Service Water Tank

Doc. No.
MUARA KARANG CCPP MECHANICAL CALCULATION MK-7098-P-002

(400-500 MW)
Page 1 of 4
Rev. A
SERVICE WATER STORAGE TANK

00SGA01BB101
TANK DATA SHEET
(Doc. No. : MK-7098-P-002, Rev. A)
PROJECT TITLE : MUARA KARANG CCPP (400 -500 MW)
BUYER : PT. MH POWER SYTEM INDONESIA
JOB. NO. : 16-E-411
A 25/8/2017 Issued for Approval LTR RNJ BYN AHM

Rev Date Description Prepared Check Reviewed Approved
Doc. No.
(400-500 MW)
Page 2 of 4
Rev. A
CONTENTS
1. TANK DATA SHEET FORMAT S......................................................................................................................3

Doc. No.
(400-500 MW)
Page 3 of 4
Rev. A
NO. Description Unit Data

1 Design Basis
1.1 Name Of Tank Service Water Storage Tank
1.2 Quantity NO 1
1.3 Diameter (Inner) m 12.5
1.4 Cylindrical Height m 10.7
1.5 Design Standard & Version/Year API API 650 12th 2013
1.6 Site Erected / Shop Fabricated Field Erected
1.7 Identification No. 00SGA01BB101
2 Operating Condition
2.1 Design Temperature Deg. C Max 50 C
2.2 Holding Temperature Deg. C Ambient
2.3 Maximum Pressure mm H2O ATM
2.4 Max. Operating Density kg/m3 1000
2.5 Max. Operating Viscosity cP 0.8
2.6 Vapor Pressure bara -
3 Site Condition
3.1 Minimum Ambient temperature Deg. C 21.5
3.2 Barometric Pressure bara 1.011
3.3 Earthquake Design Condition
3.3.
Seismic Group II
1
3.3.
Site Class E
2
3.3.
Importance Factor 1.25
3
3.4 Wind Speed km/h 151
3.5 Wind importance factor 1
3.6 Snow Loading NA
4 Tank Design Data
4.1 Design Capacity (Overflow Level) m3 1160
4.2 Nominal Capacity m3 1000
4.3 Diameter (Inner) m 12.5
4.4 Cylindrical Height m 10.7
4.5 Max. Filling Height m 9.45
4.6 Type of Roof CONE
4.7 Corrosion Allowance mm Shell 1.6/ Bottom 1.6 / Roof 0
4.8 Thickness of Major item

4.8.
1st Shell Course 8
1
4.8. 2nd Shell Course 8
Doc. No.
(400-500 MW)
Page 4 of 4
Rev. A
NO. Description Unit Data

2
4.8.
3rd Shell Course 8
3
4.8.
4th Shell Course 8
4
4.8.
5th Shell Course 8
5
4.8.
6th Shell Course 8
6
4.8.
Roof 6
7
4.8.
Bottom Plate 8
8
4.9 Estimate Overall Weight kg 52000
Shell 0.85 / Bottom 0.85 / Roof
4.10 Joint Efficiency
0.7
4.11 Max. Filling Rate m3/h 572.8
4.12 Max. Emptying Rate m3/h 454
4.13 Max. Circulating Rate m3/h NA
4.14 Tank Mixing NA
5 Material of Construction
5.1 Shell / Roof / Bottom A 283 Gr. C
5.2 Nozzle and Piping A 106 Gr. B
5.3 Flange A 105
5.4 Structure External ( Stair Ladder & Platform) A 36 / A 572
5.5 Structure Internal A 36 / A 53 Gr. B
5.6 Earth Lug SS 304
6 Tank Requirement
6.1 Weak Weld Maker Standard
6.2 Emergency Vent No
6.3 Pressure / Vacuum Relief Valve (Breathing) Air Vent with SS Filter
6.4 Foam Chamber No
6.5 Floating Suction No
6.6 Roof Access hatches Yes
6.7 Covered (Internal) floating Roof No
6.8 Vent Nozzle / Pipe (Floating Roof) No
6.9 Double Seal No
6.10 Insulation mm No
Doc. No.
(400-500 MW)
Page 5 of 4
Rev. A
PG 1::> ETANK FULL REPORT - MITUSBISHI_SW 2017

ETank2000 Full 1.9.14 (26 Oct 2010)
TABLE OF CONTENTS PAGE 1
ETANK SETTINGS SUMMARY PAGE 2
SUMMARY OF DESIGN DATA AND REMARKS PAGE 3
SUMMARY OF RESULTS PAGE 5
ROOF DESIGN PAGE 6
SHELL COURSE DESIGN PAGE 10
BOTTOM DESIGN PAGE 19
SEISMIC CALCULATIONS PAGE 25
ANCHOR BOLT DESIGN PAGE 32
CAPACITIES AND WEIGHTS PAGE 63
MAWP & MAWV SUMMARY PAGE 64
PG 2::>ETANK SETTINGS SUMMARY
To Change These ETank Settings, Go To Tools->Options, Behavior Tab.

----------------------------------------------------------------------
No 650 Appendix F Calcs when Tank P = 0 -> Default : False
-> This Tank : False
Repad 650 Design Basis
-> Default for Tank Roof Nozzles : Use API Default 1/4 in.
-> This Tank : Use API Default 1/4 in.
Show MAWP / MAWV Calcs : True
Enforce API Minimum thicknesses : True
Enforce API Maximum Roof thickness : True
Enforce Minimum Self Supp. Cone Pitch (2 in 12) : True
Force Non-Annular Btm. to Meet API-650 5.5.1 : False
Set t.actual to t.required Values : False
Maximum 650 App. S or App. M Multiplier is 1 : True
Enforce API Maximum Nozzle Sizes : True
Max. Self Supported Roof thickness : 0.5 in.
Max. Tank Corr. Allowance : 0.5 in.
External pressure calcs subtract C.A. per V.5 : False
Use Gauge Material for min thicknesses : False
Enforce API Minimum Live Load : True
Enforce API Minimum Anchor Chair Design Load
= Bolt Yield Load : True
Doc. No.
(400-500 MW)
Page 6 of 4
Rev. A
PG 3::>SUMMARY OF DESIGN DATA and REMARKS
Job : MITUSBISHI_SW 2017

Date of Calcs. : 8/28/2017 , 04:49 PM
Mfg. or Insp. Date : 8/28/2017
Designer : AS
Project : MUARA KARANG CCPP POWER PLANT 400-500 MW
Tag Number : SW-001
Plant : MUARA KARANG
Plant Location : MUARA KARANG
Site : JAKARTA
Design Basis : API-650 11th Edition, Addendum 2, Nov 2009
----------------------------------------------------------------------
- TANK NAMEPLATE INFORMATION
----------------------------------------------------------------------
- Operating Ratio: 0.4
- Design Standard:
- API-650 11th Edition, Addendum 2, Nov 2009 -
- (None) -
- Roof : A-283 Gr C: 0.315in. -
- Shell (6): A-283 Gr C: 0.1969in. -
- Shell (5): A-283 Gr C: 0.1969in. -
- Shell (4): A-283 Gr C: 0.1969in. -
- Shell (3): A-283 Gr C: 0.1969in. -
- Shell (2): A-283 Gr C: 0.1969in. -
- Shell (1): A-283 Gr C: 0.2362in. -
- Bottom : A-283 Gr C: 0.315in. -
- Annular Ring : A-283 Gr C: 0.315in. -
----------------------------------------------------------------------
Design Internal Pressure = 0 PSI or 0 IN. H2O

Design External Pressure = 0 PSI or 0 IN. H2O
MAWP = 0 PSI or 0 IN. H2O

MAWV = -0.0794 PSI or -2.20 IN. H2O
OD of Tank = 41.0499 ft
Shell Height = 35.105 ft
S.G. of Contents = 1
Max. Liq. Level = 35.105 ft
Design Temperature = 122 °F

Tank Joint Efficiency = 1
Ground Snow Load = 0 lbf/ft^2

Roof Live Load = 30.7224 lbf/ft^2
Design Roof Dead Load = 0 lbf/ft^2
PG 4::>Basic Wind Velocity = 100 mph

Wind Importance Factor = 1
Using Seismic Method: API-650 11th Ed. - ASCE7 Mapped (Ss & S1)
Doc. No.
(400-500 MW)
Page 7 of 4
Rev. A
Seismic Use Group: II

Site Class: E
T_L = 0.5 sec
Ss = 5 %g
S1 = 5 %g
S0 = 2 %g
Av = 0.47 %g
Q = 0.6666
Importance Factor = 1.25
DESIGN NOTES
NOTE 1 : Tank is not subject to API-650 Appendix F.7
PG 5::>SUMMARY OF RESULTS
Shell Material Summary (Bottom is 1)

------------------------------------------------------------------------
Shell Width Material Sd St Weight CA
# (ft) (psi) (psi) (lbf) (in)
------------------------------------------------------------------------
6 5.851 A-283 Gr C 20,000 22,500 6,059 0.063
5 5.850 A-283 Gr C 20,000 22,500 6,058 0.063
4 5.850 A-283 Gr C 20,000 22,500 6,058 0.063
3 5.850 A-283 Gr C 20,000 22,500 6,058 0.063
2 5.850 A-283 Gr C 20,000 22,500 6,058 0.063
1 5.850 A-283 Gr C 20,000 22,500 7,267 0.063
------------------------------------------------------------------------
Total Weight 37,558
Shell API 650 Summary (Bottom is 1)

----------------------------------------------------------------------
Shell t.design t.test t.external t.seismic t.required t.actual
# (in.) (in.) (in.) (in.) (in.) (in.)
----------------------------------------------------------------------
6 0.0889 0.023 N.A. 0.0871 0.1875 0.1969
5 0.1201 0.0508 N.A. 0.1112 0.1875 0.1969
4 0.1513 0.0785 N.A. 0.1351 0.1875 0.1969
3 0.1825 0.1063 N.A. 0.1589 0.1875 0.1969
2 0.2138 0.134 N.A. 0.1824 0.2138 0.1969
1 0.245 0.1618 N.A. 0.2059 0.245 0.2362
----------------------------------------------------------------------
Self Supported Domed Roof; Material = A-283 Gr C
t.required = 0.265 in.

t.actual = 0.315 in.
Roof Joint Efficiency = 0.7
Weight = 18,227 lbf
Bottom Type: Flat Bottom: Annular

Bottom Floor Material = A-283 Gr C
Bottom Joint Efficiency = 1
Doc. No.
(400-500 MW)
Page 8 of 4
Rev. A
Annular Bottom Plate Material : A-283 Gr C

Minimum Annular Ring Thickness = 0.299 in.
t_Annular_Ring = 0.315 in.
Minimum Annular Ring Width = 24 in.
W_Annular_Ring = 24 in.
Total Weight of Bottom = 17,282 lbf
ANCHOR BOLTS: (12) 2in. UNC Bolts, A-307
TOP END STIFFENER: L80x80x8, A-36, 841. lbf
PG 6::><Roof Design Per API 650>
DOMED ROOF: A-283 Gr C
JEr = Roof Joint Efficiency = 0.7

Lr = Entered Roof Live Load = 30.7224 lbf/ft^2
Lr_1 = Computed Roof Live Load, including External Pressure
S = Ground Snow Load = 0 lbf/ft^2

Sb = Balanced Design Snow Load = 0 lbf/ft^2
Su = Unbalanced Design Snow Load = 0 lbf/ft^2
Dead_Load = Insulation + Plate_Weight + Added_Dead_Load

= (0)(0/12) + 12.8489 + 0
= 12.85 lbf/ft^2
Roof Loads (per API-650 Appendix R)
Pe = PV*144 = 0*144 = 0 lbf/ft^2
e.1b = DL + MAX(Sb,Lr) + 0.4*Pe

= 12.85 + 30.7224 + 0.4*0
= 43.572 lbf/ft^2
e.2b = DL + Pe + 0.4*MAX(Sb,Lr)
= 12.85 + 0 + 0.4*30.7224
= 25.139 lbf/ft^2
T = Balanced Roof Design Load (per API-650 Appendix R)

= MAX(e.1b,e.2b)
= 43.572 lbf/ft^2
e.1u = DL + MAX(Su,Lr) + 0.4*Pe

= 12.85 + 30.7224 + 0.4*0
= 43.572 lbf/ft^2
e.2u = DL + Pe + 0.4*MAX(Su,Lr)
= 12.85 + 0 + 0.4*30.7224
= 25.139 lbf/ft^2
U = Unbalanced Roof Design Load (per API-650 Appendix R)

= MAX(e.1u,e.2u)
= 43.572 lbf/ft^2
Doc. No.
(400-500 MW)
Page 9 of 4
Rev. A
Lr_1 = MAX(T,U) = 43.572 lbf/ft^2
Dish Radius (Rs) = 41.0499 ft
Alpha = 60.0000 degrees (angle between the Normal to the roof and
a horizontal line at the
roof-to-shell juncture)
Theta = 30.0000 degrees (angle between the Normal to the roof and
a vertical line at the
roof-to-shell juncture)
Rs = R1 = R2 = 492.6 in.
Rc = ID/2 = 246.1023 in.
PG 7::><Weight, Surface Area, and Projected Areas of Roof>
hR = Height of Roof
= R - SQRT[R^2 - (OD/2)^2]
= 41.0499 - SQRT[41.0499^2 - (41.0499/2)^2]
= 5.49 ft
t_ins = Thickness of Roof Insulation

= 0 ft
Ap_Vert = Vertical Projected Area of Roof
= PI*([R + t_ins]^2)(Alpha/360) - OD*([R + t_ins] - hR)/2
= PI*(41.0499^2)(59.9865/360) - 41.0499*(41.0499 - 5.49)/2
= 152.2502 ft^2
Horizontal Projected Area of Roof (Per API-650 5.2.1.f)
Xw = Moment Arm of UPLIFT wind force on roof

= 0.5*OD
= 0.5*41.0499
= 20.5249 ft
Ap = Projected Area of roof for wind moment
= PI*R^2
= PI*20.5249^2
= 1,323 ft^2
Roof_Area = 288*PI*R*hR
= 288*PI*41.0499*5.484
= 204,276 in^2
Weight = (Density)(t)(Roof_Area)
= (0.2833)(0.315)(204,276)
= 18,227 lbf (New)
= 14,582 lbf (Corroded)
< Uplift on Tank > (per API-650 F.1.2)
NOTE: This flat bottom tank is assumed supported by the bottom plate.
If tank not supported by a flat bottom, then uplift calculations
Doc. No.
(400-500 MW)
Page 10 of 4
Rev. A
will be N.A., and for reference only.
For flat bottom tank with self supported roof,

Net_Uplift = Uplift due to design pressure less
Corroded weight of shell and roof plates.
= P * PI / 4 * D ^ 2 * 144 «
- Corr. shell - Corr. roof weight
= 0 * 3.1416 / 4 * 1,685 * 144 «
- 25,930 - 14,582
= -40,512 lbf
< Uplift Case per API-650 1.1.1 >
PG 8::> P_Uplift = 0 lbf

W_Roof_Plates (corroded) = 14,582 lbf
W_Shell (corroded) = 25,930 lbf
Since P_Uplift <= W_Roof,
Tank Roof does not need to meet App. F requirements.
<Minimum Thickness of Roof Plate>

ME = 28,799,999/28,799,999 = 1 (per API-650 App. M.5.1)
<Section 5.10.6.1>
t-Calc1 = ME * SQRT[T/45]*R/200 + CA
= 1 * SQRT[43.572/45]*41.0499/200 + 0.063
= 0.265 in.
t-Calc2 = ME * SQRT[U/45]*R/230 + CA
= 1 * SQRT[43.572/45]*41.0499/230 + 0.063
= 0.2386 in.
t-CalcExt = MAX(t-Calc1,t-Calc2)
= 0.265 in.
t-Calc = 0.265 in.
Max_f (due to roof thickness)

= 200(t-CA)/ME/R
= 200(0.252)/1/41.0499
= 1.2276
Max_T1 (due to roof thickness)

= Max_f^2 * 45
= 1.2276^2 * 45
= 67.8151 lbf/ft^2
P_ext_1 (Vacuum limited by roof thickness)

= -[Max_T1 - DL - 0.4 * Max(Snow_Load,Lr)]/144
= -[67.8151 - 12.85 - 0.4 * Max(0,30.7224)]/144
= -0.2964 PSI or -8.21 IN. H2O
P_max_ext = -0.2964 PSI or -8.21 IN. H2O
<Actual Participating Area of Roof-to-Shell Juncture>
(From API-650 Figure F-2)

Doc. No.
(400-500 MW)
Page 11 of 4
Rev. A
Wc = 0.6 * SQRT[Rc * (t-CA)] (Top Shell Course)

= 0.6 * SQRT[246.1023 * (0.1969 - 0.063)]
= 3.4443 in.
(From API-650 Figure F-2)

Wh = 0.3 * SQRT[R2 * (t-CA)] (or 12", whichever is less)
= 0.3 * SQRT[492.6 * (0.315 - 0.063)]
= MIN(3.3423, 12)
= 3.3423 in.
Top End Stiffener: L80x80x8

Aa = (Cross-sectional Area of Top End Stiffener)
= 1.906 in^2
Using API-650 Fig. F-2, Detail b End Stiffener Detail
PG 9::> Ashell = Contributing Area due to shell plates

= Wc*(t_shell - CA)
= 3.4443 * (0.1969 - 0.063)
= 0.461 in^2
Aroof = Contributing Area due to roof plates

= Wh*(t_roof - CA)
= 3.3423 * (0.315 - 0.063)
= 0.842 in^2
A = Actual Part. Area of Roof-to-Shell Juncture (per API-650)

= Aa + Aroof + Ashell
= 1.906 + 0.842 + 0.461
= 3.209 in^2
MINIMUM PARTICIPATING AREA Dome Roof ( Per API-650 Section 5.10.6.2 )

p = MAX(U,T)
Fa = Min(Fy_roof,Fy_shell,Fy_stiff)
= Min(30,000,30,000,36,000)
= 30,000 psi
A_min = Minimum Participating Area
= p*D^2/(8*Fa*TAN(Theta))
= 43.572*41.0499^2/(8*30,000*TAN(30.0000))
= 0.53 in^2
MaxT_A = Max Roof Load due to Participating Area

( reversing API-650 Section 5.10.6.2 )
= 1500*45*A/(D*R)
= 1500*45*3.209/(41.0499*41.0499)
= 128.543 lbf/ft^2
P_ext_2 (Due to MaxT_A)

= -[Max_T1 - DL - 0.4 * Max(Snow_Load,Lr)]/144
= -[128.543 - 12.85 - 0.4 * Max(0,30.7224)]/144
= -0.7181 PSI (Due to Participating Area)
P_max_ext = MAX(-0.2964,-0.7181)
= -0.2964 PSI or -8.21 IN. H2O
Doc. No.
(400-500 MW)
Page 12 of 4
Rev. A
< ROOF DESIGN SUMMARY >

P_max_internal = 2.5 PSI or 69.28 IN. H2O

P_max_external = -0.2964 PSI or -8.21 IN. H2O
PG 10::>SHELL COURSE DESIGN (Bottom Course is #1)
VDP Criteria (per API-650 5.6.4.1)

L = (6*D*(t-ca))^0.5
= (6*41.0499*(0.2362-0.063))^0.5
= 6.5314
H = Max Liquid Level =35.105 ft
L / H <= 2
Course # 1
Material: A-283 Gr C; Width = 5.8508 ft.
Corrosion Allow. = 0.063 in.
Joint Efficiency = 1
API-650 ONE FOOT METHOD
Sd = 20,000 PSI (allowable design stress per API-650 Table 5-2b)

St = 22,500 PSI (allowable test stress)
DESIGN CONDITION
G = 1 (per API-650)
< Design Condition G = 1 >
H' = Effective liquid head at design pressure

= H + 2.31*P(psi)/G
= 35.105 + 2.31*0/1 = 35.1ft
t-Calc = 2.6*OD*(H' - 1)*G/(Sd*E) + CA (per API-650 5.6.3.2)

= 2.6*41.0499*(35.1 - 1)*1/(20,000*1) + 0.063
= 0.245 in.
hMax_1 = E*Sd*(t_1 - CA_1)/(2.6*OD*G) + 1

= 1*20,000*(0.2362 - 0.063) / (2.6 * 41.0499 * 1) + 1
= 33.4558 ft.
Pmax_1 = (hMax_1 - H) * 0.433 * G

= (33.4558 - 35.105) * 0.433 * 1
= -0.7141 PSI
Pmax_int_shell = Pmax_1
Since Pmax_int_shell < 0, Pmax_int_shell = 0 PSI
HYDROSTATIC TEST CONDITION

Doc. No.
(400-500 MW)
Page 13 of 4
Rev. A

= H + 2.31*P(psi)/G
= 35.105 + 2.31*0/1 = 35.1ft
t.test = 2.6*41.0499*(35.1 - 1)/(22,500*1) = 0.1618 in.
Course # 2
PG 11::> API-650 ONE FOOT METHOD

DESIGN CONDITION
G = 1 (per API-650)

= H + 2.31*P(psi)/G
= 29.2542 + 2.31*0/1 = 29.25ft

= 2.6*41.0499*(29.25 - 1)*1/(20,000*1) + 0.063
= 0.2138 in.
hMax_2 = E*Sd*(t_2 - CA_2)/(2.6*OD*G) + 1

= 1*20,000*(0.1969 - 0.063) / (2.6 * 41.0499 * 1) + 1
= 26.0914 ft.
Pmax_2 = (hMax_2 - H) * 0.433 * G

= (26.0914 - 29.2542) * 0.433 * 1
= -1.3695 PSI
Pmax_int_shell = Min(Pmax_int_shell, Pmax_2)

= Min(0, -1.3695)
Since Pmax_int_shell < 0, Pmax_int_shell = 0 PSI

= H + 2.31*P(psi)/G
= 29.2542 + 2.31*0/1 = 29.25ft
t.test = 2.6*41.0499*(29.25 - 1)/(22,500*1) = 0.134 in.
Course # 3
Doc. No.
(400-500 MW)
Page 14 of 4
Rev. A

DESIGN CONDITION
G = 1 (per API-650)

= H + 2.31*P(psi)/G
= 23.4034 + 2.31*0/1 = 23.4ft
PG 12::> t-Calc = 2.6*OD*(H' - 1)*G/(Sd*E) + CA (per API-650 5.6.3.2)

= 2.6*41.0499*(23.4 - 1)*1/(20,000*1) + 0.063
= 0.1825 in.
hMax_3 = E*Sd*(t_3 - CA_3)/(2.6*OD*G) + 1

= 1*20,000*(0.1969 - 0.063) / (2.6 * 41.0499 * 1) + 1
= 26.0914 ft.
Pmax_3 = (hMax_3 - H) * 0.433 * G

= (26.0914 - 23.4034) * 0.433 * 1
= 1.1639 PSI

= Min(0, 1.1639)
Pmax_int_shell = 0 PSI

= H + 2.31*P(psi)/G
= 23.4034 + 2.31*0/1 = 23.4ft
t.test = 2.6*41.0499*(23.4 - 1)/(22,500*1) = 0.1063 in.
Course # 4

DESIGN CONDITION
G = 1 (per API-650)

Doc. No.
(400-500 MW)
Page 15 of 4
Rev. A

= H + 2.31*P(psi)/G
= 17.5526 + 2.31*0/1 = 17.55ft

= 2.6*41.0499*(17.55 - 1)*1/(20,000*1) + 0.063
= 0.1513 in.
hMax_4 = E*Sd*(t_4 - CA_4)/(2.6*OD*G) + 1

= 1*20,000*(0.1969 - 0.063) / (2.6 * 41.0499 * 1) + 1
= 26.0914 ft.
Pmax_4 = (hMax_4 - H) * 0.433 * G

= (26.0914 - 17.5526) * 0.433 * 1
= 3.6973 PSI
PG 13::> Pmax_int_shell = Min(Pmax_int_shell, Pmax_4)

= Min(0, 3.6973)

= H + 2.31*P(psi)/G
= 17.5526 + 2.31*0/1 = 17.55ft
t.test = 2.6*41.0499*(17.55 - 1)/(22,500*1) = 0.0785 in.
Course # 5

DESIGN CONDITION
G = 1 (per API-650)

= H + 2.31*P(psi)/G
= 11.7018 + 2.31*0/1 = 11.7ft

= 2.6*41.0499*(11.7 - 1)*1/(20,000*1) + 0.063
= 0.1201 in.
hMax_5 = E*Sd*(t_5 - CA_5)/(2.6*OD*G) + 1

= 1*20,000*(0.1969 - 0.063) / (2.6 * 41.0499 * 1) + 1
Doc. No.
(400-500 MW)
Page 16 of 4
Rev. A
= 26.0914 ft.
Pmax_5 = (hMax_5 - H) * 0.433 * G

= (26.0914 - 11.7018) * 0.433 * 1
= 6.2307 PSI

= Min(0, 6.2307)

= H + 2.31*P(psi)/G
= 11.7018 + 2.31*0/1 = 11.7ft
PG 14::> t.test = 2.6*41.0499*(11.7 - 1)/(22,500*1) = 0.0508 in.
Course # 6

DESIGN CONDITION
G = 1 (per API-650)

= H + 2.31*P(psi)/G
= 5.851 + 2.31*0/1 = 5.85ft

= 2.6*41.0499*(5.85 - 1)*1/(20,000*1) + 0.063
= 0.0889 in.
hMax_6 = E*Sd*(t_6 - CA_6)/(2.6*OD*G) + 1

= 1*20,000*(0.1969 - 0.063) / (2.6 * 41.0499 * 1) + 1
= 26.0914 ft.
Pmax_6 = (hMax_6 - H) * 0.433 * G

= (26.0914 - 5.851) * 0.433 * 1
= 8.7641 PSI

= Min(0, 8.7641)
Doc. No.
(400-500 MW)
Page 17 of 4
Rev. A

= H + 2.31*P(psi)/G
= 5.851 + 2.31*0/1 = 5.85ft
t.test = 2.6*41.0499*(5.85 - 1)/(22,500*1) = 0.023 in.
Wtr = Transposed Width of each Shell Course

= Width*[ t_top / t_course ]^2.5
Transforming Courses (1) to (6)
PG 15::> Wtr(1) = 5.8508*[ 0.1969/0.2362 ]^2.5 = 3.7122 ft

Wtr(2) = 5.8508*[ 0.1969/0.1969 ]^2.5 = 5.8508 ft
Wtr(3) = 5.8508*[ 0.1969/0.1969 ]^2.5 = 5.8508 ft
Wtr(4) = 5.8508*[ 0.1969/0.1969 ]^2.5 = 5.8508 ft
Wtr(5) = 5.8508*[ 0.1969/0.1969 ]^2.5 = 5.8508 ft
Wtr(6) = 5.8313*[ 0.1969/0.1969 ]^2.5 = 5.8313 ft
Hts (Height of the Transformed Shell)
= SUM{Wtr} = 32.9467 ft
INTERMEDIATE WIND GIRDERS (API 650 Section 5.9.7)

V (Wind Speed) = 100 mph
Ve = vf = Velocity Factor = (vs/120)^2 = (100/120)^2 = 0.6944
Design PV = 0 PSI, OR 0 In. H2O
<TOP END STIFFENER CALCULATIONS>

Z = Required Top Comp Ring Section Modulus (per API-650 5.1.5.9.e)
= 0 in^3
Top Comp. Ring is not required for Self-Supported Roofs
if the requirements of either Section 5.10.5
or 5.10.6 are met.
Actual Z = 0.893 in^3

Using L80x80x8, Wc = 4.1792
<INTERMEDIATE STIFFENER CALCULATIONS> (PER API-650 Section 5.9.7)
* * * NOTE: Using the thinnest shell course, t_thinnest,

instead of top shell course.
* * * NOTE: Not subtracting corrosion allowance per user setting.
ME = 28,799,999/28,799,999
= 1
Hu = Maximum Height of Unstiffened Shell

= {ME*600,000*t_thinnest*SQRT[t_thinnest/OD]^3} / Ve)
= {1*600,000*0.1969*SQRT[0.1969/41.0499]^3} / 0.6944
= 56.5146 ft
Doc. No.
(400-500 MW)
Page 18 of 4
Rev. A
Wtr = Transposed Width of each Shell Course

= Width*[ t_top / t_course ]^2.5
Transforming Courses (1) to (6)
Wtr(1) = 5.8508*[ 0.1969/0.2362 ]^2.5 = 3.7122 ft

Wtr(2) = 5.8508*[ 0.1969/0.1969 ]^2.5 = 5.8508 ft
Wtr(3) = 5.8508*[ 0.1969/0.1969 ]^2.5 = 5.8508 ft
Wtr(4) = 5.8508*[ 0.1969/0.1969 ]^2.5 = 5.8508 ft
Wtr(5) = 5.8508*[ 0.1969/0.1969 ]^2.5 = 5.8508 ft
Wtr(6) = 5.8313*[ 0.1969/0.1969 ]^2.5 = 5.8313 ft
Hts (Height of the Transformed Shell)
= SUM{Wtr} = 32.9467 ft
L_0 = Hts/# of Stiffeners + 1

= 32.9467/1 = 32.95 ft.
PG 16::> No Intermediate Wind Girders Needed Since Hu >= L_0
SHELL COURSE #1 SUMMARY

-------------------------------------------
Pmax_int_shell = 0 since hMax_1 < H, and hMax_2 < H
t-Calc = MAX(t-Calc_650, t_min_ext, t.seismic)

= MAX(0.245, 0, 0.2059)
= 0.245 in.
t-650min = 0.236 in. (per API-650 Section 5.6.1.1, NOTE 4)
t.required = MAX(t.design, t.test, t.min650) = 0.245 in.

Weight = Density*PI*[(12*OD) - t]*12*Width*t

= 0.2833*PI*[(12*41.0499)-0.2362]*12*5.8508*0.2362
= 7,267 lbf (New)

-------------------------------------------

= MAX(0.2138, 0, 0.1824)
= 0.2138 in.


= 0.2833*PI*[(12*41.0499)-0.1969]*12*5.8508*0.1969
Doc. No.
(400-500 MW)
Page 19 of 4
Rev. A
= 6,058 lbf (New)


-------------------------------------------

= MAX(0.1825, 0, 0.1589)
= 0.1825 in.

PG 17::> Weight = Density*PI*[(12*OD) - t]*12*Width*t

= 0.2833*PI*[(12*41.0499)-0.1969]*12*5.8508*0.1969
= 6,058 lbf (New)

-------------------------------------------

= MAX(0.1513, 0, 0.1351)
= 0.1513 in.


= 0.2833*PI*[(12*41.0499)-0.1969]*12*5.8508*0.1969
= 6,058 lbf (New)

-------------------------------------------

= MAX(0.1201, 0, 0.1112)
= 0.1201 in.


= 0.2833*PI*[(12*41.0499)-0.1969]*12*5.8508*0.1969
Doc. No.
(400-500 MW)
Page 20 of 4
Rev. A
= 6,058 lbf (New)


-------------------------------------------

= MAX(0.0889, 0, 0.0871)
= 0.0889 in.

PG 18::> Weight = Density*PI*[(12*OD) - t]*12*Width*t

= 0.2833*PI*[(12*41.0499)-0.1969]*12*5.851*0.1969
= 6,059 lbf (New)
PG 19::>FLAT BOTTOM: ANNULAR PLATE DESIGN
Bottom Plate Material : A-283 Gr C

Annular Bottom Plate Material : A-283 Gr C
<Weight of Bottom Plate>
Bottom_Area = PI/4*(OD - 2*t_course_1 - 2*AnnRing_Width)^2

= PI/4*(492.5984 - 2*0.2362 - 2*24)^2
= 154,918 in^2
Annular_Area = PI/4*(Bottom_OD)^2 - Bottom_Area

= PI/4*(496.5984)^2 - 154,918
= 38,769 in^2
Weight = Btm_Density * t.actual * Bottom_Area + Ann_Density * t-AnnRing

* «
Annular_Area)
= 0.2833 * 0.315*154,918 + 0.2833 * 0.315*38,769
= 17,282 lbf (New)
< API-650 >
Calculation of Hydrostatic Test Stress & Product Design Stress

(per API-650 Section 5.5.1)
t_1 : Bottom (1st) Shell Course thickness.
H'= Max. Liq. Level + P(psi)/(0.433)

= 35.105 + (0)/(0.433) = 35.105 ft
Doc. No.
(400-500 MW)
Page 21 of 4
Rev. A
St = Hydrostatic Test Stress in Bottom (1st) Shell Course

= (2.6)(OD)(H' - 1)/t_1
= (2.6)(41.0499)(35.105 - 1)/(0.2362)
= 15,411 PSI
Sd = Product Design Stress in Bottom (1st) Shell Course

= (2.6)(OD)(H' - 1)(G)/(t_1 - ca_1)
= (2.6)(41.0499)(35.105 - 1)(1)/(0.1732)
= 21,016 PSI
--------------------------
<Non-Annular Bottom Plates>
t_min = 0.236 + CA = 0.236 + 0.063 = 0.299 in. (per Section 5.4.1)
t-Calc = t_min = 0.299 in.
t-Actual = 0.315 in.
<Annular Bottom Plates> (per API-650 5.5.3 TABLE 5-1b),
t_Min_Annular_Ring = 0.236 + 0.063

= 0.299 in.
t_Annular_Ring = Actual Annular Ring Thickness

= 0.315 in.
PG 20::> W_Annular_Ring = Actual Annular Ring Width

= 24 in.
<Annular Bottom Plates> (per API-650 Section 5.5.2),
W_int = Minimum Annular Ring Width

(from Shell ID to Any Lap-Welded Joint)
(t_Min_Annular_Ring exclusive of corrosion)
= 390*t_Min_Annular_Ring/SQRT(H*G)
= 390(0.236)/SQRT(35.105*1)
= 15.53 in.
W_int = 24 in.
< Vacuum Calculations > (per ASME Section VIII Div. 1)
Weight Resisting External Vacuum (Corr. Btm. Plate + Min. Liq. Level)
P_btm = 0.2833 * 0.252 + 1.4206

= 1.492 PSI or 41.35 IN. H2O
P_ext = PV + P_btm = 0 + 1.492 = 1.492 PSI or 41.35 IN. H2O

Since P_ext > 0, P_ext = 0
td_ext = (t-Calc - CA) (1st course)

= (0.245 - 0.063)
= 0.182 in.
Doc. No.
(400-500 MW)
Page 22 of 4
Rev. A
ts = (t.actual - CA) (1st course)

= (0.2362 - 0.063)
= 0.1732 in.
C = 0.33 * td_ext / ts
= 0.33 * 0.182 / 0.1732
= 0.3468
t-Vac = OD*SQRT(C*P_ext/SE) + CA
= (492.6)*SQRT[(0.3468)(0)/(20,000)(1)] + 0.063
= 0.063 in.
t-Calc = MAX(t-Calc, t-Vac)

= MAX(0.299,0.063)
= 0.299 in.
P_max_external= -1 PSI (due to bottom plate thickness)
-------------------
< FLAT BOTTOM: ANNULAR SUMMARY >
Bottom Plate Material : A-283 Gr C

PG 21::> Annular Bottom Plate Material : A-283 Gr C

Minimum Annular Ring Thickness = 0.299 in.
t_Annular_Ring = 0.315 in.
Minimum Annular Ring Width = 24 in.
W_Annular_Ring = 24 in.
PG 22::>NET UPLIFT DUE TO INTERNAL PRESSURE

(See roof report for calculations)
Net_Uplift = -40,512 lbf
Anchorage NOT required for internal pressure.
WIND MOMENT (Per API-650 SECTION 5.11)
vs = Wind Velocity = 100 mph

vf = Velocity Factor = (vs/120)^2 = (100/120)^2 = 0.6944
Wind_Uplift = Iw * 30 * vf
= 1 * 30 * 0.6944
= 20.8333 lbf/ft^2
API-650 5.2.1.k Uplift Check

P_F41 = WCtoPSI(0.962*Fy*A*TAN(Theta)/D^2 + 8*t_h)
P_F41 = WCtoPSI(0.962*30,000*3.209*3.4208/41.0499^2 + 8*0.252)
= 6.8566 PSI
Limit Wind_Uplift/144+P to 1.6*P_F41
Doc. No.
(400-500 MW)
Page 23 of 4
Rev. A
Wind_Uplift/144 + P = 0.1447 PSI

1.6*P_F41 = 10.9706 PSI
Wind_Uplift/144 + P = MIN(Wind_Uplift/144 + P, 1.6*P_F41)

Wind_Uplift/144 = MIN(Wind_Uplift/144, 1.6*P_F41 - P)
Wind_Uplift = MIN(Wind_Uplift, (1.6*P_F41 - P) * 144)
= MIN(20.8333,1,580)
= 20.8333 lbf/ft^2
hR = Height of Roof
= R - SQRT[R^2 - (OD/2)^2]
= 41.0499 - SQRT[41.0499^2 - (41.0499/2)^2]
= 5.49 ft
t_ins = Thickness of Roof Insulation

= 0 ft
Ap_Vert = Vertical Projected Area of Roof
= PI*([R + t_ins]^2)(Alpha/360) - OD*([R + t_ins] - hR)/2
= PI*(41.0499^2)(59.9865/360) - 41.0499*(41.0499 - 5.49)/2
= 152.2502 ft^2
Horizontal Projected Area of Roof (Per API-650 5.2.1.f)
Xw = Moment Arm of UPLIFT wind force on roof

= 0.5*OD
= 0.5*41.0499
= 20.5249 ft
Ap = Projected Area of roof for wind moment
= PI*R^2
= PI*20.5249^2
= 1,323 ft^2
M_roof (Moment Due to Wind Force on Roof)

= (Wind_Uplift)(Ap)(Xw)
= (20.8333)(1,323)(20.5249) = 565,919 ft-lbf
Xs (Moment Arm of Wind Force on Shell)

= H/2 = (35.105)/2 = 17.5525 ft
PG 23::> As (Projected Area of Shell)

= H*(OD + t_ins / 6)
= (35.105)(41.0499 + 0/6) = 1,441 ft^2
M_shell (Moment Due to Wind Force on Shell)

= (Iw)(vf)(18)(As)(Xs)
= (1)(0.6944)(18)(1,441)(17.5525) = 316,176 ft-lbf
Mw (Wind moment)
= M_roof + M_shell = 565,919 + 316,176
= 882,095 ft-lbf
W = Net weight (PER API-650 5.11.3)

(Force due to corroded weight of shell and
shell-supported roof plates less
40% of F.1.2 Uplift force.)
Doc. No.
(400-500 MW)
Page 24 of 4
Rev. A
= W_shell + W_roof - 0.4*P*(PI/4)(144)(OD^2)

= 25,930 + 14,582 - 0*(PI/4)(144)(41.0499^2)
= 40,512 lbf
RESISTANCE TO OVERTURNING (per API-650 5.11.2)
An unanchored Tank must meet these two criteria:

1) 0.6*Mw + MPi < MDL/1.5
2) Mw + 0.4MPi < (MDL + MF)/2
Mw = Destabilizing Wind Moment = 882,095 ft-lbf
MPi = Destabilizing Moment about the Shell-to-Bottom Joint from Design «
Pressure.
= P*(PI*OD^2/4)*(144)*(OD/2)
= 0*(3.1416*41.0499^2/4)*(144)*(20.5249)
= 0 ft-lbf
MDL = Stabilizing Moment about the Shell-to-Bottom Joint from the Shell
and «
Roof weight supported by the
Shell.
= (W_shell + W_roof)*OD/2
= (25,930 + 14,582)*20.5249
= 831,506 ft-lbf
tb = Annular Bottom Ring thickness less C.A. = 0.252 in.
Lb = Minimum bottom annular ring width
Lb = greater of 18 in. or 0.365*tb*SQRT(Sy_btm/H_liq)

= 18 in.
wl = Circumferential loading of contents along Shell-To-Bottom Joint.

= 4.67*tb*SQRT(Sy_btm*H_liq)
= 4.67*0.252*SQRT(30,000*35.105)
= 1,208 lbf/ft
MF = Stabilizing Moment due to Bottom Plate and Liquid Weight.

= (OD/2)*wl*PI*OD
= (20.5249)(1,208)(3.1416)(41.0499)
= 3,196,334 ft-lbf
PG 24::> Criteria 1
0.6*(882,095) + 0 < 831,506/1.5
Since 529,257 < 554,337, Tank is stable.
Criteria 2
882,095 + 0.4 * 0 < (831,506 + 3,196,334)/2
Since 882,095 < 2,013,920, Tank is stable.
RESISTANCE TO SLIDING (per API-650 5.11.4)
F_wind = vF * 18 * As
= 0.6944 * 18 * 1,441
= 18,013 lbf
Doc. No.
(400-500 MW)
Page 25 of 4
Rev. A
F_friction = Maximum of 40% of Weight of Tank

= 0.4 * (W_Roof_Corroded + W_Shell_Corroded +
W_Btm_Corroded + W_min_Liquid)
= 0.4 * (14,582 + 25,930 + 13,826 + 270,297)
= 129,854 lbf
No anchorage needed to resist sliding since
F_friction > F_wind
<Anchorage Requirement>
Anchorage NOT required since Criteria 1, Criteria 2, and Sliding
ARE acceptable.
PG 25::>SEISMIC CALCULATIONS PER API-650 11TH ED., ADDENDUM 2
< Mapped ASCE7 Method >
WEIGHTS
Ws = Weight of Shell (Incl. Shell Stiffeners & Insul.)
= 38,399 lbf
Wf = Weight of Floor (Incl. Annular Ring)
= 17,282 lbf
Wr = Weight Fixed Roof, framing and 10% of Design Live Load & Insul.
= 22,585 lbf
SEISMIC VARIABLES
SUG = Seismic Use Group (Importance factor depends on SUG)
= II
Site Class = E
T_L = Regional Dependent Transition Period for Long Period Ground Motion
(per ASCE 7-05, Fig. 22-15)
= 0.5 sec.
Ss = Design Spectral Response Param. (5% damped) for Short Periods
(T=0.2 sec)(per ASCE7 Fig. 22-1)
= 0.05 Decimal %g
S1 = Design Spectral Response Param. (5% damped) for 1-Second Periods
(T=1.0 sec)(per ASCE7 Fig. 22-2)
= 0.05 Decimal %g
S0 = Design Spectral Response Param. (5% damped) for 0-Second Periods
(T=0.0 sec)
= 0.02 Decimal %g
Av = Vertical Earthquake Acceleration Coefficient
= 0.0047 Decimal %g
Q = Scaling factor from the MCE to design level spectral accelerations
= 0.6666
PG 26::>LOOKUP OR OTHER VARIABLES

Fa = Acceleration-based site coefficient (at .2 sec period)(Table E-1)
= 2.5
Fv = Velocity-based site coefficient (at 1 sec period)(Table E-2)
= 3.5
I = Importance factor defined by Seismic Use Group
= 1.25
Ci = Coefficient for impulsive period of tank system (Fig E-1)
= 6.1
Doc. No.
(400-500 MW)
Page 26 of 4
Rev. A
tu = Equivalent uniform thickness of tank shell

= 0.2035 in.
Density = Density of tank product. SG*62.4
= 62.4 lbf/ft^3
E = Elastic modulus of tank material (bottom shell course)
= 28,799,999 PSI
Rwi = Force reduction factor for the impulsive mode using allowable
stress design methods (Table E-4)
= 4
Rwc = Force reduction factor for the convective mode using allowable
stress design methods (Table E-4)
= 2
Sds = The design spectral response acceleration param. (5% damped)
at short periods (T = 0.2 sec) based on ASCE7 methods.
= Q*Fa*Ss
= 0.6666*2.5*0.05
= 0.0833 decimal %g
Sd1 = The design spectral response acceleration param. (5% damped)
at 1 second based on ASCE7 methods.
= Q*Fv*S1
= 0.6666*3.5*0.05
= 0.1167 decimal %g
E.4.5 STRUCTURAL PERIOD OF VIBRATION

E.4.5.1 Impulsive Natural Period
Ti = (1/27.8)*(Ci*H)/((tu/D)^0.5)*(Density^0.5/E^0.5)
= (1/27.8)*(6.1*35.105/((0.2035/41.0499)^0.5)*(62.4^0.5/28,799,999^0.5)
= 0.16 sec.
E.4.5.2 Convective (Sloshing) Period
Ks = 0.578/SQRT(TANH(3.68*H/D))
= 0.578/SQRT(TANH(3.68/1.169))
= 0.5791
Tc = Ks*SQRT(D)
= 0.5791*SQRT(41.0499)
= 3.71 sec.
E.4.6.1 Spectral Acceleration Coefficients
Ai = Impulsive spectral acceleration parameter
= MAX(Sds*I/Rwi,0.007,0.5*S1*I/Rwi)
= MAX(0.0833*1.25/4,0.007,0.5*0.05*1.25/4)
= MAX(0.026,0.007,0.0078)
= 0.026 decimal %g
K = Coefficient to adjust spectral acceleration from 5% - 0.5% damping
= 1.5
Ac = Convective spectral acceleration parameter
= K*Sd1*T_L/Tc^2*I/Rwc
= 1.5*0.1167*0.5/3.71^2*1.25/2
= 0.004 decimal %g
PG 27::>E.6.1.1 EFFECTIVE WEIGHT OF PRODUCT

D/H = Ratio of Tank Diameter to Design Liquid Level
= 1.169
Wp = Total Weight of Tank Contents based on S.G.
= 2,899,868 lbf
Wi = Effective Impulsive Portion of the Liquid Weight
= [1 - 0.218*D/H]*Wp
= [1 - 0.218*1.169]*2,899,868
= 2,160,860 lbf
Doc. No.
(400-500 MW)
Page 27 of 4
Rev. A
Wc = Effective Convective (Sloshing) Portion of the Liquid Weight

= 0.23*D/H*TANH(3.67*H/D)*Wp
= 0.23*1.169*TANH(3.67/1.169)*2,899,868
= 776,768 lbf
Weff = Effective Weight Contributing to Seismic Response
= Wi + Wc
= 2,937,628 lbf
Wrs = Roof Load Acting on Shell, including 10% of Live Load
= 22,585 lbf
E.6.1 DESIGN LOADS

Vi = Design base shear due to impulsive component from effective weight
of tank and contents
= Ai*(Ws + Wr + Wf + Wi)
= 0.026*(38,399 + 22,585 + 17,282 + 2,160,860)
= 58,307 lbf
Vc = Design base shear due to convective component of the effective
sloshing weight
= Ac*Wc
= 0.004*776,768
= 3,084 lbf
V = Total design base shear
= SQRT(Vi^2 + Vc^2)
= SQRT(58,307^2 + 3,084^2)
= 58,389 lbf
E.6.1.2 CENTER OF ACTION for EFFECTIVE LATERAL FORCES

Xs = Height from Bottom to the Shell's Center of Gravity
= 17.082 ft
RCG = Height from Top of Shell to Roof Center of Gravity
= 1.833 ft
Xr = Height from Bottom of Shell to Roof Center of Gravity
= h + RCG
= 35.105 + 1.833
= 36.938 ft
E.6.1.2.1 CENTER OF ACTION for RINGWALL OVERTURNING MOMENT

Xi = Height to Center of Action of the Lateral Seismic force related to
the Impulsive Liquid Force for Ringwall Moment
= (0.5 - 0.094*D/H)*H
= (0.5 - 0.094*1.169)*35.105
= 13.69 ft
Xc = Height to Center of Action of the Lateral Seismic force related to
the Convective Liquid Force for Ringwall Moment
= (1-(COSH(3.67*H/D)-1)/((3.67*H/D)*SINH(3.67*H/D)))*H
= (1-(COSH(3.1394)-1)/((3.1394)*SINH(3.1394)))*35.105
= 24.85 ft
PG 28::>E.6.1.2.2 CENTER OF ACTION for SLAB OVERTURNING MOMENT

Xis = Height to Center of Action of the Lateral Seismic force related to
the Impulsive Liquid Force for the Slab Moment
= [0.5 + 0.06*D/H]*H
= [0.5 + 0.06*1.169]*35.105
= 20.01 ft
Xcs = Height to Center of Action of the Lateral Seismic force related to
the Convective Liquid Force for the Slab Moment
= (1-(COSH(3.67*H/D)-1.937)/((3.67*H/D)*SINH(3.67*H/D)))*H
Doc. No.
(400-500 MW)
Page 28 of 4
Rev. A
= (1-(COSH(3.1394)-1.937)/((3.1394)*SINH(3.1394)))*35.105
= 25.76 ft
E.6.1.4 Dynamic Liquid Hoop Forces

0.75 * D = 30.7874
D/H = 1.169
SHELL SUMMARY Width Y Ni Nc Nh SigT+ SigT-
ft ft lbf/in lbf/in lbf lbf/in lbf/in
Shell #1 5.850834.10499 60.99 0.565 3747 22000 21267
Shell #2 5.8508 28.25 60.36 0.672 3122 23780 22852
Shell #3 5.8508 22.4 56.26 0.969 2498 19085 18226
Shell #4 5.8508 16.55 47.78 1.537 1873 14351 13625
Shell #5 5.8508 10.7 34.9 2.539 1249 9593 9063
Shell #6 5.851 4.85 17.64 4.255 624 4797 4523
E.6.1.5 Overturning Moment

Mrw = Ringwall moment—Portion of the total overturning moment that
acts at the base of the tank shell perimeter
Mrw = ((Ai*(Wi*Xi+Ws*Xs+Wr*Xr))^2 + (Ac*Wc*Xc)^2)^0.5
= ((0.026*(2,160,860*13.69+38,399*17.082+22,585*36.938))^2
+ (0.004*776,768*24.85)^2)^0.5
= 812,745 lbf-ft
Ms = Slab moment (used for slab and pile cap design)
Ms = ((Ai*(Wi*Xis+Ws*Xs+Wr*Xr))^2 + (Ac*Wc*Xcs)^2)^0.5
= ((0.026*(2,160,860*20.01+38,399*17.082+22,585*36.938))^2
+ (0.004*776,768*25.76)^2)^0.5
= 1,167,449 lbf-ft
E.6.2 RESISTANCE TO DESIGN LOADS

E.6.2.1.1 Self-Anchored
Fy = Minimum yield strength of bottom annulus
= 30,000 psi
Ge = Effective specific gravity including vertical seismic effects
= S.G.*(1 - 0.4*Av)
= 1*(1 - 0.4*0.0047)
= 0.998
1.28*H*D*Ge = 1,841 lbf/ft
wa = Force resisting uplift in annular region

= 7.9*ta*(Fy*H*Ge)^0.5 <= 1.28*H*D*Ge
= 7.9*0.252*(30,000*35.105*0.998)^0.5
= 2,041 lbf/ft
wa = 1,841 lbf/ft (reduced to 1.28*H*D*Ge because

that is the max allowable per E.6.2.1.1)
wt = Shell and roof weight acting at base of shell

= (Wrs + Ws)/(PI*D)
= (22,585 + 38,399)/(PI*41.0499)
= 472.8836 lbf/ft
PG 29::>wint = Uplift Load due to design pressure acting at base of shell

= 0.4*P*144*(PI*D^2/4)/(PI*D)
= 0.4*0*144*(PI*41.0499^2/4)/(PI*41.0499)
= 0 lbf/ft
E.6.2.1.1.2 Annular Ring Requirements

Doc. No.
(400-500 MW)
Page 29 of 4
Rev. A
L = Required Annular Ring Width

= 12*0.216*ta*(Fy/(H*Ge))^0.5
= 12*0.216*0.252*(30,000/(35.105*0.998))^0.5
= 19.1114 in.
L = MIN(0.035*D*12,L)
= MIN(17.2409,19.1114)
= 17.241 in.
Ls = Actual Annular Plate Width
= 24 in.
E.7.3 Piping Flexibility

E.7.3.1 Estimating tank uplift
Annular Plate: A-283 Gr C
Fy = 30,000 PSI
yu = Estimated uplift displacement for self-anchored tank
= Fy*L^2/(83300*ta)
= 30,000*1.4367^2/(83300*0.252)
= 2.9505 in.
E.6.2.1.1.1 Anchorage Ratio

J = Mrw/(D^2*[wt*(1-0.4*Av)+wa-0.4*wint])
= 812,745/(41.0499^2*[472.8836*(1-0.4*0.0047)+1,841-0.4*0])
= 0.2085
The tank is self anchored.
E.6.2.2 Maximum Longitudinal Shell-Membrane Compressive Stress

E.6.2.2.1 Shell Compression in Self-Anchored Tanks
ts1 = Thickness of bottom shell course minus C.A.
= 0.1732 in.
SigC = Maximum longitudinal shell compression stress
= (Wt*(1+0.4*Av) + 1.273*Mrw/D^2)/(12*ts1)
= (472.8836*(1+0.4*0.0047) + 1.273*812,745/41.0499^2)/(12*0.1732)
= 523 psi
E.6.2.2.3 Allowable Longitudinal Shell-Membrane Compression Stress

Fty = Minimum specified yield strength of shell course
= 30,000 psi
G*H*D^2/ts1^2 = 1,971,953
Fc = Allowable longitudinal shell-membrane compressive stress
= 10^6*ts1/D
= 10^6*0.1732/41.0499
= 4,219 psi
Shell Membrane Compressive Stress OK
PG 30::>E.6.2.4 Hoop Stresses

Shell Summary SigT+ Sd*1.333 Fy*.9*E Allowable t-Min Shell OK
Membrane
Stress
Shell #1 22000 26660. 27000. 26660. 0.2059 Yes
Shell #2 23780 26660. 27000. 26660. 0.1824 Yes
Shell #3 19085 26660. 27000. 26660. 0.1589 Yes
Shell #4 14351 26660. 27000. 26660. 0.1351 Yes
Shell #5 9593 26660. 27000. 26660. 0.1112 Yes
Shell #6 4797 26660. 27000. 26660. 0.0871 Yes
Shell Membrane Hoop Stress OK? True

Doc. No.
(400-500 MW)
Page 30 of 4
Rev. A
Tank Adequate with No Anchors? True
E.6.2.1.2 Mechanically-Anchored
Number of Anchors = 12
Max Spacing = 10 ft
Actual Spacing = 10.75 ft
Minimum # Anchors = 13
Wab = Design Uplift Load on Anchors per unit circumferential length
= (1.273*Mrw)/D^2 - wt*(1-0.4*Av) + wint
= (1.273*812,745)/41.0499^2 - 472.8836*(1-0.4*0.0047) + 0
= 142 lbf/ft
Pab = Anchor seismic design load
= Wab*PI*D/Na
= 142*PI*41.0499/12
= 1,526 lbf
Pa = Anchorage chair design load
= 3 * Pab
= 3*1,526
= 4,578 lbf
E.6.2.2.2 Shell Compression in Mechanically-Anchored Tanks

SigC_anchored = Maximum longitudinal shell compression stress
= (Wt*(1+0.4*Av) + 1.273*Mrw/D^2)/(12*ts1)
= (472.8836*(1+0.4*0.0047) + 1.273*812,745/41.0499^2)/(12*0.1732)
= 523 psi
Fc = longitudinal shell-membrane compression stress
= 4,219 psi
Shell Membrane Compressive Stress OK
Shell Membrane Hoop Stress OK? True
Tank Adequate with Anchors? True
E.7 Detailing Requirements

E.7.1 Anchorage
SUG = II
Sds = 0.0833 decimal %g
E.7.1.1 Self Anchored
Annular plates not required per this section.
PG 31::>E.7.2 Freeboard - Sloshing

TL_sloshing = 4 sec.
I_sloshing = 1.25
Tc = 3.71
K = 1.5
Sd1 = 0.1167
Af = K*Sd1*I/Tc
= 1.5*0.1167*1.25/3.71
= 0.059
Delta_s = Height of sloshing wave above max. liquid level
= 0.5*D*Af
= 0.5*41.0499*0.059
= 1.2101 ft
0.7*Delta_s = 0.8471 ft
Per Table E-7,
A freeboard of 0.7*Delta_s is recommended but not required.
Doc. No.
(400-500 MW)
Page 31 of 4
Rev. A
E.7.6 Sliding Resistance

mu = 0.4 Friction coefficient
V = 58,389 lbf
Vs = Resistance to sliding
= mu*(Ws + Wr + Wf + Wp)*(1 - 0.4*Av)
= 0.4*(38,399+22,585+17,282+2,899,868)*(1-0.4*0.0047)
= 1,189,014 lbf
E.7.7 Local Shear Transfer

Vmax = 2*V/(PI*D)
= 2*58,389/(PI*41.0499)
= 905.5228 lbf/ft
PG 32::>ANCHOR BOLT DESIGN
Bolt Material : A-307

Sy = 36,000 PSI
< Uplift Load Cases, per API-650 Table 5-21b >
D (tank OD) = 41.0499 ft

P (design pressure) = 0 INCHES H2O
Pt (test pressure per F.4.4) = P = 0 INCHES H2O
Pf (failure pressure per F.6) = N.A. (see Uplift Case 3 below)
t_h (roof plate thickness) = 0.315 in.
Mw (Wind Moment) = 882,095 ft-lbf
Mrw (Seismic Ringwall Moment) = 812,745 ft-lbf
W1 (Dead Load of Shell minus C.A. and Any
Dead Load minus C.A. other than Roof
Plate Acting on Shell)
W2 (Dead Load of Shell minus C.A. and Any

Dead Load minus C.A. including Roof
Plate minus C.A. Acting on Shell)
W3 (Dead Load of New Shell and Any

Dead Load other than Roof
Plate Acting on Shell)
For Tank with Self Supported Roof,

W1 = Corroded Shell + Shell Insulation
= 25,930 + 0
= 25,930 lbf
W2 = Corroded Shell + Shell Insulation + Corroded
Roof Plates + Roof Dead Load
= 25,930 + 0
+ 14,582 + 204,276 * 0.0011/144
= 40,514 lbf
W3 = New Shell + Shell Insulation
= 37,558 + 0
= 37,558 lbf
Uplift Case 1: Design Pressure Only

U = [(P - 8*t_h) * D^2 * 4.08] - W1
U = [(0 - 8*0.315) * 41.0499^2 * 4.08] - 25,930
= -43,253 lbf
bt = U / N = -3,604 lbf
Doc. No.
(400-500 MW)
Page 32 of 4
Rev. A
Sd = 15,000 PSI
A_s_r = Bolt Root Area Req'd
A_s_r = N.A., since Load per Bolt is zero.
Uplift Case 2: Test Pressure Only

U = [(Pt - 8*t_h) * D^2 * 4.08] - W1
U = [(0 - 8*0.315) * 41.0499^2 * 4.08] - 25,930
= -43,253 lbf
bt = U / N = -3,604 lbf
Sd = 20,000 PSI
A_s_r = N.A., since Load per Bolt is zero.
PG 33::> Uplift Case 3: Failure Pressure Only

Not applicable since if there is a knuckle on tank roof,
or tank roof is not frangible.
Pf (failure pressure per F.6) = N.A.
Uplift Case 4: Wind Load Only

PWR = Wind_Uplift/5.208
= 20.8333/5.208
= 4.0003 IN. H2O
PWS = vF * 18
= 0.6944 * 18
= 12.5 lbf/ft^2
MWH = PWS*(D+t_ins/6)*H^2/2
= 12.5*(41.0499+0/6)*35.105^2/2
= 316,176 ft-lbf
U = PWR * D^2 * 4.08 + [4 * MWH/D] - W2
= 4.0003*41.0499^2*4.08+[4*316,176/41.0499]-40,514
= 17,798 lbf
bt = U / N = 1,483 lbf
Sd = 0.8 * 36,000 = 28,800 PSI

A_s_r = bt/Sd
= 1,483/28,800 = 0.051 in^2
Uplift Case 5: Seismic Load Only

U = [4 * Mrw / D] - W2*(1-0.4*Av)
U = [4 * 812,745 / 41.0499] - 40,514*(1-0.4*0.0047)
= 38,758 lbf
bt = U / N = 3,230 lbf
Sd = 0.8 * 36,000 = 28,800 PSI

A_s_r = bt/Sd
= 3,230/28,800 = 0.112 in^2
Uplift Case 6: Design Pressure + Wind Load

U = [(0.4*P + PWR - 8*t_h) * D^2 * 4.08] + [4 * MWH / D] - W1
= [(0.4*0+4.0003-8*0.315)*41.0499^2 * 4.08]+[4*316,176 / 41.0499] -
«
25,930
Doc. No.
(400-500 MW)
Page 33 of 4
Rev. A
= 15,058 lbf
bt = U / N = 1,255 lbf
Sd = 20,000 = 20,000 PSI

A_s_r = bt/Sd
= 1,255/20,000 = 0.063 in^2
Uplift Case 7: Design Pressure + Seismic Load

U = [(0.4*P - 8*t_h)*D^2 * 4.08] + [4*Mrw/D] - W1*(1-0.4*Av)
= 35,991 lbf
bt = U / N = 2,999 lbf
Sd = 0.8 * 36,000 = 28,800 PSI

A_s_r = bt/Sd
= 2,999/28,800 = 0.104 in^2
PG 34::> Uplift Case 8: Frangibility Pressure

Not applicable since if there is a knuckle on tank roof,
or tank roof is not frangible.
Pf (failure pressure per F.6) = N.A.
< ANCHOR BOLT SUMMARY >
Bolt Shear Area Req'd = 0.009 in^2
Bolt Root Area Req'd = 0.112 in^2
d = Bolt Diameter = 2 in.

n = Threads per inch = 4.5
A_s = Actual Bolt Root Area
= 0.7854 * (d - 1.3 / n)^2
= 0.7854 * (2 - 1.3 / 4.5)^2
= 2.2996 in^2
Exclusive of Corrosion,
Bolt Diameter Req'd = 0.478 in. (per ANSI B1.1)
Actual Bolt Diameter = 2.000 in.
Bolt Diameter Meets Requirements.
<ANCHORAGE REQUIREMENTS>
No Anchorage Required.
Anchorage Meets Spacing Requirements.
ANCHOR BOLT CHAIRS NOT SPECIFIED.
PG 35::>NORMAL & EMERGENCY VENTING (API-2000)
Contents : DEMIN WATER

Doc. No.
(400-500 MW)
Page 34 of 4
Rev. A
Tank OD = 41.04987 ft
Tank Shell Height = 35.10499 ft
Tank Design Temp. = 122 °F
<INBREATHING - VACUUM RELIEF>
Q1 (Maximum Movement Out of Tank) (per Section 4.3.2.1.1)
= 5.6 CFH Air per 42 GPH outflow

= (5.6/42)*1,625*60
= 13,000 CFH, or 217 CFM free air
Q2 (Thermal Inbreathing) (per Section 4.3.2.1.2)
= 8,939 CFH, or 149. CFM free air (Table 2A Column 2)
Total Vacuum Relief Required = Q1 + Q2 = 21,939 CFH, or 366. CFM
<OUTBREATHING - PRESSURE RELIEF>
Q1 (Maximum Movement Into Tank) (per Section 4.3.2.2.1)
= 6 CFH Air per 42 GPH inflow

= (6/42)*225*60 = 1,929 CFH, or 32. CFM free air
Q2 (Thermal Outbreathing) (per Section 4.3.2.2.2)
= 5,363 CFH, or 89 CFM free air (Table 2A Column 3)
Total Pressure Relief Required = Q1 + Q2 = 7,292 CFH, or 122. CFM
<EMERGENCY VENTING>
Max W = 30 ft.
For flat bottom tanks, only shell is considered for Wetted Area.
Wetted Area = 3,869 ft^2
(Section 4.3.3.2.2, Design Pressure <= 1 PSI)
Qe = 742,000 CFH, or 12367. CFM free air (Table 3A Column 2)
x1 = 0.5 (Environment Factor for Drainage)

x2 = 1 (Environment Factor for Insulation)
Qe = x1*x2*Qe = (0.5)(1)(742,000)
= 371,000 CFH
PG 36::>TABLE 1A: NOZZLES & MANWAYS
----------------------------------------------------------------------
NAME TYPE SIZE FLANGE SCH. ELEV. ORIEN REPAD REPAD REPAD REPAD
FACING ON t Do W CA
SHELL or L
(in) (ft) (Deg. (in) (in) (in) (in)
Doc. No.
(400-500 MW)
Page 35 of 4
Rev. A
----------------------------------------------------------------------
MS1 SHMW 24 RFSO STD 2.460 0 0.236 45.27 0 0.062
MS2 SHMW 24 RFSO STD 2.460 180 0.236 45.27 0 0.062
N1 SHNZ 1 RFSO XS 2.132 120 - - - -
N10 SHNZ 10 RFSO STD 2.132 0 0.236 20.07 0 0
N11 SHNZ 12 RFSO STD 2.132 160 0.236 24.01 0 0
N12 RFMW 20 RFSO STD N.A. 145 0.315 38.18 0 0
N2 SHNZ 1.5 RFSO XS 2.132 40 - - - -
N3 SHNZ 12 RFSO STD 2.132 50 0.236 24 0 0
N4 SHNZ 4 RFSO STD 2.132 60 0.312 12 0 0
N5 SHNZ 6 RFSO STD 31.24 340 0.196 11.81 0 0
N6 SHNZ 4 RFSO STD 0.738 330 0.236 8.267 0 0
N7 RFNZ 8 RFSO STD N.A. 0 0.315 15.74 0 0
N8 SHNZ 3 RFSO STD 2.132 135 0.236 7.086 0 0
N9 SHNZ 2 RFSO STD 2.132 70 - - - -
----------------------------------------------------------------------
TABLE 1B: NOZZLES & MANWAYS
----------------------------------------------------------------------
NAME MATERIAL Wgt E1 Ex t_n ca_n L_ip L_ep tw1 tw2
(in) (in) (in) (in) (in) (in)
----------------------------------------------------------------------
MS1 A-283 Gr C 200 1 1 0.236 0.062 0 11.81 0.157 0.157
MS2 A-283 Gr C 200 1 1 0.236 0.062 0 11.81 0.157 0.157
N1 A-106 Gr B 5 1 1 0.179 0 0 5.905 0.078 0
N10 A-106 Gr B 89.2 1 1 0.365 0.062 0 13.77 0.157 0.157
N11 A-106 Gr B 121. 1 1 0.375 0.062 0 13.77 0.157 0.157
N12 A-283 Gr C N.A. 1 1 0.375 0.062 0 7.874 0.157 0.236
N2 A-106 Gr B 5.5 1 1 0.2 0.062 0 5.905 0.078 0
N3 A-106 Gr B N.A. 1 1 0.375 0.062 0 8.858 0.157 0.157
N4 A-106 Gr B 65 1 1 0.237 0.062 0 7.874 0.118 0.157
N5 A-106 Gr B 35 1 1 0.28 0.062 0 7.874 0.157 0.118
N6 A-106 Gr B 22 1 1 0.237 0.062 0 7.874 0.157 0.157
N7 A-106 Gr B 72.7 1 1 0.322 0.062 0 7.874 0.157 0.236
N8 A-106 Gr B 14.3 1 1 0.216 0.062 0 9.842 0.157 0.157
N9 A-106 Gr B 8 1 1 0.154 0.062 0 9.842 0.157 0
----------------------------------------------------------------------
PG 37::>< Manway MS1 Reinforcement Requirements >

(per API-650 Section 5.7.1.8 and API-620 Section 5.16)
< INTERNAL PRESSURE (Design Mode) = 0 PSI >

Material : A-283 Gr C
ID_n (Manway ID) : 23.25 in.
ca_n (Corrosion Allowance for Manway Neck) : 0.0629 in.
ID2_n (Corroded Manway ID) = ID_n + 2 * ca_n : 23.3758 in.
t_n (Nominal Manway Neck thickness) : 0.2362 in.
E (Tank Joint Efficiency) : 1
E1 (Manway Neck Joint Efficiency) : 1
Ex (Area Joint Efficiency on which Manway is Mounted) : 1
tw1 (Fillet Weld at Manway Neck OD) : 0.1574 in.
t_rp (Manway Repad Nominal Thickness) : 0.2362 in.
ca_rp (Manway Repad Corrosion Allow.) : 0.0629 in.
D_rp (Manway Repad Do or L) : 45.2756 in.
tw2 (Fillet Weld at the Repad OD) : 0.1574 in.
Doc. No.
(400-500 MW)
Page 36 of 4
Rev. A
tw2c (Fillet Weld Contributing) : 0.1574 in.

Since D_rp <= 2 * ID2_n
L_ip (Internal Projected Length of Manway Neck) : 0 in.
L_ep (External Projected Length of Manway Neck) : 11.811 in.
H_n (Nominal Manway Elevation on Shell) : 2.4606 ft.
P_n (Max. Internal Pressure on Manway, Including Static Liquid Head),

= P + G * 0.433 * (Liq. Level - H_n + 0.5 * ID_n + CA_n)
= 0 + 1 * 0.433 * (35.105 - 2.4606 + 0.5 * 1.9375 + 0.0052)
= 14.5568 PSI
FOR COMPONENT ON WHICH MANWAY IS MOUNTED:

t_c (Actual Thickness) : 0.2362 in.
t_cr (Required Thickness, Inclusive of Corrosion) : 0.245 in.
ca_c (Corrosion Allowance) : 0.063 in.
S_cd (Allowable Design Stress) : 20,000 PSI
f_n (Manway Stress Reduction Factor),

= MIN[(S_n/S_cd), 1]
= MIN[(20,000 / 20,000), 1]
= 1
L_ip2 = MIN[L_ip, 2.5*(t_c - ca_c), 2.5*(t_n - ca_n - ca_c)]

= MIN[0, 2.5*(0.2362 - 0.063), 2.5*(0.2362 - 0.0629 - 0.063)]
= 0 in.
t_nr (Required Manway Thickness)

= [P_n * (0.5 * ID_n + CA_n)]/(Sa * E1) + CA_n
= [14.5568 * (0.5 * 23.25 + 0.0629)]/(20,000 * 1) + 0.0629
---> = 0.0714 in.
PG 38::>Manway Areas Providing Reinforcement:

A1_c (Available Component wall on which Manway is mounted),
= ID_n * (t_c - t_cr) - 2*t_n*(t_c - t_cr)*(1-f_n)
= 23.25 * (0.2362 - 0.245) - 2 * 0.2362 * (0.2362 - 0.245)*(1-1)
= -0.2046 in^2.
A2_n (Available Manway neck thickness),
= 5 * MAX[(t_n - t_nr),0] * MIN[(t_n - ca_n),(t_c - ca_c)] * f_n
= 5 * MAX[(0.2362-0.0714),0]*MIN[(0.2362-0.0629),(0.2362-0.063)] *
1
= 0.1427 in^2.
A3_n (Available Internal Projection of Manway neck),
= 2 * (t_n - ca_n - ca_c) * L_ip2 * f_n
= 2 * (0.2362 - 0.0629 - 0.063) * 0 * 1
= 0 in^2.
A4_n (Available Inner and Outer fillet welds),
= tw1 ^2 + tw2c ^2
= (0.1574)^2 + (0.1574) ^2
= 0.0495 in^2.
A5_n (Available Manway repad)
= [ MIN(D_rp, 2 * ID2_n) - ID_n - (2 * t_n)] * (t_rp - ca_rp)
= [ MIN(45.2756, 2 * 23.3758) - 23.25 - (2 * 0.2362)] * (0.2362 - «
0.0629)
= 3.7356 in^2.
A_a (Actual Reinforcement Area)

Doc. No.
(400-500 MW)
Page 37 of 4
Rev. A
= A_1c + A2_n + A3_n + A4_n + A5_n

= -0.2046 + 0.1427 + 0 + 0.0495 + 3.7356
= 3.723 in^2.
Actual Reinforcement Area for Manway MS1 : A_a = 3.723 in^2.
A_r (Required Reinforcement Area)

= (t_cr - ca_c) / Ex * [(ID_n + 2 * ca_n) + 2*(t_n - ca_n)*(1 -
f_n)]
= (0.245-0.063) / 1 * [(23.25 + 2*0.0629)
+ 2*(0.2362 - 0.0629) * (1 - 1)]
= 4.254 in^2.
Under Internal Pressure:

Required Reinforcement Area for Manway MS1 : A_r = 4.254 in^2.
A_a is Deficient by 0.531 in^2.
L_nn (Length of Manway Neck Contributing to Reinforcement: REFERENCE

ONLY),
= 2.5 * MIN[(t_n - ca_n),(t_c - ca_c)] + (t_rp - ca_rp)
= 2.5 * MIN[(0.2362 - 0.0629),(0.2362 - 0.063)] + (0.1733)
= 0.6063 in.
PG 39::>< Manway MS2 Reinforcement Requirements >


ca_rp (Manway Repad Corrosion Allow.) : 0.0629 in.
H_n (Nominal Manway Elevation on Shell) : 2.4606 ft.

= 0 + 1 * 0.433 * (35.105 - 2.4606 + 0.5 * 1.9375 + 0.0052)
= 14.5568 PSI


Doc. No.
(400-500 MW)
Page 38 of 4
Rev. A
= MIN[(20,000 / 20,000), 1]
= 1

= MIN[0, 2.5*(0.2362 - 0.063), 2.5*(0.2362 - 0.0629 - 0.063)]
= 0 in.

= [P_n * (0.5 * ID_n + CA_n)]/(Sa * E1) + CA_n
= [14.5568 * (0.5 * 23.25 + 0.0629)]/(20,000 * 1) + 0.0629
---> = 0.0714 in.

= 23.25 * (0.2362 - 0.245) - 2 * 0.2362 * (0.2362 - 0.245)*(1-1)
= -0.2046 in^2.
= 5 * MAX[(0.2362-0.0714),0]*MIN[(0.2362-0.0629),(0.2362-0.063)] *
1
= 0.1427 in^2.
= 2 * (t_n - ca_n - ca_c) * L_ip2 * f_n
= 2 * (0.2362 - 0.0629 - 0.063) * 0 * 1
= 0 in^2.
= tw1 ^2 + tw2c ^2
= (0.1574)^2 + (0.1574) ^2
= 0.0495 in^2.
= [ MIN(45.2756, 2 * 23.3758) - 23.25 - (2 * 0.2362)] * (0.2362 - «
0.0629)
= 3.7352 in^2.

= A_1c + A2_n + A3_n + A4_n + A5_n
= -0.2046 + 0.1427 + 0 + 0.0495 + 3.7352
= 3.723 in^2.
Actual Reinforcement Area for Manway MS2 : A_a = 3.723 in^2.

f_n)]
= (0.245-0.063) / 1 * [(23.25 + 2*0.0629)
+ 2*(0.2362 - 0.0629) * (1 - 1)]
= 4.254 in^2.

Required Reinforcement Area for Manway MS2 : A_r = 4.254 in^2.
A_a is Deficient by 0.531 in^2.
Doc. No.
(400-500 MW)
Page 39 of 4
Rev. A

ONLY),
= 2.5 * MIN[(0.2362 - 0.0629),(0.2362 - 0.063)] + (0.1733)
= 0.6063 in.
PG 41::>< Nozzle N10 Reinforcement Requirements >


Material : A-106 Gr B SMLS PIPE
ID_n (Nozzle ID) : 10.02 in.
ca_n (Corrosion Allowance for Nozzle Neck) : 0.0629 in.
ID2_n (Corroded Nozzle ID) = ID_n + 2 * ca_n : 10.1458 in.
t_n (Nominal Nozzle Neck thickness) : 0.365 in.
E1 (Nozzle Neck Joint Efficiency) : 1
Ex (Area Joint Efficiency on which Nozzle is Mounted) : 1
tw1 (Fillet Weld at Nozzle Neck OD) : 0.1574 in.
t_rp (Nozzle Repad Nominal Thickness) : 0.2362 in.
ca_rp (Nozzle Repad Corrosion Allow.) : 0 in.
D_rp (Nozzle Repad Do or L) : 20.0787 in.
L_ip (Internal Projected Length of Nozzle Neck) : 0 in.
L_ep (External Projected Length of Nozzle Neck) : 13.7795 in.
H_n (Nominal Nozzle Elevation on Shell) : 2.1325 ft.
P_n (Max. Internal Pressure on Nozzle, Including Static Liquid Head),

= 0 + 1 * 0.433 * (35.105 - 2.1325 + 0.5 * 0.835 + 0.0052)
= 14.4601 PSI
FOR COMPONENT ON WHICH NOZZLE IS MOUNTED:

f_n (Nozzle Stress Reduction Factor),

= MIN[(22,876 / 20,000), 1]
= 1

= MIN[0, 2.5*(0.2362 - 0.063), 2.5*(0.365 - 0.0629 - 0.063)]
= 0 in.
t_nr (Required Nozzle Thickness)

= [P_n * (0.5 * ID_n + CA_n)]/(Sa * E1) + CA_n
= [14.4601 * (0.5 * 10.02 + 0.0629)]/(22,876 * 1) + 0.0629
---> = 0.0661 in.
PG 42::>Nozzle Areas Providing Reinforcement:

A1_c (Available Component wall on which Nozzle is mounted),
Doc. No.
(400-500 MW)
Page 40 of 4
Rev. A
= 10.02 * (0.2362 - 0.245) - 2 * 0.365 * (0.2362 - 0.245)*(1-1)

= -0.0882 in^2.
A2_n (Available Nozzle neck thickness),
= 5 * MAX[(0.365-0.0661),0]*MIN[(0.365-0.0629),(0.2362-0.063)] * 1
= 0.2588 in^2.
A3_n (Available Internal Projection of Nozzle neck),
= 2 * (t_n - ca_n - ca_c) * L_ip2 * f_n
= 2 * (0.365 - 0.0629 - 0.063) * 0 * 1
= 0 in^2.
= tw1 ^2 + tw2c ^2
= (0.1574)^2 + (0.1574) ^2
= 0.0495 in^2.
A5_n (Available Nozzle repad)
= [ MIN(20.0787, 2 * 10.1458) - 10.02 - (2 * 0.365)] * (0.2362 - 0)
= 2.2036 in^2.

= A_1c + A2_n + A3_n + A4_n + A5_n
= -0.0882 + 0.2588 + 0 + 0.0495 + 2.2036
= 2.424 in^2.
Actual Reinforcement Area for Nozzle N10 : A_a = 2.424 in^2.

f_n)]
= (0.245-0.063) / 1 * [(10.02 + 2*0.0629)
+ 2*(0.365 - 0.0629) * (1 - 1)]
= 1.847 in^2.

Required Reinforcement Area for Nozzle N10 : A_r = 1.847 in^2.
L_nn (Length of Nozzle Neck Contributing to Reinforcement: REFERENCE

ONLY),
= 2.5 * MIN[(0.365 - 0.0629),(0.2362 - 0.063)] + (0.2362)
= 0.6692 in.


ID_n (Nozzle ID) : 12 in.
Doc. No.
(400-500 MW)
Page 41 of 4
Rev. A


= 0 + 1 * 0.433 * (35.105 - 2.1325 + 0.5 * 1 + 0.0052)
= 14.4958 PSI


= MIN[(22,876 / 20,000), 1]
= 1

= MIN[0, 2.5*(0.2362 - 0.063), 2.5*(0.375 - 0.0629 - 0.063)]
= 0 in.

= [P_n * (0.5 * ID_n + CA_n)]/(Sa * E1) + CA_n
= [14.4958 * (0.5 * 12 + 0.0629)]/(22,876 * 1) + 0.0629
---> = 0.0667 in.

= 12 * (0.2362 - 0.245) - 2 * 0.375 * (0.2362 - 0.245)*(1-1)
= -0.1056 in^2.
= 5 * MAX[(0.375-0.0667),0]*MIN[(0.375-0.0629),(0.2362-0.063)] * 1
= 0.267 in^2.
= 2 * (t_n - ca_n - ca_c) * L_ip2 * f_n
= 2 * (0.375 - 0.0629 - 0.063) * 0 * 1
= 0 in^2.
= tw1 ^2 + tw2c ^2
= (0.1574)^2 + (0.1574) ^2
= 0.0495 in^2.
= [ MIN(24.0158, 2 * 12.1258) - 12 - (2 * 0.375)] * (0.2362 - 0)
= 2.6612 in^2.

= A_1c + A2_n + A3_n + A4_n + A5_n
= -0.1056 + 0.267 + 0 + 0.0495 + 2.6612
Doc. No.
(400-500 MW)
Page 42 of 4
Rev. A
= 2.872 in^2.

f_n)]
= (0.245-0.063) / 1 * [(12 + 2*0.0629)
+ 2*(0.375 - 0.0629) * (1 - 1)]
= 2.207 in^2.


ONLY),
= 2.5 * MIN[(0.375 - 0.0629),(0.2362 - 0.063)] + (0.2362)
= 0.6692 in.
PG 45::>< Manway N12 Reinforcement Requirements >

< EXTERNAL PRESSURE (Design Mode) = 0 PSI >

ca_rp (Manway Repad Corrosion Allow.) : 0 in.
H_n (Nominal Manway Elevation on Shell) : 0 ft.

= P = 0 PSI


= MIN[(20,000 / 20,000), 1]
= 1

Doc. No.
(400-500 MW)
Page 43 of 4
Rev. A
= MIN[0, 2.5*(0.315 - 0.063), 2.5*(0.375 - 0.0629 - 0.063)]

= 0 in.
t_nr (Required Manway Thickness, per ASME Section VIII, UG-28)
L0/D0 = L_ep/(ID_n + 2*t_n) = 0.3937

D0/(t_n - ca_n) = 64.08
B = 17,491 <from FIG CS-2 >
A = 0.0076 <from FIG UGO-28.0> (ref. only)
t_nr = 3PD/(4B) + CA
= (3*0*20.00)/(4*17,491) + 0.0629
---> = 0.0629 in.

= 19.25 * (0.315 - 0.265) - 2 * 0.375 * (0.315 - 0.265)*(1-1)
= 0.9617 in^2.
= 5 * MAX[(0.375-0.0629),0]*MIN[(0.375-0.0629),(0.315-0.063)] * 1
= 0.3932 in^2.
= 2 * (t_n - ca_n - ca_c) * L_ip2 * f_n
= 2 * (0.375 - 0.0629 - 0.063) * 0 * 1
= 0 in^2.
= tw1 ^2 + tw2c ^2
= (0.1574)^2 + (0.2362) ^2
= 0.0806 in^2.
= [ MIN(38.189, 2 * 19.3758) - 19.25 - (2 * 0.375)] * (0.315 - 0)
= 5.7288 in^2.

= A_1c + A2_n + A3_n + A4_n + A5_n
= 0.9617 + 0.3932 + 0 + 0.0806 + 5.7288
= 7.164 in^2.
Actual Reinforcement Area for Manway N12 : A_a = 7.164 in^2.

= 0.5 * (t_cr - ca_c) * [(ID_n + 2 * ca_n) + 2 * (t_n - ca_n)*(1-
f_n)]
= 0.5*(0.265-0.063)*[(19.25 + 2*0.0629) + 2*(0.375-0.0629)*(1-1)]
= 1.957 in^2.
Under External Pressure:

Required Reinforcement Area for Manway N12 : A_r = 1.957 in^2.

ONLY),
= 2.5 * MIN[(0.375 - 0.0629),(0.315 - 0.063)] + (0.315)
= 0.9449 in.
Doc. No.
(400-500 MW)
Page 44 of 4
Rev. A
PG 47::>
< ATMOSPHERIC PRESSURE (Design Mode) >

ca_rp (Manway Repad Corrosion Allow.) : 0 in.
H_n (Nominal Manway Elevation on Shell) : 0 ft.

= P = 0 PSI


= MIN[(20,000 / 20,000), 1]
= 1

= MIN[0, 2.5*(0.315 - 0.063), 2.5*(0.375 - 0.0629 - 0.063)]
= 0 in.

= [P_n * (0.5 * ID_n + CA_n)]/(Sa * E1) + CA_n
= [0 * (0.5 * 19.25 + 0.0629)]/(20,000 * 1) + 0.0629
---> = 0.0629 in.

= 19.25 * (0.315 - 0.265) - 2 * 0.375 * (0.315 - 0.265)*(1-1)
= 0.9617 in^2.
= 5 * MAX[(0.375-0.0629),0]*MIN[(0.375-0.0629),(0.315-0.063)] * 1
= 0.3932 in^2.
= 2 * (t_n - ca_n - ca_c) * L_ip2 * f_n
Doc. No.
(400-500 MW)
Page 45 of 4
Rev. A
= 2 * (0.375 - 0.0629 - 0.063) * 0 * 1

= 0 in^2.
= tw1 ^2 + tw2c ^2
= (0.1574)^2 + (0.2362) ^2
= 0.0806 in^2.
= [ MIN(38.189, 2 * 19.3758) - 19.25 - (2 * 0.375)] * (0.315 - 0)
= 5.7288 in^2.

= A_1c + A2_n + A3_n + A4_n + A5_n
= 0.9617 + 0.3932 + 0 + 0.0806 + 5.7288
= 7.164 in^2.
Actual Reinforcement Area for Manway N12 : A_a = 7.164 in^2.

f_n)]
= (0.265-0.063) / 1 * [(19.25 + 2*0.0629)
+ 2*(0.375 - 0.0629) * (1 - 1)]
= 3.914 in^2.
Required Reinforcement Area for Manway N12 : A_r = 3.914 in^2.

ONLY),
= 2.5 * MIN[(0.375 - 0.0629),(0.315 - 0.063)] + (0.315)
= 0.9449 in.


ID_n (Nozzle ID) : 12 in.
D_rp (Nozzle Repad Do or L) : 24 in.

Doc. No.
(400-500 MW)
Page 46 of 4
Rev. A
= 0 + 1 * 0.433 * (35.105 - 2.1325 + 0.5 * 1 + 0.0052)

= 14.4958 PSI


= MIN[(22,876 / 20,000), 1]
= 1

= MIN[0, 2.5*(0.2362 - 0.063), 2.5*(0.375 - 0.0629 - 0.063)]
= 0 in.

= [P_n * (0.5 * ID_n + CA_n)]/(Sa * E1) + CA_n
= [14.4958 * (0.5 * 12 + 0.0629)]/(22,876 * 1) + 0.0629
---> = 0.0667 in.

= 12 * (0.2362 - 0.245) - 2 * 0.375 * (0.2362 - 0.245)*(1-1)
= -0.1056 in^2.
= 5 * MAX[(0.375-0.0667),0]*MIN[(0.375-0.0629),(0.2362-0.063)] * 1
= 0.267 in^2.
= 2 * (t_n - ca_n - ca_c) * L_ip2 * f_n
= 2 * (0.375 - 0.0629 - 0.063) * 0 * 1
= 0 in^2.
= tw1 ^2 + tw2c ^2
= (0.1574)^2 + (0.1574) ^2
= 0.0495 in^2.
= [ MIN(24, 2 * 12.1258) - 12 - (2 * 0.375)] * (0.2362 - 0)
= 2.6575 in^2.

= A_1c + A2_n + A3_n + A4_n + A5_n
= -0.1056 + 0.267 + 0 + 0.0495 + 2.6575
= 2.868 in^2.

f_n)]
= (0.245-0.063) / 1 * [(12 + 2*0.0629)
+ 2*(0.375 - 0.0629) * (1 - 1)]
Doc. No.
(400-500 MW)
Page 47 of 4
Rev. A
= 2.207 in^2.


ONLY),
= 2.5 * MIN[(0.375 - 0.0629),(0.2362 - 0.063)] + (0.2362)
= 0.6692 in.


D_rp (Nozzle Repad Do or L) : 12 in.
tw2c (Fillet Weld Contributing) : 0 in.
Since D_rp > 2 * ID2_n

= 0 + 1 * 0.433 * (35.105 - 2.1325 + 0.5 * 0.3355 + 0.0052)
= 14.352 PSI


= MIN[(22,876 / 20,000), 1]
= 1

= MIN[0, 2.5*(0.2362 - 0.063), 2.5*(0.237 - 0.0629 - 0.063)]
= 0 in.

= [P_n * (0.5 * ID_n + CA_n)]/(Sa * E1) + CA_n
= [14.352 * (0.5 * 4.026 + 0.0629)]/(22,876 * 1) + 0.0629
---> = 0.0642 in.
Doc. No.
(400-500 MW)
Page 48 of 4
Rev. A

= 4.026 * (0.2362 - 0.245) - 2 * 0.237 * (0.2362 - 0.245)*(1-1)
= -0.0354 in^2.
= 5 * MAX[(0.237-0.0642),0]*MIN[(0.237-0.0629),(0.2362-0.063)] * 1
= 0.1496 in^2.
= 2 * (t_n - ca_n - ca_c) * L_ip2 * f_n
= 2 * (0.237 - 0.0629 - 0.063) * 0 * 1
= 0 in^2.
= tw1 ^2 + tw2c ^2
= (0.1181)^2 + (0) ^2
= 0.0139 in^2.
= [ MIN(12, 2 * 4.1518) - 4.026 - (2 * 0.237)] * (0.3125 - 0)
= 1.1886 in^2.

= A_1c + A2_n + A3_n + A4_n + A5_n
= -0.0354 + 0.1496 + 0 + 0.0139 + 1.1886
= 1.317 in^2.

f_n)]
= (0.245-0.063) / 1 * [(4.026 + 2*0.0629)
+ 2*(0.237 - 0.0629) * (1 - 1)]
= 0.756 in^2.


ONLY),
= 2.5 * MIN[(0.237 - 0.0629),(0.2362 - 0.063)] + (0.3125)
= 0.7455 in.


Doc. No.
(400-500 MW)
Page 49 of 4
Rev. A


= 0 + 1 * 0.433 * (35.105 - 31.244 + 0.5 * 0.5054 + 0.0052)
= 1.7835 PSI


= MIN[(22,876 / 20,000), 1]
= 1

= MIN[0, 2.5*(0.1969 - 0.063), 2.5*(0.28 - 0.0629 - 0.063)]
= 0 in.

= [P_n * (0.5 * ID_n + CA_n)]/(Sa * E1) + CA_n
= [1.7835 * (0.5 * 6.065 + 0.0629)]/(22,876 * 1) + 0.0629
---> = 0.0631 in.

= 6.065 * (0.1969 - 0.0889) - 2 * 0.28 * (0.1969 - 0.0889)*(1-1)
= 0.655 in^2.
= 5 * MAX[(0.28-0.0631),0]*MIN[(0.28-0.0629),(0.1969-0.063)] * 1
= 0.1452 in^2.
= 2 * (t_n - ca_n - ca_c) * L_ip2 * f_n
= 2 * (0.28 - 0.0629 - 0.063) * 0 * 1
= 0 in^2.
= tw1 ^2 + tw2c ^2
= (0.1574)^2 + (0.1181) ^2
= 0.0387 in^2.
= [ MIN(11.811, 2 * 6.1908) - 6.065 - (2 * 0.28)] * (0.1969 - 0)
Doc. No.
(400-500 MW)
Page 50 of 4
Rev. A
= 1.0209 in^2.

= A_1c + A2_n + A3_n + A4_n + A5_n
= 0.655 + 0.1452 + 0 + 0.0387 + 1.0209
= 1.86 in^2.

f_n)]
= (0.0889-0.063) / 1 * [(6.065 + 2*0.0629)
+ 2*(0.28 - 0.0629) * (1 - 1)]
= 0.16 in^2.

Since A1_c + A2_n + A3_n + A4_n >= A_r,
A5_n_Calc = 0 in^2 (Repad Reinforcement Area Not Required)

ONLY),
= 2.5 * MIN[(0.28 - 0.0629),(0.1969 - 0.063)] + (0.1969)
= 0.5316 in.



= 0 + 1 * 0.433 * (35.105 - 0.7382 + 0.5 * 0.3355 + 0.0052)
= 14.9557 PSI

Doc. No.
(400-500 MW)
Page 51 of 4
Rev. A


= MIN[(22,876 / 20,000), 1]
= 1

= MIN[0, 2.5*(0.2362 - 0.063), 2.5*(0.237 - 0.0629 - 0.063)]
= 0 in.

= [P_n * (0.5 * ID_n + CA_n)]/(Sa * E1) + CA_n
= [14.9557 * (0.5 * 4.026 + 0.0629)]/(22,876 * 1) + 0.0629
---> = 0.0643 in.

= 4.026 * (0.2362 - 0.245) - 2 * 0.237 * (0.2362 - 0.245)*(1-1)
= -0.0354 in^2.
= 5 * MAX[(0.237-0.0643),0]*MIN[(0.237-0.0629),(0.2362-0.063)] * 1
= 0.1496 in^2.
= 2 * (t_n - ca_n - ca_c) * L_ip2 * f_n
= 2 * (0.237 - 0.0629 - 0.063) * 0 * 1
= 0 in^2.
= tw1 ^2 + tw2c ^2
= (0.1574)^2 + (0.1574) ^2
= 0.0495 in^2.
= [ MIN(8.2677, 2 * 4.1518) - 4.026 - (2 * 0.237)] * (0.2362 - 0)
= 0.89 in^2.

= A_1c + A2_n + A3_n + A4_n + A5_n
= -0.0354 + 0.1496 + 0 + 0.0495 + 0.89
= 1.054 in^2.

f_n)]
= (0.245-0.063) / 1 * [(4.026 + 2*0.0629)
+ 2*(0.237 - 0.0629) * (1 - 1)]
= 0.756 in^2.

Doc. No.
(400-500 MW)
Page 52 of 4
Rev. A

ONLY),
= 2.5 * MIN[(0.237 - 0.0629),(0.2362 - 0.063)] + (0.2362)
= 0.6692 in.

< EXTERNAL PRESSURE (Design Mode) = 0 PSI >

H_n (Nominal Nozzle Elevation on Shell) : 0 ft.

= P = 0 PSI


= MIN[(22,876 / 20,000), 1]
= 1

= MIN[0, 2.5*(0.315 - 0.063), 2.5*(0.322 - 0.0629 - 0.063)]
= 0 in.
t_nr (Required Nozzle Thickness, per ASME Section VIII, UG-28)
L0/D0 = L_ep/(ID_n + 2*t_n) = 0.9129

D0/(t_n - ca_n) = 33.29
B = 17,520 <from FIG CS-2 >
A = 0.0082 <from FIG UGO-28.0> (ref. only)
t_nr = 3PD/(4B) + CA
= (3*0*8.63)/(4*17,520) + 0.0629
---> = 0.0629 in.
Doc. No.
(400-500 MW)
Page 53 of 4
Rev. A

= 7.981 * (0.315 - 0.265) - 2 * 0.322 * (0.315 - 0.265)*(1-1)
= 0.3987 in^2.
= 5 * MAX[(0.322-0.0629),0]*MIN[(0.322-0.0629),(0.315-0.063)] * 1
= 0.3264 in^2.
= 2 * (t_n - ca_n - ca_c) * L_ip2 * f_n
= 2 * (0.322 - 0.0629 - 0.063) * 0 * 1
= 0 in^2.
= tw1 ^2 + tw2c ^2
= (0.1574)^2 + (0.2362) ^2
= 0.0806 in^2.
= [ MIN(15.748, 2 * 8.1068) - 7.981 - (2 * 0.322)] * (0.315 - 0)
= 2.2435 in^2.

= A_1c + A2_n + A3_n + A4_n + A5_n
= 0.3987 + 0.3264 + 0 + 0.0806 + 2.2435
= 3.049 in^2.

= 0.5 * (t_cr - ca_c) * [(ID_n + 2 * ca_n) + 2 * (t_n - ca_n)*(1-
f_n)]
= 0.5*(0.265-0.063)*[(7.981 + 2*0.0629) + 2*(0.322-0.0629)*(1-1)]
= 0.819 in^2.
Under External Pressure:


ONLY),
= 2.5 * MIN[(0.322 - 0.0629),(0.315 - 0.063)] + (0.315)
= 0.9449 in.
PG 59::>
< ATMOSPHERIC PRESSURE (Design Mode) >

Doc. No.
(400-500 MW)
Page 54 of 4
Rev. A

H_n (Nominal Nozzle Elevation on Shell) : 0 ft.

= P = 0 PSI


= MIN[(22,876 / 20,000), 1]
= 1

= MIN[0, 2.5*(0.315 - 0.063), 2.5*(0.322 - 0.0629 - 0.063)]
= 0 in.

= [P_n * (0.5 * ID_n + CA_n)]/(Sa * E1) + CA_n
= [0 * (0.5 * 7.981 + 0.0629)]/(22,876 * 1) + 0.0629
---> = 0.0629 in.

= 7.981 * (0.315 - 0.265) - 2 * 0.322 * (0.315 - 0.265)*(1-1)
= 0.3987 in^2.
= 5 * MAX[(0.322-0.0629),0]*MIN[(0.322-0.0629),(0.315-0.063)] * 1
= 0.3264 in^2.
= 2 * (t_n - ca_n - ca_c) * L_ip2 * f_n
= 2 * (0.322 - 0.0629 - 0.063) * 0 * 1
= 0 in^2.
= tw1 ^2 + tw2c ^2
= (0.1574)^2 + (0.2362) ^2
= 0.0806 in^2.
= [ MIN(15.748, 2 * 8.1068) - 7.981 - (2 * 0.322)] * (0.315 - 0)
= 2.2435 in^2.

= A_1c + A2_n + A3_n + A4_n + A5_n
Doc. No.
(400-500 MW)
Page 55 of 4
Rev. A
= 0.3987 + 0.3264 + 0 + 0.0806 + 2.2435

= 3.049 in^2.

f_n)]
= (0.265-0.063) / 1 * [(7.981 + 2*0.0629)
+ 2*(0.322 - 0.0629) * (1 - 1)]
= 1.638 in^2.

ONLY),
= 2.5 * MIN[(0.322 - 0.0629),(0.315 - 0.063)] + (0.315)
= 0.9449 in.


tw2c (Fillet Weld Contributing) : 0 in.
Since D_rp > 2 * ID2_n

= 0 + 1 * 0.433 * (35.105 - 2.1325 + 0.5 * 0.2557 + 0.0052)
= 14.3347 PSI


= MIN[(22,876 / 20,000), 1]
= 1
Doc. No.
(400-500 MW)
Page 56 of 4
Rev. A

= MIN[0, 2.5*(0.2362 - 0.063), 2.5*(0.216 - 0.0629 - 0.063)]
= 0 in.

= [P_n * (0.5 * ID_n + CA_n)]/(Sa * E1) + CA_n
= [14.3347 * (0.5 * 3.068 + 0.0629)]/(22,876 * 1) + 0.0629
---> = 0.0639 in.

= 3.068 * (0.2362 - 0.245) - 2 * 0.216 * (0.2362 - 0.245)*(1-1)
= -0.027 in^2.
= 5 * MAX[(0.216-0.0639),0]*MIN[(0.216-0.0629),(0.2362-0.063)] * 1
= 0.1164 in^2.
= 2 * (t_n - ca_n - ca_c) * L_ip2 * f_n
= 2 * (0.216 - 0.0629 - 0.063) * 0 * 1
= 0 in^2.
= tw1 ^2 + tw2c ^2
= (0.1574)^2 + (0) ^2
= 0.0248 in^2.
= [ MIN(7.0866, 2 * 3.1938) - 3.068 - (2 * 0.216)] * (0.2362 - 0)
= 0.6821 in^2.

= A_1c + A2_n + A3_n + A4_n + A5_n
= -0.027 + 0.1164 + 0 + 0.0248 + 0.6821
= 0.796 in^2.

f_n)]
= (0.245-0.063) / 1 * [(3.068 + 2*0.0629)
+ 2*(0.216 - 0.0629) * (1 - 1)]
= 0.581 in^2.


ONLY),
= 2.5 * MIN[(0.216 - 0.0629),(0.2362 - 0.063)] + (0.2362)
= 0.619 in.
Doc. No.
(400-500 MW)
Page 57 of 4
Rev. A
PG 63::>CAPACITIES and WEIGHTS
Maximum Capacity (to upper TL) : 346,975 gal

Design Capacity (to Max Liquid Level) : 346,881 gal
Minimum Capacity (to Min Liquid Level) : 32,419 gal
NetWorking Capacity (Design - Min.) : 314,462 gal
New Condition Corroded

-----------------------------------------------------------
Shell 37,558 lbf 25,930 lbf
Roof Plates 18,227 lbf 14,582 lbf
Bottom 17,282 lbf 13,826 lbf
Stiffeners 841 lbf 841 lbf
Nozzle Wgt 837 lbf 837 lbf
Misc Roof Wgt 0 lbf 0 lbf
Misc Shell Wgt 0 lbf 0 lbf
Insulation 0 lbf 0 lbf
-----------------------------------------------------------
Total 74,745 lbf 56,016 lbf
Weight of Tank, Empty : 74,745 lbf

Weight of Tank, Full of Product (SG=1): 2,970,390 lbf
Weight of Tank, Full of Water : 2,970,390 lbf
Net Working Weight, Full of Product : 2,699,056 lbf
Net Working Weight, Full of Water : 2,699,056 lbf
Foundation Area Req'd : 1,323 ft^2
Foundation Loading, Empty : 56.5 lbf/ft^2

Foundation Loading, Full of Product (SG=1) : 2,245 lbf/ft^2
Foundation Loading, Full of Water : 2,245 lbf/ft^2
SURFACE AREAS
Roof 1,419 ft^2
Shell 4,527 ft^2
Bottom 1,323 ft^2
Wind Moment 882,095 ft-lbf

Seismic Moment 1,167,449 ft-lbf
MISCELLANEOUS ATTACHED ROOF ITEMS
MISCELLANEOUS ATTACHED SHELL ITEMS
PG 64::>MAWP & MAWV SUMMARY FOR MITUSBISHI_SW 2017
MAXIMUM CALCULATED INTERNAL PRESSURE
MAWP = 2.5 PSI or 69.28 IN. H2O (per API-650 App. F.1.3 & F.7)
MAWP = Maximum Calculated Internal Pressure (due to shell)

= 0 PSI or 0 IN. H2O
MAWP = Maximum Calculated Internal Pressure (due to roof)

= 2.5 PSI or 69.28 IN. H2O
Doc. No.
(400-500 MW)
Page 58 of 4
Rev. A
TANK MAWP = 0 PSI or 0 IN. H2O
MAXIMUM CALCULATED EXTERNAL PRESSURE
MAWV = -1 PSI or -27.71 IN. H2O (per API-650 V.1)
MAWV = Maximum Calculated External Pressure (due to shell)

= -0.0794 PSI or -2.2 IN. H2O
MAWV = Maximum Calculated External Pressure (due to roof)

= -0.2964 PSI or -8.21 IN. H2O
MAWV = Maximum Calculated External Pressure (due to bottom plate)

= -1 PSI or -27.71 IN. H2O
TANK MAWV = -0.0794 PSI or -2.2 IN. H2O

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MUARA KARANG CCPP MECHANICAL CALCULATION MK-7098-P-002

SERVICE WATER STORAGE TANK

PROJECT TITLE : MUARA KARANG CCPP (400 -500 MW)

BUYER : PT. MH POWER SYTEM INDONESIA

JOB. NO. : 16-E-411

A 25/8/2017 Issued for Approval LTR RNJ BYN AHM

1. TANK DATA SHEET FORMAT S......................................................................................................................3

NO. Description Unit Data

1.7 Identification No. 00SGA01BB101

4.7 Corrosion Allowance mm Shell 1.6/ Bottom 1.6 / Roof 0

4.8 Thickness of Major item

NO. Description Unit Data

PG 1::> ETANK FULL REPORT - MITUSBISHI_SW 2017

TABLE OF CONTENTS PAGE 1

ETANK SETTINGS SUMMARY PAGE 2

SUMMARY OF DESIGN DATA AND REMARKS PAGE 3

SUMMARY OF RESULTS PAGE 5

ROOF DESIGN PAGE 6

SHELL COURSE DESIGN PAGE 10

BOTTOM DESIGN PAGE 19

SEISMIC CALCULATIONS PAGE 25

ANCHOR BOLT DESIGN PAGE 32

CAPACITIES AND WEIGHTS PAGE 63

MAWP & MAWV SUMMARY PAGE 64

PG 2::>ETANK SETTINGS SUMMARY

To Change These ETank Settings, Go To Tools->Options, Behavior Tab.

PG 3::>SUMMARY OF DESIGN DATA and REMARKS

Job : MITUSBISHI_SW 2017

Design Internal Pressure = 0 PSI or 0 IN. H2O

MAWP = 0 PSI or 0 IN. H2O

Design Temperature = 122 °F

Ground Snow Load = 0 lbf/ft^2

PG 4::>Basic Wind Velocity = 100 mph

Seismic Use Group: II

NOTE 1 : Tank is not subject to API-650 Appendix F.7

Shell Material Summary (Bottom is 1)

Shell API 650 Summary (Bottom is 1)

Self Supported Domed Roof; Material = A-283 Gr C

t.required = 0.265 in.

Weight = 18,227 lbf

Bottom Type: Flat Bottom: Annular

Annular Bottom Plate Material : A-283 Gr C

Total Weight of Bottom = 17,282 lbf

ANCHOR BOLTS: (12) 2in. UNC Bolts, A-307

TOP END STIFFENER: L80x80x8, A-36, 841. lbf

PG 6::><Roof Design Per API 650>

DOMED ROOF: A-283 Gr C

JEr = Roof Joint Efficiency = 0.7

S = Ground Snow Load = 0 lbf/ft^2

Dead_Load = Insulation + Plate_Weight + Added_Dead_Load

Roof Loads (per API-650 Appendix R)

Pe = PV*144 = 0*144 = 0 lbf/ft^2

e.1b = DL + MAX(Sb,Lr) + 0.4*Pe

T = Balanced Roof Design Load (per API-650 Appendix R)

e.1u = DL + MAX(Su,Lr) + 0.4*Pe

U = Unbalanced Roof Design Load (per API-650 Appendix R)

Lr_1 = MAX(T,U) = 43.572 lbf/ft^2

Dish Radius (Rs) = 41.0499 ft

Rc = ID/2 = 246.1023 in.

PG 7::><Weight, Surface Area, and Projected Areas of Roof>

t_ins = Thickness of Roof Insulation

Horizontal Projected Area of Roof (Per API-650 5.2.1.f)

Pe = PV144 = 0144 = 0 lbf/ft^2

t-Calc = 2.6OD(H' - 1)G/(SdE) + CA (per API-650 5.6.3.2)

hMax_1 = ESd(t_1 - CA_1)/(2.6ODG) + 1

t.test = 2.641.0499(35.1 - 1)/(22,500*1) = 0.1618 in.

t-Calc = 2.6OD(H' - 1)G/(SdE) + CA (per API-650 5.6.3.2)

hMax_2 = ESd(t_2 - CA_2)/(2.6ODG) + 1

t.test = 2.641.0499(29.25 - 1)/(22,500*1) = 0.134 in.

PG 12::> t-Calc = 2.6OD(H' - 1)G/(SdE) + CA (per API-650 5.6.3.2)

hMax_3 = ESd(t_3 - CA_3)/(2.6ODG) + 1

t.test = 2.641.0499(23.4 - 1)/(22,500*1) = 0.1063 in.

t-Calc = 2.6OD(H' - 1)G/(SdE) + CA (per API-650 5.6.3.2)