Beruflich Dokumente
Kultur Dokumente
Chapter 5 - Appendices
Index
ACKNOWLEDGMENTS
E. L. Bigelow
The purpose of this text is to provide the industry with a Channeling within the cement sheath, poor bond to
comprehensive reference guide for Western Atlas Log- casing, microannulus, and other cementing peculiarities
ging Services (WALS) acoustic cement evaluation ser- not easily distinguishable with traditional cement bond
vices and analysis capabilities. Attention is also given to log (CBL) measurements are identified with second-gen-
older cement bond logging methods since it is recognized eration, sectored cement evaluation methods.
that users are frequently required to analyze older cement The Segmented Bond Tool (SBTSM) log is a new ser-
bond logs and other services in evaluating cement quality. vice that examines not only the longitudinal cement qual-
Traditional cement bond logs are derived from a well ity, but also the circumferential effectiveness of the ce-
logging device that transmits controlled acoustic pulses ment sheath radially around the entire periphery of the
through the materials surrounding the instrument. Re- casing. This allows the well operator to examine where
ceivers located at specified intervals on the logging de- channels or void spaces in the cement occur, and decide if
vice measure the times and amplitudes of acoustic waves, those voids present a problem for production or injection
which have traveled through those media. The primary operations. The tool configuration provides a multiple ar-
purpose for these measurements includes: ray, compensated attenuation measurement with excel-
• Determining presence or absence of annular cement lent azimuthal resolution.
within particular depth intervals of a wellbore, and Capabilities for specific interpretative playbacks in the
• Determining whether the cement is bonded to the field are also available; e.g., bond index or bond rating
pipe, the formations, or both. curves, etc. Explicit graphics; i.e., shading beneath a log
trace, to enhance those intervals where good bonding oc-
Effective zone isolation between permeable horizons curs are available, as is flexibility in the use of cutoff
in a wellbore requires that an effective cement sheath ex- values for highlighting purposes.
tend over an appreciable vertical depth interval. It is nec- The text is organized into six chapters:
essary for the annular cement to provide an effective hy-
draulic seal to withstand subsequent completion and 1. Traditional Logging Methods for Cement Evalu-
production operations. Although acoustic cement bond ation
logs do not directly measure hydraulic seal, the measured 2. Analysis of Different Cement Conditions
bonding qualities do provide inferences of sealing ade-
quacy. 3. Peripheral and Longitudinal Evaluation of Cement
It is occasionally beneficial to run a cement bond log Bond
with openhole acoustic logging instruments; e.g., a sur- 4. Practical Work Session Problems
face or intermediate casing string is logged with the in-
strumentation in a bond log recording mode following the 5. Appendices
acoustic survey of open hole below the casing. Proper in- 6. Suggested Solutions to Practical Work Session
strument centering in the cased interval must be a consid- Problems
eration.
Determination of cement integrity is accomplished by In addition, a comprehensive bibliography and a de-
an analysis of the full acoustic waveform, the amplitudes tailed index for quick reference are also provided.
or attenuation rates of the casing arrivals, and a single-
receiver travel-time measurement. Knowledge of well
mechanics and conditions during the cement job are im-
portant considerations when evaluating cement bond log
measurements.
The standard Western Atlas cement bond instruments
utilize an uncompensated dual-receiver and single-
transmitter configuration, with the receivers located at
fixed distances of 3 and 5 ft from the transmitter. The
slim-hole tool uses one receiver, which is spaced 4 ft from
the single transmitter. Special Dewar-flasked high-
temperature tools are available with the one transmitter,
two-receiver configuration.
The Bond Attenuation Log (BAL®) system utilizes
two transmitters and three receivers to obtain a borehole-
compensated, direct-attenuation measurement, plus the
customary single-receiver travel time, amplitude, and
waveform recordings.
CONTENTS
INDEX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 155
TRADITIONAL LOGGING METHODS FOR CEMENT EVALUATION 1
THE ACOUSTIC MEASURING SYSTEM logs with different transmitter frequencies, run over the
same interval on the same well.14
The transmitter is the heart of any acoustic measuring sys- Elastic compressional waves are propagated down the
tem. Currently, two types of transmitters are used in sleeve of the instrument, vertically through the borehole
Western Atlas Logging Services subsurface instrumenta- fluid, and horizontally across the borehole fluid. Of pri-
tion. Piezoelectric transducers, which are used in most mary interest is the wavefront moving directly toward the
acoustic tools deform and oscillate as the electric field in- casing. As the wavefront impinges upon the casing, some
tensity is suddenly changed (the field intensity being pro- energy is reflected, while the balance is transferred into
portional to the applied voltage). Some tools utilize mag- the steel, the cement sheath, and the formation (see Fig. 1-
netostrictive transducers, which change shape, oscillate, 2). At each of these interfaces, some energy will be re-
and produce a sound pulse when subjected to a short but flected, and some will be transferred into the adjoining
intense change in magnetic field. Both types of transduc- medium.
ers are cylindrical in shape and, when energized by a short
burst of electrical energy, the resulting sudden physical
change creates a vibration that in turn produces elastic
compressional waves. These vibrational waves are cou-
pled acoustically from the transmitter through a special
fluid and retaining sleeve, which then transmits the en-
ergy to the borehole fluid. The resulting waves propagate
spherically from the transmitter.
The operating frequency for all conventional instru-
ments is 20 kHz except for the slim-hole instruments,
which operate at a higher center frequency of 28 kHz. The
slim-hole instrument produces more pessimistic measure-
ments because the high-frequency waves prefer to travel
along the unbounded segments of pipe and result in
weaker formation arrivals.8,14 Effects of different operat-
ing frequencies are shown in Fig. 1-1, which displays two
Fig. 1-2
Some acoustic energy is reflected at each interface along the
transmission paths.
Fig. 1-4
Fig. 1-3 Signal level and resolution as a function of transmitter-receiver
Slotted instrument sleeve12 spacing10
2
recommended by the API Cement Bond Log Advisory TABLE 1-1
Board as being acceptable for both the amplitude and WALS Transmitter Diameter Max. Temp. Max. Press. TR Spacing
Series Frequency in. °F 102 psi ft
travel-time measurements. The borehole compensated No. (kHz) (mm) (°C) (MPe) (m)
system utilized on the Bond Attenuation Log (BAL) also 1412 28 1.7 400 17 4
(43.2) (204) (117.2) (1.22)
meets required tolerances, and in fact, calculates attenua-
1415 20 3.5 400 20 3–5
tion rate directly. (88.9) (204) (137.9) (0.91–1.52)
The longer 5-ft span is used to record Variable Density 1417 20 3.38 450 25 3–5
(85.8) (232) (172.4) (0.91–1.52)
and/or Signature waveforms. Information pertaining to
1423 20 2.75 350 20 2.5–3.5–5
the formation is provided by this longer spaced measure- (69.8) (176) (137.9) (0.76–1.07–1.52)
ment and display of the full waveform. Longer spans pro- 1456 20 3.38 350* 20 3–5
vide greater separation in casing and formation signal ar- (85.8) (176) (137.9) (0.91–1.52)
rival times (Fig. 1-5) along the acoustic time spectrum. * 500°F (230°C) with Dewer Pesks
Fig. 1-5
Greater distinction between casing and formation arrival times is Fig. 1-6
achieved with longer TR span.12 Bond Attenuation Log instrument28
3
Acoustic Signal Processing the shear waves be recognized as being different from the
compressional waves. Cement, when well bonded to the
At the surface, the received signal is processed so that casing, will attenuate acoustic signals traveling through
the amplitude of the compressional wave can be mea- the casing because cements with high shear strengths also
sured and displayed. A single-receiver travel time, have high compressional strengths. When shear waves
which represents the time necessary to detect the first are detected on the Signature or Variable Density, they
positive or negative arrival of sufficient amplitude, is are representative of cement integrity in the overwhelm-
also recorded. Modern processing methods also permit ing majority of cases.
presentation of the composite wave train Signature, or a
continuous display of the Z-axis modulated Variable Wave Theory
Density.
An idealized illustration of an acoustic wave train is For practical applications of the CBL waveforms, only
shown in the lower portion of Fig. 1-7. This wave train is two types of wave motion are of primary interest. These
representative of the type of trace that might be observed waveforms are shown in Fig. 1-8.
for a single transmitter firing. Signal amplitude is plotted A compressional wave is transmitted through particle
on the ordinate; time (measured from the instant of trans- motion forward and backwards in reference to the direc-
mitter firing) is plotted on the abscissa. This basic wave- tion in which the wave travels. Compressional waves (P-
form consists of four different types of wave arrivals (left waves) may be transmitted through the mud column,
to right): (1) compressional wave (P-wave) in casing, (2) pipe, cement, and formation.
compressional wave in the cement sheath, (3) compres- When acoustic energy is introduced into a formation,
sional, shear (S-wave), pseudo-Rayleigh, and Stoneley the rock molecules are initially displaced in a compres-
(St-wave) waves in the formation, and (4) mud or fluid sive manner, producing shear vibration. In solid materi-
waves (M-wave). als, the shear wave contains a very high percentage of
Since both the pseudo-Rayleigh wave and shear wave acoustic energy, but this wave travels at a much slower
travel with similar velocities, they are often combined in rate than the compressive wave. Since fluid in the bore-
the nomenclature and usually referred to as shear waves. hole cannot support a shear wave, energy from the trans-
For interpretation of cement quality, it is important that mitter travels to the side of the hole as a compressional
wave (P-wave). Each material possesses an acoustic
impedance (Z), which is the product of its density () and
propagation velocity (v); i.e., Z⫽v. Whenever acoustic
energy reaches an interface between materials of different
acoustic impedances, some of the energy is reflected and
some may be transferred, depending on the direction of
the acoustic energy relative to this interface. At the ce-
ment/formation interface, both compressional and shear
waves are propagated into the solid; however, some en-
ergy is reflected because of the mismatch in acoustic
impedance. It should be mentioned that greater differ-
ences in acoustic impedance cause larger amounts of re-
flected energy.
The shear wave is transmitted through particle motion
perpendicular to the wave path and travel time is approx-
imately 1.6 to 1.9 times longer than compressional travel
time (a different ratio is used in seismic work). Further-
more, the shear wave usually has a higher amplitude than
the compressional wave. Since gases and liquids have no
shear strength, they will not support a shear wave. Low-
velocity, uncompacted sands typically do not support a
shear wave.
The particle motion of the pseudo-Rayleigh wave fol-
lows an elliptical path; i.e., each particle moves forward
and backwards and from side to side in an approximately
circular path. The Rayleigh wave amplitude is strongest
near the borehole, and then rapidly diminishes outward
into the formation.
The mud wave is a compressional wave traveling
Fig. 1-7 through the mud column from the transmitter to the re-
Composite of acoustic cement bond log signal paths12 ceiver. Fortunately, transit time through the fluid column
4
Fig. 1-8
Compressional and shear waves12
Fig. 1-9
Recognizing fluid waves on VDL and signature presentations
5
is longer than transit time through the pipe or formations to evaluate cement conditions. The travel-time curve is
of interest. Mud waves occur late and do not usually recorded with a floating gate detection system.
interfere with subsequent interpretation of the log (Fig.
1-9). Fixed Gates
The Stoneley wave is a low-frequency interface wave
traveling along the borehole wall and along the instru- A fixed gate system is one in which the transmitter is fired
ment axis. These waves arrive even later in time than the at fixed intervals, followed by a fixed time for the gate to
mud waves, and, for the most part, do not enter into the open and remain open, and fixed time interval for the gate
interpretation of cement bond logs. to close. The logging engineer sets the timing for fixed
gate detection, which is primarily dependent on casing
size. Fixed gate settings are not, however, dependent on
GATING SYSTEMS acoustic signals arriving at a receiver. The illustration
(Fig. 1-10) shows a gate set to open at a designated time,
Gating systems and threshold bias settings play an impor- remain open for a fixed time, and close at a designated
tant role in understanding cement bond logging measure- time. The acoustic amplitude within this fixed gate time
ments and instrumentation. Tool systems are gated to frame is then measured.
measure a particular part of the wave train. With the Gate positioning contributes to the success or failure
Western Atlas system, amplitude measurements are made of subsequent bond log interpretation efforts.14 Different
during the time period the gate is open, which is referred gate widths are available with different instrument sys-
to as gate width. Acoustic logging instrumentation uses tems, and gate width should be adjusted to fit circum-
both fixed and floating gates.14 Fixed gates are currently stances; e.g., 4.5-in. (114-mm) casing and 13-3/8-in.
being used for primary bond amplitude measurements; (340-mm) casing requires different gate widths. If gate
however, prior to development of full-waveform record- widths are too wide; e.g., in smaller casings, amplitude re-
ings, older generation CBLs used a floating gate ampli- sponses are often subjected to interference from later ar-
tude measurement with a floating gate travel-time curve rivals. Multiple casing strings and fast formations can
Fig. 1-10
Fixed gate amplitude detection vs. floating gate travel-time detection
6
also interfere with the first positive arrival “E1 casing re- amplitude measurement should always be measured with
sponse,” which is the targeted measurement. a proper fixed gate setting.
The amplitude measurement made by WALS instru-
Floating Gates mentation is typically representative of the first detected
positive arrival (E1) at the near receiver. Amplitude is the
The principle of the floating gate is that it remains open measurement from which quantitative derivations of ce-
across the entire acoustic spectrum until an amplitude ment compressive strength and bond index are obtained
pulse having sufficient amplitude to extend beyond the with both single- and dual-receiver Western Atlas cement
threshold bias setting is found. This response is then bond log instruments. Also, the generally accepted quali-
recorded as the time of the first acoustic arrival pulse. tative interpretation of cement bond is estimated from the
Correct bias setting is a very important parameter. If the amplitude as follows (Fig. 1-11):
threshold level is set too low, the measurement could be
A. A high amplitude indicates that the casing is rela-
triggered by forerunners; setting the threshold level too
tively free to vibrate; hence, it is poorly bonded or
high would result in the measurement being triggered ex-
supported.
tremely late. The floating gate detection method is illus-
B. A low amplitude indicates that the casing is more
trated in Fig. 1-10. Evolutions in digital recording and
confined or bonded, causing absorption of the
processing have eliminated many of the weaknesses pre-
wave energy by surrounding media.
viously stated. The digital CBL and SBL instrumentation
C. Amplitude measurements between maximum and
pick travel time from a waveform that is digitized down-
minimum values are functions of the percentage of
hole. Advantages of the floating gate are primarily for the
casing bond.
travel-time measurement, which will be discussed in a
later section. This single measurement (amplitude), and the oversimpli-
fied interpretation of it, is frequently the source of much
of the controversy and error regarding cement bond log
AMPLITUDE
analysis.
In wireline acoustic logging, the amplitude measurement
Peak Amplitude
relates to the magnitude of acoustic energy at the receiver,
which is positioned at a fixed distance away from the
Amplitude can be electrically measured with a high de-
transmitter. The term “attenuation” is the energy loss
gree of accuracy; however, physical constraints of the
from wave propagation during transmission. The primary
logging instrument and their relationship to the casing,
borehole, cement, and formation, and their physical rela-
tionship to one another complicates the amplitude re-
sponse.3 Proper instrument centralization in the borehole
is critical to obtaining accurate peak amplitude measure-
ments for indications of cement bond to pipe (Fig. 1-
12).30 With only 1/4-in. (0.64-cm) eccentering, as much
as a 50% signal loss results. The reference data shown in
Fig. 1-12 are more than 25 years old. Eccentering is not
likely to be as severe with today’s instrumentation; how-
ever, Fig. 1-12 shows the significance of instrument
centering.
Fig. 1-11
Generally accepted qualitative interpretation of the amplitude Fig. 1-12
curve12 Effects of eccentering on amplitude30
7
Industry practice has been to arbitrarily scale peak am-
plitude in millivolts (mV). Methods of calibrating peak
amplitude response to known conditions are used in de-
termining the relationship of log measurements in the
borehole environment. The calibration method used by
Western Atlas Logging Services will be discussed in a
later section. Western Atlas equipment is currently fol-
lowing the industry standard.
Fig. 1-13
Effects of centering and eccentering on signal amplitude and
wave shape
Fig. 1-14
Laboratory fixture for eccentering experiment16
peak amplitude is reduced and area measurements be-
neath the signal pulse partially compensates for the re-
duction in peak amplitude caused by the eccentering.
This integrated area measurement of amplitude remains stations (CBL amplitude vs. amount of eccentering) for
an optional alternative. both the 3-ft (0.9-m) and 5-ft (1.52-m) receivers. The ac-
An initial experiment to determine the effects of in- tual data are shown in Fig. 1-16. Later, calculated data
strument eccentering on signal amplitude utilized a stan- were carefully plotted from the actual “areal amplitude”
dard 3.375-in. (85.8-mm) dual-receiver CBL instrument. measurements and a calculated early travel time, but
The instrument was suspended from a 30-ft (9.1-m) mast based solely on changes in fluid and casing travel time;
and positioned in the center of 5.5-in. (140-mm) [4.95-in. i.e., Snell’s Law was not considered. These data will be
(124.7-mm) ID], 15.5-lbm/ft (23.1-kg/m) casing. The in- shown later. The calculations did confirm that the “areal
strument was clamped into position on top of the casing amplitude” measurement is slightly less sensitive to ec-
(Fig. 1-14) in such a manner that would only allow move- centering effects than the peak amplitude method. How-
ment along one axis; i.e., the guide rails. The movement ever, further, more refined experiments in different casing
along this axis was controlled by a 13-turns/in. screw. sizes are being undertaken by Western Atlas Logging
Starting at the side, the screw was rotated one turn at a Services to determine the importance and validity of this
time to move the instrument across the test assembly. The measurement and its comparable value with respect to
test results were carefully plotted (Fig. 1-15) for several conventional peak amplitude responses.
8
Pipe Amplitude Gate
Fig. 1-15
Test results of CBL areal amplitude experiment
Fig. 1-17
Positioning fixed electronic gate at the proper time
Fig. 1-18
Fig. 1-16 Series 1456 CBL instruments formerly used the first negative ar-
Data recording during CBL areal amplitude experiment rival, E2, for bond determination.
9
Formation Gates
Fig. 1-20
Minimum amplitudes for well-bonded casing of different size and
weight
10
It is of the utmost importance to have an understand- BOND ATTENUATION
ing of the time frame and mechanics of the well comple-
tion to thoroughly comprehend the message provided by Some of the physical problems outlined in the previous
the log measurements. Examples of amplitude measure- section can be resolved by use of the Bond Attenuation
ments that are either acceptable or unacceptable for inter- Log, a dual-transmitter, dual-receiver scheme that deter-
pretation of cement quality will be discussed in a later mines attenuation rate directly, while at the same time
section. providing some borehole compensation for slight instru-
ment tilt or eccentering. As illustrated schematically
(Fig. 1-21), the BAL system uses the A1 and A2 ampli-
tudes when the upper transmitter fires and corresponding
A3 and A4 amplitudes when the lower transmitter is
fired. The attenuation ratio of A2/A1 is not dependent on
transmitter strength; i.e., if the transmitter output was
doubled, both numbers double and the ratio would be
unaffected. Attenuation is calculated automatically as
follows,
20 log 冪莦ᎏ
A 莦莦
A A
2
1
ᎏ莦
A
4
3
or 冢 A2 A4
10 log ᎏᎏ
A2 A4 冣 (1)
Fig. 1-22
Threshold detection level is critical to floating measurement and is set low (inset) to avoid cycle-skips.
11
Fig. 1-23
Travel time vs. casing size for 2.5-ft compensated and conventional 3-ft transmitter-receiver spacings29
If the logging instrument is properly centered in free or time may occur from one joint to the next if pipe thick-
poorly bonded pipe, the travel time should be a reason- ness/weight varies between the adjacent pipe joints.
ably precise value. Charts used to determine the approxi- These variations are apparent because the time reading
mate 3-ft CBL travel time or the 2.5-ft BAL travel time may be relatively constant over the duration of one pipe
for various casing sizes are presented as Figs. 1-23a and joint and may vary, as each successive joint is encoun-
1-23b. A ⌬tf value of 210 sec/ft was used to construct tered. Some gradual change can occur within individual
the charts. Several values typically used for fluid travel pipe joints due to mill tolerances.
time (⌬tf) are shown in Table 1-2.3,14,15 As illustrated in The travel-time measurement is beneficial in deter-
Fig. 1-24, a well-centered instrument will measure a nom- mining instrument centralization if a sufficiently sensitive
inal time value from one pipe joint to the next in free or scale is used (e.g., 10 sec per chart division). Another
poorly cemented casing.3,12,15 Small variations in travel method for checking centralization is a repeat logging
12
Fig. 1-24
Travel-time curve indicating centered tool in uncemented pipe.
13
Fig. 1-26
Effects of poorly centered instrument
14
Fig. 1-27 Fig. 1-28
Test results of peak amplitude reduction vs. areal amplitude re- Eccentered casing can affect interpretation of cementing.3
duction due to eccentering
15
Fig. 1-30
Cycle skipping to later arrivals caused by attenuation of pipe ar-
rivals12
Fig. 1-32
Severe cycle skipping example29
16
Fig. 1-33
Delay in travel time caused by attenuated pipe amplitude
Fig. 1-35
BAL example showing several instances of fast formation. Note
changes in formation transit time on the wavefront and excellent
agreement with the gamma ray. Pronounced formation and re-
sultant interference with amplitude and attenuation curves occur,
and partial bonding is also indicated by the amplitude and atten-
uation curves. The log may not be properly interpreted from the
amplitude and attenuation curves only. The waveform confirms a
good acoustic path (cement) exists from the pipe to the formation
and back. The entire interval is well cemented.29
17
both of which are the same physical measurement. A 5-
ft transmitter-to-receiver span is commonly used for ei-
ther type of display, the difference being the presenta-
tion format. The Western Atlas slimhole instrument uses
a 4-ft span for all acoustic measurements. The following
discussion points out the advantages of both display
types.
18
Waveform Interpretation
FLUID ⬇ FLUID ⫻ TR
ARRIVAL TRANSIT SPACING (2)
TIME
19
Fig. 1-40
Characteristics of formation compressional arrivals and shear
arrivals3
20
Fig. 1-42 Fig. 1-43
VDL first arrival changes in time vs. depth, an indication of strong Signature superimposed on Variable Density Log
formation coupling
Fig. 1-44
Comparison of signature and variable density presentation
21
Fig. 1-46
“W” reflection pattern opposite casing collar12
Fig. 1-45
Energy transfer in a free casing collar12
Fig. 1-47
CASING COLLARS In free pipe, casing collars affect travel time and amplitude for 3-
ft intervals and VDL over 5-ft intervals.3
Casing collars are identified as a decrease in the ampli-
tude, a slight increase in TT, and/or clear chevron (“W”)
patterns on the VDL.12,41 These anomalies are caused by point of each response, thus providing verification of the
the attenuation and reflection of sound energy as it en- correctness of collar locator depths. The chevron pat-
counters the threaded connections of a casing collar as terns will not be observed in flush-joint casing (Fig. 1-
shown in Fig. 1-45. Furthermore, the slight increase in 48).
travel time is the result of the longer travel path as indi- Casing collar anomalies are typically not apparent in
cated. It should also be mentioned that collars will be well-bonded casing. Acoustic energy is reduced by good
much more obvious in free, unsupported pipe. cement bonding far more than it is by passing through a
The distance between the “W” pattern corners on the threaded pipe connection. Slight indications of collars,
VDL represents the transmitter-receiver spacing (see however, do not necessarily indicate poor cement qual-
Fig. 1-46).12 The Fig. 1-47 log illustrates that T-R spac- ity. Other factors such as cement curing time, pipe thick-
ing is also indicated by the TT increase vs. depth and by ness, cement compressive strength, T-R spacing, and
amplitude reduction vs. depth, in addition to the chevron thickness of the annular cement sheath must also be
patterns on the VDL. Tool systems utilizing a wide gat- considered.
ing system will exhibit a more “rounded-off” pattern. Collars can be detected in non-ferrous tubular goods
The location of the collars is assumed to be at the mid- with acoustic measurements; however, cement evaluation
22
in holes cased with non-ferrous materials is primarily de-
pendent on the waveform for formation detection, the as-
sumption being that good bond to formation indicates
zone isolation. Amplitude measurements are generally
very low in non-ferrous pipe because the instrument does
not recognize any pipe presence. A floating gate detection
system will not reach threshold detection level until for-
mation or fluid arrivals occur, so travel-time measure-
ments occur very late. For cement evaluation in non-fer-
rous pipe, other wireline instrumentation (Appendix D)
should also be considered.
LINERS
Fig. 1-49
Effective cementation is necessary between two pipe strings in the overlapping depth interval.
23
cementing between the two pipe strings difficult. Effec-
tive cementation needs to exist between the two pipe
strings in the overlapping depth interval to eliminate
communication problems in that area of the borehole
(Fig. 1-49). Interpretation of acoustic cement bond log
response is particularly difficult in this situation, be-
cause the cement sheath may be thin and the liner may
be eccentered inside the larger casing. Gate width, both
for amplitude and travel time, is often critical in obtain-
ing meaningful responses.
Occasionally, a liner may be run in a borehole that is
not much larger than the liner diameter; i.e., the annular
space will be small. A cement sheath less than 3/4 in.
(19 mm) in thickness might result. Figure 1-50 is an ex-
ample showing a CBL recorded in a 5.5-in. (127-mm)
liner, which was set in a 5.875-in. (149-mm) borehole.
The borehole was in gauge through a tight, limestone
reservoir. In such circumstances, the casing collars
would likely center the pipe. It must be recognized,
however, that the amplitude responses will be mislead-
Fig. 1-51
Zone isolation can be accomplished if mud properties are
adequate.
ing due to the thin cement sheath. Pipe signal will likely
be evident on the VDL due to the minimal muffling ef-
fect of the cement sheath in comparison to the metal vol-
ume of the pipe. Collars will, in all probability, affect all
the measurements. Fast formation signals should, how-
ever, be apparent on the travel-time trace. Strong forma-
tion signals, including shear arrivals, will likely occur
where adequate acoustic coupling to the formation is
found. The interval (Fig. 1-50) shown was interpreted as
well cemented, and initial production tests confirmed the
log analysis.
Another situation that occasionally complicates ce-
ment bond analysis is illustrated in Fig. 1-51. The ex-
ample shows a 7-in. (179-mm) liner centered in an 8-
1/2-in. (216-mm) borehole, but with a 1/4-in. (6.4-mm)
mudcake buildup. The cement sheath is too thin (see in-
set) and, as a result, cement bond to the pipe would ap-
pear to be poor.
If, for some reason, a cement bond log is run over a
portion of an intermediate string of casing after logging
the deeper liner, the instrument will probably not be ad-
equately centered for the larger internal diameter of the
intermediate casing. This type of logging condition
Fig. 1-50
should only be interpreted qualitatively, and then with
Amplitude and VDL behavior in a borehole not much larger than some knowledge of well mechanics and cement times
the pipe diameter and conditions.
24
Recognition of Concentric Pipe Strings ADDITIONAL MEASUREMENTS COMBINED
WITH CEMENT BOND LOGS
Occasionally, when proper conditions exist, it is possible
Modular gamma ray and/or neutron instruments and a
to recognize two pipe signals (Fig. 1-52). When large cas-
ing [e.g., 13-3/8 in. (340 mm)] lies inside a yet larger cas- casing collar locator can be run in combination with the
ing [i.e., 18-5/8 in. (473 mm)] and acoustic coupling be- cement bond log equipment. Most of these components
tween the two concentric strings is accomplished, two are rated for 350°F (177°C). Nuclear instruments in the
strong compressional arrivals are observed. The earlier hostile environment category are contained in thermal-in-
arrival is representative of the smaller casing arrival time, sulated flasks and may be used up to 500°F (260°C).
and the later strong arrival is representative of the larger These additional instruments add some length to the
casing arrival time. The example illustrates such a situa- downhole tool string. Appendix B illustrates some possi-
tion in a deviated hole. Note the gradual decrease in travel ble schemes for subsurface hardware makeup; i.e., BAL
time below the 210-m depth, caused by eccentering of the instrument with a gamma ray and CCL, or perhaps a CBL
logging tool in the 35° borehole. The first arrival for the with a neutron and CCL, etc.
13-3/8-in. (340-mm) pipe string occurs near 500 sec on Other types of measurements are often used for evalu-
the Signature and the first arrival for the 18-5/8-in. (473- ating cementing jobs. Temperature logs are frequently
mm) pipe string occurs near 700 sec on the Signature. used for determining cement tops and depth intervals
The steel mass and coupling between the two strings re- where cement is present behind pipe. Tracerlogs are rou-
sult in two strong arrivals. Compressional first arrivals for tinely used to identify channeling behind pipe and, under
the two pipe strings are clearly observed from 198 m to the proper conditions, tracer surveys can be used to iden-
209 m and from 221 m to 232 m. tify cement tops. Temperature, noise, or Tracerlogs, or
any combination of the three are also used to evaluate the
extent of channels behind casing. These will be discussed
briefly in Appendix D.
QUANTIFYING CEMENT
26
bond log (Fig. 1-54). If a bond log is run before the ce- Such factors include:
ment cures, it may only be useful in monitoring the ce-
• 100% distribution of cement assumed
ment curing time.12,30
• Instrument centering
• Presence or absence of microannulus
• Annular cement greater than 3/4-in. (20-mm) thick
• Formation arrival time vs. casing arrival time
Other differences in bonding strength vs. curing time
are lithologically related; e.g., opposite sand formations;
the bond may be completed several hours sooner than op-
posite shales. A possible explanation is that the cement
slurry loses its water to the permeable sand sections and
sets faster.
Laboratory experiments have established a definite re-
lationship between cement compressive strengths and
acoustic attenuation rates.7 Due to this evidence, the API
CBL Advisory Board recommends 3-ft spans for ampli-
Fig. 1-54 tude and travel-time measurements and 5-ft spans for the
Effects of curing time on CBL responses12,21 full-waveform measurements.
TABLE 1-3
Pozzolan Cement 50–50, 2% Gel 48 hrs. 112 4-1/2⬎ 9-1/2# 3⬘ 0.5 1400 1400
Slo-Jet, 4% Gel 54 hrs. 140 5-1/2⬎ 14# 3⬘ 0.5 2600 3000
Class A Cement, 5% Gel 168 hrs. 110 10-3/4⬎ 45-1/2# 3⬘ 1.5 2800 3000
Slo-Set 42 hrs. 162 5-1/2⬎ 20# 3⬘ 0.8 5000 5000
Class F 24 hrs. 243 5 ⬎ 18# 3⬘ 0.8 5000⫹ 5000
Class E, 4% Gel 36 hrs. 220 5-1/2⬎ 17# 4⬘ 0.2 2700 2800
Pozzolan Cement 50–50, 42 hrs. 110 10-3/4⬎ 40-1/2# 3⬘ 3.2 1000 1000
2% Gel, 2% CACL
50–50 Pozzolan Cement, 3% Gel 64 hrs. 115 4-1/2⬎ 9-1/2# 3⬘ 0.6 1300 2000
Pozzolan Cement, 2% Gel Workover Well 140 7⬎ 26# 4⬘ 1.2 1400 2600
Slo-set 19 hrs. 195 5⬎ 18# 3⬘ 1.4 4000 3800
Class A Workover Well 120 5-1/2⬎ 14# 4⬘ 0.2 1600 6000
Class A After Squeeze 150 7⬎ 23# 3⬘ 1.5 1900 6500
Slo-set with Perlite, 4% Gel, 11-1/2 hrs. 188 9-5/8⬎ 47# 4⬘ 1.0 2800 1000
3% lignine retarder
Pozzolan Cement 50–50 39 hrs. 120 4-1/2 ⬎ 9-1/2# 3⬘ 0.4 1700 1600
Slo-set 36 hrs. 234 7⬎ 29# 3⬘ 1.1 5000⫹ 5000
Class A Workover Well 130 5⬎ 14# 4⬘ 0.4 1500 6000
27
as casing diameter changes. It is known that the transduc-
ers couple signal sound more efficiently as the casing di-
ameter decreases, and hence casing diameter must be con-
sidered for interpretation purposes. As shown in Fig.
1-55, the casing wave frequency is higher on the VDL in
smaller diameter pipe.2,12
Fig. 1-56
Nominal thickness for different casing sizes and weights12
Wall thickness has little effect on the attenuation rate Bond Index
in unbonded casing. For commonly used casing thick-
ness, surface attenuation rates average about 0.8 dB/ft The bond index (BI) is numerically determined from the
(2.6 dB/m) in uncemented steel casing, but not so in non- following equation,
ferrous pipe. This attenuation rate is about 1.25 dB/ft (4.1
Attenuation Measured Bond Index
dB/m) in typical downhole conditions. In bonded pipe, Bond Index ⫽ ᎏᎏᎏᎏ (3)
Maximum Attenuation
the attenuation rate is very dependent upon the wall thick-
ness, as will be shown by the interpretation nomo- A bond index (BI) value of 1.0 indicates the existence
grams.2,29 Data for various sizes, weights, and thick- of perfect bond, while anything less implies a condition of
nesses of casing are given in Appendix E. Furthermore, a incomplete bond.
chart that approximates the nominal thickness for partic- The advantage of this numerical method is that it de-
ular casing sizes and weights is given in Fig. 1-56. pends on the ratio of attenuation rates rather than abso-
lute values and results in reducing potential errors re-
Cement Compressive Strength Determination lated to environmental conditions.7 It is critical,
however, to have at least one point with complete cement
Provided that qualitative interpretation has determined an bond and one point corresponding to free pipe. Free-pipe
amplitude response to be a valid measurement of cement readings should be made as near the zone of interest as
condition, a quantitative interpretation can and should be possible since the acoustic properties of fluid can change
made.2,3,12 Entering the appropriate chart with the ampli- significantly with depth due to pressure, temperature,
tude measurement value, the proper T-R spacing, and ap- and content.
28
Fig. 1-57
Cement compressive strength from Series 1423 Bond Attenuation Log
29
Fig. 1-58
Cement compressive strength from Series 1456 dual-receiver bond log
30
Fig. 1-59
Cement compressive strength from Series 1412, 1415, and 1417 cement bond log instruments
31
The quantitative interpretation of 3-foot amplitude tion; e.g., cutoffs from 0.6 to 0.8 BI are selected. Log
measurements made with the Western Atlas dual-re- analysts generally accept this approach for determining
ceiver instruments is based on results of experimental bond index.
laboratory tests in various casing sizes and cements of A graphical bond index method is, however, utilized
various compressive strengths. Table 1-5 is based on this by some analysts.15 Semilog paper is used to plot peak
work with free-pipe amplitudes from the Series 1456 amplitude, increasing vertically on a logarithmic scale,
dual-receiver instrument. The compressive strength and percent cement increasing horizontally on a linear
nomogram (Fig. 1-58) allows for a conversion from am- scale (Fig. 1-60). If Bond Index is to be determined with
plitude to attenuation for several casing sizes. Attenua- a 0.6 cutoff, a vertical line is projected vertically from
tion for casing sizes not shown on the chart can be in- the 60% point on the ordinate until it intersects a line
terpolated between the given values due to the fact that connecting the two extreme peak amplitude values ob-
attenuation varies only slightly with casing size. The served. Amplitudes below that intersection are taken as
nomograph makes use of the experimental results and an indication of good cement quality. (If 0.8 BI were the
the following equation, preferred cutoff, the line would extend upwards from
Amplitude Measured 80% on the linear scale.) Obviously, this graphical ap-
20
Attenuation ⫽ ᎏᎏ log ᎏᎏᎏ
Free-Pipe Amplitude . (4) proach implies that both 0% and 100% bonding was en-
⌬
countered in the well. For example, pessimistic results
Equation 4 is the commonly accepted definition of at- can be expected if there was no free pipe; therefore, the
tenuation. The value of D is the T-R span; three is substi- free-pipe chart value for the particular casing size should
tuted for the dual-receiver CBL tools, and four would be be used.
used in the equation if interpretation was made from a Se- While Bond Index provides an indication of cement
ries 1412 instrument. quality, effective zone isolation also requires the exis-
When metric measurements are used, the BI ratio is tence of a minimum depth interval of effectively bonded
unaffected since it is dimensionless. Different operators cement in order to achieve zone isolation. This interval
select various BI values as an acceptable bond indica- length varies with casing size; i.e., larger diameter pipe
TABLE 1-4
(Valid ONLY for Series 1456 instrument)
* Amplitude data derived from chart published by G.D. Pardue et al., SPE, May 1964
32
Bond Index can be recorded at the well site. Graphical
shading methods (beneath the BI trace) are typically used
to highlight bond indications above any selected cutoff
value.
33
A new parameter called Bond Rating (BR) was intro-
duced to account for this difference in attenuation rates
determined by the two methods.29 The BR ratio is de-
fined as
冢 冣
Attenuation in ⫺ Free Pipe
zone of interest Attenuation
BR ⫽ ᎏᎏᎏᎏ (5)
Attenuation in ⫺ Free Pipe
100% cement zone Attenuation
34
this periodic test, the size of the calibration pulse is ad-
justed to produce the proper ratio for that instrument type.
Shop calibrations are required monthly or more fre-
quently as needed. A BAL shop calibration is shown as
Fig. 1-65. Another shop calibration fixture is also being
designed and tested.
Fig. 1-66
Before and after log calibrations are recorded and presented.
Fig. 1-65
BAL shop calibration example
Well-site Calibration
High-Velocity Formations
37
Fig. 2-2
Acoustic energy is efficiently transferred when good bond to pipe
and formation exists.
38
Fig. 2-4
Bond log characteristics in a fast formation
39
Fig. 2-6
BAL log in conditions of good pipe bond and poor formation bond
Fig. 2-8
Signature and VDL characteristics in free pipe12
Fig. 2-7
BAL log in a shallow, high-porosity, gas-bearing zone
40
A CBL run in free pipe (Fig. 2-9) shows a strong
VDL pipe ring and echo effect, high fixed-gate ampli-
tude, and a travel time that approximates predicted pipe
time (PPT).
Fig. 2-9
Free-pipe signals
Channeling
Consistent amplitude measurements, indicating partial
When channeling is present within the cement sheath, bonding over long depth intervals, are usually related to a
pressuring up on the casing will produce little or no microannulus. Channels in the cement sheath are not
change in amplitude or waveform responses. Where likely to remain uniform in size or shape, and therefore
continuous channeling occurs, vertical isolation does not cause some variation in the amplitude responses (Fig. 2-
exist. Channeling is often a localized condition; i.e., it 11). An example of VDLs before and after a successful
does not typically persist over a long depth interval. squeeze job are shown in Fig. 2-12.
41
Microannulus
Fig. 2-12
Elimination of channel by cement squeezing12
42
microannulus determination in this particular well, and TABLE 2-1
should not be construed as a recommended value for
Type of Microannulus Be prepared to pressure-up to
universal application. Many operators currently use a
Thermal 1,000 psi
1,000-psi (7-MPa) value as a “rule of thumb” for pressur- Produced Pressure held ⫹ 1,000 psi*
ing up the casing. Figure 2-14 illustrates the degree of Induced Reduction in hydrostatic ⫹ 1,000 psi
pipe expansion for different internal pressures. Squeeze Maximum squeeze pressure*
Limited by:
Burst pressure of casing
Casing pressure test
Liner top test
44
THIN CEMENT SHEATH Thin cement sheaths often occur where liners are run
in small diameter boreholes (Fig. 2-16). The example
It is well documented that pipe attenuation rates are illustrates a CBL run inside a 5.5-in. (140-mm) liner,
reduced exponentially when the annular cement sheath which was set in a 5-7/8-in. (149-mm) borehole.3 The
becomes less than 3/4 in. (2 cm) in thickness. A cement liner is likely to be well centered, if for no other reasons
thickness greater than 3/4 in. (2 cm) causes minimal than the collars. It would be surprising to find the liner
effect.18,26,30 These effects are illustrated on the inset of all the way to total depth as it was not in this specific
Fig. 2-16. wellbore. Cement sheath in the described set of condi-
The 3/4-in. (2-cm) value may not be precise with to- tions would be no more than 3/16-in. (4.8-mm) thick
day’s instrumentation, but caution should be exercised around the periphery of a perfectly centered pipe inside
where pipe amplitude is relatively high, and it is known a gauge borehole. Pipe ring should be expected to and
that the hole size minus the casing diameter is less than 1- did occur under these adverse conditions of compres-
1/2 in. (38 mm). CBL analysis often identifies this condi- sional amplitude measurement. However, travel time
tion by comparing openhole caliper information with shows a fast formation arrival (tight limestone interval),
known casing diameter data. and the VDL illustrates strong formation arrivals, in-
cluding shear waves. The early VDL arrivals appear to
be fairly straight bands, but close examination shows
that time can be seen to vary slightly with depth (a con-
tour map of the borehole). These early arrivals on the
VDL are due to fast formation arrivals, and pipe signal
is essentially masked on the VDL. Recall that the VDL
is recorded with a longer 5-ft span.
The annular space is frequently critical where a pro-
duction liner overlaps an intermediate casing string. A
typical concern with deviated wells is eccentered casing
that creates a problem since annular cement might be
extremely thin or even absent on the low side of the
borehole. An earlier discussion and example (Fig. 1-51)
described a common problem with 7-in. (178-mm)
casing in an 8.5-in. (216-mm) borehole, and 1/4-in. (6.3-
mm) mudcake buildup [mudcake diameter ⫽ 1/2 in.
(12.7 mm)].
The log in the example shown in Fig. 2-17 was run with-
out properly sized centralizers inside 9-5/8-in. (244-mm),
47-lbm/ft casing. A storm choke (disaster valve) near the
surface prevented use of proper centralizing apparatus
because the instrument could not be lowered through the
valve opening when centralizers were placed on the CBL
instrument. As a result, the pipe amplitude curve does not
provide a valid response to actual cement conditions.
Laboratory experiments have shown that signal loss
occurs with eccentering (see inset in Fig. 2-17).30
Considering an eccentered 3-1/2 in. (89-mm) diameter
instrument in 5-in. (127-mm) ID casing would lose most
of its amplitude signal, the CBL Amplitude curve is
overly optimistic in the 9-5/8-in. (244-mm) casing (Fig.
2-17). The VDL indicates pipe ring (shown on the rail-
road tracks of the VDL) and casing collars. The problems
encountered in this well (gas leaking to the surface)
verified the log analysis. Corrosion logs (Vertilog® and
Fig. 2-16
MagnelogSM) indicated splits and holes in the casing, and
An annular cement sheath less than 3/4 in. in thickness expo- a temperature log confirmed that gas was migrating
nentially reduces pipe attenuation rates. upwards behind the casing.
45
Fig. 2-18
Variation of attenuation with casing wall thickness29
Fig. 2-17
Effect of poorly centered tool on amplitude12
46
thick pipe, much of the remaining acoustic energy is
absorbed, creating strong pipe ring due to the large
volume of metal. Only a small amount of acoustic energy
remains to proceed through the annular cement and
couple with the formation. This set of conditions makes
correct interpretation particularly difficult. Note that
some formation signal occurs on the VDL in the example.
In addition, some travel-time stretch and cycle skipping is
also apparent. Pipe amplitude was very high due to the
large volume of metal, and is not shown in the example.
Interpolation of the proper nomogram (Fig. 1-58) indi-
cates a minimum peak amplitude of about 15 mV would
be required to achieve a 500-psi compressive strength.
The cement quality was correctly judged as being
adequate to good. Subsequent pressure testing
during completion operations confirmed the log analysis
conclusions. A review of the early sections concerning
amplitude responses and peak mV measurements is
recommended.
47
Fig. 2-21
Effects on signal frequency with different instruments and various thicknesses of resin sand coatings14
48
Figure 2-23 shows a poorly cemented interval from
5,090 to 5,210 ft. Again, gamma ray and neutron are
presented simultaneously with the CBL data. The travel-
time trace is on scale in this interval with the exception
of the interval from 5,140 to 5,148 ft where cement
quality improved. Note the early pipe arrivals on the
VDL, the recognition of collars on the travel-time trace,
and the Bond Index trace that consistently reads less
than 0.8 BI.
Fig. 2-22
Slim-hole instrument example of a well-cemented interval
Fig. 2-24
Identifying the cement top
Fig. 2-23
Example of a poorly cemented interval and a poorly centered
slim-hole instrument
49
RECOGNITION OF CHANGES IN
BOREHOLE FLUID
Fig. 2-26
Displacing cement by rotation25
Fig. 2-25
Recognizing changes in borehole fluid
Many devices are used as aids in obtaining better primary descending the hole with pipe. Although the rubber
cement jobs. Located on the outside of the casing string, packer may be inflated with cement, the amplitude
they are usually placed, as well as spaced, to obtain response may not be greatly attenuated because the
mechanical clearances/restrictions in the annular space rubber packer material does not have good acoustic prop-
between the pipe and formation. Centralizers, scratchers, erties. The resultant break in formation acoustic path
and wipers33,34 are effective devices for centering pipe causes attenuation in the formation signal opposite the
and removing mud cake when the casing is moved/rotated packer, which has a 0.5-in. (1.25-cm) thickness of rubber.
during the cementing operation (see Fig. 2-26).24 Cement Thickness of the resin coating must also be appreciated as
baskets37,38 might be used to prevent lost circulation stated earlier. Stage collars and DV tools also have an
while cementing, act as a cement spreader, hold cement effect on the acoustic responses.
load off weak pay zones, etc. Some of these mechanical In very highly deviated and horizontally drilled bore-
devices are depicted in Fig. 2-27. Since additional metal holes, rheological properties of the cement and other
is present in the depth intervals where these devices were fluids are more carefully controlled in an attempt to
placed, pipe ring will possibly be different from the inter- improve mud displacement. The hole condition makes it
vals immediately above or below. very difficult to keep the low side of the casing string
External packers are occasionally used to form a seal away from the borehole wall, and conventional controls
in the annular space. The casing is coated with a resin are usually not adequate to displace mud from the narrow
sand coating to inhibit movement of the packer while annular gap. Mechanical aids, which alter the flow
50
profile, have been developed to increase flow in the
narrow annular space. These mechanical aids are called
turbulators. Turbulators (Fig. 2-28) are short cylindrical
sections with rigid welded bars that are attached to the
outside periphery of the casing. The bars are welded to the
pipe at angles of 30° to 50° from the flow direction and
tend to redirect the flow by imparting a swirling action
around the pipe. The narrow gap on the low side is
particularly affected by the swirling action.
Fig. 2-28
Turbulators are used on pipe in highly deviated to horizontally
drilled holes.
Fig. 2-27
Array of scratchers and centralizers installed on the bottom joints
of casing.37,38
51
PERIPHERAL AND LONGITUDINAL EVALUATION OF CEMENT BOND 3
More than 30 years have transpired since the earliest which appear somewhat like closed-cell styrofoam. Gas
CBLs were run. Subsequent advances in the development foamed conditions may not be desirable, but they do not
of digital electronics, computers, microcircuity, transduc- necessarily prevent zone isolation.
ers, and evolutionary steps in cement evaluation methods Frequently strong, unpredictable responses to foamed
have led to the development of the Western Atlas second- cement occur on pulse-echo measurements, and at the ex-
generation radial cement evaluation instrumentation.24 treme, they may incorrectly identify a foamed cement
condition as being free-pipe signal.19 This is probably the
most significant limitation of the pulse-echo device. Gas
FIRST-GENERATION RADIAL CEMENT
infiltration may only contaminate a short interval of the
EVALUATION INSTRUMENTS
cement sheath; however, if it occurs in or adjacent to the
zone of interest where zone isolation is prerequisite, con-
A pulse-echo system, employing eight small-diameter
fidence in the pulse-echo method may diminish.
transducers wound in a helical manner (45° intervals)
If the logging instrument becomes eccentered, the
around the tool mandrel, was a first-generation attempt to
transducers are no longer geometrically balanced with the
resolve the peripheral measurement of cement bond con-
center axis of the borehole, and all the ultrasonic beams
ditions. Using a broadband emission of 500 kHz, the cas-
are no longer perpendicular to the casing wall. Those
ing resonating frequency is excited, allowing the rate of
transmitted signals are at least partially reflected away
decay to be measured on an acoustic waveform. The rate
from the receiver mode of the transducer.17
of decay varies with changes of material impedance on ei-
The schematic of the described system would allow
ther the inside or outside of the casing. Some typically en-
only 42% radial coverage in 7-in. casing, and the circum-
countered acoustic impedance values are:
ferential coverage would decrease in larger casings. In-
• Gas under pressure ⬍⬍0.1 strument centering is essential. Assuming a spot size of 1
• Iron (cast) 37.4 in. (25 mm) and an operating frequency of 500 kHz, only
• Steel 45–57 30% radial coverage would be expected in 9-5/8-in.
• Kerosene 1.07 casing.
• Oil 1–1.6 As a result of the foregoing, Western Atlas Logging
• Water 1.5 Services directed its attention to a new generation of ce-
• 11-lbm/gal oil-base mud (6k psi) 1.9 ment bond evaluation devices to aid in resolving the im-
• 15-lbm/gal oil-base mud (6k psi) 2.26 portant questions concerning partial bond indications.
• 19-lbm/gal oil-base mud (6k psi) 2.98
• 500-psi Class G/H cement 2.8
SECOND-GENERATION RADIAL CEMENT
• 5,000-psi Class G/H cement 5.8
EVALUATION INSTRUMENT
Maximum impedance contrast occurs between water
and high compressive strength cement. A pulse-echo The Segmented Bond Tool (SBTSM) instrument is a
measurement in such conditions varies by a ratio of nearly promising second-generation radial cement bond device,
4:1 from free pipe to well-cemented intervals. Normally, which measures the quality of cement effectiveness, both
acceptable criteria for good cement is 500 psi, and the dy- vertically and laterally around the circumference of the
namic range of free pipe-to-bonded pipe signal is only a casing. The SBT instrument is designed to quantitatively
1.5 ratio. In fact, impedance contrast is negligible be- measure six segments, 60° each, around the pipe periph-
tween 14.5-lbm/gal mud and 500-psi cement. It is essen- ery. The instrument employs an array of high-frequency
tial to understand that pulse-echo devices have an upper steered transducers,24 which are mounted on six pads.
limit for reliable cement evaluation. The reliability limit Each of six motorized arms position a transmitter and re-
of an echo-based system is substantially lower than the ceiver against the casing wall. The instrument is capable
14.5-lbm/gal theoretical impedance limit due to the ne- of logging in casing sizes from 4.5 in. (114 mm) to 13.38
cessity of practical electronic circuitry and a reasonable in. (340 mm) with any type fluid or gas occupying the
dynamic range. borehole. A 5-ft omnidirectional transmitter-receiver span
In wells drilled for oil or gas, it is not unusual to have is provided for Signature or Variable Density display.
some degree of gas contamination in the cement sheath. If Bond measurements are made in a wraparound fashion
surfactants are not added to the cement slurry to contain (Fig. 3-1). The six pads are positioned to form a six sub-
bubble growth, the curing of cement in front of gas- cycle pattern (Fig. 3-2). As a transmitter fires in each sub-
producing formations will result in foamed, closed-cell cycle, the receivers on the two adjacent arms measure the
structures within the cement. In severe cases, the bubbles acoustic amplitude. The two amplitudes represent a near
may coalesce and join to form substantial void spaces, and far reception. The loss of energy across the spacing
53
Fig. 3-1 Fig. 3-2
Transducers positioned in a wraparound configuration SBT acoustic pad array
SBT Presentations
The purpose in designing the SBT instrument was to re- All the combined SBT measurements are digitized down-
move the ambiguity found with cement evaluation from hole. Data are transmitted to the surface through a digital
standard CBL or BAL instruments. Traditional bond log telemetry link, preserving measurement accuracy. Instru-
measurements average the cement condition around the ment specifications are given in Table 3-1.
borehole; i.e., they are unable to distinguish:
(1) portions of the casing periphery that are well
bonded from other portions that are poorly
bonded, as opposed to
TABLE 3-1
55
SBT Attenuation Measurement
It has been recognized for some time that the most ac-
ceptable assessment of cement bond strength is derived
from sound attenuation measurements. Attenuation mea-
surements were adapted to the circumferential measure-
ments of the SBT instrument.
A simple solution would seem to be a planar place-
ment of an array of transducers that would circumvent the
internal side of the casing. Unfortunately, such an array
places the transducers too close to one another to allow
accurate attenuation measurements. In addition, a res-
onating frequency that will produce an acoustic wave-
length of four times greater than the casing thickness is
needed to effectively measure attenuation. This implies
that a resonating frequency of about 100 kHz would be re-
quired. Furthermore, the transducers need to be separated
Fig. 3-4 by at least three wavelengths (approximately 6 in.) to al-
Each subcycle provides four amplitudes to derive compensated
low attenuation to be measured with acceptable accuracy.
attenuation data.
Fig. 3-6
Fig. 3-5 Secondary SBT presentation
Primary SBT presentation
56
SBT Transducer Configuration
57
Example 3 demonstrates SBT response in a section of
free, unsupported casing (Fig. 3-10). The cement map is
virtually all white with patches of light gray tone. The in-
dividual pad segments all demonstrate minimal attenua-
tion values except for the casing collar responses.
Example 4 shows conventional dual-receiver CBL
compared to the two SBT presentation formats (Fig. 3-
11). In the Segmented Array presentation, the Variable
Attenuation display indicates cement voids over a portion
of the casing periphery at depths of X500–X504,
X518–X528, X580–X597, X634–X643, X680–X702,
X728–X734, and X742–X748 ft. Nearly total absence of
cement is inferred at depths of X530–X578, X598–X628,
and X669–X673 ft. The Primary SBT presentation shows
a wide separation between the Minimum Attenuation and
Average Attenuation SBT curves in most of the listed in-
tervals. The conventional dual-receiver CBL indicates
good to excellent bond at the depths of X525–X535,
X550–X554, X580–X592, X634–X670, and X676–X690
ft, which is contrary to the more sophisticated circumfer-
ential SBT measurements at many of those depth inter-
vals. The indications of poor bond on the CBL generally
agree with SBT evaluation over similar depth intervals.
The CBL is also in agreement with the SBT, indicating
good to adequate bond at the depths of X505–X517,
X650–X670, and X703–X725 ft. In this example, the
SBT log was able to identify channeling and better define
the poorly cemented intervals.
Example 5 demonstrates that the Bond Attenuation
Log (BAL) is a compensated CBL system. A section of
BAL log is compared to an SBT Segmented Array pre-
sentation (Fig. 3-12). Channels are indicated over a por-
tion of the casing periphery at depth intervals of
X514–X534, X576–X597, and X641–X661 ft. The BAL
log recognizes the poor cement from X646 to X661 ft.
Poorer bond quality is indicated from X582 to X598 ft,
but little indication of poor cement is shown in the X514
to X534 ft depth interval. This example demonstrates
once again the superiority of SBT peripheral mea-
surements.
Fig. 3-8
SBT test results at EPA test well24
58
Fig. 3-10
SBT log in free pipe
Fig. 3-9
SBT log at Amocoʼs test well
59
Fig. 3-11
Comparison of SBT primary and secondary presentations to a conventional dual-receiver CBL
60
Fig. 3-12
Comparison of a BAL log with the secondary presentation of an SBT log
61
CHANNELING
In depth interval from X002 to X076 m, the Primary pre- The cement map (Fig. 3-13) shows the cement to be
sentation shows low amplitude, and the VDL reflects es- weak over a majority of the interval from X002 to X076
sentially no pipe signal (Fig. 3-13). As with any tradi- m. The tool azimuth trace is within segment six through-
tional interpretation of CBLs, an analyst would most out the interval, and the lower attentuations on the seg-
likely consider the interval to be well cemented. Addi- ment traces generally occur on segments one, two, and
tional perspective is provided, however, with the wide three near the high side of the wellbore. The worst ce-
separation of the minimum and average attenuation traces ment condition occurs from X057 m to X064 m in all but
over several portions of the interval. segment two.
Fig. 3-13
Channeling condition shown on the Primary and Segmented Array presentation.
62
GRADATIONAL CEMENT TOP
Fig. 3-14
Gradational cement top
63
LARGE-DIAMETER CASING
Fig. 3-15
Channeling indicated in 16-in. (406-mm) casing.
64
Fig. 3-16
Well-cemented interval in 16-in. (406-mm) casing
65
BRINE WELL tenuation recordings are very similar and the calculated
amplitude is very low. The Segmented Array presentation
This well was drilled through a salt plug and cased with indicates weaker cement at the casing collars and over a
9-5/8-in. (244-mm) casing. A storage cavern will be few isolated depth intervals. Good zone isolation is, how-
leached out below the casing point. The hole was filled ever, achieved through this interval.
with saturated brine for logging. A section of log from
this well (Fig. 3-17) graphically demonstrates the ease In Fig. 3-19, possible channeling was suspected over a
with which the SBT log can be interpreted. The Seg- depth interval from X350 to X430 ft in the same well. The
mented Array presentation and cement map indicate good SBT Primary presentation confirms this condition from
cement in all six segments for the interval below X085 m. X378 to X424 ft where a wider separation occurs between
A similar interpretation results from the SBT Primary the minimum and average attenuation curves. The cement
presentation where average and minimum attenuation are bond amplitude value increases, and stronger casing sig-
high and almost of equal value; i.e., the derived amplitude nals appear on the VDL. This characteristic is highlighted
curve is low, and the VDL indicates loss of pipe arrival on the SBT Segmented Array presentation by the behav-
and replacement with formation character below X098 m. ior of the cement map, which shows lighter shades of gray
The remainder of the displayed interval has low attenua- over attenuation. Channeling is eveident in segments two,
tion rates and the VDL indicates essentially free pipe. three, and four, while the upper and more extensive por-
tion of the channel is also identified by segments five and
six. Segment five is shown to be on the low side of the
DENSE BOREHOLE FLUID casing, by the orientation curve.
The SBT example in Fig. 3-18 was recorded in 7-in. (178- This well was also logged with a pulse-echo device. To
mm), 32-lbm/ft (47.6-kg/m) casing filled with 16.1- obtain the desired acoustic impedance differences, it was
lbm/gal mud. The interval from X850 to X010 ft shows necessary to remove the heavy mud and replace it with
good to excellent bond on both the SBT Primary and Seg- water. This example demonstrates the time and cost sav-
mented Array presentations. Average and minimum at- ings achieved by using the SBT system.
Fig. 3-17
Intervals of good and poor cement bonding in a brine well
66
Fig. 3-18
Good-to-excellent bond conditions demonstrated by SBT log recorded in dense borehole fluid.
Fig. 3-19
Channeling demonstrated by SBT log recorded in dense borehole fluid.
67
SBT REPEATABILITY Another cement packer was set in the horizontal interval
between the measured depth of X048 to X084 ft. In Fig.
Fig. 3-20 shows the Primary Log presentation over the 3-22, segment one is identified as the low side of the
depth interval from X900 to X940 m with a repeat sec- borehole and poor to no cement bond. The cement bond-
tion. In spite of the fact that conditions varied through the ing observed in this depth interval is near the high side of
interval, the logs show good repeatability. Since the SBT the hole.
measurements are segmented, it is reasonable to assume
that exact repetition of the six attenuation curves is un- ADVANTAGES OF THE
likely on subsequent log passes. The Primary Log presen- SEGMENTED BOND TOOL SYSTEM
tation, however, shows acceptable repeatability.
The instrument description and field examples presented
HORIZONTAL WELL illustrate the advantages of this second-generation radial
cement evaluation system over previous measuring sys-
The SBT instrument has been run successfully in a hori- tems. These advantages include:
zontal well using coiled-tubing-conveyed methods. The
• Stand-alone cement evaluation service
subject well was completed with 5.5-in. (140-mm) casing
and the hole filled with lease water. The borehole was • Inferences of cement bond around the entire circum-
kicked off at X600 ft and built to 90° deviation over an ference of the casing
1,100-ft (335-m) interval. The well was essentially hori-
• A quantitative compensated measurement
zontal for 1,300 ft (396 m) from that point to the total
measured depth of the well. • Allows better decision-making for “squeezing”
Fig. 3-20
SBT log repeatability
In the horizontal interval from X600 to X800 ft, shown in • Slight eccentering not detrimental
Fig. 3-21, a cement packer is identified at a measured
• When necessary, the SBT log can resolve the ambi-
depth from X688 to X720 ft. While the packer almost cer-
guity of CBLs
tainly provides isolation, its rubber bladder excludes ce-
ment, resulting in a log response of essentially free pipe. • SBT log not affected by borehole fluid type or gas
Over the interval shown, both SBT Primary and Seg-
• SBT log can be used in most common casing sizes
mented Array presentations display low-attenuation rates.
above 4.5 in. (114.3 mm)
As the tool was pushed into the hole on coiled tubing, lit-
tle or no torque was exerted and no rotation occurred. As
a result, segment one is on the low side of the horizontal
hole. The log indicates generally poor cement bonding
over this interval.
68
Fig. 3-21
SBT log over a portion of a horizontal well
69
Fig. 3-22
SBT log over a second selected depth interval in the same horizontal well as shown in Fig. 3-21
70
Fig. 3-23
Cement compressive strength from segmented bond tool log
71
BIBLIOGRAPHY 12. Bruckdorfer, R. A., Jacobs, W. R., and Masson, J. P.:
“CBL Evaluation of Foam-Cemented and Synthetic-
1. Albert, L. E., Standley, T. E., and Alford, G. T.: “A Cemented Casings,” paper SPE 11980 presented at
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Sept. 27–30. 13. Carter, L. G. and Evans, G. W.: “A Study of Cement-
Pipe Bonding,” JPT (February 1964).
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(1988). ments,” JPT (June, 1985).
3. Bigelow, E. L.: “A Practical Approach to the Inter- 15. Davis, M., Guy, J. O., and Vogel, C.: “Transverse
pretation of the Cement Bond Log,” JPT (July 1985). Wave Logger,” Patent pending (1987).
4. Bigelow, E. L., Domangue, E. J., and Lester, R. A.: 16. Dresser Atlas Acoustic Cement Bond Log and Pro-
“A New and Innovative Technology for Cement log® CBL. Dresser Atlas Publication 2206 (1985).
Evaluation,” paper presented at the 1990 65th An-
nual Technical Conference of SPE, New Orleans, 17. Dresser Atlas Well Logging and Interpretation Tech-
LA, Sept. 23–26. niques The Course for Home Study, Dresser Atlas
Publication 9333 (1985).
5. Bigelow, E. L. and Domangue, E. J.: “An Effective
New Technology for Evaluation of Cement Integrity: 18. Fertl, W. H., Pilkington, P. E., and Scott, James B.:
The Segmented Bond Tool,” paper presented at the “A Look at Cement Bond Logs,” JPT (June 1974).
1990 13th SPWLA European Symposium, Budapest,
Hungary, Oct. 22–26. 19. Fitzgerald, D. D., McGhee, B. F., and McGuire, J.
A.: “Guidelines for 90% Accuracy in Zone Isolation
6. Bigelow, E. L.: “How to Obtain Better Cement Bond Decisions,” paper SPE 12141 presented at the 1983
Logs in High-Angle Holes,” World Oil (October, SPE Annual Meeting, San Francisco, CA, October
1991). 5–8.
7. Bigelow, E. L.: “Effective Evaluation of Well Me- 20. Froelich, B., Pittman, D., and Seeman, B., 1984:
chanical Integrity,” Trans. Symposium on Class II “Cement Evaluation Tool A New Approach to Ce-
Injection Well Management and Practices, UIPRF ment Evaluation,” presented at the 1984 SPE Annual
and USDOE, Houston, Texas (1992). Technical Conference, Houston, TX, Sept. 16–19.
8. Bigelow, E. L.: “Confirmation of a Well’s Mechani- 21. Gollwitzer, L. H. and Masson, J. P.: “The Cement
cal Integrity,” paper OTC 7344 presented at the 1993 Bond Tool,” Trans. SPWLA 23rd Annual Logging
25th Annual Offshore Technology Conference, Symposium, Corpus Christi, TX (1982).
Houston, TX, May 3–6.
22. Grosmangin, M., Kokesh, F. P., and Majani, P.: “A
9. Bigelow, E. L. and Lincecum, V.: “SBT™: The Sonic Method for Analyzing the Quality of Cemen-
Leading Edge in Cement Evaluation,” paper pre- tation of Borehole Casings,” JPT (February 1961).
sented at the 1994 23rd Annual Conference of the In-
donesian Petroleum Association, Jakarta, Indonesia, 23. Havira, R. M.: “Ultrasonic Cement Bond Evalua-
September. tion,” Trans. SPWLA 23rd Annual Logging Sympo-
sium, Corpus Christi, TX (1982).
10. Broding, R. A.: “Application of the Sonic Volumet-
ric Scan Log to Cement Evaluation,” paper presented 24. Kinsler, L. E. and Frey, A. R.: Fundamentals of
at the 1984 SPWLA Annual Logging Symposium, Acoustics, second edition, John Wiley and Sons,
New Orleans, LA, June 10–13. Inc., New York (1950).
11. Brown, H. O., Grijalva, V. E., and Raymer, L. L.: 25. Lazor, F., Foulger, P., and Quinn, T.: “Computer
“New Developments in Sonic Wave Train Display Processed Interpretation of the Cement Bond Log,”
and Analysis in Cased Holes,” Trans. SPWLA paper presented at the 1985 Symposium of the Cana-
Eleventh Annual Logging Symposium, Los Angeles, dian Well Logging Society, Calgary, Alberta,
CA (1970). September 29–October 2.
72
26. Leigh, C. A. et al.: “Results of Field Testing the Ce- 36. Pilkington, P. E.: “Perennial CBL Centering Problem
ment Evaluation Tool,” paper presented at the 1984 Can Be Minimized,” Oil & Gas J. (November 30,
SPWLA 25th Annual Logging Symposium, New Or- 1987).
leans, LA, June 10–13.
37. Pilkington, P. E.: “Pressure Needed to Reduce Mi-
27. Leslie, H. D., De Selliers, J., and Pittman, D. J.: “Cou- croannulus Effect on CBL,” Oil & Gas J. (May 30,
pling and Attenuation: A New Measurement Pair in 1988).
Cement Bond Logging,” paper presented at the 1987
SPE Production Operations Symposium, March 8–10. 38. Pilkington, P. E.: “New Methods Allow Evaluating
Cement from Floating Rig,” Oil & Gas J. (November
28. Lester, R. A.,: “The Segmented Bond Tool: A Pad- 21, 1988).
Type Cement Bond Device,” paper presented at the
1989 Symposium of the Canadian Well Logging So- 39. Pilkington, P. E.: “CBL’s Can Evaluate Cement In-
ciety, Calgary, Alberta, September 26–28. tegrity Between Two Casing Strings,” Oil & Gas J.
(December 10, 1990).
29. Lindsey, H. E., Jr. and Durham, J. S.: “Field Results
of Liner Rotation During Cementing,” paper SPE 40. Schmidt, Mathew G.: “The Micro CBLA Second
13047 presented at the 1984 SPE Annual Technical Generation Radial Cement Evaluation Instrument,”
Conference, Houston, Texas, September 16–19. paper presented at the 1989 SPWLA Thirtieth An-
nual Logging Symposium, Denver, CO June 11–14.
30. McGhee, B. F. and Vacca, H. L.: “Guidelines for Im-
proved Monitoring of Cementing Operations,”
41. Smith, Dwight K.: Cementing, Monograph Volume
Trans. Annual SPWLA Logging Symposium,
4, Henry L. Doherty Series, SPE, Dallas, TX (1976).
Lafayette, LA (1980).
42. Suman, George O., Jr. and Ellis, Richard C.: World
31. Morris, R. L., Grine, D. R., and Arkfeld, T. E.: “Us-
Oil’s Cementing Handbook Including Casing Han-
ing Compressional and Shear Acoustic Amplitudes
dling Procedure, Gulf Publishing Company, Hous-
for the Location of Fractures,” JPT (June 1964).
ton, TX (1977).
32. Nayfeh, T. H., Wheelis, W. B., Jr., and Leslie, H. D.:
“The Fluid Compensated Bond Log,” Proc., SPE 43. Thornhill, J. T. and Benefield, B. G.: “Injection Well
Formation Evaluation, (August 1986) 335–341. Mechanical Integrity,” EPA Document 625/9–
87/007 (Sept. 1987).
33. NL McCullough Cement Bond Long Interpretation
Manual, NL McCullough Publication (October 1986). 44. Tyndall, J. H.: “Segmented Bond Log A New Gener-
ation Cement Bond Logging Device,” paper pre-
34. Pardue, G. M., Morris, R. L., Gollwitzer, L. H., and sented at the 1990 CIM International Technical
Moran, J. H.: “Cement Bond Log A Study of Cement Meeting, Calgary, Alberta, June 10–13.
and Casing Variables,” paper SPE 453 presented at
the 1962 SPE Annual Fall Meeting, Los Angeles, 45. Walker, T.: “A Full Wave Display of Acoustic Sig-
CA, October 7–10. nal in Cased Holes,” JPT (August 1968).
35. Pilkington, P. E.: “A High Frequency Cement Bond 46. Walker, T.: “Origin of the ‘W’ Pattern on Cased Hole
Log Tool Test,” The Log Analyst (September–Octo- Micro-Seismogram Logs,” The Log Analyst (March-
ber 1976). April 1968).
73
PRACTICAL WORK SESSION PROBLEMS 4
75
PROBLEM 1
Observe the Travel-time, Peak Amplitude, Bond Index, and Attenuation traces and compare them to the Variable Density
Log. Is the cement sheath adequate to isolate the following two zones from the interval 4,278 to 4,311 ft?
Describe the phenomenon that occurs on the Travel-time trace, and indicate the depth intervals.
Indicate the depth intervals where you believe shear arrivals occur.
76
PROBLEM 2
Determine the depth where you think the cement top occurs. Would you choose the depth from the
Amplitude differently from the Signature?
77
PROBLEM 3
Would you consider the cement job over this interval to be adequate or better? Are there intervals
where you believe cement quality is lesser in quality than in other depth intervals? If so, what
depth interval(s)?
Also indicate those depth intervals where you believe shear arrivals are detected on the VDL.
78
PROBLEM 4
79
PROBLEM 5 Can you identify compressional waves?
80
PROBLEM 6
81
PROBLEM 7
Give your analysis of the cement job from 3,350 to 3,540 ft.
Do you recognize any shear arrivals on the VDL? If so, identify the depth interval(s).
82
PROBLEM 8
From the given BAL data, what type of cement job is pre-
sent between 8,408 and 8,550 ft?
83
PROBLEM 9 Using Fig. 1-59, determine the cement compressive
strength over the previously designated depth interval.
Well location: Oklahoma, U.S.A. Conventional cement was used. psi
Borehole conditions: Unknown
Indicate the depth intervals, in both the upper and lower
Identify the location of the cement top in this well. portions of the problem, where shear arrivals appear.
In the zone from 4,694 to 4,750 ft, does the VDL indicate
good bond to the formation? Does the
Amplitude indicate good bond to the casing?
84
PROBLEM 10
Is the cement job adequate over the depth interval shown? Explain.
If an 11-ft interval is needed for effective zone isolation, identify those intervals where Bond Index is high enough to isolate
one zone from another.
85
PROBLEM 11
Explain your description of cement condition over the depth interval shown.
86
PROBLEM 12
Indicate depth intervals where fluid arrivals and shear arrivals occur.
87
PROBLEM 13
88
PROBLEM 14
What is your overall interpretation of cementing conditions across the interval given?
89
PROBLEM 15 assume the borehole was filled with fairly fresh fluid,
and the pipe reasonably centered to allow at least a 3/4-
Well location: Canada in. (1.9-cm) thickness of cement sheath around the pipe
Borehole conditions: 7000-kPa pressure at the wellhead circumference. The pipe size will be representative of its
internal diameter. What do you note free or unsupported
Give your analysis of cement condition over the interval pipe signal to read on the Travel-time trace?
from 775 m to 825 m.
Pipe and borehole information were not available. Use If the interval had been cemented with a lightweight foam
the Travel-time trace in free or unsupported pipe to de- cement, what would you determine its compressive
termine pipe size (refer back to Fig. 1-23B). You must strength to be? MPa
90
PROBLEM 16
91
PROBLEM 17
92
PROBLEM 18 the following intervals:
14,196 - 14,204 ft psi
Well location: Venezuela
14,209 - 14,211 ft psi
Borehole conditions: Concentric 7-in. and 9-5/8-in. pipe
14,212 - 14,214 ft psi
strings
14,216 - 14,220 ft psi
14,230 - 14,250 ft psi
Describe cement conditions in the section below the con-
centric strings.
Give your analysis of the cement condition within the
concentric pipe strings from 14,080 to 14,150 ft.
93
PROBLEM 19
Give your overall impression of the cement condition from this logging pass.
The second logging pass was recorded with 2,000 psi at the wellhead. Does this pass confirm a microannulus condition?
Using the appropriate chart (Fig. 1-58), determine the cement compressive strengths for both logging passes over the fol-
lowing intervals and compare:
94
Run 1 Run2
with 0 psi with 2,000 psi
9,210–9,220 ft
9,315–9,320 ft
9,320–9,324 ft
9,380–9,390 ft
From the text material discussing microannulus, would you now recommend the logging procedure used on this well?
Why or why not?
95
PROBLEM 20
Approximately 50 cement bond logs were obtained from Western Atlas locations worldwide for this text. This North Sea
field example provided the most extensive information regarding borehole conditions; however, it too lacked information on
scratchers, centralizers, and other mechanical apparatus that might have been used in the well completion.
The log was run 3 days after cementing. Based on the information given, and the log data presented, what is your opinion of
the cement job over the given depth interval?
96
97
PROBLEM 21
98
The Segmented Bond Tool was discussed in Chapter 3 of the text. Give your analysis of the cement over the SBT depth
intervals given.
99
PROBLEM 22
100
Give your opinion of the cement job over the depth intervals shown with this Segmented Bond Tool log.
101
PROBLEM 23 Identify intervals where fluid waves appear.
Describe the cement condition across the interval shown. Do Stoneley waves appear? If so, where?
102
CEMENTING—AN OVERVIEW APPENDIX A 5
Fig. A3
Schematic of a remedial squeeze cement job12
104
material is then ground with a controlled amount of gyp- Permafrost cements are a special blend of Portland and
sum to form the cement. All API classes of cement are pro- gypsum cement, which has low heat of hydration and will
duced in this general way, but oilwell cementing require- set up at 15°F (⫺9°C). These types of cements are uti-
ments demand different properties and different particle lized in cementing through frozen formations in Arctic
sizes for specific purposes. High temperatures, high pres- locales.
sures, particular rock type, etc. dictate different admix-
tures of cement to provide the necessary casing support CEMENT API CLASSIFICATIONS
and zone isolation. Cement cures through a process of
crystal growth. Once cement is in place around the pe- American Petroleum Institute (API) classifications of ce-
riphery of a casing string, it is important that the crystal- ment for various depths and temperature conditions are
lization process proceed quickly to reduce exposure time shown in Table A1. Most of the API cements have been
to mechanisms that could interfere with the desired results. replaced by Class G (Basic) cement due to its wide range
Pozmix cement combines Portland cement with poz- of applications.
zolan, a siliceous material, which reacts with lime and API Class A and B cements are generally less expen-
water to form calcium silicates, resulting in good cement- sive. Class B is also resistant to sulfate attack. API Class
ing properties. Pozmix cements are in common use be- C cement develops a higher compressive strength in the
cause they are less expensive. first 30 hours than Class A; however, Class A with cal-
Calcium aluminate cements are manufactured by cium chloride provides better strength than Class C with-
heating limestone and bauxite until liquefied, then cool- out accelerators. Class C is limited to certain geographi-
ing and grinding. Cements high in alumina are used to cal areas, and is often called high early cement.
cement casing through depth intervals where extreme API Class D-E-F cements, delayed by organic com-
temperatures are encountered. Their use is limited due to pounds and/or a coarser grind, are referred to as retarders.
expense. Special well conditions might justify their expense. They
Gypsum cements cure rapidly and expand signifi- too are limited in availability.
cantly after setup. These cements tend to deteriorate in API Class G and H cements are similar to Class B,
contact with water; therefore, they are seldom used except but are manufactured under more rigorous control stan-
as an additive to Portland. dards than Class B to ensure a more uniform product
TABLE A1
105
with respect to chemical and physical specifications. G tion. They are effective in lowering the viscosity of high-
and H contain no accelerators, retarders, or viscosity- density cement slurries.
control agents. Class H is similar to Class G except for Lignosulfonates are probably the most common re-
a slightly coarser grind, which provides a moderate in- tarder, and when treated with specific chemicals; e.g., bo-
crease in retarding effect for deeper, hotter borehole rax can be used to very high temperatures (600°F or
conditions. Both G and H are compatible with accelera- 315°C). At lower temperatures, cellulose retarder addi-
tors or retarders for use over the complete range of API tives are more common.
conditions; therefore, either cement (API G or H) can be
used with the proper additives for almost any cementing Extenders
situation. API Class G has replaced most other API ce-
ments. These are possibly the most universally used. When it is necessary to reduce cement density, extenders
API Class J cement is intended for use from 300°F are used. Cementing across weaker, less competent for-
(149°C) to possibly 600°F (315°C), if retarder extended. mations often requires their use to avoid breaking down
J is not a Portland cement because silica flour (SiO2) is the formation and causing a loss of circulation. Exten-
added. Relatively small amounts of retarders are needed ders reduce the amount of cement needed and lessen ex-
in comparison to API Class H cement. Only calcium sul- pense.
fate retarders are added to Class J. Water extenders allow an addition of water to the
slurry while ensuring the suspension of solids. Bentonite
CEMENT ADDITIVES is probably the most common water extender; however,
cement compressive strength suffers. Sodium silicate is
Oilwell cements typically contain some additive(s) to also used as a water extender since it produces a viscous
modify the basic cement properties for a particular down- gel.
hole condition. Additives may be used for a variety of Pozzolans are used as low-density aggregates. They
reasons: are found in the form of volcanic ashes and diatomaceous
earth. Pozzolans reduce slurry density and increase com-
• To vary cement density pressive strength.
• To increase or decrease compressive strength In the late 70s, high-strength foam cements were in-
troduced to the industry. By injecting nitrogen at a con-
• To accelerate or retard the setting time trolled rate into specially formulated cement slurries, a
• To control filtration rate foamed cement column with uniform density and com-
pressive strength can be achieved. The nitrogen gas
• To reduce slurry viscosity replaces the use of water for density reduction, and
• To bridge for lost circulation control allows cement integrity to be maintained without sub-
stantially reducing its strength or substantially increas-
• To improve economics. ing the cement’s permeability. As a result, hydrostatic
pressure across weak formations is substantially re-
Accelerators duced, coverage over long depth intervals can be ac-
complished in a single stage, and costs are generally
Cement setup is accelerated by use of additives (acceler- less.
ators) that speed up early stages of hydration. CaCl2 is the Alternative approaches to foam slurries might include
most common accelerator and is typically added in air-filled glass balls or beads, which are light weight and
concentrations of 2 to 4 percent by volume, with higher inhibit permeability in the cement sheath. These are con-
concentrations shortening cement thickening time. Com- sidered by many to be the most efficient, low-density ag-
pressive strength of the cement also develops faster. Ac- gregate available as they preserve cement compressive
celerators are more commonly used in shallower, low- strength and reduce slurry density without the necessity
temperature wells. for adding much water. Cement additives designed for
specialized applications can also be applied to foam or
Retarders air-filled bead slurries.
A comparison of slurry density to compressive
Additives used to slow the cement setting time, called re- strength for several extenders is given in Fig. A4.
tarders, are typically used in deep, hot wells to allow the
slurry to be placed properly. Retarder technology is well Dispersants
established, and several types of retarder additives have
been developed for specific conditions. Cementing jobs are successfully achieved when mud has
Recently, organic phosphate retarders, which are ef- been adequately removed. Cement is usually pumped at
fective at high temperatures, have been developed and turbulent flow, but dispersants control the rheology to in-
have the ability to tolerate variations in cement composi- duce turbulence at low pump rates.
106
to cementing contractors. High temperature accelerates
the hydration process, making it prerequisite to use re-
tarders and other special additives to slow setup time and
allow cement to be placed properly. Cement compressive
strength is also affected by high temperature after setup.
Portland cement becomes totally unstable above 400°C
(750°F). Therefore, consideration of calcium aluminate
cements becomes very important in extremely hot wells.
Numerous phases of calcium silicate mix are being stud-
ied and experimented with; however, it is known that ce-
ment stability can be restored with the addition of silica
sand or silica flour cured to specific high temperatures;
e.g., 600°F (315°C).
FACTORS AFFECTING
DOWNHOLE CEMENTING
Agents to Control Lost Circulation 1. Cement setting time 12. Borehole size and shape
2. Bottomhole 13. Borehole deviation
Everything from corn cobs and walnut shells to cellulose temperature 14. Casing size and weight
and more elaborately designed granular materials such as 3. Pressure 15. Casing centralizers
gilsonites or coals are used to prevent lost circulation 4. Depth 16. Casing scratchers and
across weak zones. Special gel cements are also used 5. Type of cement wipers
when bridging agents do not perform as required. 6. Cement additives 17. Damage to bond by
7. Mud additives perforating
Fluid Loss Agents 8. Quantity of cement 18. Damage to bond by
9. Cement injection rate high-pressure squeezing
Additives to control water loss from the slurry into the 10. Reservoir fluids
formation include finely ground materials such as ben- 11. Borehole fluids
tonite, water-soluble polymers, and cellulose derivatives.
RECOMMENDED PROCEDURES
Special Additives TO MINIMIZE MICROANNULUS
Agents to prevent gas migration or foaming that can de- Achieving an adequate cement job for the necessary
stroy a cementing operation are also used. Special lattice isolation of certain zones has become a prerequisite for
agents have been developed to form an impermeable oilwell completions. Wireline cement evaluation ser-
membrane and coagulate gas. Polyethylene glycol is of- vices prove to be the simplest and least expensive
ten used to prevent foaming. method of determining cement effectiveness provided
conditions are acceptable for obtaining log responses
Weighting Agents that reflect the true condition. Microannulus problems
interfere with effective evaluation of cement integrity.
High-pressure formations often create problems with Therefore, measures should be taken to remove or at
low-density cement slurries; i.e., the cement loses stabil- least minimize the microannulus effect for the life of
ity. Weighting agents are added to the slurry to increase the production casing. Steps have been described by
its density across potentially high-pressure zones. Pilkington.33
The first step is to “bump the plug” with water, then
High-Temperature Additives pressure test the casing before the cement sets, and re-
lease the pressure before setup occurs. This should be
Thermal recovery methods, geothermal wells, and the done only if the cement head can withstand the pressure
deeper, hotter oil wells drilled today present a challenge and the plug will hold.
107
If the cement head cannot withstand the pressure, pre-
plan the job to hang off the casing. Then close the blind
rams and pressure test before the cement sets.
It should be remembered that it is not necessary to test
up to 80% of the casing yield strength if the pressure ex-
ceeds the fracture pressure of the formation below the
shoe. Fracture gradient considerations will normally re-
sult in testing the casing to a lower pressure, provided that
regulatory requirements are met.
To ensure that unanticipated pressure problems will
remain below the casing, casing test pressure should ex-
ceed the minimum fracture pressure expected below the
casing shoe by a few hundred psi (less than 3 MPa). Make
a bit and scraper run, and displace the water with comple-
tion fluid prior to running wireline cement evaluation ser-
vices. This will increase hydrostatic pressure in the
casing.
Wireline cement evaluation services should then be
run without pressure across the zones of interest. It might
not be necessary to log with surface pressure if the in-
crease in hydrostatic pressure has minimized the thermal
microannulus.
If the cement job is good, then the completion fluid in
the casing will now eliminate the microannulus during the
production life of the well. This simple procedure should
be useful in gas wells where migration up a microannulus
can occur.
It could still be necessary to run the log under pressure
if the increase in hydrostatic head does not eliminate the
microannulus effect on the bond log in the intervals of in-
terest. How much pressure should be applied? This may
vary if there are zones of interest over a long depth inter-
val. The increase in hydrostatic pressure at the shallowest
zone of interest will be less than at deeper zones of inter-
est, and more pressure may be required across a shallow
zone. The pressure and logging procedure to use is de-
scribed under the microannulus portion of the text.
The preceding discussion on cementing and methods
to decrease or eliminate microannulus effects is meant
only as a broad overview, but is sufficient for an under-
standing of cement and well mechanics with respect to
their influence on wireline cement evaluation services.
108
SKETCHES OF
DIFFERENT INSTRUMENT CONFIGURATIONS APPENDIX B
109
SERIES 1424 SEGMENTED BOND TOOL
Maximum diameter 3.38 in. (85.7 mm)
3.63 in. (92 mm) with gamma ray sub
110
SERIES 1423 BAL INSTRUMENT
Maximum diameter 2.75 in. (69.9 mm)
111
SERIES 1456 DUAL-RECEIVER BOND INSTRUMENT
Maximum diameter 3.375 in. (85.7 mm)
112
SERIES 1415 DUAL-RECEIVER SERIES 1417 RECEIVER CBL
CBL INSTRUMENT INSTRUMENT
Maximum diameter 3.38 in. (85.7 mm) Maximum diameter 3.375 in. (85.7 mm)
Maximum pressure 20,000 psi (138 MPa) Maximum pressure 25,000 psi (176 MPa)
113
CHARTS AND FIGURES DEPICTING
THE MECHANICAL CONFIGURATION OF THE
WELLBORE AND PROPER USE OF THE LOG HEADING APPENDIX C
Fig. C1
Example of a well sketch and other pertinent information
115
Fig. C2
Example form for information critical to CBL interpretation
116
Fig. C3
Example form of cement data critical to CBL interpretation
117
In retrospect, it can be said that the overwhelming ma-
jority of cement evaluation services seldom have perti-
nent information recorded on the log heading, although
adequate space is provided for such information (Figs. C4
and C5). The user of wireline cement evaluation services
should provide this information to the logging engineer
and insist it be recorded on the log header.
Many bond logs are referred to after a well has been
producing for several years. The people initially involved
with the interpretation of that log are, at best, occasionally
available. At a later date, the information discussed pre-
viously is often prerequisite to an accurate analysis of the
log data.
Fig. C4
Cement data can be critical to log evaluation.
Fig. C5
Log heading information should be complete as possible.
118
OTHER WIRELINE SERVICES
FOR CEMENT EVALUATION APPENDIX D
Wireline services other than acoustic are also used to de- tion to another within a given area. A sketch of a temper-
termine the presence or absence of cement behind pipe. ature profile (Fig. D1) shows a low gradient through ma-
Protection of freshwater aquifers, ensuring zone isolation terials with high-thermal conductivities and a steep gradi-
in or adjacent to hydrocarbon reservoirs, and identifying ent when materials with low-thermal conductivities are
channels in the cemented annular space did not begin with encountered.
the environmental protection agencies, nor with acoustic The slope of the geothermal gradient typically ranges
cement bond log devices. Most operators policed them- from about 0.6°F to 2.0°F per 100 foot of depth (Fig. D2)
selves and recognized the dangers of polluting specific and is representative of formation temperatures undis-
horizons long ago. turbed by production or injection of fluids or gases. The
Many of the methods utilized to detect cementing gradient should therefore be derived from a base temper-
problems in the past are still practiced today. Temperature ature log, which was recorded prior to production from or
profiles, radioactive tracer surveys, and listening devices injection into the well.
are often employed to determine how borehole conditions
are related to the cement sheath.
TEMPERATURE LOGS
Geothermal Gradient
TABLE D1
119
cal heat flow will also tend to smear the heat anomalies
we are looking for in reference to cement. It is therefore
critical to run the log soon after cementing when the
slurry is still generating heat.
Fig. D4
Using temperature logs to locate cement top
121
Fig. D6
Identification of radioactive cement top by Tracerlog
Fig. D5
Detecting channeling behind the pipe with temperature logs
few hours to a few days) are commonly used. A water-wet in the annulus. A specific amount of radioactive material
tracer is mixed with the first few barrels of cement and is typically ejected at the bottom of the tubing and suc-
pumped at the head of the slurry. After completing the ce- cessive timed runs are recorded with the gamma ray. The
ment job, the Tracerlog is run to locate the radioactive times of ejection and each logging run should be carefully
zone, which should be the uppermost extent of the em- noted (Fig. D7). The material will first enter the perfora-
placed cement. tions and be detected at that depth interval. If a channel is
Elapsed time between the cement job and the record- present, increased radioactivity will begin to occur above
ing of the log requires some decision-making on the type or below, or both above and below the perforations on
of tracer material. Iridium 192 might be preferred because subsequent timed passes.
of its longer half-life (74 days).
Typically, a base Tracerlog is run prior to cementing SONAN LOG—A NOISE DETECTION LOG
and another Tracerlog pass is made at the time of com-
pleting the well (Fig. D6). It also helps to have an open- Downhole microphones are employed to listen for partic-
hole gamma ray and caliper available for comparison. In ular sound patterns that are associated with typical down-
the example, the high radioactivity occurs between 2,950 hole communication problems; i.e., unwanted production
and 3,045 ft. Two additional “hot spots” correspond to a or channeling problems in the cement sheath behind pipe.
caliper increase from 3,060 to 3,070 ft and the openhole A description of the noise log instrumentation and inter-
gamma ray indicates increased shale content from 3,060 pretation procedures are beyond the scope of this docu-
to 3,070 ft and from 3,105 to 3,130 ft. ment. However, Western Atlas Document No. 9441 dis-
A similar application can be applied with cement cusses the subject in more detail. Noise recordings are
squeeze jobs to determine if cement was effectively made with the instrument positioned stationary in the
placed over the intended interval. borehole.
Noise logs are often recorded sequentially with Trac-
Channel Detection with Tracerlog erlog and/or temperature services to establish the depth
intervals where channeled cement occurs. A well produc-
A timed-run tracer method is used to detect the flow of ing large unwanted amounts of salt water from perfora-
fluids up or down the wellbore, either within the casing or tions just below 9,800 ft was surveyed with noise and
122
Fig. D7
Timed-run Tracerlog indicates channeling below perforations.
123
CASING SIZES, WEIGHTS, AND THICKNESS APPENDIX E
TABLE E-1*
Casing OD Casing Wt. Casing ID Thickness Casing OD Casing Wt. Casing ID Thickness
in. mm lbm/ ft kg/ m in. mm in. mm in. mm lbm/ ft kg/ m in. mm in. mm
125
TABLE E-1 (Contʼd.)
Casing OD Casing Wt. Casing ID Thickness Casing OD Casing Wt. Casing ID Thickness
in. mm lbm/ ft kg/ m in. mm in. mm in. mm lbm/ ft kg/ m in. mm in. mm
9.0 228.6 34.0 50.6 8.290 210.6 0.355 9.02 13.0 330.2 40.0 59.5 12.438 315.9 0.281 7.14
38.0 56.6 8.196 208.2 0.402 10.21 45.0 67.0 12.360 313.9 0.320 8.13
40.0 59.5 8.150 207.0 0.425 10.80 50.0 74.4 12.282 312.0 0.359 9.12
45.0 67.0 8.032 214.0 0.484 12.29 54.0 80.4 12.220 310.4 0.390 9.91
55.0 81.9 7.812 198.4 0.594 15.09
10.0 254.0 33.0 49.1 9.384 238.4 0.308 7.82 13.625 346.1 88.2 131.3 12.375 314.3 0.625 15.88
10.75 273.0 32.75 48.7 10.192 258.9 0.279 7.09 14.0 355.6 50.0 74.4 13.344 338.9 0.328 8.33
40.0 59.5 10.054 255.4 0.348 8.84
40.5 60.3 10.050 255.3 0.350 8.89
45.0 67.0 9.960 253.0 0.395 10.03 16.0 406.4 55.0 81.9 15.375 390.5 0.313 7.95
45.5 67.7 9.950 252.7 0.400 10.16 65.0 96.7 15.250 387.4 0.375 9.53
48.0 71.4 9.902 251.5 0.395 10.03 75.0 111.6 15.125 384.2 0.438 11.13
51.0 75.9 9.850 250.2 0.450 11.43 84.0 125.0 15.010 381.3 0.495 12.57
54.0 80.4 9.784 248.5 0.483 12.27 109.0 162.2 14.688 373.1 0.656 16.67
55.5 82.6 9.760 247.9 0.495 12.57
60.7 90.3 9.660 245.4 0.545 13.84
65.7 97.8 9.560 242.8 0.595 15.11 18.625 473.1 78.0 116.1 17.855 453.5 0.385 9.78
71.1 105.8 9.450 240.0 0.650 16.51 87.5 130.2 17.755 451.0 0.435 11.05
76.0 113.1 9.350 237.5 0.700 17.78 96.5 143.6 17.655 448.4 0.485 12.32
81.0 120.5 9.250 234.9 0.750 19.05
11.875 301.6 71.8 106.9 10.711 272.1 0.582 14.78 24.5 622.3 100.5 149.6 23.750 603.3 0.375 9.53
113.0 168.2 23.650 600.7 0.425 10.80
12.0 304.8 40.0 59.5 11.384 289.2 0.308 7.82 * Valid ONLY for Series 1456 Instruments
126
SUGGESTED SOLUTIONS TO PRACTICAL WORK SESSION PROBLEMS 6
127
PROBLEM 1
(1) 4,240 to 4,248 ft: Isolated both above and below the Stretch occurs in the following locations: 4,194 to
zone, and isolated from the zone 4,216 ft, 4,218 to 4,222 ft, 4,274 to 4,276 ft, 4,308 to
below (4,252 to 4,268 ft). 4,328 ft; and possibly below.
Throughout most of the interval, shear arrivals occur,
(2) 4,252 to 4,268 ft: Cement is adequate to isolate this but stand out particularly well at 4,175 to 4,210 ft; 4,240
zone from the zone (4,278 to 4,311 to 4,254 ft; and from 4,320 to 4,330 ft.
ft) below. Less than 5 ft of ade- The transmitter-receiver spans for travel time ⫽ 2.5 ft;
quate bond rating is required for Compensated Amplitude ⫽ 2.5 and 3.5 ft; and Variable
this size pipe. Density Log ⫽ 5 ft.
128
PROBLEM 2
129
PROBLEM 3
The cement job over this interval would be considered ex- The compressional arrivals are indicated with arrows
cellent. There are no intervals where cement quality is on the VDL. The more pronounced shear arrivals appear
lesser in quality than in other depth intervals. The inter- on the VDL at 6,850 to 6,854 ft, 6,905 to 6,908 ft, and
vals 6,852 to 6,855 ft and 6,942 to 6,948 ft are dominated 6,942 to 6,949 ft. The shear waves are also indicated on
by early formation arrivals. the log.
130
PROBLEM 4
The cement condition is free or unsupported pipe in the acoustic coupling to the formation. Knowledge of the ce-
interval shown. Strong pipe ring appears on both the VDL ment type is very important. In Dubai, U.A.E., several
and Amplitude; Travel time tracks the Predicted Pipe wells were cemented with very low compressive strength
Time (PPT); casing collars are very obvious on TT, CBL cements (⬇50 to 300 psi) and resulted in similar CBL,
Amplitude, and VDL; formation signal is essentially ab- VDL, and SRT responses.
sent from the VDL; and there is no cement to allow for
131
PROBLEM 5
Cement quality is good to excellent. Moderate to weak 4,308 to 4,314 ft ⬎⬎⬎ 4,000 psi (Using 1 for CBL Amp.)
pipe signals occur from 4,354 to 4,358 ft, 4,374 to 4,417
ft; and 4,458 to 4,462 ft, but formation coupling is also 4,348 to 4,352 ft ⬇ 1,800 psi (Using 5 for CBL Amp.)
strong in those intervals.
Yes, compressional waves occur throughout the inter- 4,395 to 4,398 ft ⬇ 900 psi (Using 10 for CBL Amp.)
val given, with the exception of 4,324 to 4,332 ft and
4,442 to 4,448 ft. Yes, shear waves occur from 4,382 4,458 to 4,462 ft ⬇ 850 psi (Using 12 for CBL Amp.)
to 4,392 ft. Yes, fluid waves occur from 4,300 to 4,336 ft,
4,395 to 4,454 ft, and 4,467 to 4,470 ft. The different Answers reasonably close to these values are accept-
wave types are identified on the example log. able. Some accuracy is lost in using a nomogram.
Using the chart (Fig. 1-59), the compressive strength
of the specified intervals is as follows:
132
PROBLEM 6
Free or weakly supported pipe is present from 3,450 to where it could present a problem, the log should have
3,570 ft. A “partial cement top” is located at about been run with some surface pressure applied to the cas-
3,570 ft. The pipe is poorly cemented from 3,570 ing to determine if it was a microannulus effect, and if
to 3,820 ft. Cement is good to excellent below 3,820 ft, not, the questionable interval should be squeezed. Ex-
with the exception of a possible channel from 3,880 to cellent zone isolation occurs above and below the sus-
3,890 ft. This log was recorded with 0 psi at the well- pected channel. The top of the well-cemented interval
head. If the “apparent channel” is located in an interval is 3,820 ft.
133
PROBLEM 7
In the interval from 3,330 to 3,450 ft, a generally good ce- 3.5-ft amplitudes and not yet affecting the 2.5-ft ampli-
ment job exists. Fast formation arrivals occur over most tudes, thus giving a “reversal” on attenuation from 3,470
of the interval. The interval (3,520 to 3,470 ft) demon- to 3,482 ft.
strates a transition in formation transit time on both the Shear arrivals occur in the following intervals: 3,360
VDL and gamma ray. Formation arrivals are driving the to 3,415 ft, 3,440 to 3,480 ft, and 3,506 to 3,524 ft.
134
PROBLEM 8
From the given BAL data, the type of cement job be- The amplitude and attenuation traces show alternate in-
tween 8,408 ft and 8,550 ft is probably good to ex- dications of good bond and poor bond. Bear in mind, the
cellent. numerous pitfalls that affect amplitude type responses.
The Travel-time curve indicates that early formation Fluid waves occur in the following intervals: 7,425 to
arrivals, cycle skips, and stretch all occur throughout the 7,445 ft, 8,392 to 8,406 ft, and 8,490 to 8,550 ft; shear
interval from 8,408 to 8,550 ft. Strong pipe readings, typ- waves occur in the following intervals: 7,435 to 7,450 ft,
ical of poorly cemented pipe, are never apparent. 7,470 to 7,485 ft, 8,422 to 8,435 ft, and 8,530 to 8,546 ft.
The VDL shows that strong formation coupling occurs Stoneley waves occur in each of the two log intervals.
throughout the interval. Well-cemented intervals in high-velocity (low ⌬t) for-
At 7,550 ft is the top of a liner. The sudden shift in mations often exhibit a high-amplitude value because the
travel time at that depth is not a cycle skip, but a shift due pipe ring and formation signal occur at or nearly the same
to the longer arrival time in larger casing. Cement from time. Travel time will usually occur before but occasion-
7,550 to 7,570 ft in the overlap of the two pipe strings is ally at the same time as pipe signal. Strong formation cou-
probably adequate to prevent communication between the pling (good cement conditions) will exhibit a strong for-
concentric strings. mation signal on the VDL.
135
PROBLEM 9
Several depths for the location of the cement top could be Since no information on pipe size and weight was
selected by different individuals; e.g., 4,470 ft, 4,512 ft, given, you should have had great difficulty in determin-
4,522 ft, or 4,545 ft. Cement quality improves progres- ing compressive strength of the cement. It is difficult to
sively going downward in the well. Excellent cement con- approximate it from the Travel-time trace since it appears
ditions exist below 4,545 ft, while cement in the intervals only at the location of casing collars.
above that depth becomes progressively worse. Shear arrivals are poorly defined, but possibly occur at
In the zone from 4,694 to 4,750 ft, the VDL indicates 4,660 ft, 4,670 to 4,675 ft, 4,696 to 4,706 ft, and 4,710 to
good bond to the formation. Yes, the Amplitude indicates 4,734 ft.
good bond to the casing. CBL Amplitude is approxi-
mately 2 to 3.
136
PROBLEM 10
The cement job is adequate over the depth interval shown. early; therefore, it is an indication of good bond to the for-
There are no pipe arrivals on the VDL and very little pipe mation.
ring on the Peak Amplitude. The Travel-time trace indi- Portions of each pipe joint indicate adequate depth in-
cates some instrument eccentering occurs, but Predicted tervals to provide zone isolation.
Pipe Time is 255 sec, and for the most part, pipe arrivals
occur at about 255 sec. Pipe time on the Variable Den-
sity should be about 370 sec, but no signals occur that
137
PROBLEM 11
138
PROBLEM 12
139
PROBLEM 13
140
PROBLEM 14
141
PROBLEM 15
Cement quality is good from 775 m down to 800 m; poor weights, 28 lbm/ft (41.7 kg/m) and 29 lbm/ft (43.2 kg/m)
quality cement exists, probably channeled, from 800 to fit the criteria. Therefore, to use the nomogram (Fig. 1-
811 m. Below 811 m, the casing is essentially unsup- 57), you must assume 0.4-in. (10 mm) thickness for 7-in.
ported with cement. (177.8 mm) casing to use the peak amplitude response.
Shear waves occur at the following depth intervals: The BAL has calculated a compensated attenuation mea-
775 to 790 m, 793 to 798 m, and 800 to 805 m. surement 9 dB/ft (25.9 db/m). Compressive strength of
Fluid waves occur in the 775 to 807-m depth intervals. the cement should be approximately 2,000 psi (14 MPa)
Free or unsupported pipe signal is 230 sec as indi- in the interval.
cated on the Travel-time trace. The pipe ID was deter- If lightweight foam cement was used, its compressive
mined to be ⬇ 6.2 in. (157.5 mm). strength would be much greater than 1,000 psi (7 MPa).
The 6.2-in. ID is reasonably close to the thicknesses
found with 7-in. (177.8 mm) casing (Table 1-4). Two
142
PROBLEM 16
No information is given as to whether the log was run un- The interval between 1,554 and 1,678 ft where travel time
der pressure; therefore, it must be concluded it was not. cycle skips (scale increases from left to right), amplitude
From 1,540 to 1,556 ft, pipe signals occur on the CBL is reduced, and only the Stoneley waves on the VDL are
Amplitude and Variable Density. Travel time is appar- probably high-porosity, gas-bearing intervals. More in-
ently reading pipe signal. Bond is probably inadequate. formation, including openhole log data, would be helpful.
Similar reasoning can be applied to the intervals from The travel-time curve could have been presented and
1,576 to 1,580 ft, 1,592 to 1,612 ft, 1,644 to 1,648 ft, and scaled more effectively (from 300 sec on the left of
1,678 to 1,712 ft. Formation compressional waves, al- Track 1 to 200 sec on the right of Track 1).
though difficult to distinguish, appear at about 500 sec.
143
PROBLEM 17
Cement is probably excellent from 1424 to 1438 m, 1442 The problem with the SRT (Travel-time) scale is that
to 1446 m, and 1449 to 1460 m. Although pipe signal oc- it is too insensitive.
curs at the other depth intervals, formation signals also The SRT (Travel time) recording could be improved
occur, and with relatively low CBL Amplitude responses, by using a 200 to 300-sec scale, which is more suitable
those intervals are also probably cemented adequately. for travel-time measurements.
144
PROBLEM 18
Below the concentric pipe strings, cement is poor to ex- Your answers will vary somewhat if you used a differ-
cellent. Using the appropriate chart (Fig. 1-59), the com- ent number for CBL Amplitude. The compressive
pressive strengths (conventional cement) for the follow- strength numbers given are approximate values.
ing intervals are: The cement condition within the concentric pipe
strings from 14,080 to 14,150 ft is probably marginal.
14,196 - 14,204 ft 2,600 psi (Using Amplitude ⫽ 8) Both strong pipe signal and weak-to-moderate formation
signal appear, and travel time occasionally cycle skips,
14,209 - 14,211 ft 100 psi (Using Amplitude ⫽ 52)
but CBL Amplitude is consistently between 20 and 40.
14,212 - 14,214 ft 600 psi (Using Amplitude ⫽ 33) The 7-in. casing may be eccentered inside the 9-5/8-in.
casing, which would create a relatively high minimum
14,216 - 14,220 ft 800 psi (Using Amplitude ⫽ 21)
amplitude. The cement is possibly better than indicated
14,230 - 14,250 ft 5,000 psi (Using Amplitude ⫽ 4) by the CBL Amplitude. More information on the well’s
mechanical makeup would enhance the log analysis.
145
PROBLEM 19
The overall impression of the cement condition from the The second logging pass, recorded with 2,000 psi at
logging pass with no pressure is that it is a poor cement the wellhead, confirms a microannulus condition.
job with the exception of the intervals from 9,228 to 9,244 Using the appropriate chart (Fig. 1-58), the cement
ft, 9,260 to 9,282 ft, 9,310 to 9,332 ft, 9,352 to 9,372 ft, compressive strengths for both logging passes over the in-
and 9,392 to 9,400 ft. tervals are:
146
Run 1 Run 2 The pressure could break down the cement since the
with 0 psi with 2,000 psi well was cemented at 2,000 psi. The recommended pro-
cedures for identifying microannulus use a more practical
9,210–9,220 ft (2 mV) 1,600 psi (2 mV) 1,600 psi method. The 1,000-psi “rule of thumb” method would be
9,315–9,320 ft (2 mV) 1,600 psi (2 mV) 1,600 psi preferred to the one used.
9,320–9,324 ft (8 mV) 300 psi (2.5 mV) 1,400 psi
9,380–9,390 ft (4 mV) 750 psi (2 mV) 1,600 psi
147
PROBLEM 20
148
149
PROBLEM 21
The known conditions for this test well are illustrated in sentation shows the two channels from 380 to 400 ft and
the depth track of both the Primary and Secondary SBT from 514 to 534 ft to be weaker (a gray tone), while the
presentations. All fabricated channels are detected on the Primary presentation demonstrates less separation
two log displays. The easy-to-read segmented array pre- (shaded area) between the Minimum Attenuation and Av-
150
erage Attenuation. The other channels from 448 to 452 ft, to be cemented. The remainder of the displayed depth in-
577 to 597 ft, and 641 to 661 ft are easily identified on terval is well cemented. The clear advantages of this sec-
both presentations. The SBT also identifies some chan- ond-generation radial cement evaluation device are
neling between 458 and 484 ft, an interval that was meant apparent.
151
PROBLEM 22
The three fabricated channels are located from 707 to remainder of the interval is well cemented. Again, the
727 ft, 772 to 792 ft, and 837 to 857 ft. All three chan- advantages of cement evaluation with this device are
nels are readily identifiable on both the Segmented Ar- apparent.
ray presentation and the Primary SBT presentation. The
152
153
PROBLEM 23
The cement job across the interval shown is excellent, ex- Shear waves occur in the interval from 1688 to 1697
cept from 1684 to 1688 m where bond to pipe is good but m, fluid waves appear in the interval from 1670 to
there is no bond to formation. 1698 m, and Stoneley waves appear in the interval from
1670 to 1705 m.
154
INDEX
155
Fluid Loss Agents, 107 Mud Waves, 4–6, 19
Fluid Waves, 4–6 Natural Gamma Ray, 25
Foam Cement, 42–44, 105–106 Neutron, 25
Formation Bond, 17–19, 53 Noise Log (see Sonan), 122–123
Forms, Information, 115–118
casing sizes and weights, 116 Openhole Acoustilog, 20
cement job, 117 Openhole Calipers, 25–26
dates and times, 115–118 Openhole Logs, 20, 25–26
mechanical apparatus, 115–118
Free Pipe, 22, 39–40, 59 Packer, 50–51
Frequency, 1–2, 27–28, 48, 53 Partial Bond, 41–42
Full Waveform, 5, 17–19, 53 Peak Amplitude, 7
Peripheral Cement Evaluation, 53–71
Gamma Ray, 25 Piezoelectric Transducers, 1
Gas, 39–40, 47, 53 Pilkington’s Microannuli Descriptions, 43–44
Gas Effects, 39–40, 47, 53 Pipe Amplitude Gate, 9
borehole, 47, 53 Pitfalls, Amplitude Responses, 10
high porosity formation, 39–40, 53 Portland Cement, 105–106
Gating Systems, 6–11 Pozzolans, 106
amplitude detection, 6–9 Practical Work Session Problems, 75–102
travel time detection, 11–17 Practical Work Session Solutions, 127–154
Geothermal Gradient, 119–120 Pressure, 42–44
Glass Bead Cement, 106 Produced Microannulus, 43
Good Bond to Pipe and Formation, 37–38, 66 Preflush, 102
Good Bond to Pipe Only, 39 Presentations, 2–3, 54, 56
Gradational Cement Top, 63 Bond Attenuation Log (BAL), 3
Guide Shoe, 103 Segmented Bond Tool (SBT), 54, 56–62
Pseudo-Rayleigh Waves, 4, 6
Half-Wave Acoustic Waveform, 18 Pulse-Echo System, 53
High Temperature, 106–107
cements, 105–107 Qualifying Cement Integrity, 7, 20
cement additives, 106–107 Quantifying Cement Integrity, 25–26, 28, 32–34
Horizontal Well, 68–70
Hydraulic Integrity, 103–104 Radial Cement Evaluation, 53–71
Radioactive Cement Top Location, 120, 122
Impedance, Acoustic, 4 Receivers, 1, 53–55
Induced Microannulus, 43–44 Refraction, 1–2
Information Forms, 115–118 Reflection, 1–2
cement, 117–118 Remedial Cementing, 42, 104
well mechanics, 116, 118 Resin-Coated Casing, 47–49
Instrumentation, 109–113 Retarders, 106
156
Shear Waves, 1–2, 4–5, 20 presentation of, 20–21, 53–56
Signature, Acoustic, 5, 17–19, 53 side-by-side with Signature presentation, 20–21
Single-Receiver Travel Time (SRT), 11–19 Velocity, 1–2, 104
Sleeve, Slotted, 2 acoustic, 1–2
Small-Diameter Casings, 47, 49 cement flow profiles, 104
Small-Diameter Casing, Large Borehole, 47, 49 Varification, 34–36
Snell’s Law, 13 tool operation, 34–36
Sonan (Noise) Log, 122–123
Spacings, Transducers, 2–3, 11–12 Wave Theory, 4–6
Special Additives, Cement, 42, 106–107 Waveform Interpretation, 17–19, 53
Squeeze Cementing, 42, 104 Weighting Agents, Cement, 107
channels, 42 Well Sketch, 115
damage to cement, 42
microannulus, 42 Z-Axis Modulation, 4, 18–19
Steered Transducers, 53–54
Stoneley Waves, 4, 6
Stretch, 16–17
157