Beruflich Dokumente
Kultur Dokumente
United Kingdom
Ireland
Unit 15 Block B, Blyry Business & Commercial Park,
Athlone, Co Westmeath, Ireland
Tel: 00353 9064 86849 | Fax: 00353 9064 85850
www.bradleydoublelock.co.uk
CONTENTS THE UK’S LEADING TOWING & TRAILER EQUIPMENT AN
AN COMPANY
COMPANY
THE UK’S LEADING TOWING & TRAILER EQUIPMENT 4 Bradley Doublelock are the UK’s leading Bradley brands have established an unparalleled reputation for
design, robustness, durability and quality across a wide range
The Bradley brands - award winning quality
manufacturers of high quality, durable towing and
BRADLEY TYPE APPROVED TOWING SYSTEMS 6 trailer equipment. The product range has been
of products; and safety for over 90 years.
designed for use across a wide range of applications • Trailer Components - couplings, jockey wheels & prop stands.
REGULATION 55 7 including commercial, agriculture, military and • Towing Equipment - a range of towing jaws, mountings and
public utilities where robustness and long service pintles.
‘S’ AND ‘D’ VALUES EXPLAINED 8 life is a defining requirement.
• Towing Accessories - a wide range of pins, lanyards and other
BRADLEY UNIVERSAL COUPLINGS 10 Engineered to the highest levels of quality and safety, the accessories for your Type Approved towing outfit.
Bradley brands include the Dixon-Bate product range of towing
components which have been a mark of excellence for over
DIXON-BATE UNIVERSAL COUPLINGS 12
90 years. Or Diagram?
DIXON-BATE UNIVERSAL STABILISER COUPLINGS 14
BRADLEY TOWING JAWS 16 Originally established by H&K Bradley in 1948, Dixon-Bate have for a long time been recognised
Bradley Doublelock quickly grew to become the as the market leading specialist in towing jaws and
DIXON-BATE TOWING JAWS 17 leading name for ‘quality coupled with innovation’ equipment, with a strong reputation for the design
The Full Bradley Product Range
within the trailer manufacturing industry. End users and manufacture of premium quality products.
BRADLEY AUTOJAW 18 recognised both the quality of the design and the
Bradley’s extensive range of The Dixon-Bate range of products was incorporated into the
towing equipment, chassis engineering enabling Bradley products to quickly
DIXON-BATE HEIGHT ADJUSTABLE MOUNTINGS 20 Bradley portfolio in 2009 when the company was acquired
components and spare become the benchmark standard for towing products by Bradley. The products, which have been developed and
parts are engineered to last, in the UK market. manufactured for over 90 years, have built up a strong
DIXON-BATE TOWING PINTLES 22 ensuring whatever product reputation for premium quality, durability and long service life.
you have purchased, you Bradley Doublelock now continue to maintain the core values
DIXON-BATE SHOCKLINK 24 will benefit from generations of quality and product innovation that make the products so The entire Bradley and Dixon-Bate product range meets the high
of development and enjoy a successful. Bradley now service both corporate and public sector performance targets and stringent safety requirements expected
LAND ROVER TOWBAR ASSEMBLIES 26 lifetime of service. customers and a huge variety of end users - who recognise for a wide range of military applications and is prominent in
the significant added value and peace of mind provided by the automotive, marine, agricultural and leisure sectors.
Trailer Components Towing Equipment Towing Accessories Bradley name.
ACCESSORIES 29
86
Bradley products are tested and manufactured to meet the Bradley are located in West Yorkshire, an area renowned
highest levels of quality and safety, including European Type for the importance of manufacturing and the production
Approval and the new UK standard ‘Regulation 55’. Type Approved of the highest quality, British engineered products.
products meet a minimum set of regulatory, technical and safety Our success comes from a quality British engineering
requirements enabling a customer to be sure that a product has heritage which is now combined with all the advantages DISTRIBUTORS
been manufactured to the highest technical and quality standards. of modern design and production techniques. BRADLEY
Bradley opened a Sales and Distribution office in Ireland
IRELAND BRADLEY UK EUROPE
Not all towing products available in Europe are Type Approved
or meet the new Regulation 55 standards. As a result, these based in Athlone, Co Westmeath. The Athlone office
products may not be suitable for the intended use and may not provides local support to both Southern and Northern
be covered by insurance in the event of the claim. If in doubt, we Ireland customers and carries stocks of trailer and
towing vehicle components available for immediate LIVERPOOL
recommend seeking expert advice to ensure your towing outfit is HULL
Type Approved. The Bradley sales team can help you with this and dispatch.
assist you in the selection of the correct Type Approved products. Bradley brands can be purchased from one of 86
for your towing outfit. distributors, covering all areas of the United Kingdom
and Ireland. We are also well placed to service export
NATIONWIDE
markets through our close proximity to the ports of
BS EN ISO 9001:2000 and ISO 14001 approved and certified manufacturer. COVERAGE
Liverpool and Hull.
4 5
BRADLEY TYPE APPROVED TOWING SYSTEMS REGULATION 55 R55 AN COMPANY
WHY SHOULD YOU FIT TYPE APPROVED TOWING SYSTEMS? E APPROVED S THE NEW REQUIREMENT FOR TYPE APPROVED PRODUCTS
Y TYP YS
LL TE
FU M
If you are towing in the UK and Europe it is a legal ty Max On November 1st 2014 Regulation 55 was introduced
afe i m Tested
requirement to have a Type Approved Towing System to replace the EC 94/20 tow bar regulations. As of this 2 Million Lifetime Tested to 2 Million Cycles
um
Cycles
m
fitted to your vehicle. date, all towing equipment and towing outfits have to All Bradley products are subjected to range of
p e rf
Optim
A ‘Towing System’ is defined as all the component parts on your towing
meet the additional requirements in Regulation 55. strict tests to meet and exceed EC Type Approval,
ormance
AN COMPANY including a 2 million cycle fatigue test. This
outfit which are required to tow in a safe manner. When combined, these Bradley were the first in the UK market to ensure all products have ensures your Bradley towing system provides the
component parts also ensure the system is fully Type Approved. been tested and up to date with this latest government legislation. highest possible standards of quality and safety.
Therefore, Bradley products are fully Type Approved to the
All Bradley products are fully Type Approved Towing Systems, Fit
for purpose latest standards.
ensuring optimum safety and maximum performance across
a wide range of commercial and leisure applications. Understanding the rules regarding towing on different towing 2yr 2 year warranty
outfits can be complicated. The easiest way to ensure you are Warranty
All Bradley products are covered by a full two
compliant is to fit fully Type Approved systems from Bradley. year defect warranty from the date of purchase,
providing complete peace of mind.
APPROVED
PE
TY S
For example, a Towing
+ + =
YS
LY
TEM
FUL
Jaw always requires a
Type Approved Towing Pin
and Lanyard to correctly Choosing The Correct Towing Equipment
meet all UK legislation. BRADLEY TYPE BRADLEY TYPE BRADLEY TYPE
APPROVED APPROVED PIN APPROVED
TOWING JAW LANYARD Towing Capacity 3.5T 5T Your Type Approval Checklist
Bradley Towing Equipment is specifically engineered for different Checklist for selecting Type Approved towing equipment:
towing weights which can be identified by these symbols within
üü Check the products are manufactured to Regulation 55 as of
this brochure. It is important to choose the product with the
1st November 2014.
correct towing weight for your outfit to meet all UK legislation.
üü Check your towing weight and fixings are correct for the
towing outfit.
Two or Four Bolt Face Mountings 2 4 üü Check all the towing equipment is Type Approved (i.e. do not
use a substandard Towing Pin with a Type Approved Towing
Bradley Towing products are provided pre-drilled for fixing to
Jaw).
tow bars with either two bolt or four bolt fixings and can be
identified by these symbols. Both comply with the relevant If in doubt, contact Bradley for advice on 01274 560414
British Standard and Regulation 55.
Optimum Safety Maximum Performance Fit for Purpose
Bradley Towing Equipment provides Bradley brands have been the UK’s Bradley Type Approved products are
the highest levels of safety and peace number one manufacturer of towing rigorously tested and meet the highest
of mind for towing outfits, drivers and equipment for over 90 years. Our quality standards, ensuring they are Quality and Safety Standards
the goods that are being transported. heritage and expertise ensures that our perfect for the intended purpose.
products excel in every area of use.
Bradley are committed to the highest levels of quality
and safety throughout the entire manufacturing process.
The S Value or Static Vertical Mass is the The D Value is a rating in kN that reflects dynamic
technically correct terminology for ‘nose load’. S Value loading limits between a towing vehicle and a
The S Value is the load, weight or mass applied by the trailer, i.e. the horizontal force between the towing
coupling head of the trailer or caravan onto the towball/ vehicle and trailer.
towbar fitted to the towing vehicle.
It is essential you have the correct D Value when purchasing
The S Value needs to be correctly determined before you a towing product so that your entire towing system retains its D VALUE D Values for all our products are clearly
purchase a towing product to ensure the towing outfit (E.G. Type Approval status. 30.95kN marked throughout this brochure.
your vehicle and the trailer) is safe and complies with legal
restrictions.
For a copy of our simple D Value calculator or if you require any assistance
with S or D values, please contact Bradley Sales on 01274 560414.
What is the Maximum S Value I Can Use? How is the S Value Measured? Calculating the ‘D’ Value
Your vehicle manufacturer should specify the maximum The S Value can be measured by recording the force, or To calculate the D Value yourself you need to find the Gross Vehicle Weight (GVW)
S Value / nose load in your vehicle handbook. weight, applied by the trailer/caravan using a set of scales or following information from your vehicle manufacturer;
proprietary device.
The vehicle manufacturer may possibly use the technical • The Gross Vehicle Weight (GVW) of your vehicle. This is Gross Trailer Weight
terminology ‘maximum static vertical load on towball’, or a The force, or weight, must be measured as close to the centre also sometimes called Gross Vehicle Mass (GVM). (GTW) that the model
similar description. of the coupling head as possible and at the same coupling of vehicle can tow.
height as when coupled to the intended tow vehicle. • The Gross Trailer (or Train) Weight (GTW) for your vehicle.
This may vary, and if there is any doubt it is essential to
contact the vehicle manufacturer to clarify the Maximum To place the scales under the A-frame, away from the coupling
S Value that you can use. head will not provide the correct measure of the S Value /
‘nose load’.
AL-KO Premium Jockey Wheel (Part No. 1221695) Criteria for optimum stable towing
8 9
BRADLEY UNIVERSAL COUPLINGS AN COMPANY
• Pin Diameter (nominal): 25mm • Pin Diameter (nominal): 32mm Kit 172
• Ball Diameter: 50mm • Ball Diameter: 50mm
• Towing Capacity: 3.5T • Towing Capacity: 3.5T
• D Value: 17kN • D Value: 30.95kN
+ =
• Vertical Load / S Value: 200kg • Vertical Load / S Value: 350kg
• Towing Eye: • Towing Eye: R55
Minimum i.D.: 30 mm Minimum i.D.: 30 mm
• 2 bolt fixing to Regulation 55 • 4 bolt fixing to Regulation 55
(bolts not supplied – M16 Bolts (bolts not supplied – M16 Bolts PRIMARY SECONDARY TYPE
required. We recommend using V352L required. We recommend using V502L R55 LOCKING LOCKING APPROVED
8.8 or higher grade bolts) 3.5T Bradley Universal E40TC 8.8 or higher grade bolts) 3.5T Bradley Universal DEVICE DEVICE SYSTEM
E100TC
Kit 173
Secondary
Primary locking device locking device
Part No. Item Spare No. Item Part No. Item Spare No. Item
V352L 3.5T Bradley Universal E40TC Kit173 Locking Handle V502L 3.5T Bradley Universal E100TC Kit173 Locking Handle
Kit172 Ball Pin & Wire Kit170 Ball Pin & Wire
V35B Imperial Bolt Pack V50B Imperial Bolt Pack
V35B-M16 Metric Bolt Pack V50B-M12 Metric Bolt Pack
Please note - only use genuine Bradley parts and spares to ensure your system is Type Approved and legally compliant.
10 11
DIXON-BATE UNIVERSAL COUPLINGS AN COMPANY
The Dixon-Bate Universal Coupling range sets the Features and Benefits
highest standards for quality, durable couplings, • Unique product combining Ball & Pin Coupling
ideal for all types of commercial applications. They • All couplings meet safety requirements of EU standard 94/20EC
provide the flexibility for end users to quickly adapt and Regulation 55
to their varied towing requirements. • Zinc and clear passivate finish
• Class: A50-X/S
The Universal Coupling combines a separate 50mm ball and
25mm diameter pin in one coupling. The towing ball and pin Tested
R55 2 Million 2yr
assembly pin are engineered from heavy duty, forged steel Cycles Warranty
Part No. Item Spare No. Item Part No. Item Spare No. Item
202014 3.5T Universal with 25mm Pin 68121 25mm Standard Pin/Lanyard/Tag/Clip 201691 5.0T Universal with 32mm Pin 67187 32mm Pin/Chain/Tag/R Clip
201740 3.5T Universal with 25mm Hardened Pin 68129 Lanyard/Tag/Clip for 25mm Pin (Standard and 67221 Chain/Tag/R Clip set for 32mm Pin
(Features a hardened 25mm dia. pin rated to Hardened Pin)
3500kg)
Please note - only use genuine Bradley parts and spares to ensure your system is Type Approved and legally compliant.
67229 25mm Hardened Pin/Lanyard/Tag/Clip
12 13
DIXON-BATE UNIVERSAL STABILISER COUPLINGS AN COMPANY
When not in use, the pin can be stored in the integral pin holder.
The lanyard cable is made from stainless steel cable sheathed in This adaptor converts a continental 4
nylon which improves retention and prevents snagging. hole towbar system to a standard UK 2
bolt fixing as shown.
The adapter plate is fully approved to
Reg. 55 if used with Bradley / Dixon
Bate products, and can only be supplied
when ordered with the two bolt product
17898 - Adaptor Plate on this page. (Black finish only)
Stabiliser Coupling
DB202116 3.5T Stabiliser coupling compatible DB68420 25mm Hardened Pin & Holder 3.5T Stabiliser
with 25mm Hardened Pin (Features a hardened Coupling
25mm dia. pin rated to 3500kg)*
Please note - only use genuine Bradley parts and spares to ensure your system is Type Approved and legally compliant.
14 15
BRADLEY TOWING JAWS DIXON-BATE TOWING JAWS AN COMPANY
Bradley Towing Jaws are designed to prevent Features and Benefits Dixon-Bate Towing Jaws provide the same quality Features and Benefits
jamming and have a minimum overhang • Anti-jamming & minimum overhang design and towing capacity (3.5T) as the Bradley Towing • Heavy duty, forged pins. Stainless steel lanyard cable
design. They are engineered from durable, • Compatible with British Standard eyes 30/40/50mm Jaws but are suitable for towing outfits with S - sheathed in nylon to provide improved clip retention and
corrosion resistant cast iron and are approved to Values of 250kg. prevents snagging
• Doublelock mechanism
Regulation 55. • Approved to Regulation 55, British Standards & EC94/20
• Durable cast iron - high corrosion resistance
There is also a product option for a hardened pin. Both products • Zinc and Clear Passivate Finish
• Approved to Regulation 55, British Standards
All towing jaws come with a two year warranty and are are provided with a two year warranty. • Class: A-S
& EC94/20 Approved
lifetime tested to two million cycles.
R55
Tested
2yr
R55
Tested
2 Million 2yr 2 Million
Cycles Warranty
Cycles Warranty
• Pin Diameter (nominal): 25mm • Pin Diameter (nominal): 32mm • Pin Diameter (nominal): 25mm • Features a hardened 25mm dia.
• Towing Capacity: 3.5T • Towing Capacity: 3.5T • European Type Approved No. pin rated to 3500kg
• D Value: 17kN • D Value: 30.95kN 0676 • Regulation 55 and 94/20/EC
• Vertical Load / S Value: 200kg • Vertical Load / S Value: 350kg • Towing Capacity: 3.5T Type Approved Product
• Towing Eye: • Towing Eye: • D Value: 17.5kN
Minimum i.D.: 30 mm Minimum i.D.: 40 mm • Vertical Load / S Value: 250kg
Maximum Section: 28.6mm Maximum Section: 28.6mm • Towing Eye:
• 2 bolt fixing to Regulation 55 • 4 bolt fixing to Regulation 55 Minimum i.D.: 30mm
• (bolts not supplied – M16 bolts • (bolts not supplied – M12 bolts Maximum Section: 30mm
required) required) • 2 bolt fixing to Regulation 55 and DB201756
V351L V501L DB201661 3.5T Towing Jaw
94/20/EC Type Approved Product
3.5T Bradley Towing Jaw E40T 3.5T Bradley Towing Jaw E100T 3.5T Towing Jaw (Hardened Pin)
V351L 3.5T Bradley Towing Jaw E40T Please note - only use genuine Bradley parts DB201661 3.5T (17.5kN) Towing Jaw DB68169 25mm Standard Pin/Lanyard/Clip set
and spares to ensure your system is Type
V501L 3.5T Bradley Towing Jaw E100T Approved and legally compliant DB68129 Lanyard/Clip set for 25mm Pin
V354L 3.5T Bradley Towing Jaw with Locking Pin DB201756 3.5T (17.5kN) Towing Jaw with Hardened Pin DB67228 25mm Hardened Pin/Lanyard/Clip set
V504L 3.5T Bradley Towing Jaw with Locking Pin DB68129 Lanyard/Clip set for 25mm Pin
16 17
BRADLEY AUTOJAW AN COMPANY
Perfect for ensuring the saftey of lone operators, the Features and Benefits
Bradley AutoJaw is a semi-automatic, self-engaging • Perfect solution for towing outfits that require a
coupling that enables the user to attach a trailer with two bolt fixing AND a high D Value
a simple, one handed operation. • Self engaging ‘AutoJaw’ with anti-jamming & minimum
overhang design
As one complete unit the AutoJaw prevents loss of, or incorrect • No chains or wires
use of pins which ensures the operator is never in a position • High corrosion resistance – engineered from durable cast iron
where they might be tempted to tow with something other than a • Compatible with British Standard eyes 30/40/50mm
Type Approved pin.
The AutoJaw automatically engages with the trailer eye end R55
Tested
2 Million 2yr
Cycles Warranty
when the towing vehicle is reversed to the trailer. The product is
specifically designed so it fully engages and locks when used. The
Bradley AutoJaw is either locked, or it will leave the trailer behind This adaptor converts a continental 4
hole towbar system to a standard UK 2
at the take-off point. It is not possible to partially engage/lock bolt fixing as shown.
Bradley AutoJaw, which ensures continued safety and reliability The adapter plate is fully approved to
for your towing outfit and operator. Reg. 55 if used with Bradley / Dixon
Bate products, and can only be supplied
The Bradley AutoJaw also has a security locking facility which can when ordered with the two bolt products
be used in conjunction with a standard Bradley barrel lock. 17898 - Adaptor Plate on this page. (Black finish only)
• Ball Diameter: 50mm • Towing Capacity: 3.5T Keeps operator out of trap zone
68mm
• Towing Capacity: 3.5T • D Value: 23.41kN
• D Value: 23.41kN • Vertical Load / S Value: 350kg
• Vertical Load / S Value: 350kg • 2 bolt fixing to BS Au 114a (bolts
• 2 bolt fixing to BS Au 114a (bolts not supplied – we recommend
not supplied – we recommend using M16, 8.8 or higher grade)
78.5mm
using M16, 8.8 or higher grade) • Corrosion resistant black
• Corrosion resistant black phosphate and black powder
phosphate and black powder finish Automatic engagement of ‘AutoJaw’.
finish
AJ352L2 AJ351L2 Fully engages and ‘locks’ when used.
Bradley AutoJaw with Ball Bradley AutoJaw without Ball
18 19
DIXON-BATE HEIGHT ADJUSTABLE MOUNTINGS AN COMPANY
Tested
2 Million 2yr
Cycles Warranty
S:\SOLBASE\DIXON BA
DO NOT SCALE 2 3 THIRD ANGLE PROJECTION 5 THIRD ANGLE 6 DO NOT SCALE 1 IF IN DOUBT ASK 2 3 4 5
PROJECTION
PROJECT MASTER
5 positions 4 positions
THIRD ANGLE DO NOT SCALE 1 2 3 4 5 IF IN DOUBT ASK A
PROJECTION
PROJECT MASTER
BILL OF MATERIALS A
A (PRODUCTION USE ONLY)
mounting mounting
4
3 positions 2 positions 4
1
A
1 2
• Available in 1 pin or 2 pin variants • Available in 1 pin or 2 pin variants
B
3
2 3 3 6
• 19mm diameter pin to secure with C
8
7 2 8
• 19mm diameter pin to secure with 1
3
3
7 C
4
R clips 6
C
R clips C
4 4
• Slider pre-drilled with 4 holes to • Slider pre-drilled with 4 holes to
2 2 6
5
5
accept 2 hole (BS Au 114a) or accept 2 hole (BS Au 114a) or 4
D
4
D D
8 17375 LABEL REG 55 - DB202092 - 100MM ADJ 2
4 hole fixing (BS Au24), both to 7
6
5
DB102960
DB66702
DB68036
SPRING R CLIP
PIN ASSEMBLY
SLIDER PLATE SINGLE HOLE
2
1
1
8 17376 LABEL REG 55 - DB202092 2 PIN - 100MM ADJ hole
2 fixing (BS Au24) D
Regulation 55
7 DB102960 SPRING R CLIP 4
6 17379 LABEL REG 55 - DB202090 - 200MM 2
4 DB68060 100mm ADJUSTABLE W/ASSY 1 6 DB66702 PIN ASSEMBLY 2 ADJ
DB202092 100mm DB Height Adjustable Mounting DB202090 200mm DB Height Adjustable
4 Mounting DB202090/2PIN 200mm 2 pin DB66702
variant
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DB102960
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DB202092 100mm DB Height Adjustable Mounting DB202090 200mm DB Height Adjustable Mounting
DB202091 150mm DB Height Adjustable Mounting DB202117 2 Pin 260mm Height Adjustable Mounting
20 21
DIXON-BATE TOWING PINTLES AN COMPANY
towing coupling and have now become the product of choice for
local authorities and commercial users, especially when used for
Worldwide recognition - in use by armed forces around the world and specified by most military vehicle manufacturers.
towing off road.
FV987958 FV987957
3.5T Light Towing Pintle 7.5T Medium Towing Pintle
Rotates through 360°, and has a built in device to secure the Pintle into a fixed position.
Part No. Item Generally used in military and heavy off road applications
FV987958 3.5T Light Towing Pintle
The Towing Pintle range provides the perfect off road towing
FV987957 7.5T Medium Towing Pintle system for a range of applications - from lighter vehicles and
loads, to heavier, commercial, industrial and military usage.
and also in 4 fixed or ‘studded’ versions. Fit Shocklink Adaptor Plates to your fleet of vehicles
• Date from: 1999 • Date from: 1999 • Date to: 1995 onwards • Land Rover 88 & 109
• Date to: 2004 • Date to: 2004 • Height Adjustable • Height Adjustable
• Height Adjustable • Height Adjustable • Type: A-50X • Type: A-50X
• Type: A-50X • Type: A-50X • D Value: 15.8kN • S & D Values - please see vehicle
• D Value: 15.5kN • D Value: 13.1kN • Vertical Load / S Value: 200kg manufacturer’s handbook
• Vertical Load / S Value: 200kg • Vertical Load / S Value: 180kg • EC94/20 Type Approved:
• EC94/20 Type Approved: • EC94/20 Type Approved: e11-00-0711
e11-00-1476 e11-00-1477
DB202126
Land Rover Discovery 2 DB201796
Multi Height 1998 - 2004 Land Rover Lightweight Military
DB202039 Land Rover Discovery Coil Sprung - 1999-2004 Please note - only use genuine Bradley parts DB202022 Discovery / Range Rover - 1999 on
and spares to ensure your system is Type
DB202049 Land Rover Discovery - 1999-2004 - AIR Approved and legally compliant DB200673 Land Rover - 88 & 109
DB202126 Land Rover Discovery 2 Multiheight - 1998 - 2004 DB201796 Land Rover Lightweight Military
26 27
LAND ROVER TOWBAR ASSEMBLIES ACCESSORIES AN COMPANY
www.bradleydoublelock.co.uk
Due to a policy of continuous product improvement, Bradley Doublelock reserves the right to change technical specifications. Revision Date 01/15