The K-Electric Limited

TPRE (Distribution)
SAP Document Code: 10000000075 Specs. #. K/R&D/DT/28
Specification Indoor & Outdoor Distribution Transformer

Index

1. Specification # K/R&D/DT/28 Rev (03) dated 29th Feb, 2012

1. Annex “A” Standardization TSW Items. dated 10th Oct, 2012

(Pages 14)

3. Amendment No. 01 dated 12th Nov, 2012

4. Specification # K/R&D/DT/28 Rev (04) dated 11th Feb, 2016

5. Amendment No. 01 dated 06th April, 2016

6. Specification # K/R&D/DT/28 Rev (05) dated May 14th, 2018

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 The K-Electric Limited
TPRE (Distribution)
SAP Document Code: 10000000075 Specs. #. K/R&D/DT/28
Specification Indoor & Outdoor Distribution Transformer

Specification for Indoor & Outdoor Distribution Transformer

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 The K-Electric Limited
TPRE (Distribution)
SAP Document Code: 10000000075 Specs. #. K/R&D/DT/28
Specification Indoor & Outdoor Distribution Transformer

0.0. Forward

0.1. This specification is prepared by Technical Process Re-Engineering Department

0.2. The standard is intended only for the purpose of technical specification to facilitate procurement of
material and does not include provision of contract.

0.3. The standard is subject to periodic revisions as and when occasion demands.

1.0. Type of transformers

1.1. The transformers shall be 3 phase, oil-immersed, self cooled, core type, designed for distribution
service. They will be used to supply LT distribution networks with lighting and power-loads. The
transformers shall be required to be continuously in circuit. The transformers shall be generally in
conformity with

i). IEC Publication 60076 (amended todate) Power Transformer (part 1-5)
ii). IEC Publication 60137 (amended todate) Bushing
iii). IEC Publication 60296 (amended todate) Transformer Oil
iv). IEC Publication 60060 (amended todate) High Voltage Testing Techniques

2.0. Scope

2.1. This standard covers the requirements of 3-Phase, 11/ 0.420 KV Distribution Transformer, having
windings insulated with Class-A, insulating materials, and ratings 50, 100, 250, 500, 750 and 1000
KVA. In case of procurement of 25 KVA transformer, the same shall be procured as per WAPDA
specification (latest applicable)

3.0. System particulars

3.1. The system frequency is normally 50 complete cycles per second. The primary 11,000 volts, 3 phase
networks supplying the transformers have solidly earthed neutrals and may be either overhead lines
or underground cables.

3.2. The transformers will be required to supply 420 volts, 3 phases, 4 wire overhead and underground
secondary networks with the neutrals solidly earthed.

4.0. Particulars of climatic atmospheric conditions at site

4.1. The transformers shall be designed and built to give efficient and reliable performance continuously
at their full rate capacities in the climatic and atmospheric conditions prevailing at the sites, which
are specified below: -

i). Peak ambient air temperature 50oC

ii). Mean maximum temperature during 24 hours 45oC
iii). Minimum temperature 0 oC
iv). Maximum relative humidity 95%
v). Altitude Sea-level
vi). Location Sea-coast (interior in semi-desert)
4.2. The transformers should have the following technical parameters:

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 The K-Electric Limited
TPRE (Distribution)
SAP Document Code: 10000000075 Specs. #. K/R&D/DT/28
Specification Indoor & Outdoor Distribution Transformer

 kVA Ratings 50, 100, 250, 500, 750 and 1000kVA

 No. of Phases 03
 Frequency 50
 Rated Voltage 11/0.42kV
 Tapping Position ±2.5%, ±5%, -7.5%
 Percentage impedance 5%
 Insulation Class A
 Oil temperature rise 35°C
 Winding temperature rise 45°C
 Duration of short circuit (thermal) 2s
 Induced voltage withstand test 840V at 100Hz for 1 min/As per IEC
 Power frequency voltage withstand test 28kV/3kV for 1 min
 Bird protection test 8kV for 1min
 Dielectric absorption ratio (R60/R15) ≥ 1.2
 Paint thickness (Average) 120 micron
 BIL/Chopped impulse 75kV / 83 KV
 Tightness test 30kPa for 8hrs/As per IEC

5.0. Transformers ratio and vector group.

5.1. The no-load ratio of the transformers shall be 11,000/420 volts. The high voltage windings shall be
delta connected, the low voltage windings shall be star connected.

5.2. The % impedance of each transformer shall be approximately 5%. The vector group shall be Dyn11
for all the transformers. The tolerance shall be as per respective IEC.

6.0. Winding

6.1. All windings shall be suitably insulated and shall have the end turn insulation specially reinforced at
both ends of each phase to withstand the effects of abnormal transient pressure rises which may
occur on the system either due to atmospheric lightning, switching or system faults.

6.2 The HV & LV windings of all distribution transformers shall be multi-layer / Disc cylindrical type
made of paper insulated copper conductor strip or with round enameled copper wire.

6.3 Any other design/type of winding as Foil type, designed with advanced/better technology may also
be offered for consideration/approval during technical evaluation / prototype approval.

7.0. Transformer terminals

7.1. The three line leads on the primary high voltage side and the three line leads and the neutral on the
secondary 420 Volt side shall terminate on glazed porcelain insulators bushings for having a silicone
coating, for connection to external circuits.

7.2. The high voltage bushings shall conform to IEC-60137 (Latest Applicable) for rated voltage 20 KV
and the surface leakage path outside the tank shall not be less than 508 mm. Terminal LT should
conform to DIN 42530.

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 The K-Electric Limited
TPRE (Distribution)
SAP Document Code: 10000000075 Specs. #. K/R&D/DT/28
Specification Indoor & Outdoor Distribution Transformer

7.3 The connection terminal for L.V. bushing shall be of palm type. 04 Nos. of holes shall be provided
with 250kVA and above ratings of distribution transformer.

7.4. Arcing horns shall be fitted on the high voltage bushings and set to discharge at about 80% of the
impulse withstand voltage of the transformer and shall serve to keep the arc from the surface of the
insulator.

8.0. Cores

8.1. The core material should be at least M-4 Grade. The cores shall have interleaved yokes which shall
be securely clamped to reduce humming.

8.2 Any other core material having better properties / design features can be offered during technical
evaluation/prototype approval for consideration / approval.

9.0. Tappings

9.1 Off load tapings shall be arranged on the primary side windings to give constant pressure of 420
Volts at the secondary terminals when the primary line voltage varies + 2.5%, + 5%, -7.5%. These
tapping shall be brought to a single radial (rotary) tapping switch arranged for external hand
operation. A register plate with means for clearly indicating the tapping in use shall be provided.
Switch position No. 1 shall correspond to + 5% tap.

9.2. The operating handle and the tapping indicator shall be located on the top of the transformer.

9.3. Means shall be provided for securing and padlocking the tapping switch in any of the working
position.

9.4. A rating plate showing the relative positions number of tap connections corresponding for different
voltages shall be provided.

10.0. Transformer Protection

10.1. The transformers will be protected by over-current and protective gear on the primary side and by
fuses / LT circuit breaker on the secondary side.

11.0. Information to given on rating plates

11.1. All transformers shall be fitted with rating plates giving the information detailed in items 1 to 26.

 Applicable Standard
 Manufacturer’s Name
 Manufacturer’s Serial Number
 Rated kVA.
 Number of Phases
 Frequency
 Rated voltage at no-load (HT / LT).
 Rated current HT / LT.
 Specified Impedance (%age)
 Measured Impedance (%age)

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 The K-Electric Limited
TPRE (Distribution)
SAP Document Code: 10000000075 Specs. #. K/R&D/DT/28
Specification Indoor & Outdoor Distribution Transformer

 Insulation Class
 Ambient temperature
 Oil temperature rise
 Winding temperature rise
 Specified total losses (Cu + Iron)
 Measured total losses (Cu + Iron)
 Winding connections and phase displacement symbols of vector diagram
 Diagram of Connection
 Weight of complete transformer in Kg.
 Type of Cooling
 Total weight of oil in Kg
 Weight of core and windings assembly in Kg
 Year of Manufacturing
 The word “K-Electric” and Purchase Order Number.
 The tapping position as per clause no. 9.1 (Table)
 Weight of HT / LT windings.

11.2. Arrangements of Information

The arrangement of the information given on the rating plate shall be as below:

Transformer to standard KE specification no ______________________

kVA Manufacturer’s Serial No.

Volts (No load) HV Year of Manufacturing
LV
Amperes HV P.O. Number
LV
Phases P.O Date
Rated Frequency (Hz) Specified Total Losses (W)
Vector Group Measured Iron Losses (W)
Type of cooling Measured Copper Losses (W)
Ambient Temperature Measured Impedance Voltage
(°C) (%)
Oil temperature rise (K) Specified Measured Voltage (%)
Winding temperature rise Total Weight
(K)
Duration of short circuit Oil Weight
(Thermal) s
Diagram dwg No. Core & windings weight
KE Tracking Number KE property not for sale

12.0. Tanks

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 The K-Electric Limited
TPRE (Distribution)
SAP Document Code: 10000000075 Specs. #. K/R&D/DT/28
Specification Indoor & Outdoor Distribution Transformer

12.1. The transformer tanks shall be constructed of welded boiler plates with external radiating tubes and
shall be sufficiently robust to withstand transit to site with the transformer enclosed.

13.0. Fittings of tanks

13.1. Lifting lugs of sufficient strength to lift the complete transformer filled with oil shall be provided on
the tank. The lugs shall be positioned so as to avoid any risk of damage by the clings to the tank,
bushings or fittings during lifting. Four plain rollers shall be fitted to the bottom of the tank.

13.2. The transformer tanks shall also be fitted with: -

i). Diagram plate

ii). Rating plate – (as per clause no. 13)
iii). Drain valve
iv). Two separate earthing terminal.
v). Inspection hole with cover on top of transformer tank
vi). Dial type thermometer with maximum temperature indicator needle painted red.

13.3. Distribution transformers upto 250 kVA capacity shall be provided without wheels.

14.0. Conservator with fittings

14.1. All transformers rated 250 kVA and above shall be fitted with conservators, which should be
detachable from the transformer to facilitate transport and shall be overhung on one side and not
placed between the two bushings.

14.2. The conservator shall be fitted with:

i). Oil gauge

ii). Drain valve
iii). Fitting hole with cover
iv). Dehydrating breather with filling of silica gel

15.0. Finish

15.1. The transformers shall be painted with special anticorrosive paint, steel gray in color to withstand
the atmospheric conditions prevailing at site which tends to have storage corrosion inducing effect.

15.2. The paint shall be highly resistant to the effects of strong sunlight and high temperatures and shall
have a long life under such conditions. As a minimum it shall consist of a priming coat and two
finish coats, which shall be applied after shot blasting of the tank.

15.3 The average paint thickness shall be 120 Micron, However, should not be less than 100 Micron at
any point of surface.

16.0. Transformer oil

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 The K-Electric Limited
TPRE (Distribution)
SAP Document Code: 10000000075 Specs. #. K/R&D/DT/28
Specification Indoor & Outdoor Distribution Transformer

16.1. Low viscosity insulating transformer oil conforming to the requirement of IEC-60296 (Latest
Applicable) shall be used.

16.2. Laboratory reports of transformer oil shall be submitted along with the bidding documents.

16.3. All necessary documents for the purchase of oil should also be submitted along with the bidding
documents.

17.0. Iron and Copper Losses

17.1 For outdoor / indoor distribution transformers 50, 100, 250, 500, 750 and 1000 KVA
ratings, limits of copper and iron losses shall be as follows:

Rating in Iron Losses in Copper Losses in Total Losses in

KVA Watts. Watts Watts
50 142 802 944
100 244 1380 1624
250 492 2788 3280
500 798 4522 5320
750 1020 5780 6800
1000 1380 7820 9200

Note: As per Policy No. GM(TPRE)/F-01/17/263 dated 3rd March, 2017, 150 & 400 KVA rating DTs has
been deleted and discontinued for future procurement, however Specification # K/R&D/DT/28 Rev
(04) dated 11th Feb, 2016 Amendment No. 01dated 06th April, 2016 will be available on R&D sfs
folder for refurbishment of same ratings.

17.2 Capitalization (Evaluation)

The above losses are maximum allowable and there would be no positive tolerance. Bids with
higher losses than above specified values would be treated as rejected. However, the manufacturer
can offer losses less than the above specified values. The purchaser will evaluate offers with losses
lower than the maximum allowable losses on Price incentive basis in accordance with the formula
given below:
Price Incentive = Quoted price + (K1 * Iron losses) + (K2 * copper losses)
Where,

K1= PKR 280 per watt

K2= PKR 130 per watt

i) No tolerance is allowed on the guaranteed losses declared by the manufacturer in the bid for
both prototype and mass production.
ii) Price incentives will be applicable on the basis of above formula if the losses are further
reduced from 5% for the above specified losses. The band width for up to 5% less losses
should be fixed and the base price shall be applicable only.
iii) The manufacturer will require to offer new prototype sample of transformer for approval for
each of the rating with any changes/improvement in design of the transformers.

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 The K-Electric Limited
TPRE (Distribution)
SAP Document Code: 10000000075 Specs. #. K/R&D/DT/28
Specification Indoor & Outdoor Distribution Transformer

18.0. Prototype approval:

18.1 Each rating of transformer is subject to prototype approval and type test as per requirement of
IEC/KE specification.

18.2 The manufacture shall offer the prototype design and will submit the complete two set of drawings
in TPRE department for evaluation.

18.3 After successful technical evaluation, the offered rating of distribution transformer shall subject to
complete type test as per IEC/KE specification requirements.

18.4 If the prototype samples qualified the type tests, then De-Tanking shall be carried out at
manufacturer works and the dimensions/weights of each part/component of transformer shall be
verified with submitted drawings. The corrections shall be made if required during De-Tanking.

18.5 The drawings shall be approved by TPRE & TSW engineers after completion of type tests and
shared with all stake holders.

18.6 The prototype approval shall be accorded for the period of 05 years from the dated of approval of
drawings. To continue the supplies of transformers after completion of 05 years, the manufacturer
have to offer fresh prototype and get type test before completion of 05 year period.

19.0. Transformer Oil Test

The oil shall conform to IEC-60296 (Latest Applicable)

19.1. Type tests

Tests shall be performed as per IEC-60296 (Latest Applicable) from any independent reputable lab.
Test report for the same shall be submitted in KE TPRE department.

19.2. Routine tests

The following routine tests shall be carried out as per IEC-60296 (Latest Applicable) at
manufacturer’s lab under the witnessing of KE Engineers: -

i). Specific gravity of the oil

ii). Viscosity
iii). Flash point
iv). Acidity value
v). Dielectric strength of the oil
vi)- Moisture/Water Content
vii). Pour point

20.0. Temperature Rise Test.

20.1 The temperature rise test shall be carried out on tapping having maximum losses. The maximum
total loss on any tapping will be the test power for the determination oil and winding temperature
rise. The testing procedure shall be as laid down in IEC 60076-2 (latest applicable)

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 The K-Electric Limited
TPRE (Distribution)
SAP Document Code: 10000000075 Specs. #. K/R&D/DT/28
Specification Indoor & Outdoor Distribution Transformer

20.2 The temperature rise above ambient for the windings core and oil, shall not exceed the limits as
mentioned below.

i). Maximum permissible temperature rise

of transformer oil (top oil) 35oC
ii). Average temperature rise of the winding 45oC

20.3 All stipulated temperature rises shall not cause damage to the insulation of the windings or any
part of the transformer or in any way adversely affecting the reliability and efficiency of the
transformer.

20.4 The test shall be performed at any independent lab, however if the testing facility is not available in
independent lab, then test will be performed at manufacturer works/lab under the witnessing of KE
engineers,

21.0. Short Circuit Test.

21.1 The short circuit test shall be performed at any independent well repute lab as per IEC standard
requirements under the witnessing of KE engineers.

22.0 Impulse voltage withstand test.

22.1 The impulse voltage withstand test shall be performed as per IEC 60076-3 (Latest Applicable). For
this test chopped wave lighting impulse criteria shall be followed. This test includes both full wave
impulses and impulses chopped on tail to produce a very high rate of change of voltage.

22.2 The full wave lightning impulse voltage shall be 75kV and subsequently the value of chopped wave
lightning impulse shall be 83 kV.

22.3 The Test shall be performed at any independent lab under the witnessing of KE engineers.

23.0 General Requirements of the Tests

23.1 Type & Special tests:

23.1.1 The following type and special tests shall be conducted on one unit of each capacity of the ordered
transformers at any reputed International Lab or HV&SC PEPCO LABORATORY RAWAT,
ISLAMABAD. Two K-Electric Engineers will witness the type tests.

i). Temperature rise test

ii). Di-electric tests (Impulse voltage & power frequency withstand test)
iii). Measurement of zero sequence impedance on three phase transformers
iv). Short circuit tests
v). Measurement of the harmonics on the no-load current

23.2 The validity period for type tests shall be for 05 years from the date of tests conducted. In case there
is any design change type tests shall be conducted afresh. Type test report must be of identical design
/ drawings submitted with bid.

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 The K-Electric Limited
TPRE (Distribution)
SAP Document Code: 10000000075 Specs. #. K/R&D/DT/28
Specification Indoor & Outdoor Distribution Transformer

23.3. The tests shall be carried out as per recommendation of IEC Publication 60076 parts 1 to 5
(amended to date) and K-Electric Specification

23.4. All routine and sample tests shall be carried out at manufacturer’s works. The manufacturer shall
provide all the testing facilities and assistance to KE inspection team free of cost. All the testing
equipment should be calibrated from a reputable agency/lab as per defined frequency.

23.5 Type Test Reports for HT Bushings shall be submitted with the technical submittal. The same make.
Type and model shall be installed/provided in routine supplies.

24.0. Routine Tests

24.1. Following routine tests shall be carried out on each and every transformer by the manufacturer and a
record in this regard shall be maintained which will be produced to the K-Electric engineer on
demand: -

i. Measurement of winding resistance

ii. Measurement of voltage ratio (turns ratio) and vector group
iii. Measurement of insulation resistance
iv. Measurement of no load losses
v. Measurement of load losses and impedance voltage
vi. Dielectric Tests
a) Induced voltage withstand test.
b) Power frequency voltage withstand tests (28kV/3kV)
vii. Bird protection test (8 kV) for transformer ratings up to & including 500 kVA.
vii. Paint thickness
viii. Leak testing with pressure for liquid immersed transformers (tightness test) as per IEC.
ix. Dielectric absorption ratio (R60/R15) test.

24.2 If the supplied lot of transformers exceeds 10 units, de-tanking shall be carried out on one
randomly selected transformer. Routine tests shall be repeated after de-tanking.

24.3 Bird Protection Test (8kV).

Bird Protection test shall be performed on top plate of transformer including all accessories i.e temp
gauge, lifting lugs, tap changer, nuts and bolts etc for transformer ratings up to & including 500
kVA.

24.4 Leak testing with pressure for liquid immersed transformers (tightness test)

To prove the transformer tank will not leak in service, a pressure of at least 30 kPa over the normal
liquid pressure shall be applied and maintained for 8 h. This shall be applied either using a liquid
column or gas pressure in the conservator. Thereafter, the entire transformer shall be visually
inspected for leaks.

25.0. Sampling Procedure

25.1. The following sample tests shall be conducted in presence of K-Electric engineers on the
transformers offered for inspection from the mass production.

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 The K-Electric Limited
TPRE (Distribution)
SAP Document Code: 10000000075 Specs. #. K/R&D/DT/28
Specification Indoor & Outdoor Distribution Transformer

i. Visual & Dimensional verification

ii. Measurement of winding resistance
iii. Measurement of insulation resistance
iii. Measurement of voltage ratio (turn ratio) and vector group
iv. Measurement of no load losses
v. Measurement of load losses and impedance voltage
vi. Dielectric Tests
a) Induced voltage withstand test.
b) Power frequency voltage withstands tests.
vii. Paint Thickness.
viii. Bird protection test at 8 KV
ix. Leak testing with pressure for liquid immersed transformers (tightness test)
x. Dielectric absorption ratio (R60/R15) test.
xi. Oil test

Above stated sample tests shall be carried out as per sampling procedure defined below:-

i). If the offered lot is 5 or below then all the transformers shall be tested
ii). If the offered lot is between 6 to 10 then 5 Nos. transformers shall be sample tested.
iii). If the offered lot is between 11 to 50 then 5 + 20% of the offered lot shall be sample tested.
iv). If the offered lot is between 51 to 100 then 10 + 10% of the offered lot shall be sample
tested.
v). If the offered lot is above 100 then 15 + 10% of the offered lot shall be sample tested.

26.0. Drawings

26.1. Following Drawings of transformer offered along with accessories and fittings with specification of
individual components shall be submitted with tender in the form of Hand book & On Compact
disk (in Excel Format or similar)

a) Dimensional drawing of Name Plate.

b) Dimensional drawing of Distribution Transformers.
c) Dimensional drawing of Tank
d) Dimensional drawing of Tank Cover
e) Dimensional drawing of Cooling Pipe
f) Dimensional drawing of Active Part
g) Dimensional drawing of Core Clamping Channel
h) Dimensional drawing of Winding Arrangement
i) Dimensional drawing of Core
j) Dimensional drawing of Pressing Arrangement.
k) Dimensional drawing of Gaskets.
l) Dimensional drawing of Tap Changer.
m) Dimensional drawing of LT Bushing.
n) Dimensional drawing of HT Bushing.
o) Dimensional drawing of Arcing Horns.
p) Dimensional drawing of Globe Valve R1”
q) Dimensional drawing of Oil Level Indicator
r) Dimensional drawing of Lifting lugs

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 The K-Electric Limited
TPRE (Distribution)
SAP Document Code: 10000000075 Specs. #. K/R&D/DT/28
Specification Indoor & Outdoor Distribution Transformer

27.0 Warranty

27.1 The warranty period for transformers shall be 24 months from the date of supply.

27.2 Repair under warranty period

27.2.1 The damaged transformers under warranty period due to manufacturer’s fault will be repaired by the
manufacturer free of cost with-in one month of receipt. The transportation/handling charges etc. will
be on supplier’s account.

27.2.2 For the acceptance of these repaired transformers under warranty period, all the routine tests shall be
carried out for conforming suitability of further use.

28.0 Dimensions of Transformers

28.1 The maximum allowable dimensions of all ratings of transformers shall be as per below table:

kVA Ratings Dimensions (L x W x H)

25 790 x 700 x 1000
50 1300 x 820 x 1145
100 1490 x 960x1240
250 2080x 1430 x 1470
500 2120 x 1350 x 2075
750 2322 x 1472 x 2230
1000 2648x 1758 x 2280

TECHNICAL DATA SHEET

Sr. No. Description Offered Values
1 Name & address of the manufacturer  
2 Rated voltage at no load
a Higher voltage side  
b Lower voltage side  

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 The K-Electric Limited
TPRE (Distribution)
SAP Document Code: 10000000075 Specs. #. K/R&D/DT/28
Specification Indoor & Outdoor Distribution Transformer

3 Frequency  
4 Conforming standards  
5 Rated capacity  
6 No. of phases  
7 Percentage impedance  
8 Insulation level (BIL)  
9 Power frequency test voltage  
10 Type of cooling  
11 Regulating taps tapping being located on the high voltage winding  
12 Insulation oil, whether it meets the requirement of IEC-60296 Class-I oil  
13 Limits of temperature rise for prototype
a Winding  
b Oil  
14 Quantity of oil for filling transformer  
15 Dry weight of transformer (approx.) in kgs  
16 Weight of complete transformer (approx.) in kgs  
17 Vector group  
18 Iron losses at full voltage (watts)  
19 Copper losses at full load (watts)  
20 Total losses (watts)  
21 Efficiencies
a At 100% rated load  
b At 75% rated load  
c At 50% rated load  
d At 25% rated load  
22 Percentage regulation at
a Unity power factor  
b 0.85 power factor  
c 0.6 power factor  
23 Provision of fittings
a Rating plate  
b Terminal marking plate  
c Lifting lugs  
d Earthing terminal for tanks  
e Oil fitting hole & plug with sealing arrangement  
f Oil level indicator  

K-Electric Ltd
Technical Process Re-Engineering Distribution

Annexure “A” Ref No: GM (R&D)/F-13/12/640 dated 08-10-2012 has been revised;

To facilitate the working of TSW, following standard items are to be incorporated for
Indoor & Outdoor Transformer for smooth running of K-Electric Transformer Workshop;

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 The K-Electric Limited
TPRE (Distribution)
SAP Document Code: 10000000075 Specs. #. K/R&D/DT/28
Specification Indoor & Outdoor Distribution Transformer

1. Breather Fixing

Conservator breather pipe size to be standardized for below mentioned ratings;

Ratings (KVA) Conservator Breather Pipe Size

250 ¾"
500 ¾"
750 ¾"
1000 ¾"

Silica Gel Breather

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 The K-Electric Limited
TPRE (Distribution)
SAP Document Code: 10000000075 Specs. #. K/R&D/DT/28
Specification Indoor & Outdoor Distribution Transformer

2. Temperature Gauge Fixing (One standard design and fixing size of temperature gauge)

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 The K-Electric Limited
TPRE (Distribution)
SAP Document Code: 10000000075 Specs. #. K/R&D/DT/28
Specification Indoor & Outdoor Distribution Transformer

Transformers shall be fixed with one standards size 1" temperature gauge as per below
drawing. For ratings > 500 KVA, there should be one additioanl thermometer pocket
normally plugged and to be used during temperature rise test for accurate measurement of
top oil temperature

Rating Thermometer pocket size

250kVA 1"
500kVA 1"
750kVA 1"x2
1000kVA 1"x2

3. Valves (Type and Size) (Drain, Conservator & Conservator Drain)

(Main Tank Drain Valve with Plug)

For below mentioned transfomrer ratings, Main Tank Drain valve with plug sizes shall be in
accordance with table given below. The pad lock arrangmnet shall be provided on the valve
to protect unauthorized operation of valve.

Rating (kVA) Main tank drain valve with plug

50 1"
100 1"
250 1"
500 1"
750 1"
1000 1"

(Conservator – Top Cover Valve)

For below mentioned transformers rating convervator – top cover valve sizes shall be in
accordance with table given below. The pad lock arrangmnet shall be provided on the valve
to protect unauthorized operation of valve.

Conservator – Top Cover

Rating (kVA)
Valve
250 1"
500 1"
750 1"
1000 1"

Conservator Tank – Drain Valve with Plug

Rev. Date Members Members Members Members Page #.

Name: Name: Name: Name:
Page 17 of 21
05 May 14, 2018
Signature: Signature: Signature: Signature:
 The K-Electric Limited
TPRE (Distribution)
SAP Document Code: 10000000075 Specs. #. K/R&D/DT/28
Specification Indoor & Outdoor Distribution Transformer

For below mentioned transfomrers rating conservator tank drain valve with plug shall be as
given in table below. The pad lock arrangmnet shall be provided on the valve to protect
unauthorized operation of valve.

Conservator tank drain valve

Rating (kVA)
with plug
250 ¾"
500 ¾"
750 ¾"
1000 ¾"

4. Conservator

Conservator shall have bolted side covers (both sides) so that the same can be detached at
the time of repair and cleaning.

5. Presure Relief Device

All transfomers rated 250kVA and above shall be provided with pressure relief devices.

6. Conservator Fixing

All transfomrers rated 250 KVA and above shall be fitted with conservators, which should
be detachable from the transformer to facilitate transport and shall be overhung on one side
and not placed between the two bushings.

7. Moisture Entry Protection:

In order to standardize top rims to avoid the wavy profile in both horizontal and vertical
direction and often result in leakages.

Minimum thickness of the top rims for all capacities of distribution transformers should be
10 mm.

8. Sealing Specification

In roder to standardize gaskets to be used in different rating of transformers, all ring and
ball type seals shall be in accordance with KE Specification No. K/R&D/NBR/259 (for
NBR Gasket material ).

Sealing material for drain and conservator valve shall be NBR or Klingrite.
Rubberized cork sheet shall be used as a sealing material in between top plate and main
tank.

9. Core Material

Rev. Date Members Members Members Members Page #.

Name: Name: Name: Name:
Page 18 of 21
05 May 14, 2018
Signature: Signature: Signature: Signature:
 The K-Electric Limited
TPRE (Distribution)
SAP Document Code: 10000000075 Specs. #. K/R&D/DT/28
Specification Indoor & Outdoor Distribution Transformer

i. The core shall be of high grade non aging prime CRGO Electrical Steel Sheet at
least M4 grade or equivalent/better grade.
ii. It should be from Western Europe, North America, Japan, Australia, New Zealand.
iii. Manufacturer must develop the testing facilities for testing of core material or it may
be got tested at any reputed lab on the expenses of the manufacturer.
iv. A certificate showing test results from the core manufacturers for the authenticity of
the quality of the core shall be provided.
v. The record of import for the purchase of the core from the foreign manufacturer will
be supplied to TPRE, Receiving Inspection / TSW.
vi. The manufacturer will provide the facility for testing of core mateiral for aging test
or provide certificate from the original manufacturer of the core material in lieu of
the aging test to TPRE, Receiving Inspection / TSW Department.

10. Drawing Approval

Technical Process Re-Engineering Department alongwith TSW Department shall approve

the drawings submitted by the bidders which shall be followed at the time of Inspection and
delivery by R&I department. During sample testing, one transformer of each rating and
each offered lot shall be selected randomly and the same will be completely opened and
verified against the submitted / approved drawings. Test certificates of all key materials
such as copper, electrical steel, oil and gasket to be provided at the time of Inspection. If
required by the inspector, the quality of these materials will be verified by appropriate
testing procedure defined in relevant KE / International standards.

11. Name plate for all rating distribution transformers shall be in accordance with below
mentioned indicative drawing. The plate should be of Stainless Steel material of 1.5 mm
thickness (Min) and shall be fixed with the help of welded MS Frame. Caution text should
be in Red Color.

Rev. Date Members Members Members Members Page #.

Name: Name: Name: Name:
Page 19 of 21
05 May 14, 2018
Signature: Signature: Signature: Signature:
 The K-Electric Limited
TPRE (Distribution)
SAP Document Code: 10000000075 Specs. #. K/R&D/DT/28
Specification Indoor & Outdoor Distribution Transformer

Rev. Date Members Members Members Members Page #.

Name: Name: Name: Name:
Page 20 of 21
05 May 14, 2018
Signature: Signature: Signature: Signature:
 The K-Electric Limited
TPRE (Distribution)
SAP Document Code: 10000000075 Specs. #. K/R&D/DT/28
Specification Indoor & Outdoor Distribution Transformer

Summary

Follwing major changes has been made in the Revision – 05 of said KE Specification:

1. Transformer losses reduced by 20% and positive tolerance on losses is not allowed.
2. Capitalization clause has been added.
3. BIL value is defined as 75 KV and in addition, 83 KV Choppped impulse has been added.
4. Temperature rise test procedure has been defined and recommend to conduct test on the tap
having maximum losses.
5. Pressure test procedure and parameters has been defined as per latest IEC.
6. Dielectric absorption ratio (R60/R15) test has been added.
7. Maximum dimensions for all ratings of transformer has been specified.

Rev. Date Members Members Members Members Page #.

Name: Name: Name: Name:
Page 21 of 21
05 May 14, 2018
Signature: Signature: Signature: Signature: