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G3500 Carburetor Control Linkage

NOTE: The dimensions and adjustment procedure Procedure To Install and Adjust Linkage
are the same for the right and left hand mounted
governors. a. Rotate governor output shaft (11) to the open
position.
(1) Throttle shaft and lever (keyed).
(2) Cross shaft and levers (both levers keyed). b. Install governor control lever at the angle (9)
Diameter of cross shaft ... 15.735 ± 0.013mm shown.
(0.6195 ± 0.0005 in.).
(3) Cross shaft bearings. Bore in bearings for cross c. Install remaining levers and keys on the shafts.
shaft ... 15.880 ± 0.005 mm (0.6252 ± 0.0002 in.).
(4) Reference angle for carburetor shaft (fully open d. Adjust the upper linkage (6) and lower linkage (8)
to fully closed) ... 75°. to the correct lengths and install.
(5) Rod end and nut. Tighten nuts on all rod ends
to a torque of ... 12 ± 4 N·m (9 ± 3 lb ft). e. With both the throttle plate and governor shaft
held in the fully open position, adjust linkage (7) to
NOTE: Assemble the rod ends to provide equal fit between the levers and install.
thread engagement in rod on both ends.
f. Rotate linkage so the throttle is in the closed
(6) Length to adjust carburetor shaft to cross shaft position. Adjust the throttle stop screw to contact
linkage before assembly: the pin in the throttle body to minimize the plate to
3508 ... 194.2 ± 1.0 mm (7.65 ± 0.04 in.) bore gap. Insure the gap is large enough to avoid
3512 ... 194.2 ± 1.0 mm (7.65 ± 0.04 in.) wedging the throttle plate in the bore during engine
3516 ... 179.8 ± 1.0 mm (7.08 ± 0.04 in.) operation.
(7) Governor to cross shaft (middle) linkage is
adjusted to a reference length of 404 mm (15.9 in.)
for all engines.
(8) Length to adjust lower linkage before assembly
... 254 ± 1 mm (10 ± 0.04 in.)
(9) With governor shaft held in the fully open posi-
tion, the lever angle (from horizontal) is ... 5 ± 5°.
(10) Reference angle (fully open to fully closed posi-
tion) ... 37°. PSHO-204
(11) Governor control shaft. Printed on 11/25/96 @ 3:53 PM

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