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Cement Evaluation Guidelines

Cement Evaluation Guidelines

Acknowledgments, Copyright, Forward, and Contents detail

Chapter 1 - Traditional Logging Methods for Cement Evaluation

Chapter 2 - Analysis of Different Cement Conditions

Chapter 3 - Peripheral and Longitudinal Evaluation of Cement


Bond

Chapter 4 - Practical Work Session Problems

Chapter 5 - Appendices

Chapter 6 - Suggested Solutions to Practical Work Session


Problems

Index
ACKNOWLEDGMENTS

A number of individuals deserve special recognition for


assisting me in producing this text.
I am greatly indebted to Paul Pilkington for his critical
examination of the final draft and his numerous sugges-
tions, which proved to enhance the end product. Special
thanks are also extended to Gil Feather and Ray Wydrin-
ski for critiquing the text while in its draft form.
Several of my Western Atlas Logging Services col-
leagues made significant contributions to this book. I
would like to express my gratitude specifically to E. J.
Domangue for his continual support in gathering field ex-
amples and critically reviewing the material as the text
was being generated, and R. A. Lester, M. G. Schmidt and
E. Frost for their constructive criticisms. R. F. Hotz and
the entire Corporate Communications staff did an out-
standing job with the difficult task of manuscript editing,
art production, and page formatting work so necessary to
properly depicting a subject of this type. My thanks are
also extended to the Western Atlas operating bases
throughout the world who contributed the field examples
that appear in this book.

E. L. Bigelow

© Copyright 1990 Western Atlas International, Inc.


Houston, Texas. All rights reserved. This book, or parts
thereof, may not be reproduced in any form without per-
mission of the copyright holder. Reprint 8-2006 2M CP
FOREWORD

The purpose of this text is to provide the industry with a Channeling within the cement sheath, poor bond to
comprehensive reference guide for Western Atlas Log- casing, microannulus, and other cementing peculiarities
ging Services (WALS) acoustic cement evaluation ser- not easily distinguishable with traditional cement bond
vices and analysis capabilities. Attention is also given to log (CBL) measurements are identified with second-gen-
older cement bond logging methods since it is recognized eration, sectored cement evaluation methods.
that users are frequently required to analyze older cement The Segmented Bond Tool (SBTSM) log is a new ser-
bond logs and other services in evaluating cement quality. vice that examines not only the longitudinal cement qual-
Traditional cement bond logs are derived from a well ity, but also the circumferential effectiveness of the ce-
logging device that transmits controlled acoustic pulses ment sheath radially around the entire periphery of the
through the materials surrounding the instrument. Re- casing. This allows the well operator to examine where
ceivers located at specified intervals on the logging de- channels or void spaces in the cement occur, and decide if
vice measure the times and amplitudes of acoustic waves, those voids present a problem for production or injection
which have traveled through those media. The primary operations. The tool configuration provides a multiple ar-
purpose for these measurements includes: ray, compensated attenuation measurement with excel-
• Determining presence or absence of annular cement lent azimuthal resolution.
within particular depth intervals of a wellbore, and Capabilities for specific interpretative playbacks in the
• Determining whether the cement is bonded to the field are also available; e.g., bond index or bond rating
pipe, the formations, or both. curves, etc. Explicit graphics; i.e., shading beneath a log
trace, to enhance those intervals where good bonding oc-
Effective zone isolation between permeable horizons curs are available, as is flexibility in the use of cutoff
in a wellbore requires that an effective cement sheath ex- values for highlighting purposes.
tend over an appreciable vertical depth interval. It is nec- The text is organized into six chapters:
essary for the annular cement to provide an effective hy-
draulic seal to withstand subsequent completion and 1. Traditional Logging Methods for Cement Evalu-
production operations. Although acoustic cement bond ation
logs do not directly measure hydraulic seal, the measured 2. Analysis of Different Cement Conditions
bonding qualities do provide inferences of sealing ade-
quacy. 3. Peripheral and Longitudinal Evaluation of Cement
It is occasionally beneficial to run a cement bond log Bond
with openhole acoustic logging instruments; e.g., a sur- 4. Practical Work Session Problems
face or intermediate casing string is logged with the in-
strumentation in a bond log recording mode following the 5. Appendices
acoustic survey of open hole below the casing. Proper in- 6. Suggested Solutions to Practical Work Session
strument centering in the cased interval must be a consid- Problems
eration.
Determination of cement integrity is accomplished by In addition, a comprehensive bibliography and a de-
an analysis of the full acoustic waveform, the amplitudes tailed index for quick reference are also provided.
or attenuation rates of the casing arrivals, and a single-
receiver travel-time measurement. Knowledge of well
mechanics and conditions during the cement job are im-
portant considerations when evaluating cement bond log
measurements.
The standard Western Atlas cement bond instruments
utilize an uncompensated dual-receiver and single-
transmitter configuration, with the receivers located at
fixed distances of 3 and 5 ft from the transmitter. The
slim-hole tool uses one receiver, which is spaced 4 ft from
the single transmitter. Special Dewar-flasked high-
temperature tools are available with the one transmitter,
two-receiver configuration.
The Bond Attenuation Log (BAL®) system utilizes
two transmitters and three receivers to obtain a borehole-
compensated, direct-attenuation measurement, plus the
customary single-receiver travel time, amplitude, and
waveform recordings.
CONTENTS

1 TRADITIONAL LOGGING METHODS FOR CEMENT EVALUATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1


The Acoustic Measuring System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Acoustic Signal Processing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Wave Theory . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Gating Systems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Fixed Gates . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Floating Gates . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Amplitude . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Peak Amplitude . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Alternate Area Measurement of Amplitude . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Pipe Amplitude Gate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Formation Gates . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Pitfalls in Bond Interpretation from Amplitude Response . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Bond Attenuation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Single-Receiver Travel Time . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Instrument Centering . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Eccentered Casing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Cycle Skipping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Stretch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Fast Formation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Full Acoustic Waveform Presentations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Full Waveform Signature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Variable Density Log . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Waveform Interpretation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Combined Signature and Variable Density Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Casing Collars . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Liners . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Recognition of Concentric Pipe Strings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Additional Measurements Combined with Cement Bond Logs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Openhole Caliper and Lithology Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Quantifying Cement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Effects of Cement Curing Time . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Effects of Casing Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Cement Compressive Strength Determination . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Bond Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Bond Rating (BR) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
Calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
Shop Calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
Well-site Calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
Previous Calibration Procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35

2 ANALYSIS OF DIFFERENT CEMENT CONDITIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37


Good Bond to Pipe and Formation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
Low-to-Medium Velocity Formations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
High-Velocity Formations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
Good Bond to Pipe Only . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
Free Pipe . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
Poor Bond or Partial Bond . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
Channeling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
Microannulus . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
Foam Cement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
Thin Cement Sheath . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
Poor Centering of the CBL Instrument . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
CBL Response in Large, Extremely Thick Casing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
Borehole Gas Effects on the CBL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
Resin Sand-Coated Casing Strings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
Small-Diameter Pipe Cemented in a Much Larger Borehole . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
Cement Top Identification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
Recognition of Changes in Borehole Fluid . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
External Mechanical Apparatus . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
CONTENTS

3 PERIPHERAL AND LONGITUDINAL EVALUATION OF CEMENT BOND . . . . . . . . . . . . . . . . . . . . . . . . . 53


First-Generation Radial Cement Evaluation Instruments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
Second-Generation Radial Cement Evaluation Instrument . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
SBT Presentations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
Downhole Digital Electronics and Telemetry . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
Laboratory and Field Tests . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
Purpose of the SBT Design . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
SBT Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
SBT Attenuation Measurement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
SBT Transducer Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
SBT Field Examples . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
Advantages of the Segmented Bond Tool System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68
Bibliography . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72

4 PRACTICAL WORK SESSION PROBLEMS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75

5 APPENDIX A: CEMENTING—AN OVERVIEW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103


Cement API Classifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 105
Cement Additives . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 106
Accelerators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 106
Retarders . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 106
Extenders . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 106
Dispersants . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 106
Agents to Control Lost Circulation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 107
Fluid Loss Agents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 107
Special Additives . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 107
Weighting Agents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 107
High-Temperature Additives . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 107
Factors Affecting Downhole Cementing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 107
Recommended Procedures to Minimize Microannulus . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 107

APPENDIX B: SKETCHES OF DIFFERENT INSTRUMENT CONFIGURATIONS . . . . . . . . . . . . . . . . . . 109

APPENDIX C: CHARTS AND FIGURES DEPICTING THE MECHANICAL


CONFIGURATION OF THE WELLBORE AND PROPER USE OF THE LOG HEADING . . . . . . . . . . . . 115
Well Sketch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 115
Information Forms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 115

APPENDIX D: OTHER WIRELINE SERVICES FOR CEMENT EVALUATION . . . . . . . . . . . . . . . . . . . . . 119


Temperature Logs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 119
Geothermal Gradient . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 119
Cement Top Location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 120
Channeling in the Cement Sheath . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 120
Tracerlog . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 120
Radioactive Cement Top Location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 120
Channel Detection with Tracerlog . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 122
Sonan Log—A Noise Detection Log . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 122

APPENDIX E: CASING SIZES, WEIGHTS, AND THICKNESSES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 125

6 SUGGESTED SOLUTIONS TO PRACTICAL WORK SESSION PROBLEMS . . . . . . . . . . . . . . . . . . . . . . . 127

INDEX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 155
TRADITIONAL LOGGING METHODS FOR CEMENT EVALUATION 1

THE ACOUSTIC MEASURING SYSTEM logs with different transmitter frequencies, run over the
same interval on the same well.14
The transmitter is the heart of any acoustic measuring sys- Elastic compressional waves are propagated down the
tem. Currently, two types of transmitters are used in sleeve of the instrument, vertically through the borehole
Western Atlas Logging Services subsurface instrumenta- fluid, and horizontally across the borehole fluid. Of pri-
tion. Piezoelectric transducers, which are used in most mary interest is the wavefront moving directly toward the
acoustic tools deform and oscillate as the electric field in- casing. As the wavefront impinges upon the casing, some
tensity is suddenly changed (the field intensity being pro- energy is reflected, while the balance is transferred into
portional to the applied voltage). Some tools utilize mag- the steel, the cement sheath, and the formation (see Fig. 1-
netostrictive transducers, which change shape, oscillate, 2). At each of these interfaces, some energy will be re-
and produce a sound pulse when subjected to a short but flected, and some will be transferred into the adjoining
intense change in magnetic field. Both types of transduc- medium.
ers are cylindrical in shape and, when energized by a short
burst of electrical energy, the resulting sudden physical
change creates a vibration that in turn produces elastic
compressional waves. These vibrational waves are cou-
pled acoustically from the transmitter through a special
fluid and retaining sleeve, which then transmits the en-
ergy to the borehole fluid. The resulting waves propagate
spherically from the transmitter.
The operating frequency for all conventional instru-
ments is 20 kHz except for the slim-hole instruments,
which operate at a higher center frequency of 28 kHz. The
slim-hole instrument produces more pessimistic measure-
ments because the high-frequency waves prefer to travel
along the unbounded segments of pipe and result in
weaker formation arrivals.8,14 Effects of different operat-
ing frequencies are shown in Fig. 1-1, which displays two

Fig. 1-2
Some acoustic energy is reflected at each interface along the
transmission paths.

All of the materials surrounding the transmitter have


been set into vibration, thus allowing for passage of
sound waves in the form of elastic waves. Each material
exhibits its own characteristic effects on the elastic
waves influencing wave velocity, amplitude, and fre-
quency.
The receiver section of the cement bond log instru-
mentation operates essentially as a transmitter in reverse;
i.e., pressure variations caused by acoustic energy pro-
duce electrical signals. Piezoelectric cylinders are used
Fig. 1-1
for receivers in Western Atlas instruments. (Further dis-
Transmitter frequency effects on Variable Density Log (VDL) cussion of the effects of wavefronts follows under the
recordings14 “Wave Theory” section.)
1
Passage of the waves from the transmitter through the
borehole fluid, casing, cement, formation, and back to the
receiver alters the character of the compressional waves.
Of particular interest is the creation of shear-type waves
in solid materials and the reduction in amplitude of the
original compressional waves. Shear-type waves travel
more slowly than compressional waves and require shear
strength in the transmitting medium; therefore, they can-
not be propagated in fluids or gases.
The downhole instrumentation is designed to delay
and suppress much of the energy transmitted directly
through the instrument that might otherwise be confused
as the first detectable arrivals at the receiver. Since such
arrivals carry no usable information regarding annular
cement, the instrument sleeve is slotted to inhibit and
slow the direct transmission of sound to the receiver (see
Fig. 1-3).
Laboratory studies have shown that acoustic signal
amplitude through pipe is minimum where a sheath of
hard cement exceeding 3/4-in. (19.1-mm) thickness is
bonded to the entire casing periphery.30 Under these lab-
oratory-controlled conditions, attenuation is on the order
of 13 dB/ft. Previous studies also indicate that a signal
amplitude is related not only to the attenuation rate per
foot, but also to the transmitter-receiver span and to cas-
ing size and thickness.
A short-spaced amplitude measurement provides a
maximum signal level and resolution at high attenuation
rates, as well as maximum vertical resolution (Fig. 1-
4).7,14 Too short a spacing will result in interference from
direct mud arrivals in large diameter casings. Acoustic
energy propagates through fluid at about 180–220
␮sec/ft, and about 57 ␮sec/ft through steel. It is essential
that the preferred path be through the casing. For standard
dual-receiver CBL configurations, the 3-ft spacing is

Fig. 1-4
Fig. 1-3 Signal level and resolution as a function of transmitter-receiver
Slotted instrument sleeve12 spacing10

2
recommended by the API Cement Bond Log Advisory TABLE 1-1
Board as being acceptable for both the amplitude and WALS Transmitter Diameter Max. Temp. Max. Press. TR Spacing
Series Frequency in. °F 102 psi ft
travel-time measurements. The borehole compensated No. (kHz) (mm) (°C) (MPe) (m)
system utilized on the Bond Attenuation Log (BAL) also 1412 28 1.7 400 17 4
(43.2) (204) (117.2) (1.22)
meets required tolerances, and in fact, calculates attenua-
1415 20 3.5 400 20 3–5
tion rate directly. (88.9) (204) (137.9) (0.91–1.52)
The longer 5-ft span is used to record Variable Density 1417 20 3.38 450 25 3–5
(85.8) (232) (172.4) (0.91–1.52)
and/or Signature waveforms. Information pertaining to
1423 20 2.75 350 20 2.5–3.5–5
the formation is provided by this longer spaced measure- (69.8) (176) (137.9) (0.76–1.07–1.52)
ment and display of the full waveform. Longer spans pro- 1456 20 3.38 350* 20 3–5
vide greater separation in casing and formation signal ar- (85.8) (176) (137.9) (0.91–1.52)

rival times (Fig. 1-5) along the acoustic time spectrum. * 500°F (230°C) with Dewer Pesks

Single-receiver travel time and amplitude or attenuation


is usually measured with a shorter transmitter-receiver
span; however, for reasons stated above, these measure- form; i.e., Signature and/or Variable Density. In the case
ments can also be observed from the 5-ft receiver. of the slim-hole instrument, a 4-ft span is used for all the
Transmitter-receiver spacings for WALS instruments recorded measurements.
are listed with other specifications in Table 1-1. As The Bond Attenuation Log utilizes dual transmitters
shown, the dual-receiver instruments utilize 3-ft and 5-ft and three receivers, which are arranged to provide a fully
transmitter-receiver spans. The 3-ft span is normally used compensated direct measurement of attenuation (Fig. 1-
for amplitude and travel-time measurements, while the 5- 6). The BAL instrument is 2-3/4-in. (69.9-mm) diameter
ft span is commonly used for recording the full wave- and can be used in smaller diameter casings than the stan-
dard instruments. The span from each transmitter to its re-
spective near and far receiver is 2.5 ft (0.76 m) and 3.5 ft
(1.07 m). The VDL/Signature recording is taken from the
5-ft (1.52-m) span, which separates the upper transmitter
and lower receiver.

Fig. 1-5
Greater distinction between casing and formation arrival times is Fig. 1-6
achieved with longer TR span.12 Bond Attenuation Log instrument28

3
Acoustic Signal Processing the shear waves be recognized as being different from the
compressional waves. Cement, when well bonded to the
At the surface, the received signal is processed so that casing, will attenuate acoustic signals traveling through
the amplitude of the compressional wave can be mea- the casing because cements with high shear strengths also
sured and displayed. A single-receiver travel time, have high compressional strengths. When shear waves
which represents the time necessary to detect the first are detected on the Signature or Variable Density, they
positive or negative arrival of sufficient amplitude, is are representative of cement integrity in the overwhelm-
also recorded. Modern processing methods also permit ing majority of cases.
presentation of the composite wave train Signature, or a
continuous display of the Z-axis modulated Variable Wave Theory
Density.
An idealized illustration of an acoustic wave train is For practical applications of the CBL waveforms, only
shown in the lower portion of Fig. 1-7. This wave train is two types of wave motion are of primary interest. These
representative of the type of trace that might be observed waveforms are shown in Fig. 1-8.
for a single transmitter firing. Signal amplitude is plotted A compressional wave is transmitted through particle
on the ordinate; time (measured from the instant of trans- motion forward and backwards in reference to the direc-
mitter firing) is plotted on the abscissa. This basic wave- tion in which the wave travels. Compressional waves (P-
form consists of four different types of wave arrivals (left waves) may be transmitted through the mud column,
to right): (1) compressional wave (P-wave) in casing, (2) pipe, cement, and formation.
compressional wave in the cement sheath, (3) compres- When acoustic energy is introduced into a formation,
sional, shear (S-wave), pseudo-Rayleigh, and Stoneley the rock molecules are initially displaced in a compres-
(St-wave) waves in the formation, and (4) mud or fluid sive manner, producing shear vibration. In solid materi-
waves (M-wave). als, the shear wave contains a very high percentage of
Since both the pseudo-Rayleigh wave and shear wave acoustic energy, but this wave travels at a much slower
travel with similar velocities, they are often combined in rate than the compressive wave. Since fluid in the bore-
the nomenclature and usually referred to as shear waves. hole cannot support a shear wave, energy from the trans-
For interpretation of cement quality, it is important that mitter travels to the side of the hole as a compressional
wave (P-wave). Each material possesses an acoustic
impedance (Z), which is the product of its density (␳) and
propagation velocity (v); i.e., Z⫽␳v. Whenever acoustic
energy reaches an interface between materials of different
acoustic impedances, some of the energy is reflected and
some may be transferred, depending on the direction of
the acoustic energy relative to this interface. At the ce-
ment/formation interface, both compressional and shear
waves are propagated into the solid; however, some en-
ergy is reflected because of the mismatch in acoustic
impedance. It should be mentioned that greater differ-
ences in acoustic impedance cause larger amounts of re-
flected energy.
The shear wave is transmitted through particle motion
perpendicular to the wave path and travel time is approx-
imately 1.6 to 1.9 times longer than compressional travel
time (a different ratio is used in seismic work). Further-
more, the shear wave usually has a higher amplitude than
the compressional wave. Since gases and liquids have no
shear strength, they will not support a shear wave. Low-
velocity, uncompacted sands typically do not support a
shear wave.
The particle motion of the pseudo-Rayleigh wave fol-
lows an elliptical path; i.e., each particle moves forward
and backwards and from side to side in an approximately
circular path. The Rayleigh wave amplitude is strongest
near the borehole, and then rapidly diminishes outward
into the formation.
The mud wave is a compressional wave traveling
Fig. 1-7 through the mud column from the transmitter to the re-
Composite of acoustic cement bond log signal paths12 ceiver. Fortunately, transit time through the fluid column
4
Fig. 1-8
Compressional and shear waves12

Fig. 1-9
Recognizing fluid waves on VDL and signature presentations

5
is longer than transit time through the pipe or formations to evaluate cement conditions. The travel-time curve is
of interest. Mud waves occur late and do not usually recorded with a floating gate detection system.
interfere with subsequent interpretation of the log (Fig.
1-9). Fixed Gates
The Stoneley wave is a low-frequency interface wave
traveling along the borehole wall and along the instru- A fixed gate system is one in which the transmitter is fired
ment axis. These waves arrive even later in time than the at fixed intervals, followed by a fixed time for the gate to
mud waves, and, for the most part, do not enter into the open and remain open, and fixed time interval for the gate
interpretation of cement bond logs. to close. The logging engineer sets the timing for fixed
gate detection, which is primarily dependent on casing
size. Fixed gate settings are not, however, dependent on
GATING SYSTEMS acoustic signals arriving at a receiver. The illustration
(Fig. 1-10) shows a gate set to open at a designated time,
Gating systems and threshold bias settings play an impor- remain open for a fixed time, and close at a designated
tant role in understanding cement bond logging measure- time. The acoustic amplitude within this fixed gate time
ments and instrumentation. Tool systems are gated to frame is then measured.
measure a particular part of the wave train. With the Gate positioning contributes to the success or failure
Western Atlas system, amplitude measurements are made of subsequent bond log interpretation efforts.14 Different
during the time period the gate is open, which is referred gate widths are available with different instrument sys-
to as gate width. Acoustic logging instrumentation uses tems, and gate width should be adjusted to fit circum-
both fixed and floating gates.14 Fixed gates are currently stances; e.g., 4.5-in. (114-mm) casing and 13-3/8-in.
being used for primary bond amplitude measurements; (340-mm) casing requires different gate widths. If gate
however, prior to development of full-waveform record- widths are too wide; e.g., in smaller casings, amplitude re-
ings, older generation CBLs used a floating gate ampli- sponses are often subjected to interference from later ar-
tude measurement with a floating gate travel-time curve rivals. Multiple casing strings and fast formations can

Fig. 1-10
Fixed gate amplitude detection vs. floating gate travel-time detection

6
also interfere with the first positive arrival “E1 casing re- amplitude measurement should always be measured with
sponse,” which is the targeted measurement. a proper fixed gate setting.
The amplitude measurement made by WALS instru-
Floating Gates mentation is typically representative of the first detected
positive arrival (E1) at the near receiver. Amplitude is the
The principle of the floating gate is that it remains open measurement from which quantitative derivations of ce-
across the entire acoustic spectrum until an amplitude ment compressive strength and bond index are obtained
pulse having sufficient amplitude to extend beyond the with both single- and dual-receiver Western Atlas cement
threshold bias setting is found. This response is then bond log instruments. Also, the generally accepted quali-
recorded as the time of the first acoustic arrival pulse. tative interpretation of cement bond is estimated from the
Correct bias setting is a very important parameter. If the amplitude as follows (Fig. 1-11):
threshold level is set too low, the measurement could be
A. A high amplitude indicates that the casing is rela-
triggered by forerunners; setting the threshold level too
tively free to vibrate; hence, it is poorly bonded or
high would result in the measurement being triggered ex-
supported.
tremely late. The floating gate detection method is illus-
B. A low amplitude indicates that the casing is more
trated in Fig. 1-10. Evolutions in digital recording and
confined or bonded, causing absorption of the
processing have eliminated many of the weaknesses pre-
wave energy by surrounding media.
viously stated. The digital CBL and SBL instrumentation
C. Amplitude measurements between maximum and
pick travel time from a waveform that is digitized down-
minimum values are functions of the percentage of
hole. Advantages of the floating gate are primarily for the
casing bond.
travel-time measurement, which will be discussed in a
later section. This single measurement (amplitude), and the oversimpli-
fied interpretation of it, is frequently the source of much
of the controversy and error regarding cement bond log
AMPLITUDE
analysis.
In wireline acoustic logging, the amplitude measurement
Peak Amplitude
relates to the magnitude of acoustic energy at the receiver,
which is positioned at a fixed distance away from the
Amplitude can be electrically measured with a high de-
transmitter. The term “attenuation” is the energy loss
gree of accuracy; however, physical constraints of the
from wave propagation during transmission. The primary
logging instrument and their relationship to the casing,
borehole, cement, and formation, and their physical rela-
tionship to one another complicates the amplitude re-
sponse.3 Proper instrument centralization in the borehole
is critical to obtaining accurate peak amplitude measure-
ments for indications of cement bond to pipe (Fig. 1-
12).30 With only 1/4-in. (0.64-cm) eccentering, as much
as a 50% signal loss results. The reference data shown in
Fig. 1-12 are more than 25 years old. Eccentering is not
likely to be as severe with today’s instrumentation; how-
ever, Fig. 1-12 shows the significance of instrument
centering.

Fig. 1-11
Generally accepted qualitative interpretation of the amplitude Fig. 1-12
curve12 Effects of eccentering on amplitude30

7
Industry practice has been to arbitrarily scale peak am-
plitude in millivolts (mV). Methods of calibrating peak
amplitude response to known conditions are used in de-
termining the relationship of log measurements in the
borehole environment. The calibration method used by
Western Atlas Logging Services will be discussed in a
later section. Western Atlas equipment is currently fol-
lowing the industry standard.

Alternate Area Measurement of Amplitude

From the mid-1980s until 1990, Western Atlas CBL sys-


tems did not measure peak amplitude, but instead mea-
sured the area under the positive portion of the signal
amplitude and presented a linearly scaled (0 to 100)
trace called CBL Amplitude or percentage Unbonded
Pipe Signal. The purpose of using this area method was
to lessen the effects of instrument eccentering, which do
occur. A laboratory experiment (to be described) has
shown (Fig. 1-13) the signal to spread in width, although

Fig. 1-13
Effects of centering and eccentering on signal amplitude and
wave shape

Fig. 1-14
Laboratory fixture for eccentering experiment16
peak amplitude is reduced and area measurements be-
neath the signal pulse partially compensates for the re-
duction in peak amplitude caused by the eccentering.
This integrated area measurement of amplitude remains stations (CBL amplitude vs. amount of eccentering) for
an optional alternative. both the 3-ft (0.9-m) and 5-ft (1.52-m) receivers. The ac-
An initial experiment to determine the effects of in- tual data are shown in Fig. 1-16. Later, calculated data
strument eccentering on signal amplitude utilized a stan- were carefully plotted from the actual “areal amplitude”
dard 3.375-in. (85.8-mm) dual-receiver CBL instrument. measurements and a calculated early travel time, but
The instrument was suspended from a 30-ft (9.1-m) mast based solely on changes in fluid and casing travel time;
and positioned in the center of 5.5-in. (140-mm) [4.95-in. i.e., Snell’s Law was not considered. These data will be
(124.7-mm) ID], 15.5-lbm/ft (23.1-kg/m) casing. The in- shown later. The calculations did confirm that the “areal
strument was clamped into position on top of the casing amplitude” measurement is slightly less sensitive to ec-
(Fig. 1-14) in such a manner that would only allow move- centering effects than the peak amplitude method. How-
ment along one axis; i.e., the guide rails. The movement ever, further, more refined experiments in different casing
along this axis was controlled by a 13-turns/in. screw. sizes are being undertaken by Western Atlas Logging
Starting at the side, the screw was rotated one turn at a Services to determine the importance and validity of this
time to move the instrument across the test assembly. The measurement and its comparable value with respect to
test results were carefully plotted (Fig. 1-15) for several conventional peak amplitude responses.
8
Pipe Amplitude Gate

The dual-receiver instruments utilize a fixed electronic


gate (normally open for ⬇50 ␮sec), positioned at the
proper time (dependent on casing size) along the acoustic
time spectrum, to evaluate the first positive-going casing
energy pulse (Fig. 1-17). The gate opens on a negative
pulse and closes on a negative pulse, which limits the am-
plitude measurement to one positive amplitude pulse. In
the past, some of the conventional instruments measured
the first negative arrival, E2, for bond determination (Fig.
1-18), but the practice has been changed to E1 detection.
The time gate is set utilizing oscilloscope monitoring and
selected to include that interval of time in which casing
arrivals should occur. Gate width can be adjusted as nec-
essary by the logging engineer.

Fig. 1-15
Test results of CBL areal amplitude experiment

Fig. 1-17
Positioning fixed electronic gate at the proper time

Fig. 1-18
Fig. 1-16 Series 1456 CBL instruments formerly used the first negative ar-
Data recording during CBL areal amplitude experiment rival, E2, for bond determination.

9
Formation Gates

A second fixed gate is occasionally used to evaluate for-


mation amplitude when the relative separation of pipe and
formation arrival time is adequate (generally in low-ve-
locity horizons). Formation fixed gates are, however, un-
reliable in many geological/geographical locales because
the normally encountered formation arrivals in a borehole
vary considerably from one formation to the next. A sec-
ond gate can also be set in a floating (variable) mode,
which is sometimes advantageous for fast formation de-
tection (Fig. 1-19). Recording of formation gates is
optional.

Fig. 1-20
Minimum amplitudes for well-bonded casing of different size and
weight

sumed. Information on cementing, logging operations,


and the mechanical make-up of the well is important. A
number of physical conditions can lead to erroneous am-
plitude interpretations and include the following:
A. Amplitude detection method fixed gate or floating
gate (This is a concern with older CBLs.)14
B. Instrument centering3,7,14,15,32,40
C. Insufficient curing time for cement18,30,40
D. Cement sheath less than 3/4 in. (2 cm) with either
well centered or poorly centered casing30
E. Microannulus26,33
F. Gas bubbles in the borehole fluid3,15
G. Void spaces in the cement sheath12,29
H. Fast formation occurs where formation signal ar-
rives earlier than, or at the same time as, pipe ar-
rival3,7,12,14,15,29
I. Cement bonded to the pipe, but not to the forma-
tion3,12,29
J. Changes in acoustic properties of the borehole
fluid density and viscosity due to pressure, tem-
perature, and content26
Fig. 1-19
Floating gate threshold detection is used for the travel-time mea- K. Minimum amplitude signal in well bonded casing
surement. A floating gate “formation amplitude” measurement is varies with respect to casing size and casing
optional. weight; i.e., larger size casings have more steel
than smaller size casings and thicker pipe of one
Pitfalls in Bond Interpretation from Amplitude diameter has more metal than lighter weight pipe
Response of the same diameter (Fig. 1-20).30
L. Cements are mixed to particular specifications and
In recent times, cement bond log interpretation was based
may be designed with different compressive
on a qualitative (and quantitative) study of signal ampli-
strengths.37,38
tude, but to depend on this method alone is unwise. Inter-
pretation is not so simple and straightforward as often as- M. Cement is sometimes gas cut.37,38

10
It is of the utmost importance to have an understand- BOND ATTENUATION
ing of the time frame and mechanics of the well comple-
tion to thoroughly comprehend the message provided by Some of the physical problems outlined in the previous
the log measurements. Examples of amplitude measure- section can be resolved by use of the Bond Attenuation
ments that are either acceptable or unacceptable for inter- Log, a dual-transmitter, dual-receiver scheme that deter-
pretation of cement quality will be discussed in a later mines attenuation rate directly, while at the same time
section. providing some borehole compensation for slight instru-
ment tilt or eccentering. As illustrated schematically
(Fig. 1-21), the BAL system uses the A1 and A2 ampli-
tudes when the upper transmitter fires and corresponding
A3 and A4 amplitudes when the lower transmitter is
fired. The attenuation ratio of A2/A1 is not dependent on
transmitter strength; i.e., if the transmitter output was
doubled, both numbers double and the ratio would be
unaffected. Attenuation is calculated automatically as
follows,

20 log 冪莦ᎏ
A 莦莦
A A
2
1
ᎏ莦
A
4
3
or 冢 A2 A4
10 log ᎏᎏ
A2 A4 冣 (1)

Attenuation calculated by this method does not de-


pend upon receiver sensitivities; i.e., doubling the am-
plitudes at receiver 2 does not change the result since
both the numerator (A2) and the denominator (A3) are
doubled.29
When the signal level at the far receiver approaches
0.5 mV, the ratio becomes so small that it might be af-
fected by noise. Therefore, the method for calculating at-
tenuation is automatically changed to a method similar to
that used with standard tool configurations.29

SINGLE-RECEIVER TRAVEL TIME

This curve represents the time required to detect the first


pulse of sufficient amplitude at the receiver, utilizing a
floating gate detection system for measurement. Thresh-
old detection level is critical. While the instrument is de-
Fig. 1-21 scending into the hole, the logging engineer can usually
Schematic of BAL transducer locations12 determine the detection level by checking the first arrival

Fig. 1-22
Threshold detection level is critical to floating measurement and is set low (inset) to avoid cycle-skips.

11
Fig. 1-23
Travel time vs. casing size for 2.5-ft compensated and conventional 3-ft transmitter-receiver spacings29

amplitude in free pipe. Detection level is normally set to TABLE 1-2


a value considerably less than 10% of the free pipe am- Travel Times12
plitude2,29 as illustrated in the inset of Fig. 1-22. Thresh- Mineral ⌬t (␮sec/ft)
old level can be adjusted to the preference of the user. For Sandstone 55.5
Limestone 47.6
the travel-time measurement, the WALS instruments use Dolomite 43.5
the 3-ft span the Bond Attenuation Log uses the 2.5-ft Salt 67.0
span to the near receivers and the slimhole single-receiver Anhydrite 50.0
Polyhalite 57.5
instrument uses a 4-ft span. When referring to trace des- Trona 65.0
ignation on current cement bond logs, this measurement Sylvite 74.0
is labeled as TT, travel time. Older CBL logs may desig- Gypsum 52.5
Water (fresh) 200.0
nate the trace as SRT.12 Some of the older logs may also Water (100.000 ppm NaCl) 189.0
have travel time recorded with a 5-ft span instead of the Water (20015.000 ppm NaCl) 182.0
shorter 3-ft span. Oil 222.0
Air 919.0
Casing 57.0
Instrument Centering

If the logging instrument is properly centered in free or time may occur from one joint to the next if pipe thick-
poorly bonded pipe, the travel time should be a reason- ness/weight varies between the adjacent pipe joints.
ably precise value. Charts used to determine the approxi- These variations are apparent because the time reading
mate 3-ft CBL travel time or the 2.5-ft BAL travel time may be relatively constant over the duration of one pipe
for various casing sizes are presented as Figs. 1-23a and joint and may vary, as each successive joint is encoun-
1-23b. A ⌬tf value of 210 ␮sec/ft was used to construct tered. Some gradual change can occur within individual
the charts. Several values typically used for fluid travel pipe joints due to mill tolerances.
time (⌬tf) are shown in Table 1-2.3,14,15 As illustrated in The travel-time measurement is beneficial in deter-
Fig. 1-24, a well-centered instrument will measure a nom- mining instrument centralization if a sufficiently sensitive
inal time value from one pipe joint to the next in free or scale is used (e.g., 10 ␮sec per chart division). Another
poorly cemented casing.3,12,15 Small variations in travel method for checking centralization is a repeat logging

12
Fig. 1-24
Travel-time curve indicating centered tool in uncemented pipe.

pass. If the instrument is well centered, acoustic measure-


ments should be very repeatable (Fig. 1-25); however,
good repeats often occur with eccentered instruments in
deviated boreholes. Travel time will occur early (Fig. 1-
26) if an instrument is poorly centered. Eccentering re-
duces signal amplitude (Fig. 1-12), resulting in an erro-
neous indication of an optimistic bond condition. The
omnidirectional characteristics of transducers require
proper centralization to ensure simultaneous first arrivals
from all azimuths.
Fig. 1-25
It is easy to specify perfect centralization, but it is not Repeatability with well-centered instruments
always easy to accomplish perfect instrument centering in
practice. Highly deviated boreholes present a particular
where
problem. Occasionally, it is necessary to lower the tool
i ⫽ angle of incidence
through a restriction in the well (storm chokes, disaster
r ⫽ angle of refraction
valves, collapsed pipe, production packer, etc.), prohibit-
v ⫽ velocity of light in the first medium
ing the use of proper centralizers. Sharp curvature or
v⬘ ⫽ velocity in the second medium
doglegs in deviated wellbores often limit, or even pro-
n ⫽ index of refraction
hibit, the use of the proper centralizers. In such condi-
tions, the amplitude measurements may be meaningless.
Eccentered Casing
A powered centralizer has been developed to alleviate
many of the centering problems encountered in deviated
Casing strings are often eccentered over long depth in-
wellbores.
tervals. A misinterpretation of conditions can occur if
Evidence of the tolerable limits of amplitude reduction
the analyst suspects lower amplitudes to be caused by
by observation of early travel-time arrivals was accumu-
very slight eccentering of the instrument (Fig. 1-28).
lated by Fitzgerald.15 He demonstrated that a 4 ␮sec early
Pipe amplitude response will often reach a minimal
TT corresponded to a 28.5% reduction in peak amplitude.
value somewhat higher than amplitude values that are
Comparable calculations for the “areal amplitude” reduc-
normally considered indicative of good-to-excellent ce-
tion indicated a tolerance of 5 ␮sec for a similar reduction
ment bond. This minimum amplitude reading may, how-
in amplitude (Fig. 1-27). The data are calculated both
ever, exist over several feet (m) of depth (XX560-
with and without Snell’s law, which states that
XX620 and XX645-XX60 in Fig. 1-28). As a result,
n ⫽ sin i/sin r ⫽ v/v⬘, conventional quantification of cement bond will lead to

13
Fig. 1-26
Effects of poorly centered instrument

14
Fig. 1-27 Fig. 1-28
Test results of peak amplitude reduction vs. areal amplitude re- Eccentered casing can affect interpretation of cementing.3
duction due to eccentering

pessimistic and often misleading analysis of cement


condition.
Amplitude can also increase when casing is eccentered
because a portion of the annular cement sheath is either
absent or extremely thin [less than 3/4 in. (2.0 cm)]. Since
the muffling effect of the cement sheath is not available
on the low side of the wellbore, pipe ringing will occur.
Several years ago, a study of minimal effective cement
sheaths for bond log responses led to the chart in Fig. 1-
29.30 Pipe ringing will also be moderate-to-strong on the
Signature or Variable Density displays when this condi-
tion occurs. In the example well shown in Fig. 1-28, it
was known that casing centralizers were not used in the
depth intervals illustrated, and borehole drift was about
10°. The fact that stretch occurs between XX520 and
XX560 also provides a clue that enough cement is present
to attenuate the first arrival. Analysis of adequate cement
bond was correct as subsequent pressure tests and pro-
duction history proved.
An accurate record of casing centralizers and bore-
hole drift should be kept and recorded at the proper
place on the cement bond log heading. Furthermore, the
mechanical nature of the well make-up should be
recorded (see Appendix C). The previous example could
not have been interpreted successfully without such in- Fig. 1-29
formation. Cement thickness vs. attenuation rate30

15
Fig. 1-30
Cycle skipping to later arrivals caused by attenuation of pipe ar-
rivals12

Fig. 1-32
Severe cycle skipping example29

Fig. 1-31 Stretch


Cycle skipping noted on travel-time trace12
Travel-time stretch may occur when an attenuated first
pipe arrival is detected in bonded intervals. A slight delay
Cycle Skipping in travel time (less than 12 ␮sec) is caused by the attenu-
ated pipe amplitude, as shown in Fig. 1-33. Travel-time
When travel time indicates a higher time value than the stretch is noted on the log example (Fig. 1-34). Stretch
calculated casing time (excluding collars), it is usually the also occurs in Fig. 1-32 from 1816 m to 1819 m, 1827 m
result of well-bonded cement, and a function of threshold to 1829 m, 1830 m to 1836 m, and 1844 m to 1846 m. An
detection level.2 Bias levels are set at less than 10% of the in-situ check of tool centering from the travel-time curve
peak free-pipe signal (typically ⬇5%). Pipe size and cannot be made in intervals such as those shown (Figs. 1-
weight should be a consideration in selecting threshold 32 and 1-34). Travel-time stretch and fast formations are
level. Cycle-skipping to later amplitude arrivals is caused both noted on the log example (Fig. 1-34).
by the attenuation of pipe arrivals (see Fig. 1-30). These Stretch is often an indication of adequate zone isola-
later, stronger arrivals, which are detectable above the tion.3,12 In depth intervals where bond conditions vary
bias level, often represent strong acoustic coupling to the from partial to good, the travel-time curve should not be
formation. In well-bonded intervals, cycle skips to ar- judged as an indication of tool centering. Determination
rivals as late as E11 have been observed on travel-time of instrument centering conditions from the travel-time
measurements.3 curve should be restricted to those intervals where free or
A cycle-skipping travel-time trace is illustrated in Fig. unsupported pipe exists.
1-31. Note that a fixed gate pipe amplitude and Variable
Density Log are also illustrated. More severe cycle skip- Fast Formation
ping is observed on the log of Fig. 1-32. Note the depths
from 1819 m to 1822 m, 1825 m to 1826 m, 1829 m to High-velocity (low travel time) formations are defined as
1830 m, 1847 m to 1848 m, and from 1850 m to 1868 m. those that have formation arrivals occurring earlier than
If cycle skipping is only from the first to the second or or at approximately the same time as the pipe arrivals (see
third arrival, it is not likely to be formation signal (with Table 1-2).
the exception of moderately fast formations), but either Low-porosity limestones and dolomites are examples
poor threshold level or an attenuated first arrival.29 of fast formations [45 to 50 ␮sec/ft (148 to 164 ␮sec/m)],

16
Fig. 1-33
Delay in travel time caused by attenuated pipe amplitude

Fig. 1-35
BAL example showing several instances of fast formation. Note
changes in formation transit time on the wavefront and excellent
agreement with the gamma ray. Pronounced formation and re-
sultant interference with amplitude and attenuation curves occur,
and partial bonding is also indicated by the amplitude and atten-
uation curves. The log may not be properly interpreted from the
amplitude and attenuation curves only. The waveform confirms a
good acoustic path (cement) exists from the pipe to the formation
and back. The entire interval is well cemented.29

prove extremely helpful.3 Fast formation arrivals also oc-


cur in Fig. 1-32 from 1837 m to 1841 m.
Interpretation of the attenuation curve on a Bond At-
Fig. 1-34 tenuation Log may be complicated by certain fast forma-
BAL travel time exhibits ⌬t stretch from 4,190 to 4,216 ft and from tions whose formation arrivals can affect the 3.5-ft spaced
4,306 to 4,345 ft29 receiver signals (A2 and A4) but not the 2.5-ft spaced sig-
nals (A1 and A3).28 Such circumstances occur (Fig. 1-36).
The Variable Density Log in the example indicates strong
where the formation signals arrive earlier than the casing
formation signal, a prerequisite in verifying adequate ce-
signal [57 ␮sec/ft (187 ␮sec/m)]. Anhydrite and gypsum
ment-to-formation bond. Cycle skips and stretch are ap-
are also considered to be fast formations. An example of
parent on the travel-time curve. An amplitude gate that is
fast-formation signal arrivals on the TT trace is shown in
too wide could also cause the problem. Note the interval
Fig. 1-35. The shortened travel time is caused by the for-
4,170 to 4,180 ft where travel time is late despite fast for-
mation signal reaching the receiver before the pipe signal.
mation signal on the VDL (Fig. 1-36).
It is also possible for the fixed-gate amplitude to increase
because of strong formation signal occurring within the
same time frame for the pipe gate. Evaluation of the Full- FULL ACOUSTIC WAVEFORM PRESENTATIONS
Wave Signature or Variable Density therefore becomes
very critical.3,7,12,14,15,29,41 Comparison of the VDL to a The acoustic energy spectrum discussed earlier can be
log that is sensitive to porosity/lithology changes can also presented in two ways: Signature or Variable Density,

17
both of which are the same physical measurement. A 5-
ft transmitter-to-receiver span is commonly used for ei-
ther type of display, the difference being the presenta-
tion format. The Western Atlas slimhole instrument uses
a 4-ft span for all acoustic measurements. The following
discussion points out the advantages of both display
types.

Full Waveform Signature

The Full-Wave Signature is a display of the received sig-


nal as observed on an oscilloscope; i.e., an x-y plot. To ac-
commodate the range of expected arrival times for pipe,
formation, and fluid waves, the x-axis is typically scaled
from 200 to 1200 ␮sec and the amplitude (y-axis) may be
adjusted to afford maximum resolution. The Signature is
typically displayed every 1 or 2 ft (0.5 m or 1.0 m) of
depth and may be recorded in a full-wave or half-wave
format in which the negative portion of the waveform is
omitted (Fig. 1-37). A less frequent 5-ft (1.5 to 2 m) plot
Fig. 1-36
is also possible.
The interval from 4,170-4,182 ft indicates fast formation reversals The Signature format is considered advantageous to
in the attenuation measurements. In this case, formation arrivals some15 users because the amplitude of each pulse can be
are strong in the 3.5-ft receivers but only just beginning to affect observed. This amplitude is not, however, the same as
the 2.5-ft receivers. The attenuation algorith indicates unbonding, the 3-ft receiver measurement (Signature is measured at
although the 2.5-ft amplitude measurements are only slightly af-
fected. Formation amplitudes arriving late in the amplitude gate
the 5-ft receiver.), and the electronic detection of the 3-
are detected by the travel time. Good bonding is implied by the ft amplitude is far superior to human observation.2,3 At
waveform.29 the same time, the Signature format can be more diffi-
cult to use, especially where more heterogeneous forma-
tion conditions exist. Such formations cause some inter-
mixing of the waveforms. Signature is also the preferred
format inside two strings of casing because casing ar-
rival for both the inner and outer strings can be more
clearly identified.

Variable Density Log

This is a Z-axis intensity-modulated signal that continu-


ously displays amplitude in varying shades from white-
to-black versus depth. The time scale is similar to the Sig-
nature display.
The advantage of this presentation is that it provides
a continuous panoramic view of the borehole. Features
not easily recognizable on a single waveform can be
correlated with other waveforms and traced up and
down the log to identify casing, formation, or fluid
arrivals.3,12,14
Figure 1-38 is intended to be used as an aid in under-
standing the development of the Variable Density Log.
A typical acoustic wave train Signature versus time
is shown at the bottom of the graphic. In the illustration,
black represents a large positive amplitude and white
represents negative amplitude. Tones of gray represent
varying intensities of positive amplitude (see inset of Fig.
1-38). The continual stacking of waveforms versus depth
Fig. 1-37 provides an effective contour map of the multiple wave-
Available signature presentations forms.

18
Waveform Interpretation

To study the features of a single-waveform Signature, the


wave theory discussed earlier is quite useful. For practi-
cal applications, however, it is necessary to examine ver-
tical depth intervals adjacent to critical geological forma-
tions. Features that may not be recognized on a single
waveform are quite often identifiable when many wave-
forms are examined simultaneously.
A simplified and practical approach to identifying the
important features of a VDL is shown in Fig. 1-39. Al-
though this figure is very generalized, it can be seen that
pipe, formation, and fluid signals are easily recognized. If
these three signals can be individually identified, a practi-
cal determination of the presence or absence of cement can
be ascertained.3,12 Formations with very consistent forma-
tion arrival times over a considerable depth interval are
more difficult for signal recognition (e.g., tight lime-
stones). The VDL pipe signal will occur at a relatively con-
stant time. An approximate value of VDL pipe-arrival time
can be determined by adding 114 ␮sec (2 additional feet of
pipe travel) to the 3-ft pipe time estimate found on the 3-ft
travel-time charts (Fig. 1-23a). In the case of a BAL in-
strument, 2.5 ft of additional pipe travel (142 ␮sec) would
have to be added to the estimate determined on the BAL
travel-time chart (Fig. 1-23b). The VDL and/or Signature
time scale is relatively insensitive; therefore, an approxi-
mation of pipe time is adequate for interpretative purposes.
Fluid or mud waves can also be recognized by their
Fig. 1-38 rather constant time of arrival. Since the T-R span is fixed
Translating the acoustic signature log to a Variable Density Log
and the borehole fluid acoustical properties do not nor-
mally change, an arrival will typically be indicated as a
straight line trace. Instrument movement, while ascend-
ing through the fluid, will create some interference caus-
ing some slight trace distortion. Changes in casing size
also have a significant effect on fluid arrival time and its
amplitude. There is also a direct relationship between the
casing ID and the fluid/mud amplitude. A general method
for determining approximately where fluid/mud waves
occur on the spectrum is:

FLUID ⬇ FLUID ⫻ TR
ARRIVAL TRANSIT SPACING (2)
TIME

The formation compressive arrival is predictable if the


user has porosity/lithology information available; e.g.,
openhole acoustic log shows a 90-␮sec/ft formation time.
With a fixed T-R span (5 ft) and an approximate value for
the fluid travel time (190 ␮sec) across one casing diame-
ter (⬇ 0.5 ft) and twice through the casing thickness (0.07
ft ⫻ 57 ␮sec and essentially negligible), the user can
quickly estimate at what time formation signal should oc-
cur at a given depth interval. The time across one casing
diameter and twice through the casing thickness can be
Fig. 1-39
approximated as 100 ␮sec for a quick estimate of forma-
A practical approach to identifying the important features on a tion compressional arrival time; i.e., (90 ⫻ 5) ⫹ 100 ⫽
VDL display3 550 ␮sec. More precise calculations can be made, but

19
Fig. 1-40
Characteristics of formation compressional arrivals and shear
arrivals3

must include some knowledge of hole diameter minus


casing diameter (annular space behind pipe). For typical
qualitative VDL or Signature cement evaluation pur-
poses, an approximate time of formation compressional
arrivals will suffice. Fig. 1-41
Shear arrivals, if present, occur at a later time; i.e., VDL formation signal correlates in mirror image to openhole
about 1.6 to 1.9 times the compressional arrivals; e.g., acoustic log3
550 ⫻ 1.6 ⫽ 800 ␮sec. Failure to identify shear-wave ar-
rival should not be disturbing as this is typically the case
in low-velocity formations. Shear amplitude may be so
low that it is masked by late compressional arrivals, par- (Fig. 1-41). Other logs, including the cased hole gamma
ticularly when the compressional transit time of the for- ray or neutron, can also be used for an effective compari-
mation is greater than 100 ␮sec/ft (328 ␮sec/m). son. Without such a comparison, the formation signal can
The existence of shear waves can be identified by two be recognized on the VDL because it will eventually re-
conditions: (1) changes in shear arrival time vs. depth will flect changes in arrival time vs. depth. There is no reason
not always parallel changes in formation compressional for pipe or mud signals to vary more than 4 or 5 ␮sec/ft,
arrival vs. depth, and (2) an increase in the acoustic wave which is almost unnoticeable on the insensitive (100 ␮sec
train amplitude, as indicated by a greater contrast in the per chart division) waveform scale.
VDL dark/light shading, will be noted. Shear waves nor- When fast formations are encountered, determining
mally have about 1.5 times the amplitude of compres- whether pipe or formation signal was measured can be as-
sional wave amplitudes as illustrated in Fig. 1-40. Also, certained by tracing the first arrival up/down the log
shear arrivals often have an apparent lower frequency (panoramic view).3 Changes will be observed only if it is
than compressional waves. Shear wave detection is repre- formation signal (Fig. 1-42).
sentative of cement integrity in the overwhelming major-
ity of cases.3,12 Combined Signature and Variable Density Display
A practical approach to ensure that the formation sig-
nal is present on the VDL is to compare it to a It is also possible to present the Variable Density with
porosity/lithology-sensitive log. Formation compres- a superimposed full-wave Signature. The Signature
sional waves will show variations vs. depth, as in a mirror trace is normally presented at depth intervals of 5 to 10
image to comparable changes on an openhole acoustic log ft (or equivalent metric depths) to avoid too much com-

20
Fig. 1-42 Fig. 1-43
VDL first arrival changes in time vs. depth, an indication of strong Signature superimposed on Variable Density Log
formation coupling

Fig. 1-44
Comparison of signature and variable density presentation

21
Fig. 1-46
“W” reflection pattern opposite casing collar12

Fig. 1-45
Energy transfer in a free casing collar12

plexity in the display (Fig. 1-43). A two-track, side-by-


side presentation of the full-wave Signature and Vari-
able Density is an alternative approach (Fig. 1-44).
Computer software is required to provide the combina-
tion display.

Fig. 1-47
CASING COLLARS In free pipe, casing collars affect travel time and amplitude for 3-
ft intervals and VDL over 5-ft intervals.3
Casing collars are identified as a decrease in the ampli-
tude, a slight increase in TT, and/or clear chevron (“W”)
patterns on the VDL.12,41 These anomalies are caused by point of each response, thus providing verification of the
the attenuation and reflection of sound energy as it en- correctness of collar locator depths. The chevron pat-
counters the threaded connections of a casing collar as terns will not be observed in flush-joint casing (Fig. 1-
shown in Fig. 1-45. Furthermore, the slight increase in 48).
travel time is the result of the longer travel path as indi- Casing collar anomalies are typically not apparent in
cated. It should also be mentioned that collars will be well-bonded casing. Acoustic energy is reduced by good
much more obvious in free, unsupported pipe. cement bonding far more than it is by passing through a
The distance between the “W” pattern corners on the threaded pipe connection. Slight indications of collars,
VDL represents the transmitter-receiver spacing (see however, do not necessarily indicate poor cement qual-
Fig. 1-46).12 The Fig. 1-47 log illustrates that T-R spac- ity. Other factors such as cement curing time, pipe thick-
ing is also indicated by the TT increase vs. depth and by ness, cement compressive strength, T-R spacing, and
amplitude reduction vs. depth, in addition to the chevron thickness of the annular cement sheath must also be
patterns on the VDL. Tool systems utilizing a wide gat- considered.
ing system will exhibit a more “rounded-off” pattern. Collars can be detected in non-ferrous tubular goods
The location of the collars is assumed to be at the mid- with acoustic measurements; however, cement evaluation

22
in holes cased with non-ferrous materials is primarily de-
pendent on the waveform for formation detection, the as-
sumption being that good bond to formation indicates
zone isolation. Amplitude measurements are generally
very low in non-ferrous pipe because the instrument does
not recognize any pipe presence. A floating gate detection
system will not reach threshold detection level until for-
mation or fluid arrivals occur, so travel-time measure-
ments occur very late. For cement evaluation in non-fer-
rous pipe, other wireline instrumentation (Appendix D)
should also be considered.

LINERS

When a liner is used in lieu of a long production string


of casing, the liner is usually extended upward for some
distance into a shallower intermediate pipe string, which
was cemented prior to drilling deeper. Several factors
must be considered; i.e., liners are often run without
centralizers and other exterior apparatus. Also, liner
hangers are not always used, and when they are em-
Fig. 1-48 ployed, the hanger is not always set successfully. The
BAL instrument in 5-in., 18-lbm/ft flush-joint pipe
annular space between the liner and the casing (where
they overlap vs. depth) is often quite small and makes

Fig. 1-49
Effective cementation is necessary between two pipe strings in the overlapping depth interval.

23
cementing between the two pipe strings difficult. Effec-
tive cementation needs to exist between the two pipe
strings in the overlapping depth interval to eliminate
communication problems in that area of the borehole
(Fig. 1-49). Interpretation of acoustic cement bond log
response is particularly difficult in this situation, be-
cause the cement sheath may be thin and the liner may
be eccentered inside the larger casing. Gate width, both
for amplitude and travel time, is often critical in obtain-
ing meaningful responses.
Occasionally, a liner may be run in a borehole that is
not much larger than the liner diameter; i.e., the annular
space will be small. A cement sheath less than 3/4 in.
(19 mm) in thickness might result. Figure 1-50 is an ex-
ample showing a CBL recorded in a 5.5-in. (127-mm)
liner, which was set in a 5.875-in. (149-mm) borehole.
The borehole was in gauge through a tight, limestone
reservoir. In such circumstances, the casing collars
would likely center the pipe. It must be recognized,
however, that the amplitude responses will be mislead-

Fig. 1-51
Zone isolation can be accomplished if mud properties are
adequate.

ing due to the thin cement sheath. Pipe signal will likely
be evident on the VDL due to the minimal muffling ef-
fect of the cement sheath in comparison to the metal vol-
ume of the pipe. Collars will, in all probability, affect all
the measurements. Fast formation signals should, how-
ever, be apparent on the travel-time trace. Strong forma-
tion signals, including shear arrivals, will likely occur
where adequate acoustic coupling to the formation is
found. The interval (Fig. 1-50) shown was interpreted as
well cemented, and initial production tests confirmed the
log analysis.
Another situation that occasionally complicates ce-
ment bond analysis is illustrated in Fig. 1-51. The ex-
ample shows a 7-in. (179-mm) liner centered in an 8-
1/2-in. (216-mm) borehole, but with a 1/4-in. (6.4-mm)
mudcake buildup. The cement sheath is too thin (see in-
set) and, as a result, cement bond to the pipe would ap-
pear to be poor.
If, for some reason, a cement bond log is run over a
portion of an intermediate string of casing after logging
the deeper liner, the instrument will probably not be ad-
equately centered for the larger internal diameter of the
intermediate casing. This type of logging condition
Fig. 1-50
should only be interpreted qualitatively, and then with
Amplitude and VDL behavior in a borehole not much larger than some knowledge of well mechanics and cement times
the pipe diameter and conditions.
24
Recognition of Concentric Pipe Strings ADDITIONAL MEASUREMENTS COMBINED
WITH CEMENT BOND LOGS
Occasionally, when proper conditions exist, it is possible
Modular gamma ray and/or neutron instruments and a
to recognize two pipe signals (Fig. 1-52). When large cas-
ing [e.g., 13-3/8 in. (340 mm)] lies inside a yet larger cas- casing collar locator can be run in combination with the
ing [i.e., 18-5/8 in. (473 mm)] and acoustic coupling be- cement bond log equipment. Most of these components
tween the two concentric strings is accomplished, two are rated for 350°F (177°C). Nuclear instruments in the
strong compressional arrivals are observed. The earlier hostile environment category are contained in thermal-in-
arrival is representative of the smaller casing arrival time, sulated flasks and may be used up to 500°F (260°C).
and the later strong arrival is representative of the larger These additional instruments add some length to the
casing arrival time. The example illustrates such a situa- downhole tool string. Appendix B illustrates some possi-
tion in a deviated hole. Note the gradual decrease in travel ble schemes for subsurface hardware makeup; i.e., BAL
time below the 210-m depth, caused by eccentering of the instrument with a gamma ray and CCL, or perhaps a CBL
logging tool in the 35° borehole. The first arrival for the with a neutron and CCL, etc.
13-3/8-in. (340-mm) pipe string occurs near 500 ␮sec on Other types of measurements are often used for evalu-
the Signature and the first arrival for the 18-5/8-in. (473- ating cementing jobs. Temperature logs are frequently
mm) pipe string occurs near 700 ␮sec on the Signature. used for determining cement tops and depth intervals
The steel mass and coupling between the two strings re- where cement is present behind pipe. Tracerlogs are rou-
sult in two strong arrivals. Compressional first arrivals for tinely used to identify channeling behind pipe and, under
the two pipe strings are clearly observed from 198 m to the proper conditions, tracer surveys can be used to iden-
209 m and from 221 m to 232 m. tify cement tops. Temperature, noise, or Tracerlogs, or
any combination of the three are also used to evaluate the
extent of channels behind casing. These will be discussed
briefly in Appendix D.

OPENHOLE CALIPER AND


LITHOLOGY INFORMATION
Caliper information defining the size and perhaps the
shape and rugosity of the borehole wall behind pipe is al-
ways an important criteria to log analysis of cement con-
dition. A knowledge of particular lithologies present be-
hind pipe is also helpful. Openhole caliper and
porosity/lithology data help explain CBL responses (Fig.
1-53). Pipe and formation signals on the VDL and rela-
tively low amplitude characterize the salt intervals in the
illustration. The anhydrite intervals exhibit free-pipe am-
plitude responses, whereas the VDL has both strong pipe
and strong formation signals. Salt formations are difficult
to cement because the water in the slurry tends to dissolve
the salt crystals and enlarge the borehole.

QUANTIFYING CEMENT

Effects of Cement Curing Time


Cement slurries are designed to provide an annular hy-
draulic seal having compressive strength sufficient to
withstand subsequent completion and production opera-
tions. As the slurry sets up or cures, the time required for
its compressive strength to increase up to or approach its
Fig. 1-52
design limitation is a function of downhole temperature,
Acoustic coupling can exist in concentric pipe strings.
pressure, and the additives mixed into the slurry. Some
additives accelerate curing time while other additives re-
tard it. The compressive strength of some modern ce-
ments is attained in relatively short time durations, while
others may require as long as two weeks to reach maxi-
mum strength. Curing time is an important consideration
in determining the proper time to run an acoustic cement
25
Fig. 1-53
Openhole caliper and porosity/lithology data can help explain CBL responses.

26
bond log (Fig. 1-54). If a bond log is run before the ce- Such factors include:
ment cures, it may only be useful in monitoring the ce-
• 100% distribution of cement assumed
ment curing time.12,30
• Instrument centering
• Presence or absence of microannulus
• Annular cement greater than 3/4-in. (20-mm) thick
• Formation arrival time vs. casing arrival time
Other differences in bonding strength vs. curing time
are lithologically related; e.g., opposite sand formations;
the bond may be completed several hours sooner than op-
posite shales. A possible explanation is that the cement
slurry loses its water to the permeable sand sections and
sets faster.
Laboratory experiments have established a definite re-
lationship between cement compressive strengths and
acoustic attenuation rates.7 Due to this evidence, the API
CBL Advisory Board recommends 3-ft spans for ampli-
Fig. 1-54 tude and travel-time measurements and 5-ft spans for the
Effects of curing time on CBL responses12,21 full-waveform measurements.

The pipe amplitude measurement (peak amplitude or Effects of Casing Dimensions


integrated area method) is used in calculating the cement
compressive strength. In order for this measurement to be The effects of casing dimensions (i.e., wall thickness
adequate for such calculations, knowledge that appropri- and diameter) are independent of each other and can be
ate cement curing time occurred prior to logging is a pre- isolated. Diameter has practically no effect on the attenu-
requisite (Table 1-3). Several other factors must be con- ation rate, although it does influence the signal amplitude.
sidered before accepting the amplitude measurement. At the receiver, the initial input level of the signal changes

TABLE 1-3

C17g Curing Minimum Computed Theoretical


Cement Type Time Temp. Casing Size Spacing Amplitude Comp. Strength Comp. Strength

Pozzolan Cement 50–50, 2% Gel 48 hrs. 112 4-1/2⬎ 9-1/2# 3⬘ 0.5 1400 1400
Slo-Jet, 4% Gel 54 hrs. 140 5-1/2⬎ 14# 3⬘ 0.5 2600 3000
Class A Cement, 5% Gel 168 hrs. 110 10-3/4⬎ 45-1/2# 3⬘ 1.5 2800 3000
Slo-Set 42 hrs. 162 5-1/2⬎ 20# 3⬘ 0.8 5000 5000
Class F 24 hrs. 243 5 ⬎ 18# 3⬘ 0.8 5000⫹ 5000
Class E, 4% Gel 36 hrs. 220 5-1/2⬎ 17# 4⬘ 0.2 2700 2800
Pozzolan Cement 50–50, 42 hrs. 110 10-3/4⬎ 40-1/2# 3⬘ 3.2 1000 1000
2% Gel, 2% CACL
50–50 Pozzolan Cement, 3% Gel 64 hrs. 115 4-1/2⬎ 9-1/2# 3⬘ 0.6 1300 2000
Pozzolan Cement, 2% Gel Workover Well 140 7⬎ 26# 4⬘ 1.2 1400 2600
Slo-set 19 hrs. 195 5⬎ 18# 3⬘ 1.4 4000 3800
Class A Workover Well 120 5-1/2⬎ 14# 4⬘ 0.2 1600 6000
Class A After Squeeze 150 7⬎ 23# 3⬘ 1.5 1900 6500
Slo-set with Perlite, 4% Gel, 11-1/2 hrs. 188 9-5/8⬎ 47# 4⬘ 1.0 2800 1000
3% lignine retarder
Pozzolan Cement 50–50 39 hrs. 120 4-1/2 ⬎ 9-1/2# 3⬘ 0.4 1700 1600
Slo-set 36 hrs. 234 7⬎ 29# 3⬘ 1.1 5000⫹ 5000
Class A Workover Well 130 5⬎ 14# 4⬘ 0.4 1500 6000

27
as casing diameter changes. It is known that the transduc-
ers couple signal sound more efficiently as the casing di-
ameter decreases, and hence casing diameter must be con-
sidered for interpretation purposes. As shown in Fig.
1-55, the casing wave frequency is higher on the VDL in
smaller diameter pipe.2,12

Fig. 1-56
Nominal thickness for different casing sizes and weights12

propriate casing thickness, a compressive strength can be


obtained graphically from a nomogram.2,28
Nomograms for the Series 1423 Bond Attenuation
Log (Fig. 1-57), the Series 1456 dual-receiver instru-
ment (Fig. 1-58), and the Series 1412, 1415, and 1417
series instruments (Fig. 1-59) are provided. The three
nomograms, presented in English and metric, are based
on the assumption that fresh-water muds occupy the
borehole. It has also been demonstrated that foamed ce-
ment slurries, when cured, do not fit the traditional
graphical interpretation nomograms; therefore, an em-
pirically derived compressive strength for foamed ce-
ments8 is also given on Figs. 1-57, 1-58, and 1-59. The
CBL Amplitude (integrated area approach) is used to en-
Fig. 1-55
Pipe size affects frequency of pipe ringing.3 ter Fig. 1-59, whereas peak amplitude values are used to
enter Figs. 1-57 and 1-58.

Wall thickness has little effect on the attenuation rate Bond Index
in unbonded casing. For commonly used casing thick-
ness, surface attenuation rates average about 0.8 dB/ft The bond index (BI) is numerically determined from the
(2.6 dB/m) in uncemented steel casing, but not so in non- following equation,
ferrous pipe. This attenuation rate is about 1.25 dB/ft (4.1
Attenuation Measured Bond Index
dB/m) in typical downhole conditions. In bonded pipe, Bond Index ⫽ ᎏᎏᎏᎏ (3)
Maximum Attenuation
the attenuation rate is very dependent upon the wall thick-
ness, as will be shown by the interpretation nomo- A bond index (BI) value of 1.0 indicates the existence
grams.2,29 Data for various sizes, weights, and thick- of perfect bond, while anything less implies a condition of
nesses of casing are given in Appendix E. Furthermore, a incomplete bond.
chart that approximates the nominal thickness for partic- The advantage of this numerical method is that it de-
ular casing sizes and weights is given in Fig. 1-56. pends on the ratio of attenuation rates rather than abso-
lute values and results in reducing potential errors re-
Cement Compressive Strength Determination lated to environmental conditions.7 It is critical,
however, to have at least one point with complete cement
Provided that qualitative interpretation has determined an bond and one point corresponding to free pipe. Free-pipe
amplitude response to be a valid measurement of cement readings should be made as near the zone of interest as
condition, a quantitative interpretation can and should be possible since the acoustic properties of fluid can change
made.2,3,12 Entering the appropriate chart with the ampli- significantly with depth due to pressure, temperature,
tude measurement value, the proper T-R spacing, and ap- and content.

28
Fig. 1-57
Cement compressive strength from Series 1423 Bond Attenuation Log

29
Fig. 1-58
Cement compressive strength from Series 1456 dual-receiver bond log

30
Fig. 1-59
Cement compressive strength from Series 1412, 1415, and 1417 cement bond log instruments

31
The quantitative interpretation of 3-foot amplitude tion; e.g., cutoffs from 0.6 to 0.8 BI are selected. Log
measurements made with the Western Atlas dual-re- analysts generally accept this approach for determining
ceiver instruments is based on results of experimental bond index.
laboratory tests in various casing sizes and cements of A graphical bond index method is, however, utilized
various compressive strengths. Table 1-5 is based on this by some analysts.15 Semilog paper is used to plot peak
work with free-pipe amplitudes from the Series 1456 amplitude, increasing vertically on a logarithmic scale,
dual-receiver instrument. The compressive strength and percent cement increasing horizontally on a linear
nomogram (Fig. 1-58) allows for a conversion from am- scale (Fig. 1-60). If Bond Index is to be determined with
plitude to attenuation for several casing sizes. Attenua- a 0.6 cutoff, a vertical line is projected vertically from
tion for casing sizes not shown on the chart can be in- the 60% point on the ordinate until it intersects a line
terpolated between the given values due to the fact that connecting the two extreme peak amplitude values ob-
attenuation varies only slightly with casing size. The served. Amplitudes below that intersection are taken as
nomograph makes use of the experimental results and an indication of good cement quality. (If 0.8 BI were the
the following equation, preferred cutoff, the line would extend upwards from
Amplitude Measured 80% on the linear scale.) Obviously, this graphical ap-
20
Attenuation ⫽ ᎏᎏ log ᎏᎏᎏ
Free-Pipe Amplitude . (4) proach implies that both 0% and 100% bonding was en-

countered in the well. For example, pessimistic results
Equation 4 is the commonly accepted definition of at- can be expected if there was no free pipe; therefore, the
tenuation. The value of D is the T-R span; three is substi- free-pipe chart value for the particular casing size should
tuted for the dual-receiver CBL tools, and four would be be used.
used in the equation if interpretation was made from a Se- While Bond Index provides an indication of cement
ries 1412 instrument. quality, effective zone isolation also requires the exis-
When metric measurements are used, the BI ratio is tence of a minimum depth interval of effectively bonded
unaffected since it is dimensionless. Different operators cement in order to achieve zone isolation. This interval
select various BI values as an acceptable bond indica- length varies with casing size; i.e., larger diameter pipe

TABLE 1-4
(Valid ONLY for Series 1456 instrument)

#CLASS H#* #POZ MIX# INTERVAL


TRAVEL TIME FREE PIPE 3,000 PSI CEMENT 1,500 PSI CEMENT REQUIRED
CASING SIZE WT. (␮SEC) SIGNAL 100 60 100 60 FOR ISOLATION

4-1/2⬎ 9.5 .2 mV 2.6 mV .6 mV 4.7 mV


11.5 213 95 mV .7 mV 5.4 mV 1.5 mV 9.5 mV 5⬘
13.5 1.2 mV 8.2 mV 2.3 mV 12.9 mV

5⬎ 15.0 1.0 mV 6.1 mV 2.3 mV 11.1 mV


18.0 222 83 mV 2.4 mV 11.1 mV 5.0 mV 17.7 mV 5⬘
21.0 4.0 mV 16.6 mV 7.7 mV 22.1 mV

5-1/2⬎ 15.5 .8 mV 5.2 mV 1.8 mV 8.7 mV


17.0 1.1 mV 6.5 mV 2.6 mV 10.8 mV
20.0 231 78 mV 2.3 mV 9.7 mV 4.4 mV 18.3 mV 6⬘
23.0 3.8 mV 14.1 mV 6.5 mV 19.5 mV

7⬎ 23.0 1.1 mV 5.8 mV 2.5 mV 9.9 mV


26.0 1.8 mV 8.0 mV 3.5 mV 13.8 mV
29.0 2.5 mV 9.9 mV 5.1 mV 15.9 mV
32.0 255 69 mV 3.5 mV 13.8 mV 6.4 mV 18.0 mV 11⬘
35.0 4.2 mV 14.9 mV 7.7 mV 19.1 mV
38.0 5.3 mV 15.9 mV 9.0 mV 21.2 mV
40.0 6.4 mV 18.0 mV 10.6 mV 23.4 mV

7-5/8⬎ 26.4 1.2 mV 5.9 mV 2.7 mV 9.6 mV


29.7 1.9 mV 8.0 mV 3.7 mV 12.8 mV
33.7 268 66 mV 2.8 mV 10.6 mV 5.3 mV 16.0 mV 12⬘
39.0 3.7 mV 13.8 mV 6.9 mV 18.1 mV

9-5/8⬎ 40.0 2.0 mV 7.6 mV 3.5 mV 11.3 mV


43.5 297 59 mV 2.5 mV 9.5 mV 4.9 mV 14.5 mV 15⬘
47.0 3.0 mV 10.0 mV 5.6 mV 15.8 mV
53.5 4.5 mV 13.4 mV 7.6 mV 17.8 mV

10-3/4⬎ 40.5 1.3 mV 5.5 mV 2.5 mV 8.6 mV


45.5 1.9 mV 7.0 mV 3.3 mV 10.3 mV
48.0 2.3 mV 8.2 mV 4.1 mV 11.9 mV
51.0 319 54 mV 2.7 mV 8.6 mV 4.5 mV 13.0 mV 18⬘
54.0 2.9 mV 9.1 mV 5.2 mV 14.0 mV
55.0 3.0 mV 9.5 mV 5.4 mV 15.1 mV

* Amplitude data derived from chart published by G.D. Pardue et al., SPE, May 1964

32
Bond Index can be recorded at the well site. Graphical
shading methods (beneath the BI trace) are typically used
to highlight bond indications above any selected cutoff
value.

Bond Rating (BR)

Bond interpretation from the Bond Attenuation Log


(BAL) system differs somewhat from conventional CBL
systems. The BAL system measures total attenuation of
the acoustic signal, not a relative attenuation. The tradi-
tional CBL acoustic arrays discussed previously assumed
free pipe to have zero attenuation; however, some acous-
tic energy is lost in free, unsupported casing. This signal
Fig. 1-60 loss has been empirically determined to be between 0.75
Empirical determinations of bond index15 and 2.0 dB/ft. Referring to the BAL example in Fig. 1-62,
the depth intervals from 3,230 to 3,270 ft show a constant
attenuation at about 1.5 dB/ft. This illustrates that BAL
attenuation rates in free pipe will be slightly higher than
requires a greater interval to be effectively bonded to attenuations calculated by the traditional conversion
achieve zone isolation. In short, a safety factor is built method.
into any resulting evaluation of necessary zone isolation.
Later generation instruments (Segmented Bond Tool)
are designed to provide more lateral and vertical defini-
tion of cement quality. The more detailed resolution may
reduce the indicated required depth interval for adequate
zone isolation. The graph in Fig. 1-61 presents the min-
imum cemented interval needed (feet or meters) versus
casing diameter (in. or mm) for a Bond Index of 0.8. For
example, 5-1/2-in. (140-mm) casing requires 5 ft (1.5 m)
of 0.8 BI to achieve a reasonable assurance of zone
isolation.

Fig. 1-61 Fig. 1-62


Minimum cemented interval required for zone isolation vs. casing BAL attenuation rates in free pipe will be slightly higher than cal-
size for an 0.8 BI.7 culated attenuations.

33
A new parameter called Bond Rating (BR) was intro-
duced to account for this difference in attenuation rates
determined by the two methods.29 The BR ratio is de-
fined as

冢 冣
Attenuation in ⫺ Free Pipe
zone of interest Attenuation
BR ⫽ ᎏᎏᎏᎏ (5)
Attenuation in ⫺ Free Pipe
100% cement zone Attenuation

Attenuation rates for free pipe of various sizes can be


found along the Free-Pipe Curve of the BAL interpreta-
tion chart (Fig. 1-57). The value of attenuation in 100%
cement may be taken from the nomogram or directly from
the log if it is assumed some part of the well is totally ce-
mented.
The BAL nomogram (Fig. 1-57) relates amplitude, at-
tenuation, and Bond Rating in several casing sizes as well
as the relation between cement compressive strength and
casing wall thickness. Freshwater mud is assumed to oc-
cupy the borehole. The chart may be used to convert am-
plitude from the 2.5-ft (0.8-m) receiver to attenuation, and
the resultant value should agree with the compensated at-
tenuation measurement. As an example, a 79-mV ampli-
tude signal in 9-5/8-in. (244-mm) casing depicts free pipe
(BR ⫽ 0) and 0.8-dB/ft attenuation. Also, 9-5/8-in. (244- Fig. 1-63
mm) casing [36-lbm/ft (0.35-in. casing thickness)] and Bond Ratio above 0.75 highlighted for ease in recognizing well-
3,500 psi compressive strength cement exhibits 11.8- bonded intervals
dB/ft and 3.2-mV amplitude.
In very well cemented intervals, the direct attenuation
measurement calculation, A2-A4/A1-A3, is poorly re-
solved.29 The signal-to-noise ratio at the far receiver be-
comes unacceptable. When this occurs, attenuation is au-
tomatically computed from the following equation,
Amplitude
2 0 Measured Free Pipe
Attenuation ⫽ ᎏᎏ Log ᎏᎏ ⫹ Attenuation . (6)
2.5 ft Free Pipe
Amplitude Fig. 1-64
Internal electrical calibration for peak amplitude measurements23
The Bond Rating method for interpretation requires no
change when this phenomenon occurs. Specific interpre-
tative playbacks can be generated at the well site. Flexi-
permit the electronic gain of the system to be adjusted to
bility in selecting arbitrary cutoff limits is provided, and
a known value. Since both the acoustic sensitivity and the
the area beneath the BR trace is shaded when good bond
electronic gain are known, free-pipe response can then be
is inferred (Fig. 1-63). Bond Index and Bond Rating rely
predicted. Accurate peak amplitude measurements are
solely on either peak amplitude or attenuation data, and
therefore obtainable, whether or not free pipe is present in
the cutoff value (e.g., 0.8 BI) is totally arbitrary and de-
a specific borehole.
pends on the discretion of the individual who selected the
cutoff. Questionable aspects of the measurements were
Shop Calibration
discussed earlier.
The shop calibration fixture utilized is a 5.5-in. (140-mm)
CALIBRATION OD aluminum pressure tube. The tube is filled with water
and pressured up to 500 psi or greater. The ratio between
An internal electrical calibration for the peak amplitude the instrument calibration pulse and the amplitude pulse
measurement is utilized to calibrate the instrument. The is expected to be uniform in this fixture for particular
transducers are normalized as explained in Fig. 1-64. Western Atlas instruments. For example, the Bond Atten-
Each instrument is placed into a shop calibrator and ad- uation Log instrument reads a 20-mV calibration pulse
justed to a fixed, known output. An electrical calibration compared to 150-mV peak amplitude; thus, yielding a ra-
signal is generated in the downhole electronic cartridge to tio of 1:7.5. If an instrument is out of calibration during

34
this periodic test, the size of the calibration pulse is ad-
justed to produce the proper ratio for that instrument type.
Shop calibrations are required monthly or more fre-
quently as needed. A BAL shop calibration is shown as
Fig. 1-65. Another shop calibration fixture is also being
designed and tested.

Fig. 1-66
Before and after log calibrations are recorded and presented.

Fig. 1-65
BAL shop calibration example

Well-site Calibration

A complete calibration sequence requires BEFORE and


AFTER records, including Signature (or VDL) and Fig. 1-67
travel-time calibrations. A copy of the shop calibration CBL Ledex relay calibration
should also be attached to the log. The calibration se-
quences (Fig. 1-66) should show the calibration pulse
value for the prescribed instrument and the instrument ment was initially adjusted to a 97% value of the total
zero setting. scale. A multiposition Ledex relay was then switched to
If possible, a free-pipe reading should be made show- provide a 60% reduction in signal strength from the initial
ing the calibration pulse amplitude and a free-pipe wave- signal level. The objective of 60% reduction steps from
form. In addition, all nuclear logs run in conjunction with each subsequent level was to demonstrate linearity and
the cement bond log device should have BEFORE and that the measured signal was not saturated due to electri-
AFTER calibrations recorded and presented. cal over-ranging in the 97% position. The entire range of
calibration positions was 97%, 40%, 16%, 6.4%, and
Previous Calibration Procedures 2.5% (Fig. 1-67). Two problems can occur in the use of
this technique. First, the wellbore may contain some ce-
It is important to note that the single-receiver CBL instru- ment around its periphery over the entire depth interval.
ments (series 1412, 1415, and 1417) were previously Second, the logging engineer must be careful to not “ver-
“calibrated” in the borehole; i.e., the instrument was set to ify free pipe reading” in a casing that is different in size
its maximum amplitude reading in a depth interval where than the section that is bonded (this can occur where lin-
free or unsupported pipe was located. The surface equip- ers are set below sections of intermediate casing strings).
35
ANALYSIS OF DIFFERENT CEMENT CONDITIONS 2

In this section, a number of typical cement bond condi-


tions will be discussed. Actual field examples will be
used to show the behavior of cement bond logs in these
various conditions.

GOOD BOND TO PIPE AND FORMATION

Low-to-Medium Velocity Formations

Good bond to both the casing and formation creates a fa-


vorable acoustic coupling condition between casing, ce-
ment, and formation, as shown in Fig. 2-1. An effective
shear coupling at the casing-cement interface allows most
of the acoustic energy received at the casing to be
absorbed by the cement. The energy is efficiently trans-
mitted through the cement to the formation with both
compressional and shear coupling because of favorable
acoustic impedance conditions between the materials. As
a result, maximum energy is transferred to the formation.
Fig. 2-2 presents a CBL recorded under these ideal con-
ditions (in a low-to-medium velocity formation), the
characteristics of which include:
A. Very weak or missing casing arrivals on the VDL
or Signature
B. Very low fixed gate pipe amplitude (If instrument
is centered, cement sufficiently cured, and other
well mechanics are tolerable.)
C. Travel time possibly cycle skipping to a later ar-
rival or indicating stretch
D. Strong formation compressional arrivals on VDL
or Signature
E. Shear arrivals might be detected (In very low ve-
locity formations, they probably would not be
seen.)

High-Velocity Formations

Dense, high-velocity formations (i.e., limestone,


dolomite, anhydrite, gypsum), especially those with low
porosities, will exhibit openhole transit times less than 57
␮sec/ft (187 ␮sec/m). Such formations are said to be fast
because the formation signal arrives earlier at the receiver
than the casing signal, as illustrated in Fig. 2-3.
When high-velocity formation conditions are encoun-
tered, the fixed-gate pipe amplitude may not identify a
good bond. Strong formation compressional arrivals
might also be received within the pipe gate time frame.
Favorable coupling from the pipe, through the cement, and
to the formation is available. The formation signal can Fig. 2-1
arrive prior to the pipe signal only if the cement is well Good bond to casing and formation results in favorable acoustic
bonded to the casing and formation. As shown in Fig. 2-4, coupling as shown by the waveform and VDL.
bond log characteristics under these conditions are:

37
Fig. 2-2
Acoustic energy is efficiently transferred when good bond to pipe
and formation exists.

A. Travel time may read less than pipe time.


B. Fixed-gate amplitude may read high because it
includes strong formation signals.
C. Floating-gate amplitude (if recorded) will proba-
bly read higher than the fixed-gate pipe amplitude.
D. VDL or Signature will show strong formation sig-
nal, which arrives near the predicted pipe time. By
tracing the first VDL arrival up or down the log
versus depth, a change in time will be observed.
The pipe signal should not change.
E. Shear arrivals are very probable and will occur
about 1.6 to 1.9 times later than the formation
compressional arrivals. They are easily identified
because of the stronger amplitude (stronger con-
trasts on VDLs vs. other arrivals). They will not
necessarily parallel the compressional arrivals in
time when compared visually vs. depth.
F. On-depth correlation of the VDL to a porosity/ Fig. 2-3
Fast (high-velocity) formation signals12
lithology-sensitive log will show corresponding
characteristics; i.e., changes will occur on both
logs at similar depths (Fig. 1-41). The changes
may be in opposite directions due to the method of
scaling different logs, and the waveform scale will
probably be less sensitive to the change.

38
Fig. 2-4
Bond log characteristics in a fast formation

GOOD BOND TO PIPE ONLY

This cement condition is accentuated in Fig. 2-5, showing


a casing periphery totally surrounded by a thick, hardened
cement sheath, which is not in contact with the forma-
tion. Such a condition can occur where mud cake was not
removed from the face of a permeable formation and
cement does not bond with the mud cake. As the mud
dissipates behind hardened cement, it leaves a void space
between the cement and formation, which is very unfa- Fig. 2-5
vorable for acoustic coupling. If the cement sheath Acoustic signal and VDL behavior when only good bond to pipe
bonded to the pipe is sufficiently thick, very little energy exists.12 (A similar response can occur in shallow unconsolidated
will remain in the casing and the cement will attenuate the gas sands.)
transmitted energy. This problem does not occur when
good mud solids are present. FREE PIPE
An example of these conditions is shown in Fig. 2-6.
Formation arrivals are lacking, and the pipe arrivals are If the casing is free and unsupported, and not in contact
attenuated, resulting in a low fixed-gate pipe amplitude. with the borehole wall (Fig. 2-8), it will vibrate and
Travel time reads greater than predicted pipe time. transmit strong casing signals to the receiver. Very little
In high-porosity, gas-bearing zones (Fig. 2-7), a acoustic coupling can occur between the casing and
response similar to the one just described may occur annular liquid because their acoustic impedances are
because the acoustic energy in the formation is attenu- quite different. This acoustic impedance is given by ␳v or
ated by gas within the pore structure. This condition ␳b ⫻ 1,000,000/⌬t. For iron, ␳b⫽7.8 g/cc and ⌬t⫽57
usually occurs in low-velocity formations at shallow ␮sec/ft; for water, ␳b ⬇ 1.0 g/cc and ⌬t ⬇ 189 ␮sec/ft.
depth intervals, and also affects openhole acoustic log Most of the acoustic energy therefore remains in the
measurements. casing, which results in large, multiple (echo) ringing.

39
Fig. 2-6
BAL log in conditions of good pipe bond and poor formation bond

Fig. 2-8
Signature and VDL characteristics in free pipe12

Fig. 2-7
BAL log in a shallow, high-porosity, gas-bearing zone

40
A CBL run in free pipe (Fig. 2-9) shows a strong
VDL pipe ring and echo effect, high fixed-gate ampli-
tude, and a travel time that approximates predicted pipe
time (PPT).

Fig. 2-9
Free-pipe signals

POOR BOND OR PARTIAL BOND

The set of conditions illustrated in Fig. 2-10 represents


the gray area of decision-making that plagues numerous
operators; i.e., should a squeeze cement job be attempted?
Or is it necessary? The Signature and VDL show two
distinct energy periods. The earlier acoustic energy
arrivals are apparent because some percentage of the
casing periphery is free to vibrate. Later energy arrivals Fig. 2-10
are also possible because the cemented portion of the cas- Signature and VDL characteristics where poor bond or partial
ing provides good acoustic coupling to the formation. bond exists

Channeling
Consistent amplitude measurements, indicating partial
When channeling is present within the cement sheath, bonding over long depth intervals, are usually related to a
pressuring up on the casing will produce little or no microannulus. Channels in the cement sheath are not
change in amplitude or waveform responses. Where likely to remain uniform in size or shape, and therefore
continuous channeling occurs, vertical isolation does not cause some variation in the amplitude responses (Fig. 2-
exist. Channeling is often a localized condition; i.e., it 11). An example of VDLs before and after a successful
does not typically persist over a long depth interval. squeeze job are shown in Fig. 2-12.
41
Microannulus

A microannulus is defined as a very small annular gap,


about 5–10 mils in size, located between the casing and
cement sheath. The cement is not bonded to the pipe, but
the annular space between casing and the formation is
well cemented. The cement job, under normal production
conditions, is sufficient to form a hydraulic seal and pre-
vent fluid migration behind pipe. A microannulus may be
caused by several factors such as:

• Holding pressure on the casing until the cement has


set, and then allowing the pipe to contract after pres-
sure release
• Thermal expansion of the pipe while cement cures
• Thermal contraction of the pipe as a result of filling
the borehole with cooler fluids prior to logging
• Contaminants such as mill varnish or grease on the
external surface of the casing
• Squeeze cementing
• Reduction of fluid density when logging.
Fig. 2-11
Channels in the cement sheath usually cause some variation in Under such conditions, the fixed-gate pipe amplitude
amplitude responses. will be pessimistic. A method for determining if a
microannulus is present or not is to rerun the log with
additional pressure applied to the casing. In some cases,
this may be accomplished by completely filling the hole
with fluid, but more often than not it requires pressuring
up the well by some other means. Two logging runs under
different pressures (0 psi and 1,500 psi) are shown in Fig.
2-13. The logging pass with 1,500-psi (10.3-MPa)
pressure shows much better bonding, hence indicating a
microannulus was present on the first pass (0 psi).
The 1,500-psi value was chosen by the client for

Fig. 2-12
Elimination of channel by cement squeezing12

Today, many intervals are cemented intentionally with


nitrogen-based foam cements, which are literally honey-
combed with void spaces, but specially designed to have
low permeability. It is important to know the type of
cement used and to take special precautions when analyz-
ing cement bond logs in foam-cemented casings. Other- Fig. 2-13
wise, foam-cemented intervals could easily be interpreted Field example showing microannulus effect on amplitude and
as a partial bond condition. VDL.12

42
microannulus determination in this particular well, and TABLE 2-1
should not be construed as a recommended value for
Type of Microannulus Be prepared to pressure-up to
universal application. Many operators currently use a
Thermal 1,000 psi
1,000-psi (7-MPa) value as a “rule of thumb” for pressur- Produced Pressure held ⫹ 1,000 psi*
ing up the casing. Figure 2-14 illustrates the degree of Induced Reduction in hydrostatic ⫹ 1,000 psi
pipe expansion for different internal pressures. Squeeze Maximum squeeze pressure*
Limited by:
Burst pressure of casing
Casing pressure test
Liner top test

* Upper limit-pressure-up with camera in time to determine minimum


pressure required.

A thermal microannulus is caused by the production


of heat around the casing periphery as cement sets. The
amount of heat varies with annular volume, type of
cement, and cement additives. Because of these variables,
temperature logs are often run to locate the cement
top (Appendix D). The heat of hydration can cause tem-
perature increases of 50° to 60°F (27° to 33°C) above the
normal wellbore temperature. This heat causes the pipe to
expand, but as the heat of hydration dissipates, the pipe
will contract and small gaps between the casing and
cement, known as a microannulus result. The thermal
microannulus has been said to have been observed in over
90% of bond log-analyzed wells. Pressuring the casing to
1,000 psi at the surface while logging has typically
eliminated the thermal microannulus effect.
The produced microannulus is created by applying
surface pressure to the casing. Occasionally, pressure is
held on the casing for prestress purposes in deep, high-
temperature wells to prevent cement from flowing back
into the casing when the cement plug does not hold, to test
a liner top, and for leak-off tests.
Applying the “1,000-psi rule of thumb” to a cement
bond log could be futile in this instance. While waiting
on cement setup (WOC) to occur, it is also common
practice to test blowout preventers (BOPs). If the casing
is not isolated from the BOP test pressures, a large
microannulus could occur. The produced microannulus
can cause erroneous interpretations of bond logs and
lead to expensive and unnecessary squeeze jobs. It is not
the fault of the log, but rather the lack of documentation
that results in an improperly recorded log. For this type
of microannulus, the log should be recorded with a
surface pressure somewhat above the pressure originally
Fig. 2-14 held against the casing, usually less than 1,000 psi above
Pipe expansion due to internal pressures
that original figure.
The induced microannulus can be created by reducing
Methods for determining the pressure required to the hydrostatic head of the fluid inside the casing. The
eliminate the microannulus effect have been discussed mud used to “bump the plug” is often displaced with a
recently by Pilkington.33,34 He describes four types of lower density completion fluid, and the resulting pressure
microannuli that could handicap conventional CBL or reduction may be as much as 3,500 to 4,000 psi (⬇ 24 to
BAL analysis-thermal microannulus, produced microan- 27.5 MPa). A cement bond log recorded with the “rule of
nulus, induced microannulus, and the squeeze job, and thumb” 1,000-psi (⬇ 7-MPa) surface pressure would
recommends different logging procedures to eliminate probably be insufficient to properly evaluate cement
the microannulus effect (Table 2-1). integrity.
43
Another means of inducing a microannulus often • Run a repeat section with no surface pressure
occurs in deep, high-pressure wells. Casing may be set
across a transition zone (pressure transition) with ⫾ 12.5 • Identify a potential microannulus zone (both pipe and
lbm/gal mud, and then drilling continues below with formation signals occur on the Signature or VDL)
mud weight increased to the 16–17 lbm/gal range. The
well is later plugged back to test a normal pressured • Stop the logging instrument at the microannulus
zone behind casing above the pressure transition zone, depth
and mud may be displaced with a much lighter 9.5 to 10
lbm/gal brine. The decrease in hydrostatic head may • Switch the surface instrumentation to time drive
exceed 4,000 psi at the zone of interest, and a microan-
nular gap is created. Obtaining an interpretable cement • Tighten the wireline packoff at the surface and begin
bond log typically requires logging under a surface pres- pressuring up by pumping mud slowly into the
sure that is about 1,000 psi above the reduction in casing
hydrostatic head.
A thorough review of the well history is a necessity • Monitor the amplitude traces until they no longer de-
before surveying the well and properly evaluating the crease
integrity of the cement sheath (see Appendix C).
The squeeze job typically employs a cementing pres- • Stop pressuring up, but record the pressure on the
sure over an isolated portion of the casing string; i.e., the log heading
interval where zone isolation is prerequisite for produc-
tion. The cementing pressure during squeeze cementing is • Record the log under this pressure.
increased until the necessary pressure is attained to
squeeze cement out through perforations into the targeted
FOAM CEMENT
portion of poorly cemented annular space. Pressure may
then be held on the squeeze after reversing out. Should the
Depth intervals cemented with lightweight foam cements
cement bond log then be run with the 1,000 psi rule of
can easily be misinterpreted. It is imperative that cement
thumb procedure? The answer is that it will probably be
information pertaining to the lightweight slurry be pro-
necessary to pressure up at the surface to the squeeze
vided. An example (Fig. 2-15) illustrates foam cement
pressure attained if an interpretable log is to be obtained
placed above a stage collar at 800 m. At deeper depths in
across the isolated portion of the casing. Intervals above
the same borehole, traditional cement provided good
and/or below the isolated squeeze zone may show poor
bond. A comparison of log data in the foam-cemented
bond at the surface pressure used.
interval to the deeper log data could easily result in a
A microannulus can also be created by squeezing a
prediction of poor cement quality (5.0 MPa or 750 psi) on
liner top. A useable cement bond log might then require
the standard cement scale of Fig. 1-57. Knowing that the
logging under the maximum pressure used while squeez-
cement is lightweight foam cement, a more encouraging
ing the liner top.
and probable compressive strength of ⬇ 6.2 MPa (900
With conventional CBLs or the BAL instrument, a
psi) is calculated.
microannulus can only be confirmed by making two log-
ging runs with the casing under different internal pres-
sure conditions. The well history should dictate the opti-
mum method if microannulus conditions are to be
eliminated and an interpretable log is to be obtained. A
thorough review of completion reports is necessary to de-
termine the magnitude of squeeze pressures used, and un-
fortunately, the last squeeze in a series of squeeze jobs
may not have used the highest pressures. Therefore, it
may not be advisable to pressure up to the maximum
pressure used since depth intervals removed from the
vicinity of the squeeze perforations may indicate poor
bond. Steps can be taken during cement set up time to
minimize the microannulus effect, and these are dis-
cussed briefly in Appendix A.
How much surface pressure is necessary to run an
interpretable cement bond log? A simple procedure, first
used by E. Cousins of Conoco, involves the following: Fig. 2-15
Lightweight foam cements tend to cause higher than normal
minimum amplitudes.

44
THIN CEMENT SHEATH Thin cement sheaths often occur where liners are run
in small diameter boreholes (Fig. 2-16). The example
It is well documented that pipe attenuation rates are illustrates a CBL run inside a 5.5-in. (140-mm) liner,
reduced exponentially when the annular cement sheath which was set in a 5-7/8-in. (149-mm) borehole.3 The
becomes less than 3/4 in. (2 cm) in thickness. A cement liner is likely to be well centered, if for no other reasons
thickness greater than 3/4 in. (2 cm) causes minimal than the collars. It would be surprising to find the liner
effect.18,26,30 These effects are illustrated on the inset of all the way to total depth as it was not in this specific
Fig. 2-16. wellbore. Cement sheath in the described set of condi-
The 3/4-in. (2-cm) value may not be precise with to- tions would be no more than 3/16-in. (4.8-mm) thick
day’s instrumentation, but caution should be exercised around the periphery of a perfectly centered pipe inside
where pipe amplitude is relatively high, and it is known a gauge borehole. Pipe ring should be expected to and
that the hole size minus the casing diameter is less than 1- did occur under these adverse conditions of compres-
1/2 in. (38 mm). CBL analysis often identifies this condi- sional amplitude measurement. However, travel time
tion by comparing openhole caliper information with shows a fast formation arrival (tight limestone interval),
known casing diameter data. and the VDL illustrates strong formation arrivals, in-
cluding shear waves. The early VDL arrivals appear to
be fairly straight bands, but close examination shows
that time can be seen to vary slightly with depth (a con-
tour map of the borehole). These early arrivals on the
VDL are due to fast formation arrivals, and pipe signal
is essentially masked on the VDL. Recall that the VDL
is recorded with a longer 5-ft span.
The annular space is frequently critical where a pro-
duction liner overlaps an intermediate casing string. A
typical concern with deviated wells is eccentered casing
that creates a problem since annular cement might be
extremely thin or even absent on the low side of the
borehole. An earlier discussion and example (Fig. 1-51)
described a common problem with 7-in. (178-mm)
casing in an 8.5-in. (216-mm) borehole, and 1/4-in. (6.3-
mm) mudcake buildup [mudcake diameter ⫽ 1/2 in.
(12.7 mm)].

POOR CENTERING OF THE


CBL INSTRUMENT

The log in the example shown in Fig. 2-17 was run with-
out properly sized centralizers inside 9-5/8-in. (244-mm),
47-lbm/ft casing. A storm choke (disaster valve) near the
surface prevented use of proper centralizing apparatus
because the instrument could not be lowered through the
valve opening when centralizers were placed on the CBL
instrument. As a result, the pipe amplitude curve does not
provide a valid response to actual cement conditions.
Laboratory experiments have shown that signal loss
occurs with eccentering (see inset in Fig. 2-17).30
Considering an eccentered 3-1/2 in. (89-mm) diameter
instrument in 5-in. (127-mm) ID casing would lose most
of its amplitude signal, the CBL Amplitude curve is
overly optimistic in the 9-5/8-in. (244-mm) casing (Fig.
2-17). The VDL indicates pipe ring (shown on the rail-
road tracks of the VDL) and casing collars. The problems
encountered in this well (gas leaking to the surface)
verified the log analysis. Corrosion logs (Vertilog® and
Fig. 2-16
MagnelogSM) indicated splits and holes in the casing, and
An annular cement sheath less than 3/4 in. in thickness expo- a temperature log confirmed that gas was migrating
nentially reduces pipe attenuation rates. upwards behind the casing.

45
Fig. 2-18
Variation of attenuation with casing wall thickness29

Fig. 2-17
Effect of poorly centered tool on amplitude12

CBL RESPONSE IN LARGE,


EXTREMELY THICK CASING

Both diameter and weight of casing affect amplitude


response. In general, signal strength is reduced in larger
casing. The free-pipe signal amplitude with both CBL and
BAL instruments in controlled lab measurements of vari-
ous size casings confirm this prediction (Figs. 1-57, 1-58,
and 1-59). In well-cemented casings, the casing weight
also becomes important. Sound travel in thick-walled
pipe is much less affected by cement than sound travel in
thin-walled pipe. Relatively low attenuation rates and Fig. 2-19
SRT and VDL in 13-3/8-in., 88-lbm/ft casing3
relatively high amplitudes will therefore occur in heavy,
thick casing strings, although cement is adequate for zone
isolation. The variation of attenuation with wall thickness
is shown in Fig. 2-18.
The log example shown in Fig. 2-19 was recorded in
13-3/8-in. (340-mm), 88-lbm/ft casing. Tables on tubular
goods indicated this particular brand of pipe had a nomi-
nal thickness of 0.65 inches (16.5 mm). Some energy is
lost in the transmission through the larger radius of fluid
to the casing wall. Also, as the signal impinges upon the

46
thick pipe, much of the remaining acoustic energy is
absorbed, creating strong pipe ring due to the large
volume of metal. Only a small amount of acoustic energy
remains to proceed through the annular cement and
couple with the formation. This set of conditions makes
correct interpretation particularly difficult. Note that
some formation signal occurs on the VDL in the example.
In addition, some travel-time stretch and cycle skipping is
also apparent. Pipe amplitude was very high due to the
large volume of metal, and is not shown in the example.
Interpolation of the proper nomogram (Fig. 1-58) indi-
cates a minimum peak amplitude of about 15 mV would
be required to achieve a 500-psi compressive strength.
The cement quality was correctly judged as being
adequate to good. Subsequent pressure testing
during completion operations confirmed the log analysis
conclusions. A review of the early sections concerning
amplitude responses and peak mV measurements is
recommended.

BOREHOLE GAS EFFECTS ON THE CBL

Gas bubbles in the borehole fluid can cause the acoustic


signal to be attenuated; i.e., as the volume of gas in- Fig. 2-20
creases, a corresponding decrease in amplitude occurs. In Gas (air) bubbles in borehole fluid dampen or even kill acoustic
signals.12
an extreme case, gas volume can completely eliminate the
acoustic signal.2
Research has shown that bubbles in water exhibit a cement. Extensive field tests have been carried out to de-
resonant absorption when the bubble attains a certain termine the effects on cement bond log measurements.14
cross-sectional area with respect to the acoustic wave- The test results showed that a thick resin coating (50 to 70
length in the liquid. The bubble sizes are determined pri- mils) with numerous air bubbles trapped within the resin
marily by the pressure on the fluid in which they are con- resulted in poor indications of bond. When thinner appli-
tained, as well as upon the gas pressure. cations of the resin coating (10 to 30 mils) were applied,
The gas bubbles must attain a critical size (about 0.013 wireline measurements were not adversely affected.
cm) to cause much attenuation. Size of the gas bubbles is Examples (Fig. 2-21) of these conditions have been
determined predominantly by the gas pressure and the demonstrated in earlier publications.14
pressure on the fluid containing the bubbles. Since acous-
tic logging devices require a liquid-filled environment, SMALL-DIAMETER PIPE CEMENTED IN A
this attenuation condition usually occurs in (1) shallow MUCH LARGER BOREHOLE
wells or (2) in wells only partially filled with fluid; i.e., the
hydrostatic head is not great enough to cause the gas bub- Circumstances occasionally require setting small pipe in
bles to diminish or at least become smaller. The solution a relatively large borehole. Figures 2-22 and 2-23 are
to the problem is to (1) fill the hole with fluid or (2) pump CBL examples using a slim-hole instrument in 2-7/8-in.
fluid into the well to drive the lighter bubbles upward. (73-mm) pipe. The pipe was set in a 7-7/8-in. (200-mm)
The logs shown in Fig. 2-20 demonstrate the effects of borehole. Note that the VDL was scaled from 100 to 1100
such a bubble condition. Run 1 was recorded up to 7,300 ␮sec to accommodate the earlier pipe arrivals. Both
ft, with the signal beginning to die away at 7,350 ft. The gamma ray and neutron were recorded simultaneously
logging engineer initially thought he had logged above with the CCL, Amplitude, travel time (SRT), and VDL.
the fluid level in the borehole. Learning that the well had In Fig. 2-22, formation signals and no pipe arrivals
a full hydrostatic head, water pressure was applied for occur over the interval from 6,290 to 6,510 ft. Also, the
two hours. Another logging pass was then made and re- Amplitude is near zero, and the travel-time curve is “off
sulted in the log shown as Run 2. the page” due to cycle-skipping over the well-bonded
section. Fluid waves can be observed on the VDL at
RESIN SAND-COATED CASING STRINGS approximately 750 ␮sec, and low-frequency Stoneley
waves can be observed from 800 to 1100 ␮sec. The
The outside of casing is often coated with a resin sand shaded area in Track II represents zones where Bond
substance to obtain stronger bond between the pipe and Index greater than 0.8 occurs.

47
Fig. 2-21
Effects on signal frequency with different instruments and various thicknesses of resin sand coatings14

48
Figure 2-23 shows a poorly cemented interval from
5,090 to 5,210 ft. Again, gamma ray and neutron are
presented simultaneously with the CBL data. The travel-
time trace is on scale in this interval with the exception
of the interval from 5,140 to 5,148 ft where cement
quality improved. Note the early pipe arrivals on the
VDL, the recognition of collars on the travel-time trace,
and the Bond Index trace that consistently reads less
than 0.8 BI.

CEMENT TOP IDENTIFICATION

Recognition of the cement top in a wellbore is usually not


difficult. Using the peak amplitude and attenuation
responses in Fig. 2-24, the cement top is picked at 8,688
ft. Exact depth of the top of cement is often ambiguous as
confirmed by the VDL (5-ft span) locating the cement top
at 8,690 ft. The exact depth is not typically important as
long as the general depth interval of cement top is
pinpointed.

Fig. 2-22
Slim-hole instrument example of a well-cemented interval

Fig. 2-24
Identifying the cement top

Fig. 2-23
Example of a poorly cemented interval and a poorly centered
slim-hole instrument

49
RECOGNITION OF CHANGES IN
BOREHOLE FLUID

A change in borehole fluid can be recognized (Fig. 2-25)


if the analyst is cognizant of the fact an interface occurs.
At about 2000 m, the fluid column changed from water to
oil. Note the change on travel time, peak amplitude, and
VDL curves. The log was recorded in 177-mm casing.
The travel-time shift at the fluid change is excessive and
might be due to an improperly set gate.

Fig. 2-26
Displacing cement by rotation25

Fig. 2-25
Recognizing changes in borehole fluid

EXTERNAL MECHANICAL APPARATUS

Many devices are used as aids in obtaining better primary descending the hole with pipe. Although the rubber
cement jobs. Located on the outside of the casing string, packer may be inflated with cement, the amplitude
they are usually placed, as well as spaced, to obtain response may not be greatly attenuated because the
mechanical clearances/restrictions in the annular space rubber packer material does not have good acoustic prop-
between the pipe and formation. Centralizers, scratchers, erties. The resultant break in formation acoustic path
and wipers33,34 are effective devices for centering pipe causes attenuation in the formation signal opposite the
and removing mud cake when the casing is moved/rotated packer, which has a 0.5-in. (1.25-cm) thickness of rubber.
during the cementing operation (see Fig. 2-26).24 Cement Thickness of the resin coating must also be appreciated as
baskets37,38 might be used to prevent lost circulation stated earlier. Stage collars and DV tools also have an
while cementing, act as a cement spreader, hold cement effect on the acoustic responses.
load off weak pay zones, etc. Some of these mechanical In very highly deviated and horizontally drilled bore-
devices are depicted in Fig. 2-27. Since additional metal holes, rheological properties of the cement and other
is present in the depth intervals where these devices were fluids are more carefully controlled in an attempt to
placed, pipe ring will possibly be different from the inter- improve mud displacement. The hole condition makes it
vals immediately above or below. very difficult to keep the low side of the casing string
External packers are occasionally used to form a seal away from the borehole wall, and conventional controls
in the annular space. The casing is coated with a resin are usually not adequate to displace mud from the narrow
sand coating to inhibit movement of the packer while annular gap. Mechanical aids, which alter the flow
50
profile, have been developed to increase flow in the
narrow annular space. These mechanical aids are called
turbulators. Turbulators (Fig. 2-28) are short cylindrical
sections with rigid welded bars that are attached to the
outside periphery of the casing. The bars are welded to the
pipe at angles of 30° to 50° from the flow direction and
tend to redirect the flow by imparting a swirling action
around the pipe. The narrow gap on the low side is
particularly affected by the swirling action.

Fig. 2-28
Turbulators are used on pipe in highly deviated to horizontally
drilled holes.

The general discussion of mechanical devices is an im-


portant consideration when analyzing a cement bond log.
A detailed discussion of the numerous devices used and
their purposes are beyond the scope of this document;
however, it is important that this well information be
made available and recorded on the log heading for future
reference.

Fig. 2-27
Array of scratchers and centralizers installed on the bottom joints
of casing.37,38

51
PERIPHERAL AND LONGITUDINAL EVALUATION OF CEMENT BOND 3

More than 30 years have transpired since the earliest which appear somewhat like closed-cell styrofoam. Gas
CBLs were run. Subsequent advances in the development foamed conditions may not be desirable, but they do not
of digital electronics, computers, microcircuity, transduc- necessarily prevent zone isolation.
ers, and evolutionary steps in cement evaluation methods Frequently strong, unpredictable responses to foamed
have led to the development of the Western Atlas second- cement occur on pulse-echo measurements, and at the ex-
generation radial cement evaluation instrumentation.24 treme, they may incorrectly identify a foamed cement
condition as being free-pipe signal.19 This is probably the
most significant limitation of the pulse-echo device. Gas
FIRST-GENERATION RADIAL CEMENT
infiltration may only contaminate a short interval of the
EVALUATION INSTRUMENTS
cement sheath; however, if it occurs in or adjacent to the
zone of interest where zone isolation is prerequisite, con-
A pulse-echo system, employing eight small-diameter
fidence in the pulse-echo method may diminish.
transducers wound in a helical manner (45° intervals)
If the logging instrument becomes eccentered, the
around the tool mandrel, was a first-generation attempt to
transducers are no longer geometrically balanced with the
resolve the peripheral measurement of cement bond con-
center axis of the borehole, and all the ultrasonic beams
ditions. Using a broadband emission of 500 kHz, the cas-
are no longer perpendicular to the casing wall. Those
ing resonating frequency is excited, allowing the rate of
transmitted signals are at least partially reflected away
decay to be measured on an acoustic waveform. The rate
from the receiver mode of the transducer.17
of decay varies with changes of material impedance on ei-
The schematic of the described system would allow
ther the inside or outside of the casing. Some typically en-
only 42% radial coverage in 7-in. casing, and the circum-
countered acoustic impedance values are:
ferential coverage would decrease in larger casings. In-
• Gas under pressure ⬍⬍0.1 strument centering is essential. Assuming a spot size of 1
• Iron (cast) 37.4 in. (25 mm) and an operating frequency of 500 kHz, only
• Steel 45–57 30% radial coverage would be expected in 9-5/8-in.
• Kerosene 1.07 casing.
• Oil 1–1.6 As a result of the foregoing, Western Atlas Logging
• Water 1.5 Services directed its attention to a new generation of ce-
• 11-lbm/gal oil-base mud (6k psi) 1.9 ment bond evaluation devices to aid in resolving the im-
• 15-lbm/gal oil-base mud (6k psi) 2.26 portant questions concerning partial bond indications.
• 19-lbm/gal oil-base mud (6k psi) 2.98
• 500-psi Class G/H cement 2.8
SECOND-GENERATION RADIAL CEMENT
• 5,000-psi Class G/H cement 5.8
EVALUATION INSTRUMENT
Maximum impedance contrast occurs between water
and high compressive strength cement. A pulse-echo The Segmented Bond Tool (SBTSM) instrument is a
measurement in such conditions varies by a ratio of nearly promising second-generation radial cement bond device,
4:1 from free pipe to well-cemented intervals. Normally, which measures the quality of cement effectiveness, both
acceptable criteria for good cement is 500 psi, and the dy- vertically and laterally around the circumference of the
namic range of free pipe-to-bonded pipe signal is only a casing. The SBT instrument is designed to quantitatively
1.5 ratio. In fact, impedance contrast is negligible be- measure six segments, 60° each, around the pipe periph-
tween 14.5-lbm/gal mud and 500-psi cement. It is essen- ery. The instrument employs an array of high-frequency
tial to understand that pulse-echo devices have an upper steered transducers,24 which are mounted on six pads.
limit for reliable cement evaluation. The reliability limit Each of six motorized arms position a transmitter and re-
of an echo-based system is substantially lower than the ceiver against the casing wall. The instrument is capable
14.5-lbm/gal theoretical impedance limit due to the ne- of logging in casing sizes from 4.5 in. (114 mm) to 13.38
cessity of practical electronic circuitry and a reasonable in. (340 mm) with any type fluid or gas occupying the
dynamic range. borehole. A 5-ft omnidirectional transmitter-receiver span
In wells drilled for oil or gas, it is not unusual to have is provided for Signature or Variable Density display.
some degree of gas contamination in the cement sheath. If Bond measurements are made in a wraparound fashion
surfactants are not added to the cement slurry to contain (Fig. 3-1). The six pads are positioned to form a six sub-
bubble growth, the curing of cement in front of gas- cycle pattern (Fig. 3-2). As a transmitter fires in each sub-
producing formations will result in foamed, closed-cell cycle, the receivers on the two adjacent arms measure the
structures within the cement. In severe cases, the bubbles acoustic amplitude. The two amplitudes represent a near
may coalesce and join to form substantial void spaces, and far reception. The loss of energy across the spacing

53
Fig. 3-1 Fig. 3-2
Transducers positioned in a wraparound configuration SBT acoustic pad array

between the two receivers is a direct measurement of at-


tenuation, and infers cement quality for a 60° segment of
the pipe periphery. The subcycle is completed, and a com-
pensated measurement is accomplished by firing the
transmitter on a fourth arm as those two receivers (arms 2
and 3) measure amplitude (Fig. 3-3). Thus, in each of the
six subcycles, four measured amplitudes are used to de-
rive attenuation (Fig. 3-4). Differences in receiver sensi-
tivity and/or transmitter power cancel since the data are in
both the numerator and denominator of the calculation.
Therefore, each of the resultant attenuations measured for
each of the six subcycles are fully compensated over the
entire 25 dB/ft (82 dB/m) range.

SBT Presentations

The primary SBT presentation (Fig. 3-5) is similar to the


Bond Attenuation Log format; i.e., attenuation and am-
plitude traces, Signature or Variable Density display,
CCL, a correlation curve, and line tension. The correla-
tion trace may be a gamma ray, or a neutron, or both. The
two attenuation traces are an average of the six segmented
measurements, and a minimum attenuation trace repre-
sentative of the 60° segment with the least attenuation.
Both traces are presented alongside one another, and the
highlighted separation of the two attenuation curves indi-
cates a cement void on one side of the casing. A continu-
ing wide separation over a considerable depth interval in-
fers the presence of channeling within the cement sheath.
The amplitude and X5 amplitude traces are calculated
from the average attenuation and are similar to those ob-
served on traditional cement bond logs.
A secondary SBT presentation (Fig. 3-6) displays all
six compensated attenuation measurements and the Vari-
able Attenuation Log (VAL) or “cement map” of the cas- Fig. 3-3
ing periphery versus depth. VAL shadings range from Two-transmitter/two-receiver combination provides compensated
dark to white, with five 20% increments of intensity. The measurement.
54
darkest shading is representative of greater than 80% (2) an adequate cement bond completely around the
Bond Rating, white implies less than 20% Bond Rating, pipe circumference.
and the three different gray tones signify conditions be-
tween the extremes. Case 1 would indicate a hydraulic seal was not present
Two downhole accelerometers are used to determine and a cement squeeze may be necessary; Case 2 would
the low side of the instrument with respect to hole drift require no action. In the interest of time and economics,
and drift direction. When the instrument is vertical, this operators preferred to have one instrument that would
azimuthal reading (Fig. 3-6) is ambiguous and may tend thoroughly investigate the cement condition in their
to wander. If deviation is greater than 1°, however, the wells.
relative-bearing measurement is accurate to within ⫾5°. Furthermore, it is important that the instrument be
designed to adequately eliminate the effects of different
Downhole Digital Electronics and Telemetry fluids and gas in the borehole, and essentially eliminate
eccentering effects. A compensation system was de-
The downhole hardware is self-diagnostic, self- signed to remove the effects of temperature and pressure.
calibrated, and microprocessor controlled. Digital mea- The instrument should be suitable for all common casing
surements are collected and transmitted to the surface by sizes and weights, and should accommodate changes in
means of a duplex telemetry link. In addition, special casing diameter when they occur over the logged interval.
methods are employed to reduce road noise and improve Reliability is of utmost importance. The instrumentation
signal levels. The logging engineer remotely controls all should have built-in self-checks to ensure proper in-
aspects of the operation from the surface. strument operation and data transmission.

Laboratory and Field Tests SBT Specifications


Extensive laboratory tests have been performed with a
number of cement conditions to determine effects on at- A complete SBT instrument string includes gamma ray,
tenuation rates. If spreading losses are considered, the re- neutron or both, a casing collar locator, and centralizers
sults are comparable to those observed with a standard (Appendix B). Centralizer type can vary:
CBL or BAL instrument. One field experiment with the
SBT instrument included a reproduction of standard CBL • In-line centralizers
measurements as a subset of data. • Slip-on centralizers in larger casings
• Gemco centralizers if no change in casing diameter
Purpose of SBT Design is expected.

The purpose in designing the SBT instrument was to re- All the combined SBT measurements are digitized down-
move the ambiguity found with cement evaluation from hole. Data are transmitted to the surface through a digital
standard CBL or BAL instruments. Traditional bond log telemetry link, preserving measurement accuracy. Instru-
measurements average the cement condition around the ment specifications are given in Table 3-1.
borehole; i.e., they are unable to distinguish:
(1) portions of the casing periphery that are well
bonded from other portions that are poorly
bonded, as opposed to

TABLE 3-1

Length (with G/R-CCL)


with in-line centralizers 53 ft (16.2 m)
with slip-on centralizers 45 ft (13.7 m)*
Diameter w/gamma ray 3.625 in. (92 mm)
Temperature rating 350⬚F (177⬚C)
Pressure rating 20,000 psi (138 MPa)
Minimum casing diameter 4.5 in. (114 mm)
Maximum casing diameter 13.375 in. (340 mm)
Maximum casing deviation from vertical 50⬚**
Dynamic range 25 dB/ft (82 dB/m)
Attenuation measurement accuracy 0.75 dB/ ft (2.4 dB/m)
Azimuthal measurement accuracy at 1° dev. ⫾ 5⬚

* For casing diameters greater than 4.5 in. (114 mm)


** High angle (⫽50⬚) and horizontal wellbores can be logged with optional motorized roller centralizers and by
pipe-conveyed methods

55
SBT Attenuation Measurement

It has been recognized for some time that the most ac-
ceptable assessment of cement bond strength is derived
from sound attenuation measurements. Attenuation mea-
surements were adapted to the circumferential measure-
ments of the SBT instrument.
A simple solution would seem to be a planar place-
ment of an array of transducers that would circumvent the
internal side of the casing. Unfortunately, such an array
places the transducers too close to one another to allow
accurate attenuation measurements. In addition, a res-
onating frequency that will produce an acoustic wave-
length of four times greater than the casing thickness is
needed to effectively measure attenuation. This implies
that a resonating frequency of about 100 kHz would be re-
quired. Furthermore, the transducers need to be separated
Fig. 3-4 by at least three wavelengths (approximately 6 in.) to al-
Each subcycle provides four amplitudes to derive compensated
low attenuation to be measured with acceptable accuracy.
attenuation data.

Fig. 3-6
Fig. 3-5 Secondary SBT presentation
Primary SBT presentation

56
SBT Transducer Configuration

To satisfy the requirements defined in the previous sec-


tion, a six-pad transducer array was designed. Each pad
contains an acoustic transmitter and receiver. Six separate
attenuation measurements are made by the pad array with
each measurement employing two transmitters and two
receivers (Fig. 3-7). The measurement sequence for any
segmented section of the periphery is:
1. Transmitter T1 is fired and the amplitudes at R2
and R3 are measured. Attenuation in the down di-
rection is computed using Eq. (1). Since both am-
plitudes are measured using the same transmitter
pulse, and the fact that the attenuation measure-
ment depends only on the ratio of amplitudes, the
down-attenuation measurement is unaffected by
changes in the strength of the transmitter. The
result does depend on the sensitivities of the
receivers.
2. Transmitter T4 is then fired and an attenuation in
the upward direction is computed. Again, the mea-
surement does not depend upon the strength of T4,
but does depend on the sensitivities of the
receivers.

As shown earlier, the square root of the product of the


two measurements previously described is the true at-
tenuation of the casing interval between receivers R2
and R3 and independent of the sensitivity of either R1 or
R3. The sequence is repeated for each of the remaining
five segments or subcycles, resulting in a complete mea-
surement of the cement bond quality around the pipe pe-
riphery.

SBT Field Examples

Example 1 is a portion of test results from the EPA test


well at Ada, Oklahoma (Fig. 3-8). The fabricated chan-
nels in the portion of the well illustrated had a peripheral
range of 10° to 30°, and the instrument responded to each
channel. In situations where the channel was completely
within one 60° instrument segment, better channel defini-
tion resulted. The 60° azimuthal resolution of the SBT
does cause the width of small channels to be magnified on
the log display.
Example 2 shows a portion of the SBT log at
Amoco’s test well near Tulsa, Oklahoma. Amoco simu-
lated channels in their well by strapping wood strips to
the outside of the casing prior to cementing. The known
simulated channels are exhibited in the depth track of
Fig. 3-9, and were identified by the SBT system. The
channel at 500 ft exhibits an echo on the side of the cas-
ing opposite the channel, and it is not clear whether this
echo is caused by sound wrapping around the casing or
is due to the straps used to secure the wood strip. The Fig. 3-7
SBT instrument defined the majority of the fabricated Six separate compensated attenuation measurements are
provided.
channels in this test well.

57
Example 3 demonstrates SBT response in a section of
free, unsupported casing (Fig. 3-10). The cement map is
virtually all white with patches of light gray tone. The in-
dividual pad segments all demonstrate minimal attenua-
tion values except for the casing collar responses.
Example 4 shows conventional dual-receiver CBL
compared to the two SBT presentation formats (Fig. 3-
11). In the Segmented Array presentation, the Variable
Attenuation display indicates cement voids over a portion
of the casing periphery at depths of X500–X504,
X518–X528, X580–X597, X634–X643, X680–X702,
X728–X734, and X742–X748 ft. Nearly total absence of
cement is inferred at depths of X530–X578, X598–X628,
and X669–X673 ft. The Primary SBT presentation shows
a wide separation between the Minimum Attenuation and
Average Attenuation SBT curves in most of the listed in-
tervals. The conventional dual-receiver CBL indicates
good to excellent bond at the depths of X525–X535,
X550–X554, X580–X592, X634–X670, and X676–X690
ft, which is contrary to the more sophisticated circumfer-
ential SBT measurements at many of those depth inter-
vals. The indications of poor bond on the CBL generally
agree with SBT evaluation over similar depth intervals.
The CBL is also in agreement with the SBT, indicating
good to adequate bond at the depths of X505–X517,
X650–X670, and X703–X725 ft. In this example, the
SBT log was able to identify channeling and better define
the poorly cemented intervals.
Example 5 demonstrates that the Bond Attenuation
Log (BAL) is a compensated CBL system. A section of
BAL log is compared to an SBT Segmented Array pre-
sentation (Fig. 3-12). Channels are indicated over a por-
tion of the casing periphery at depth intervals of
X514–X534, X576–X597, and X641–X661 ft. The BAL
log recognizes the poor cement from X646 to X661 ft.
Poorer bond quality is indicated from X582 to X598 ft,
but little indication of poor cement is shown in the X514
to X534 ft depth interval. This example demonstrates
once again the superiority of SBT peripheral mea-
surements.

Fig. 3-8
SBT test results at EPA test well24

58
Fig. 3-10
SBT log in free pipe

Fig. 3-9
SBT log at Amocoʼs test well

59
Fig. 3-11
Comparison of SBT primary and secondary presentations to a conventional dual-receiver CBL

60
Fig. 3-12
Comparison of a BAL log with the secondary presentation of an SBT log

61
CHANNELING

In depth interval from X002 to X076 m, the Primary pre- The cement map (Fig. 3-13) shows the cement to be
sentation shows low amplitude, and the VDL reflects es- weak over a majority of the interval from X002 to X076
sentially no pipe signal (Fig. 3-13). As with any tradi- m. The tool azimuth trace is within segment six through-
tional interpretation of CBLs, an analyst would most out the interval, and the lower attentuations on the seg-
likely consider the interval to be well cemented. Addi- ment traces generally occur on segments one, two, and
tional perspective is provided, however, with the wide three near the high side of the wellbore. The worst ce-
separation of the minimum and average attenuation traces ment condition occurs from X057 m to X064 m in all but
over several portions of the interval. segment two.

Fig. 3-13
Channeling condition shown on the Primary and Segmented Array presentation.

62
GRADATIONAL CEMENT TOP

A gradational change from uncemented to well-cemented


casing occurs on two sections of the SBT log (Fig. 3-14).
From X525 to X600 m, the cement map shading gradu-
ally becomes darker with increasing depth, indicating an
improving cement bond. The second panel, from X600 to
X675 m, continues to become darker with depth, demon-
strating a trend of improving cement bond.

Fig. 3-14
Gradational cement top

63
LARGE-DIAMETER CASING

These examples demonstrate the effective evaluation of


cement integrity by the SBT pad-type assembly in casing
as large as 16 in. (406 mm). Channeling is indicated from
X400 to X680 ft in Fig. 3-15. Overall, a well-cemented
interval is generally indicated from X800 to X1100 ft in
Fig. 3-16.

Fig. 3-15
Channeling indicated in 16-in. (406-mm) casing.

64
Fig. 3-16
Well-cemented interval in 16-in. (406-mm) casing

65
BRINE WELL tenuation recordings are very similar and the calculated
amplitude is very low. The Segmented Array presentation
This well was drilled through a salt plug and cased with indicates weaker cement at the casing collars and over a
9-5/8-in. (244-mm) casing. A storage cavern will be few isolated depth intervals. Good zone isolation is, how-
leached out below the casing point. The hole was filled ever, achieved through this interval.
with saturated brine for logging. A section of log from
this well (Fig. 3-17) graphically demonstrates the ease In Fig. 3-19, possible channeling was suspected over a
with which the SBT log can be interpreted. The Seg- depth interval from X350 to X430 ft in the same well. The
mented Array presentation and cement map indicate good SBT Primary presentation confirms this condition from
cement in all six segments for the interval below X085 m. X378 to X424 ft where a wider separation occurs between
A similar interpretation results from the SBT Primary the minimum and average attenuation curves. The cement
presentation where average and minimum attenuation are bond amplitude value increases, and stronger casing sig-
high and almost of equal value; i.e., the derived amplitude nals appear on the VDL. This characteristic is highlighted
curve is low, and the VDL indicates loss of pipe arrival on the SBT Segmented Array presentation by the behav-
and replacement with formation character below X098 m. ior of the cement map, which shows lighter shades of gray
The remainder of the displayed interval has low attenua- over attenuation. Channeling is eveident in segments two,
tion rates and the VDL indicates essentially free pipe. three, and four, while the upper and more extensive por-
tion of the channel is also identified by segments five and
six. Segment five is shown to be on the low side of the
DENSE BOREHOLE FLUID casing, by the orientation curve.

The SBT example in Fig. 3-18 was recorded in 7-in. (178- This well was also logged with a pulse-echo device. To
mm), 32-lbm/ft (47.6-kg/m) casing filled with 16.1- obtain the desired acoustic impedance differences, it was
lbm/gal mud. The interval from X850 to X010 ft shows necessary to remove the heavy mud and replace it with
good to excellent bond on both the SBT Primary and Seg- water. This example demonstrates the time and cost sav-
mented Array presentations. Average and minimum at- ings achieved by using the SBT system.

Fig. 3-17
Intervals of good and poor cement bonding in a brine well

66
Fig. 3-18
Good-to-excellent bond conditions demonstrated by SBT log recorded in dense borehole fluid.

Fig. 3-19
Channeling demonstrated by SBT log recorded in dense borehole fluid.

67
SBT REPEATABILITY Another cement packer was set in the horizontal interval
between the measured depth of X048 to X084 ft. In Fig.
Fig. 3-20 shows the Primary Log presentation over the 3-22, segment one is identified as the low side of the
depth interval from X900 to X940 m with a repeat sec- borehole and poor to no cement bond. The cement bond-
tion. In spite of the fact that conditions varied through the ing observed in this depth interval is near the high side of
interval, the logs show good repeatability. Since the SBT the hole.
measurements are segmented, it is reasonable to assume
that exact repetition of the six attenuation curves is un- ADVANTAGES OF THE
likely on subsequent log passes. The Primary Log presen- SEGMENTED BOND TOOL SYSTEM
tation, however, shows acceptable repeatability.
The instrument description and field examples presented
HORIZONTAL WELL illustrate the advantages of this second-generation radial
cement evaluation system over previous measuring sys-
The SBT instrument has been run successfully in a hori- tems. These advantages include:
zontal well using coiled-tubing-conveyed methods. The
• Stand-alone cement evaluation service
subject well was completed with 5.5-in. (140-mm) casing
and the hole filled with lease water. The borehole was • Inferences of cement bond around the entire circum-
kicked off at X600 ft and built to 90° deviation over an ference of the casing
1,100-ft (335-m) interval. The well was essentially hori-
• A quantitative compensated measurement
zontal for 1,300 ft (396 m) from that point to the total
measured depth of the well. • Allows better decision-making for “squeezing”

Fig. 3-20
SBT log repeatability

In the horizontal interval from X600 to X800 ft, shown in • Slight eccentering not detrimental
Fig. 3-21, a cement packer is identified at a measured
• When necessary, the SBT log can resolve the ambi-
depth from X688 to X720 ft. While the packer almost cer-
guity of CBLs
tainly provides isolation, its rubber bladder excludes ce-
ment, resulting in a log response of essentially free pipe. • SBT log not affected by borehole fluid type or gas
Over the interval shown, both SBT Primary and Seg-
• SBT log can be used in most common casing sizes
mented Array presentations display low-attenuation rates.
above 4.5 in. (114.3 mm)
As the tool was pushed into the hole on coiled tubing, lit-
tle or no torque was exerted and no rotation occurred. As
a result, segment one is on the low side of the horizontal
hole. The log indicates generally poor cement bonding
over this interval.

68
Fig. 3-21
SBT log over a portion of a horizontal well

69
Fig. 3-22
SBT log over a second selected depth interval in the same horizontal well as shown in Fig. 3-21

70
Fig. 3-23
Cement compressive strength from segmented bond tool log

71
BIBLIOGRAPHY 12. Bruckdorfer, R. A., Jacobs, W. R., and Masson, J. P.:
“CBL Evaluation of Foam-Cemented and Synthetic-
1. Albert, L. E., Standley, T. E., and Alford, G. T.: “A Cemented Casings,” paper SPE 11980 presented at
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with Induced Channels,” paper presented at the 1987 October 5–8.
SPE Annual Technical Conference, Dallas, TX,
Sept. 27–30. 13. Carter, L. G. and Evans, G. W.: “A Study of Cement-
Pipe Bonding,” JPT (February 1964).
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Western Atlas International, Inc., Publication 1901 14. Cheung, P. R. and Beirute, R. M.: “Gas Flows in Ce-
(1988). ments,” JPT (June, 1985).

3. Bigelow, E. L.: “A Practical Approach to the Inter- 15. Davis, M., Guy, J. O., and Vogel, C.: “Transverse
pretation of the Cement Bond Log,” JPT (July 1985). Wave Logger,” Patent pending (1987).

4. Bigelow, E. L., Domangue, E. J., and Lester, R. A.: 16. Dresser Atlas Acoustic Cement Bond Log and Pro-
“A New and Innovative Technology for Cement log® CBL. Dresser Atlas Publication 2206 (1985).
Evaluation,” paper presented at the 1990 65th An-
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LA, Sept. 23–26. niques The Course for Home Study, Dresser Atlas
Publication 9333 (1985).
5. Bigelow, E. L. and Domangue, E. J.: “An Effective
New Technology for Evaluation of Cement Integrity: 18. Fertl, W. H., Pilkington, P. E., and Scott, James B.:
The Segmented Bond Tool,” paper presented at the “A Look at Cement Bond Logs,” JPT (June 1974).
1990 13th SPWLA European Symposium, Budapest,
Hungary, Oct. 22–26. 19. Fitzgerald, D. D., McGhee, B. F., and McGuire, J.
A.: “Guidelines for 90% Accuracy in Zone Isolation
6. Bigelow, E. L.: “How to Obtain Better Cement Bond Decisions,” paper SPE 12141 presented at the 1983
Logs in High-Angle Holes,” World Oil (October, SPE Annual Meeting, San Francisco, CA, October
1991). 5–8.

7. Bigelow, E. L.: “Effective Evaluation of Well Me- 20. Froelich, B., Pittman, D., and Seeman, B., 1984:
chanical Integrity,” Trans. Symposium on Class II “Cement Evaluation Tool A New Approach to Ce-
Injection Well Management and Practices, UIPRF ment Evaluation,” presented at the 1984 SPE Annual
and USDOE, Houston, Texas (1992). Technical Conference, Houston, TX, Sept. 16–19.

8. Bigelow, E. L.: “Confirmation of a Well’s Mechani- 21. Gollwitzer, L. H. and Masson, J. P.: “The Cement
cal Integrity,” paper OTC 7344 presented at the 1993 Bond Tool,” Trans. SPWLA 23rd Annual Logging
25th Annual Offshore Technology Conference, Symposium, Corpus Christi, TX (1982).
Houston, TX, May 3–6.
22. Grosmangin, M., Kokesh, F. P., and Majani, P.: “A
9. Bigelow, E. L. and Lincecum, V.: “SBT™: The Sonic Method for Analyzing the Quality of Cemen-
Leading Edge in Cement Evaluation,” paper pre- tation of Borehole Casings,” JPT (February 1961).
sented at the 1994 23rd Annual Conference of the In-
donesian Petroleum Association, Jakarta, Indonesia, 23. Havira, R. M.: “Ultrasonic Cement Bond Evalua-
September. tion,” Trans. SPWLA 23rd Annual Logging Sympo-
sium, Corpus Christi, TX (1982).
10. Broding, R. A.: “Application of the Sonic Volumet-
ric Scan Log to Cement Evaluation,” paper presented 24. Kinsler, L. E. and Frey, A. R.: Fundamentals of
at the 1984 SPWLA Annual Logging Symposium, Acoustics, second edition, John Wiley and Sons,
New Orleans, LA, June 10–13. Inc., New York (1950).

11. Brown, H. O., Grijalva, V. E., and Raymer, L. L.: 25. Lazor, F., Foulger, P., and Quinn, T.: “Computer
“New Developments in Sonic Wave Train Display Processed Interpretation of the Cement Bond Log,”
and Analysis in Cased Holes,” Trans. SPWLA paper presented at the 1985 Symposium of the Cana-
Eleventh Annual Logging Symposium, Los Angeles, dian Well Logging Society, Calgary, Alberta,
CA (1970). September 29–October 2.

72
26. Leigh, C. A. et al.: “Results of Field Testing the Ce- 36. Pilkington, P. E.: “Perennial CBL Centering Problem
ment Evaluation Tool,” paper presented at the 1984 Can Be Minimized,” Oil & Gas J. (November 30,
SPWLA 25th Annual Logging Symposium, New Or- 1987).
leans, LA, June 10–13.
37. Pilkington, P. E.: “Pressure Needed to Reduce Mi-
27. Leslie, H. D., De Selliers, J., and Pittman, D. J.: “Cou- croannulus Effect on CBL,” Oil & Gas J. (May 30,
pling and Attenuation: A New Measurement Pair in 1988).
Cement Bond Logging,” paper presented at the 1987
SPE Production Operations Symposium, March 8–10. 38. Pilkington, P. E.: “New Methods Allow Evaluating
Cement from Floating Rig,” Oil & Gas J. (November
28. Lester, R. A.,: “The Segmented Bond Tool: A Pad- 21, 1988).
Type Cement Bond Device,” paper presented at the
1989 Symposium of the Canadian Well Logging So- 39. Pilkington, P. E.: “CBL’s Can Evaluate Cement In-
ciety, Calgary, Alberta, September 26–28. tegrity Between Two Casing Strings,” Oil & Gas J.
(December 10, 1990).
29. Lindsey, H. E., Jr. and Durham, J. S.: “Field Results
of Liner Rotation During Cementing,” paper SPE 40. Schmidt, Mathew G.: “The Micro CBLA Second
13047 presented at the 1984 SPE Annual Technical Generation Radial Cement Evaluation Instrument,”
Conference, Houston, Texas, September 16–19. paper presented at the 1989 SPWLA Thirtieth An-
nual Logging Symposium, Denver, CO June 11–14.
30. McGhee, B. F. and Vacca, H. L.: “Guidelines for Im-
proved Monitoring of Cementing Operations,”
41. Smith, Dwight K.: Cementing, Monograph Volume
Trans. Annual SPWLA Logging Symposium,
4, Henry L. Doherty Series, SPE, Dallas, TX (1976).
Lafayette, LA (1980).
42. Suman, George O., Jr. and Ellis, Richard C.: World
31. Morris, R. L., Grine, D. R., and Arkfeld, T. E.: “Us-
Oil’s Cementing Handbook Including Casing Han-
ing Compressional and Shear Acoustic Amplitudes
dling Procedure, Gulf Publishing Company, Hous-
for the Location of Fractures,” JPT (June 1964).
ton, TX (1977).
32. Nayfeh, T. H., Wheelis, W. B., Jr., and Leslie, H. D.:
“The Fluid Compensated Bond Log,” Proc., SPE 43. Thornhill, J. T. and Benefield, B. G.: “Injection Well
Formation Evaluation, (August 1986) 335–341. Mechanical Integrity,” EPA Document 625/9–
87/007 (Sept. 1987).
33. NL McCullough Cement Bond Long Interpretation
Manual, NL McCullough Publication (October 1986). 44. Tyndall, J. H.: “Segmented Bond Log A New Gener-
ation Cement Bond Logging Device,” paper pre-
34. Pardue, G. M., Morris, R. L., Gollwitzer, L. H., and sented at the 1990 CIM International Technical
Moran, J. H.: “Cement Bond Log A Study of Cement Meeting, Calgary, Alberta, June 10–13.
and Casing Variables,” paper SPE 453 presented at
the 1962 SPE Annual Fall Meeting, Los Angeles, 45. Walker, T.: “A Full Wave Display of Acoustic Sig-
CA, October 7–10. nal in Cased Holes,” JPT (August 1968).

35. Pilkington, P. E.: “A High Frequency Cement Bond 46. Walker, T.: “Origin of the ‘W’ Pattern on Cased Hole
Log Tool Test,” The Log Analyst (September–Octo- Micro-Seismogram Logs,” The Log Analyst (March-
ber 1976). April 1968).

73
PRACTICAL WORK SESSION PROBLEMS 4

The practical exercises contained in this section include


wells having a variety of cement conditions and pipe
sizes, and located in a wide variation of geological
formations.
In many of the exercises, pipe, borehole, and cement in-
formation is missing. Also, openhole logs are not provided
with any of the examples. Appendices A, B, and C are
placed in this text to exhibit the problems caused by well
mechanics and cement type, to illustrate different sizes
and dimensions of instrument makeup, and some sug-
gested means of providing important and often necessary
information. The exercises in this section are purposely
presented in this fashion to make those interested in ce-
ment evaluation painfully aware that such information is
usually necessary if a reasonable analysis of cement con-
ditions is to be determined from a bond logging device.

75
PROBLEM 1

Well location: Texas, U.S.A.


Borehole conditions: 5.5-in., 14-lbm/ft casing in a 7-7/8-in. borehole

Observe the Travel-time, Peak Amplitude, Bond Index, and Attenuation traces and compare them to the Variable Density
Log. Is the cement sheath adequate to isolate the following two zones from the interval 4,278 to 4,311 ft?

(1) 4,240 to 4,248 ft (2) 4,252 to 4,268 ft

Describe the phenomenon that occurs on the Travel-time trace, and indicate the depth intervals.

Indicate the depth intervals where you believe shear arrivals occur.

What are the Transmitter-Receiver spans for Travel time? Amplitude?


and Variable Density Log?

76
PROBLEM 2

Well location: Illinois basin, U.S.A.


Borehole conditions: Unknown.

Determine the depth where you think the cement top occurs. Would you choose the depth from the
Amplitude differently from the Signature?

77
PROBLEM 3

Well location: Persian Gulf


Borehole conditions: 4.5-in. liner, 11.6-lbm/ft pipe

Would you consider the cement job over this interval to be adequate or better? Are there intervals
where you believe cement quality is lesser in quality than in other depth intervals? If so, what
depth interval(s)?

Indicate the compressional arrivals on the VDL.

Also indicate those depth intervals where you believe shear arrivals are detected on the VDL.

78
PROBLEM 4

Well location: Indonesia


Borehole conditions: Unknown

What is the cement condition in the interval shown? Explain why.

79
PROBLEM 5 Can you identify compressional waves?

Well location: Venezuela Can you identify shear waves?


Borehole conditions: 7-in. casing; openhole size and pipe
weight were not given Can you identify fluid waves?
Indicate where the different wave types occur on the ex-
Note the free-pipe signal at the top of the example. The ample problem.
borehole was filled with oil during the logging operation.
The reservoir rocks were high porosity in the interval Using the proper chart (Fig. 1-59), determine the com-
given. pressive strength of this conventional cement at the fol-
lowing intervals.

Describe the cement condition qualitatively. 4,308 - 4,314 ft psi

4,348 - 4,352 ft psi

4,395 - 4,398 ft psi

4,458 - 4,462 ft psi

80
PROBLEM 6

Well location: Texas, U.S.A.


Borehole conditions: 4.5-in., 9.6-lbm/ft casing filled with formation water

Give a general interpretation of cement quality from 3,450 to 3,900 ft.

Where would you pick the cement top?

81
PROBLEM 7

Well location: Permian basin, U.S.A.


Borehole conditions: 5.5-in., 14-lbm/ft casing set in a 7-7/8-in borehole; the CBL was recorded with 1,000-psi surface pres-
sure applied to the casing.

Give your analysis of the cement job from 3,350 to 3,540 ft.

Do you recognize any shear arrivals on the VDL? If so, identify the depth interval(s).

82
PROBLEM 8

Well location: Permian basin, U.S.A.


Borehole conditions: Unknown

From the given BAL data, what type of cement job is pre-
sent between 8,408 and 8,550 ft?

What does the Travel-time curve tell you?

What does the VDL tell you about cement integrity?

Can you explain what you think occurs at 7,550 ft?


Why?

What do the amplitude/attenuation traces indicate?

Indicate the depth intervals where you see fluid waves.

Indicate the depth intervals where you see shear waves.

Indicate the depth intervals where you see Stoneley


waves.

83
PROBLEM 9 Using Fig. 1-59, determine the cement compressive
strength over the previously designated depth interval.
Well location: Oklahoma, U.S.A. Conventional cement was used. psi
Borehole conditions: Unknown
Indicate the depth intervals, in both the upper and lower
Identify the location of the cement top in this well. portions of the problem, where shear arrivals appear.

In the zone from 4,694 to 4,750 ft, does the VDL indicate
good bond to the formation? Does the
Amplitude indicate good bond to the casing?

84
PROBLEM 10

Well location: Offshore, Gulf of Mexico


Borehole conditions: 7-in., 32-lbm/ft casing cemented in 10-5/8-in. borehole with 910 sacks of Class H cement plus addi-
tives (extenders/retarders). Borehole drift was greater than 30°. CBL instrument was centralized with three Gemco central-
izers.

Is the cement job adequate over the depth interval shown? Explain.

If an 11-ft interval is needed for effective zone isolation, identify those intervals where Bond Index is high enough to isolate
one zone from another.

85
PROBLEM 11

Well location: Permian basin, U.S.A.


Borehole conditions: 5.5-in. casing set in a 7-7/8-in. borehole

Explain your description of cement condition over the depth interval shown.

86
PROBLEM 12

Well location: Offshore, Gulf of Mexico


Borehole conditions: 4.5-in. casing

Explain the cement condition between 4,550 ft and 4,730 ft.

Indicate depth intervals where fluid arrivals and shear arrivals occur.

87
PROBLEM 13

Well location: Offshore, Louisiana


Borehole conditions: 7-in., 29-lbm/ft pipe Following two squeeze jobs, the CBL was recorded after allowing more than 3
days’ setup time.

Describe the condition of cement over the interval given.

88
PROBLEM 14

Well location: Alberta, Canada


Borehole conditions: 140-mm, 20.8-kg/m casing

What is your overall interpretation of cementing conditions across the interval given?

What specific cement condition exists over most of the interval?

89
PROBLEM 15 assume the borehole was filled with fairly fresh fluid,
and the pipe reasonably centered to allow at least a 3/4-
Well location: Canada in. (1.9-cm) thickness of cement sheath around the pipe
Borehole conditions: 7000-kPa pressure at the wellhead circumference. The pipe size will be representative of its
internal diameter. What do you note free or unsupported
Give your analysis of cement condition over the interval pipe signal to read on the Travel-time trace?
from 775 m to 825 m.

What pipe ID did you determine?

Do you recognize the occurrence of shear waves?


At this point, you must assume an outside diameter for the
If so, at what depth intervals?
pipe (reference the pipe data in Table 1-4). You will find
two or three pipe weights that fit the Travel-time response
in the unsupported pipe. This will give an assumed pipe
Do you recognize the occurrence of fluid waves? thickness to use in compressive strength determination.
Using the appropriate chart (Fig. 1-57), determine the ce-
If so, at what depth intervals? ment compressive strength over the depth interval from
785 m to 790 m. MPa

Pipe and borehole information were not available. Use If the interval had been cemented with a lightweight foam
the Travel-time trace in free or unsupported pipe to de- cement, what would you determine its compressive
termine pipe size (refer back to Fig. 1-23B). You must strength to be? MPa

90
PROBLEM 16

Well location: U.S. gulf coast


Borehole conditions: 7-in. casing cemented in a 9-7/8-in. borehole

Give an overall description of cement conditions for the interval presented.

91
PROBLEM 17

Well location: Italy


Borehole conditions: 7-in., 29-lbm/ft casing in 8-1/2-in. borehole

Give a quick analysis of cement condition over the interval shown.

What is the problem with the SRT (Travel-time trace)?

How could the SRT (Travel time) recording be improved?

92
PROBLEM 18 the following intervals:
14,196 - 14,204 ft psi
Well location: Venezuela
14,209 - 14,211 ft psi
Borehole conditions: Concentric 7-in. and 9-5/8-in. pipe
14,212 - 14,214 ft psi
strings
14,216 - 14,220 ft psi
14,230 - 14,250 ft psi
Describe cement conditions in the section below the con-
centric strings.
Give your analysis of the cement condition within the
concentric pipe strings from 14,080 to 14,150 ft.

Using the appropriate chart (Fig. 1-59), determine the


cement compressive strength (conventional cement) for

93
PROBLEM 19

Well location: Permian basin, U.S.A.


Borehole conditions: 7-in., 26-lbm/ft casing The first logging pass was recorded with no pressure at the wellhead.

Give your overall impression of the cement condition from this logging pass.

The second logging pass was recorded with 2,000 psi at the wellhead. Does this pass confirm a microannulus condition?

Using the appropriate chart (Fig. 1-58), determine the cement compressive strengths for both logging passes over the fol-
lowing intervals and compare:

94
Run 1 Run2
with 0 psi with 2,000 psi
9,210–9,220 ft
9,315–9,320 ft
9,320–9,324 ft
9,380–9,390 ft

From the text material discussing microannulus, would you now recommend the logging procedure used on this well?
Why or why not?

95
PROBLEM 20

Well location: North Sea


Borehole conditions: 7-in., 29.0-lbm/ft casing in 8-1/2-in. borehole

Approximately 50 cement bond logs were obtained from Western Atlas locations worldwide for this text. This North Sea
field example provided the most extensive information regarding borehole conditions; however, it too lacked information on
scratchers, centralizers, and other mechanical apparatus that might have been used in the well completion.

The log was run 3 days after cementing. Based on the information given, and the log data presented, what is your opinion of
the cement job over the given depth interval?

96
97
PROBLEM 21

Well location: Oklahoma, U.S.A.


Borehole conditions: 5.5-in., 17-lbm/ft casing in 7.875-in. borehole

98
The Segmented Bond Tool was discussed in Chapter 3 of the text. Give your analysis of the cement over the SBT depth
intervals given.

99
PROBLEM 22

Well location: Oklahoma, U.S.A.


Borehole conditions: 5.5-in., 17-lbm/ft casing in 7.875-in. borehole

100
Give your opinion of the cement job over the depth intervals shown with this Segmented Bond Tool log.

101
PROBLEM 23 Identify intervals where fluid waves appear.

Well location: Canada


Borehole conditions: 139.7-mm casing, 7000-kPa pres-
sure at the wellhead

Describe the cement condition across the interval shown. Do Stoneley waves appear? If so, where?

Identify those intervals where shear waves occur.

102
CEMENTING—AN OVERVIEW APPENDIX A 5

During well cementing operations, a cement slurry is


pumped downhole through casing and back up the annu-
lar space between the pipe and formation. The cement is
then allowed to “set up” or cure, and as a result, develop
its compressive strength. Cement serves two principle
functions:
1. Shear bond, which mechanically supports the
casing, and
2. Hydraulic bond, which restricts fluid movement
longitudinally along the casing and between adja-
cent formations.
The bond and support aspects are particularly impor-
tant in wells that require subsequent drilling below the
casing and perhaps a pipe string to be hung from it. Bond
and support might also be critical for intermediate casing
strings, which may be subject to stress from deeper
drilling operations. Hydraulic seal is crucial where fluid
movement in the annulus cannot be tolerated.
The technology supporting modern well cementing is
a complex science in the chemistry of cement slurries and
the mechanical devices employed for the purpose of
achieving good cement coverage downhole.19,20 In-depth
details are beyond the scope of this document, but a brief
overview is prudent.
A schematic of a typical primary cementing job is
shown in Fig. A1.20 The casing string is assembled with
a float collar and guide shoe, where the float collar acts
as a check valve to prevent cement from flowing back
into the casing after it is pumped down. Centralizers are
often run at regular intervals, especially over critical
depth intervals and in deviated wellbores. Cement is
mixed at the surface with a jet mixer just prior to being
pumped downhole as a liquid slurry. The cementing op-
eration begins when the bottom plug is released, imme-
diately followed by the cement slurry. When the bottom
plug, which is hollow, lands or “bumps” on the float col-
lar, an increase in pressure causes a rubber membrane in
the plug to rupture. The cement then passes through the
bottom plug until the upper plug, which is solid and sep-
arates the cement slurry from the displacing fluid, lands
on top of the bottom plug. A dramatic increase in pres-
sure is then indicated at the surface. At this time, the ce-
ment job is completed, and only “curing time” is required
for the cement to solidify and achieve its compressive
strength.
On production strings, the cement is not commonly
extended to the surface, but is usually extended a few
hundred feet (or meters) above the interval(s) of interest.
Displacement to the surface is normally avoided be-
cause of (1) economic considerations, and/or (2) the
possibility that the dense slurry may fracture a forma-
tion, causing lost returns and resulting in formation
Fig. A1
Diagram of cementing job20
103
damage. Complete cement coverage is, however, re- • Displacing cement at turbulent flow
quired in some environmentally sensitive areas; e.g., to
• Using a preflush ahead of cement
protect potable waters. Surface casings across fresh-wa-
ter aquifers are commonly cemented to the surface, and • Moving the pipe while circulating
the same may be true with some intermediate strings. In
• Cleaning or coating the pipe.
areas where formation damage/fracturing is of concern,
long intervals are frequently cemented in stages. Failure of primary or secondary cementing jobs can
In today’s deep wells, economic considerations, and be detected by log-derived cement evaluation or by the
occasional steel shortages, have resulted in the more com- production of undesired fluids during production tests.
mon use of liners. A liner may be hung through the pro- Corrective action usually requires a remedial cement
ductive interval or perhaps utilized for well repair where squeeze, which involves forcing or squeezing a cement
the casing has been damaged. Successful cement jobs slurry out through perforations and behind the casing by
with a liner are often difficult to accomplish because of applying high-pressure, as illustrated in Fig. A3. A rela-
small annular clearances and the inability to use central- tively small volume of cement is commonly used. The
izers. The interval of overlap between the liner and the objective is to force the cement to a specific place; i.e.,
casing string from which the liner is hung is especially to fill and plug off perforations, to fill or choke off chan-
critical because the annular clearance between the two nels behind pipe, repair damaged pipe, or to supplement
pipe strings is typically small. the primary cement job. The danger is the formation
A basic problem in cementing is to fully displace the may have to be fractured in order to successfully
fluid in the casing annulus. Displacement efficiency is de- squeeze.
fined as:

Displacement Annular Area Filled with Cement


⫽ ᎏᎏᎏᎏ
Efficiency (%) Total Annular Area

Hydraulic bond at the cement-formation interface is


largely influenced by the presence or absence of filter
mud cake and rock type. Permeable formations usually
result in obtaining a better hydraulic bond since cement
slurry loses water to the formation, and develops a higher
compressive strength.18
High efficiency is often difficult to achieve due to the
ease with which cement flows through the larger annular
regions and its inability to flow through the narrow annu-
lar regions, as shown by the flowing velocity profile in
Fig. A2. Some remedial measures include:
• Centralizing the pipe
• Using scratchers to remove wall cake

Fig. A3
Schematic of a remedial squeeze cement job12

Cements are broadly classified as being neat or tai-


lored. Neat cement generally has properties that are in-
flexible. Tailored cements are almost always used in oil-
well cementing operations due to their flexibility and
cost.
Portland cements are finely ground mixtures of calcium
compounds. The mix is usually made from limestone (or
other rock high in CaCO3) and clay or shale. Iron and alu-
minum oxides are often added if necessary. After the ma-
Fig. A2 terial is thoroughly mixed and finely ground, it is sub-
Flowing velocity profile9 jected to intense heat in a rotary kiln. The resulting

104
material is then ground with a controlled amount of gyp- Permafrost cements are a special blend of Portland and
sum to form the cement. All API classes of cement are pro- gypsum cement, which has low heat of hydration and will
duced in this general way, but oilwell cementing require- set up at 15°F (⫺9°C). These types of cements are uti-
ments demand different properties and different particle lized in cementing through frozen formations in Arctic
sizes for specific purposes. High temperatures, high pres- locales.
sures, particular rock type, etc. dictate different admix-
tures of cement to provide the necessary casing support CEMENT API CLASSIFICATIONS
and zone isolation. Cement cures through a process of
crystal growth. Once cement is in place around the pe- American Petroleum Institute (API) classifications of ce-
riphery of a casing string, it is important that the crystal- ment for various depths and temperature conditions are
lization process proceed quickly to reduce exposure time shown in Table A1. Most of the API cements have been
to mechanisms that could interfere with the desired results. replaced by Class G (Basic) cement due to its wide range
Pozmix cement combines Portland cement with poz- of applications.
zolan, a siliceous material, which reacts with lime and API Class A and B cements are generally less expen-
water to form calcium silicates, resulting in good cement- sive. Class B is also resistant to sulfate attack. API Class
ing properties. Pozmix cements are in common use be- C cement develops a higher compressive strength in the
cause they are less expensive. first 30 hours than Class A; however, Class A with cal-
Calcium aluminate cements are manufactured by cium chloride provides better strength than Class C with-
heating limestone and bauxite until liquefied, then cool- out accelerators. Class C is limited to certain geographi-
ing and grinding. Cements high in alumina are used to cal areas, and is often called high early cement.
cement casing through depth intervals where extreme API Class D-E-F cements, delayed by organic com-
temperatures are encountered. Their use is limited due to pounds and/or a coarser grind, are referred to as retarders.
expense. Special well conditions might justify their expense. They
Gypsum cements cure rapidly and expand signifi- too are limited in availability.
cantly after setup. These cements tend to deteriorate in API Class G and H cements are similar to Class B,
contact with water; therefore, they are seldom used except but are manufactured under more rigorous control stan-
as an additive to Portland. dards than Class B to ensure a more uniform product

TABLE A1

105
with respect to chemical and physical specifications. G tion. They are effective in lowering the viscosity of high-
and H contain no accelerators, retarders, or viscosity- density cement slurries.
control agents. Class H is similar to Class G except for Lignosulfonates are probably the most common re-
a slightly coarser grind, which provides a moderate in- tarder, and when treated with specific chemicals; e.g., bo-
crease in retarding effect for deeper, hotter borehole rax can be used to very high temperatures (600°F or
conditions. Both G and H are compatible with accelera- 315°C). At lower temperatures, cellulose retarder addi-
tors or retarders for use over the complete range of API tives are more common.
conditions; therefore, either cement (API G or H) can be
used with the proper additives for almost any cementing Extenders
situation. API Class G has replaced most other API ce-
ments. These are possibly the most universally used. When it is necessary to reduce cement density, extenders
API Class J cement is intended for use from 300°F are used. Cementing across weaker, less competent for-
(149°C) to possibly 600°F (315°C), if retarder extended. mations often requires their use to avoid breaking down
J is not a Portland cement because silica flour (SiO2) is the formation and causing a loss of circulation. Exten-
added. Relatively small amounts of retarders are needed ders reduce the amount of cement needed and lessen ex-
in comparison to API Class H cement. Only calcium sul- pense.
fate retarders are added to Class J. Water extenders allow an addition of water to the
slurry while ensuring the suspension of solids. Bentonite
CEMENT ADDITIVES is probably the most common water extender; however,
cement compressive strength suffers. Sodium silicate is
Oilwell cements typically contain some additive(s) to also used as a water extender since it produces a viscous
modify the basic cement properties for a particular down- gel.
hole condition. Additives may be used for a variety of Pozzolans are used as low-density aggregates. They
reasons: are found in the form of volcanic ashes and diatomaceous
earth. Pozzolans reduce slurry density and increase com-
• To vary cement density pressive strength.
• To increase or decrease compressive strength In the late 70s, high-strength foam cements were in-
troduced to the industry. By injecting nitrogen at a con-
• To accelerate or retard the setting time trolled rate into specially formulated cement slurries, a
• To control filtration rate foamed cement column with uniform density and com-
pressive strength can be achieved. The nitrogen gas
• To reduce slurry viscosity replaces the use of water for density reduction, and
• To bridge for lost circulation control allows cement integrity to be maintained without sub-
stantially reducing its strength or substantially increas-
• To improve economics. ing the cement’s permeability. As a result, hydrostatic
pressure across weak formations is substantially re-
Accelerators duced, coverage over long depth intervals can be ac-
complished in a single stage, and costs are generally
Cement setup is accelerated by use of additives (acceler- less.
ators) that speed up early stages of hydration. CaCl2 is the Alternative approaches to foam slurries might include
most common accelerator and is typically added in air-filled glass balls or beads, which are light weight and
concentrations of 2 to 4 percent by volume, with higher inhibit permeability in the cement sheath. These are con-
concentrations shortening cement thickening time. Com- sidered by many to be the most efficient, low-density ag-
pressive strength of the cement also develops faster. Ac- gregate available as they preserve cement compressive
celerators are more commonly used in shallower, low- strength and reduce slurry density without the necessity
temperature wells. for adding much water. Cement additives designed for
specialized applications can also be applied to foam or
Retarders air-filled bead slurries.
A comparison of slurry density to compressive
Additives used to slow the cement setting time, called re- strength for several extenders is given in Fig. A4.
tarders, are typically used in deep, hot wells to allow the
slurry to be placed properly. Retarder technology is well Dispersants
established, and several types of retarder additives have
been developed for specific conditions. Cementing jobs are successfully achieved when mud has
Recently, organic phosphate retarders, which are ef- been adequately removed. Cement is usually pumped at
fective at high temperatures, have been developed and turbulent flow, but dispersants control the rheology to in-
have the ability to tolerate variations in cement composi- duce turbulence at low pump rates.
106
to cementing contractors. High temperature accelerates
the hydration process, making it prerequisite to use re-
tarders and other special additives to slow setup time and
allow cement to be placed properly. Cement compressive
strength is also affected by high temperature after setup.
Portland cement becomes totally unstable above 400°C
(750°F). Therefore, consideration of calcium aluminate
cements becomes very important in extremely hot wells.
Numerous phases of calcium silicate mix are being stud-
ied and experimented with; however, it is known that ce-
ment stability can be restored with the addition of silica
sand or silica flour cured to specific high temperatures;
e.g., 600°F (315°C).

FACTORS AFFECTING
DOWNHOLE CEMENTING

The cement being forced down a borehole with the intent


Fig. A4 to support the pipe and provide a hydraulic seal is affected
Comparison of slurry density to compressive strength for different by many factors. These effects on the cement (or lack of
types of extenders effects) influence the messages given by wireline log re-
sponses. These factors are:

Agents to Control Lost Circulation 1. Cement setting time 12. Borehole size and shape
2. Bottomhole 13. Borehole deviation
Everything from corn cobs and walnut shells to cellulose temperature 14. Casing size and weight
and more elaborately designed granular materials such as 3. Pressure 15. Casing centralizers
gilsonites or coals are used to prevent lost circulation 4. Depth 16. Casing scratchers and
across weak zones. Special gel cements are also used 5. Type of cement wipers
when bridging agents do not perform as required. 6. Cement additives 17. Damage to bond by
7. Mud additives perforating
Fluid Loss Agents 8. Quantity of cement 18. Damage to bond by
9. Cement injection rate high-pressure squeezing
Additives to control water loss from the slurry into the 10. Reservoir fluids
formation include finely ground materials such as ben- 11. Borehole fluids
tonite, water-soluble polymers, and cellulose derivatives.
RECOMMENDED PROCEDURES
Special Additives TO MINIMIZE MICROANNULUS

Agents to prevent gas migration or foaming that can de- Achieving an adequate cement job for the necessary
stroy a cementing operation are also used. Special lattice isolation of certain zones has become a prerequisite for
agents have been developed to form an impermeable oilwell completions. Wireline cement evaluation ser-
membrane and coagulate gas. Polyethylene glycol is of- vices prove to be the simplest and least expensive
ten used to prevent foaming. method of determining cement effectiveness provided
conditions are acceptable for obtaining log responses
Weighting Agents that reflect the true condition. Microannulus problems
interfere with effective evaluation of cement integrity.
High-pressure formations often create problems with Therefore, measures should be taken to remove or at
low-density cement slurries; i.e., the cement loses stabil- least minimize the microannulus effect for the life of
ity. Weighting agents are added to the slurry to increase the production casing. Steps have been described by
its density across potentially high-pressure zones. Pilkington.33
The first step is to “bump the plug” with water, then
High-Temperature Additives pressure test the casing before the cement sets, and re-
lease the pressure before setup occurs. This should be
Thermal recovery methods, geothermal wells, and the done only if the cement head can withstand the pressure
deeper, hotter oil wells drilled today present a challenge and the plug will hold.

107
If the cement head cannot withstand the pressure, pre-
plan the job to hang off the casing. Then close the blind
rams and pressure test before the cement sets.
It should be remembered that it is not necessary to test
up to 80% of the casing yield strength if the pressure ex-
ceeds the fracture pressure of the formation below the
shoe. Fracture gradient considerations will normally re-
sult in testing the casing to a lower pressure, provided that
regulatory requirements are met.
To ensure that unanticipated pressure problems will
remain below the casing, casing test pressure should ex-
ceed the minimum fracture pressure expected below the
casing shoe by a few hundred psi (less than 3 MPa). Make
a bit and scraper run, and displace the water with comple-
tion fluid prior to running wireline cement evaluation ser-
vices. This will increase hydrostatic pressure in the
casing.
Wireline cement evaluation services should then be
run without pressure across the zones of interest. It might
not be necessary to log with surface pressure if the in-
crease in hydrostatic pressure has minimized the thermal
microannulus.
If the cement job is good, then the completion fluid in
the casing will now eliminate the microannulus during the
production life of the well. This simple procedure should
be useful in gas wells where migration up a microannulus
can occur.
It could still be necessary to run the log under pressure
if the increase in hydrostatic head does not eliminate the
microannulus effect on the bond log in the intervals of in-
terest. How much pressure should be applied? This may
vary if there are zones of interest over a long depth inter-
val. The increase in hydrostatic pressure at the shallowest
zone of interest will be less than at deeper zones of inter-
est, and more pressure may be required across a shallow
zone. The pressure and logging procedure to use is de-
scribed under the microannulus portion of the text.
The preceding discussion on cementing and methods
to decrease or eliminate microannulus effects is meant
only as a broad overview, but is sufficient for an under-
standing of cement and well mechanics with respect to
their influence on wireline cement evaluation services.

108
SKETCHES OF
DIFFERENT INSTRUMENT CONFIGURATIONS APPENDIX B

Instrument sketches are provided in this section for con-


venience of the user. A number of different lengths and
configurations can be accomplished for each of the ce-
ment evaluation instruments discussed in the text. For ex-
ample, a gamma ray, a neutron, or both gamma ray and
neutron may be added to an instrument string. A casing
collar locator is normally included in the instrument
makeup in conjunction with downhole electronics and
centralizing apparatus.
It is common practice to place centralizers just above
and below the transducers to ensure centering of the trans-
mitter(s) and receiver(s). A minimum of three centralizers
should be used to log boreholes that are nearly vertical,
including a third at the top of the instrument assembly.
Deviated boreholes require a minimum of five centraliz-
ers, and should be of the rigid metal, rubber or plastic fin,
or rigid aluminum roller-type design.
When logging deviated wells, the centralizers should
again be located at the top of the instrument string, just
above and below the transmitter-receiver section, at the
top of the acoustic section, and near the center of the
gamma ray or neutron instrument. Fin-type standoffs
should be placed in such a way that the fins are randomly
oriented around the instrument circumference. As many
as 12 centralizers have been used to properly center in-
struments in high-angle (greater than 55°) boreholes.
It is important to place a centralizer at the top of the in-
strument string because the upper portion of the instru-
ment (typically a collar locator) acts as a lever to create
centering problems. Recall that the instrument is operat-
ing in a dynamic mode. Still photos or illustrations of the
instrument configuration do not demonstrate the prob-
lems caused by instrument movement.
The centralizer type may differ due to specific down-
hole well mechanics. In-line centralizers are available
with some of the cement evaluation instruments. Rigid
metal and fin-type standoffs usually accomplish their
mission if they are sized properly for the casing internal
diameter, but both the metal and fins wear with use and
should be replaced as needed.
In-line centralizers are more applicable for liners
where it may be necessary (in vertical boreholes) to log a
portion of the casing above the liner. Liners do require SERIES 1412 SLIMHOLE INSTRUMENT
centralizers that fit the pipe interior.
Considering the many possible instrument configura- Maximum diameter 1.7 in. (43.2 mm)
tions, several manifestations have been given. However, Maximum temperature 400°F (204°C)
every possible combination or condition for the downhole
instrument has not been covered. Maximum pressure 17,000 psi (120 MPa)
20,000 psi (138 MPa) with
special housing

Transmitter frequency 20 kHz

109
SERIES 1424 SEGMENTED BOND TOOL
Maximum diameter 3.38 in. (85.7 mm)
3.63 in. (92 mm) with gamma ray sub

Maximum temperature 350°F (177°C)

Maximum pressure 20,000 psi (138 MPa)

VDL Transmitter 20 kHz


frequency

110
SERIES 1423 BAL INSTRUMENT
Maximum diameter 2.75 in. (69.9 mm)

Maximum temperature 350°F (177°C)

Maximum pressure 20,000 psi (138 MPa)

Transmitter frequency 20 kHz

111
SERIES 1456 DUAL-RECEIVER BOND INSTRUMENT
Maximum diameter 3.375 in. (85.7 mm)

Maximum temperature 500°F (260°C)

Maximum pressure 20,000 psi (138 MPa)

Transmitter frequency 20 kHz

112
SERIES 1415 DUAL-RECEIVER SERIES 1417 RECEIVER CBL
CBL INSTRUMENT INSTRUMENT
Maximum diameter 3.38 in. (85.7 mm) Maximum diameter 3.375 in. (85.7 mm)

Maximum temperature 350°F (177°C) Maximum temperature 450°F (232°C)

Maximum pressure 20,000 psi (138 MPa) Maximum pressure 25,000 psi (176 MPa)

Transmitter frequency 20 kHz Transmitter frequency 20 kHz

113
CHARTS AND FIGURES DEPICTING
THE MECHANICAL CONFIGURATION OF THE
WELLBORE AND PROPER USE OF THE LOG HEADING APPENDIX C

As emphasized in the text material, it is important to have Information Forms


some information on the physical configuration of the
well prior to performing an analysis of a wireline cement A suggested form for recording such pertinent informa-
evaluation service. tion as well name, location, depth and elevation refer-
ences, borehole fluid, pipe strings, borehole deviation,
Well Sketch depth intervals where centralizers, scratchers, packers,
cement baskets, etc., is given in Fig. C2. A form to pro-
A simple sketch of the borehole, including bit diameters, vide information on the cement job(s) is shown in Fig.
sizes and lengths of tubular goods, and indications of C3. Many user groups have similar forms. These forms
depths where external apparatus is placed on the different are suggested in lieu of the user having no set guidelines
pipe strings is extremely useful information (Fig. C1). to provide such information to the service contractor.

Fig. C1
Example of a well sketch and other pertinent information

115
Fig. C2
Example form for information critical to CBL interpretation

116
Fig. C3
Example form of cement data critical to CBL interpretation

117
In retrospect, it can be said that the overwhelming ma-
jority of cement evaluation services seldom have perti-
nent information recorded on the log heading, although
adequate space is provided for such information (Figs. C4
and C5). The user of wireline cement evaluation services
should provide this information to the logging engineer
and insist it be recorded on the log header.
Many bond logs are referred to after a well has been
producing for several years. The people initially involved
with the interpretation of that log are, at best, occasionally
available. At a later date, the information discussed pre-
viously is often prerequisite to an accurate analysis of the
log data.

Fig. C4
Cement data can be critical to log evaluation.

Fig. C5
Log heading information should be complete as possible.

118
OTHER WIRELINE SERVICES
FOR CEMENT EVALUATION APPENDIX D

Wireline services other than acoustic are also used to de- tion to another within a given area. A sketch of a temper-
termine the presence or absence of cement behind pipe. ature profile (Fig. D1) shows a low gradient through ma-
Protection of freshwater aquifers, ensuring zone isolation terials with high-thermal conductivities and a steep gradi-
in or adjacent to hydrocarbon reservoirs, and identifying ent when materials with low-thermal conductivities are
channels in the cemented annular space did not begin with encountered.
the environmental protection agencies, nor with acoustic The slope of the geothermal gradient typically ranges
cement bond log devices. Most operators policed them- from about 0.6°F to 2.0°F per 100 foot of depth (Fig. D2)
selves and recognized the dangers of polluting specific and is representative of formation temperatures undis-
horizons long ago. turbed by production or injection of fluids or gases. The
Many of the methods utilized to detect cementing gradient should therefore be derived from a base temper-
problems in the past are still practiced today. Temperature ature log, which was recorded prior to production from or
profiles, radioactive tracer surveys, and listening devices injection into the well.
are often employed to determine how borehole conditions
are related to the cement sheath.

TEMPERATURE LOGS

Temperature logs play a definite and important role in de-


tecting communication and evaluating casing mechanical
condition. The log is a continuous recording of tempera-
ture vs. depth and is usually subject to numerous temper-
ature anomalies over an appreciable depth interval. Dif-
ferential temperature traces are often recorded as an
additional interpretative aid.

Geothermal Gradient

The geothermal gradient is caused by the continuous flow


of heat from the interior of the Earth. The magnitude is
dependent on the difference between surface temperature
and the heat source in the interior of the Earth, and the
thermal conductivities of the materials in between.
The “in-between” materials include the geological for-
mations penetrated by a borehole and different types of
rock, fluid, and gas, which exhibit their own peculiar ther-
mal conductivities. Cement and steel casing also exhibit
thermal conductivities. Table D1 lists thermal conductiv-
ities for a few materials commonly encountered in a cased
borehole. As is evident from the list, the gradients may
vary widely from one geographical area to another, and Fig. D1
may also vary considerably from one geological forma- Comparison of temperature gradient steepness and lithology

TABLE D1

Thermal Conductivity (10 ⫺3 calories/s/cm/ ⬚C)

Shale 2.8–5.6 Gypsum 3.1 Water 1.2–1.4


Sandstone 3.5–7.7 Anhydrite 13 Air .06
Porous Limestone 4–7 Salt 12.75 Gas .065
Dense Limestone 6–8 Sulphur .6 Oil .35
Dolomite 9–13 Steel 110
Quartzite 13 Cement .7

119
cal heat flow will also tend to smear the heat anomalies
we are looking for in reference to cement. It is therefore
critical to run the log soon after cementing when the
slurry is still generating heat.

Channeling in the Cement Sheath

Temperature logs have been used for more than 25 years


to detect upward or downward fluid and gas movement
behind casing. However, it is important to understand that
temperature log interpretation cannot be based on a firm
set of rules. The condition of each well must be studied
individually. The principles of heat flow, fluid mechan-
ics, and reservoir engineering can then be applied. In ad-
dition, specific procedures are recommended for running
the log, and these procedures should be tailored to resolve
the specific well conditions.
The complexity of detecting channels in numerous
specific sets of circumstances is beyond the scope of this
text. More detailed data associated with temperature
logs is recommended (Western Atlas Logging Services,
Publication No. 9441, “Interpretation Methods for Pro-
duction Well Logs,” 3rd Edition). A simple example
(Fig. D5) is, however, given here to illustrate the effec-
tiveness of comparing several temperature log passes.
Fig. D2 The well was first shut-in for about 48 hours, allowing
Variation of geothermal gradient as a function of geographical
it to return to a geothermal gradient. A cooling effect
location
was then accomplished by injecting 200 bbl of 50°F wa-
ter over a two-hour period. The water becomes a tem-
perature tracer, and the subsequent shut-in temperature
Cement Top Location logs recorded after injection clearly identify the chan-
neled area behind pipe.
Generation of heat as a cement slurry hardens also causes
anomalies on a temperature log. Recognizing these, many
operators use temperature logs to determine where ce- TRACERLOG
ment is present behind pipe, but it is also important to
record the log during the curing time; i.e., a few hours af- Radioactive tracer surveys are also used to determine the
ter completion of the cement job. Considering the fast mechanical integrity of a well and to locate communica-
curing cements utilized in boreholes today, effective uti- tion problems behind pipe. The instrument is comprised
lization of the log occurs about 8 to 15 hours after the ce- of an injector assembly, used to release a small volume of
ment plug is down. short half-life radioactive material into a fluid or gas
Openhole caliper information is important to the inter- stream, and two gamma ray detectors, which are located
pretation of temperature logs used for cement location. If at fixed and known intervals from one another and the
both measurements are scaled with a numerical increase ejector port. A casing collar locator ensures depth control.
to the right (Fig. D3), the temperature recorded during the The tool is in motion during a Tracerlog application. The
cement curing period will track, or parallel, the openhole same instrumentation can also be utilized for other cased
caliper trace over the cemented portions of the borehole. hole purposes.
An “hour-glass” or “mirror-image” effect will occur in The function of the Tracerlog is to locate radioactive
the free or poorly cemented pipe intervals. materials in the wellbore, in perforations, or behind pipe.
Some typical situations with respect to cement condi- The radioactive material may be released by the instru-
tions (Fig. D4) are (1) a clearly diagnosed cement top, ment or purposely emplaced hydraulically during a ce-
(2) separated cement columns, and (3) an ambiguous ce- menting operation.
ment top. It is important to recognize (Table D1) that
timing is essential. Steel casing has a thermal conductiv- Radioactive Cement Top Location
ity of 110 compared to 1.2 for water, 0.7 for cement, and
3.0 to 13.0 for most encountered formations. Vertical When radioactive material is emplaced in the cement, it is
heat flow will tend to occur along the casing whenever relatively simple to detect the “hot zone” with the gamma
there is a vertical temperature difference, and this verti- ray detection system. Materials with a short half-life (a
120
Fig. D3
Importance of openhole caliper data to interpretation of temperature logs used for locating cement

Fig. D4
Using temperature logs to locate cement top

121
Fig. D6
Identification of radioactive cement top by Tracerlog
Fig. D5
Detecting channeling behind the pipe with temperature logs

few hours to a few days) are commonly used. A water-wet in the annulus. A specific amount of radioactive material
tracer is mixed with the first few barrels of cement and is typically ejected at the bottom of the tubing and suc-
pumped at the head of the slurry. After completing the ce- cessive timed runs are recorded with the gamma ray. The
ment job, the Tracerlog is run to locate the radioactive times of ejection and each logging run should be carefully
zone, which should be the uppermost extent of the em- noted (Fig. D7). The material will first enter the perfora-
placed cement. tions and be detected at that depth interval. If a channel is
Elapsed time between the cement job and the record- present, increased radioactivity will begin to occur above
ing of the log requires some decision-making on the type or below, or both above and below the perforations on
of tracer material. Iridium 192 might be preferred because subsequent timed passes.
of its longer half-life (74 days).
Typically, a base Tracerlog is run prior to cementing SONAN LOG—A NOISE DETECTION LOG
and another Tracerlog pass is made at the time of com-
pleting the well (Fig. D6). It also helps to have an open- Downhole microphones are employed to listen for partic-
hole gamma ray and caliper available for comparison. In ular sound patterns that are associated with typical down-
the example, the high radioactivity occurs between 2,950 hole communication problems; i.e., unwanted production
and 3,045 ft. Two additional “hot spots” correspond to a or channeling problems in the cement sheath behind pipe.
caliper increase from 3,060 to 3,070 ft and the openhole A description of the noise log instrumentation and inter-
gamma ray indicates increased shale content from 3,060 pretation procedures are beyond the scope of this docu-
to 3,070 ft and from 3,105 to 3,130 ft. ment. However, Western Atlas Document No. 9441 dis-
A similar application can be applied with cement cusses the subject in more detail. Noise recordings are
squeeze jobs to determine if cement was effectively made with the instrument positioned stationary in the
placed over the intended interval. borehole.
Noise logs are often recorded sequentially with Trac-
Channel Detection with Tracerlog erlog and/or temperature services to establish the depth
intervals where channeled cement occurs. A well produc-
A timed-run tracer method is used to detect the flow of ing large unwanted amounts of salt water from perfora-
fluids up or down the wellbore, either within the casing or tions just below 9,800 ft was surveyed with noise and

122
Fig. D7
Timed-run Tracerlog indicates channeling below perforations.

temperature logs. Channeling in the cement was sus-


pected. The crossplot (Fig. D8) of temperature and noise
data was obtained with the well producing. Geothermal
gradient is also plotted. The temperature log, under dy-
namic flow conditions, departs from the geothermal gra-
dient at 10,050 ft, and as depth decreases above that point,
temperatures exceed geothermal. This indicates that wa-
ter production commences at approximately 10,050 ft.
The plots of noise recordings also indicate a channel be-
low the perforations. Levels of sound energy are low be-
low 10,100 ft, but the sound level increases above 10,000
ft due to water being forced through varying restrictions
in the channeled cement. At 9,825 ft, noise plots peak
sharply, characteristic of a leak and, in this specific in-
stance, occur at the perforations.
The temperature log interpretation is water production
from 10,050 ft upwards, but this information does not rec-
ognize if water movement occurs behind pipe or within
the casing. The noise data show flow to be behind pipe.
Noise recordings alone, however, cannot detect the depth
where water movement begins.
Obviously, an interpretation could have been made
with only one log available, but a more complete analysis
is made possible with a combination of data. The problem
of excessive water production was solved with a cement Fig. D8
squeeze below the perforations. Temperature and noise data for a producing well

123
CASING SIZES, WEIGHTS, AND THICKNESS APPENDIX E

TABLE E-1*

Casing OD Casing Wt. Casing ID Thickness Casing OD Casing Wt. Casing ID Thickness
in. mm lbm/ ft kg/ m in. mm in. mm in. mm lbm/ ft kg/ m in. mm in. mm

4.0 101.6 11.6 17.3 3.428 87.1 0.286 7.26

6.625 168.3 17.0 25.3 6.135 155.8 0.245 6.22


20.0 29.8 6.049 153.6 0.288 7.32
4.5 114.3 9.5 14.1 4.090 103.9 0.205 5.21 22.0 32.7 5.989 152.1 0.318 8.08
10.5 15.6 4.052 102.9 0.224 5.69 24.0 35.7 5.921 150.4 0.352 8.94
11.6 17.3 4.000 101.6 0.250 6.35 26.0 38.7 5.855 148.7 0.385 9.78
12.6 18.8 3.958 100.5 0.271 6.88 28.0 41.7 5.791 147.1 0.417 10.59
13.5 20.1 3.920 99.6 0.290 7.37 29.0 43.2 5.761 146.3 0.432 11.00
15.1 22.5 3.826 97.2 0.337 8.56 32.0 47.6 5.675 144.2 0.475 12.06
16.8 23.8 3.754 95.4 0.373 9.47
17.7 26.3 3.696 93.9 0.402 10.20
18.8 28.0 3.640 92.4 0.430 10.92 7.0 177.8 17.0 25.3 6.538 166.1 0.231 5.87
21.6 32.1 3.500 88.9 0.500 12.70 20.0 29.8 6.456 164.0 0.272 6.91
24.6 36.6 3.380 85.9 0.560 14.22 22.0 32.7 6.398 162.5 0.301 7.65
26.5 39.4 3.240 82.3 0.630 16.00 23.0 34.2 6.366 161.7 0.317 8.05
24.0 35.7 6.336 160.9 0.332 8.43
26.0 38.7 6.276 159.4 0.362 9.19
4.75 120.6 16.0 23.8 4.082 103.7 0.334 8.48 28.0 41.7 6.214 157.8 0.393 9.98
29.0 43.2 6.184 157.1 0.408 10.36
30.0 44.6 6.154 156.3 0.423 10.74
5.0 127.0 11.5 17.1 4.560 115.8 0.220 5.59 32.0 47.6 6.094 154.8 0.453 11.51
13.0 19.3 4.494 114.2 0.253 6.43 35.0 52.1 6.004 152.5 0.498 12.65
15.0 22.3 4.408 112.0 0.296 7.52 38.0 56.6 5.920 150.4 0.540 13.72
17.7 26.3 4.300 109.2 0.350 8.89 40.0 59.5 5.836 148.2 0.582 14.78
18.0 26.8 4.276 108.6 0.362 9.19 41.0 61.0 5.820 147.8 0.590 14.98
20.3 30.2 4.184 106.3 0.408 10.36 44.0 65.5 5.720 145.3 0.640 16.25
20.8 31.0 4.156 105.6 0.422 10.72 49.5 73.7 5.540 140.7 0.730 18.54
21.0 31.3 4.154 105.5 0.423 10.74
23.2 34.5 4.044 102.7 0.478 12.14
24.2 36.0 4.000 101.6 0.500 12.70 7.625 193.7 20.0 29.8 7.125 181.0 0.250 6.35
24.0 35.7 7.025 178.4 0.300 7.62
26.4 39.3 6.969 177.0 0.328 8.33
5.5 139.7 13.0 19.3 5.044 128.1 0.228 5.79 29.7 44.2 6.875 174.6 0.375 9.53
14.0 20.8 5.012 127.3 0.244 6.20 33.7 50.2 6.765 171.8 0.430 10.92
15.0 22.3 4.974 126.3 0.263 6.68 39.0 58.0 6.625 168.3 0.500 12.70
15.5 23.1 4.950 125.7 0.275 6.99 45.3 65.5 6.435 163.5 0.595 15.11
17.0 25.3 4.892 124.3 0.304 7.72
20.0 29.8 4.778 121.4 0.361 9.17
23.0 34.2 4.670 118.6 0.415 10.50 7.75 196.8 46.1 68.6 6.560 66.6 0.595 15.11
26.0 38.7 4.548 115.5 0.476 12.01
28.4 42.3 4.440 112.8 0.530 13.46
32.3 48.1 4.276 108.6 0.612 15.54 8.625 219.1 24.0 35.7 8.097 205.7 0.264 6.71
36.4 54.2 4.090 103.9 0.705 17.91 28.0 41.7 8.017 203.6 0.304 7.72
32.0 47.6 7.921 201.2 0.352 8.94
36.0 53.6 7.825 198.8 0.400 10.16
6.0 152.4 15.0 22.3 5.524 140.3 0.238 6.05 38.0 56.6 7.775 197.5 0.425 10.80
16.0 23.8 5.500 139.7 0.250 6.35 40.0 59.5 7.725 196.2 0.450 11.43
18.0 26.8 5.424 137.8 0.288 7.32 43.0 64.0 7.651 194.3 0.487 12.37
20.0 29.8 5.352 135.2 0.324 8.23 44.0 65.5 7.625 193.7 0.500 12.70
23.0 34.2 5.240 133.1 0.380 9.65 49.0 72.9 7.511 190.8 0.557 14.15
26.0 38.7 5.132 130.4 0.434 11.02 52.0 77.4 7.435 188.9 0.595 15.11

8.75 222.3 49.7 74.0 7.636 194.0 0.557 14.15

125
TABLE E-1 (Contʼd.)

Casing OD Casing Wt. Casing ID Thickness Casing OD Casing Wt. Casing ID Thickness
in. mm lbm/ ft kg/ m in. mm in. mm in. mm lbm/ ft kg/ m in. mm in. mm

9.0 228.6 34.0 50.6 8.290 210.6 0.355 9.02 13.0 330.2 40.0 59.5 12.438 315.9 0.281 7.14
38.0 56.6 8.196 208.2 0.402 10.21 45.0 67.0 12.360 313.9 0.320 8.13
40.0 59.5 8.150 207.0 0.425 10.80 50.0 74.4 12.282 312.0 0.359 9.12
45.0 67.0 8.032 214.0 0.484 12.29 54.0 80.4 12.220 310.4 0.390 9.91
55.0 81.9 7.812 198.4 0.594 15.09

13.375 339.7 48.0 71.4 12.715 323.0 0.330 8.38


9.625 244.5 29.3 43.6 9.063 230.2 0.281 7.14 54.5 81.1 12.615 320.4 0.380 9.65
32.3 48.1 9.001 228.6 0.312 7.92 61.0 90.8 12.515 317.9 0.430 10.92
36.0 53.6 8.921 226.6 0.352 8.94 68.0 101.2 12.415 315.3 0.480 12.19
40.0 59.5 8.835 224.4 0.395 10.03 72.0 107.2 12.347 313.6 0.514 13.06
43.5 64.7 8.755 222.4 0.435 11.05 77.0 114.6 12.275 311.8 0.550 13.97
47.0 69.9 8.681 220.5 0.472 11.99 80.7 120.1 12.215 310.3 0.580 14.73
53.5 79.6 8.535 216.8 0.545 13.84 83.0 123.5 12.175 309.2 0.600 15.24
58.4 86.9 8.435 214.2 0.595 15.11 85.0 126.5 12.159 308.8 0.608 15.44
61.1 90.9 8.375 212.7 0.625 15.87 86.0 128.0 12.125 308.0 0.625 15.87
71.8 106.9 8.125 206.4 0.750 19.05 88.0 131.0 12.075 306.7 0.650 16.51
92.0 136.9 12.031 305.6 0.672 17.07
98.0 145.8 11.937 303.2 0.719 18.26
9.75 247.7 59.2 88.1 8.560 217.4 0.595 15.11

13.5 342.9 81.4 121.1 12.340 313.4 0.580 14.73


9.875 250.8 62.8 93.5 8.625 219.1 0.625 15.88

10.0 254.0 33.0 49.1 9.384 238.4 0.308 7.82 13.625 346.1 88.2 131.3 12.375 314.3 0.625 15.88

10.75 273.0 32.75 48.7 10.192 258.9 0.279 7.09 14.0 355.6 50.0 74.4 13.344 338.9 0.328 8.33
40.0 59.5 10.054 255.4 0.348 8.84
40.5 60.3 10.050 255.3 0.350 8.89
45.0 67.0 9.960 253.0 0.395 10.03 16.0 406.4 55.0 81.9 15.375 390.5 0.313 7.95
45.5 67.7 9.950 252.7 0.400 10.16 65.0 96.7 15.250 387.4 0.375 9.53
48.0 71.4 9.902 251.5 0.395 10.03 75.0 111.6 15.125 384.2 0.438 11.13
51.0 75.9 9.850 250.2 0.450 11.43 84.0 125.0 15.010 381.3 0.495 12.57
54.0 80.4 9.784 248.5 0.483 12.27 109.0 162.2 14.688 373.1 0.656 16.67
55.5 82.6 9.760 247.9 0.495 12.57
60.7 90.3 9.660 245.4 0.545 13.84
65.7 97.8 9.560 242.8 0.595 15.11 18.625 473.1 78.0 116.1 17.855 453.5 0.385 9.78
71.1 105.8 9.450 240.0 0.650 16.51 87.5 130.2 17.755 451.0 0.435 11.05
76.0 113.1 9.350 237.5 0.700 17.78 96.5 143.6 17.655 448.4 0.485 12.32
81.0 120.5 9.250 234.9 0.750 19.05

20.0 508.0 90.0 133.9 19.190 487.4 0.405 10.29


11.75 298.5 38.0 56.6 11.150 283.2 0.300 7.62 94.0 139.9 19.124 485.7 0.438 11.13
42.0 62.5 11.084 281.5 0.333 8.46 106.5 158.5 19.000 482.6 0.495 12.57
47.0 69.9 11.000 279.4 0.375 9.53 133.0 197.9 18.730 475.7 0.635 16.13
54.0 80.4 10.880 276.4 0.435 11.05
60.0 89.3 10.772 273.6 0.489 12.42
65.0 96.7 10.682 271.3 0.534 13.56 21.5 546.1 92.5 137.7 20.710 526.0 0.395 10.03
71.0 105.7 10.586 268.9 0.582 14.78 103.0 153.3 20.610 523.5 0.445 11.30
114.0 169.7 20.510 521.0 0.495 12.57

11.875 301.6 71.8 106.9 10.711 272.1 0.582 14.78 24.5 622.3 100.5 149.6 23.750 603.3 0.375 9.53
113.0 168.2 23.650 600.7 0.425 10.80

12.0 304.8 40.0 59.5 11.384 289.2 0.308 7.82 * Valid ONLY for Series 1456 Instruments

126
SUGGESTED SOLUTIONS TO PRACTICAL WORK SESSION PROBLEMS 6

The solutions contained in this section should be studied


with the understanding that a number of exercises lack
sufficient information to properly explain, with a great
degree of certainty, the causes of some specific log re-
sponses. This lack of pertinent information; i.e., borehole,
lithology, porosity, mechanical apparatus on the casing,
cementing information, etc., forces the analyst to make
some assumptions, which may occasionally be incorrect.

127
PROBLEM 1

(1) 4,240 to 4,248 ft: Isolated both above and below the Stretch occurs in the following locations: 4,194 to
zone, and isolated from the zone 4,216 ft, 4,218 to 4,222 ft, 4,274 to 4,276 ft, 4,308 to
below (4,252 to 4,268 ft). 4,328 ft; and possibly below.
Throughout most of the interval, shear arrivals occur,
(2) 4,252 to 4,268 ft: Cement is adequate to isolate this but stand out particularly well at 4,175 to 4,210 ft; 4,240
zone from the zone (4,278 to 4,311 to 4,254 ft; and from 4,320 to 4,330 ft.
ft) below. Less than 5 ft of ade- The transmitter-receiver spans for travel time ⫽ 2.5 ft;
quate bond rating is required for Compensated Amplitude ⫽ 2.5 and 3.5 ft; and Variable
this size pipe. Density Log ⫽ 5 ft.

128
PROBLEM 2

The cement top occurs at 1,510 ft. In this example, the


Amplitude depth would not be chosen differently from
the Signature, although some analysts might choose the
cement top as being as much as 1 ft different from the ex-
ample given.

129
PROBLEM 3

The cement job over this interval would be considered ex- The compressional arrivals are indicated with arrows
cellent. There are no intervals where cement quality is on the VDL. The more pronounced shear arrivals appear
lesser in quality than in other depth intervals. The inter- on the VDL at 6,850 to 6,854 ft, 6,905 to 6,908 ft, and
vals 6,852 to 6,855 ft and 6,942 to 6,948 ft are dominated 6,942 to 6,949 ft. The shear waves are also indicated on
by early formation arrivals. the log.

130
PROBLEM 4

The cement condition is free or unsupported pipe in the acoustic coupling to the formation. Knowledge of the ce-
interval shown. Strong pipe ring appears on both the VDL ment type is very important. In Dubai, U.A.E., several
and Amplitude; Travel time tracks the Predicted Pipe wells were cemented with very low compressive strength
Time (PPT); casing collars are very obvious on TT, CBL cements (⬇50 to 300 psi) and resulted in similar CBL,
Amplitude, and VDL; formation signal is essentially ab- VDL, and SRT responses.
sent from the VDL; and there is no cement to allow for

131
PROBLEM 5

Cement quality is good to excellent. Moderate to weak 4,308 to 4,314 ft ⬎⬎⬎ 4,000 psi (Using 1 for CBL Amp.)
pipe signals occur from 4,354 to 4,358 ft, 4,374 to 4,417
ft; and 4,458 to 4,462 ft, but formation coupling is also 4,348 to 4,352 ft ⬇ 1,800 psi (Using 5 for CBL Amp.)
strong in those intervals.
Yes, compressional waves occur throughout the inter- 4,395 to 4,398 ft ⬇ 900 psi (Using 10 for CBL Amp.)
val given, with the exception of 4,324 to 4,332 ft and
4,442 to 4,448 ft. Yes, shear waves occur from 4,382 4,458 to 4,462 ft ⬇ 850 psi (Using 12 for CBL Amp.)
to 4,392 ft. Yes, fluid waves occur from 4,300 to 4,336 ft,
4,395 to 4,454 ft, and 4,467 to 4,470 ft. The different Answers reasonably close to these values are accept-
wave types are identified on the example log. able. Some accuracy is lost in using a nomogram.
Using the chart (Fig. 1-59), the compressive strength
of the specified intervals is as follows:

132
PROBLEM 6

Free or weakly supported pipe is present from 3,450 to where it could present a problem, the log should have
3,570 ft. A “partial cement top” is located at about been run with some surface pressure applied to the cas-
3,570 ft. The pipe is poorly cemented from 3,570 ing to determine if it was a microannulus effect, and if
to 3,820 ft. Cement is good to excellent below 3,820 ft, not, the questionable interval should be squeezed. Ex-
with the exception of a possible channel from 3,880 to cellent zone isolation occurs above and below the sus-
3,890 ft. This log was recorded with 0 psi at the well- pected channel. The top of the well-cemented interval
head. If the “apparent channel” is located in an interval is 3,820 ft.

133
PROBLEM 7

In the interval from 3,330 to 3,450 ft, a generally good ce- 3.5-ft amplitudes and not yet affecting the 2.5-ft ampli-
ment job exists. Fast formation arrivals occur over most tudes, thus giving a “reversal” on attenuation from 3,470
of the interval. The interval (3,520 to 3,470 ft) demon- to 3,482 ft.
strates a transition in formation transit time on both the Shear arrivals occur in the following intervals: 3,360
VDL and gamma ray. Formation arrivals are driving the to 3,415 ft, 3,440 to 3,480 ft, and 3,506 to 3,524 ft.

134
PROBLEM 8

From the given BAL data, the type of cement job be- The amplitude and attenuation traces show alternate in-
tween 8,408 ft and 8,550 ft is probably good to ex- dications of good bond and poor bond. Bear in mind, the
cellent. numerous pitfalls that affect amplitude type responses.
The Travel-time curve indicates that early formation Fluid waves occur in the following intervals: 7,425 to
arrivals, cycle skips, and stretch all occur throughout the 7,445 ft, 8,392 to 8,406 ft, and 8,490 to 8,550 ft; shear
interval from 8,408 to 8,550 ft. Strong pipe readings, typ- waves occur in the following intervals: 7,435 to 7,450 ft,
ical of poorly cemented pipe, are never apparent. 7,470 to 7,485 ft, 8,422 to 8,435 ft, and 8,530 to 8,546 ft.
The VDL shows that strong formation coupling occurs Stoneley waves occur in each of the two log intervals.
throughout the interval. Well-cemented intervals in high-velocity (low ⌬t) for-
At 7,550 ft is the top of a liner. The sudden shift in mations often exhibit a high-amplitude value because the
travel time at that depth is not a cycle skip, but a shift due pipe ring and formation signal occur at or nearly the same
to the longer arrival time in larger casing. Cement from time. Travel time will usually occur before but occasion-
7,550 to 7,570 ft in the overlap of the two pipe strings is ally at the same time as pipe signal. Strong formation cou-
probably adequate to prevent communication between the pling (good cement conditions) will exhibit a strong for-
concentric strings. mation signal on the VDL.

135
PROBLEM 9

Several depths for the location of the cement top could be Since no information on pipe size and weight was
selected by different individuals; e.g., 4,470 ft, 4,512 ft, given, you should have had great difficulty in determin-
4,522 ft, or 4,545 ft. Cement quality improves progres- ing compressive strength of the cement. It is difficult to
sively going downward in the well. Excellent cement con- approximate it from the Travel-time trace since it appears
ditions exist below 4,545 ft, while cement in the intervals only at the location of casing collars.
above that depth becomes progressively worse. Shear arrivals are poorly defined, but possibly occur at
In the zone from 4,694 to 4,750 ft, the VDL indicates 4,660 ft, 4,670 to 4,675 ft, 4,696 to 4,706 ft, and 4,710 to
good bond to the formation. Yes, the Amplitude indicates 4,734 ft.
good bond to the casing. CBL Amplitude is approxi-
mately 2 to 3.

136
PROBLEM 10

The cement job is adequate over the depth interval shown. early; therefore, it is an indication of good bond to the for-
There are no pipe arrivals on the VDL and very little pipe mation.
ring on the Peak Amplitude. The Travel-time trace indi- Portions of each pipe joint indicate adequate depth in-
cates some instrument eccentering occurs, but Predicted tervals to provide zone isolation.
Pipe Time is 255 ␮sec, and for the most part, pipe arrivals
occur at about 255 ␮sec. Pipe time on the Variable Den-
sity should be about 370 ␮sec, but no signals occur that

137
PROBLEM 11

The cement job is good throughout the interval shown.


High amplitudes coincide with early formation arrivals
on the Travel-time trace and are likely the result of strong
formation amplitude signal, not casing response. Shear
arrivals are also more apparent on the VDL at those inter-
vals where peak amplitude increases.

138
PROBLEM 12

The cement job is good to excellent (between 4,550 and


4,730 ft). The CBL Amplitude is less than 10 throughout
the interval shown. Formation signals on the VDL are
mostly weak, but stronger formation signals occur at the
4,680 to 4,705 ft depth.
Fluid arrivals appear throughout the interval shown.
Shear arrivals occur from 4,580 to 4,600 ft and 4,676 to
4,715 ft.

139
PROBLEM 13

Following two squeeze jobs, the CBL was recorded after


allowing more than 3 days setup time. Apparently, there
is a good bond to pipe from 6,656 to 6,770 ft. Bond is poor
below 6,770 ft, and from 6,644 to 6,656 ft. Bond to for-
mation may be weak, but the lack of VDL formation ar-
rivals could be due to high-porosity, gas-bearing forma-
tions. Openhole log data could enhance the CBL analysis.

140
PROBLEM 14

Strong casing signal and poorer quality cement occur in


the intervals from 627 m to 630 m, 652 to 656 m, and
664 m and below. The other depth intervals exhibit low
amplitude and cycle skipping on the Travel-time record-
ing, but the Variable Density displays essentially no
signal.
Over most of the interval, good bond to pipe and poor
bond to formation exists.

141
PROBLEM 15

Cement quality is good from 775 m down to 800 m; poor weights, 28 lbm/ft (41.7 kg/m) and 29 lbm/ft (43.2 kg/m)
quality cement exists, probably channeled, from 800 to fit the criteria. Therefore, to use the nomogram (Fig. 1-
811 m. Below 811 m, the casing is essentially unsup- 57), you must assume 0.4-in. (10 mm) thickness for 7-in.
ported with cement. (177.8 mm) casing to use the peak amplitude response.
Shear waves occur at the following depth intervals: The BAL has calculated a compensated attenuation mea-
775 to 790 m, 793 to 798 m, and 800 to 805 m. surement 9 dB/ft (25.9 db/m). Compressive strength of
Fluid waves occur in the 775 to 807-m depth intervals. the cement should be approximately 2,000 psi (14 MPa)
Free or unsupported pipe signal is 230 ␮sec as indi- in the interval.
cated on the Travel-time trace. The pipe ID was deter- If lightweight foam cement was used, its compressive
mined to be ⬇ 6.2 in. (157.5 mm). strength would be much greater than 1,000 psi (7 MPa).
The 6.2-in. ID is reasonably close to the thicknesses
found with 7-in. (177.8 mm) casing (Table 1-4). Two

142
PROBLEM 16

No information is given as to whether the log was run un- The interval between 1,554 and 1,678 ft where travel time
der pressure; therefore, it must be concluded it was not. cycle skips (scale increases from left to right), amplitude
From 1,540 to 1,556 ft, pipe signals occur on the CBL is reduced, and only the Stoneley waves on the VDL are
Amplitude and Variable Density. Travel time is appar- probably high-porosity, gas-bearing intervals. More in-
ently reading pipe signal. Bond is probably inadequate. formation, including openhole log data, would be helpful.
Similar reasoning can be applied to the intervals from The travel-time curve could have been presented and
1,576 to 1,580 ft, 1,592 to 1,612 ft, 1,644 to 1,648 ft, and scaled more effectively (from 300 ␮sec on the left of
1,678 to 1,712 ft. Formation compressional waves, al- Track 1 to 200 ␮sec on the right of Track 1).
though difficult to distinguish, appear at about 500 ␮sec.

143
PROBLEM 17

Cement is probably excellent from 1424 to 1438 m, 1442 The problem with the SRT (Travel-time) scale is that
to 1446 m, and 1449 to 1460 m. Although pipe signal oc- it is too insensitive.
curs at the other depth intervals, formation signals also The SRT (Travel time) recording could be improved
occur, and with relatively low CBL Amplitude responses, by using a 200 to 300-␮sec scale, which is more suitable
those intervals are also probably cemented adequately. for travel-time measurements.

144
PROBLEM 18

Below the concentric pipe strings, cement is poor to ex- Your answers will vary somewhat if you used a differ-
cellent. Using the appropriate chart (Fig. 1-59), the com- ent number for CBL Amplitude. The compressive
pressive strengths (conventional cement) for the follow- strength numbers given are approximate values.
ing intervals are: The cement condition within the concentric pipe
strings from 14,080 to 14,150 ft is probably marginal.
14,196 - 14,204 ft 2,600 psi (Using Amplitude ⫽ 8) Both strong pipe signal and weak-to-moderate formation
signal appear, and travel time occasionally cycle skips,
14,209 - 14,211 ft 100 psi (Using Amplitude ⫽ 52)
but CBL Amplitude is consistently between 20 and 40.
14,212 - 14,214 ft 600 psi (Using Amplitude ⫽ 33) The 7-in. casing may be eccentered inside the 9-5/8-in.
casing, which would create a relatively high minimum
14,216 - 14,220 ft 800 psi (Using Amplitude ⫽ 21)
amplitude. The cement is possibly better than indicated
14,230 - 14,250 ft 5,000 psi (Using Amplitude ⫽ 4) by the CBL Amplitude. More information on the well’s
mechanical makeup would enhance the log analysis.

145
PROBLEM 19

The overall impression of the cement condition from the The second logging pass, recorded with 2,000 psi at
logging pass with no pressure is that it is a poor cement the wellhead, confirms a microannulus condition.
job with the exception of the intervals from 9,228 to 9,244 Using the appropriate chart (Fig. 1-58), the cement
ft, 9,260 to 9,282 ft, 9,310 to 9,332 ft, 9,352 to 9,372 ft, compressive strengths for both logging passes over the in-
and 9,392 to 9,400 ft. tervals are:

146
Run 1 Run 2 The pressure could break down the cement since the
with 0 psi with 2,000 psi well was cemented at 2,000 psi. The recommended pro-
cedures for identifying microannulus use a more practical
9,210–9,220 ft (2 mV) 1,600 psi (2 mV) 1,600 psi method. The 1,000-psi “rule of thumb” method would be
9,315–9,320 ft (2 mV) 1,600 psi (2 mV) 1,600 psi preferred to the one used.
9,320–9,324 ft (8 mV) 300 psi (2.5 mV) 1,400 psi
9,380–9,390 ft (4 mV) 750 psi (2 mV) 1,600 psi

147
PROBLEM 20

Based on the information given and the log data pre-


sented, the cement job over the given depth interval is
probably an excellent cement job. The type of additional
cement, instrument, and casing information provided is
often essential to making a bond log interpretation with
confidence.

148
149
PROBLEM 21

The known conditions for this test well are illustrated in sentation shows the two channels from 380 to 400 ft and
the depth track of both the Primary and Secondary SBT from 514 to 534 ft to be weaker (a gray tone), while the
presentations. All fabricated channels are detected on the Primary presentation demonstrates less separation
two log displays. The easy-to-read segmented array pre- (shaded area) between the Minimum Attenuation and Av-

150
erage Attenuation. The other channels from 448 to 452 ft, to be cemented. The remainder of the displayed depth in-
577 to 597 ft, and 641 to 661 ft are easily identified on terval is well cemented. The clear advantages of this sec-
both presentations. The SBT also identifies some chan- ond-generation radial cement evaluation device are
neling between 458 and 484 ft, an interval that was meant apparent.

151
PROBLEM 22

The three fabricated channels are located from 707 to remainder of the interval is well cemented. Again, the
727 ft, 772 to 792 ft, and 837 to 857 ft. All three chan- advantages of cement evaluation with this device are
nels are readily identifiable on both the Segmented Ar- apparent.
ray presentation and the Primary SBT presentation. The

152
153
PROBLEM 23

The cement job across the interval shown is excellent, ex- Shear waves occur in the interval from 1688 to 1697
cept from 1684 to 1688 m where bond to pipe is good but m, fluid waves appear in the interval from 1670 to
there is no bond to formation. 1698 m, and Stoneley waves appear in the interval from
1670 to 1705 m.

154
INDEX

Accelerators, 106 Cement Additives, 106–107


Accelerometers, 55 Cement, API Classifications, 105–106
Acoustic, 1–4 Cement Basket, 50–51
impedance, 4 Cement, Compressive Strength, 28, 106–107
log, 20 Cement, Light-Weight, 106–107
measuring system, 1–3 Cement Map (VAL), 53–71
signal processing, 4 Cement Sheath Thickness, 2, 24, 45
ADA Test Wells (EPA), 57–58 Cement Slurry, 103–104
Additional Log Measurements, 22, 25 Cement Top Identification, 49, 120
casing collar locator, 22 Cementing, 103–108
gamma ray, 25 Centralization, 12–14, 45–46, 50–51, 55
neutron, 25 casing, 50–51, 103
Additives, Cement, 105–107 instrument, 12–14, 45–46, 55
accelerators, 106 Channeling, 41–42, 57–59, 62, 64, 67
dispersants, 106 Charts, Cement Evaluation, 29–31
extenders, 106 Collar, Float, 103
fluid loss agents, 107 Collars, Casing, 22
high-temperature additives, 107 Compressional Waves, 1, 4, 5
lost circulation agents, 107 Compressive Strength, Cement, 28–32
retarders, 106 nomograms, 29–31
special additives, 107 table, 32
Amoco Test Well, 57–59 Concentric Pipe Strings, 25
Amplitude, 7–11 Curing Time, Cement, 25–27, 105–107
area measurement, 8–9 Cycle-Skipping, 16
peak amplitude, 7
Array Presentation (SBT), 54–55, 60 Density, Materials, 39
API Cement Bond Log Advisory Board, 3 Depth Control, 22–23, 25
API Cement Classification, 105–106 Detection, Amplitude, 7–11
Attenuation, 7, 11, 28–34, 46, 53–57 Detection, Casing Collars, 22–23
Detection, Travel Time, 6–7
Basket, Cement, 50–51 Dispersants, Cement, 106
Bias Setting, 11–12 Displacement, Cement, 50–51, 103–104
Bibliography, 72–73
Bond Conditions, Cement, 37–50 Early Arrivals, 16–18
Bond Attenuation Log (BAL), 3, 11, 28, 29 amplitude, 16–17
Bond, Hydraulic, 103 travel time, 16–18
Bond Index (BI), 28, 32–33 Eccentering Effects, 12–15, 45–46, 50–51, 55
Bond Rating (BR), 33–34 casing, 13, 15, 50–51
Bond, Shear, 103 instrument, 12–15, 45–46, 55
Borehole Fluid, 12, 39–40, 47, 50, 53 Environmental Protection Agency (EPA), 57
types of, 12 EPA Test Well, 57–58
changes in, 50 Evaporites, 25
Bottom Plug, 103 Expansion, Pipe, 42–44
Extenders, Cement, 106–107
Calibration, 34–36 External Mechanical Apparatus, 50–51
previous method, 35 Extremely Thick Casing, 46, 64–65
well site, 35
shop, 34–35 Factors Affecting Downhole Cementing, 103–107
Caliper, Openhole, 25–26 Fast Formation Arrivals, 16–18, 37–39
Casing Collars, 22–23, 25 Fitzgerald, Bond Index Determined Empirically, 32–33
Casing Collar Log (CCL), 22 Fixed Gate Amplitude Detection, 6–10
Casing Dimensions, 10, 27–28, 46, 64–65, 125–126 Float Collar, 103
Casing Thickness, 10, 28, 46, 64–65, 125–126 Floating Gate, 10
CBL Area Amplitude Measurement, 8–9 Fluids, 12, 19, 50, 67

155
Fluid Loss Agents, 107 Mud Waves, 4–6, 19
Fluid Waves, 4–6 Natural Gamma Ray, 25
Foam Cement, 42–44, 105–106 Neutron, 25
Formation Bond, 17–19, 53 Noise Log (see Sonan), 122–123
Forms, Information, 115–118
casing sizes and weights, 116 Openhole Acoustilog, 20
cement job, 117 Openhole Calipers, 25–26
dates and times, 115–118 Openhole Logs, 20, 25–26
mechanical apparatus, 115–118
Free Pipe, 22, 39–40, 59 Packer, 50–51
Frequency, 1–2, 27–28, 48, 53 Partial Bond, 41–42
Full Waveform, 5, 17–19, 53 Peak Amplitude, 7
Peripheral Cement Evaluation, 53–71
Gamma Ray, 25 Piezoelectric Transducers, 1
Gas, 39–40, 47, 53 Pilkington’s Microannuli Descriptions, 43–44
Gas Effects, 39–40, 47, 53 Pipe Amplitude Gate, 9
borehole, 47, 53 Pitfalls, Amplitude Responses, 10
high porosity formation, 39–40, 53 Portland Cement, 105–106
Gating Systems, 6–11 Pozzolans, 106
amplitude detection, 6–9 Practical Work Session Problems, 75–102
travel time detection, 11–17 Practical Work Session Solutions, 127–154
Geothermal Gradient, 119–120 Pressure, 42–44
Glass Bead Cement, 106 Produced Microannulus, 43
Good Bond to Pipe and Formation, 37–38, 66 Preflush, 102
Good Bond to Pipe Only, 39 Presentations, 2–3, 54, 56
Gradational Cement Top, 63 Bond Attenuation Log (BAL), 3
Guide Shoe, 103 Segmented Bond Tool (SBT), 54, 56–62
Pseudo-Rayleigh Waves, 4, 6
Half-Wave Acoustic Waveform, 18 Pulse-Echo System, 53
High Temperature, 106–107
cements, 105–107 Qualifying Cement Integrity, 7, 20
cement additives, 106–107 Quantifying Cement Integrity, 25–26, 28, 32–34
Horizontal Well, 68–70
Hydraulic Integrity, 103–104 Radial Cement Evaluation, 53–71
Radioactive Cement Top Location, 120, 122
Impedance, Acoustic, 4 Receivers, 1, 53–55
Induced Microannulus, 43–44 Refraction, 1–2
Information Forms, 115–118 Reflection, 1–2
cement, 117–118 Remedial Cementing, 42, 104
well mechanics, 116, 118 Resin-Coated Casing, 47–49
Instrumentation, 109–113 Retarders, 106

Large Casings, 46, 64–65 Schematics, Tools, 109–113


Light-Weight Cements, 42, 44, 105–106 Scratchers, 50–51, 104
Lignosulfonate, 106 Segmented Bond Tool (SBT), 53–70
Liners, 23–24 acoustic pad array, 54, 57
Lithology Effects, 12, 25–26 advantages, 58
Lost Circulation Control, 107 attenuation, 53–56
Low-Velocity Formation, 39–40 field examples, 57–70
laboratory and field tests, 55, 57–59
Magnetostrictive Transducers, 1 presentations, 54–55, 60
Mechanical Apparatus, 50–51 subcycles, 53, 54
Microannulus, 42–44, 107–108 specifications, 55
causes, 42 test well results, 57–59
procedures to minimize effect, 107–108 transducer configuration, 54, 57
types of, 42–44 Set-Up Time, Cement, 25–27, 104–107
Mud Systems, 24, 53, 67 Shear Bond, 103

156
Shear Waves, 1–2, 4–5, 20 presentation of, 20–21, 53–56
Signature, Acoustic, 5, 17–19, 53 side-by-side with Signature presentation, 20–21
Single-Receiver Travel Time (SRT), 11–19 Velocity, 1–2, 104
Sleeve, Slotted, 2 acoustic, 1–2
Small-Diameter Casings, 47, 49 cement flow profiles, 104
Small-Diameter Casing, Large Borehole, 47, 49 Varification, 34–36
Snell’s Law, 13 tool operation, 34–36
Sonan (Noise) Log, 122–123
Spacings, Transducers, 2–3, 11–12 Wave Theory, 4–6
Special Additives, Cement, 42, 106–107 Waveform Interpretation, 17–19, 53
Squeeze Cementing, 42, 104 Weighting Agents, Cement, 107
channels, 42 Well Sketch, 115
damage to cement, 42
microannulus, 42 Z-Axis Modulation, 4, 18–19
Steered Transducers, 53–54
Stoneley Waves, 4, 6
Stretch, 16–17

Temperature, 25–27, 103–107


additives to cement, 106–107
effects on cement, 25–27, 103–107
Temperature Logs, 119–120
Thermal, 42–43
expansion/contraction, casing, 42–43
microannulus, 43
Thickness, 10, 24, 45–46
casing, 10, 24, 26
cement sheath, 2, 45
Threshold Detection, 6–7
Thin Cement Sheath, 2, 45
Tool Schematics, 109–113
Top Plug, 103
Tracerlog, 120–123
Transducers, 1–2, 53–54
piezoelectric, 1–2
magnetostrictive, 1
steered, 53–54
Transmitters, 1, 53–55
frequency, 1, 53–55
Travel Time, 11–19
cycle-skipping, 15–16
fast formation, 16–18, 37–39
free pipe signal, 22, 39–40, 59
confirm tool centering, 12–14
stretch, 16–17
unsupported pipe, 22, 39–40, 59
Tube Waves, 4, 6
Turbulators, 50–51

Unsupported Pipe, 22, 39–40, 59

Variable Attenuation Log (VAL), 54–56


description, 54–56
presentation, 54–56
Variable Density Log (VDL), 5, 17–19, 53
combined with Signature presentation, 20–21
measurement, 20–21

157

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