FEEDER BREAKER CALCULATION

Project : Coal Handling Facility

Client : PT. Energate Prima Indonesia
Company : PT. Bangun Arta Hutama
Site Location : Prambatan, Pali - Sumatera Selatan
Equipment : Feeder Breaker (FB01 & FB02) - Unit Chain Feeder

1. CHAIN FEEDER

h1
W h2
L2 L1
L3
L
Cc

TOP VIEW SIDE VIEW

a. INPUT DATA
Design Capacity (C) 750 t/h
Material Type 7 ROM
Coal, Bituminous

Bulk Density (ρ) 800 kg/m³

Surchage Angle (θ) 20 Deg.
Angle Repose (β) 37 Deg.
Lump Size (d) 400 mm
Chain Feeder Length (Cc) 11,940 m
Lifting (H) 1,558 m
Friction Coefficient Coal-steel (µc) 0,55
Coefficient Internal Friction on Bulk (µi) 2,75
Material Loading (b1=b2 = W) (W) 1,24 m
Length of Surcharge material (L1) 5,68 m
Length of Output material (L2) 6,26 m
Length of Empty material (L3) 0,00 m
10% extra considered for material dumping (Sf) 1,1

b. Chain Data
Flight Bar Width (Fb) 1,24 m
Weight of Flight Bar (Wfb) 37,8684 kg
Flight Bar fitted on Drag Chain (Fbf) 0,68 m
Weight of Flight Bar Per unit Length (W f) 55,69 kg/m
Dia. Pitch Drag Sprocket (ds) 0,473 m 0,00058652 kg/m
Weight of Drag Chain (Wc) 28 kg/m
Rolling Friction (Fr) 0,2 0,1242384 m^2
Total Weight Chain & Flight Bar Wct 83,69 Kg/m
Pull Entry at 90° Lap Coefficient (µƟ) 1,025
c. SPEED AND CAPACITY CHAIN FEEDER
Capacity (C) 750 t/h
Height of Throughput Material (h1) 1,70 m
Opening Gap/Porduct Size (h2) 400 mm
Linear Speed Chain Feeder (v) 0,53 m/s
Gear Ratio Required (i) 70,0485447917434 :1 70,0
 Rotational Speed n2 21,2 rpm
Rotational Speed Selected (37 Hz) (i = 31,5) n2s 34,9 rpm
Actual Linear Speed Chain Feeder (vc) 0,86 m/s
Actual Capacity Based Selected Drive (C1) 1234,19 t/h

d. CHAIN LOAD Per Unit Length

Throughing Material Load (Wm) 496 kg/m
Effective acting material load (Vfs) 5,999 mᶟ
Tension at Throughput (FQ) 14503,83 kg
Vertical Load at throughput (Wml) 2553,49 kg/m
Side Skirt Resistance (Ws) 11,009 kg/m

e. Tension Section Chain and Power Requirement

Carry side tension on head (P1) 78868,85 N
Carry side horizontal troughtput (P2) 17428,89 N
Carry side horizontal unloading (P3a) 0,00 N
Total Carry Tension on Head (P5h) 98705,18 N
Return side horizontal section (P4) 1960,52 N
Total Return Tension on Tail (P3t) 2009,53 N
Total Chain Pull (Cp) 100714,71 N
Chain Power Selection (P) 52,88 kW
Chain Power Selected (Ps) 87,02 kW
Gearbox Efficiency (η) 95,00 %
Required power at motor shaft (Ptotal) 56,3 kW
Required power at motor shaft Selected (Ptotal1) 92,6 kW

Considering 15% extra on Absorbed Power 64,69 kW

Power required for Motor Selection (PSelected) 75 Kw

Considering 15% extra on Absorbed Power Selected 106,46 kW

Power required for Motor Selection (PSelected) 110 Kw

Chain Selection
Breaking Strength (Bs) 255 kN
Safety Factor Chain (Sf) 4
Maximum Breaking Strength (Tmax) 201,43 kN
Running Max. Pull / Rating. 79% The Max. Pull Chain is Ok

f. OUTPUT COUPLING
Torque Coupling Required (τc) 49155,1 N.m
Min. Actual Torque Coupling (τc1) 29870,9 N.m
 Lampiran 1
Data Round Chain & Pocket Wheel