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Supply Chain
Management
Mastering carbon
management
Balancing trade-offs to
optimize supply chain
efficiencies
IBM Institute for Business Value
IBM Global Business Services, through the IBM Institute for Business Value,
develops fact-based strategic insights for senior executives around critical public
and private sector issues. This executive brief is based on an in-depth study by
the Institute’s research team. It is part of an ongoing commitment by IBM Global
Business Services to provide analysis and viewpoints that help companies realize
business value. You may contact the authors or send an e-mail to iibv@us.ibm.com
for more information.
Mastering carbon management
Balancing trade-offs to optimize supply chain efficiencies
By Karen Butner, Dietmar Geuder and Jeffrey Hittner
IBM
IBMGlobal
GlobalBusiness
BusinessServices
Services
Mastering carbon management
Balancing trade-offs to optimize supply chain efficiencies
Pr ption
op esig
ns
oc s
o
D
es
consumption and other environmental
Service CO2 s
concerns should be analyzed and
tion
option ent
Transporta
trade-off
ating overall performance goals (cost, service,
n
Quality
s
Cost
quality and carbon) in terms of their relation-
ship to one another. pol Inven rgy
icy tor Enetions
opt y
ion op
s
Source: IBM Research and the IBM Institute for Business Value.
FIGURE 2.
Carbon’s impact on shipment scenarios.
Vehicle/ Inventory Transportation Carbon in
shipment size cost Cost Carbon warehousing
Scenario 1
Shipment size
High shipment Decreased
frequency cost/carbon
Increased cost/
Scenario 2 carbon
Low shipment
frequency
FIGURE 3.
Supply chain carbon mastery model.
High
Collaborative end-to-end
optimization
Business value by CO2 reduction
Internal,
horizontal
integration
Functional
optimization
Carbon asset
management
Little focus
on CO2
Low
Internal Supply chain penetration End-to-end
on investment. • How can product • How can the • How can we • What operations • What distribution • How can field
design make total network best measure a strategy (facility network strategy service operations
better trade-offs be optimized, supplier’s carbon location, operating (facility locations, reduce carbon
between design considering service, impact (product, model) provides sizes, transport footprint with better
requirements, cost, “green” trade- packaging, the best trade-off modes) provides routing and parts
including carbon offs? upstream logistics) between cost, the best trade-off inventory tracking?
footprint? • What is the CO2 and ultimately service, carbon? of cost, service and • Is there a
• What tools and impact from comply with • Is there a role carbon? mechanism to drive
practices should various inventory carbon reduction for sustainable • How can packaging continuous design
be employed by concepts requirements? factory/facility be reduced and improvement from
companies wanting and planning • What sourcing management? recycled? service back to
to establish methodologies? strategies will result • Can lean • What is the impact product design and
leadership? • Are there in a better trade-off manufacturing of increased load engineering?
• What are the opportunities to of cost, service and Six Sigma consolidation, and • Are all strategies
carbon impacts reduce cost and level, quality, approaches be used is this practical? employed to reduce
throughout the carbon emission at carbon emission? to manage carbon? landfilled materials:
• What role can
product’s lifecycle, the same time? • How should we • Is there a role for alternative fuel or reuse, refurbishing,
and how can they evaluate carbon manufacturing power sources recycling,
be minimized offsets? execution software play? secondary
upfront through in the management markets?
smart design? of carbon?
Asset management
Sustainable facilities management; green building and energy carbon footprint asset management; asset utilization
(Realtime data on energy usage, i.e., carbon dashboard)
Finance
Paperwork reduction; environmentalAsset
cost management
accounting; environmental tax benefits tracking
Based on a defined environmental strategy, • What is the model, or “heat map,” of your
common ground should be cultivated with current carbon footprint? What processes
partners – especially in the areas of product within the enterprise and the extended
design, packaging and logistics. Once the enterprise are carbon-intensive? Figure 5
opportunities for improvements in carbon depicts a possible carbon heat map based
management are clear, collaboration and on the “deconstruction” of a company’s
end-to-end supply chain optimization – based business model into discrete processes and
on balancing the desired outcomes in cost, functions.
service, quality and environment – can create • What are the key green indicators that you
a winning situation for all parties. should be measuring? What are the current
targets and thresholds for improving and/or
Conclusion meeting regulatory requirements?
Future regulations will no doubt prescribe ways
• What are the critical trade-offs, and the
to reduce carbon emissions. By then, the cost
constraints and considerations, regarding
of compliance – in every way – may be much
the reduction of carbon in your supply chain
greater. The time to tackle carbon emissions
– all while maintaining service and quality,
in the supply chain is now, when more options
and easing the cost impact? Remember,
are still available to gain true and lasting
the goal is not to reduce carbon at the cost
advantages. This is one of those rare occa-
of your traditional supply chain objectives;
sions when doing the financially smart thing,
it is to make carbon reduction a means for
and doing the right thing for consumers and
achieving those objectives.
the environment are one and the same.
• If pursuing a collaborative approach for
carbon management, how do you get
partners on board, and how will you share
risk, responsibility and value?
Corporate strategy
Category/brand Customer relationship Manufacturing strategy Supply chain strategy
strategy strategy Corporate planning
Supplier relationship Inventory planning
Directing management Alliance management
Category/brand Customer relationship
planning Network and asset
planning Corporate governance
configuration
Production/materials
development and
Brand P&L Assessing customer planning Business performance
Distribution oversight management
management satisfaction
Matching supply and External market analysis
Customer insights Manufacturing
Controlling demand oversight
Marketing Organization and
Inbound Outbound process design
development and
effectiveness transpor- transpor-
Supplier control tation tation Legal, tax and
Account management regulatory compliance
Product ideation
Product/component Treasury and risk
Concept/product manufacturing management
testing Value-added services Financial accounting
Assemble/packaging and reporting
Product development Distribution center
Customer account products Indirect procurement
operations
service
Product management Facilities and equipment
Executing Retail marketing Plant inventory management
Marketing execution execution management Transportation
resources Resource development
In-store inventory
Consumer service management Manufacturing HR administration
En-route inventory
procurement
Product directory Customer directory management IT systems and
operations
GBE03011-USEN-00