Beruflich Dokumente
Kultur Dokumente
BA 8700 EN 08.95
for ARPEX® All Steel Couplings of all types
Series K430
Sizes 80 to 820
258811
A. Friedr. Flender AG, Postfach 1364, D-46393 Bocholt, Tel. 02871/92-0, TX 813841, Telefax 02871/922596
Manufacturer´s Declaration
according to the meaning of the EU directive 89/392/EWG appendix II B
With this manufacturer‘s declaration, all coordinated standards are taken into
account, in as far as they apply to our products, which are published by the EU
commission in the gazette of the European Union.
Bocholt, 22.08.1995
Signature (Engineering)
1. Technical data
1.1 Dimensions of ARPEX components 6
1.2 Weights of ARPEX components 8
2. General information
2.1 General 10
3. Safety information
3.1 Safety notes for the user 11
3.1.1 Marking of safety notes in the operating instructions 11
4.2 Transport 12
4.3 Storage 12
4.3.1 Storage of coupling parts 12
4.3.2 Storage of plate packs 12
4.3.2.1 General information 12
4.3.2.2 Store 12
5. Technical specification
5.1 General description 13
6. Assembly
6.1 Information on machining finish bores, axial safeguarding, setscrews, balancing 14
6.1.1 Finish bores 14
6.1.1.1 Keyways 15
6.1.2 Axial safeguarding 15
6.1.3 Setscrews 15
6.1.4 Balancing 16
6.7 V-supports 22
6.7.1 Assembly 22
6.7.2 Disassembly 22
6.8 U-spacers 23
6.8.1 Condition on delivery 23
6.8.2 Assembly 23
6.14 Alignment 29
8. Operation
8.1 General operating data 32
10. Maintenance
10.1 General 33
10.2 Replacing of plate packs 33
The following lists of technical data contain the most important details of the coupling. These data
and the contractual agreement for the coupling determine the limits of its use according to the terms
of the contract.
The nominal torques TKN shown in the following lists are valid for:
• Continuous operation up to 24 h
• Shock loads of up to twice the nominal torque are allowed up to five times per hour on starting
or during operation.
• Operation within a temperature range from -20°C up to +280°C (ambient temperature resp. shaft
end temperatures)
H-spacer U-spacer
AA Speed AA Bore AA AA AA AA AA AA AA AA
ARPEX- Nominal AA AA
AA AA D AA D AA d A d A d A k A k AA l A
coupling Torque 1 AA 2 AA AA AA AA AA
2 5 6 1 2 1 AA 2 l
AA n AA max. AA H7AA AA
AA rpm AA mm AA mmAA A A A A AA A mm
da TKN max
Size Nm AAmm Amm AmmA mmA mmAAmm A
40 AA39 A 85 A115 A 68 A 100AA35 A 84/124
AAAA
80
AAA
AAAA AAAA
30
AAAAA AAAA
10700
A AAAA
28
AAAA
A AA
AAAA AAAAA AA127AAAA AA 80 AAAA AA 112AA AAAA AAAAA AAAA
AAAA
92AAA
AAAA AAAA
50 AAAAA AAAA
A AAAA AAAA
A 50 AA
AAAA
53 A100AAAA AAAA AAAA AA
AAAA
40 AAAAA AAAA
AAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAA
A A 45 AA 60 AA A A A A AA A
9300 38 84/124
102 100 A 8400 A AA A A A A AA A
63 110 137 90 122 45 84/124
AAAAAAA
128 AAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAA
200 A 6700 A A 70 AA77 A135 A178 A 112A 158AA55 A 78/118/158
AAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAA
A
400 A 5900 A
A 65 AA 80 AA
55
A A A A AA A
AA 91 A150 A195 A 128A 175AA65 A 78/118/158
AAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAA
A A 75 AA 90 AA A A A A AA A72/112/152/222
145
168 630 A 5100 A AA105 A175 A240 A 148A 210AA75 A
AAAAAAA
180 AAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAA
1000 A 4750 A AA 90 AA 112 A185 A250 A 158A 220AA80 A
AAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAA
A
1600 A 4300 A
A 80
AA A A A A AA A70/110/150/220
AA 100AA 120 A205 A270 A 170A 240AA80 A 110/150/220
AAAAAAA
205 AAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAA
2000 A A AA120 A 210 A 275 A 175A 245AA 80 A
200 85
A 4200 A 85 A 100 AA A A A A AA A 100/140/210
AAAAAAA
215 AAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAA
2500 A 4000 A A 110AA128 A220 A300 A 185A 265AA90 A 100/140/210
AAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAA
A
3200 A 3650 A
A 95 AA 120AA
90
A A A A AA A
235 AA132 A240 A320 A 199A 285AA100 A 134/204
AAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAA
AA 3400AAAA AA AAAA AA 125AA 145 A AA335AAAA AA 214AAAA AA 300AA 100 A
AAAA
250AAA
AAAA AAAA
4000 AAAA 100 AAAA AA
AAAA A AAAA
260 AA
AAAA AAAAA AAAA
134/204
AAAA AAA
AAAA AAAA
5000 AAAA A AAAAA AAAA
110 AAAA
A 130AAAAAA
155 A280AAAA A AAAAA 234AAAA
A 320AA
AAAA
110 AAAAA AAAA
AAAAAAA
270
AAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAA
A
6300 A 2850 A
3200
A 115 AA 150AA A A 355
A A AA A 134/204
300 AA162 AA AA AA AA AA
310 395 250 350 115 AA 126/196
AAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAA
A A A AA AA
AAAA
320AAA
AAAA AAAA
8000 AAAA AA AAAA2700 AA AAAA125 AAAA
AA AA160 AAAA
176 AAAAA
330 AA AAAA
415 AA AAAA
270 AA AA370 AAAA
125 AAAAA AAAA
126/196
AAAA AAA
AAAA AAAA AAAA AAAA AAAA
130 AAAA 180AAAAAA
186 A360AAAA AAAA 290AAAA 400AA
AAAA
140 AAAAA - AAAA
AAAAAAA
350
370
AAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAA
10000
A 2450
A A AA A A A A AA A
12500 A 2300 A 145 A 190AA203 A380 A480 A 310A 430AA145 A
445
-
AAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAA
A A A AA A A A A AA A
AAAA
400
AAA
AAAA AAAA
16000
AAAA AA 2150AAAA AA AAAA
165
AAAAAA 200AA AAAA AAAAA AA AAAA
230 410 510 340 460 165
AA AAAA AA AA AAAA AAAAA- AAAA
AAAA AAA
AAAA AAAA AAAA AAAA AAAA
175 AAAA 220AAAAAA
245 A450AAAA AAAA 370AAAA 520AA
AAAA
175 AAAAA - AAAA
AAAAAAA
440
460
AAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAA
21000
A 1950
A A AA A A A A AA A
24000 A 1850 A 185 A 230AA260 A470 A600 A 390A 540AA185 A
580
-
AAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAA
A A A AA A A A A AA A
AAAA
480
AAA
AAAA AAAA
27500
AAAA AA 1800AAAA AA AAAA
200
AAAA AA 240AAAAAA AAAAA AA AAAA
280 490 620 410 560 200
AA AAAA AA AA AAAA AAAAA- AAAA
AAAA AAA
AAAA AAAA AAAA AAAA AAAA
210 AAAA 250AAAAAA
295 A510AAAA AAAA 430AAAA 580AA
AAAA
210 AAAAA - AAAA
AAAAAAA
500
520
AAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAA
31500
A 1700
A A AA A A A A AA A
36000 A 1650 A 215 A 260AA298 A530 A660 A 440A 600AA215 A
640
-
AAAAAAA
540 AAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAA
40000 A 1600 A 220 A 270AA310 A550 A690 A 460A 620AA220 A
AAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAA
A A A AA
46000 A 1550 A 230 A 280AA325 A570 A710 A 480A 640AA230 A
A A A A AA A -
AAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAA
A A A AA A A A A AA A
560 -
600 53000 A 1450 A 240 A 300AA335 A610 A750 A 505A 680AA240 A -
AAAAAAA
620 AAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAA
61000 A 1400 A 250 A 310AA350 A630 A770 A 525A 700AA255 A
AAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAA
A A A AA
70000 A 1300 A 275 A 330AA385 A670 A810 A 565A 740AA275 A
A A A A AA A -
AAAAAAA
690 AAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAA
80000 A A A AA A A A A AA A
660 -
A 1250 A 285 A AA A A A A AA A
350 400 700 850 595 770 285 -
AAAAAAA
720 AAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAA
91000 A 1200 A 295 A 360AA410 A730 A870 A 610A 800AA295 A
AAAAAAA
740
AAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAA
A A A AA
103000 A 1150 A 300 A 370AA420 A750 A890 A 630A 820AA300 A
A A A A AA A -
-
AAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAA
A A A AA A A A A AA A
AAAA AAA
AAAA AAAA
AAAAAAAA
770 118000 AA AAAA
1100 AA AAAA
320 AAAA AA AA
380 AAAA
450 AAAAA
780 AA AAAA
920 AA AAAA
660 AA AA
850 AAAA
320 AAAAA- AAAA
AAAA AAA
AAAA AAAA AAAA AAAA
350 AAAA 400AAAAAA
490 A830AAAA AAAA 710AAAA 900AA
AAAA
350 AAAAA - AAAA
820 135000
A 1050
A A AA A A A A AA A 970
AAAAAAAA AAAAA
AAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAA
108 A 55 A 14 A M 10 A 6 AA 14AAAA AA AAAA AAAAAA 4 A 2 A 9 A 24 A 15 A 43
AAAA AAAA
168
A A AAAAA AAAA
A AAAAA AAAA 12
A AAAA
AA AAAA AA AAAAAA A AA
AAAA AAAA A
AAAA
AA110 AA 56 AA 15 AA M 16 AA 6 AA 14 AA 12 AA 4 AA 2 AA 13 AA 35 AA 22 AA 66AA
110 AAAAA
56 A 15 AAAA
A AAAAA 6AAAA A AAAA A AAAA A AAAA
4 A 2AAAA 12 AAAA 30 AAAA
19 A 54
AAAAAAAA
180
200
AAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAA
M 12 14 12
AAAAAAAA AAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAA
AAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAA
100 A 51 A 20 A M 16 A 6 AA 14 AA 12 AA 4 AA 2 AA 13 AA 35 AA 22 AA 66
AAAAAAAA
205
A A A A A
AAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAA
AAAAAAAA AA124 AAA 63 AAA 23 AAA M 20 AAA 6 AAA 18 AAA 12 AAA 4 AAA 2 AAA 18 AAA 46 AAA 30 AAA 86
215 120 61 20 M 16 6 18 12 4 2 13 35 22 66
acc. to customer´s specification
235
AAAAAAAA AAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAA
AAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAA
124 A 63 A 23 A M 20 A 6 AA 18 AA 12 AA 4 AA 2 AA 18 AA 46 AA 30 AA 86
AAAAAAAA
250
A A A A A
AAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAA
AAAAAAAA AA146 AAA 74 AAA 27 AAA M 24 AAA 6 AAA 22 AAA 12 AAA 6 AAA 3 AAA 20 AAA 55 AAA 33 AAA 100
270 144 73 23 M 20 6 18 12 4 2 18 46 30 86
300
AAAAAAAA AAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAA
AAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAA
166 A 84 A 27 A M 24 A 6 AA 22 AA 12 AA 6 AA 3 AA 20 AA 55 AA 33 AA 100
AAAAAAAA
320
A A A A A
350 AAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAA
176 A 89 A 32 A M 30 A 6 AA 22 AA 12 AA 6 AA 3 AA 25 AA 70 AA 42 AA 125
AAAAAAAA A A A A A
AAAA AAAA
370 AAAAA
AAAA 186 AAAAA
94 AA AAAA
32 AA AAAA
M 30 AA AAAA
6 AA 26AAAA AA AAAA
12 AAAAAA6 A 3AAAA
AA 25 AAAAAA 70 AAAAAA
42 A 125
AA
AAAA AAAA A 226 A114
AAAA AAAA AAAA 6AAAA AAAA AAAA AAAA
6 A 3AAAA 25 AAAA 70 AAAA
42 A 125
AA
AAAAAAAA
400
A
AAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAA
A A 32
A M 30
A A 26
A 12
A A A A A A
440 AAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAA
224 A114 A 38 A M 36 A 6 AA 33 AA 12 AA 6 AA 3 AA 30 AA 80 AA 51 AA 146
AAAAAAAA A A A A A
AAAA AAAA
460 AAAAA
AAAA 244 AAAAA
124 AA AAAA
38 AA AAAA
M 36 AA AAAA
6 AA 33AAAA AA AAAA
12 AAAAAA
6 A 3AAAAAA 30 AAAAAA 80 AAAAAA
51 A 146
AA
AAAA AAAA A 274 A139
AAAA AAAA AAAA 6AAAA AAAA AAAA AAAA
6 A 3AAAA 30 AAAA 80 AAAA
51 A 146
AA
AAAAAAAA
480
500
AA294 AA149 AA 38 AA M 36 AA 6 AA 33 AA 12 AA 6 AA 3 AA 30 AA 80 AA 51 AA 146
AAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAA
38 M 36 33 12
AAAAAAAA AAAAA
AAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAA
282 A143 A 44 A M 42 A 6 AA 33AAAA AA AAAA AAAAAA
8 A 4 A 36 A 90 A 59 A 167
AAAA AAAA
520
A A AAAA A AAAA A AAAA A AAAA 12
A AAAA AA AAAA AA AAAAAA A AA
AAAA AAAA A
AAAA 292 A148
AAAA A AAAA A AAAA A 6AAAA A AAAA A AAAA A AAAA
8 A 4AAAA 36 AAAA 90 AAAA
59 A 167
AA
AAAAAAAA
540
560
AA312 AA158 AA 44 AA M 42 AA 6 AA 39 AA 16 AA 8 AA 4 AA 36 AA 90 AA 59 AA 167
AAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAA
44 M 42 39 16
AAAAAAAA AAAAA
AAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAA
310 A157 A 50 A M 48 A 6 AA 39AAAA AA AAAA AAAAAA
8 A 4 A 41 A 105A 68 A 193
AAAA AAAA
600
A A AAAA A AAAA A AAAA A AAAA 16
A AAAA AA AAAA AA AAAAAA A AA
AAAA AAAA A
AAAA 340 A172
AAAA A AAAA A AAAA A 6AAAA A AAAA A AAAA A AAAA
8 A 4AAAA 41 AAAA 105 AAAA
68 A 193
AA
AAAAAAAA
620
660
AA380 AA192 AA 50 AA M 48 AA 6 AA 39 AA 16 AA 8 AA 4 AA 41 AA 105AA 68 AA 193
AAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAA
50 M 48 39 16
AAAAAAAA AAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAA
AAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAA
400 A202 A 50 A M 48 A 6 AA 39 AA 16 AA 8 AA 4 AA 41 AA 105AA 68 AA 193
AAAAAAAA
690
A A A A A
AAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAA
AAAAAAAA AA400 AAA202 AAA 60 AAA M 56 AAA 6 AAA 39 AAA 24 AAA 8 AAA 4 AAA 46 AAA 120AAA 78 AAA 223
720 390 197 60 M 56 6 39 16 8 4 46 120 78 223
740
AAAAAAAA AAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAA
AAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAA
440 A222 A 60 A M 56 A 6 AA 39 AA 24 AA 8 AA 4 AA 46 AA 120AA 78 AA 223
AAAAAAAA
770
A A A A A
820 AA500 AA252 AA 60 AA M 56 AA 6 AA 39 AA 24 AA 8 AA 4 AA 46 AA 120AA 78 AA 223
Table 1.1.2: Dimensions of ARPEX components
AAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAA
Size
A
Hub A Plate pack AA
AA A-spacer Weights
AA H-spacer
AA AA A A l3 = 1000 mm Aper 100 mm tube
AA mm A AA AA
da l2
mm kg
0,36 A
A kg
AA A kg kg kg
80 0,13 AA 84 A 0,42 A 1,7 AA 0,14
A AA
AAAAAAAAAAAA
124 A 0,47 A
AAAAA
92 AAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAA
0,64 A AA 84 A 0,72 A AA
AA 0,14
AA
AAAAAAAAAAAA
A A 4,4 0,41
AA 124 A 0,88 A AA
AAAAA
102 AAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAA
0,95 A AA 84 A 0,89 A
A 0,15
AA
AAAAAAAAAAAA
124 A 1,0 A 4,6
A 0,41
AAAA AAAA
AA 1,9AAAA AA AAAA AAAAAA
AAAA AAAA
AA 1,5 AAAA AAAAAA AAAAAAAA AA AAAA AAAA
AAAA
128 AAAA AAAA AAAA
0,37AAAAAA
AAAA
78 AAAA AAAA AAAA 8,8AAAAAAAA AAAA
0,8 AAAA
AA AA
AAAAAAAAAAAA
118 A 1,8 AA AA
AA
AAAAAAAAAAAA
A
AAAA AAAA
AA 3,0AAAA AA AAAA AAAAAA
AAAA
158 AAAA
AA 2,0 AAAA
2,1 AAAAAA AAAAAAAA AA AAAA AAAA
AAAA
145 AAAA AAAA AAAA
0,41AAAAAA
AAAA
78 AAAA AAAA AAAA 9,2AAAAAAAA AAAA
0,8 AAAA
AA AA
AAAAAAAAAAAA
118 A 2,3 AA AA
AA
AAAAAAAAAAAA
A
AAAA AAAA
AA 4,4AAAA AA AAAA AAAAAA
AAAA
158 AAAA
AA 2,4 AAAA
2,7 AAAAAA AAAA AAAA AA AAAA AAAA
AAAA
168 AAAA AAAA AAAA
0,77AAAAAA
AAAA
72 AAAA AAAA AAAA 13,5AAAA AAAA AAAA
1,2 AAAA
AA AA
AAAAAAAAAAAA
112 A 2,9 AA AA
AA
AAAAAAAAAAAA
A
AA AA
AAAA
152 AAAAAA 4,2 AAAA
3,3 AA AA
AA
AAAA
222 AAAA AAAA
AAAAA
180 AAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAA
5,7 A AA 70 A 3,5 AA 14,5 AA
AA 1,1
AA
AAAAAAAAAAAA
A 1,2
AA 110 A 4,0 AA AA
AA AA
AAAAAAAAAAAA
150 A 4,4
AA
AAAAAAAAAAAA
220 A 5,3 AA AA
AAAAA AAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAA
6,7 A
A AA A
200 1,9 AA 110 A 5,3 AA 22,0 AA 1,9
AA AA
AAAAAAAAAAAA
150 A 6,1
AA
AAAAAAAAAAAA
220 A 7,4 AA AA
AAAAA AAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAA
6,9 A
A AA A
205 2,6 AA 100 A 5,4 AA 22,5 AA 1,9
AA AA
AAAAAAAAAAAA
140 A 6,2
AA
AAAAAAAAAAAA
210 A 7,5 AAAAAAAAAAAAAA AA AAAAAAAA
AAAA AAAA
A AAAA A AAAA AAAAAA
AAAA AAAA A AAAA
AAAAAAAA
215 A AAAA
8,4 AA AAAAAAAAAA
2,6 AAAA
100 AAAA A AAAAAAAAAAAAAAAAAA
5,8 25,0 AA AAAA 2,1 AAAA
AA
AAAAAAAAAAAA
140 A 6,7
AA AAAAAAAAAA AAAAAAAAAAAA
AA 8,2 AAAAAAAAAAAAAA AA AAAAAAAA
AAAA AAAA
A AAAA AA
AAAA
210 AAAA AAAA
AAAAAAAA
235 A AAAA
10,5 AA AAAAAAAAAA
3,8 AAAA
134 AAAA A AAAAAAAAAAAAAAAAA
9,1 27,5 AA AAAA 2,1 AAAA
AA
AAAAAAAAAAAA
204 A 10,5 A
AAAAA
250 AAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAA
13 A AA AA 10,5 AA AA
AA 3,8 AA
AAAA
134 AAAA AAAA 33 2,6
AA
AAAA
204 AAAA A AAAA
12,5 A A
AAAAA
270 AAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAA
16 A AA 134 A 13,0 A AA
AA 4,0
AA
AAAAAAAAAAAA A A 35 2,6
AA 204 A 15,0 A AA
AAAAA
300 AAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAA
19 A AA 126 A 17,5 A
A AA
AAAAAAAAAAAA
196 A 20,5 A A
7,0 58 4,7
AAAAA AAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAA
24 A
A AA A A AA
320 7,1 AA 126 A 20,5 A 61 4,7
A AA
AAAAAAAAAAAA A A A
AAAAA
350 AAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAA
31 A AA AA - AA AA
196 23,5
AAAAA AAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAA
36 A
A 12,5
AA - 68 4,7
370 13,0 AA - AA - AA 91 AA 7,2
AAAAA
400 AAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAA
50 A AA
AAAAA
440 AAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAA
64 A
13,5
AA -
A -
A 98
A 7,2
AAAAA AAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAA
75 A
A 21,5
AA -
AA - AA 130
- 115
AA 7,2
460 21,5 AA - 8,9
AAAAA
480 AAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAA
88 A AA A A A
AAAAA
500 AAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAA
105 A
22,0
AA -
A -
A 135
A 8,9
AAAA AAAA
A AAAA A AAAA
22,5
AAAAAA
AAAA-
AAAA A AAAA
-
A AAAA 140
AAAA AAAA A AAAA
8,9
AAAA
AAAA
520 AAAA
A 115AAAA A AAAA
34,0AAAAAA
AAAA- AAAA A AAAA
- A AAAA 175 AAAA AAAA A AAAA
11,0 AAAA
AAAAA
540 AAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAA
120 A AA A A A
AAAAA
560 AAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAA
AA AAAA
34,0
AA -
AA AAAA -
AAAAAA 185
AA AAAA11,0
AAAA AAAA
A 140AAAA 35,0AAAAAA
AAAA- AAAA - 195 AAAA AAAA 11,0 AAAA
AAAA
600 AAAA
A AAAA
165 A AAAAAAAAAA
53,0 AAAAAAAA
- AA AAAAAAAAAAAAAAAAAA
- 240 AA AAAA
14,5 AAAA
AAAAA
620 AAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAA
180 A AA
AAAAA AAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAA
A 53,0
AA -
A -
A 255
A 14,5
AAAA
660 AAAA
AA 255AAAA
225 AA AAAA
55,0AAAAAA
AAAA- AAAA AA AAAA- AAAAAA 280 AAAA AAAA AA AAAA
14,5 AAAA
AAAA
690 AAAA AAAA AAAA
56,0AAAAAA
AAAA- AAAA AAAA
- AAAA 320 AAAA AAAA AAAA
19,0 AAAA
AAAAA
720 AAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAA
275 A AA A A A
AAAAA
740 AAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAA
295 A
84,0
AA -
A -
A 360
A 19,0
A 85,0 AA - AA - AA 400
- 370 AA 19,0
AAAAA
770 AAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAA
350 A AA
AAAAA
820 AAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAA
430 A AA A A A
86,0 - 21,5
A 88,0
AA -
A -
A 450
A 21,5
2.1 General
These operating instructions should always be kept accessible near the coupling.
Only exact knowledge of the operating instructions ensures trouble-free coupling operation.
Therefore, it is in the interest of our customers that these instructions are read, understood and in
all aspects observed by personnel responsible for transport, assembly and operation.
Note: We cannot be held responsible for damages and operating hold-ups, resulting from failure
to comply with the operating instructions.
The “coupling” dealt with in these instructions, has been designed for stationary applications in
general mechanical engineering.
Possible applications for couplings of this series are e.g. waste water treatment, dredgers, chemical
industry, printing machines, iron and steel industry, conveyors, hoisting equipment, food industry,
paper machines, pumps, cable railways, ventilators, compressors, cement industry etc.
The coupling is designed only for the application range stated in section 1 “Technical data”. Deviating
operating conditions necessitate a new contractual agreement.
The coupling described herein, corresponds to the state of technology at the time of going to press.
In the interest of further development, whilst maintaining the essential characteristics, we reserve
the right to make changes, which are deemed to increase its capacity and safety.
Reproductions whole or in part, without our permission, are not permitted: it must not be used for
the purpose of unauthorised competition or made available to third parties.
Flender AG
46393 Bocholt
Tel. : 02871/92-0
Fax. : 02871/92-2596
Telex : 813841
or to one of our service centers. A list of centers can be found in section 11 “Stocking of spare parts,
addresses of service centres”
• The coupling has been designed according to the state of technology and is supplied in a safe to
operate condition. Unauthorized modification, which interfere with the operational safety are not
permitted. This applies also to guarding devices, which have been put up against unintentional
contact.
• The coupling is to be installed and operated only within the scope of conditions laid down in the
supply contract.
• The customer has to ensure that all personnel engaged in assembly, operation, care and
maintenance, have read and understood these operating instructions and that they strictly
observe all points to:
and
• The relevant regulations and instructions concerning health and safety at work, and environment
protection have to be observed for transport, assembly and disassembly, operation and
maintenance.
• The coupling is to be operated and maintained only by authorised and trained personnel.
• All work has to be carried out carefully and from the point of view of “safety”.
• Any work on the coupling has to be carried out whilst it is at rest. The driver is to be safeguarded
against unintentional starting (e.g. by locking the key switch or removing fuses in the mains
supply). A notice should be placed at the start-up location which says that work is being carried
out on the coupling.
• The driver is to be switched off at once, if, during operation, any changes such as changed running
noise, can be noticed on the coupling.
• When the coupling is incorporated in machines or equipment, the manufacturer of the machine
or equipment is obliged to include all instructions, notes and descriptions of this operating
instructions in his operating instructions.
Any important instructions which refer to safety and operational protection, have been marked by:
The extend of supply is listed on the transport documents. Its completeness should be checked on
delivery. Possible transport damage and/or missing parts should be reported immediately in writing.
After consultation with Messrs. Flender an expert should be called in.
4.2 Transport
Subject to transport route and size, the coupling is packed differently. If not specially agreed in the
contract, the packing corresponds to guide lines HPE. Symbols on the packaging should be noted.
They have the following meaning:
4.3 Storage
The coupling is supplied with a protective coating and can be stored for up to 6 months, indoors at
a dry location. In case longer storage is intended, a corresponding long-term conservation is
necessary (refer to Flender).
Properly stored plate packs remain unchanged in their characteristics. Storage under unfavourable
conditions and improper handling will have a negative influence and a change of physical properties
will result. These changes can come about through reaction to oxygen, ozone, extreme temperatures
or damp.
4.3.2.2 Store
The storage place should be dry and dust-free. The plate packs are not to be stored together with
corrosive chemicals, acids, alcaline solutions etc.
Attention ! Damp storage places are unsuitable. Care should be taken that no
condensation develops. The relative humidity is most favourable
below 65%.
ARPEX couplings are all steel couplings. The plate packs are placed between flanges of coupling
parts and spacer and alternately bolted with them.
Individual thin steel plates are assembled on bushings and are pressed tightly together by an inserted,
internally bevelled, retaining ring. The retaining ring is fastened by the expanded end of the bushing,
which fits snugly against it. As all joints are built-up like this, the plate pack forms a compact unit.
By this arrangement of plate packs, the ARPEX coupling is torsionally stiff and torque is transmitted
without backlash.
ARPEX couplings of standard series size 80 to 200 have ring-plate packs, sizes 205 up to 820 are
supplied with hexagon plate packs (see illustration). Collar bolts with collar nuts, up to size 145 with
Cleveloc-nuts, connect plate packs with spacer- and coupling part flanges.
By virtue of the modular design concept, ARPEX couplings can be assembled almost at random.
The size identification of the coupling is on the outside diameter (da) of coupling flange in mm. This
identification is complemented by a preceding combination of letters, which specify the coupling
components.
6.1 Information on machining finish bores, axial safeguarding, set screws, balancing
In order to machine finish bores components have to be carefully aligned. Limits for concentric and
offset mislignment are listed in table 6.1. Parts have to be held at the planes marked thus ( ).
Attention ! The max. permissible bore diameters apply to drive type fastenings
without taper action according to DIN 6885/1 and must not be
exceeded under any circumstances.
If instead of the planned drive type fastening other shaft- hub connections (e.g. splined hub profiles,
tapered or stepped bores, stressed type fastenings with taper action) are to be used, consult
Flender.
I A
A
Ø D1
Bore limits
Type of fit AAAAAAAAAAA
Reversing operation AAAAAAAAAAA
Shaft limits One-direction operation
Interference h6 P7 N7
AAAAAAAAAA AAAAAAAAAA AAAAAAAAAAA
fit with keyway
AAAAAAAAA
k6
m6
AAAAAAAAAAAA
M7
K7
AAAAAAAAAAA
H7
H7
AAAAAAAAAA AAAAAAAAAA AAAAAAAAAAA
AAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAA
n6
p6
J7
H7
H7
F7
Shrink fit Customer´s
specification on request on request
6.1.1.1 Keyways
Keyways have to be machined to suit the existing keys. For keyways, the tolerance band of hub
keyway width ISO JS 9 has to be kept to.
For heavy operating conditions, such as reversing- or shock load operation, the tolerance band of
hub keyway width ISO P9 is specified.
A setscrew or endplate can be used for axial safeguarding of coupling parts. If end plates are to be
used, contact Flender with regard to the recessing of coupling parts.
6.1.3 Setscrews
To avoid damaging the shaft, the setscrew bore should be machined over the keyway.
Hubs of sizes 80 and 92, however, should have the setscrew located at 180 °C to the keyway.
The setscrews are to be located at the centre of the hub core, as shown in above illustration. If this
is not practical, please note that the clearance distance (e) to the set screw is to be at least
M x 1,5.
Hexagon socket set screws with cup point according to DIN 916 should be used.
The set screw length should fill the threaded hole but not project
above the hub (L min = M x 1,2)
6.1.4 Balancing
Rough drilled couplings resp. rough-drilled coupling parts are supplied in an unbalanced condition.
For these components it is recommended that they are balanced, subject to their intended use, after
finish boring (for this purpose, we refer to DIN 740, DIN ISO 1940 part 1).
Balancing is usually achieved by removing metal through drilling. In order to limit the material to be
removed to a minimum, a rather large equalizing radius should be chosen.
Finish bored couplings or coupling parts are supplied in a balanced state according to customer‘s
specification.
Care should be taken, already at the planning stage, that adequate space is available for assembly
and subsequent maintenance work.
Prior to starting, finish bores and surfaces for spacer rings and nuts resp. close fitting bolts (subject
to assembly procedure, see sect. 6.12) have to be thoroughly cleaned and rust protection removed.
The same applies to shaftends.
Shaft ends should not protrude over hub inside faces. If necessary,
place spacers or distance rings to bridge the gap between coupling
and shaft shoulder. Axial safeguarding by setscrew or endplate.
Attention ! Tighten setscrews only with hex. key according to DIN 911, without
extention pipe.
For hubs with key connection it is recommended to warm the coupling hubs to max. 150 °C, this will
facilitate mounting.
Plate
Bar is threaded into shaft end; size of thread depends on
available shaftdiameter. Put a plate of appropriate size
over the threaded bar. By tightening the nut the hub
moves onto the shaft.
Nut
Threaded bar
To pull a coupling hub from the shaft, the plate packs have to be disassembled first. Then remove
the endplate if applicable resp. loosen setscrew. With the aid of a three-armed puller resp. by placing
a pulling device in the threaded holes (only in existence if demanded), remove the hub from the shaft.
In case of a tight fit, warm the hub uniformly with a burner and carefully pull the hub with a pulling device
from the shaft.
Check disassembled components carefully before reuse or return them, if necessary, to Flender for
repairs.
Pulling holes
6.5.1 Assembly
Cylindrical shrink connections are joined by heating the outer part. To avoid premature binding, joining
should be carried out speedily in a draught-free space.
To disassemble a coupling hub with a cylindrical shrink fit, the plate packs and the spacer have to
be disassembled first.
When disassembling in cold surroundings, the shrink connection should be slightly warmed up.
Depending on the length of the coupling hubs, there are 2 to 3 oil grooves. The oil must be pressed
with the aid of 2 to 3 oil pumps into the shrink fit. The axial movement is realized with the help of a
separate hydraulic press or mechanical puller.
The coupling hubs are furnished with at least 3 oil grooves. A motor driven pump must be installed
at the transition from the smaller to the bigger diameter of the shaft, because of the big amount of
oil which is needed in short time. A hand-operated pump is sufficient for all other oil connections. The
axial movement is caused by the pressure effect at the grade.
Under normal temperature conditions thin-bodied, pure mineral oil with a viscosity of 6 to 10°E at
50°C serves best as pressure oil.
However, should oil escape in masses, so that the pressure cannot be held, the use of more heavy-
bodied oil is possible.
Tightening screw
Taper surface Tightening screw
"lubricated" Taper surface
"lubricated"
unlubricated
Forcing thread unlubricated
Tightening screw
Taper surface Tightening screw Bronze bush
"lubricated" Taper surface
"lubricated"
Forcing thread Forcing thread
unlubricated unlubricated
Clamping hub Clamping ring Shaft Clamping hub Clamping ring Shaft
Power transmission of ARPEX-clamping and sliding hubs is by frictional engagement. ARPEX sliding
hubs are supplied with the specified torque adjusted, it is for this reason, that they should not be
disassembled. Clamping hubs are shipped in assembled condition, ready for mounting.
6.6.2 Assembly
b) Loosen clamping screws slightly and pull clamping ring just a fraction off the hub, so that the clamping
ring is loose.
c) Push hub on shaft.
d) Tighten clamping screws evenly one after the other. Several turns must be made, until the clamping
ring fits snugly and evenly on the flange of the clamping hub. The clamp connection is ready for use,
when the tightening torque for clamping screws, listed in table 6.4, has been reached and the
clamping ring sits close against the hub flange.
AAAAAAAAAAAAA
AAAAAAAAAAA
AAAAAAAAAAAAA AAAAA
AAAAAAAAAAAAAA
M5 8,9 M10 75,0 M20 620,0
AAAA
AAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAA
AAAA AAA AAAA
AAAA AAA AAA
AAAAAAAA
M6 15,5 M12 130,0 M24 1060,0
M8 37,0 M16 AAAA
310,0
6.6.3 Disassembly
a) Loosen clamping screws evenly one after the other. Each screw should only be loosened by half a
revolution per rotation. Free all clamping screws by 3-4 threads.
a) Loosen clamping screws evenly one after the other. Each screw should only be loosened by half a
revolution per rotation. Free all clamping screws by 3-4 threads.
b) In case the clamping ring does not automatically come loose from the hub, additional forcing screws,
depending on number of threaded holes (subject to size of coupling), have to be used on the ARPEX
flange and evenly tightened, until the clamping ring comes loose.
If the clamping ring has been removed hydraulically, then the taper surfaces have to be cleaned to
remove the hydraulic oil and greased again with Altemp Q NB 50 (Messrs. Klüber).
Otherwise the dismounted clamping hub connection does not have to be further disassembled and
regreased before retightening. But in case the cone faces are to be greased again, the above named
lubricant should be used.
6.7 V-supports
Plate packs of ARPEX couplings are axially flexible and thus cannot support the weight of a spacer
in a vertical application. Support plates are optionally available, which direct the spacer weight as an
axial thrust force to the machine bearing, without straining the plate pack.
For applications of this type, spacers and connecting pieces are fitted, fully functional, at the factory.
The support plates are adapted and fitted to suit the coupling combination.
Support plate
spacer
Support plate
hub Support ring
6.7.1 Assembly
On assembling an N-hub resp. B-hub, the factory fitted support plate has to be removed, by
unscrewing the three studscrews with an Allan key.
The hub is then mounted on the shaft end as described in section 6.3.
After mounting, reassemble the support plate in the hub, locate it properly and screw in the three
studscrews. Take care that the support plate seating is flat.
Now the plate pack is positioned on the hub face and the spacer with the factory fitted support plate
is located on the lower support plate; after this, the second plate pack and close fitting bolts are
inserted and assembled (see section 6.12).
6.7.2 Disassembly
Remove spacer and plate packs in reverse order. Unscrew the three studscrews and with two forcing
screws in the support plate, lift it out of the recess. When replacing plate packs, check the V-support
plates and renew them if necessary.
ARPEX couplings series K 430 are optionally available with a U-spacer from size 145 up. The
dimensions of U-spacers correspond with those of E-spacers, but can be parted in the centre.
6.8.2 Assembly
Before assembly clean the coupling parts carefully using a suitable cleaning agent.
Internal and external recesses and contact surfaces of individual U-spacer components have to be
checked for possible damage and reworked if necessary. Before inserting the bolts, look for possible
balancing markings (sect. 6.10).
Tighten the bolts evenly one after the other with the specified torque (see table 6.5), being careful
that the recess connection is not tilted.
C-, D- or F- flanges are supplied, subject to agreement, as single parts or ready assembled with a
spacer.
6.9.2 Assembly
Before assembling, clean coupling parts carefully with the help of a suitable solvent.
F-flange
Customer
connection
Customer
connection
Connecting bolt
connecting bolt
C-flange
Couplings which are summation balanced, have a 4-digit number stamped on each component flange
OD. Take care on assembly, that only coupling parts are bolted together which have the same
numbers on their flange OD. The components have to be arranged so that numbers are in one line,
to be readable from one direction (see illustration). Only this arrangement guarantees the requirements.
AAAA
AAAA
AAAA
AAAA
readable from
here
Assembly of plate packs is carried out, depending on size, according to illustrations on page 27. On
couplings furnished with O-spacers, F-flange and special designs with restricted space requirement,
close fitting bolts can be assembled mirror inverted.
Plate packs have to be bolted to the coupling part, so that rings (1) are adjacent to ARPEX flange (2).
Application of the preloading force has to be from the nut side, whereby the bolt head should be
secured against rotating. Support of the safeguard against rotating (resp. counter holder) has to be
on the flange, with which the plate pack is being bolted up. Tighten nuts one after the other with
torques listed in table 6.6.
In principle, the same procedures apply as for sizes 80 to 270 (see 6.12.1)
Before assembly, grease all threads of close fitting bolts as well as collar faces of nuts and bolt heads
with the special ATEC paste (Klüber Altemp Q NB 50) supplied.
Pretension is determined by strain gauge. For this purpose, the length of bolts must be measured
precisely before tightening, and constantly compared with values of table 6.6 during the tightening
procedure, until they have been reached (see also illustration 4 on page 27).
Here, also, the same procedure applies as for sizes 80 to 270 (see section 6.12.1).
The plate pack has to be fastened to the coupling parts such that the radial flange of the plate pack
sits close to the flange of the coupling part, as otherwise
the proper function of the coupling cannot be guaranteed.
Radial flange
Radial flange
Close fitting
bolt with collar
Bush
Ring
ARPEX-flange
ARPEX-flange
Disks
Note!
1. 2.
3. 4.
Plate pack Sizes 205 - 270 Plate pack sizes 300 - 820
(Hex. plate pack, collar nut) (Hex. plate pack, fitting bolt with
defined measuring points (ball),
collar nut)
AA ThreadAA
ARPEX AASW * Tightening Elongation Remarks
AA AA
Size AA torque T A ∆ Ls
A
K430 A [mm] AA[mm] AA [Nm] [mm]
80 A A AA
AA
92 A M6 AA 10
102 A
A AA 10 -
AA
AA AA
AAAAAAAAAAAAAAAAAA AA AAAAAAAAAAAAAAAAAAAA
128 A M8 AA 13 25 -
145 A
A AA
AA
A AA Pretensioning
AAAAAAAAAAAAAAAAAA
A
168 A M10 AA 17
AA AAAAAAAAAAA
55
AAAAAAAAA
-
by tightening
A AA torque
AAAAAAAAAAAAAAAAAA
A AA AAAAAAAAAAAAAAAAAAAA
180 A M12 AA 19 TA [Nm]
AA AA 95 -
AAAAAAAAAAAAAAAAAA AA A AAAAAAAAAA AAAAAAAAA
200 A AA AA
AA
M16 AA 24
205
215 A
A AA 240 -
AA
AA AA
AAAAAAAAAAAAAAAAAA AA AAAAAAAAAAAAAAAAAAAA
235 A AA
A
250 A M20 AA 30
AA 460 -
270 A AA AA
AA
AA
A
300 A M24 AA 36
AA (820) 0,14 - 0,16
320 A AA AA
AA
AAAAAAAAAAAAAAAAAA AA AAAAAAAAAAAAAAAAAAAA
350 A
A AA Pretensioning
AA by elongation
370 A AA M30 AA
AA 46 (1650) 0,17 - 0,19
AA
400
AA AA
AAAAAAAAAAAAAAAAAA AA AAAAAAAAAAAAAAAAAAAA
440 A A AA
AA
460 A M36 AA 55 (3000) 0,22 - 0,24
480 A
A AA
AA
500 A A AA
AA
AAAAAAAAAAAAAAAAAA
AA AA AAAAAAAAAAAAAAAAAAAA
520 A
AA
AA
540 A AA M42 AA
AA 65 (4800) 0,27 - 0,30 Threads and
AA
560
AA AA contact faces
AAAAAAAAAAAAAAAAAA AA AAAAAAAAAAAAAAAAAAAA
600 A AA of nuts
A AA
620 A M48 AA 75 (7400) 0,31 - 0,34 lubricated by
660 A
A AA
AA special paste
690 A A AA
AA
AAAAAAAAAAAAAAAAAA AA AA AAAAAAAAAAAAAAAAAAAA
720 A
AA
AA
740 A AA M56 AA
AA 85 (11600) 0,36 - 0,39
AA
770
820 A
A AA
AA
A
*SW = width across flats
AA
Table 6.6: Tightening torques and elongation values for plate pack fastening
Attention ! Tightening torques TA for sizes 300 to 820 are only approx.
values. Decisive factor for pretensioning is the elongation
∆Ls).
(∆
The couplings can compensate for misalignment of shafts to be connected up to the data listed in
6.15. The radial and angular misalignments of shaft ends is to be kept as small as possible.
Couplings featuring two plate packs can accomodate axial, radial and angular misalignments.
Couplings with only one plate pack, accept just angular and axial misalignment.
On aligning machine parts, use a caliper gauge to measure gap S1 (see illustration) between coupling
flanges at several measuring points. If the measured flange gaps are within the value range S1 min
S1 max (see table 6.7), then the alignment is sufficiently good.
Attention ! The assembly misalignment values must not exceed values for
S1min and S1max (table 6.7). In order to have misalignment reserves
for the operating process, it is advisable to align the couplings such
that the assembly misalignment is smaller than stated below (see
also sect. 6.15).
AA S1 AA Größe A S1 A Größe A S1 A
Größe AA S1 A A S1 A A S1
AA AA AA A AA A
mm AA mm mm A mm mm A mm
min. max. min. max. min. max.
A
80 A 7,7 AA 8,3
AA A A
250 A 22,5 A 23,5
A
520 A 43,1 A 44,9
A
AAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAA
92 A AA 270 A A AAAAAAAAAAAAAAAAA
540 A A
A 7,7 AA 8,3 A 22,5 A 23,5 A 43,1 A 44,9
AAAAAAAAAAAAAAAAA
102 A 7,7 AA 8,3 AAAAAAAAAAAAAAAA
300 A 26,4 A 27,6 AAAAAAAAAAAAAAAAA
560 A 43,1 A 44,9
AAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAA
A AA A A AAAAAAAAAAAAAAAAA
AA 49,0 AAAAAA
AAAA
128AAAA
A AAAA
10,5 AA AAAA
11,5 A
AAAA 320 AAAA
A AAAA
26,4 A AAAA
27,6 AAAA AAAA
600 AAAA 51,0 A
AAAA AAAA
A AAAAAA AAAA
11,5 AAAA
A AAAA
A AAAA
A AAAA
32,7 AAAAAAAA A AAAA A AAAA
51,0 A
AAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAA
A AA A A AAAAAAAAAAAAAAAAA
A A
145 10,5 350 31,3 620 49,0
AAAA
168AAAA
AA AAAA
13,4 AA AAAA
14,6 AA 400 AAAA
AAAA370 AA AAAA
31,3 AA AAAA
32,7 AAAA AAAA
660 AA AAAA
49,0 AAAAAA51,0 A
AAAA
180AAAA AAAAAA AAAA
15,6 AAAA AAAA AAAA AAAA
32,7 AAAA AAAA AAAA AAAA
51,0 A
AAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAA
A AA A A AAAAAAAAAAAAAAAAA
A A
14,4 31,3 690 49,0
AAAA
200AAAAAA AAAA
14,3 AA AAAA
15,7 AA 460 AAAA
AAAA
440 AA AAAA
37,2 AA AAAA
38,8 AAAA AAAA
720 AA AAAA
58,8 AAAAAA
61,2 A
AAAA
205AAAA AAAAAA AAAA
20,4 AAAA AAAA AAAA AAAA
38,8 AAAA AAAA AAAA AAAA
61,2 A
AAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAA
215 A 19,6 AA 20,4 480 A 37,2 A 38,8 AAAAAAAAAAAAAAAAA
770 A 58,8 A 61,2
19,6 37,2 740 58,8
AAAA AAAA AA 22,5
AAAAAA AAAA AA 500 AAAA
AAAA AA 37,2
AAAA AA AAAA AAAA AAAA AA 58,8
AAAA AAAAAA A
AAAA
235AAAA AAAAAA AAAA
23,5 AAAA AAAA AAAA AAAA
38,8 AAAA AAAA
820 AAAA AAAA
61,2 A
A AA A A A A
Table 6.7: Permissible assembly misalignment
Misalignments of coupling parts relative to each other can occur from inaccurate alignment on
installation or can be caused by operating factors (heat extension, shaft bending, machine frame too
weak etc.).
S - ∆Ka
∆Kr
∆Kw
L S + ∆Ka
Table 6.8 lists perm. misalignments in angular and at the same time, axial direction, whereby values
for axial misalignment refer to 1 plate pack.
The listed values are the total allowable misalignments which are allowed to occur during operation;
misalignments which occurs during the assembly process must be considered appropriately.
Permissable radial misalignment depends on the allowable angular misalignment and on centre
distance of plate packs.
Required:
Perm. misalignment values for an ARPEX coupling type NHN 180 with a shaft distance of
S8 = 1000 mm.
b) Allow. axial misalignment at ∆Kw = 0,3° = ± 1,7 mm (2 plate packs = 2 x 0,85 mm)
0,6
0,5
0,4
kW [°]
K430
0,3
0,2
0,1
0
0,0 33,3 66,7 100,0
The listed axial misalignment must be understood as permissible tolerance values according to the
S1-value (see table 1.1.2).
Check all bolt connections and retighten them if necessary. Alignment and gap dimension S1 should
also be checked and corrected if necessary (see table 6.7 and 6.8). Then mount the coupling
guard, protection against unintentional contact.
8. Operation
Attention ! In case any irregularities are noticed during operation, the drive
must be stopped at once. Determine the cause of trouble with the
aid of the trouble-shooting check list (sect. 9) which features
possible sources, their causes and proposals to eliminate them.
In case, the cause cannot be found resp. if there is no possibility to
remedy the trouble with own resources, we recommend calling for
a service engineer from one of our service depots (sect. 11).
9.1 General
The following listed failures can only be clues in the search for any cause of faults.
In complex drive situations, all other components have to be included in the search.
During all operating phases, the coupling should run with low noise and without vibration. Different
operating behaviour should be seen as a fault, which has to be remedied promptly.
10. Maintenance
10.1 General
ARPEX couplings should be visually checked corresponding to the maintenance schedules of the
plant, but at least once a year. Special attention is to be paid to the condition of the plate packs. Should
individual plates or whole strands be broken, then the particular plate pack has to be replaced; in
these cases, check also the coupling flanges for damage.
Original ARPEX plate packs should only be used as replacement, to guarantee proper torque
transmission and trouble-free function.
Note! As a rule, replacing plate packs is possible without the necessity to shift
coupled drive members. Exceptions are combinations with B-hubs.
For reassembly, carefully note instructions of section 6 “Assembly” and section 7 “Putting into
service”.
Storage of important spare and wearing parts at the site is an essential requirement for operational
availability of the coupling.
Number of pieces, name of parts, size (provided it is available, state also DRG. no. and
position of spare part on the spare parts list.)
If coupling parts are required with finish bore and balanced, specify the following:
Example of an order: 1 pc. ARPEX hub, series K430, size 250 with bore 70 H 7 and
keyway to DIN 6885-1, single part dynamically balanced G 2.5,
speed 1000 rpm
Attention ! We expressly draw client’s attention to the fact that spare parts and
accessories not supplied by us, have not been checked and
released by us. Their assembly and/or use can possibly alter design
characteristics negatively and thereby impair the active and/or
passive safety. Flender AG excludes any liability and guarantees for
any damage which results from the use of non-original spare parts
and accessories.
Please note that for individual components special manufacturing and supply specifications
frequently exist and that we always offer spare parts according to the state of technology and latest
legal requirements.
A. FRIEDR. FLENDER AG
D-46393 BOCHOLT • Tel.: (02871) 92 - 0 • TX.: 813 841 • Fax.: (02871) 92 25 96
Lieferanschrift: ALFRED-FLENDER-STRASSE 77 • D-46395 BOCHOLT
BABCOCK - ZENTRUM
c/o Deutsche Babcock AG H2 / 529
Duisburger Straße 375, D-46049 Oberhausen
Tel.: (02 08) 8 33 - 14 30
Fax.: (02 08) 833 - 21 87