lubricating method Air/Oil
Spindle material SACM645
Spindle taper part material SACM645
Tool clamp force (±) N {kgf} 11000~16000 {1120~1630}
Synchronous tapping min-1 6,000
maximum rotating speed
Maximum rotating arrival time sec 1.4 ~ 1.56
Spindle stop time sec 1.15 ~ 1.25
Spindle life h
Pallet swinging diameter 1,482
-1
B-axis fast feed rate min
B-axis cutting feed rate min-1 -
Ball screw (diameter/lead) 45/16
Deceleration ratio
Axis thrust force (150%) N {kgf} 10,731{1095}
Time constant 104(33m/min),160(40m/min),304(50m/mn)
Acceleration/deceleration rate m/s2 0.54(33m/min),0.43(40m/min),0.28(50m/min)
Maximum speed arrival time sec
Maximum speed arrival distance
Feed motor (maker/model/output) kW(HP) FANUC/á22/3000i/4.0
Linear guide (maker/model) THK/SNS45LC2QZSSHHC0E+1460LHE-II
Linear guiding span 497.5
Deceleration ratio
Axis thrust force (150%) N {kgf} 7,820 {798}, 14,680 {1,498}
Time constant 136(35m/min),176(38m/min),328(47m/mn),416(50
m/min)
Acceleration/deceleration rate m/s2 0.44(35m/min),0.37(38m/min),0.24(47m/mn),0.20(
50m/min)
Linear guide (maker/model) THK/SHS45LR2QZSSHHC0E+1200LHE-II
Linear guiding span 544
Deceleration ratio
Axis thrust force (150%) N {kgf} 10,721 {1,094}
Time constant 56(19m/min),120(35m/min),232(45m/mn),312(50
m/min)
2
Acceleration/deceleration rate m/s 0.58(19m/min),0.50(35m/min),0.33(45m/mn),0.27(
50m/min)
Linear guide (maker/model) THK/SNR45LC2QZKKHHC0E+1725LHE-II
Linear guiding span 504
Deceleration ratio 1/120
Deceleration ratio 64
Axis torque (150%) N-m {kgf- -
m}
Hydraulic oil tank capacity L(gal) 20
Hydraulic pump motor kW(HP) 2.2
Hydraulic pump set pressure MPa 5.9 {60}
{kgf/cm2}
Hydraulic discharge volume L/min 28/23
(60/50Hz)
Lubricant types R32 [Spindle/Ballnut] T68[B Axis]
2SP [Oil Cooler]
Standard coolant pump motor kW(HP) MTH2-60/6 / 1.04
(maker/model/output)
Optional coolant pump motor kW(HP) MTH4-50/2
(maker/model/output)
Discharge pressure from the MPa -
coolant nozzle (60/50Hz)
water-soluble {kgf/cm2}
Discharge pressure from the MPa -
oil-soluble {kgf/cm2}
Discharge volume from the L/min -
water-soluble
Discharge volume from the L/min -
oil-soluble
Mesh size of coolant tank 30 16
Coolant filtration accuracy ìm 20
requirements
at through spindle coolant spindle
system specification
Positioning accuracy 0.005
Repeatability of positioning ±0.001
NUMERICAL CONTROL UNIT SPECIFICATIONS
The numerical control unit specifications for this machine are indicated below.
NOTE (1) Due to our policy of continuous improvement, NC unit specifications are subject to
change without notice.
(2) Some optional NC specifications and those which require a sequence program
change cannot be installed after shipping. Please contact us in advance for details.
: Standard : Option : Possible by changing sequence
NC Model MSG-501
1 CONTROLLED AXES
1-1 Controlled axes X, Y, Z, B
1-2 Simultaneously controllable axes Positioning/linear interpolation/

3/3/2
(standard) circular interpolation
NC controlled axes 6
1-3 Max. controllable axes (option)
Max. simultaneously controllable axes 4
2 PROGRAMMING METHODS
2-1 Least input increment 0.001 mm/0.0001 in./0.001G
2-2 Least command increment*1 0.001 mm/0.0001 in./0.001G
2-3 Max. commandable value H99999.999 mm/H9999.9999 in.
2-4 Absolute/incremental programming G90/G91
Electronic calculator type decimal point

2-5 Decimal point programming programming can be selected by parameter
setting.
2-6 Inch/metric conversion G20/G21
Max. H9999.9999 mm/H393.70078 in.

2-7 Programming resolution multiplied by 1/10
Pulse coder needs to be replaced
2-8 Programming resolution multiplied by 10 Selectable by NC parameter setting
2-9 Tape code EIA/ISO code automatic discrimination
8-unit (transmissivity: 40% or less)

JIS C6243 *2
2-10 NC tape
EIA RE-227-A
ISO 1729
*1
NOTE The standard least input increment for the B-axis is 1G, 0.001G is availabe as an option
(full 4th-axis rotary table).
*2
For details, consultation is necessary.
NC Model MSG-501
3 INTERPOLATION
3-1 Positioning G00
3-2 Linear interpolation G01
3-3 Circular interpolation G02/G03 (CW/CCW)
3-4 Hypothetical axis interpolation
3-5 Polar coordinate interpolation G12.1, G13.1
3-6 Cylindrical interpolation G7.1
3-7 Exponential function interpolation
3-8 Involute interpolation G2.2/G3.2
3-9 Helical interpolation
3-10 Helical interpolation B
3-11 Linear acceleration/deceleration after

cutting feed interpolation
3-12 Linear acceleration/deceleration before
Standard during look-ahead control
cutting feed interpolation
3-13 Bell-shaped acceleration/deceleration
after cutting feed interpolation
3-14 Bell-shaped acceleration/deceleration for
rapid traverse
3-15 Spiral/conical interpolation
4 FEED
4-1 Cutting feedrate 1 - 50000 mm/min *1
4-2 F1-digit feed F1 - F9
4-3 Dwell G04
4-4 Thread cutting Position coder is required.
Manual pulse generator: 1 unit

4-5 Pulse handle feed
K 1, K 10, K 100 (per pulse)
4-6 Automatic acceleration/deceleration Linear type (rapid traverse/cutting feed)
4-7 Rapid traverse rate override F0 (fine feed), 25/100%
4-8 Feedrate override 0 - 150% (10% increments)
4-9 Feedrate override cancel M48, M49
4-10 Second feedrate override For details, consultation is necessary.
4-11 Inverse time feed
*1
NOTE Cutting feedrate during look-ahead control. The cutting feedrate is 5000 mm/min
when look-ahead control is not applied.
The maximum cutting feedrate will be restricted by the cutting conditions.
NC Model MSG-501
4-12 Spindle orientation
4-13 Manual jog feed 0 - 1260 mm/min <15 steps>
4-14 Feed stop
4-15 Manual pulse handle control

(2/3 handles)
4-16 Feed per minute
Thread cutting and synchronous feed options

4-17 Feed per revolution
are required.
5 PROGRAM STORAGE AND EDITING
5-1 Part program storage 10 m 4 kB in tape length m (ft) 320 (1050)

640 (2100),
5-2 Additional part program storage Option Total length m (ft) 1280 (4200),
2560 (8400)
5-3 Part program edit Deletion, insertion and alteration
Program number, sequence number and

5-4 Search function
address
5-5 Number of stored programs (programs) 63
5-6 Additional number of stored programs Option Total (programs) 125, 200,
400, 1000
Program number: 4 digits
5-7 Program number/program name
Program name: 31 characters
6 OPERATION AND DISPLAY

10.4-inch color
6-1 Operation panel: Display section
TFT
Includes display of present position,
6-2 Display function command value, offset value, parameters,
comments, and ladder diagram
6-3 MDI function
6-4 MDI operation B
Standard: Japanese, English

6-5 Language (NC) Option: German, French, Italian, Spanish,
Chinese, Korean
6-6 10.4-inch color TFT
7 I/O FUNCTIONS AND UNITS
300 (60 Hz), 250 (50 Hz) characters/sec.

7-1 Portable tape reader
(RS-232-C interface)
7-2 External storage device 3.5-inch floppy disk drive unit
7-3 I/O interface RS-232-C
7-4 Simultaneous input/output

NC Model MSG-501
External program number search, external

7-5 External data input tool offset, and external work coordinate
system shift
7-6 Tape operation with RS-232-C *1
7-7 Remote buffer DNC RS-232-C/RS-422 *1
A: Binary input RS-232-C/RS-422 *1

7-8 High-speed remote buffer
B: NC statement input RS-232-C/RS-422
7-9 External I/O device control For details, consultation is necessary.
7-10 Punching and setting of PMC parameters
7-11 Floppy cassette directory display For FANUC floppy cassette
7-12 DNC1 *1
7-13 External sub-program call M198
7-14 DNC2 *1
7-15 Memory card interface
8 STM FUNCTIONS
8-1 Spindle speed function (S function) 5-digit S code
8-2 Spindle speed override 50 - 120% (10% increments)
8-3 Tool functions (T function) 4-digit T code
8-4 Miscellaneous function (M function) 3-digit M code
8-5 Secondary miscellaneous function Applicable for other than B codes
8-6 High-speed M/S/T/B interface
8-7 Constant surface speed control
9 TOOL OFFSET
9-1 Tool length offset G43, G44, G49
9-2 Tool position offset G45 - G48
9-3 Cutter radius offset C G40 - G42
A set is defined as a radius and length

combination.
9-4 Number of tool offsets If radius and length offset data are set 32
individually, the value indicates the number of
data. (sets)
64, 99, 200,
9-5 Additional number of tool offsets Option Total (sets)
400, 499, 999
9-6 Tool offset data memory B Geometry and wear offset data
9-7 3D tool offset
*1
NOTE For details, consultation is necessary.
NC Model MSG-501
9-8 Straightness offset
9-9 Cutter radius offset B
9-10 Tool offset data memory C D/H code, geometry and wear offset data
9-11 3D coordinate conversion
9-12 Offset amount program input G10
10 COORDINATE SYSTEM
10-1 Manual zero return
10-2 Automatic zero return G28
10-3 2nd zero return G30 *1
10-4 3rd and 4th zero return
10-5 Zero return check G27
10-6 Return from zero point G29
10-7 Automatic coordinate system setting
10-8 Coordinate system setting G92
10-9 Work coordinate system selection G54 - G59
10-10 Local coordinate system setting G52
10-11 Machine coordinate system G53
10-12 Additional number of work coordinate

Total 48 sets, 300 sets
systems
10-13 Floating zero return
10-14 Work coordinate system preset
11 OPERATION SUPPORT FUNCTIONS
11-1 Label skip
11-2 Single block
11-3 Optional stop
11-4 Optional block skip
11-5 Dry run
11-6 Machine lock
11-7 Auxiliary function lock
11-8 Mirror image
11-9 Manual absolute PC parameter
NOTE *1
Used for ATC, APC
NC Model MSG-501
11-10 Z-axis neglect
11-11 Set zero Relative coordinate origin
11-12 Handle feed interruption
11-13 Program restart
11-14 Sequence number collation and stop
11-15 Running time display/

Number of parts display
11-16 Expanded tape editing MAPPS provides the function
11-17 Addition of optional block skip functions BDT2 - BDT9
11-18 Background editing
11-19 Directory display/punch classified by

group
11-20 Load meter display
11-21 Machine time stamp function
11-22 Tool escape and return
11-23 Clock function Screen display
11-24 Removal of controlled axes Parameter
11-25 Tool length measurement
11-26 Retrace function
11-27 Handle feed in tool-axis direction
12 PROGRAMMING SUPPORT FUNCTION
12-1 Circular arc radius command
12-2 Arbitrary angle, chamfer, corner R Not selectable for conversational

designation programming
12-3 Canned cycle
12-4 Sub-program Up to 4 nestings
12-5 Interruption type custom macro
12-6 Custom macro B
12-7 Programmable mirror image
12-8 Automatic corner override
12-9 Exact stop check G09
12-10 Exact stop check mode G61/G64
12-11 Programmable data input Substituted by offset amount program input
12-12 Playback
NC Model MSG-501
12-13 Additional custom macro common

600 variables in total
variables
12-14 Scaling
12-15 Coordinate system rotation
12-16 Polar coordinate command
12-17 F15 format
12-18 Retrace Restrictions apply
12-19 Chopping function
12-20 Normal direction control G41.1/G42.1
12-21 Synchronized tapping
12-22 Automatic corner deceleration Standard during look-ahead control.
12-23 Feedrate clamp by circular radius Standard during look-ahead control.
M code group check function (option) is

12-24 Multiple M commands in a block
necessary
12-25 High accuracy contouring control function RISC processor
12-26 Simplified high accuracy contouring

control function
Linear acceleration/deceleration after cutting
12-27 Look-ahead control
feed interpolation is necessary
12-28 Small diameter deep hole drilling cycle
13 MECHANICAL ACCURACY COMPENSATION
13-1 Backlash compensation H9999 pulses
13-2 Pitch error compensation
13-3 Uni-directional positioning
13-4 Follow-up
13-5 Rapid traverse/cutting feed backlash

compensation
14 MACHINE CONTROL SUPPORT FUNCTION
14-1 Built-in type PC
14-2 Axis interlock By external input: option
14-3 External deceleration
14-4 CNC window
14-5 Index table indexing *1
15 AUTOMATIC SUPPORT FUNCTION
15-1 Skip function G31
*1
NOTE Substituted by the macro executer.
NC Model MSG-501
15-2 High-speed skip
15-3 Tool life management
15-4 Additional number of tools to be controlled

Total 512 sets
by the tool life management function
16 SAFETY AND MAINTENANCE
16-1 Emergency stop
16-2 Overtravel Only software overtravel is available.
16-3 Stored stroke limit 1
Includes alarm display, I/O signal diagnosis,

16-4 Self-diagnosis
and ladder diagram.
16-5 Door interlock
16-6 Stroke check before movement
16-7 Stored stroke limit 2, 3
16-8 Stroke limit external setting
16-9 Spindle speed change detection
16-10 Alarm history display
16-11 Help function
16-12 Operation history display
16-13 Operator’s message history display
16-14 Abnormal load detection function
17 ENCLOSURE AND INSTALLATION
17-1 Enclosure construction Enclosed dust-proof type (IP54)
Operation ambient temperature:

10 - 35GC
Permissible temperature
17-2 Environmental conditions variation (max.): 1.1GC/min.
Relative humidity: 75% or less
Permissible vibration: 4.9 m/s2 or less
18 SERVO SYSTEM
18-1 Servomotor AC servomotor (without transmission)
18-2 Servo units IGBT PWM control
18-3 Position detectors Pulse coder, absolute position detection
18-4 Spindle drive motor AC ,i spindle motor
18-5 Spindle inverter IGBT PWM control

INSTALLATION DRAWING
Make sure there is sufficient maintenance area for opening the CNC and electrical
cabinet doors, for pulling out the coolant tank and chip conveyor, etc.
Unit: mm
(1) Separatedarated units (step-down transformer, etc.) must not be located at exact position as
shown in the drawing as long as interference is avoided.
(2) 30-tool specification
FOUNDATION DIAGRAM
(1) Select a place that can support the weight of the machine.
(2) To obtain and maintain the intended levels of accuracy and performance from the
machine over a prolonged period of time, perform foundation work carefully and
pay attention to machine installation.
Unless foundation work is performed according to the foundation diagram, it will
adversely affect the accuracy (static and dynamic) and the life of the machine.
Unit: mm
ENVIRONMENTAL REQUIREMENTS
Consider the following requirements when selecting a site to install the machine.
<Ambient temperature, humidity, and altitude>
CAUTION Install the machine at a site where the ambient temperature remains within the range
10 to 35GC, the humidity does not exceed 75% RH (with no condensation), and the
altitude is lower than 1000 m. Failure to comply with these conditions could cause
trouble in the electrical systems of the NC unit and peripheral devices and lead to
machine failure.
Install the machine at a site where neither it nor the NC unit is subject to direct sunlight.
NOTE
Direct sunlight will raise the temperature and cause thermal displacement, adversely
affecting machining accuracy.
<Vibration>
CAUTION The machine must not be installed at a site subject to excessive vibration (greater than
4.9 m/s2). Excessive vibration could lead to machine failure and will adversely affect
machining accuracy.
<Dust>
CAUTION (1) Choose an installation site that is as free as possible from dirt, dust, and mist. If
dirt and dust adhere to the cooling fan fitted inside the machine its cooling
capability will be impaired and this could lead to machine failure.
(2) Install the machine at a site where it will not be reached by chips, water, and oil
scattered from other machines. These could cause machine failure.
<Installation ground>
Make sure the floor is strong enough to support the machine. The floor must not be
NOTE
sloped or irregular in any way. Twisting or other distortion of the machine will adversely
affect machining accuracy.
<Maintenance area>
CAUTION When installing the machine, refer to the installation drawing and other instructions and
provide sufficient maintenance area to allow the chip conveyor (if featured) and coolant
tank to be removed, and the electrical cabinet door to be opened and closed, without
difficulty. If you do not provide sufficient maintenance area it will not be possible to
carry out maintenance work properly and the life of the machine will be shortened.
Refer to the INSTALLATION DRAWING in the DRAWINGS published separately.

FOUNDATION WORK
For the installation of the machine, conventional foundation work using foundation bolts is not
necessary due to its machine construction (three-point support structure) and the rigidity of
machine.
Normally, it is good enough to support the machine if the thickness of the floor concrete is 500 mm
or more. However, if the ground does not have sufficient strength and is not capable of absorbing
the vibrations of other machines, the foundation work for absorbing the vibration is necessary.
Consult a civil engineer to determine the number and depth of piles and concrete thickness
because they differ according to the ground condition.
<Check items>
Machine Pit for absorbing vibration

(Approx. 150 mm width)
Pit cover
(300 - 800)
Concrete Depth varies
depending on
the machine
models.
Concrete subslab 100
200
Rubble
Ground
Piles (especially, drive them for soft ground.)
PREPARATION FOR INSTALLATION
Mori Seiki service technicians will visit the customer to install the machine at the customer's plant.
To carry out installation smoothly, the following items should be prepared by the customer.
NOTE
The items to be prepared must comply with the local regulations and the specifications of
the machine to be installed.
Reference
Item to be Prepared Check
Information
Power source 3.1
Power cable 3.2

Grounding cable 3.3
Main breaker for the shop
3.4
power distribution board
Air source* 3.5
Air connection hoses* 3.6
*
NOTE Some machine specifications do not use pneumatic actuators.
For machines of these specifications, it is not necessary to prepare these items. If
you do not know whether or not your machine requires the air source and connection
hoses, please consult Mori Seiki.
Power Requirements
The power source must satisfy all of the requirements indicated below.
DANGER Power source work must be entrusted to an electrician with a license to

carry out electrical work. If a person without knowledge of electrical
safety practices attempts this work, he or she could be electrocuted.
WARNING (1) For the power supply, provide isolated wiring directly from the input
power supply. If there is an excessive voltage drop, for example due
to insufficient capacity of the factory power supply, the machine may
malfunction, causing accidents involving serious injuries or damage
to the machine.
Item Range
Nominal power source voltage
fluctuation range (200/220 VAC) +10%/
15%*
Within 15% of normal voltage
Voltage drop
for 0.5 seconds.
Frequency fluctuation range
H1 Hz
(50/60 Hz)
Momentary power failure Less than 10 msec.
The peak value is 200% or less
of the effective value (rms
Voltage impulse
value) of the line voltage with
pulse duration of 1.5 msec.
Waveform distortion of AC voltage 7% or less
Imbalance in line voltages 5% or less, or within 10 V
Select a primary power cable by accurately calculating the power

supply capacity at the supply side. Using an inappropriate cable
could lead to fire, injury, or damage to the machine.
(2) Do not install the machine close to major sources of electrical noise,
such as electric welders and electrical discharge machines. If the
voltage supply is not stable, the machine may malfunction, leading to
accidents involving serious injuries or damage to the machine.
If noise is continually entering the machine through power cables, it
can cause breakage or burning of electrical or electronic devices
inside the electrical control panel and this can lead to fire.
*
NOTE Voltage fluctuation (drop) during spindle or servo system acceleration must be less
than 7%.
If voltage is lower than 200 V during servo system acceleration/deceleration, actual
acceleration/deceleration time may be elongated than the theoretical time.
Power Cable
Prepare a power cable that can supply the total power capacity required by the machine.
For the power capacity required by the machine, refer to APPENDIX 1 "POWER
CAPACITY TABLE" in this manual.
The cable type, wire thickness, and other cable specifications vary according to the insulation
class, ambient temperature, temperature correction coefficient, and wire laying conditions. For
advice on cable selection, consult the cable dealer.
Examples of cable selection are given below.
Conditions: Conditions:
Insulation class . . . . . . . NR/SR Insulation class . . . . . . . PVC/TPE
Ambient temperature . . . . 55GC Ambient temperature . . . . 55GC
Temperature correction Temperature correction
coefficient . . . . . . . . . . . 0.41 coefficient . . . . . . . . . . . 0.61
Laying conditions. . . . . . . 3-phase wires + Laying conditions. . . . . . . 3-phase wires +
grounding wire grounding wire
inside the flexible inside the flexible
conduit conduit
Wire Total electric Total electric Wire Total electric Total electric
thickness capacity at capacity at thickness capacity at capacity at
2
(mm ) 200 V (kVA) 380 V (kVA) 2
(mm ) 200 V (kVA) 380 V (kVA)
6 6.2 11.8 6 9.2 17.6
10 8.6 16.4 10 12.8 24.4
16 11.6 22.1 16 17.3 32.9

25 15.3 29.0 25 22.7 43.3
35 19.1 36.3 35 28.5 54.1
50 23.8 45.2 50 35.4 67.3

70 29.3 55.8 70 43.7 83.0
95 35.5 67.4 95 52.8 100.3
120 41.4 78.7 120 61.6 117.2
150 47.5 90.3 150 70.7 134.4
185 54.2 103.0 185 80.7 153.3

240 64.3 122.2
300 74.2 141.1
Grounding Cable
For the grounding cable, consult the cable manufacturer to select the one which is sufficient to
take earth for the machine to be installed.
When selecting the grounding cable, observe the applicable local regulations where the machine
is installed.
DANGER (1) Be sure to carry out the grounding work. If the grounding work is not
done, there will be a danger of electrocution.
(2) The grounding wire should be as short as possible and should have
the same thickness as the power wires. The grounding resistance
should be 100 : or less. If the grounding is ineffective, there will be a
danger of electrocution.
WARNING Do not connect any other grounding wire to the ground. If a machine such
as an electric welder or electric discharge machine is grounded to the
steel reinforcing rods in the reinforced concrete structure of the plant, do
not connect the grounding wire of the machine to the reinforcing rods too.
Unless the grounding wire is connected to an independent ground, the
machine could malfunction due to noise from other machines, leading to
Meaning of "Leak Current"

Indoor electrical wiring and equipment are "insulated" in order to prevent current leakage.
However, when the insulation becomes old or damaged, or when the wires/equipment are
exposed to water, current leaks out and a "leak current" is generated.
Since leak currents can cause accidents that endanger human life, such as electric shock
and fire, due care is required. Particular care is necessary when using electrical
equipment in locations where there is exposure to water (where coolant is used, for
example).
Meaning of "Electric Shock"

When a person touches wiring or electrical equipment from which current is leaking,
electricity flows through that person's body to the ground. This is an "electric shock."
If the current is weak, the result is nothing more than a "shock" in the commonly
understood sense, but if it is strong, the life of the affected person may be endangered.
Note also that water on the body of the person subject to the shock will allow the electricity
to be conducted more easily, and for this reason you must take particular care not to touch
electrical equipment with wet hands.
Main Breaker for the Shop Power Distribution Board
Use a breaker for an AC inverter as the main breaker on the shop power distribution board.
If another type of breaker is used, it may be actuated by the high-frequency leak current specific to
AC inverters.
NOTE
Leak current will not adversely affect operators.
Meaning of "Breaker"
This is a device that automatically shuts off the current within 0.1 seconds in the event of
an abnormal current flow such as a leak current.
By installing a breaker in the distribution panel, it is possible to prevent accidents due to
current leakage from electrical equipment and devices.
Since machine tools use many AC inverters, you must select a breaker of a type that will
not be erroneously actuated by the high-frequency leak current from the inverters.
Select the correct circuit breaker and power distribution board capacities by consulting the electric
part manufacturer based on the current consumption calculated by the following formula.
Total capacity (kVA) K 1000

Current (A) = K 1.25*
3 K 200 (V)
* Allowance for selection

For the power capacity required by the machine, refer to APPENDIX 1 "POWER
CAPACITY TABLE" in this manual.
Compressed Air Supply
Select a compressed air supply that can supply the required volume of compressed air at the
required pressure. For the selection, consult the compressor manufacturer.
CAUTION (1) Use only clean and dry air, 0.7 MPa, 10GC or less.
If you use air that is moist or has a high concentration of dust, the pneumatic
devices could malfunction, causing damage to the machine. (Applies to machines
with pneumatic devices)
If the compressed air quality is not within the specified range, use a line filter,
dryer, etc. between the machine and the air source.
(2) The pressure setting of the compressor should be in the range from 0.5 to 1.0
MPa.
If the setting is higher than 1.0 MPa, pneumatic actuators used in the machine
could be damaged.
Hoses for Supplying Compressed Air
Select hoses for supplying compressed air that can comfortably withstand the compressed air
pressure. For advice on the selection, consult the hose manufacturer.
Compressed air supply port size: Rc 3/8
AFTER RECEIVING THE MACHINE
CAUTION When transporting the machine or if the machine is not installed immediately after its
delivery, store it in a place where the ambient temperature remains within the range

20 to 60GC and the humidity does not exceed 75% RH (with no condensation).
Failure to comply with these conditions could cause troubles in the electrical systems of
the NC unit and peripheral devices and lead to machine faults.
When the machine is delivered, pay attention to the following points.
If the machine is delivered in a package, check the external frame of the package. If the machine
is delivered without a package, check the external appearance of the machine.
If the package frame is damaged, contact Mori Seiki before unpacking the machine. If the
NOTE
machine appearance shows damage, contact Mori Seiki, leaving the damage as it is.
CAUTION If the machine is not moved to the installation site immediately after its delivery, keep it
in a location not exposed to the elements and not subject to dust, dirt, or mist.
Leaving the machine in such places will cause rusting or corrosion.
CARRYING THE MACHINE
When the machine is delivered to your shop, Mori Seiki's service technicians will install the
machine at the designated place. Refer to the information below if you move the machine after
initial installation, for example due to a floor layout change.
If it becomes necessary to carry the machine due to relocation of the plant or selling of the
machine, contact Mori Seiki.
Preparation
Make the following preparations before moving the machine.

1) Before turning off the power, move each axis to the position where it should be fixed.
2) Turn off the main switch on the electrical cabinet.
3) Turn off the main breaker on the shop power distribution board.
4) Disconnect the power cable and the grounding wire.

5) Fix the machine units with transit clamps.
6) Turn off the compressed air.
7) Remove the compressed air supply hose.
8) Disconnect the cables of the coolant motor and chip conveyor motor.
9) Disconnect the cables and pipes of the oil cooler (fan cooler).
10) Remove the coolant tank and the chip conveyor from the machine.
11) Drain the coolant from the coolant tank.
12) Remove the jack bolts.
Carrying the Machine by Hoisting
Observe the following cautions when carrying the machine by hoisting.
WARNING (1) Only a qualified technician should perform machine hoisting work.
Operation of the crane or forklift by a person unfamiliar with safe
operation practices could lead to accidents involving serious injuries
or damage to the machine.
(2) Use only wires, shackles and jigs of the dimensions specified in the
manual. They must be strong enough to support the mass of the
machine. Check the mass of the machine by referring to the
specifications in this manual. If the machine is hoisted using
equipment that cannot bear its mass it will fall, causing serious
injuries or damage to the machine.
(3) Make sure that the machine is well balanced in both the crosswise
and lengthwise directions after hoisting it a little above the floor. If
you continue to hoist the machine although it is not properly
balanced, it will fall, causing serious injuries or damage to the
machine.
(4) If two or more people work together to lift the machine, they must
work carefully while exchanging signals. If someone operates the
machine or the crane inadvertently when other people are working
inside or close to the machine, it could cause serious injuries.
(5) Before hoisting the machine, check that no tools, rags, etc., have
been left inside it. When the machine is lifted, these articles could fall
out and injure plant personnel or damage the machine.
(6) If a crane is used to hoist the machine, do not carry the machine while
it is lifted to an excessive height. Lifting the machine excessively
high when carrying it will create more potential hazards than when
carrying it at a lower height.
(7) When moving the machine with a forklift, do not lift it high above the
ground. If it is moved in this condition, it may become unbalanced
and fall, or the forklift may topple over, causing serious injuries or
damage to the machine.
(8) Use a crane or forklift that can comfortably bear the mass of the
machine. If a crane or forklift without sufficient capacity to lift the
machine is used, the machine will fall, causing serious injuries or
damage to the machine.
(9) Lift the machine while it is supported at its center of gravity. If you
select a point other than the center of gravity, it may become
unbalanced and fall, causing serious injuries or damage to the
machine.
CAUTION (1) If a rust-preventive coating is applied to the slideway surfaces, it must be removed
completely. Attempting axis feed while rust-preventive coating remains on the
slideways could cause machine failure.
(2) All transit clamps must be removed before switching the power ON. If a clamp
cannot be removed without switching the power ON first, remove it immediately
after switching the power ON. If axis feed is attempted while a clamp is still in
place, the machine will be damaged.
(3) Before hoisting the machine, check that all of its parts are clamped. Lifting the
machine while any of the parts is not clamped adequately could damage the
machine.
(4) When installing the machine, mount the coolant tank and the chip bucket by
pushing them into an appropriate position. Otherwise, coolant may be splashed
around the machine causing the operator or persons around the machine to topple
down and get injured.
NOTE (1) When moving the machine with rollers, set the number of rollers, and the material that
they are made of, so as to ensure that they can support the mass of the machine.
Also use skid and leading boards that can support the mass of the machine. If they
cannot support the mass of the machine the rollers, skid, or leading board may be
distorted, making it impossible to move the machine.
(2) After the machine has been installed, it must be leveled. Adjust the machine's crown
and distortion values according to the Accuracy Test Results Chart delivered with the
machine. If this adjustment is not carried out properly, machining accuracy will be
adversely affected.
CONNECTING THE POWER CABLE
This section explains the connection of power cable from the shop power distribution board to the
transformer and then to the machine.
DANGER (1) Power source work must be entrusted to an electrician with a license
to carry out electrical work. If a person without knowledge of
electrical safety practices attempts this work, he or she could be
electrocuted.
(2) Be sure to carry out the grounding work. If the grounding work is not
done, there will be a danger of electrocution.
WARNING Do not connect any other grounding wire to the ground. If a machine such
as an electric welder or electric discharge machine is grounded to the
steel reinforcing rods in the reinforced concrete structure of the plant, do
not connect the grounding wire of the machine to the reinforcing rods too.
Unless the grounding wire is connected to an independent ground, the
machine could malfunction due to noise from other machines, leading to
<Cable connection procedure>
Shop power source (360 - 436 VAC)
L1 L2 L3 N PE
1) Turn off the main breaker on the shop power
distribution board.
2) Turn off the breaker of the transformer.
3) Connect the power cable from the terminal blocks

L01, L02, L03 and in the electrical cabinet to the
terminal blocks (secondary) L01, L02, L03 and of
L001 L002 L003 the transformer.
436 V
415 V 4) Connect the power cable from the terminal blocks
400 V (primary) L1, L2 and L3 of the transformer to the
380 V
360 V
breaker on the shop power distribution board.
200 V
L01
L02
L03
N
To the machine
(200 VAC)
CAUTION (1) Terminal blocks L1, L2, and L3 are for 400 VAC system (360 - 436 VAC) and those
L01, L02, and L03 are for 200 VAC system. Never connect the cable to wrong
terminal blocks, otherwise the machine will be damaged.
(2) If the cable is run through the punched hole in the transformer circuit breaker box,
take proper cable protection means conforming to IP54.
For the transformer of 24.5 kVA or 34.64 kVA, connect the power cable from L1, L2, and
NOTE
L3 to the primary side of the breaker. The transformers with larger capacity have terminal
blocks, therefore, connection should be made to the terminal blocks.
5) Connect the ground cable to the terminal block PE in the transformer for grounding the
machine.
6) Check the grounding resistance of the grounding wire.
7) Turn on the main breaker on the shop power distribution board.
8) Turn on the breaker of the transformer.
9) Check the input voltage.

10) Check the phase order with a phase rotation indicator.
NOTE
If a phase rotation indicator is not available, check the phase order by checking the
direction of rotation of the coolant pump motor.
WARNING Check the overall phase order of the input voltages L1, L2, L3 (R, S, T)
using a phase rotation indicator. If the phase order is incorrect, the
machine will malfunction, causing serious injury or damage to the
machine.
CONNECTION OF COMPRESSED AIR SUPPLY HOSE
Follow the procedure below to connect the compressed air supply hose.
2) Connect the compressed air supply hose from the air source to the air supply port (Rc 3/8) in
the air panel of the machine.
3) Start the compressor to supply the compressed air to the machine.
4) Make sure that there is no air leak at hose joints and pneumatic actuators.
5) Adjust the compressed air pressure to the specified value with the regulator in the air panel.
For the correct air pressure, refer to page MACHINE SPECIFICATIONS in the
MAINTENANCE INFORMATION published separately.
REMOVING TRANSIT CLAMPS
After carrying the machine to the required place, remove all transit clamps before turning on the
power.
CAUTION The transit clamps that cannot be removed before turning on the power should be
removed immediately after turning on the power. Attempting axis feed while the transit
clamps are in place will damage the machine.
Keep the removed transit clamps so that they will not be lost.
LEVEL ADJUSTMENT
Carry out level adjustment to level the machine.
CAUTION After installing the machine, always check the machine level.
If the machine level is not adjusted correctly, the machine will be tilted or twisted after
installation. This will result in uneven wear of the bed and slideway surfaces and
machining defects.
<Adjusting procedure>
1) Place a level on the pallet or the table.

2) Loosen the lock nuts that fix the jack bolts.
Spanner for Lock nut

lock nuts
3) Adjust the machine level by turning the jack bolts

while observing the level.
Spanner for
jack bolts 4) Adjust the jack bolts so that the height between floor
and machine will be the setting value.
For the setting value, refer to GENERAL VIEW

or FOUNDATION DIAGRAM in the
DRAWINGS published separately.
10 mm
NOTE (1) Make sure that all jack bolts hold the machine
Key uniformly. Lack of uniformity among the bolts
may cause machining defects when the
machine is used.
(2) Do not unscrew the jack bolts too far. This

could also lead to machining defects when
the machine is used.
(3) When turning a jack bolt, insert a key to
prevent the base from turning.
5) Adjust the machine level to achieve the condition
shown in the illustration to the left.
After adjusting the machine level, read the level to

NOTE
check and adjust twisting and crowning of the
machine.
6) Tighten the lock nuts to fix the jack bolts.
POWER CAPACITY TABLE
Breaker and power distribution board capacities are determined using the current
NOTE
calculated by the following formula.
Total capacity (kVA) K 1000

Current (A) = K 1.25*
3 K 200 (V)
*
Allowance for selection
B-axis (1-degree Indexing Table) Specification
(I94234 A04)
Machine Model NH5000

NC Model MSG-501
Spindle output 22/18.5 kW (14000 min
1)
Manufacturer FANUC
Model [PSM-37i] A06B-6110-H037
X-axis B-axis
Motor model [,22/3000i] [,8/3000i]
A06B-0247-B100 A06B-0227-B000
Servo Inverter model [SVM2-40/80i] A06B-6114-H208

motor Y-axis Z-axis
Power
supply Motor model [,22/3000i (with brake)] [,22/3000i]
module A06B-0247-B400 A06B-0247-B100
Inverter model [SVM2-80/80i] A06B-6114-H209
Manufacturer FANUC
Motor model [,B132M/15000i] A06B-1713-B100#037Z

Spindle Output
22/18.5
(30 min/continuous rating) (kW)
Inverter model [SPM-37i] A06B-6111-H037#H550
1 Inverter capacity (continuos rating) (kVA) 43.0
Motor model [-6/2000] A06B-0034-B175#E0008

- inverter 1 Magazine
Inverter model [SVU-20] (I/O LINK) A06B-6093-H152
2 - inverter 1 continous rating capacity (kVA) 1.4
Motor model [-6/2000] A06B-0034-B075#E0008

- inverter 2 APC
3 - inverter 2 continous rating capacity (kVA) (1.4)
4 Electrical cabinet (kVA) 2.8

NC Model MSG-501
1)
ATC unit (kW) (2.2)
Coolant pump motor

1.04
(kW)
Shower coolant
1.04
pump motor (kW)
Chip conveyor
Standard 0.1 K 3 = 0.3
(kW)
Hydraulic pump
2.2
motor (kW)
Other
unit Oil-air lubricating
0.017
motor pump (kW)
5 (kW) Oil cooler (kW) 1.5
Through-spindle
7.35
coolant unit (kW)
Automatic coupler
0.0
(kW)
Option
Coolant gun (kW) 0.52
Chip conveyor
outside machine 0.1
(kW)
Total of auxiliary units
(1.04 + 1.04 + 0.3 + 2.2 + 0.017 + 1.5)/0.8 = 7.7
[power factor 0.8] (standard) (kVA)
Total capacity (standard) Continuous rating
54.9
1 + 2 + (3) + 4 + 5 (kVA)
220 V 50 Hz transformer (kVA) 20

B-axis (Full 4th-axis Rotary Table) Specification
(I94234 A04)

NC Model MSG-501
1)
Manufacturer FANUC
Model [PSM-37i] A06B-6110-H037
X-axis B-axis
Motor model [,22/3000i] [,8/3000i]
A06B-0247-B100 A06B-0227-B000
Servo Inverter model [SVM2-40/80i] A06B-6114-H208

motor Y-axis Z-axis
Power
supply Motor model [,22/3000i (with brake)] [,22/3000i]
module A06B-0247-B400 A06B-0247-B100
Inverter model [SVM2-80/80i] A06B-6114-H209
Manufacturer FANUC
Motor model [,B132M/15000i] A06B-1713-B100#037Z

Spindle Output
22/18.5
(30 min/continuous rating) (kW)
Inverter model [SPM-37i] A06B-6111-H037#H550
1 Inverter capacity (continuos rating) (kVA) 43.0
Motor model [-6/2000] A06B-0034-B175#E0008

- inverter 1 Magazine
2 - inverter 1 continous rating capacity (kVA) 1.4
Motor model [-6/2000] A06B-0034-B075#E0008

- inverter 2 APC
3 - inverter 2 continous rating capacity (kVA) (1.4)
4 Electrical cabinet (kVA) 2.8

NC Model MSG-501
1)
ATC unit (kW) (2.2)
Coolant pump motor

1.04
(kW)
Shower coolant
1.04
pump motor (kW)
Chip conveyor
0.1 K 3 = 0.3
(kW)
Standard
Hydraulic pump
2.2
motor (kW)
Oil-air lubricating
Other 0.017
pump (kW)
unit
motor Oil-air lubricating
0.017
5 (kW) pump (option) (kW)
Oil cooler (kW) 1.5
Through-spindle
7.35
coolant unit (kW)
Automatic coupler
0.0
(kW)
Option
Coolant gun (kW) 0.52
Chip conveyor
outside machine 0.1
(kW)
Total of auxiliary units (1.04 + 1.04 + 0.3 + 2.2 + 0.017 + 0.017 + 1.5)/0.8
[power factor 0.8] (standard) (kVA) = 7.7
Total capacity (standard) Continuous rating

54.9
1 + 2 + (3) + 4 + 5 (kVA)
220 V 50 Hz transformer (kVA) 20

POWER CABLE SIZE AND SCREW TIGHTENING TORQUE
The table below shows the cable size of the input power cord connected to the primary side
terminals in the main breaker and also the torque needed to tighten the cables at the terminals.
Power Cable Size (Specified According to Breaker Capacity)
Mori
Frame Manufacturer's Current
No. Seiki Allowable Power Cable Size
Size Type Rating (A)
Dwg. No.
BU3EDG050FMA-
E57658 50
02155
AWG size:
BU3EDG060FMA- 14 - 1 (AWG)
E57659 60
1 100 (A) 02155
mm2 size:
BU3EDG075FMA-
E57660
02155
75 2.1 - 42.4 (mm2)
BU3EDG100FMA-
E57661 100
02155
BU3GDG125FMA-
E57662 125
02155
BU3GDG150FMA- AWG size:

E57663 150
02155 2 (AWG) - 4/0 (kcmil)
2 225 (A) BU3GDG175FMA- 2
E57664 175 mm size:
02155
33.6 - 107.2 (mm2)
BU3GDG200FMA-
E57588 200
02155
BU3GDG225FMA-
E57665 225
02155
BU3KDG250FRA-
E57666 250
02155
AWG size:
BU3KDG300FRA- 3/0 (AWG) - 500 (kcmil)
E57667 300
3 400 (A) 02155 2
mm size:
BU3KDG350FRA-
E57668
02155
350 85 - 253 (mm2)
BU3KDG400FRA-
E57669 400
02155
The information above applies only to machines compatible with UL standards.

NOTE
Tightening Torque
Cable Size Tightening Torque

AWG mm2 N• m
14 2.1
12 3.3
10 5.3
8 8.4 588
6 13.3
4 21.2
3 26.7
1 42.4
1/0 53.5
2/0 67.4 2648
3/0 85
4/0 107.2
250 127
350 177 4707
500 253
The information above applies only to machines compatible with UL standards.

NOTE
CONSUMPTION VOLUME OF COMPRESSED AIR
To operate the machine, it is necessary to supply the compressed air. Required volume of the
compressed air varies depending on how frequently the ATC and/or APC is operated. The table
below gives the units which use the compressed air and compressed air consumption volume in
each operation of them. Use the values in the following table to estimate the total required
compressed air volume to determine the capacity of the compressor.
CAUTION Select the compressor which can supply the required volume with sufficient margin.
Otherwise, it will cause failure or damages of the machine.
<Standard>
Operating Time Consumption L
No. Location
(sec) (ANR)
(1) Oil-air lubrication for spindle/ball screws 60 140 L/min
(2) Spindle nose air blow 1.3 4.1
(3) ATC shutter open/close 1.0 0.34

(4) Tool pot at the magazine/spindle side 1.2 0.26
(5) Pallet air blow for APC cycle 6.0 43

In 0.5 0.14
(6) APC setup station lock pin in/out
Out 0.5 0.14
(7) Air curtain for scale (each axis) 60 20
<Option>
No. Location
(sec) (ANR)
(1) Tool tip air blow T1 470 K T1 K 60
(2) Dust collector, automatic boring bar radius offset T2 496 K T2 K 60
(3) Sensor air blow T3 368 K T3 K 60
<60-tool specification (items (3) and (4) in the table for standard specification are replaced with
the following items for 60-tool specification)>
No. Location
(sec) (ANR)
(2) Tool pot at the magazine/spindle side 1.2 0.47
(3) Chain hook release 0.2 0.01
(4) Tool pot unchucking 0.2 0.02
<Rack magazine specification (items (3) and (4) in the table for standard specification are
replaced with the following items for rack magazine specification)>
No. Location
(sec) (ANR)
(2) Tool pot forward/backward movement 1.0 0.09
(3) Tool unclamping 0.2 0.03
(4) Transfer pot release 0.2 0.03
(5) Preventing tools from falling 0.1 0.02
(6) Magazine side pot release 0.2 0.03
(7) Rotating arm side 0.2 0.03
<Calculation example of air consumption volume>
When ATC operates five times and APC operates once in five minutes (for NH5000 without
options), the air consumption volume is calculated as indicated below.
Air consumption volume Q = (1) + 5 ((2) + (3) (open) + (4) (magazine side) + (4) (spindle side)
+ (3) (close)) + (5) + (7)
= 340 + 5 (4.1 + 0.34 + 0.26 + 0.26 + 0.34) + 43 + 20
= 429.5 L/min
According to the calculation above, the maximum air consumption volume of NH5000 is 429.5 L/
min.
In this calculation example, the volume of air consumed by optional devices is not
NOTE
considered. Therefore, if the machine is equipped with options, add the air consumption
volume of the selected options, known from the table above, to the calculated value given
here.
CONVERSION TABLE OF UNITS
This manual uses SI unit system and metric system.

If inch system is required, please convert the values to inch system by referring to the following
table.
Quantity Metric SI Yard/Pound Remarks
1 mm 1 mm 0.0394 in.
Length
1m 1m 3.281 ft
1 mm/min 1 mm/min (0.017 mm/s) 0.0394 in./min
Velocity
1 m/min 1 m/min (0.017 m/s) 3.281 ft/min
1 m2 1 m2 10.764 ft2
Area
2 2
1 mm 1 mm 0.0016 in.2
Volume 1 L (liter) 1 L (liter) (1 K 10-3 m3 ) 0.264 gal. gal.: US gallon
1 L/min gal.: US gallon
Volumetric flow rate 1 L/min 0.264 gpm
(1.66666 K 10-5 m3/s)
Mass 1 kg 1 kg 2.2 lb.
Force 1 kgf 9.80665 N 2.2 lbf
Torque 1 kgf•m 9.80665 N•m 7.233 ft•lbf
1 MPa = 1000 kPa
1 kgf/cm2 9.80665 K 10-2 MPa 14.22 psi (14.22 lbf/in.2)
Pressure 1 kPa = 1000 Pa
1 ton/m2 9.80665 K 103 Pa 204.4 lb./ft2 ton: metric ton
Output 1 kW 1 kW 1.34 HP
33.8GF Temperature difference:
Temperature 1GC 1GC (274.16 K)
GF = (1.8 K GC) + 32 1GC = 1 K
Kinematic viscosity 1 cSt 1 K 10-6 m2/s 1.076 K 10-5 ft2/s 1 St = 100 cSt
Rotational speed -1 -1 -1 1 rpm
1 min (rpm) 1 min (1/60 s )
Degrees, minutes, and
Angle 1G 1G (5/180 rad) 1G (deg)
seconds may also be used.
1 kcal 4.186 K 103 J 1 kcal
Work
1 kgf•m 9.80665 J 7.233 ft•lbf Different from torque
Power 1 kcal/h 1.16 W 1 kcal/h
Acceleration 1G 9.80665 m/s2 1G
CAUTION In the texts and drawings in this manual, there are dimensions and other values
specific to inch specification machines. In the case of these specific dimensions and
values, converting the corresponding values for the metric specification machines into
inch system dimensions or values using the conversion table will not give the correct
dimensions or values.
<Example>
The dimensions and values specific to the inch system machines include cutting
feedrate per spindle revolution, manual jog feed rate, tool dimensions, zero point
(NC lathe only), and T-slot and pallet dimensions (machining center only).
For these values, refer to the values specified in the machine specification table. If the
required value is not found in the table, contact Mori Seiki.
Units and numerical values in ( ) in the SI column indicate the formal expression of the SI
NOTE
unit system.
However, they are not used usually and the units described above the expression in ( ) are
used instead of the formal SI unit expression. These units are also approved as SI unit
system expression.
NH5000 Hoisting Information
Wire length is described in the below-mentioned chart. Length hanging the

machine, when extended, is total length. The B1 section shown in the
below-mentioned picture only uses one shackle (8 t). The others all use two.
D1
C1 D2
SH500 MH400
Spreader Bar Spreader Bar
C2 L
B2
B1
A1 l l
A2
R55042
(mm) l(mm)
A1,A2 2620 350
B1,B2 1980 350
C1,C2 1130 250
D1,D2 950 250
A2 B2
A1 B1
MACHINE INSTALLATION
The main body of the machine is a three point support structure.
1700mm
740mm
2284.3mm
740mm
4742.8mm
The female screw for the jack bolt is not in the bed, but the leveling plate.
ｼﾞｬｯｷﾎﾞﾙﾄ
JACK BOLT
N22083A
ﾛｯｸﾅｯﾄ
LOCK NUT
N71024A
30mm
敷板(あんぱん)
PLATE
B27144B
2720.4mm
125mm
125mm
50mm
The NH5000 rests on three leveling bolts like the SH-500 and SH-400. The jack
bolts themselves are the same as used on the NV5000. This design precludes
the need to turn the casting over to drill and tap the holes for conventional
leveling jacks.
PNEUMATIC SYSTEM
An overview of the PNEUMATIC SYSTEM is presented below.

The pneumatic system consists of the air filter, regulator, air solenoid valve, and piping.
1) The compressed air supplied to the air supply port has moisture and dust removed from it by
the air filter, generating clean, dry air.
2) Next, the air pressure is adjusted to the appropriate pressure for the pneumatic devices by
the regulator.
3) The adjusted compressed air is sent to the air solenoid valves, which determine its route, and
the various pneumatic devices are operated.
Compressed Air Applications
Compressed air is supplied for the following applications.

(1) Spindle nose air blow
(2) Pot rotation
(3) Table side coupling air blow
(4) Tool tip air blow
(5) Spindle nose air blow (option)
(6) Dust collector (option)
(7) Automatic boring bar diameter offset (option)
(8) Oil mist (option)
(9) Oil shot (1) (option)
(10) Oil shot (2) (option)
(11) ATC shutter open/close
(12) Spindle side optical sensor air blow (option)
(13) Scale (X-, Y-, Z-axis)
(14) Touch sensor (table) up/down (option)
(15) Touch sensor (table) air blow (option)
(16) Setup station indexing pin up/down (2-, 3-station APC)
(17) Fixture air blow (2-, 3-station APC) (option)
(18) Fixture seating detection (2-, 3-station APC) (option)
(19) In-machine pallet seating detection
(20) Pot unlock (120-tool specification)
(21) Oil-hole drill holder coolant
PNEUMATIC CIRCUIT DIAGRAM
<A>
<B>
NOTE
∗ indicates the home position.
<Detail of A>
<Detail of B>
PNEUMATIC PART NUMBERS
SLIDEWAY LUBRICATION SYSTEM
An overview of the SLIDEWAY LUBRICATION SYSTEM is presented below.

Ball screw lubrication system lubricates the ball screws that drive each axes of machine
movement.
APC unit lubrication system mainly lubricates the unit to move the APC arm up/down.
These systems comprise the lubrication pump unit, the distributors, and the piping. A float switch
(level switch) and pressure switch are installed inside the lubrication pump unit.
Falling oil level in the tank and abnormal discharge pressure are monitored, and corresponding
alarms are displayed on the screen.
The pump is operated to discharge lubricant automatically at the required intervals under the
control of a programmable controller.
The oil dispensed from the pump enters the distributors, which distribute the correct volume of oil
to each lubrication point.
Lubrication Points
The lubrication points are indicated below:

(1) Ball screw nut of X-axis ball screw
(2) Ball screw nut of Z-axis ball screw
(3) Ball screw nut of Y-axis ball screw
(4) Table indexing unit
(a) For 1-degree index table
N 3-piece coupling
N Air blow for pallet positioning coupling
(b) For full 4th-axis rotary table
N Turcite on disk brake slides
N Air blow for pallet positioning coupling
(5) APC arm up/down unit
LUBRICATION
The NH5000 has two lubrication units. One is for the spindle bearings and ballnut and the
second is for the B axis lubrication.
B Axis lubrication – VG68 Oil Spindle and Ballnut lubrication – VG32

LINEAR BEARING LUBRICATION SYSTEM
THK QZ Lubricating System
THK has developed the QZ lubrication

system which contains a fiber net with a
high oil content to meet requirements for
long-term, maintenance free technology
in LM guide applications.
Maintenance intervals are greatly

increased using the QZ system. Lost oil
is automatically replaced.
Due to the high density fiber net in the
QZ system, the appropriate amount of
oil is applied to exact locations and no
excess oil is wasted.
Increased maintenance intervals over the full range of loads from light to heavy.
7
To ensure proper lubrication for the linear guides, the design group for the
NH5000 have decided to add preventative measures to assist the QZ bearing
seals. There is one zerk fitting block each for X, Y and Z axis to allow
replenishment of the lubricating grease on the linear bearing blocks once per
year.
X Axis Zerk Fitting on Column
Y Axis Zerk Fitting on Headstock

Z Axis Zerk Fitting Under Z Axis Cover
HYDRAULIC SYSTEM
An overview of the HYDRAULIC SYSTEM is presented below.

The hydraulic system comprises the hydraulic unit, the valve units, the hydraulic devices, and the
piping.
When the power is turned on, the hydraulic motor starts and the pump draws hydraulic fluid.
The hydraulic fluid that flows out of the pump is supplied through the piping to the valve units.
The valve units reduce the pressure of the hydraulic fluid and determine its course, and the
hydraulic devices are actuated by the hydraulic fluid.
The hydraulic fluid is returned to the tank through the tank port.
Hydraulically-operated Actuators
The hydraulically-operated actuators are indicated below:

(1) Pallet clamp/unclamp
(2) Table clamp/unclamp
(3) APC arm up/down
(4) Pre-load changeover (20000 min

1 specification)
(5) Fixture clamp/unclamp inside setup station (auto-coupler and 2-/3-station APC specifications)
(6) Fixture clamp/clamp inside machine (auto-coupler and 2-/3-station APC specifications)
HYDRAULIC UNIT DIAGRAMS
Hydraulic Circuit Diagram

<A>
<B>
NOTE
∗ indicates the home position.
<Detail of A>
<Detail of B>
HYDRAULIC PARTS LIST
General View and Specifications of Table Valve Unit
1° Index Table Specification
<Specifications>
Power source Solenoid valve 100/100/110 VAC 50/60/60 Hz

Pressure switch valve 24 VDC
<General view>
Unit: mm
6 - Rc3/8
(A1, B3 End plug)
2 - Rc3/8
2 - 8.5 dia. mounting holes End plug
2 - Rc3/8
End plug
<Names of major parts>
No. Unit Name Q’ty Type Manufacturer

81 Solenoid valve 1 SLD-G01-C6-C1-G30 NACHI
82 Solenoid valve 1 SLD-G01-A3X-C1-G30 NACHI
83 Pressure reducing 1 OG-G01-AC-5645D NACHI
valve
84 Relief valve 1 OR-G01-P3-20 NACHI
85 Pilot operated check 2 OCP-G01-A1-21 NACHI
valve
87 Orifice 1 φ2.0 NACHI
88 Base block 1 SIZE 01 × 3 NACHI
90 Solenoid valve 1 SLD-G01-C9-C1-30 NACHI
91 Pressure gage 1 0.29 - 0.39 MPa: Green NAGANO KEIKI
The other: Red
GV50-173 × 1.6 MPa
92 Dumper 1 FD10-771 NAGANO KEIKI
94 Check valve 1 OC-G01-T1-20 NACHI
95 Pressure switch 1 OW-G01-P1-R-D2-30 NACHI
valve
97 Pressure switch 1 OW-G01-B1-R-D2-30 NACHI
valve
98 Bolt kit 1 OTH-01-85-10 NACHI
99 Bolt kit 2 OTH-01-165-10 NACHI
<Circuit diagram>
Set
0.4 MPa
2 - Rc3/8
End plug
UNCLAMP
CLAMP UNCLAMP
Tool UNCLAMP
CLAMP
UNCLAMP
Pallet CLAMP/UNCLAMP Table CLAMP/UNCLAMP
SP2: Pressure comfirmation SP23: Unclamp comfirmation

Set to turn OFF at 2.9 MPa or less Set to turn OFF at 4.9 MPa or less
HYDRAULICS TO HEADSTOCK
The picture below shows what each line is for that is located on top of the headstock casting.
Motor Oil Out
Coolant Motor Oil In Spindle Oil Out Oil Hole Drill Coolant
Spindle Oil In
Spindle Face
Air Blow
Spindle Taper Air Blow
Oil Shot 1
Tool Tip Air Blow
Spindle Taper Air Blow

HYDRAULICS TO B AXIS TABLE
The hydraulic lines going to the B Axis table are for Pallet Unclamp, Pallet Clamp and Table
Clamp. SP16 is also located under the front Z axis cover (between the table and spindle).
Table Clamp (yellow)
Pallet Clamp (red)
Pallet Unclamp (white)
Pallet Seating Switch SP16 (X13.4)

They are controlled by solenoids located on the rear of the machine. Note the tie wrap colors on
the hoses (yellow, red, white) match the hoses in the previous picture.
A2 (White) Pallet Unclamp
B2 (Red) Pallet Clamp
B3 (Yellow) Table Clamp
The solenoids controlling these functions are shown below.
Tool Unclamp Pressure Gauge
YV700 (Tool Clamp) YV701 (Tool Unclamp) YV1241 (Table Unclamp)
A2 (White) Pallet Unclamp
B3 (Yellow) Table Clamp
YV1080 (Pallet Clamp), YV1081 (Pallet Unclamp)

HYDRAULIC AIR BLEED PROCEDURE
If any hydraulic line is broken free from it’s fitting, air will enter into the hydraulic circuit and must
be bled from the system. To bled, go in order of the pictures shown below (1 ~ 7). Bleeding
operation should be done while at the ATC home position.
The correct hydraulic pressure when doing a tool change in AUTO mode is 4.9 ~ 6.0 Mpa. In
MANUAL mode, the pressure should be 5.6 ~ 5.9 Mpa.
1 2 5 3 4 6 7
Behind Column Top of Magazine On Electrical Cabinet Rear of Spindle

NO DRAWING NO T I T L E Q MAKER C
1 Y 0 1 0 3 0 A HEXAGON SOCKET HEAD CAP BOLT M6*30 6 株式会社オオヤマ *
2 F 6 6 4 1 2 B FLANGE 1 *
3 Y 3 2 0 0 6 A FLAT POINT SOCKET SET SCREW M6*6 6 株式会社オオヤマ *
4 R 2 0 0 2 8 A SHAFT 6 *
5 F 4 7 4 4 7 A FLANGE 1 *
6 S 0 6 1 5 8 A CYLINDRICAL ROLLER BEARING RN1125HST6XKC0NAUP-1 1 ＮＴＮ株式会社 *
7 F 3 6 0 2 2 B COLLAR 1 *
8 R 3 8 0 8 5 A ROTOR WITH SLEEVE 1 *
10 H 5 6 4 4 1 A CLAMPING PLATE 1 *
11 F 6 7 6 2 0 A SLEEVE 1 *
12 W 0 7 1 3 5 A O RING G-135 2 ＮＯＫ株式会社 2
13 Y 2 4 0 1 0 A COUNTERSUNK HEAD SCREW M5*10 4 株式会社オオヤマ *
14 W 0 8 0 0 7 A O RING S-7 4 ＮＯＫ株式会社 2
15 R 6 5 2 1 2 A 4 *
Ｙ
DIE
1 16 R 3 7 1 2 0 A HOUSING 1 *
17 S 1 9 0 0 3 A STEEL BALL 10(GRADE28) 1 株式会社ツバキ・ナカ *
2 18 W 0 6 0 1 2 A O RING P-12 1 ＮＯＫ株式会社 2
19 S 0 3 4 7 5 A COMBINATINM ANGULAR CONTACT BALL BEARINGHSB013CAEX1T1DTBT+16 1 ＮＴＮ株式会社 *
3 20 F 5 8 5 0 6 A FLANGE 1 *
4
Ｗ
23 P 3 3 9 5 4 A COOLANT NOZZLE SNA4 5 日本トムソン株式会社 *
24 Y 7 3 0 4 8 A COMPRESSION SPRING A-140 0.65×Φ5.0×1 2 株式会社東京発條製作 2
5 25 R 3 0 1 3 9 A PISTON 2 *
26 P 3 0 0 2 9 A VALVE 2 株式会社山慶製作所 *
6 27 R 0 0 0 7 3 B SPINDLE 1 *
28 F 5 5 2 7 6 A COVER 1 *
7 29 Y 2 4 0 1 2 A COUNTERSUNK HEAD SCREW M5*12 4 株式会社オオヤマ *
30 B 5 9 3 1 0 A POSITIONING BLOCK 1 *
32 P 4 0 1 3 5 A PLUG PA6-S 4 正和油機株式会社 *
33 P 4 0 1 3 6 A SLEEVE PB6-S 4 正和油機株式会社 *
8 34 B 6 0 2 1 7 A KEY 2 *
35 R 3 1 3 3 0 A PLUNGER 2 *
37 B 5 1 1 0 6 B CLAMPING PLATE 2 *
9 38 Y 2 4 0 1 2 A 2 *
Ｕ
COUNTERSUNK HEAD SCREW M5*12 株式会社オオヤマ
39 R 3 1 3 3 1 A PLUNGER 2 *
10 27
11
Ｙ
13
32
28
29
Ｙ
33
34
36
A 30
31 Ｙ
24
Detail Drawing A 25 12
39 CAT B
26
DIN Ｗ 12
ＹＷ
35 MAS 15
37 14
16
38
17
18
19
Ｗ 20
Ｚ 21
22
23
Detail Drawing B
U ; Pushing force 14700N(1500kgf)
W；Applied Oil(Daphne Mechanic Oil 32)
Y：Applied Anaerobic Adhesive & Sealant
(Three Bond 1344)
Z ; Interference 0.01mm
2 W 0 6 0 1 2 A O RING P-12 5 ＮＯＫ株式会社 2
3 R 3 7 1 1 9 A STATOR FIXING FLANGE 1 *
8 E 4 0 4 1 9 A SPINDLE DRIVE MOTOR SET 1 *
1 9 F 5 7 8 6 5 A HOUSING 1 *
10 E 7 1 0 1 7 A CABLE GLAND SET 1 株式会社三桂製作所 *
2 11 F 4 7 4 5 7 A FLANGE 1 *
13 F 4 7 4 4 6 A FLANGE 1 *
3 14 Y 0 0 3 2 0 A HEXAGON SOCKET HEAD CAP BOLT M5*20 2 株式会社オオヤマ *
15 Y 7 0 0 0 5 A CIRCULAR WASHER M5 2 株式会社オオヤマ *
16 Y 7 1 0 0 5 A SPRING WASHER M5 2 株式会社オオヤマ *
W 17 W 0 7 1 6 0 A 1 2
O RING G-160 ＮＯＫ株式会社
18 P 3 0 3 3 4 A 1 *
4 ROTARY JOINT ESX-20-4793 リックス株式会社
5 W 19
20
R
Y
2
0
7
1
3
0
1
5
8
0
A
A
SHAFT
HEXAGON SOCKET HEAD CAP BOLT M6*50

1
4 株式会社オオヤマ
*
*
6 W 21
22
F
R
6
3
6
1
4
3
1
5
9
1
A
B
FLANGE
PISTON
1
1
*
*
24 S 2 2 0 2 8 A U PACKING USH70806 1 ＮＯＫ株式会社 2
8 26 S 2 0 0 6 0 A U PACKING USH25335 1 ＮＯＫ株式会社 2
27 R 3 3 3 1 7 A CYLINDER 1 *
9 30 F 5 2 2 2 6 A FLANGE 1 *
32 N 7 0 1 2 7 A LOCK NUT 1 *
33 H 5 0 2 8 1 A PROXIMITY SWITCH MOUNTING PLATE 1 *
12 36 Y 7 1 0 0 5 A SPRING WASHER M5 2 株式会社オオヤマ *
37
38
13 W 37
38
B
E
7
6
0
6
2
5
8
6
2
5
A
A
DOG MOUNTING PLATE
PROXIMITY SWITCH FL7M-2J6HD L=2000

2
2 株式会社山武商会
*
*
17 39 H 9 6 5 1 8 B MOUNTING PLATE 2 *
39 18 40 Y 0 0 3 1 2 A HEXAGON SOCKET HEAD CAP BOLT M5*12 8 株式会社オオヤマ *

43 Y 6 0 0 1 2 A HEXAGON NUT M12(P=1.25) 2 株式会社オオヤマ *
20 44 N 2 5 0 5 1 A SHOULDER BOLT 2 *
21 45 H 8 7 7 9 1 A COVER 2 *
46 Y 0 9 2 1 4 A 4 *
22 HEXAGON SOCKET HEAD CAP BOLT M6*14 株式会社オオヤマ
47 N 2 5 0 4 8 A SHOULDER BOLT 2 *
43 48 Y 6 2 2 0 2 A MSR NUT M20*1.5 2 竹田商事株式会社 *
40 44
41 A
42
25
詳細 A 14 26
15 27
16
47 28
29
48 30
31
23
45
24 32
46
33
詳細 B 34
B 35
36

1 F 4 7 4 4 8 A SLEEVE 1 *
2 K 6 0 1 9 5 A COLLET CHUCK BT-40 90(BAIRIKI SIY 1 理研精機株式会社 *
3 R 7 9 3 2 3 B DRAW BAR 1 *
4 Y 3 0 0 0 8 A FLAT POINT SOCKET SET SCREW M4*8 2 株式会社オオヤマ *
7 F 6 0 1 9 8 A COLLAR 1 *
8 Y 7 3 5 3 4 A INITIALLY CONED DISK SPRING 5000-03171 R1 1 東海バネ工業株式会社 *
9 R 7 9 3 2 0 C DRAW BAR 1 *
11 F 5 7 8 4 0 B FLANGE 1 *
13 K 6 0 1 9 7 A COLLET CHUCK DIN-40(BAIRIKI SIYOU 1 理研精機株式会社 *
14 K 6 0 1 9 9 A COLLET CHUCK BT-40 MAS-2(BAIRIKI 1 理研精機株式会社 *
15 K 6 0 1 9 8 A COLLET CHUCK BT-40 MAS-1(BAIRIKI 1 理研精機株式会社 *
16 R 7 9 3 2 5 A DRAW BAR 1 *
12 Y
Side Through-spindle Coolant Type 9
X 16 DIN
15 MAS1
14 MAS2
3 MAS1
MAS2 W W W
13 DIN 90° 9 Side Through-spindle Coolant Type 10
1 4 6 7 6 8 11
2 90°
4 5 5
Y W W

X : Applied Grease (ALVANIA EP)
Y：Applied Anaerobic Adhesive & Sealant
(Three Bond 1344)
THE SPINDLE and DRAWBAR
The spindle on the NH5000 will be standard 14,000 min-1, with an optional
20,000 min-1 offered. It is powered by a 22/18.5 kW (30 HP) DDS spindle motor,
which allows tapping at 6,000 min-1. The starting torque on the spindle is 221
N•m, which will reach 14,000min-1 in 1.4 seconds and only take 1.15 seconds to
return to a complete stop.
The NH5000 will be offered with the standard BT-40 spindle and offer an optional
KM style package.
KM Spindle
KM Drawbar
BT Taper Spindle
BT Drawbar
The drawbar on the NH5000 develops 12,000N of clamping pressure, which is

1.5 times greater than previous models. Using the same tapered collet/sleeve
design as is used on the NV5000 develops the additional clamping force.
The dimensions of the tool are critical to ensure the drawbar decompresses the
correct amount in order to develop the correct clamping force. The proper
dimensions are illustrated by a drawing later in this chapter.
The rear of the drawbar is machined with a dog used to activate the tool clamp
proximity switches. These are used to ensure the spindle does not rotate
unless the tool is securely clamped in the spindle taper.
SQ123 SQ124
DGN X5.1 DGN X5.2 CONDITION
OFF ON Clamp Without Tool
ON ON Clamp With Tool
ON OFF Miss-clamp
OFF OFF Unclamp
SQ121 DGN X5.6 Unclamp Cylinder Up Check
Dog
2mm 4mm 7∼9mm 9∼12mm
SQ124
空ｸﾗﾝﾌﾟ
ｸﾗﾝﾌﾟ
SQ123
Clamp without tool
Clamp with tool ｸﾗﾝﾌﾟ
SQ124=ON
SQ124=STILL ON Clamp with tool ﾐｽｸﾗﾝﾌﾟ
SQ123=OFF
SQ123=JUST ON SQ124=ON Miss clamp ｱﾝｸﾗﾝﾌﾟ
Position of ideal SQ123=ON SQ124=JUST OFF Unclamp
Position of ideal SQ123=STILL ON SQ124=OFF
SQ123=JUST OFF
SQ124
SQ123
空ｸﾗﾝﾌﾟ
Clamp without tool
０ OFF
OFF
or
ｸﾗﾝﾌﾟ中心位置
ON
Center position of clamping
2 condition
ON
1mm
ｸﾗﾝﾌﾟ
4
Clamp with tool
1.78mm
ON
6
ON
8 or
OFF
10 ON
ﾐｽｸﾗﾝﾌﾟ or
Miss clamp OFF OFF
12
(mm)
ｱﾝｸﾗﾝﾌﾟ OFF
Unclamp
EXPLANATION OF TOOL CLAMP FORCE
＜Collet structure to increase tool clamp force＞
Tool clamp force is increased about three times that of the disc spring with the tapers shown
in the following pictures.
14000min-1
#40 MORI-90
SIDE THROUGH COOLANT
VIEW B
DISK SPRING
Y73534A01
2 x 27 = 54pcs
COLLET SLEEVE
F60198A01 TAPER
B
VIEW A
TAPER
COLLET(TRIPLE FORCE)
#40 MORI-90 : K60195A01
#40 DIN : K60197A01

＜Tool clamp force tolerance at factory shipment＞
12kN (11∼16kN)
KELCH D-73614
<This spindle is for the NV5000, but the principle is the same.>
The tool clamping force changes by the state of friction of the taper.
The following greases are applied on the taper at factory shipment.
Shell Alvania EP No.1

The stroke at the rear end of the draw bar changes by five times the amount of the change in the collet
position.
JIS STANDARD (UNIT : mm)
GAUGE LINE
Therefore, please use the tool and the retention knob suitable for the standard.
It greatly influences the tool clamping signals.

SPINDLE SPEED OUTPUT DIAGRAM
Motor Specifications
Output 22/18.5 kW
Rated time 15 min, 30 min∗/Continuous
Spindle speed 14000 min−1 (max.)
Manufacturer FANUC
*
NOTE Spindle speed outputs are expressed in 15 min. rating for low-speed range winding
and in 30 min. rating for high-speed range winding.
ADJUSTING SPINDLE ORIENTATION
主軸オリエンテーションの調整
Adjustment of spindle orientation
ａ．Ｋ３３．１＝“１”
（実体検知無視）にしオリエンテーション指令（Ｍ１９）を行う。
右記プログラムを参照してオリエンテーション指令を
行って下さい。Ｏ１１１；
Set K33.1="1" Ｓ５００Ｍ０３；
and perform orientation command (M19). Ｇ０４Ｘ１．
；
Refer to the program on the right Ｍ１９；
to perform orientation command. Ｍ０；
Ｍ９９；
ｂ．目視で主軸停止位置付近まで、パラメータを変更し調整する。
Adjust the parameter by eye close to the correct position.
パラメータ番号４０７７番
Parameter 4077
正転方向に動かす場合値を＋方向に入力する。
逆転方向に動かす場合値を−方向に入力する。
To move to normal rotation direction, input value in + direction.
To move to reverse rotation, input value in - direction.
ｃ．目視で主軸停止位置近くまでが調整終われば、ピックゲージを使って調整（下記写真参照）して下さい。
After adjusting close to spindle stop position with eye, use the pick gauge to adjust (see the
picture below).
主軸停止位置：主軸ツールの周り止めキーがＹ軸と平行になるようにする。
Spindle stop position: make the drive keys on the spindle to be parallel with Y axis.
規格値 0.1mm
規格値 0.1mm 以内（測定カ所①②の平行度）
以内
standard value less than 0.1mm (parallelism measured at ①②)
（注意）(NOTE)
停止位置に対して微調整を行う場合、オリエンテーション指令を２度繰り返してから、平行を測
定して下さい。
When fine-tuning the stop position, repeat orientation command twice to measure the
parallelism.
測定カ所①
measurement
location ①
測定カ所②
measurement
location ②
INTERFERENCE BETWEEN TOOL AND WORKPIECE
Unit: mm
NOTE (1) ATC operation with a maximum size tool is not possible when a maximum size
workpiece is loaded.
(2) Max. load: 500 kg
AXIS TRAVEL DIAGRAM
Unit: mm
NOTE (1) The drawing shows the axis movable range with interference between the spindle
head and a pallet taken into account in the state the B-axis is positioned at the zero
point. Interference with the edge locator is disregarded.
(2) : Machine zero point

TOOL SHANK DIMENSIONS
CAUTION (1) The dimensions given below are only for reference purpose and the tool holders
must not be manufactured by simply referring to the indicated dimensions. Mori
Seiki is not responsible for any loss and problem arising from the user of tool
holders manufactured in such a manner.
(2) For the machine with the through-spindle coolant system, use the tool holders
corresponding to the coolant system (center-through type or side-through type)
equipped with the machine.
If the tool holder not corresponding to the machine specifications is used, through-
spindle coolant will not be discharged correctly, causing damage to the machine.
MAS
No. 40 Taper
Unit: mm
0 0
30° −15° 30° −15°
° t t
d
g
φD5
φD4
φD6
φd1
φd2
b
l5
v
r
l4
x y1
l2
x1 Gage surface
l3
y
f l1
Shank Screw Tenon

l4 t
l1 r d2 g l2 l3 C b l5
D1 d1 +0.5 0 w
±0.15 (max.) H8 6H (min.) (min.) (max.) H12 (min.)
0 −0.2
BT40 44.450 65.4 1 19 17 M16 30 43 9 0.5 16.1 21 22.6 0.12
Flange 7/24 Taper References

angle
x1 y4 Dia. at
D5 v y tolerance *1
D4 f x +0.1 0 small d D6
h8 ±0.1 ±0.4 ATD
0 −0.4 end
+0.0041
BT40 53 63 25 16.6 5 10 2 2 25.375 10 75.679
0
+AT4
NOTE (1) n*1 7/24 Taper angle tolerance is 0 (JIS B0614 taper angle tolerance class
AT4).
(2) Unless otherwise specified, the allowance should be middle class specified by JIS
B0405.
CAT
No. 40 Taper
Unit: in.
D1 D2 D3 D4 d1 (Basic dimension)
Shank
Dimensions Tolerance Dimensions Tolerance Dimensions Tolerance Dimensions Tolerance Dimensions Tolerance
0
CAT-40 2.500 2.219 ±0.010 1.750 ±0.010 2.863 ±0.002 1.750 ±0.002
−0.002
d2 d3 L l2
Shank g N
Dimensions Tolerance Dimensions Tolerance Dimensions Tolerance Dimensions Tolerance
±0.015 ±0.010 0.625 0.030

CAT-40 0.720 ±0.010 0.641 2.682 1.12 ±0.040
0 0 −11 −0.060
l3 b1 t7 t8 Reference
Shank
Dimensions Tolerance Dimensions Tolerance Dimensions Tolerance Dimensions Tolerance d5
0 0
CAT-40 0.188 ±0.010 0.645 ±0.010 0.985 0.890 0.86
−0.015 −0.015
Side Through-spindle Coolant Hole
No. 40 Taper
Unit: mm
(1) Hole positions for DIN specification tools conform to DIN69871-B.

NOTE
(2) Chamfering is not allowed on coolant discharge holes (burrs should be removed).
*1
(3) If surface finish accuracy is not adequate, coolant leak problem might occur.
RETENTION KNOB DIMENSIONS
Tables of Retention Knob
Check the retention knobs to be used referring to the tables below.

Six-digit codes are codes used for placing an order.
<No. 40 taper specification>
Type Drawing No.
Standard Center Through-spindle Coolant Specification

NT Tool BIG
MAS Mori 90° N29009  
CAT Mori 90° N29014  
DIN As specified by Compatible to N29025 Compatible to N29030
the standard the MAS the MAS
specification specification
Compatible to N29023 Compatible to N29028
the CAT the CAT
Compatible to N29024 Compatible to N29029
the DIN the DIN
MAS I As specified by  
the standard
MAS II As specified by  
the standard
(1) For the side through-spindle coolant specification, use retention knobs of the standard
NOTE
specification.
(2) For the center through-spindle coolant specification of No. 40 taper, only DIN type
retention knobs are available. Choose the one that meets the standard (MAS, CAT, or
DIN).
MAS Mori 90°
CAUTION The dimensions given below are only for reference purpose and the tool holders must
not be manufactured by simply referring to the indicated dimensions. Mori Seiki is not
responsible for any loss and problem arising from the user of tool holders
manufactured in such a manner.
No. 40 Taper
Unit: mm
This drawing also applies to side through-spindle coolant specifications.

NOTE
(N29009 A04)
CAT Mori 90°
CAUTION The dimensions given below are only for reference purpose and the tool holders must
not be manufactured by simply referring to the indicated dimensions. Mori Seiki is not
responsible for any loss and problem arising from the user of tool holders
manufactured in such a manner.
No. 40 Taper
Unit: mm
This drawing also applies to side through-spindle coolant specifications.

NOTE
Cautions on Using Retention Knob
CAUTION (1) Use only the retention knob that meets the machine specifications. Since retention
knobs of different specifications have different clamp mechanism, the one that
does not meet the machine specification must not be used. If such retention knob
is used, the collet will break and unexpected accidents will occur, causing damage
to the machine.
The shapes of the retention knobs as following illustration vary depending on
specifications.
90°
θ
Retention knob
(2) To use a retention knob of center/side through-spindle coolant specification, be

sure to apply sealant to the threads of the retention knob. If the retention knob of
center/side through-spindle coolant specification is used without applying sealant
or without an O-ring for the one that requires the use of an O-ring, coolant will leak
through the threads of the retention knob and could cause damage to the machine.
TOOL RESTRICTIONS
CAUTION The dimensions and mass of the tools used with the machine are restricted by mainly
the capacity of magazine. Use the tools which are within the limits indicated below.
Tool Restrictions
MAS CAT DIN
Max. tool length A (mm) 400
Max. tool dia. B (mm) 80

Tool limitation C (mm) 32 34.925 35
Tool limitation D (mm) 63 44.45 50
Max. tool mass (kg) 8
Max. tool mass moment 7.84
(from gage line) (N•m)
Standard spindle
(BIG PLUS)
1 Spindle coolant nozzle STD
2 Oil shot nozzle OPT
3 Through-spindle coolant OPT
4 Tool tip air blow STD
1 5 Oil-hole drill coolant OPT
3 4 6 Positioning block OPT
A
1 2
6 G.L
P.C.D.
55
R65
20
37.5
1 A 5
3 B
1 0.98 (BIG PLUS spindle gage plane)
10
MOUNTABLE ACCESSORIES OF SPINDLE HEAD
Standard spindle
10 19 12
(BIG PLUS) 10
31
19.6±0.01 Section A-A
+0.03
18 -0.01
G.L 19
10
31
12
Unit: mm
View B
OIL COOLER DIAGRAM
NU-YEC112BMH01
<Specifications>
Model NU-YEC112BMH01
Cooling capacity 4650 W
Room temperature: 35°C, Oil temperature: 38°C
200 V, 60 Hz
Compressor Totally-enclosed rotary type, 1100 W
3-phase, 200 V, 50/60 Hz, 2P
Condenser Fan cooling type, Fin and tube type
Cooler Circulating type, Fin and tube type
Casing: SS41 (Steel)
Fan/motor for condenser Fan: 300-mm dia. 6-vane fan
Liquid circulating pump motor Totally enclosed, double sided type, 400 W
3-phase, 200 V, 50/60 Hz, 4P
Liquid circulating pump NOP Trochoid pump 2P400C-216EVS
Displacement: 24.0/28.8 L/min
Relief valve set point: 0.4 MPa
Liquid temperature controller Machine temperature follow-up type (reference ±7°C)
Sensitivity: 0.2°C
Temperature sensing device: Thermistor
Refrigerant and control R407C 800 g
Capillary tube
External dimensions 475 (W) × 590 (L) × 821 (H) mm
Coating Powder coating
Mass 94 kg
Power source 3-phase, 200 V, 50/60 Hz
Rated power 3.4 kVA
Fuses Power circuit: 3-phase, 200 V, 30 A
This unit is not equipped with a breaker (to be installed by the
customer).
Control circuit: 100 V, 2 A
(The unit is equipped with a circuit protector.)
Room temperature 5 - 40°C
(operating range)
Liquid temperature 5 - 40°C
(operating range)
Noise level Max. 70 dB (A)
Liquid used Clean lubricating and hydraulic oil
(Oil that could attack or corrode copper, aluminum, etc. cannot
be used.)
Recommended dynamic viscosity index: 2 - 10 mm2/s
Model NU-YEC112BMH01
Connection port size Inlet: Rc 3/4
Outlet: Rc 3/4
Protective devices Pressure switch (shutting off high pressure)
Spark quencher
Overload protector (compressor, pump motor)
Terminal block For alarm output (24NC, 0CAL “a” contact)
Remarks This unit is not waterproof and must be kept away from water.
Splashing water may cause serious damage to the unit.
Exhaust
Suction
<General view>
Sensor outlet on machine side

Oil type label
2 - M10 Eye bolt

Exhaust
Exhaust
Exhaust
Outlet 3/4”
Inlet 3/4”
Suction
Oil
supply
port (1”)
Rc1/4”
Drain
Thermostat
Evaporator
Max. operating pressure: 2.0 MPa
Withstand pressure: 10.5 MPa
Machine temperature sensor
Compressor
Withstand pressure: 10.6 MPa
<Oil cooling medium circulation circuit>
Oil temperature sensor
Clean lubricant
Condenser
Max. operating
Capillary tube pressure: 3.2 MPa
Withstand pressure:
10.5 MPa
Low pressure side High pressure side

<Electrical parts list>
Code Unit Name Type Q’ty Manufacturer

M81 Compressor 4KS250MAA, 1100 W 1 Matsushita
3φ, 2P, 200 V, 50/60 Hz Electric
F3R Compressor internal
thermostat
M83 Trochoid pump motor FELQ-8T, 400 W 1 Yaskawa
3φ, 4P, 200/200, 220 V, 50/60 Hz Electric
S2F High-pressure pressure FTB-Z231 (Manual return: 3.2 MPa) 1 Saginomiya
switch VDE approved Seisakusho
K81M Magnetic switch for SC-03, 100 VAC 1 Fuji Electric

compressor TÜV approved
K83M Magnetic switch for SC-03, 100 VAC 1 Fuji Electric
Trochoid pump TÜV approved
F81R Overcurrent relay for TR-0N/3, 7.5 A set 1 Fuji Electric
compressor TÜV approved
F83R Overcurrent relay for TR-0N/3, 2.2 A set 1 Fuji Electric
Trochoid pump
K1H Alarm relay HH62S-100V 1 Fuji Electric
VDE approved
N1 Thermostat T6DIK-A610A, 200 V 1 Taiko Sangyo
46-W24070
Negative phase prevention relay,
40 sec. with built-in OFF timer
R3 Thermistor 06-W26381 1
(Machine temperature)
R2 Thermistor 06-W24731 1
(Oil temperature)
R1 Temperature adjusting W-247 B2KΩ 1
variable resistor
Q1F Circuit protector CP31E/2, 2 A 1 Fuji Electric
250 VAC, 50/60 Hz
TÜV approved
Z1 Spark quencher 3CRE-50500 1 Okaya Electric
Z2 3CRE-50500 1
Z3 CRE-30680 1
VDE approved
H1 Operation indicating lamp MB105 WFU 1 Metro Electric
(white)
H2 Alarm indicating lamp MB105 OFU 1 Metro Electric
(orange)
X1 Terminal block AYBN016-1 1 Fuji Electric
AYBN011-1 1
IEC conformed
Code Unit Name Type Q’ty Manufacturer
XP306 Connector Han 6E 1 Harting
Housing 09300060302 Electronic
Insert 09330062602
Contact 09330006103 3 pcs.
09330006105 2 pcs.
XP307 Han 7D 1
Housing 09200030320
Insert 09210073031
Contact 09150006102 2 pcs.
09150006104 2 pcs.
09150006101 1 pc.
Terminal for
external lines 100 VAC, 50/60 Hz
(M3.5 screws) 200 VAC, 3P, 50/60 Hz
Circuit protector
<Electrical circuit diagram>
Power lamp
OFF at
abnormal status (white)
Pump
Alarm lamp
Alarm
Compressor
Oil temperature sensor
Temperature adjusting Thermostat
Machine
variable resistor
temperature sensor
Tool Clamp Switch Adjustment
BT Taper Spindle
BT Drawbar
The rear of the drawbar is machined with a dog used to activate the tool clamp proximity switches. These
are used to ensure the spindle does not activate unless the tool is securely clamped in the spindle taper.
SQ123 SQ124
DGN X5.1 DGN X5.2 CONDITION
OFF ON Clamp Without Tool
ON ON Clamp With Tool
ON OFF Miss-clamp
OFF OFF Unclamp
SQ121 DGN X5.6 Unclamp Cylinder Up Check

Adjustment of Unclamp Cylinder
A. Check the main hydraulic pressure. It should be 5.9 MPa.
B. Open the valve to activate the main pressure gauge.
C. The tool Clamp and Unclamp push buttons are found on the option panel. To assign the correct buttons,
go to the CUSTOM PCMDI menu and type in [9][0], then press INPUT. This will take you to the Custom
Panel assignment screen. Tool Clamp should be assigned to the 1-1 position, and Unclamp assigned to
the 1-2 position shown on the screen.
D. Open the ATC charge pressure gauge. It should read between 0.37 ~ 0.39 MPa.
E. Go to the Field Adjustment Mode and set D123.1 to a “1”. This will allow you to Clamp/Unclamp the
spindle with the Operator door closed.
F. On the option panel, press the Tool Unclamp button. The light on the button will illuminate.
G. After verifying that ATC charge pressure becomes 0 MPa, close the valve for the ATC charge pressure
gauge and push the Tool Clamp button.
H. Adjust the gap of the Tool Clamp proximity switch end face using the 12 mm
MSR nut.
12 mm MSR Nut
#1
I. Unclamp the tool and verify the unclamping operation of the spindle. If unclamping (the pushing
amount at the time of the Unclamp lamp) and tool knockout is outside the value 0.45 - 0.55
mm, make an adjustment by loosening or tightening the MSR nut until the knockout is inside
the standard range.
During the Unclamp lamp state, the MSR nut (on both sides) adjusts the stroke of the cylinder evenly.
J. When in the unclamp state, tighten the Sphan rings on the MSR nut evenly.
K. When in the clamp state, screw in the two bolts (shown as #1 above) by hand until they bottom out, then
tighten the locking nuts.
L. For the second time, verify whether the Sphan rings on the MSR nut (both sides) are locked securely. Use
locktite on the M6 hollow set screw, which is on the side of the nut.
M. Install SQ121 (tool clamp verification) and adjust the gap to 0. 5mm. Secure it using two cap screws M5 x
12 (Y00312), two lock washers M5 (Y71005) and 2 M5 flat washers (Y70005).
N. After adjusting the tool knockout amount, please measure tool clamp force using a clamp force checker.
Record the clamp force on the check sheet.
There are two types of adjustments on the rear of the unclamp cylinder. One is for stroke and the
other is for the pressure. ﾂｰﾙｱﾝｸﾗﾝﾌﾟｼﾘﾝﾀﾞには、ﾂｰﾙの押し代調整とﾂｰﾙｱﾝｸﾗﾝﾌﾟｼﾘﾝﾀﾞの容積を
調整する 2 種類の調整ﾈｼﾞがあります。
Oil volume adjustment

ｼﾘﾝﾀﾞ容積調整ﾈｼﾞ
Stroke adjustment
押し代調整用
The oil volume adjustment changes the hydraulic pressure by increasing or decreasing the area
behind the piston. The smaller the cavity area, the higher the pressure during automatic tool
change cycles. ﾂｰﾙｱﾝｸﾗﾝﾌﾟｼﾘﾝﾀﾞの容積を変更すると、ﾂｰﾙｱﾝｸﾗﾝﾌﾟ圧が変化します。通常はこ
の調整ﾈｼﾞをさわらないようにして下さい。ﾂｰﾙ空ｸﾗﾝﾌﾟ時、ﾄﾞﾛｰﾊﾞｰ押し面とｱﾝｸﾗﾝﾌﾟｼﾘﾝﾀﾞﾋﾟｽﾄﾝ
押し面の隙間は 1.5ｍｍ。ﾂｰﾙｱﾝｸﾗﾝﾌﾟ圧は 5.5Mpa
The stroke adjustment allows you to set the distance the unclamp cylinder will move during
clamp/unclamp. (0.5∼0.7ｍｍ)
ﾂｰﾙ押し代調整ﾈｼﾞにより、ﾂｰﾙｱﾝｸﾗﾝﾌﾟｼﾘﾝﾀﾞのﾋﾟｽﾄﾝｽﾄﾛｰｸが変化することで ATC 時のﾂｰﾙ押し代
を調整することが出来ます。押し代は 0.5∼0.7ｍｍ。
SPINDLE AND DRAWBAR
SPINDLE AND DRAWBAR
Acceleration time
1.74 sec
SV-503 (0 - 12,000min-1)
Tool clamp force
8,000 N
790
Motor power 22/18.5kW
Max. torque 235.5N
Acceleration time
NV5000 0.97 sec
(0 - 12,000min-1)
Tool clamp force
12,000 N
550
The tool clamp force on the NV5000 is developed using a combination of

Belleville coned washers and a taper design on the drawbar and collet fingers
themselves.
This is necessary, as you can see by the illustration above, because this spindle
is 240mm shorter than the SV-503 spindle. Although we keep the same kW and
torque on the NV spindle as has been offered on the SV-503, our acceleration
time is 56% faster and our clamping force is 50% greater on the NV.
The taper design of the collet fingers and drawbar is shown in the drawing below.
Taper of drawbar end

Collet taper
piece
As the Belleville washers decompress, the taper on the collet fingers move
forward on the taper of the drawbar end. This multiplies the clamp force of the
Belleville washers (400 N) by a factor of 3, allowing us to develop 12,000 N of
clamping force.
The drawbar assembly is exactly like the assembly of the SV-503.
Drawbar, Belleville washers, collet fingers, end piece, sleeve

NV5000 DRAWBAR/SPINDLE REMOVAL
1. Insert a tool into the spindle.
2. Remove the headstock cover to access the unclamp cylinder and the top of
the spindle.
3. Remove the clamped (SQ124), clamped with tool (SQ123) and unclamp
(SQ121) switches and brackets.
4. Remove the unclamp cylinder. The flange (Cup) which collects coolant, was
screwed onto the unclamp cylinder on the prototype machine (shown). On
production machines, this flange will be held on by screws.
5. Remove the rotary union from the top of the drawbar.
6. Remove the flange (A) from the top of the drawbar, which triggers the clamp
switches. Remove flange (B), which captures the end of the drawbar.
Remove the labyrinth seal flange (C).
7. Move one of the unclamp cylinder support posts 180 degrees from another
one, and use the manual unclamp jig to unclamp tool. There are already pre-
threaded holes for this.
8. Remove the drawbar from the top of the spindle.
Spindle Removal
1. Remove the Fanuc spindle sensor to prevent damage.
2. Remove the upper bearing nut. This nut has the ring of the spindle sensor on
it.
3. Remove the 8 screws that mount the spindle to the headstock from the face
of the spindle. Also, disconnect the oil/air lines so they can slide through the
headstock along with the spindle.
4. After placing wooden blocks on the table to support the spindle, use Z axis to
remove the spindle from the machine. It may be necessary to set NC
parameter 4001.2 to a “0” to prevent getting a spindle alarm. This parameter
tells the machine that no sensor is used on the spindle.
LADDER AND DIAGNOSTICS
FANUC 18iMB Control
Maintenance Screens
Looking at the screen after pressing the SYSTEM button, you will not see any
differences between this, and the 18iMA control SYSTEM screen.
Even after selecting the PMC softkey, the controls still appear to be identical.
However, after pressing the PMCLAD softkey, the differences between the iMA
and the iMB control become apparent.
NOTE: You will still be prompted to enter the password “L” when selecting the
PMCLAD function.
This is the PMC Program List Viewer screen. From this screen, you can select to
view only the high speed sequence of the ladder (LEVEL1), the second order
sequence (LEVEL2) or the entire ladder (GLOBAL).
The most useful selection will be the GLOBAL screen. Using the up/down cursor
keys, move the cursor to highlight the GLOBAL selection, as shown above. Press
the ZOOM softkey, and the ladder will be displayed.
This is the first screen that will appear differently from the one on an iMA control.
This display will denote the “true” status of an address by highlighting it in purple.
The coil R0056.2 above shows the cursor (yellow) is set on the coil, which is
“true” or ON.
The status of the address that the cursor is lined up on is also shown on the last
line of the screen (in yellow). In the above screen, the coil R0056.2 is highlighted
with the cursor and also shows purple, and the bottom line of the ladder states
R0056.2 = ON.
In the screen displayed above, note that the cursor is set on the coil R0053.3.
Since the address X0003.0 is not “true” (ON), there is no purple showing on
R0053.3. The bottom line also clearly shows that R0053.3 is OFF.
All iMB controls will display the ladder in this manner.

If the PMCDGN selection is made from the PMCMDI menu screen, and STATUS
is pressed, the diagnostic screen appears and works in the same fashion as the
iMA control screen.
Type in the address (minus the bit number) that you want to look at and press the
SEARCH softkey.
The difference in DGN screens is found when you select the TRACE function
instead of pressing the STATUS softkey.
The SIGNAL TRACE setup screen is completely different from the iMA control
screen. One option for MODE is to select SIGNAL TRANSITION. Then by
setting the STOP condition on None, it will allow the Trace Screen to continue
displaying the status no matter how many times the signal changes states.
If TIME CYCLE is selected, the TRACE function will sample at the rate set up
under RESOLUTION for a period of time selected under TIME. In the example
above, any address that is selected will be sampled every 8msec for 392 seconds.
Pressing the SIGNAL softkey will bring you to the Sampling Address screen. This
is where you will select the signal addresses that you want to monitor. Notice that
you are allowed to monitor up to 32 different addresses.
You are also able to change the priority of which signal should be monitored first
by using the MV. UP or MV. DWN softkey with the cursor highlighting the
address you want to move.
The PMC SIGNAL TRACE screen is brought up by pressing the far left softkey.
The addresses that were selected on the previous screen are now displayed on
this screen. The TRACE function is started by pressing the START softkey.
In the example above, X0102.5 (Cycle Start button) has been pressed 5 times.
Each white square denotes a transition change of the signal coming on and the
space between each square denotes the signal turning off.
ELECTRICAL SYSTEM
An overview of the ELECTRICAL SYSTEM is presented below.
General
An outline of the electrical system is shown below.
DANGER (1) Electrical wiring work must be entrusted to a licensed electrical

technician. If a person without knowledge of electrical safety
practices attempts this work, he or she could be electrocuted.
(2) Before carrying out maintenance or inspection work inside the
electrical cabinet, turn off the main circuit breaker in the plant. It is
not sufficient to shut off the power with the main switch of the
electrical cabinet: some parts inside the electrical cabinet will still be
live and could cause electrocution.
If maintenance has to be carried out while the power is on, it must be
done with due care by a person authorized to perform electrical work,
checking which parts are live by referring to the electrical drawings.
CAUTION Always replace batteries while the power is on.

If you replace the battery while the power is shut off, the stored absolute position data
will be lost.
LIMIT SWITCH AND SOLENOID LOCATION
DIAGNOSTICS FOR SWITCHES AND SOLENOIDS
DESIGNATION Device Dgn Name
ALARMS OCAL X15.1 OIL COOLER ALARM
ATCAL X10.6 ATC INVERTER ALARM
FOOT SWITCH SF8 X11.3 SETUP STATION FOOT SWITCH
FLOAT SWITCH SL12 X14.4 COOLANT PUMP FLOAT SWITCH

SL2 X18.3 OIL/AIRFLOAT SWITCH
SL9 X15.2 HYDRAULIC LEVEL LOW
PRESSURE SWITCH SP12 X14.0 O/A LUBE AIR PRESSURE DOWN

SP16 X10.2 PALLET SEATING CHECK
SP2 X15.3 HYDRAULIC UNIT PRESSURE UP
SP23 X10.3 PALLET UNCLAMP OK
SP36 X6.5 HEAVY PRELOAD
SP37 X6.6 MIDDLE PRELOAD
SP38 X6.7 HIGH PRELOAD
SP5 X18.3 OIL/AIR LUBE PRESSURE SWITCH
SP98 X7.0 WSS FIXTURE CLAMP DETECT
PROXIMITY SWITCH SQ100 X5.4 MAGAZINE DOOR LOCK DETECT

SQ105 X19.0 POT SPINDLE SIDE
SQ106 X19.1 POT MAGAZINE SIDE
SQ112 X8.7 POT UNLOCK DETECT
SQ121 X5.6 TOOL CLAMP DETECT
SQ123 X5.1 TOOL CLAMP DETECTION 1
SQ124 X5.2 TOOL CLAMP DETECTION 2
SQ133 X5.3 MAGAZINE DOOR OPEN DETECT
SQ247 X11.2 SETUP STATION HOME POSITION 2
SQ248 X11.1 SETUP STATION HOME POSITION 1
SQ251 X19.5 TABLE UP
SQ252 X12.4 TABLE DOWN
SQ29 X17.0 SENSOR OT
SQ301 X12.3 APC ARM UP
SQ302 X12.3 APC ARM DOWN
SQ32 X17.1 SENSOR DOWN
SQ33 X17.2 SENSOR UP
SQ447 X14.5 COOLANT FLOW DETECT
SQ562 X8.3 POT CLAMP FINISH
SQ563 X10.7 POT UNCLAMP FIN
SQ71 X12.1 ATC ARM PULL DETECT
SQ72 X12.0 ATC ARM HOME POSITION
SQ730 X10.0 SETUP STATION DOOR OPEN
SQ875 X10.1 SETUP STATION DOOR LOCK
SOLENOIDS YV2011 Y6.6 AIR BLOW

YV2041 Y6.0 ATC AIR BLOW
YV2181 Y8.1 COUPLING AIR BLOW
YV2281 Y7.0 O/A LUBE AIR SUPPLY
YV2650 Y11.1 ATC SHUTTER CLOSE
YV2651 Y11.0 ATC SHUTTER OPEN
YV3081 Y10.4 SETUP STATION LOCK PIN DOWN
YV680 Y11.6 POT MAGAZINE SIDE
YV681 Y11.5 POT SPINDLE SIDE
YV91 Y8.7 OIL HOLE DRILL
OPTIONS
PRESSURE SWITCH SP7 X12.5 TABLE DOWN FIN
FOOT SWITCH SF14 X9.0 WSS FIXTURE FOOT SWITCH
PROXIMITY SWITCH SQ447 X14.5 COOLANT FLOW DETECTION

SQ547 X16.7 THRU COOLANT FLOW DETECTION
SQ563 X10.7 POT UNCLAMP
SQ562 X8.3 POT CLAMP
SQ112 X8.7 POT UNLOCK
SOLENOIDS YV131 Y6.4 OIL SHOT 1

YV141 Y6.5 OIL SHOT 2
YV5231 Y8.5 DUST COLLECTOR AIR BLOW
LOCATION OF SOLENOIDS
YV2041 (Y6.0) ATC Air Blow & YV2011 (Y6.6) Air Blow
YV2651 (Y11.0) ATC Shutter Open & YV2650 (Y11.1) Shutter Close
YV3081 (Y10.4) Setup Station Lock Pin Down
YV91 (Y8.7) Oil Hole Drill

YV1241 (Y12.2) Table Unclamp
ELECTRICAL CABINET
Designed and built by Mori Seiki.

FAQ SV02-660-12-002 1/3
Machine Model: NH5000

Title: 制御盤内配置図
Control box layout
Objective: ｻｰﾏﾙﾘﾚｰ、ｻｰｷｯﾄﾌﾟﾛﾃｸﾀｰ、I48321A01
Thermal relay､ Circuit protector
Publication: Y/M/D 2002/06/15 Written by Service TM K.Minami
CONTROL LAYOUT UNIT 6 UNIT 5 UNIT 4 UNIT 3 UNIT 2 UNIT 1
MG APC SVM2 SVM1 SPM PSM

KM1 / KM101
Y&Z X&B
UNIT 31
ATC
AP-POW 1
AP-POW 2 AP-POW 3
QF7 QF9
次項参照
Refer to next page
QM7 QF12
QF31
QF14
QF24
FOR OPTION
QM84,QM86,QM94
QM84,QM86,QM94 etc
QM36 QM35 QM80 QM70
OUTSIDE INSIDE OIL COOLER HYDRALIC
CONVEYOR CONVEYOR ON PUMP
X16.2 SPIRAL X15.4
X16.1
QM34 QM35A QM63 QM75

INSIDE INSIDE COOLANT SHOWER
CONVEYOR CONVEYOR PUMP COOLANT
X16.1 SPIRAL X15.6 X15.7
X16.1
MEANING OF THE 7-SEGMENT LED
LED
7 ｾｸﾞﾒﾝﾄ LED
7-Segment LED
RECOMMENDED SPARE PARTS LIST 海外TC在庫用新規採用部品ﾘｽﾄ
ELECTRICAL PARTS 電気部品
2002.6.14 H. Yonekawa
parts # edition name type maker Qty remark new
E30063 A01 REACTOR A81L-0001-0159 ファナック株式会社 1 ＰＳＭ−３７ｉ
用ＡＣリアクトル *
E30069 A01 DC POWER SUPPLY UNIT ED3L-G24A2F 和泉電気株式会社 1 264Ｗ、50℃までディレーティング無し。ＵＬ/ＣＥ対応 *
STN0.63/G/D05691B- 株式会社クロックトランスに保護継電器を接続したユニットの発注図
E30070 A02 TRANSFORMER
J01@5E01 ナー・ムーラー
1
番。 *
E30071 A01 INVERTER FVR3.7C11S-2MO 富士電機株式会社 1 *
メクラブツシユＯＢＳ−１３江戸橋
E36046 A02 PUSHBUTTON SWITCH OBS-13 和泉電気株式会社 1
電業（株）
E50051 B02 NAME PLATE 1 アクリルのみ
E50161 A01 NAME PLATE TK2001-B35A 和泉電気株式会社 1 インタロックＳＬＤ銘板（日本語）
REPRESENTATIVE NAME
E50212 B01
PLATE
1 *
E53071 A01 MANUAL PULSE GENERATOR OLM-01-2AZ9-16A ネミコン株式会社 1 統一パネル用
E54009 A02 OPERATION PANEL AB12C-4144/AN0 富士電機株式会社 1 フラットパネル（ＯＰパネル）絵文字仕様操作パネル
E54073 A02 OPERATION PANEL TK2001-PA3 和泉電気株式会社 1 新統一パネル枠用パッキンセット
E54130 A01 OPERATION PANEL (J) ZY1E-SS5170-1 和泉電気株式会社 1 日本語
E54131 A01 OPERATION PANEL (E) ZY1E-SS5170-2 和泉電気株式会社英語
E54132 A01 OPERATION PANEL (CE) ZY1E-SS5170-3 和泉電気株式会社絵文字
E54133 A01 OPERATION PANEL ZY1E-SS5169 和泉電気株式会社 1
E54134 A01 OPERATION PANEL TK2001-Y08 和泉電気株式会社 1
E54135 A01 OPERATION PANEL SS3433-0A01 和泉電気株式会社 1 Magazine operation panel
E54139 A01 OPERATION PANEL （J) ZY1E-SS5170-7 和泉電気株式会社 1 ＮＨ５０００用フラットパネル（日本語） *
E54140 A01 OPERATION PANEL （E) ZY1E-SS5170-8 和泉電気株式会社ＮＨ５００0用フラットパネル（英語）
E54141 A01 OPERATION PANEL （CE) ZY1E-SS5170-9 和泉電気株式会社ＮＨ５００0用フラットパネル（絵文字）
スタイル電子株式 TuV，ＵＬ認証品のファンモータで、表記をＳＩ
単位に
E55048 A03 FAN MOTOR US15F22-ZMGW
会社
1
変更しました。
カミヤ電機株式会マルヤス工業株式会社製ＫＴＣＨＢＯ−５２５３Ｂの加
E55120 A02 FAN MOTOR KTCHBO-52B3B-03
社
1
工品 *
E57378 A01 BREAKER COVER BU-CKD-02155 富士電機株式会社 1 BU3KDG□R2-02155用 *
1 / 3 ﾍﾟｰｼﾞ
E57392 A01 CIRCUIT PROTECTOR QOU310 スクエアディ 1 ３極用１０Ａ
E57494 A01 BREAKER QOU330 スクエアディ 1 ＵＬ４８９対応ブレーカ
E57538 A01 CIRCUIT PROTECTOR COVER QOULFSC1 スクエアディ 6 サーキットプロテクタＱＯＵシリーズの端子台カバー
E57538 A01 CIRCUIT PROTECTOR COVER QOULFSC1 スクエアディ 6 サーキットプロテクタＱＯＵシリーズの端子台カバー
ELECTROMAGNETIC 日本テレメカニック
E57584 A01
CONTACTOR
LP5K1201BW3
株式会社
1 *
日本テレメカニック
E57585 A01 AUXILIARY CONTACT BLOCK LA1-KN11
株式会社
1 *
E57596 A01 AUXILIARY CONTACT BLOCK LADN04
株式会社
1 *
E57598 A02 CIRCUIT PROTECTOR CP33FS/10 富士電機株式会社 1 ３極品、接点無し、低速タイプ１０Ａ
E57667 A01 BREAKER BU3KDG300FRA-02155 富士電機株式会社 1 *
E57673 A01
CONTACTOR
LC1K1201K72
株式会社
1 *
E57687 A01
CONTACTOR
LP4K0901BW3
株式会社
1 *
E57687 A01
CONTACTOR
LP4K0901BW3
株式会社
1 *
E57688 A01 AUXILIARY CONTACT BLOCK LAD-8N11
株式会社
1 *
E57689 A01
CONTACTOR
LC1-D1156M7
株式会社
1 マグネットコンタクタ（Ａ接：１ B接：１） *
株式会社
1 補助接点ブロック *
株式会社
1 LA1-KN31(Ｙ端子用) *
ELECTROMAGNETIC 日本シュネデール巻線切り換え用コンタクタユニット２（コンタクタ２次側
E57737 A01
CONTACTOR
LC1D1156F7UNIT2
エレクトリック株式
1
配線タイプ） *
株式会社クロック
E57949 A02 CIRCUIT PROTECTOR FAZ-S2
ナー・ムーラー
1 サーキットプロテクタ
E57979 A02 BREAKER HANDLE BZ-V60C-E-02155 富士電機株式会社 1 *
E61110 A01 PUSHBUTTON SWITCH HA9Z-P1G-TK1711-4 和泉電気株式会社 1 カラーチップ
E61111 A01 PUSHBUTTON SWITCH HA9Z-MS11-TK1711-4 和泉電気株式会社 1 記名シート
E61114 A01 PUSHBUTTON SWITCH HA9Z-P1R-TK1711-4 和泉電気株式会社 1 カラーチップ
E61115 A01 PUSHBUTTON SWITCH HA9Z-MS14-TK1711-4 和泉電気株式会社 1 記名シート
E61134 A01 KEY-SWITCH AH165-RJM2A22A 富士電機株式会社 1 ２ａ２ｂタイプ、丸型、強制かい離機構、２ノッチ
E61135 B01 TEN KEY KS-6MSM02B 三菱電機株式会社 1
東京測定器材株式
E61177 A02 ROTARY SWITCH BADP-057
会社
1
E61316 B01 PUSHBUTTON SWITCH M22-PV/K02
1 非常停止ボタン
E61316 B01 PUSHBUTTON SWITCH M22-PV/K02
1 非常停止ボタン
E63206 A10 LINE FILTER A81L-0001-0083#3C ファナック株式会社 1 ラインフィルタ２４Ａ *
株式会社三桂製作
E65891 A02 LSC FRAME LSC-C-600-4STS1330
所
1 *
日本ヘンクストラ株
E76086 A02 P.C. BOARD SRB-MS-ILK5
式会社
1 *
E76090 A01 P.C. BOARD MR-AP-POW1 菱和株式会社 1 *
E76091 A01 P.C. BOARD MR-AP-POW2 菱和株式会社 1 *
株式会社金陵製作
E76104 B01 P.C. BOARD AP-DTP-NH5-1
所
1 NH5000AP-DTP基板（1） *
株式会社金陵製作
E76105 B01 P.C. BOARD AP-DTP-NH5-2
所
1 NH5000AP-DTP基板（2） *
E76107 B01 P.C. BOARD MR-AP-POW-NH5000 菱和株式会社 1 NH5000AP-POW基板ﾕﾆｯﾄ *
松下電気産業株式
E77155 A01 MEMORY CARD BN-040AB
会社
1
E77190 C01 DISPLAY UNIT PA03220-B050 株式会社PFU 1
ＳＨ−４０３内製制御盤で使用します。操作盤板金・
H26106 A01 ENCLOSURE PARTS DA-44399 菱和株式会社 1 オプションパネル（１） *
菱和図番：ＤＡ−４４３９９
ＳＨ−４０３内製制御盤で使用します。操作盤板金・
H26107 A01 ENCLOSURE PARTS DA-44535 菱和株式会社 1 オプションパネル（６） *
菱和図番：ＤＡ−４４５３５
ＳＨ−４０３内製制御盤で使用します。操作盤板金・コ
H26108 A01 ENCLOSURE PARTS DA-44536 菱和株式会社 1 ンセントメクラ板 *
菱和図番：ＤＡ−４４５３６
H26200 A01 ENCLOSURE PARTS DA-44400A1 菱和株式会社 1 MT1500内製制御盤
H26211 A01 ENCLOSURE PARTS DA-44628A1 菱和株式会社 1 *
H40162 A02 NAME PLATE 1 粘着材：（型番：NITTO №5000N ﾒｰｶ：日東電工）
H40628 B02 NAME PLATE 1 粘着材：（型番：NITTO №5000N ﾒｰｶ：日東電工）
H45417 A01 NAME PLATE TK2001-B34A 和泉電気株式会社 1 インタロック解除銘板（日本語）
H45417 A01 NAME PLATE TK2001-B34A 和泉電気株式会社 1 インタロック解除銘板（日本語）
Motor List for NH5000
MOTOR NO. UNIT NAME NAME OF MOTOR RATING OUTPUT THERMAL RELAY SETTING
THERMAL MOTOR 200V-50Hz/200-60/220-60
VOLTAGE CURRENT
NO. PHASE POLE
200v-50Hz 200V-60Hz 220V-60Hz
ATC Assembly ATC Arm Motor 2200 [W]

M31 200-60Hz
Okubo Gear Sanki
QF31 11/11/11A
BF4GT000A 3φ 4P
U18116 11
INSIDE CHIP CHIP 0.1 [Kw] 0.4 ~ 0.63 [A]
M34 CONVEYOR 1 CONVEYOR 200V-6-Hz 220-60
MOTOR
QM34 ENOMOTO FUJI 0.55A 0.54A
ELECTRIC 3φ 4P
U10481 MGX1M01A200
AZR 0.62 0.55 0.54
INSIDE CHIP CYCRO 0.1 [Kw] 0.4 ~ 0.63 [A]
M35 CONVEYOR 2 MOTOR 200V-6-Hz 220-60
TOKYO SEIMITU SUMITOMO
QM35 HATUJOU HEAVY IND. 0.55A 0.54A
3φ 4P
U11267 TC-EX 0.62 0.55 0.54
INSIDE CHIP CYCRO 0.1 [Kw] 0.4 ~ 0.63 [A]
M35A CONVEYOR 2 MOTOR 200V-6-Hz 220-60
TOKYO SEIMITU SUMITOMO
QM35A HATUJOU HEAVY IND. 0.55A 0.54A
3φ 4P
U11267 TC-EX 0.62 0.55 0.54
COOLANT PUMP COOLANT 635 / 1040 [W] 4.0 ~ 6.3 [A]
M63 PUMP MOTOR 5.8 / 6.0 / 6.0 [A]
GRUNDFOS GRUNDFOS
QM63 3φ 2P
E55503 MTH2-60/6 5.8 6.0 6.0
COOLANT PUMP COOLANT 635 / 1040 [W] 4.0 ~ 6.3 [A]
M75 PUMP MOTOR 5.8 / 6.0 / 6.0 [A]
GRUNDFOS GRUNDFOS
QM75 3φ 2P
E55503 MTH2-60/6 5.8 6.0 6.0
HYDRAULIC PUMP HYD PUMP 2200 [W]

M70 MOTOR 200V-50Hz 200-60 220-60 6.0 ~ 10.0 [A]
NACHI-FUJIKOSHI NACHI-
QM70 FUJIKOSHI 9.0 / 8.7 / 8.2 [A]
U00237 UVN-1A-1A4- 3φ 2P 9.0 8.7 8.2
2.2-4-11
LUBRICATION UNIT PUMP-MOTOR 17 [W]
M69 SHOWA SHOWA 100V-50Hz / 100V-60Hz
U27014 LCB4-8297E 1.5 / 1.2 / 1.5 [A] 1.5 1.2 1.5
3φ 2P
OIL COOLER
QM80 WAKAYAMA 9.0 ~ 14.0 [A]
PRECISION
NU-YEC112BMN01 11.0 11.0 11.0
U07252 COMP. 1100 [W]
QM81 REFRIGERANT 200V-50Hz/200-60/220/60 7.0 ~ 11.0 [A]
NATIONAL
QM81R 5.15/5.80/5.80 [A]
4KS25OMAA 3φ 2P 7.5 7.5 7.5
PUMP MOTOR 400 [W]

M83 200V-50Hz/200-60/220-60 1.7 ~ 2.6 [A]
YASUKAWA
F83R 2.2/1.93/1.95 [A]
FELQ-8T 3φ 4P 2.2 2.2 2.2
FAN STYLE FAN 37 / 34 / 34 [W]

M300 SUTAIRU DENNSHI SUTAIRU 200V-50Hz/200-60/220-60
DENNSHI
US15F22-ZMGW US15F22-ZMGW 0.210/0.200/0.230 [A]
E55048 E55048 1φ 2P
HEAT EXCHANGER STYLE FAN 35 / 33 / 33 [W]
M301 KAMIYA SUTAIRU 200V-50Hz/200-60/220-60
DENNSHI 0.190/0.170/0.206 [A]
KTCHBO-52B3B UZS15D22-MGW 1φ 2P
E55120 E67021
M302
Y AXIS COOLING STYLE FAN 37 / 34 / 34 [W]

FAN 200V-50Hz/200-60/220-60
M303 SUTAIRU DENNSHI SUTAIRU
DENNSHI 0.210/0.200/0.230 [A]
US15F22-ZMGW US15F22-ZMGW 1φ 2P
E55048 E55048
AP-POW BOARDS
AP-POW-1
XPOWP XTRNS XCX1A XGS1P XGS2P
L11A 1 L11A 1 L51 1 L11A 1 L11A 1
L12A 2 L12A 2 L52 2 L12A 2 L12A 2
L13A 3 GND 3 GND 3 GND 3 GND 3
XGS3P XM300 XM301 XM302 XM303
L11A 1 L51 1 L51 1 L51 1 L51 1
L12A 2 L52 2 L52 2 L52 2 L52 2
GND 3 GND 3 GND 3 GND 3 GND 3
XCONS XQM80 XKM63 XKM73 XKM75
R12B 1 R12 1 24NC 1 24NC 1 24NC 1
L12A 2 R12A 2 CLTH1 2 CLTH2 2 CLTH2 2
24NC 3 CLT 3 CHIP 3 SWCLT 3
CLTH1 4 N24 4 N24 4 N24 4
CLT 5 5
N24 6
CHIP 7
CLTH2 8
SWCLT 9
10
AP-POW-2
XM70A XM63A XM73A XM75A

U70 1 U63 1 U73 1 1 1
V70 2 V63 2 V73 2 1 2
W70 3 W63 3 W73 3 1 3
XM70 XM63 XM73 XM75

U70 1 U63 1 U73 1 U75 1
V70 2 V63 2 V73 2 V75 2
W70 3 W63 3 W73 3 W75 3
GND 4 GND 4 GND 4 GND 4
AP-POW-3
XM36A XM34A XM35A XM351A

U36 1 U34 1 U35 1 U35A 1
V36 2 V34 2 V35 2 V35A 2
W36 3 W34 3 W35 3 W35A 3
XM36 XM34 XM35 XM351

U36 1 U34 1 U35 1 U35A 1
V36 2 V34 2 V35 2 V35A 2
W36 3 W34 3 W35 3 W35A 3
GND 4 GND 4 GND 4 GND 4
Other Screens on the iMB Control
Most of the screens on the new iMB control will be familiar to all. This is the OPPNL
screen, which is identical to the iMA control.
This is a dogless zero return machine so the Zero Point Set function is active on this
control.
The ATC Manual screen is also identical to the iMA control. Although we are using an
Okubo gearbox driven by a Fuji Inverter, the manual recovery procedure is the same.
System Components Screen
The SYSTEM COMPONENT screen is arrived at by pressing the SYSTEM button. The
menu selections available are displayed above. For this picture, SYSTEM COMP. was
chosen.
The information contained on this screen shows every version of software that is
currently loaded into the machine. When updating software, always check this screen
when finished to ensure the correct version has actually been loaded.
Timer Screen
This is the PMC Timer screen arrived at by pressing the SYSTEM button, PMC softkey,
PMCPRM softkey and then Timer (as shown above). The following screens will be of
the Counter, Keep Relay and Data screens.
Counter Screen
Keep Relay Screen

Data Table Screen
The Data Table C. Data screen is where you set up the Group Table Count. This will
determine how the G. Data tables are sequenced.
Fanuc load monitor screen is displayed above, and the MAPPS load monitor screen is
in the lower picture.
B-AXIS TABLE
The B-Axis table was developed using the proven design of the SH-500. We have had tremendous
success with this table design, and felt there was little room for improvement.
3 piece coupling
Bearing
Indexing Table
Gear
Drive
Indexing Table Drive

Clamping
Clamping Hooks
Piston
Worm Wheel
Worm Shaft
Rotary Table
Worm Drive using a Belt
Rotary Table Drive

The B-Axis table will come standard as a 1° indexer with a full fourth axis offered as an option, as
shown above.
You can see the three piece coupling on the picture of the indexing table, which is not used on the full
4th axis table. The rotary table is using a hydraulic brake, as is normally the case, to hold the table in
position.
You can also see the difference in drive mechanisms between the two different tables. The Indexer
uses a gear train mechanism to rotate the table, while the rotary table uses a belt drive attached to a
worm shaft.
1 R 4 9 2 3 1 A PIPE 1 マツヤ産業株式会社 *
2 H 5 6 6 1 2 A MOUNTING PLATE 1 *
4 H 1 3 8 7 6 A LIMIT SWITCH MOUNTING PLATE 1 *
6 E 6 6 0 8 2 A PROXIMITY SWITCH FL2B-2J6/E 2 山武ハネウエル株式会 2
1 Degree Indexer
7 U 4 0 0 7 1 B PRESSURE SWITCH PG-35-102R-PR2-104 1 コパル電子株式会社 2
8 B 1 1 2 1 4 A BLOCK JOINT 1 *
10 H 5 6 6 1 4 A MOUNTING PLATE 1 *
11 U 4 0 8 5 4 A REGULATOR AR2000-01B 1 ＳＭＣ株式会社 *
13 P 4 0 4 3 1 A PLUNGER DPB13(0.1CC-0.16CC*2 1 正和油機株式会社 *
15 B 1 1 3 8 9 A BLOCK JOINT 1 *
17 B 4 5 4 9 2 A BLOCK 1 *
19 H 5 6 6 1 3 A BRACKET 1 *
2 3
4 5
8 9
10
11
12
13 14
15 16
17 19
18 20
1 B 5 7 2 8 7 B HOOK 1 *
3 B 4 5 3 1 0 A EDGE LOCATER 1 *
5 B 5 7 2 5 9 A HOOK 1 *
7 B 3 5 1 4 3 B EDGE LOCATER 1 *
9 B 5 7 2 5 9 A HOOK 1 *
11 B 5 7 2 5 1 B HOOK 1 *
1 3 5 7 9 11 12
13
Y
H
0
4
4
1
0
0
4
3
0
0
A
A
HEXAGON SOCKET HEAD CAP BOLT
NAME PLATE
M12*40 1
1
株式会社オオヤマ *
*
14 Y 2 9 1 8 6 A HEXAGON SOCKET TRUSS HEAD MACHINE SCREW M6*8(IVORY) 2 株式会社オオヤマ *
15 F 7 0 0 5 8 A LID 1 *
2 4 6 8 10 12 16
17
Y
H
0
4
1
1
0
0
1
3
2
0
A
A
HEXAGON SOCKET HEAD CAP BOLT
NAME PLATE
M6*12 4
1
株式会社オオヤマ *
*
19 H 9 5 9 0 4 A LID 1 *
22 A 2 4 2 2 4 A BASE 1 *
26 E 4 6 3 0 9 A SERVO MOTOR A06B-0227-B000 1 ファナック株式会社 *
26 23 22 21 19 17 15 13
24 20 18 16 14
25
101 3 R 2 1 2 2 7 A PIN 8 *
5 P 0 4 1 1 6 A COPPER PIPE SET Φ4銅ﾊﾟｲﾌﾟ + PA-4 + 2 マツヤ産業株式会社 *
102 6 B 0 9 0 5 5 A LEVER 4 *
7 F 5 1 0 9 2 A FLANGE 1 *
8 S 2 1 0 0 5 A DUST SEAL DKI4052710 1 ＮＯＫ株式会社 2
103 9 B 5 7 4 6 6 A 1 *
Apply Screw Lock(Three Bond) Apply Greese(ALVANIA EP) BLOCK
ネジロック塗布（スリーボンド 1344 ） 28 グリス塗布（アルバニアEP） 10 B 5 7 4 6 7 A BLOCK 1 *

104
27 13 F 6 4 0 7 0 B COLLAR 1 *
26 15 W 0 7 0 4 5 A O RING G-45 1 ＮＯＫ株式会社 2
25 17 F 7 2 0 4 9 A LID 2 *
18 R 2 0 0 9 0 B SHAFT 1 *
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 29 30 31 32 33 34 35
19 Y 7 3 1 4 5 A COMPRESSION SPRING A340 1 株式会社東京発條製作 2
20 A 0 4 2 6 6 A PALLET 1 *
21 F 5 4 1 0 7 A FLANGE 1 *
36
Detail Drawing A 24 F 4 3 2 5 5 A 16 *
COLLAR
37 25 B 5 4 3 2 9 A ARM 4 *
26 Y 0 1 5 5 0 A HEXAGON SOCKET HEAD CAP BOLT M6*50(全ﾈｼﾞ) 8 株式会社オオヤマ *
27 Y 6 0 1 0 6 A HEXAGON NUT M6-1 16 株式会社オオヤマ *
Supply gasket 29 W 0 8 0 0 6 A O RING S-6 3 ＮＯＫ株式会社 2
ガスケット注入 30 H 3 8 2 6 4 A TABLE COVER 1 *
39 31 F 3 0 2 4 0 A LID 3 *
33 N 1 0 0 2 8 A HEXAGON SOCKET HEAD CAP BOLT 16 *
40 34 W 0 8 0 1 6 A O RING S-16 16 ＮＯＫ株式会社 2
35 G 4 0 0 5 8 B COUPLING 1 *
36 F 6 6 1 9 5 A COLLAR 2 *
37 Y 2 8 4 1 5 A FLUSH HEAD SCREW M6*15 8 株式会社オオヤマ *
41 38 F 6 5 1 2 5 A FLANGE 1 *
39 W 9 0 9 0 1 A 1
42 40 Y 5 2 7 5 0 A TAPER PIN 10*50(Threaded) 4 株式会社オオヤマ *
41 G 4 1 0 5 4 A COUPLING 1 *
42 B 7 2 8 6 6 A LINER 1 *
44 Y 5 9 6 2 1 A SPRING PIN φ6*56 4 株式会社オオヤマ *
46 F 4 2 2 3 9 A COLLAR 1 *
47 A 1 5 0 9 0 C TABLE COVER 1 *
45 48 W 0 9 9 2 5 B D RING 1 ＮＯＫ株式会社 2
49 W 0 9 8 0 4 A BACKUP RING BRT2 370 385.2 2 1 ＮＯＫ株式会社 2
50 G 4 1 0 3 5 C 1 *
46 COUPLING
51 R 3 3 0 7 9 E CYLINDER 1 *
100
ストローク 2 mm
52 W 0 9 9 2 4 B D RING 1 ＮＯＫ株式会社 2
Travel 2 mm
47 53 W 0 9 8 0 3 A BACKUP RING BRT2 400 415.4 2 1 ＮＯＫ株式会社 2
A
56 F 6 7 6 3 5 A BASE 1 *
57 Y 5 2 7 6 0 A TAPER PIN 10*60(Threaded) 3 株式会社オオヤマ *
48 49
Clearance 0.5 mm
0.5 mm

59 R 2 1 0 9 9 A SHAFT 2 *
60 S 1 9 5 1 8 A ROLLER φ8*8L 20 株式会社日研工作所 2
97 61 F 6 1 0 6 7 A CAGE 1 *
スキマ
63 R 2 1 0 8 7 B SHAFT 2 *
96 64 Y 5 3 5 2 0 A TAPER PIN 12*20(Threaded) 4 株式会社オオヤマ *
Clearance -0.03 mm
-0.03 mm
95 Apply Grease(ALVANIA EP) 66 Y 0 2 0 4 0 A HEXAGON SOCKET HEAD CAP BOLT M8*40 8 株式会社オオヤマ *
グリス塗布(アルバニアEP) 67 R 3 1 3 3 9 A PISTON 1 *
52 53
68 W 0 9 1 0 2 A SEAL SPNY 115 126 4 3 ＮＯＫ株式会社 *
69 R 3 3 3 0 6 A CYLINDER 1 *
94
スキマ

71 P 3 0 0 5 2 A PLUG MB700-070 5 明和機器株式会社 *
93 74 F 5 6 1 2 7 A FLANGE 1 *
75 W 0 9 1 0 3 A SEAL SPGY 42.5 50 3 6 ＮＯＫ株式会社 *
77 W 0 6 0 2 2 A 1 2
92 O RING P-22 ＮＯＫ株式会社

81 P 3 0 0 5 1 A PLUG MB700-050 1 明和機器株式会社 *
57 82 F 5 7 7 5 9 A FLANGE 1 *
84 F 5 7 3 0 9 A 1 *
58 FLANGE
85 S 1 5 5 5 1 A CROSS ROLLER BEARING RE20025CCOP5 1 ＴＨＫ株式会社 *

86 G 2 4 0 2 7 E BEVEL GEAR 1 *
59 87 F 5 7 8 9 9 A FLANGE 1 *
Apply Grease(ALVANIA EP) 89 F 5 7 1 4 3 C FLANGE 1 *
60 90 F 3 9 1 2 3 A 1 *
グリス塗布(アルバニアEP) LINER
91 B 7 2 2 3 6 C LINER 1 *
61
95 G 4 0 0 3 3 D COUPLING 1 *
96 G 4 0 0 3 4 C COUPLING 1 *
97 Y 7 3 1 6 8 A COMPRESSION SPRING TB12*50 24 株式会社東京発條製作 2
98 W 0 9 9 0 1 A CORD RING φ3*1000 1 大和産業株式会社 2
100 W 0 9 4 5 0 A V RING VL-0450 2 株式会社キャプテンイ 2
101 Y 7 5 0 1 4 A INTERNAL SNAP RING R-14(TH-A-14) 4 株式会社大洋発條製作 2
91 90 89 88 102 P 3 0 0 2 6 A CHECK VALVE 4 株式会社山慶製作所 *
103 Y 7 3 0 5 4 A 4 2
69 68 67 66 65 64 63 62 COMPRESSION SPRING THS6310-2 株式会社東京発條製作
104 P 3 0 0 2 7 A CHECK VALVE 4 株式会社山慶製作所 *

70
Apply Grease(ALVANIA EP)

グリス塗布(アルバニアEP)
87 86 85 84 83 82 81 80 79 78 77 76 75 74 73 72 71
1 G 2 4 0 2 8 C BEVEL GEAR 1 *
2 S 0 7 3 1 5 A TAPERED ROLLER BEARING HR32007XJ P5 1 日本精工株式会社 2
3 F 6 7 1 2 9 B FLANGE 1 *
5 B 7 2 2 1 9 B LINER 2 *
6 S 0 7 3 1 5 A TAPERED ROLLER BEARING HR32007XJ P5 1 日本精工株式会社 2
7 Y 6 2 4 0 6 A KMT NUT KMT7(M35*1.5) 1 日本エスケイエフ株式 *
8 G 0 4 1 0 1 A SPUR GEAR 1 *
9 Y 8 0 1 0 1 A SPAN RING SCE300 30*35 2 株式会社産機 *
10 F 5 4 0 4 1 A FLANGE 1 *
13 G 0 1 0 9 5 A SPUR GEAR 1 *
14 F 4 8 5 0 5 A ECCENTRIC RING 1 *
16 F 5 7 8 9 1 A BUSHING 1 *
17 S 1 4 0 0 6 A THRUST CYLINDRICAL ROLLER BEARING NTB 2035 2 日本トムソン株式会社 2
18 S 1 4 0 5 3 A THRUST CYLINDRICAL ROLLER BEARING GS 2035 4 日本トムソン株式会社 2
19 G 1 9 1 7 4 A GEAR 1 *
20 R 2 8 0 7 1 A ECCENTRIC SHAFT 1 *
21 S 1 0 0 0 3 A SHELL TYPE NEEDLE ROLLER BEARING TLA2020Z 2 2
C
24 R 4 9 2 3 2 A PIPE 1 マツヤ産業株式会社 *
25 R 2 3 0 7 6 B DOG 1 *
26 S 1 8 0 0 7 B 1
27 F 5 2 0 9 6 A FLANGE 1 *
28 R 2 5 3 9 6 A DOG 1 *
29 Y 7 3 0 6 0 A COMPRESSION SPRING A-259 1 株式会社東京発條製作 2
25 26 27 28 29
B
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 断面 C-C
18
16 17 19 20 21 22 23 24
1 R 4 9 2 2 6 A PIPE 1 *
2 H 5 6 5 6 1 B BRACKET 1 *
4 P 4 0 4 3 1 A PLUNGER DPB13(0.1CC-0.16CC*2 1 正和油機株式会社 *
6 U 4 0 0 7 1 B PRESSURE SWITCH PG-35-102R-PR2-104 1 コパル電子株式会社 2
Full 4th Axis

7 U 4 0 8 5 4 A REGULATOR AR2000-01B 1 ＳＭＣ株式会社 *
9 P 4 0 0 9 5 A PLUNGER DPB-12-0.16CC 1 正和油機株式会社 2
11 R 4 9 2 2 7 A PIPE 1 *
12 E 7 3 6 7 5 B SCALE ADP-20G10-B 1 三菱重工業株式会社 *
13 B 4 5 4 9 2 A BLOCK 1 *
15 B 4 4 1 7 9 A BLOCK 1 *
2 3
4 5
7 8
9 10
11 12 13 15
14 16
1 B 5 7 2 8 7 B HOOK 1 *
3 B 4 5 3 1 0 A EDGE LOCATER 1 *
5 B 5 7 2 5 9 A HOOK 1 *
7 B 3 5 1 4 3 B EDGE LOCATER 1 *
9 B 5 7 2 5 9 A HOOK 1 *
11 B 5 7 2 5 1 B HOOK 1 *
13 H 4 1 0 3 0 A NAME PLATE 1 *
15 H 4 1 0 3 0 A NAME PLATE 1 *
17 B 4 3 2 4 9 A MOUNTING PLATE 1 *
1 3 5 7 9 11
18 Y 0 1 0 2 0 A 2 *
HEXAGON SOCKET HEAD CAP BOLT M6*20 株式会社オオヤマ

2 4 6 8 10 12 22
23
A
E
2
4
2
6
2
3
8
0
0
9
A
A
MOTOR BASE
SERVO MOTOR A06B-0227-B000

1
1 ファナック株式会社
*
*
26 25 24
23
22 21 19 17 15 13
20 18 16 14
105 1 X 0 2 0 4 7 D CIRCULAR PACKING 1 2
3 P 0 4 1 1 6 A COPPER PIPE SET Φ4銅ﾊﾟｲﾌﾟ + PA-4 + 2 マツヤ産業株式会社 *
5 B 0 9 0 5 5 A LEVER 4 *
Apply Screw Lock(Three Bond)
107 ネジロック塗布（スリーボンド 1344） 26 6 S 2 1 0 0 5 A DUST SEAL DKI4052710 1 ＮＯＫ株式会社 2
7 F 5 1 0 9 2 A FLANGE 1 *
Apply Grease(ALVANIA EP) 25 Apply Grease(ALVANIA EP) 8 B 5 7 4 6 7 A BLOCK 1 *

108 グリス塗布(アルバニアEP) グリス塗布(アルバニアEP) 9 B 5 7 4 6 6 A BLOCK 1 *
109 23 12 F 6 4 0 7 0 B COLLAR 1 *
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 27 28 29 30 31 32 33 34
16 F 7 2 0 4 9 A LID 1 *
17 R 2 0 0 9 0 B SHAFT 1 *
18 Y 7 3 1 4 5 A COMPRESSION SPRING A340 1 株式会社東京発條製作 2
Detail Drawing A 19
20
A
F
0
5
4
4
2
1
6
0
6
7
A
A
PALLET
FLANGE
1
1
*
*
22 F 4 3 2 5 5 A COLLAR 16 *
23 B 5 4 3 2 9 A ARM 4 *
29 H 3 8 2 6 4 A TABLE COVER 1 *
103 30 F 6 1 0 5 6 D COLLAR 1 *
31 F 3 0 2 4 0 A LID 3 *
33 G 4 0 0 5 8 B COUPLING 1 *
Supply gasket
34 F 6 6 1 9 5 A COLLAR 2 *
ガスケット注入
35 G 4 1 0 5 4 A COUPLING 1 *
102 36 W 9 0 9 0 1 A 1
Swing of end face and top face within 5/1000mm 37 F 6 5 1 2 5 A FLANGE 1 *
101 35 上面、端面のフレ5/1000mm以内とする 38 W 0 6 3 2 0 A O RING P-320 1 ＮＯＫ株式会社 2
Starting torque 3.9～4.4N･m
3.9～4.4N･m
39 Y 5 9 6 2 1 A SPRING PIN φ6*56 4 株式会社オオヤマ *

41 A 1 5 0 9 0 C TABLE COVER 1 *
99 37
43 F 4 2 2 4 4 A COLLAR 1 *
起動トルク
44 B 6 0 1 7 3 A KEY 1 *
98 38 45 W 0 9 9 9 1 A D RING DR 362 379.6 8 1 ＮＯＫ株式会社 2
46 W 0 9 8 1 4 A BACKUP RING DR 362 379.6 8用 1 ＮＯＫ株式会社 2
39 47 W 0 9 9 9 0 A D RING DR 408 425.6 8 1 ＮＯＫ株式会社 2
97
48 W 0 9 8 1 3 A BACKUP RING DR 408 425.6 8用 1 ＮＯＫ株式会社 2
40 49 F 6 7 6 2 8 A BASE 1 *
96 50 W 1 4 5 5 7 B TURCITE B * 2 株式会社キャプテンイ *
51 W 1 4 5 5 6 A 4 *
41 TURCITE B * 株式会社キャプテンイ

54 F 5 1 2 7 2 A LINER 1 *
94 42 55 G 2 6 0 6 5 B WORM WHEEL 1 *
93
A 56
57
R
R
3
3
0
1
3
3
0
4
1
5
A
A
PISTON SHAFT
PISTON
1
1
*
*
Swing of end face and top face within 5/1000mm 58 F 5 7 8 1 5 A FLANGE 1 *
43
Swing of TURCITE face end top face within 5/1000mm 59 H 5 1 6 2 1 A LOCK PLATE 2 *
上面、端面のフレ5/1000mm以内とする
ターカイト面とのフレ5/1000mm以内とする
Apply Grease(ALVANIA EP)
91
グリス塗布(アルバニアEP)
62 S 2 2 0 3 7 B 1 2
44 OIL SEAL TC13016014(AE4451F0) ＮＯＫ株式会社

Travel 0.05～0.1mm
90 ストローク 0.05～0.1mm
65 R 3 3 3 0 8 A CYLINDER 1 *
66 F 5 6 1 2 7 A 1 *
45 46 FLANGE

Apply Grease(ALVANIA EP) 68 W 0 9 1 2 5 A SEAL SPGY 30 36 2.2 6 ＮＯＫ株式会社 *
グリス塗布(アルバニアEP) 69 N 1 0 0 9 6 A HEXAGON SOCKET HEAD CAP BOLT 2 *
70 R 2 6 3 1 1 A 1 *
89 FLANGE

72 F 3 7 0 5 7 B COLLAR 1 *
88 87
74 F 7 1 2 4 3 A FLANGE 1 *
75 E 7 3 5 0 9 D SCALE MPR-736B-E2 1 三菱重工業株式会社 *
49 76 N 7 3 0 3 5 A LOCK NUT 1 *
79 S 0 7 3 1 3 A TAPERED ROLLER BEARING HR32020XJP5 2 日本精工株式会社 2
82 W 0 7 2 5 0 A 1 2
85 O RING G-250 ＮＯＫ株式会社

51 84 A 0 4 6 2 5 B TABLE 1 *
85 G 2 5 1 1 1 A WORM GEAR 1 *
87 Y 7 3 1 5 5 A COMPRESSION SPRING TB 12*20 20 株式会社東京発條製作 2
88 Y 5 7 6 2 0 A STRAIGHT PIN 5*20 20 株式会社オオヤマ *
90 F 5 5 2 3 0 B FLANGE 1 *
91 F 5 1 0 9 3 C CYLINDER 1 *
92 W 0 9 9 0 1 A CORD RING φ3*1000 1 大和産業株式会社 2
93 W 0 9 4 5 0 A V RING VL-0450 1 株式会社キャプテンイ 2
94 W 0 9 9 3 6 A V RING V-425L 1 日本ジークリング株式 2
95 F 3 9 3 9 2 A COLLAR 1 *
96 F 5 3 2 8 5 A LID 1 *
Inductosyn clearance 0.2mm (gauging) 97 R 2 1 2 2 7 A PIN 8 *
インダクトシンすきま 0.2mm 98 B 7 2 8 6 6 A LINER 1 *
100 Y 2 8 4 1 5 A FLUSH HEAD SCREW M6*15 8 株式会社オオヤマ *
101 N 1 0 0 2 8 A HEXAGON SOCKET HEAD CAP BOLT 16 *
52 105 Y 7 5 0 1 4 A INTERNAL SNAP RING R-14(TH-A-14) 4 株式会社大洋発條製作 2
107 Y 7 3 0 5 4 A COMPRESSION SPRING THS6310-2 4 株式会社東京発條製作 2
83 82 81 80 79 78 77 76 75 74 69 68 67 66 65 64 63 62 61 58 57 56 55 54
73 72 71 70
Apply Screw Lock(Three Bond) Apply Screw Lock(Three Bond) 59
ネジロック塗布（スリーボンド 1344）ネジロック塗布（スリーボンド 1344）
60
Apply worm gear oil at assembling Apply Grease(ALVANIA EP) Apply Grease(ALVANIA EP)
組立時ウォームギヤオイルを塗布するグリス塗布(アルバニアEP) グリス塗布(アルバニアEP)
Apply Grease(ALVANIA EP) Adjust based accuracy test results chart belong inductosyn
グリス塗布(アルバニアEP) インダクトシン付属の検査表に基き現合
1 G 2 5 1 1 1 A WORM GEAR 1 *
2 Y 6 2 2 0 5 A MSR NUT M35(P=1.5) 1 竹田商事株式会社 *
4 F 7 1 1 1 6 B LID 1 *
6 F 5 7 8 6 4 A SLEEVE 1 *
7 F 3 3 0 7 6 A COLLAR 1 *
8 F 5 1 1 0 7 B LINER 1 *
10 S 0 8 0 2 6 A BALL BEARING 51207P5 1 2
11 S 1 0 0 2 8 A SHELL TYPE NEEDLE ROLLER BEARING HMK4030 1 ＮＴＮ株式会社 2
13 S 0 8 0 2 7 A BALL BEARING 51209P5 1 2
14 Y 7 5 0 5 0 A INTERNAL SNAP RING TH-A-50 1 株式会社大洋発條製作 2
17 F 3 4 1 1 8 A COLLAR 1 *
19 Y 7 5 0 5 0 A INTERNAL SNAP RING TH-A-50 1 株式会社大洋発條製作 2
20 S 2 1 0 0 2 B OIL SEAL TC356012(AE2107E1） 1 ＮＯＫ株式会社 2
C 21
22
F
G
5
6
7
8
8
4
6
3
3
3
A
A
SLEEVE
TIMING PULLEY 32S8M0300A

1
1 バンドー化学株式会社
*
*
23 Y 8 0 1 0 1 A SPAN RING SCE300 30*35 2 株式会社産機 *
24 F 5 4 0 4 1 A FLANGE 1 *
26 W 0 1 1 1 6 A 1 *
B
TIMING BELT STS-300S8M600 バンドー化学株式会社
27 G 6 8 4 3 2 A TIMING PULLEY 24S8M0300AF 1 バンドー化学株式会社 *

26 27 28
断面 C-C (S=1/2)
3 4 5 6 7 8 9 10 11 12 13 断面 B-B (S=1/1) 14 15 16 17 18 19 20 21 22 23 24 25
PALLET DIMENSIONS
Tap Pallet Specification
Unit: mm
NOTE
The value shown in ( ) indicates the dimension in inches.
Unit: mm
NOTE (1) The value shown in ( ) indicates the dimension in inches.

(2) Hydraulic pressure applies only to the ports for clamping
(3) When the pressure inside machine is increased, one port for unclamping needs to be
used as a drain port (only for 1-degree index table)
T-slot Pallet Specification
Unit: mm
Unit: mm
NOTE (1) The value shown in ( ) indicates the dimension in inches.

(2) Hydraulic pressure applies only to the ports for clamping
(3) When the pressure inside machine is increased, one port for unclamping needs to be
used as a drain port (only for 1-degree index table)

Dầu bôi trơn máy phay MORISEIKI-MAINTENANCE-CLASS PDF

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J & H Machine Tools, Inc.

4345 Morris Park Drive

J & H SERVICE PROCEDURES, PICTURES, AND SERVICE

The ballnut is stretched from the lower Y nut.

3 Trucks per side on X

2 trucks per side on Y

Magazine mounting holes

The NH5000 is constructed using a three-piece level design, like the

X Axis Cover Y Axis Cover

Chip Auger and Z-Axis Motor Under Setup Station

Magazine Motor and ATC Motor

TRIPLE COMPLETION LAMP CONTROL PANEL

SPINDLE + BALLNUT + APC

FULL 4TH AXIS TABLE

EXTERNAL CHIP CONVEYOR

Front cover of the spindle (cleaning) 50 hours

Temperature inside the electrical cabinet 500 hours

AC spindle motor insulation resistance 1000 hours

Inside the electrical cabinet (cleaning) 1000 hours MAINTENANCE MANUAL

Hydraulic oil tank (cleaning) 2000 hours

Oil Change Replenishing

CAUTION (1) Use only the oil types listed below.

1) Turn off the power.

2) Remove the cover.

Every 1000 hours of operation

1) Turn off the power.

2) Make sure that the connectors are mounted correctly.

Coolant motor connector Chip conveyor motor connector

Manual Discharge of the Drain

Every 1000 hours of operation

1) Turn off the power.

Baffle NOTE (1) If the element cannot be cleaned, replace it.

The lamp is a consumable part.

When the light cannot satisfactorily illuminate the working area.

1) Turn off the power.

2) Clean the lamp; wipe off coolant and chips.

4) Remove the lamp unit.

5) Remove the glass tube by turning the clamp cap.

6) Pull connector terminal A out of connector terminal B.

8) Remove the fluorescent lamp clamp.

Fluorescent lamp clamp

9) Press the fluorescent lamp lock release button and

16) Turn off the power.

17) Mount the fluorescent lamp clamp.

Coolant pump motor kW (HP) 1.1+1.1

Machine height 2850

1-1 Controlled axes X, Y, Z, B

1-2 Simultaneously controllable axes Positioning/linear interpolation/

2-1 Least input increment 0.001 mm/0.0001 in./0.001G

2-2 Least command increment*1 0.001 mm/0.0001 in./0.001G

2-3 Max. commandable value H99999.999 mm/H9999.9999 in.

2-4 Absolute/incremental programming G90/G91

Electronic calculator type decimal point

2-6 Inch/metric conversion G20/G21

Max. H9999.9999 mm/H393.70078 in.

2-8 Programming resolution multiplied by 10 Selectable by NC parameter setting

2-9 Tape code EIA/ISO code automatic discrimination

8-unit (transmissivity: 40% or less)

3-1 Positioning G00

3-2 Linear interpolation G01

3-3 Circular interpolation G02/G03 (CW/CCW)

3-4 Hypothetical axis interpolation

5-1 Part program storage 10 m 4 kB in tape length m (ft) 320 (1050)