Column Catlog - sp60 PDF

M.
SP60 COLUMN FORMWORK

MANAR AL OMRAN
MANAR AL OMRAN
CONTENTS
1.1. MAIN FEATURES 2
1.2. STANDARD COMPONENTS 5
1.3. ACCESSORIES COMPONENTS 9
1.4. SKETCH APPLICATIONS 21
1.5. PROJECT APPLICATIONS 28
1.6. TECHNICAL DATA 37

1.1. M.SP60 COLUMN FORMWORK
.MAIN FEATURES
SEC.1.1. M.SP60 column formwork • MAIN FEATURES
Main Features
MAIN FEATURES OF M.SP60 COLUMN FORMWORK: PANELS DIMENSIONS: Available width sizes from
650 to 1300 mm and height sizes from 900 to 3600
mm.
M.SP60 COLUMN FORMWORK is a system for efficient
concrete construction technology. M.SP60 COLUMN
FORMWORK increases efficiency and reduces costs COLUMN CONCRETE DIMENSIONS: Guaranteed
through the following: the largest possible ranges with the least possible
amount of panels with 50 mm increments can be
shuttered square or rectangular columns.
STEEL: Hot rolled steel, highly resisting steel type
Frame depth: 100mm
SYSTEM HANDLED: Crane handling operation
Frame Thickness: 6mm allow using system in both small and large
construction sites.
MAX CONCRETE PRESSURE: 60 kN/m2

ACCESSORIES: Full range and interchangeability of
all accessories.
PLYWOOD: Long life plywood with 18 mm thickness
delivered with panels.
3
SEC.1.1. M.SP60 column formwork • MAIN FEATURES
W Section
Access Bracket Post
M.SP60 Column Panel Lifting Eye

Head Plate
Timber board
M.SP60 Access Bracket Washerd Nut
Plywood
Plywood
Tilt Up Shore X4
Tilt Up Shore X1
Double Base Plate C/W
4
.STANDARD COMPONENTS
11
SEC.1.2.
SEC.1.2 M.SP60 column formwork • STANDARD COMPONENTS
Coil 16mm
Straight Slot 22x35 mm
M.SP60 column panel 650×1200 mm M.SP60 column panel 650×3600 mm

Code. 211001 Code. 211002
6 Weight: 62 kg Weight: 131 kg
SEC.1.2. M.SP60 column formwork • STANDARD COMPONENTS
Coil 16mm


Code. 211003 Code. 211004
Weight: 64 kg Weight: 186.5 kg 7
SEC.1.2.
SEC.1.2 M.SP60 column formwork • STANDARD COMPONENTS
Coil 16mm

Code. 211005 Code. 211006
8 Weight: 87 kg Weight: 260 kg
.ACCESSORIES COMPONENTS
9
SEC.1.3. M.SP60 column formwork • ACCESSORIES COMPONENTS
TILT UP SHORES
2
•Tilt Up Shore allows to have formwork perfectly vertical and can
reach up to 4.8 column formwork height.
• General note: Tilt Up Shore is selected according to needed length.

Ø 60 mm
PRODUCT CODE WEIGHT (KG) 1

1 TILT UP SHORE X0 C/W 212001 16.34
0.20
10
2
PUSH PULL PROPS
• Push Pull Prop allows to have formwork perfectly vertical.
• Push Pull Prop available with different standard ranges as

shown in technical data.
PRODUCT CODE WEIGHT (KG)

1 PUSH PULL PROP 1 C/W 212006 12.44

0.20
1 4 PUSH PULL PROP 4 C/W 212009 18.73

22.43
11
TILT UP SHORES PUSH PULL PROPS
• Tilt Up Shores are available in different ranges to fit • Push Pull Props are available in different ranges to fit
needed length and applied load. needed length and applied load.
PRODUCT CODE WEIGHT (KG) 1 PUSH PULL PROP 1 212018 9.00
1 TILT UP SHORE X0 212013 12.70 2 PUSH PULL PROP 2 212019 9.83

2 3 0.20
TILT UP SHORE X1 212014 21.10 PUSH PULL PROP 3 212020 13.14
0.20

6 PUSH PULL PROP 6 212023 0.20
18.99
5 TILT UP SHORE X4 212017 29.30
7 PUSH PULL PROP 7 212024 23.07
12
SWIVEL HEAD
1
• Used for fixing Push Pull Prop or Tilt Up Shore with formwork
panel easily and quickly.
2
3

SWIVEL HEAD C/W 212025 1.24
1 SWIVEL HEAD 212026 0.80

0.65
2 M-BOLT Ø16mm - L120mm ET 212056 0.24
3 RIVET PIN WITH SPRING CLIPS 212031 0.20
HEAD PLATE
1
• Used for fixing Push Pull Prop or Tilt Up Shore with formwork
panel easily and quickly.

HEAD PLATE C/W 212027 1.44
1 HEAD PLATE 212028 1.00

0.65
2 M-BOLT Ø16mm - L60mm ET 212057 0.17
2
13
DOUBLE BASE PLATE
• Used for fixing Push Pull Prop or Tilt Up Shore in the ground in
1 order to avoid turnover of the formwork.

DOUBLE BASE PLATE C/W 212029 4.40
2 1 DOUBLE BASE PLATE 212030 4.00
0.65
2 2 RIVET PIN WITH SPRING CLIPS 212031 0.20 (0.4)
RIVET PIN WITH SPRING CLIPS
• Used to join and fix Push Pull Prop or Tilt Up Shore with Double
Base and Swivel Head.

14
M.SP60 ACCESS BRACKET
• Used for construction of pouring and services platforms, helping

labors in erection and pouring.
• The work platforms should have timber board.
• Timber Board should be used in its position at the middle and top
of the post.
• It is recommended to maintain the distance between two brackets

not greater than 2.40 meters.

M.SP60 ACCESS BRACKET C/W 212032 19.28
1 ACCESS BRACKET 212033 14.95

2
0.65
2 ACCESS BRACKET POST 212034 3.65
3 M-BOLT Ø 16MM-L120mm ET 212056 0.24

15
M.SP60 WAILING SPLICES
• Available in two sizes, used for connecting panels with each

other and aligns them verically and horizontally, to rigidify the
overlapped formwork.
2
1
3 PRODUCT CODE WEIGHT (KG)
M.SP60 WAILING SPLICES C/W 212035 8.23
1 WAILING SPLICES 800 mm 212036 6.45

0.65
2 2 COUNTER PLATE 6 mm 212050 0.65 (1.3)
3 2 M-BOLT Ø 16mm - L120mm ET 212056 0.24 (0.48)

M.SP60 WAILING SPLICES C/W 212037 6.94
2
1 WAILING SPLICES 650 mm 212038 5.40
1
0.65
2 2 COUNTER PLATE 6 mm 212050 0.65 (1.3)
3 3 2 M-BOLT Ø 16mm - L120mm ET 212056 0.24 (0.48)
M.SP60 LIFTING EYE

1
• Used for system handling by crane. (It should be placed near
the frame stiffening.)
2

M.SP60 LIFTING EYE C/W 212039 1.22
1 LIFTING EYE ANGLE 212040 1.05

0.65
2 M-BOLT Ø 16mm-L60mm WITH NUT 212058 0.17
16
Ø 16 mm
M-TIE RODS
• Used to fix complementary formwork during the pouring operation. 1 M-D TIE ROD Ø 16mm L=1m 212041 1.48
2 M-D TIE ROD Ø 16mm L=2m 212042 2.96

• Produced in standard length of 6 meters and cut to necessary length
on the construction site. 3 M-D TIE ROD Ø 16mm L=3m 212043 4.45
L
4 M-D TIE ROD Ø 16mm L=4m 212044 5.94
• Safe working load 65 KN ( according to regulation DIN 18216).
5 M-D TIE ROD Ø 16mm L=5m 212045 7.41
• Diameter 16 mm. L: length of Tie Rod 6 M-D TIE ROD Ø 16mm L=6m 212046 8.90
• We can make any other length, not maintaned, based the requirements.
PLASTIC SLEEVE (PVC TUBE)

PRODUCT CODE WEIGHT (KG) I.D Ø 20 mm
• The expandable PVC tube allows the tie bars to be removed after 1 PLASTIC SLEEVE 212047 0.22/m
concrete has been replaced.
PLASTIC CONE (TIE CONE)

• The expandable PVC tube allows the tie bars to be removed after
concrete has been placed. 1 PLASTIC CONE 212048 0.01 O.D Ø 20 mm
• The Cone gives a cover of 10 mm to the PVC tubular sleeve / spacer.

M 16 mm
HEXAGON NUT Ø16-L30mm

• Used with Bolt Ø16-L30mm for connecting panels with each other 1 HEXAGON NUT Ø16-L30mm FT 212054 0.10
vertically and horizontally.
17
Ø 21 mm
COUNTER PLATE (ANCHOR PLATE/TIE PLATE)
• Used with Wing Nut and Tie Rod to clamp column shutters together.
• Used with Wing Nut and Bolt Ø16-L260mm for fixation of four sides of
the panel of column.
• Used with Bolt Ø16-L120mm for fixation of Wailing Splices with panel.
120 mm
120 mm
1 COUNTER PLATE 120x120x8mm 212049 0.86
M16 mm 2 COUNTER PLATE 120x120x6mm 212050 0.65
3 COUNTER PLATE 120x120x4mm 212051 0.43
WING NUT M16mm
• Used with Counter Plate and Tie Rod to clamp column shutters
together.
• Used with Counter Plate and Bolt Ø16-L260mm for fiixation of

four sides of the panels of column.

M 16 mm
1 WING NUT M16mm 212052 0.22
WASHERD NUT
• Used with Tie Rod to clamp column shutters together.
• Used with Bolt Ø16-L260mm for fixation of four sides of the panels
of column.
Ø 100 mm 1 WASHERD NUT 212053 0.76
18
M-BOLT Ø 16mm-L260mm FT
M-BOLT Ø 16mm-L260mm FT
• Used for fixation of the four sides of the panels of column

1 M-BOLT Ø 16mm-L260mm FT 212055 0.45
M-Bolt Ø 16mm-L120mm ET
M-BOLT Ø 16mm-L120mm ET
• Used in fixation of the access bracket with panels.
• Used in fixation of the splices with panels.

1 M-BOLT Ø 16mm-L120mm ET 212056 0.24
M-BOLT Ø 16mm-L60mm ET M-BOLT Ø 16mm-L60mm ET
• Used in fixation of swivel head and head plate with panels.

1 M-BOLT Ø 16mm-L60mm ET 212057 0.17
M-BOLT Ø 16mm-L60mm
M-BOLT Ø 16mm-L60mm
• Used in fixation of lifting eye with panels.

• Used in fixation of 2 panels together.

1 M-BOLT Ø 16mm-L60mm 212058 0.17
19
SEC.1.3..
SEC.1.3 M.SP60 column formwork • ACCESSORIES COMPONENTS
IN CASE OF USING TIERODS WITH M.SP60 PANELS
2 1 2
3
4 3
5
M-TIE ROD WITH WASHERD NUT M-TIE ROD WITH COUNTER PLATE
PRODUCT CODE PRODUCT CODE
M-TIE ROD WITH WASHER NUT C/W 212059 M-TIE ROD WITH COUNTER PLATE C/W 212060
1 M-TIE ROD Ø 16 1 M-TIE ROD Ø 16
2 PLASTIC SLEEVE 212047 2 PLASTIC SLEEVE 212047
3 2 PLASTIC CONE 212048 3 2 PLASTIC CONE 212048
4 2 WASHERD NUT 212053 4 2 COUNTER PLATE 212050
5 2 WNG NUT 212052
20
.SKETCH APPLICATIONS
21
SEC.1.4. M.SP60 column formwork • SKETCH APPLICATIONS
Concrete Column Concrete Column

Dimensions: 400 x 400 x 3600 mm Dimensions: 700 x 700 x 3600 mm
M.SP60 Column Panel 700x700

650x3600 mm mm
400x400 M.SP60 Column Panel

mm 950x3600 mm
M.SP60 Column Panel

650x3600 mm
22

300x600
mm
1150x1150
mm M.SP60 Column Panel
950x3600 mm
M.SP60 Column Panel
650x3600 mm
M.SP60 Column Panel

1300x3600 mm
23

M.SP60 column panel
1300x3600 mm
700x1150
mm
M.SP60 column panel

500x1000 1300x3600 mm
mm
M.SP60 column panel

950x3600 mm
M.SP60 column panel

650x3600 mm
24

500x3500
mm
M.SP60 Column Panel
650x3600 mm M.SP60 Column Panel
400x2000 mm
950x3600 mm
M.SP60 Column Panel

M.SP60 Column Panel 1300x3600 mm
650x3600 mm
M.SP60 Column Panel
1300x3600 mm
Horizontal Connection
of two panels
25

700x700
mm
M.SP60 Column Panel

950x1200 mm
Vertical Connection 700x700

of two panels mm
M.SP60 Column Panel
950x1200 mm
M.SP60 Column Panel

M.SP60 Column Panel 950x3600 mm
950x3600 mm
26
Elipse Concrete Column

With height 4800 mm
50 1500mm
0m
m
27
.PROJECT APPLICATIONS
28
SEC.1.5. M.SP60 column formwork • PROJECT APPLICATIONS
Project name : Hurgada International Airport

Contractor Al-Marasem for Urban Development
Location: Egypt
29
Project name : Hurgada International Airport

Contractor Al-Marasem for Urban Development
Location: Egypt
30
Project name: Commercial Center

Contractor: Gecato Company
Location: Saudi Arabia
31
Project name: Ice station at King Abdulaziz University

Contractor: Al-Muhaidib Contractor
32
Project name: Ice station at King Abdulaziz University

Contractor: Al-Muhaidib Contractor
33
Project name: King Abdallah University

Contractor: Ben Laden Groups for contractor
34
Project name: King Abdallah University

Contractor: Ben Laden Groups for contractor
35
Project name: Zamzam Water Industry

Contractor: Saudi Company for Mech.and
Electric Works
36
SEC.1.1. MS.P60 column formwork • MAIN FEATURES

.TECHNICAL DATA
37
SEC.1.6. M.SP60 column formwork •TECHNICAL DATA
LATERAL CONCRETE PRESSURE ACCORDING TO DIN 18218
Prerequisites:
A) Compaction with internal vibrator. B) Weight of fresh concrete 25 kN/m³. C) Setting of concrete 5 h.
o o
• Fresh concrete temperature 15 C without retarding admix. • Fresh concrete temperature 15 C with setting retarded by 5 h.
38
PANEL COLUMN CONCRETE DIMENSION (cm)

ARRANGEMENT (cm) MIN DIM MAX DIM
DIRECTION DIRECTION WIDTH LENGTH WIDTH LENGTH
X Y B L B L Y
65 50
65 95
130 25 50 80
115
L= 115 cm Min. & Max. concrete column
95 95
130
25 80 80
B= 115 cm
dim. for panel 1.30m
115 X B= L = 25 cm
130 130 115 115
(65+95) 100&70 145
(65+130) 135&70 180
65 (95+95) 100 50 165
(130+95)
(130+130) 25 135&100
135
210
245
(65+95) 25 100&70 145
(65+130) 135&70 180
95 (95+95) 100
80 165
Y
(130+95) 135&100 210
L= 80cm
(130+130) 135 245 Min. & Max. concrete column
(65+95) 100&70 145 dim. for panel 0.95m
B= 80 cm
(65+130) 135&70 180
130 (95+95)
(130+95)
100
135&100
115 165
210
X B= L = 25 cm
(130+130) 135 245
50mm
Panels arrangement Y
50 cm Min. & Max. concrete column
M.SP60 column panels guarantee the largest possible range
50 cm dim. for panel 0.65m
of sizes with the least possible amount of panels.The table
above shows panels arrangements to fit the needed column
X
concrete dimension. Any other column dimensions within or
B= L = 25 cm
out of the previous ranges with 50 mm increments can be
shuttered also.
39
Push Pull Props
Push Pull Props available in different ranges to fit needed length and applied load Push pull props standard ranges and working load.
showing in the following table:-
WORKING TUBE WORKING WEIGHT CODE NO.

RANGE (L) DIAMETER LOAD
MIN (m) MAX (m) (mm) (TON) (kg)
PUSH PULL PROP 1 1.00 1.50 48 2.75 9.00 212054
PUSH PULL PROP 2 1.30 1.80 48 1.75 9.83 212044
PUSH PULL PROP 3 1.65 2.35 48 1.25 13.14 212055
PUSH PULL PROP 4 1.65 2.35 60 2.25 15.29 212056
PUSH PULL PROP 5 2.15 2.90 60 1.70 17.17 212057
PUSH PULL PROP 6 2.65 3.40 60 1.25 18.99 212045
PUSH PULL PROP7 3.15 3.90 60 1.00 23.07 212058
Tilt-Up Shores
Tilt-Up Shores available in different ranges to fit needed length and applied
load as showing in the following table and chart:-
Tilt-up shores Safe working loads
Tilt-up shores working ranges

EXTENSION LENGTH (m)
WORKING WEIGHT CODE NO.

RANGE (L)
MIN (m) MAX (m) (Kg)
TILT UP SHORE X0 1.04 1.83 12.70 212051
TILT UP SHORE X1 1.75 3.12 21.10 212040
TILT UP SHORE X2 1.98 3.35 22.00 212052
TILT UP SHORE X3 2.59 3.96 24.60 212053
TILT UP SHORE X0 3.20 4.88 29.30 212041
SAFE WORKING LOAD (TON)

40
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M.

SP60 COLUMN FORMWORK

1.1. MAIN FEATURES 2

1.2. STANDARD COMPONENTS 5

1.3. ACCESSORIES COMPONENTS 9

1.4. SKETCH APPLICATIONS 21

1.5. PROJECT APPLICATIONS 28

1.6. TECHNICAL DATA 37

MAX CONCRETE PRESSURE: 60 kN/m2

Access Bracket Post

M.SP60 Column Panel Lifting Eye

M.SP60 Access Bracket Washerd Nut

Double Base Plate C/W

Straight Slot 22x35 mm

Straight Slot 22x35 mm

M.SP60 column panel 650×1200 mm M.SP60 column panel 650×3600 mm

Straight Slot 22x35 mm

M.SP60 column panel 950×1200 mm M.SP60 column panel 950×3600 mm

Straight Slot 22x35 mm

Straight Slot 22x35 mm

M.SP60 column panel 1300×1200 mm M.SP60 column panel 1300×3600 mm

• General note: Tilt Up Shore is selected according to needed length.

PRODUCT CODE WEIGHT (KG) 1

4 TILT UP SHORE X3 C/W 212004 28.24

5 TILT UP SHORE X4 C/W 212005 32.94

• Push Pull Prop allows to have formwork perfectly vertical.

• Push Pull Prop available with different standard ranges as

PRODUCT CODE WEIGHT (KG)

2 PUSH PULL PROP 2 C/W 212007 12.82

1 4 PUSH PULL PROP 4 C/W 212009 18.73

5 PUSH PULL PROP 5 C/W 212010 20.61

6 PUSH PULL PROP 6 C/W 212011 0.20

TILT UP SHORES PUSH PULL PROPS

PRODUCT CODE WEIGHT (KG)

PRODUCT CODE WEIGHT (KG) 1 PUSH PULL PROP 1 212018 9.00

1 TILT UP SHORE X0 212013 12.70 2 PUSH PULL PROP 2 212019 9.83

4 TILT UP SHORE X3 212016 24.60 5 PUSH PULL PROP 5 212022 17.17

PRODUCT CODE WEIGHT (KG)

1 SWIVEL HEAD 212026 0.80

3 RIVET PIN WITH SPRING CLIPS 212031 0.20

PRODUCT CODE WEIGHT (KG)

1 HEAD PLATE 212028 1.00

DOUBLE BASE PLATE

PRODUCT CODE WEIGHT (KG)

RIVET PIN WITH SPRING CLIPS

PRODUCT CODE WEIGHT (KG)

M.SP60 ACCESS BRACKET

• Used for construction of pouring and services platforms, helping

• The work platforms should have timber board.

• It is recommended to maintain the distance between two brackets

PRODUCT CODE WEIGHT (KG)

1 ACCESS BRACKET 212033 14.95

3 M-BOLT Ø 16MM-L120mm ET 212056 0.24

M.SP60 WAILING SPLICES

• Available in two sizes, used for connecting panels with each

1 WAILING SPLICES 800 mm 212036 6.45

3 2 M-BOLT Ø 16mm - L120mm ET 212056 0.24 (0.48)

PRODUCT CODE WEIGHT (KG)

M.SP60 LIFTING EYE

PRODUCT CODE WEIGHT (KG)

1 LIFTING EYE ANGLE 212040 1.05

2 M-D TIE ROD Ø 16mm L=2m 212042 2.96

PLASTIC SLEEVE (PVC TUBE)