Technical Manual MAC - 2007(60Hz)

Modular Air Cooled Chiller

Models: MAC160A-960A
MAC210A-1260A

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Contents
Nomenclature..............................................................................................................................2

Features.......................................................................................................................................3

.............................................................................................................................4

Sound Data..................................................................................................................................7

Performance Data.......................................................................................................................8

Outlines and Dimensions ........................................................................................................10

Wiring Diagrams .......................................................................................................................12

Refrigerant Circut .....................................................................................................................14

Equipment Options ..................................................................................................................15

Troubleshooting .......................................................................................................................18

Exploded view & Part list.........................................................................................................19

Note:
local codes and regulations, and experienced with this type of equipment.

Caution: Sharp edges and coil surfaces are a potential injury hazard. Avoid contact with them.

Warning: Moving machinery and electrical power hazard may cause severe personal injury or death.
Disconnect and lock off power before servicing equipment.

“McQuay” is a registered trademark of McQuay International. All rights reserved throughout the world.
© 2007 McQuay International.
Bulletin illustrations cover the general appearance of McQuay International products at the time of publication. We reserve the right to change

1
Nomenclature

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2
Features
MAC units are high thermodynamic engineering products, studied with high accuracy in balancing compressors,
condensers and evaporators in order to offer high performances and wide safety margins. The choose of the
materials and the equipment adopted for the products has been made without any compromises, taking care of
quality and long life purposes. The products meet ISO 9001 requirements, an assurance beyond any doubts of the
high producing standards followed by McQuay.

Modular Design
MAC160A, MAC210A, maximum designed as the 4 basic modules, different numbers of modules can be
,
combined to satisfy different load. The number of combination is 10 modules, however its still very convenient to
transportation and install these units by separating them into single ones when manufacturing and shipping.

High Flexiblity
The MAC units are available in sizes covering a range from 56 to 420 kW nominal cooling capacity and with
availability of many accessories, and the applications of high tech control and safety devices, give to these products

type of fan coil or AHU, this series is ideal for various kinds of application, different area by modular combination.

Low Installation Cost

The units are completely assembled at factory which reduces the cost of installation on site. A rigid steel base
distributes the weight of the unit to the support points and allows simple installation by an easy access to the lifting
points.

Compressor

internal overload protection. The compressor adopts hermetic type to further eliminate operating noise and
vibration.

Air-cooled Condenser
The two air cooled condenser coils with V-shaped are made of staggered rows of 3/8" OD seamless copper tube,

Condenser Fan Motor

of acryl styrene resin. The fan is direct driven by weatherproof three-phase motor to ensure reliable continuous
operation.

Evaporator
The heat exchanger is made of stainless steel plates closely arranged and brazed together to ensure high heat

optimum thermal insulation.

Refrigerant Circuit
The refrigerant circuit is factory brazed and evacuated before accurately charged with R22 or R407C(optional)

equipped with a carefully sized thermostatic expansion valve, or a capillary tube.

Additional Safety Protection

The modular air-cooled chillers are equipped with intelligently designed safety control to ensure continuous
safe operation. High and low pressure switch is provided to prevent the compressor damage resulting from both

In addition, thermal and current overload protector are supplied with the units as well as phase sequencer protector.

3
General Data

MODEL MAC160A MAC320A MAC480A MAC640A MAC800A MAC960A

Btu/h 191126 382253 573379 764505 955631 1146758

NOMINAL CAPACITY
kW 56 112 168 224 280 336
NOMINAL TOTAL INPUT POWER kW 22 44 66 88 110 132
NOMINAL RUNNING CURRENT A 70 140 210 280 350 420
POWER SOURCE V/Ph/Hz 208~230/3/60,460/3/60
REFRIGERANT TYPE R22
MATERIAL ELECTRO-GALVANIZED MILD STEEL
CASING FINISH EPOXY POLYESTER POWER
THICKNESS mm/in 1.2/0.047
HEIGHT mm/in 1785/70
UNIT
WIDTH mm/in 1820/72
DIMENSION
DEPTH mm/in 1000/40 2000/80 3000/120 4000/160 5000/200 6000/240
HEIGHT mm/in 1940/76
PACKING
WIDTH mm/in 1930/76
DIMENSION
DEPTH mm/in 1150/44 2300/88 3450/132 4600/176 5750/220 6900/264
NET WEIGHT kg/lb 620/1366 1240/2732 1860/4098 2480/5464 3100/6830 3720/8196
GROSS WEIGHT kg/lb 670/1476 1340/2952 2010/4428 2680/5904 3350/7380 4020/8856
OPERATING WEIGHT kg/lb 640/1410 1280/2820 1920/4230 2560/5640 3200/7050 3840/8460

MODEL MAC210A MAC420A MAC630A MAC840A MAC1050A MAC1260A

Btu/h 238908 477816 716724 955631 1194539 1433447
NOMINAL CAPACITY
kW 70 140 210 280 350 420
NOMINAL TOTAL INPUT POWER kW 24.5 49 73.5 98 122.5 147
NOMINAL RUNNING CURRENT A 79 158 237 316 395 474
POWER SOURCE V/Ph/Hz 208~230/3/60,460/3/60
REFRIGERANT TYPE R22
MATERIAL ELECTRO-GALVANIZED MILD STEEL
CASING FINISH EPOXY POLYESTER POWER
THICKNESS mm/in 1.2/0.047
HEIGHT mm/in 1940/76
UNIT
WIDTH mm/in 1940/76
DIMENSION
DEPTH mm/in 1140/45 2280/90 3420/135 4560/180 5700/225 6840/270
HEIGHT mm/in 2250/92
PACKING
WIDTH mm/in 2140/46
DIMENSION
DEPTH mm/in 1200/85 2400/170 3600/255 4800/340 6000/425 7200/510
NET WEIGHT kg/lb 730/1609 1460/3218 2190/4827 2920/6436 3650/8045 4380/9654
GROSS WEIGHT kg/lb 780/1718 1560/3436 2340/5154 3120/6872 3900/8590 4680/10308
OPERATING WEIGHT kg/lb 750/1653 1500/3306 2250/4959 3000/6612 3750/8265 4500/9918

NOTES:
1) ALL SPECIFICATIONS ARE SUBJECTED TO CHANGE BY THE MANUFACTURER WITHOUT PRIOR NOTICE.
2) ALL UNITS ARE BEING TESTED AND COMPLY TO ISO 5151.
3) NOMINAL COOLING AND HEATING CAPACITY ARE BASED ON THE CONDITIONS BELOW :
a) COOLING 27°C DB/19°C WB INDOOR AND 35°C DB/24°C WB OUTDOOR
b) HEATING 20°C DB INDOOR AND 7°C DB/6°C WB OUTDOOR

4
Components Data
MODEL MAC160A MAC320A MAC480A MAC640A MAC800A MAC960A
EVAPORATOR
TYPE BRAZED PLATE HEAT EXCHANGE
PLATE MATERIAL STAINLESS STEEL
MODEL NAME V25*40*40
WATER VOLUME m3/ft3 0.078/2.76 0.156/5.52 0.243/8.28 0.312/10.4 0.39/13.8 4.68/16.56
L/s/US
NOMINAL WATER FLOW 2.67/0.71 5.34/1.42 8.01/2.13 10.68/2.84 13.35/3.55 16.02/4.26
GPM
WATER LINE(HYDRAULIC KIT)
INSTALLATION PIPE
mm/in 32/1-1/4
PIPING CONNECTION
HEAD m 3
PIPE SIZE mm/in 73.6/3
WATER PRESSURE DROP kPa/psi 125/18 127/18 129/19 131/19 133/19 135/20
CONDENSER COIL
TYPE TUBE+FIN
MATERIAL COPPER
TYPE INNER GROOVE
TUBE WALL THICKNESS mm/in 0.36/0.01417
OUTER DIAMETER mm/in 9.52/ 3/8
TUBE HEIGHT TH 36
MATERIAL ALUMINUM
THICKNESS mm/in 0.11/0.00433
FIN
ROWS 3
FIN PER INCH 14
TOTAL FACE AREA m2/ft2 2.75/29.6 5.5/59.2 8.25/88.8 11/118.4 13.75/148 16.5/177.6
CONDENSER FAN
TYPE/DRIVE AXIAL BIG VANE AND LOW NOISE BLOWER/DIRECT
QUANTITY 2 4 6 8 10 12
BLADE MATERIAL GALVANIZED STEEL
BLADE DIAMETER mm/in
POWER SUPPLY V/Ph/Hz 208~230/3/60;460/3/60
RATED RUNNING 208~230V A 4.5
CURRENT 460V A 2.2
RATED INPUT POWER W 1000
RATED OUTPUT POWER W 850
MOTOR POLES 6
CMH/
AIR VOLUME 26000/15058 52000/30116 78000/45174 104000/60232 13000/75290 156000/90348
CFM
COMPRESSOR
TYPE SCROLL
QUANTITY 2 4 6 8 10 12
NOS OF CIRCUITS 2 4 6 8 10 12
POWER SUPPLY V/Ph/Hz 208~230/3/60;460/3/60
RATED RUNNING 208~230V A 27
CURRENT 460V A 13
RATED INPUT POWER W 7400
MAXIMUM STARTING 208~230V A 148
CURRENT 460V A 72
PROTECTION DEVICES H/L PRESSURE SWITCH/THERMAL AND CURRENT OVERLOAD PROTECTOR
STAGE OF CAPCITY CONTROL 2 4 6 8 10 12
INSULATION GRADE E
208~230V A 248
LOCKED ROTOR AMP
460V A 120
REFRIGERANT
TYPE R22
CONTROL THERMOSTATIC EXPANSION VALVE AND CAPILLARY
REFRIGERANT CHARGE kg/lb 13.1/28.9 26.2/57.8 39.3/86.7 52.4/115.6 65.5/144.5 78.6/173.4

5
MODEL MAC210A MAC420A MA C630A MAC840A MAC1050A MAC1260A
EVAPORATOR
TYPE BRAZED PLATE HEAT EXCHANGE
PLATE MATERIAL STAINLESS STEEL
208~230V B3-095-84
MODEL NAME 460V B3-095-96
208~230V m3/ft3 0.102/3.60 0.204/7.2 0.306/10.8 0.408/14.4 0.51/18 0.612/21.6
WATER VOLUME
460V m3/ft3 0.108/3.81 0.216/7.62 0.324/11.43 0.432/15.24 0.54/19.05 0.648/22.86
L/s/US
NOMINAL WATER FLOW 3.3/0.87 6.6/1.74 9.9/2.61 13.2/3.48 16.5/4.35 19.8/5.22
GPM
WATER LINE(HYDRAULIC KIT)
INSTALLATION
PIPE mm/in 38/1 1/2"
PIPING
CONNECTION
HEAD m 5
PIPE SIZE mm/in 125/5"
WATER PRESSURE DROP kPa/psi 72/10 74/11 76/11 78/11 80/12 83/12
CONDENSER COIL
TYPE TUBE+FIN
MATERIAL COPPER
TYPE INNER GROOVE
TUBE WALL THICKNESS mm/in 0.36/0.01417
OUTER
mm/in 9.52/3/8
DIAMETER
TUBE HEIGHT TH 40
MATERIAL ALUMINUM
THICKNESS mm/in 0.11/0.00433
FIN
ROWS 3
FIN PER INCH 16
TOTAL FACE AREA m2/ft2 3.50/37.6 7/15.2 10.5 14 17.5 21
CONDENSER FAN
TYPE/DRIVE AXIAL BIG VANE AND LOW NOISE BLOWER/DIRECT
QUANTITY 2 4 6 8 10 12
BLADE MATERIAL GALVANIZED STEEL
BLADE DIAMETER mm/in
POWER SUPPLY V/Ph/Hz 208~230/3/60;460/3/60
RATED RUNNING 208~230V A 5.2
CURRENT 460V A 2.6
RATED INPUT POWER W 1150
RATED OUTPUT POWER W 840
MOTOR POLES 8
CMH/
AIR VOLUME 26000/15058 52000/30116 78000/45174 104000/60232 13000/75290 156000/90348
CFM
COMPRESSOR
TYPE SCROLL
QUANTITY 2 4 6 8 10 12
NOS OF CIRCUITS 2 4 6 8 10 12
POWER SUPPLY V/Ph/Hz 208~230/3/60;460/3/60
RATED RUNNING 208~230V A 31
CURRENT 460V A 15
RATED INPUT POWER W 8500
MAXIMUM 208~230V A 172
STARTING
460V A 84
CURRENT
PROTECTION DEVICES H/L PRESSURE SWITCH/THERMAL AND CURRENT OVERLOAD PROTECTOR
STAGE OF CAPCITY CONTROL 2 4 6 8 10 12
INSULATION GRADE E
LOCKED ROTOR 208~230V A 260
AMP 460V A 125
REFRIGERANT
TYPE R22
CONTROL THERMOSTATIC EXPANSION VALVE AND CAPILLARY
REFRIGERANT CHARGE kg/lb 13.1/28.9 26.2/57.8 39.3/86.7 52.4/115.6 65.5/144.5 78.6/173.4

6
Electric Data
MODEL MAC160A-PAA-E MAC160A-QAA-E MAC210A-PAB-E MAC210A-QAB-E
NOMINAL TOTAL INPUT POWER (COOLING) W 22000 22000 24500 24500
NOMINAL RUNNING CURRENT (COOLING) A 70 34 79 38
POWER SOURCE V/Ph/Hz 208~230/3/60 460/3/60 208~230/3/60 460/3/60
MAIN WIRE SECTION AREA mm2 16 10 16 10
(R/S/T) QTY 3
NETURAL SECTION AREA mm2 6 4 6 4
POWER
SOURCE WIRE QTY 1 1 1 1
WIRE EARTH SECTION AREA mm2 16 10 16 10
WIRE QTY 1
CONTROL WIRE RWP2×1mm 2

NOTES:
1) The above data are based unit electronic parameter.
2) The wires should be well connected.
3) Every wire can not contact pipes, compressor, fan motor or other movable parts.

Safety Devices
OPEN Pa / psi 2 800 000/406
HIGH PRESSURE SWITCH
CLOSE Pa / psi 2 400 000/348

OPEN Pa / psi 50 000/7.25

LOW PRESSURE SWITCH
CLOSE Pa / psi 150 000/21.76

PHASE SEQUENCER Y

DISCHARGE THERMOSTAT SETTING °C / °F 125±5/257.4±9

Sound Data
1/1 Octave Sound Pressure Level(dB,ref 20uPa)
Type dB(A)
63HZ 125HZ 250HZ 500HZ 1000HZ 2000HZ 4000HZ 8000HZ
MAC160A-PAA-E 49.0 54.6 58.9 66.2 68.4 63.6 58.5 54.6 71.90
MAC160A-QAA-E 49.3 54.2 57.9 65.6 67.9 63.7 57.3 52.9 71.40
MAC210A-PAB-E 50.8 52.7 58.0 64.3 66.4 62.5 57.3 51.0 70.20
MAC210A-QAB-E 49.4 53.4 57.4 64.4 66.6 61.9 56.8 49.1 70.00

ACCORDING TO :ISO3744:1994 "ACOUSTICS--DETERMINATION OF SOUND POWER LEVELS OF NOISE SOURCES USING SOUND
PRESSURE--ENGINEERING METHOD IN AN ESSENTIALLY FREE FIELD OVER A REFLECTING PLANE".

7
Performance Data
COOLING CAPACITY

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COOLING POWER INPUT

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Correction Factors With Glycol Use

GLYCOL% COOLING CAPACITY WATER FLOW PRESSURE DROP
10 0.99 1.015 1.06
20 0.98 1.04 1.12
30 0.97 1.08 1.18
40 0.965 1.135 1.24

8
Water Pressure Drop Chart
MAC160A-PAA/QAA-E

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MAC210A-PAB/QAB-E

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9
Outlines and Dimensions
Model: MAC160A

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Model: MAC210A

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10
Models: MAC960A

1724

1785
Intel
343

Outel 3

A A A A A A 335
232.5

91 AxN=L 1820

Unit: mm

MODEL NUMBER Single unit size(A) units size(L)

MAC160A 1 1000 1000
MAC320A 2 1000 2000
MAC480A 3 1000 3000
MAC640A 4 1000 4000
MAC800A 5 1000 5000
MAC960A 6 1000 6000
… 1000 1000 x n

Models: MAC1260A
456.5

2089

2193
Intel

Outel 3

A A A A A A 303
335

110 AxN=L 2056

Unit: mm

MODEL NUMBER Single unit size(A) units size(L)

MAC210A 1 1030 1030
MAC420A 2 1030 2060
MAC630A 3 1030 3090
MAC840A 4 1030 4120
MAC1050A 5 1030 5150
MAC1260A 6 1030 6180
… 1030 1030 x n

11
Wiring Diagrams
Ensure that the rated voltage of the unit corresponds to that of the name plate before general precautions.
Provide a power outlet to be used exclusively for each unit. A power supply disconnects and a circuit breaker for
over-current protection should be provided in the exclusive line.
The modular air-cooled chillers must be well grounded. It absolutely cannot be connected with gas-pipe, water pipe
and telephone line.

MAC 160/210A(208~230/3/60) MASTER

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MAC 160/210A(208~230/3/60) SLAVE

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12
MAC 160/210A(460/3/60) MASTER

ÓÑÜÛÔæ ÓßÝïêðñîïðßøÓßÍÌÛÎ ËÒ×Ì÷

ìêðÊñí¢ñêðئ
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Î Ôï îè
Ôî îë
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ßÔßÎÓ ×ÒÜ×ÝßÌÑÎ Ô×ÙØÌ ßÝñÜÝ ÐÑÉÛÎ

ï î ë ê é ç ïð
ÚËï ÚËî

ÕÓï ÕÓî ÕÓí ÕÓì ÒóÝÑÓ Ôî

ìêðÊ
îì îë ÛÒóÍßÊÛ îóÉßÇÊßÔÊÛ ×ÒÌÛÎÔÑÝÕ×ÒÙ
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ÖÐê ÑÊØÌñØÐî ØÐî

ÑÔí ÑÔì îíðÊ ïî

ÌØï ÌØî ÌØí ÌØì ÌØë

ÚÎÛÆñÔÐî ïí ÔÐî
Ôî ÒÛËÌÎßÔ ÔÝÜ Ü×ÍÐ É×ÒÜÑÉ ÚÔÑÉ ïì ÜÐÍ
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¢ ¢ ¢ ¢ ØÐï îî ØÐï
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ØÛßÌÛÎ ØÛßÌÛÎ ÐÝ Þ ÝÒê ÍÛÌñÍÚ
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ÌÑ ÍÔßÊÛ ËÒ ×Ì

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ÑÔí ÑÔì
ÝÑÓÐïóî ÝÑÓÐÎÛÍÍÑÎ ÎÓìóÌÙîð ÐØßÍÛ ÐÎÑÌÛÝÌÑÎ ÚË ÚËÍÛ îòïß îòïß ÒÑÌÛæ
ïæ Ú×ÛÔÜ É×Î×ÒÙ
ÚßÒïóî ÚßÒ ÓÑÌÑÎ ØÐïóî Ø×ÙØ ÐÎÛÍÍËÎÛ ÍÉ×ÌÝØ ÜÐÍ ÐÎÛÍÍËÎÛ ÍÉ×ÌÝØ ÖËÓÐÐÛÎ ÍÛÌÌ×ÒÙæ îæ ÚßÝÌÑÎÇ É×Î×ÒÙ
ÔÐïóî ÔÑÉ ÐÎÛÍÍËÎÛ ÍÉ×ÌÝØ Ü×ÍÝØßÎÙÛ íæ ÕÓë ÐËÓÐ ÝÑÒÌßÝÌÑÎ
ÕÓïóì ÝÑÒÌßÝÌÑÎ ÌÝïóî ÖÐï ÖÐî ÖÐí ÖÐì ÖÐë ÖÐê ÖÐé ÖÐè
ÌÛÓÐÛÎßÌËÎÛ ÍÉ×ÌÝØ
ÝÎßÒÕÝßÍÛ ìæ ×Ú îóÉßÇ ÊßÔÊÛ ×ÒÌÛÎÔÑÝÕ×ÒÙ ÚËÒÝÌ×ÑÒ ×Í ÐÛÎÓ×ÌÛÜ ô
ÝÎßÒÕÝßÍÛ ØÛßÌÛÎ ÑÔíóì ÑÊÛÎÔÑßÜ ÐÎÑÌÛÝÌÑÎ ÌÎ ÌÎßÒÍÚÑÎÓÛÎ ÑÐÛÒ ÝÔÑÍÛ ÝÔÑÍÛ ÑÐÛÒ ÑÐÛÒ ÝÔÑÍÛ ÝÔÑÍÛ ÝÔÑÍÛ
ØÛßÌÛÎ ÖÐê ÖËÓÐÛÎ ×Í ÑÐÛÒ òÑÌØÛÎÉ×ÍÛ ×Í ÝÔÑÍÛøÚßÝÌÑÎÇ ÍÛÌÌ×ÒÙ÷

MAC 160/210A(460/3/60) SLAVE

ÓÑÜÛÔæ ÓßÝïêðñîïðßøÍÔßÊÛ ËÒ×Ì÷

ìêðÊñí¢ñêðئ
ÎÓìóÌÙîð
Î Ôï îè
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Í ÕÓ ï ÕÓî ÕÓë ÕÓí ÕÓì
ïè
Ì Ôí ïë

ï î ë ê é
ÚËï ÚËî

ÕÓï ÕÓî ÕÓí ÕÓì ÒóÝÑÓ Ôî

ìêðÊ
îì îë ÛÒóÍßÊÛ
ÌÚ Ôï Ô×ÊÛ
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ÑÔí ÑÔì îíðÊ ïî

ÌØï ÌØî ÌØí ÌØì ÌØë ÚÎÛÆñÔÐî ÔÐî

ïí

Ôî ÒÛËÌÎßÔ ÚÔÑÉ ïì ÜÐÍ

ÑÊóÐËÓÐ

ÑÊóÚßÒ ïê ÑÔí ïé ÑÔì

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ÚßÒïóî ÚßÒ ÓÑÌÑÎ ØÐïóî Ø×ÙØ ÐÎÛÍÍËÎÛ ÍÉ×ÌÝØ ÜÐÍ ÐÎÛÍÍËÎÛ ÍÉ×ÌÝØ ÒÑÌÛæ
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ÝÎßÒÕÝßÍÛ íæ ×Ú ËÒ×Ì ×Í Ú×ÒßÔ ÍÔßÊÛ ËÒ×Ìô ÖÐè ÖËÓÐÛÎ ×Í ÝÔÑÍÛ
ÝÎßÒÕÝßÍÛ ØÛßÌÛÎ ÑÔíóì ÑÊÛÎÔÑßÜ ÐÎÑÌÛÝÌÑÎ ÌÎ ÌÎßÒÍÚÑÎÓÛÎ ÑÐÛÒ ÝÔÑÍÛ ÝÔÑÍÛ ÑÐÛÒ ÑÐÛÒ ÝÔÑÍÛ ÑÐÛÒ ÑÐÛÒ
ØÛßÌÛÎ

13
Refrigerant Circut
Model: MAC160A

4
2

1 3

WATER IN 5

WATER
OUT

4
2

1
3

6
REFRIGERANT FLOW

1 COMPRESSOR 2 HEAT EXCHANGER 3 LIQUID RECEIVER

4 CAPILLARY 5 BPHE 6 ACCUMULATOR

Model: MAC210A

3 4
2

WATER INLET 5

WATER OUTLET

2 3
4

6 REFRIGERANT FLOW

1 COMPRESSOR 2 HEAT EXCHARGER 3 DRY-FILTER

4 TXV 5 BPHE 6 ACCUMULATOR

14
Equipment Options
1. INSPECTION

As soon as the unit is received, it should be inspected for any damage that may have occurred in transit. And all
the separated parts are received.
2. STORAGE OF THE UNIT
If the chillers are not installed for the moment, it is strictly prohibit stacking them.
3. LOCATION OF THE UNIT
3.1 Don’t install the unit in air shaft, courtyard, or other places which is limited for the unit. Or it will maximize the
vibration and noise because of the echo and resonance of the wall or other obstacles.
3.2 Space for access to front and sides of the equipment must be provided to accommodate such maintenance

3.3 Install the modular air cooled chillers in a way such that hot air distributed by the condensing unit cannot be

around the unit.

discharge.
3.5 The location must be well ventilated, so that the unit can draw in and distribute plenty of air thus lowering the
condensing temperature.

íððð³³ ¸·¹¸ -°¿½»

º±® ª»²¬·´¿¬»

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Í°¿½» ¾»¬©»»² «²·¬- ¿²¼ ¬¸» ©¿´´

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Í°¿½» ¾»¬©»»² «²·¬-æ
ïòë³¢íòð³³

ÑÞÍÌßÝÔÛ ÞÔÑÝÕ×ÒÙ
ß×Î ÑËÌÔÛÌ

ÑÞÍÌßÝßÔ ÞÔÑÝÕ ß×Î ×ÒÌßÕÛ

ÓÑÜËÔßÎ ß×Î ÝÑÑÔÛÜ ÝØ×ÔÔÛÎÍ

ÑÞÍÌßÝÔÛ ÞÔÑÝÕ×ÒÙ
ß×Î ×ÒÔÛÌ

ÑÞÍÌßÝßÔ

3.6 A place protected from direct sunlight, otherwise use an awning for protection from storm and rain, which
should be 5m high from the unit and well ventilated.

15
 ß×Î Ü×ÍÝØßÎÙÛ

Ó·² ë³

ï³

3.7 The location must not be susceptible to dust or oil mist to avoid condenser coil being choke by the

near to the chiller.

4. HANDLING
Each modular air cooled chiller is skidded at the factory. Care should be taken during handing to avoid damage
to the unit and internal components. Fork lifter or cable crane should be used for easy to schlep.

5. LIFTING METHOD
When the modular air cooled chillers are to be lifted and moved, attached ropes to the suspension plates
provided on the top of the unit.
When it is lifted, hook should be as directly aligned over the center of gravity as possible.
Care should be taken to avoid contact with the main unit while carrying.
It is necessary to protect the chiller with the blanket or pallet so that the ropes should not injure the unit.

6. INSTALLATION BASE

terrace and other proper places.

6.2 Drain pipe
6.3 Strong enough

16
 ÚÑËÒÜßÌ×ÑÒ ÞÑÔÌ
ÓîðøÓïð÷¨íðð

Notes:
1. The foundation should be mattess or channel structure which can support at least 400kg/m2.
2. 20mm thickness rubber shock pad is needed between the unit and the foundation.
3. “n” is the total number of the module.

7.INSTALLATION

ÉßÌÛÎ ×ÒÔÛÌ

ÉßÌÛÎ ÑËÌÔÛÌ
ÑÊÛÎÚÔÑÉ ÑËÌÔÛÌ

ê
é
è
ç

è
ïð
ïï
ïî
ïï
ïí
ïì
ïë
í

ï
ë
î
í ì

system 1

17
 ÉßÌÛÎ ×ÒÔÛÌ

ÉßÌÛÎ ÑËÌÔÛÌ
ÑÊÛÎÚÔÑÉ ÑËÌÔÛÌ

ïì

è
î ç
í
ï
ïð
ì
ïï
ïî

ïí

system 2

1 Pressure Gauge (0-1MPa) 7 Auto air vent valve 13 Check Valve

2 Flexible Joint 9 Expansion Tank 14 Bypass Valve
3,5,8 Gate Valve 10 Y-strainer 15 Thermometer(0-100 )
4 Drain Valve 11 Reducer
6 Expansion Tank 12 Pump

Note: Both system 1 and system 2 are used on less than 6 units connection (Inc. 6 units). System 2 is most used on more than 6 units connection.
This is helpful for balance of the hydraulic system.

1. Shut off the inlet and outlet valves and turn on the bypass valve.
2. Run the pump to circulate the water in the system for a while.

5. Shut off the bypass valve and turn on the inlet and outlet valves
6. System is ready for operation.

If the chiller is operated under very oily, salty or acidic atmosphere or water, these substances may lead to capacity drop or failure of the unit.

Troubleshooting
SYMPTOMS
Compressor stops without
reason. (alarm lamp is on)
Noisy and vibrancy
Fan motor cease running.
Cycling water pump does not
start.
Water cycling faulty.
Unit does not start.
POSSIBLE CAUSES REMEDIAL ACTION
1. Control system faulty.
Contact local dealer.
2. Compressor faulty.
1. Dirt or dust in fan motor. 1. Clean away dirt or dust.
2. Compressor noisy. 2. Contact local dealer.
3. Check the installation.
1. Circuit faulty. 1. Check the circuit and repair when necessary.
2. Overheat relay starting. 2. Contact local dealer.
1. Compressor faulty. 1. Contact local dealer.
2. Contamination in hydraulic system. 2. Clean hydraulic system.
3. Clogged condenser coil. 3. Clean the coil.
4. Low refrigerant charge. 4. Add refrigerant.
1. Check power system.
1. No power supply.
2. Check water pump or change if necessary.
2. Water pump motor faulty.
3. Try to run the water vane or change water pump it
3. water pump
necessary.
1. Gas in cycling system. 1. Discharge the gas.
2. Deposit or dirt in the heat exchanger. 2. Backwash heat exchanger.
2. Pressure switch faulty. 2. Check system pressure.

18
Exploded view & Part list

19
MAC160A-PAA-E

NO. Part Number Description Quantity

1 M01014300958 FAN GUARD 2
2 M03019000807 FAN BLADE,89MM TFE710C-89 XINCHANG 2
3 M50014300883 PANEL,OUTFLOW 2
4 M03039001528 MOTOR,YDK1000-6BC YONGAN 2
5 M50014300882 FAN SUPPORT 2
6 M50024301859 ASSY,RIGHT COIL 2
7 M50024301858 ASSY,LEFT COIL 2
8 ASSY,METAL STRUCTURE 1
9 M01014300932 PANEL,LEFT SURFACE 2
10 M04109010636 PRESSURE SWITCH 2.4/2.8MPa 1
11 A50054009748 ASSY,ACCESS VALVE 1/4” SP2200 4
12 M04109010637 PRESSURE SWITCH 0.05/0.15MPa 1
13 M50049305803 CONTROL BOX ASSY 1
14 A02169000502 FILTER DRIER,BFK-085S ALCO 2
15 M02089321002 CAPILLARY 4
16 M01014300930 PANEL,FRONT SURFACE A 1
17 M01014300931 PANEL,FRONT SURFACE B 1
18 M0419010625 COMPRESSOR,ZR125KC-TF5-522(WITH HEATER) 2
19 M02119012953 ACCUMULATOR,QFQ5.2-A-01 6.0L TONGLI 2
20 ASSY,COPPER TUBE 1
21 M01014300929 PANEL,FRONT AND BACK SURFACE 3
22 have no this part
23 M04064305407 DIFFERENCE PRESSURE 5/9KPa 1
24 M02209000726 HEAT EXCHANGER,BRAZED PLATE V25*40*40 SWEP 1
25 M02069005115 STRIANER,WATER CU PN25(1 1/4" ITALY OR
26 M50104303801 WATER PIPE ,INLET(PPR) 1
27 M50104303806 WATER PIPE ,OUTLET(PPR) 1
28 M50014300880 ASSY,BASE PAN 1
TERMINAL BOX M50044304010
1 A04119003779 TERMINAL BLOCK ,ET3501-3P-1 1
2 M04119003708 TERMINAL BLOCK ,HP-T3021-18P
3 M04039003178 CONTACTOR,LC1-D6511MTC T.E. 2
4 M04039003169 CONTACTOR,LC1-D0910M7C T.E. 2
5 M04169003904 FUSE LINK RT14-4A WITH BASE DELIXI 1
6 M04199011980 PHASE PROTECTOR DB3A01A 1
7 M04089011195 CONTROL MODULE,MCH03B EC (B4.3) 1
8 M04089900249 CONTROLLER SC302B(MCQUAY,CHINESE) 1
9 M04179003990 OVERLOAD PROTECTOR,LR2-D1307N 1.6-2.5A) 2

20
MAC160A-QAA-E

NO. Part Number Description Quantity

1 M01014300958 FAN GUARD 2
2 M03019000807 FAN BLADE,89MM TFE710C-89 XINCHANG 2
3 M50014300883 PANEL,OUTFLOW 2
4 M03039001527 MOTOR,YDK1000-6AC YONGAN 2
5 M50014300882 FAN SUPPORT 2
6 M50024301859 ASSY,RIGHT COIL 2
7 M50024301858 ASSY,LEFT COIL 2
8 ASSY,METAL STRUCTURE 1
9 M01014300932 PANEL,LEFT SURFACE 2
10 M04109010636 PRESSURE SWITCH 2.4/2.8MPa 1
11 A50054009748 ASSY,ACCESS VALVE 1/4” SP2200 4
12 M04109010637 PRESSURE SWITCH 0.05/0.15MPa 1
13 M50049305803 CONTROL BOX ASSY 1
14 A02169000502 FILTER DRIER,BFK-085S ALCO 2
15 M02089321002 CAPILLARY 4
16 M01014300930 PANEL,FRONT SURFACE A 1
17 M01014300931 PANEL,FRONT SURFACE B 1
18 A050049004677 COMPRESSOR,ZR125KC-TFD-522(WITH HEATER) 2
19 M02119012953 ACCUMULATOR,QFQ5.2-A-01 6.0L TONGLI 2
20 ASSY,COPPER TUBE 1
21 M01014300929 PANEL,FRONT AND BACK SURFACE 3
22 have no this part
23 M04064305407 DIFFERENCE PRESSURE 5/9KPa 1
24 M02209000726 HEAT EXCHANGER,BRAZED PLATE V25*40*40 SWEP 1
25 M02069005115 STRIANER,WATER CU PN25(1 1/4" ITALY OR
26 M50104303801 WATER PIPE ,INLET(PPR) 1
27 M50104303806 WATER PIPE ,OUTLET(PPR) 1
28 M50014300880 ASSY,BASE PAN 1
TERMINAL BOX M50044304010
1 A04119003779 TERMINAL BLOCK ,ET2501-3P-1 1
2 M04119003708 TERMINAL BLOCK ,HP-T3021-18P
3 M04039003178 CONTACTOR,LC1-D6511MTC T.E. 2
4 M04039003151 CONTACTOR,LC1-2501M7C 2
5 M04169003904 FUSE LINK RT14-4A WITH BASE DELIXI 1
6 M04199362000 PHASE PROTECTOR RM4-TG20 T.E. 1
7 M04089012294 CONTROL MODULE,MC01 EC MC2.0 2CP 1
8 M04089900249 CONTROLLER SC302B(MCQUAY,CHINESE) 1
9 M04179003990 OVERLOAD PROTECTOR,LR2-D1307N 1.6-2.5A) 2

21
22
MAC210A-PAB-E

NO. Part Number Description Quantity

1 M01014302202 OUTER NOZZLE 810mm 2

2 M03019000809 FAN BLADE,240MM DBF7A-240 XINCHANG 2

3 M01014303266 PANEL,OUTFLOW 2

4 M03039001148 MOTOR,YDK1000-8A9, YONGAN 2

5 M01014300567 SUPPORT MOTOR 2

6 M50024304050 ASSY, RIGHE COIL 2

7 M50024304049 ASSY, LEFT COIL 2

8 ASSY,METAL STRUCTURE 1

9 M01014300103 PANEL,UNDERSURFACE 4

10 M04109003655 PRESSURE SWITCH H20PS 3.0/2.4MPa 1

11 A50054009748 ASSY,ACCESS VALVE 1/4” SP2200 4

12 M04109010639 LOW PRESSURE SWITCH 0.05/0.15MPa 1

13 M50049304037 TERMINAL BOX 1

14 A02169000508 FILTER DRIER,EK-085S ALCO 2

15 M05019010949 VALVE,TXV TDEBX11 5/8”*7/8” DANFOSS 2

16 M01014300104 PANEL,UNDERSURFACE 5” 1

17 M01014300105 PANEL,UNDERSURFACE 5” 1
COMPRESSOR,ZR144KC-TF5(WITH
18 M04019002899 2
HEATER)COPELAND
19 M02119012953 ACCUMULATOR,QFQ5.2-A-01 6.0L TONGLI 2

20 ASSY,COPPER TUBE 1

21 M01014300106 PANEL,UNDERSURFACE 1

22 M05014302007 VALVE,CONNECT SENSOR 2

23 M04064305407 SWITCH,DIFFERENCE PRESSURE 5/9KPa 1

24 M02204302010 BPHE,B3-095-84 QINBAO 1

25 M05029004269 JOINT,FLEXIBLE RUBBER KST-40 2

26 M05014013017 VALVE,BALL Q11F-20T 2

27 M02069005116 STRAINER,WATER CU PN25(1 1/2”)ITALY OR 1

28 M50104303215 ASSY,WATER PIPE(INLET) 1

29 M50104303216 ASSY,WATER PIPE(OUTLET) 1

30 M50014303234 ASSY BASE PAN 1

TERMINAL BOX
1 M04119003708 TERMINAL BLOCK ,HP-T3021-18P 1

2 M04119003779 TERMINAL BLOCK ,ET3501-3P-1 1

3 M04039003178 CONTACTOR,LC1-D6511MTC T.E. 2

4 M04039003169 CONTACTOR,LC1-D0910M7C T.E. 2

5 M04169003904 FUSE LINK RT14-4A WITH BASE DELIXI 1

6 M04199362000 PHASE PROTECTOR ,RM4-TG20 T.E. 1

7 M04089012294 CONTROL MODULE,MC01 EC MC2.0 1

8 M04089900247 CONTROLLER SC302B(MCQUAY,ENGLISH) 1

9 M04179003986 OVERLOAD PROTECTOR,LR2-D3357C 2

23
MAC210A-QAB-E

NO. Part Number Description Quantity

1 M01014302202 OUTER NOZZLE 810mm 2

2 M03019000809 FAN BLADE,240MM DBF7A-240 XINCHANG 2

3 M01014303266 PANEL,OUTFLOW 2

4 M03039013480 MOTOR,YT160-1000-8A4 2

5 M01014300567 SUPPORT MOTOR 2

6 M50024304050 ASSY, RIGHE COIL 2

7 M50024304049 ASSY, LEFT COIL 2

8 ASSY,METAL STRUCTURE 1

9 M01014300103 PANEL,UNDERSURFACE 4

10 M04109003655 PRESSURE SWITCH H20PS 3.0/2.4MPa 1

11 A50054009748 ASSY,ACCESS VALVE 1/4” SP2200 4

12 M04109010639 LOW PRESSURE SWITCH 0.05/0.15MPa 1

13 M50049304038 TERMINAL BOX 1

14 A02169000508 FILTER DRIER,EK-085S ALCO 2

15 M05019010949 VALVE,TXV TDEBX11 5/8”*7/8” DANFOSS 2

16 M01014300104 PANEL,UNDERSURFACE 5” 1

17 M01014300105 PANEL,UNDERSURFACE 5” 1

COMPRESSOR,ZR144KC-TFD-522(WITH
18 M04019002837 2
HEATER)COPELAND
19 M02119012953 ACCUMULATOR,QFQ5.2-A-01 6.0L TONGLI 2

20 ASSY,COPPER TUBE 1

21 M01014300106 PANEL,UNDERSURFACE 1

22 M05014302007 VALVE,CONNECT SENSOR 2

23 M04064305407 SWITCH,DIFFERENCE PRESSURE 5/9KPa 1

24 M02204302010 BPHE,B3-095-84 QINBAO 1

25 M05029004269 JOINT,FLEXIBLE RUBBER KST-40 2

26 M05014013017 VALVE,BALL Q11F-20T 2

27 M02069005116 STRAINER,WATER CU PN25(1 1/2”)ITALY OR 1

28 M50104303215 ASSY,WATER PIPE(INLET) 1

29 M50104303216 ASSY,WATER PIPE(OUTLET) 1

30 M50014303234 ASSY BASE PAN 1

TERMINAL BOX
1 M041190024708 TERMINAL BLOCK ,HP-T24021-18P 1

2 M04119003777 TERMINAL BLOCK ,ET2501-3P-1 1

3 M04039003168 CONTACTOR,LC1-3201M7C T.E. 2

4 M04039003169 CONTACTOR,LC1-D0910M7C T.E. 2

5 M04169003901 FUSE,RT 14-10A,BOLT IN 10A 022M04010-001 1

6 M041992462000 PHASE PROTECTOR ,RM4-TG20 T.E. 1

7 M04089012294 CONTROL MODULE,MC01 EC MC2.0 1

8 M04089900247 CONTROLLER SC302B(MCQUAY,ENGLISH) 1

9 M0417003957 OVERLOAD PROTECTOR,LRD22KN(16-24A) T.E. 2

24
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