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ISSN 2394-3777 (Print)

ISSN 2394-3785 (Online)


Available online at www.ijartet.com

International Journal of Advanced Research Trends in Engineering and Technology (IJARTET)


Vol. 7, Issue 3, March 2020

Review on Recycled Aluminium Dross and it’s


Utility in Hot Weather Concreting
Balakrishnan.S¹, Geetha.M², Vigneshwar.T³, Vaitheeswaran.S4, Sivaranjani.M5
U.G. Scholar, Department of Civil Engineering, Adithya Institute of Technology, Coimbatore, India 1,2,3,4
Assistant professor, Department of Civil Engineering, Adithya Institute of Technology, Coimbatore, India 5

Abstract: Aluminium dross is a byproduct of Aluminium production, which could further be processed to recover the
aluminium. Today, a good deal of energy is consumed to recover aluminium from the dross; this energy could be saved if
the dross is utilized as an engineering material. Generally, the salt cake, which is obtained from the processing of
aluminium dross, is used for land filling. This is the turn cause of leaching (i.e) loss of minerals from the soil. Due to this,
the soil becomes unfertile. This causes environmental pollution. From the research, investigation has to be carried out to
find the behavior of concrete with aluminium dross. Therefore in this project, it is used as a retarder for hot weather
concreting. Concreting done at temperature more 30°C is termed as hot weather concreting.

Keywords: Setting time, Workability, Aluminium dross, Fly ash and Silica fume.
determined which shows the lag is setting time of paste.
I. INTRODUCTION Workability and Setting time of concrete mixes with 5,
Normally, silica fume and fly ash were added to the 10, 15 and 20% of secondary are evaluated. Retardation of
higher grade of concrete. The strength characteristic such setting time and increase in the workability is the main
as a compressive strength, tensile strength were study.
investigated to find the strength of concrete after addition Rojasharon C, Sabarigirivasan was published on 2018.
of an admixture. Compressive strength and Tensile Experimental Investigation of RC Beam using recycled
strength for different proportion were studied at 7,14and aluminium dross. From their study they carried out the
28 days. Aluminium dross was added 5, 10 and15 parital replacement of cement with aluminium dross in
percentage. It increases the rate of setting time. ratio 5%, 10%, 15% and 20% in concrete. In that setting
Bhong sanket N, DevkarSumit, Gaikurad Rohit, has time increase by about 20 minutes at 20% replacement.
published on 09 may 2019.Aluminium dross as a value Optimum results at 15% replacement level than the
added product in mortar. From their study there are two conventional RC Beam. Compressive strength decrease
forms of aluminium dross white aluminium dross and but they recommended to use it is as a admixture, whlist
black aluminium dross. White dross is formed from manufacturing concreting under hot climate.
primary refining waste and black aluminium is formed Aneel kumar At Al was published on 2018 from his
from secondary refining. Interestingly the main study the tensile and flexural strength of cement silica
constituents Al and Al2O3, yet ironically, MgO and fume concrete. They reported that the cement silica fume
MgAl2O4. In Black aluminium dross content ranging concrete. They reported that the cement silica fume
between 12 and 18% and layer salt content. Use of concrete showed 26 % higher splitting tensile strength and
aluminium dross improves the stiffness and abrasion 22% higher flexural strength than that of cement concrete.
resistance and controls micro cracking. When 6 to 7.5% of cement was replaced with silica fume
Panditharadhya BJ, Raviraj H Mulangi, A V and concrete was cured for 7 days.
Ravishankar, has published 2019 Impact on workability N Y Galat published on 2017 from their study
and setting time of Portland cement concrete with Performance of concrete using aluminium dross. The
secondary aluminium dross as an alternative binder. From objective of this project is to investigate the potential use
their study secondary aluminium dross is partial of dross in concrete products such as non-aerated
replacement for ordinary Portland cement is evaluated. concrete, concrete cubes. The advantage of this concrete
Consistency and setting time of cement paste sample are

All Rights Reserved © 2020 IJARTET 14


ISSN 2394-3777 (Print)
ISSN 2394-3785 (Online)
Available online at www.ijartet.com

International Journal of Advanced Research Trends in Engineering and Technology (IJARTET)


Vol. 7, Issue 3, March 2020

over the conventional concrete is the reduction in the white kaolin. Extracted silica, periminkle shell and
quantity of raw materials. carbonate has effects on its lattice structure.
Gireesh M published on 2016. Conducted study on L. Lam, Y.L Wang, C.S Poon published on 2015 in
Investigation of concrete produced using recycled their studied entitled effect of fly ash and silica fume on
aluminium for hot weather cooncreting condition. They compressive and fracture behaviors of concrete had
investigated the utilization of recycled aluminium dross in concluded enhancement in strength properties of concrete
producing concrete which is suitable for hot weather by adding different percentage of fly ash and silica fume.
concreting condition. The result observed that initial Mammohan and Mehta published on 2015 from their
setting time of the recycled aluminium dross concrete study that the durability to chemical attack is improved
extended by about 30 minutes at 20% replacement level. with the use of most fly ash and slag mainly due to the
Shaik M.H. published on 2016 He worked on An pore refinement of concrete made with such materials.
experimental Investigation on use of secondary Experimental have shown the cement pastes containing
aluminium dross in cement concrete. They studied 10-30% low calcium fly ash causes significant pore
mechanical properties of new concrete type obtained by reinforcement in the 28 days curing period.
adding aluminium dross, which is an impure aluminium Ray published on 2015 found that the hydration rates
mixture obtained from metals melting and mixing with are greatest in silica fume paste. Followed by OPC pastes
flux. The result of this study indicate that aluminium dross and fly ash pastes it was found that the degree of reaction
can be used as an ingredient upto 5% to improve of silica fume is much greater than fly ash paste even at
expanded concrete. 90 days. Presently due to silica fume high specific area
Campbell Kosmatka published on, Strum, 2016. The and that the overall reaction with class C ash is greater
amount of carbonization is significantly increased in than class F after a few days.
concrete with a high water. Cementing material ratio, low- M Satish Reddy published on 2014 has worked on An
cement content, short curing period, low strength and a experimental Investigation on use of secondary
highly permeable or porous paste. The depth of aluminium dross in concrete the objective of the paper is
carbonation of good quality concrete is generally of little to utilize the aluminium dross in the natural cycle by
practical significant amount in concrete with short using is an engineered material and to investigation the
(normal) moist curing period. mechanical properties of new concrete type obtained by
Abdurahim A published on 2015. Conducted study on adding aluminium dross can be used up to 5% to improve
evaluating the chemical composition and the molar heat quality of concrete.
capacities of a white aluminium dross. They studied Nesibe G.O published on 2014 conducted study on the
evaluating of the chemical composition and the molar effect of aluminium dross on mechanical and corrosion
specific heat of white aluminium dross. Which is dross by properties of concrete they investigated the mechanical
using energy disperssive analysis (EDS) technique and and chemical behavior of new concrete type obtained by
micro – reaction calorimeter (µRC) respectively. They adding aluminium dross. They concluded that up to a
determined weight percentage of chemical composition of certain limit. Aluminium dross. They concluded that up to
the aluminium dross consist of Al (42.54%); C (6.09%); O a certain limit. Aluminum dross can improve expanded
(22.53%); Mg (15.34%); Fe (10.15%) and k (2.37%) used concrete and corrosion resistivity of concrete.
in concrete to improve the quality. J V Hwang, X.Huang and Z. Xu published on
Ashfi and Harjinder published on 2015 studied the 2014.Various aluminium smelting by products from three
effect of mineral admixtures on characteristics of high production sources were received and characterized. The
strength concrete. They found that fly ash, blast furnace waste minerals were tested for compound identification
slag and silica fume to concrete lead to improvement in and environmental acceptance. A coarse metallic
compressive strength and split tensile strength of concrete aluminium recovery test using an eddy current separator
of concrete at all ages. (ECS) was perforated using two circuit configuration.
Samuel et Al published on 2015 conducted an White dross perforated equally well with either circuit,
evaluation of effects of synthetic compound and mineral white black dross processing shows significant difference
admixture on crystal. The investigation has demonstration on the separation results. It was found that ECS
that reinforcing pure cement with additives especially technology was effective for particle size down 6-10
mesh.

All Rights Reserved © 2020 IJARTET 15


ISSN 2394-3777 (Print)
ISSN 2394-3785 (Online)
Available online at www.ijartet.com

International Journal of Advanced Research Trends in Engineering and Technology (IJARTET)


Vol. 7, Issue 3, March 2020

S.O Adeosun, M.A. Usman, W.A. Ayoola and L.O. [11]. Shaik M. H. and P. Harish (2016) “An Experimental Investigation on
Sokunowo published on 13 february 2012. When Use of Secondary Aluminium Dross in Cement Concrete”, IJSRSET,
aluminium dross comes contact with water it emits Vol. 2 (6)
harmful gases such as NH3, CH4, PH3, H2 and H2S [12]. Abdurahim A. et.al., (2015) “Evaluating the Chemical Composition
causes health problem such as Alzheimer disease, silicosis and the Molar Heat Capacities of a white Aluminum Dross”,
and compressive and ultimate tensile test are done ScienceDirect, Energy Procedia 75
resulted more than conventional concrete. [13]. M. Satish reddy et.al., (2014) “An Experimental In Vestigation On Use
Of Secondary Aluminium Dross In Concrete”, IJASEM, Vol. 3 (6)
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