APPENDIX

HBT6013C-5S

8 APPENDIX
8.1 Hydraulic Basic Diagram

Fig.8-1 TPHDCA_EN_01

8-1
APPENDIX
HBT6013C-5S

8.2 Electrical Basic Diagram

General electrical schematic diagramˈwhich are subject to actual configurationDŽ

Battery Control power Power indicator

Fig.8-2 Power supply circuit TPEDCA_EN_01

8-2
 APPENDIX
HBT6013C-5S

Remote Control circuit

Grille switch E-stop Remote Forward Reverse Outpur Output Reverse Swing
control pumping pumping increase decrease mixing cylinder
indicator inching

Fig.8-3 Remote control circuit TPEDCA_EN_01

8-3
APPENDIX
HBT6013C-5S

Controller power supply and communication circuit

Special for programme

download and test

SYMC-01 controller power supply and communication part

Display GPS
Power
confirm

Fig.8-4 Controller power supply and communication circuit TPEDCA_EN_01

8-4
 $33(1',;
HBT6013C-5S

Diesel engine start/stop control circuit

Motor start Engine Electromagnet 1 Electromagnet 2

Fig.8-5 Diesel engine start/stop control circuit TPEDCA_EN_01

8-5
$33(1',;
HBT6013C-5S

Diesel engine speed adjustment control circuit

Diesel engine
speed
Pulse counter adjusting
Direction Enable

Step motor driver

Yellow

Green
Blue

Red

Step motor

Note: The initialization current of the step motor driver is 2.1A,

which means that the switch 2 and switch 3(SW2,SW3)
at the position of “U+201CON/U+201D”.

Fig.8-6 Diesel engine speed adjustment control circuit TPEDCA_EN_01

8-6
 APPENDIX
HBT6013C-5S

Solenoid output loop

piston-return
double
Pump solenoid valve
Proportional valve
control

Fig.8-7 Solenoid output loop TPEDCA_EN_01

8-7
APPENDIX
HBT6013C-5S

I/O control of diesel engine

push rod motor

Position Feedback
+5V output
Speed decrease
place
Speed decrease
PWM

Speed increase
place

Speed increase
PWM

Water temperature
A signal

Oil pressure A
signal
Diesel engine
start
Speed
decrease

Speed
increase
Fault
indicator
Operation
indicator
Diesel engine A
thickened
Diesel engine A
start
E-stop
output
Electrical
change

Fig.8-8I/O control of diesel engine TPEDCA_EN_01

8-8
 APPENDIX
HBT6013C-5S

Function control 1

Reverse mixing

Swing cylinder
backward

Forward mixing

Reset
Piston
Keep
adjusting
Exit

Water pump
control

Diesel engine
stop

Reverse
pumping

Forward
pumping

Local control

Remote control

Main cylinder
backward
Main cylinder
forward

Pressure detect
of oil pump

Output decrease

Output increase

Fig.8-9 Function control 1 TPEDCA_EN_01

8-9
APPENDIX
HBT6013C-5S

Function control 2

Oil level

Agitating pressure

Hydraulic oil
temperature 1

Hydraulic oil
temperature 2

Hydraulic oil level

change-over
switch 2

change-over
switch 1

Change-over pressure
detect 2

Change-over pressure
detect 1

S-valve
high/low pressure
Slide valve
flush control
Speed adjusting
select

Pre-heat

Outrigger adjusting

Hopper switch

E-stop

Fig.8-10 Function control 2 TPEDCA_EN_01

8-10
 $33(1',;
HBT6013C-5S

Diesel engine Bstart/stop control circuit

Motor start Engine

Note: Apply to diesel engine B of trailer-mounted concrete pump

with dual diese engine

Fig.8-11 Diesel engine Bstart/stop control circui TPEDCA_EN_01

8-11
APPENDIX
HBT6013C-5S

Diesel engine B speed adjustment control

Diesel engine
Pulse counter speed
B adjusting B Direction Enable

Step motor driver

Yellow

Green
Blue

Red

Step motor

Note: 1. The initialization current of the step motor driver is 2.1A,

which means that the switch 2 and switch 3(SW2,SW3)
at the position of “U+201CON/U+201D”.
2. Apply to diesel engine B of trailer-mounted concrete
pump with dual diesel engine

Fig.8-12 Diesel engine B speed adjustment control circuit TPEDCA_EN_01

8-12
 APPENDIX
HBT6013C-5S

I/O control of diesel engine

Diesel engine
startl

Diesel engine
B start

Diesel engine B
thickened

Oil pressure B
signal

Water temp B
signal

Note:Added I/O for trailer-mounted concrete pump with dual diesel engine

Fig.8-13 I/O control of diesel engine TPEDCA_EN_01

8-13
APPENDIX
HBT6013C-5S

CAN bus trailer-mounted concrete pump diesel engine A control

To preheat
system
Oil-water
seperate swith

A control unit EMR1

Detect plug

Note: Apply to trailer-mounted concrete pump with CAN bus diesel engine

Fig.8-14 CAN bus trailer-mounted concrete pump TPEDCA_EN_01

diesel engine A control

8-14
 APPENDIX
HBT6013C-5S

CAN bus trailer-mounted concrete pump diesel engine B control

Local control

Remote control

To preheat
system Oil-water
seperate swith

B control unit EMR2

Detect plug

Note: Apply to diesel engine B of trailer-mounted concrete pump with CAN bus diesel engine

Fig.8-15 CAN bus trailer-mounted concrete pump TPEDCA_EN_01

diesel engine B control

8-15
APPENDIX
HBT6013C-5S

Solenoid valve action list for S-tube pump with large output I

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SX P SLQ J (OH FW ULF
+LJK U HY HU VL Q J

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5HY HUV H
SX PS LQ J 1RH OHF W UL F (OHF WULF
U HYH U VL QJ U HYH U VL QJ

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(OHF WULF
/RZ SX PS LQ J
U HYH U VL QJ
SUHVVXUH
5H YH UV H
S XP S LQJ 1RH OHFW UL F (OHF WULF
U HY HU VL QJ U HYH U VL QJ

)RUZDUGLQFKLQJ 1RH OHFW UL F (OH FW ULF

U HY HU VL QJ U HY HU VL Q J

%DFNZDUGLQFKLQJ (OH FWULF

U HY HU VL Q J

6ZLQJF\OLQGHU
(OHF WULF
IRUZDUG U HYH U VL QJ

6ZLQJF\OLQGHU 1RH OHFW UL F

EDFNZDUG U HYH U VL QJ

)RUZDUGPL[LQJ

5HYHUVHPL[LQJ

$LUFRROLQJ

:DWHUSXPS

2XWULJJHU

([LW (OHF WULF

U HYH U VL QJ

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Fig.8-16 Solenoid valve action list for S-tube pump with large output I TPEDCA_EN_01

8-16
 $33(1',;
HBT6013C-5S

Solenoid valve action list for S-tube pump with large output II

:RUNLQJVWDWH

) RUZD U G
SXPSLQJ
+LJK
SUHVVXUH 5H YHUVH
SX PS LQ J

)R UZD UG
SX PS LQ J
/RZ
SUHVVXUH 5H YH UVH
SXPSLQJ

)RUZDUGLQFKLQJ

%DFNZDUGLQFKLQJ

6ZLQJF\OLQGHU
IRUZDUG

6ZLQJF\OLQGHU
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5HYHUVHPL[LQJ

$LUFRROLQJ

:DWHUSXPS

2XWULJJHU

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Fig.8-17 Solenoid valve action list for S-tube pump with largel output II TPEDCA_EN_01

8-17
$33(1',;
HBT6013C-5S

Solenoid valve action list for S-tube pump with small output I

:RUNLQJVWDWH

) R UZD U G
S X P S LQ J
+LJK
SUHVVXUH 5H YH UVH
S X P S LQ J

) R UZ D U G
S X P S LQ J
/RZ
SUHVVXUH 5H YH UVH
S X P S LQ J

)RUZDUGLQFKLQJ

%DFNZDUGLQFKLQJ

6ZLQJF\OLQGHU
IRUZDUG

6ZLQJF\OLQGHU
EDFNZDUG

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5HYHUVHPL[LQJ

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SXPS

:DWHUSXPS

2XWULJJHU

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SRZHU

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Fig.8-18 Solenoid valve action list for S-tube pump with small output I TPEDCA_EN_01

8-18
 $33(1',;
HBT6013C-5S

Solenoid valve action list for S-tube pump with small output II

:RUNLQJVWDWH

)RUZDUGSXPSLQJ

5HYHUVHSXPSLQJ

)RUZDUGLQFKLQJ

%DFNZDUGLQFKLQJ

5HYHUVHPL[LQJ

$LUFRROLQJ

0RGH

Fig.8-19 Solenoid valve action list for S-tube pump with small output II TPEDCA_EN_01

8-19
$33(1',;
HBT6013C-5S

Solenoid valve action list for slide valve pump with small output I

)RUZDUGSXPSLQJ

5HYHUVHSXPSLQJ

)RUZDUGLQFKLQJ

%DFNZDUGLQFKLQJ

6ZLQJF\OLQGHU
IRUZDUG

6ZLQJF\OLQGHU
EDFNZDUG

5HYHUVHPL[LQJ

$LUFRROLQJ

:DWHUSXPS

2XWULJJHU

([LW

.HHS

5HVHW

0RGH

Fig.8-20 Solenoid valve action list for slide valve pump with small output I TPEDCA_EN_01

8-20