PR NO.

700000XXXX Date : 19/03/2020

Replacement of Seawater Condenser MOV's and Installation of New
Control valves at SW Return Header -Yanbu2
Technical Offer Technical data sheet FOR MOV REF:

TECHNICAL DATA SHEET FOR MOV

POWER & WATER UTILITY COMPANY FOR JUBAIL & DOC NO.: XXXX-
YANBU XXXX-MEDS-001
ENGINEERING, PROCUREMENT & CONSTRUCTION DATE: 14.06.2017
SEAWATER CONDENSER INLET/OUTLET MOVs
TECHNICAL DATA SHEET FOR MOV REV.: A1
Sr. No. Description Specification Data Vendor Data Unit
1: TAG NUMBER

2: DESCRIPTION
Replacement of the existing seawater condenser inlet and
outlet MOBFVs
3:
QUANTITY
Working Sixteen (16)
Stand By Nil
Total Sixteen (16)
4: OPERATING CONDITIONS
4.1 LIQUID HANDLED
4.1.1 Nature Seawater
4.1.2 pH 8.1 - 8.3
4.1.3 Alkalinity (as CaCO3) 120 - 130 (approx.) mg/l
4.1.4 Total Hardness (as CaCO3) 2100 - 2500 (approx.) mg/l
4.1.5 Salinity 41,350 -46,400 (approx.) mg/l
4.1.6 Suspended Solids 1 mg/l
4.1.7 Operating Temperature Range 5 to 55 °C
4.1.8 Specific Gravity 1.027
4.1.9 Viscosity at 20 °C 1 cp
4.1.10 Upstream screening No
4.1.11 Corrosion Agent Yes
4.1.12 Seawater Flow rate (max.) 7100 ton/hr
4.1.13 Max. operating pressure 6.5 bar g
4.1.14 Pipe Material RTRP
4.1.15 Pipe Size 1700 DN
4.2 OPERATING DATA
4.2.1 Running time 24 (Continuous) h/d
4.2.2 Maximum operating cycle per 10 nb/h
hour
4.3 ENVIRONMENT
4.3.1 Location Outdoor
4.3.2 Ambience type Onshore
4.3.3 Altitude 3 m
4.3.4 Ambient temperature 0 to 60 °C
4.3.5 Relative humidity 6 to 100 %
4.3.6 Explosive Atmosphere No
 PR NO. 700000XXXX Date : 19/03/2020
Replacement of Seawater Condenser MOV's and Installation of New
Control valves at SW Return Header -Yanbu2
Technical Offer Technical data sheet FOR MOV REF:

4.3.7 Corrosive Atmosphere Yes

4.3.8 Seismic Zone Zone 2A
5: EQUIPMENT TECHNICAL DATA
5.1 Brand Vendor to specify
5.2 Model Vendor to specify
5.3 Country of Origin Vendor to specify
5.4 Type Motor Operated, Double offset resilient seated
– double flanged short body design
Butterfly valve
5.5 Design Standard AWWA C504 Confirmed
5.6 Testing Standard AWWA C504 Confirmed
5.7 MECHANICAL DATA
5.7.1 Nominal diameter 1700 Confirmed mm
5.7.2 Design pressure 10 Confirmed bar
5.7.3 End Connections and Flanged ASME 16.1 Class 125 Confirmed
standards
5.7.4 Orientation of operating shaft Vendor to specify
5.7.5 Actuator type Electrically operated with Manual overdrive

5.7.6 Shaft Diameter Vendor to specify 130 mm

5.7.7 Shaft type Valve shaft shall be a one-piese unit extending
completely through the valve disc, or of the "stub shaft"
type, which comprises two separate shafts inserted in to
the valve disc hubs.
5.7.8 Seal & Bearing for shaft Seal on Disc : EPDM
Bearing: Teflon with Fiberglass Backing or equivalent
seal with self lubricating bearings.
The removal & replacement of seals shall be possible
without removing the operating mechanism, valve shaft
and without removing the valve from the pipe line.
5.7.9 Adjustable mechanical stop- Required Confirmed
limiting devices
5.7.10 Integral Bypass arrangement Required
5.7.11 Manual Overdrive Yes required as handwheel for the emergancy
operation, engaged when the motor is decluched by a
lever or similar means, the drive being restored to
power automatically by starting the motor. The
handwheel drive shall be mechanically independent of
the motor drive.
5.7.12 Valve Operation Valves for operation shall be so geared that the
maximum force on the rim of the handwheel, crank, or
other necessary for operation shall not exceed 20 kg
and the maximum torque shall not exceed 5.5 kg/m. A
spur, bevel, or worm gear reduction unit, if required,
shall be attached to the pinion shaft of the operating
mechanism
5.7.13 Valve seating arrangement Replaceble type Confirmed
5.7.14 Position Indicator Required Confirmed
5.7.15 Position of valve when power Stay-Put Confirmed
failure
 PR NO. 700000XXXX Date : 19/03/2020
Replacement of Seawater Condenser MOV's and Installation of New
Control valves at SW Return Header -Yanbu2
Technical Offer Technical data sheet FOR MOV REF:

5.7.16 Reduction Gear Unit Required Confirmed

5.7.17 Type Worm and worm wheel design with totally enclosed oil
bath type
5.7.18 Operation of gears The operation of gear shall be such that they can be
opened and closed by one man against an unblanced
head of 1.15 times the specified rating. Valve and
gearing shall be such as to permit manual operation in
reasonable time and not exceed a required rim pull of
200 N.
5.8 MECHANICAL
CHARACTERISTICS
5.8.1 Weigth of valve Vendor to specify 4500 kg
5.8.2 Weigth of actuator Vendor to specify 500 kg
5.9 MATERIAL OF
CONSTRUCTION
5.9.1 Body Aluminium Bronze (cast) ASTM B148 CA 958
5.9.2 Disc Aluminium Bronze ASTM B148 CA 958
5.9.3 Shaft Monel K 500 ASTM B169 CA Confirmed
614
5.9.4 Body Seat Rubber (EPDM) Confirmed
5.9.5 Shaft bearings Teflon with Fiberglass Backing Confirmed
5.9.6 Thrust pad Teflon with Fiberglass Backing Confirmed
5.9.7 Seal retaining ring Aluminium Bronze ASTM B169 CA 614
5.9.8 Gear Plate / End cover Cast Iron or Carbon Steel Confirmed
5.9.9 Disc Seal Rubber (EPDM) Confirmed
5.9.10 Gland seal & 'O' rings Rubber (EPDM) Confirmed
5.9.11 Internal-fastners Aluminium Bronze ASTM B169 CA 614
5.9.12 Nuts, bolts & washers for pipe Aluminium Bronze ASTM B169 CA 614
flanges (External Hardware)
5.9.13 Hand wheel Cast Iron or Carbon Steel Confirmed
5.9.14 Bypass arrangement integral Aluminium Bronze (cast) ASTM B148 CA 958
with valve body
5.9.15 Lifting Lug Aluminium Bronze (cast) ASTM B148 CA 958
5.10 EXTERNAL COATING
5.10.1 Steel surface preparation SP10 Not applicable for
AL-BZ material
(SSPC)
5.10.2 Coating type (layers number, Two coat Alicyclic polyamine-cured, high build, epoxy
nature and thickness) primer (APCS-26) each min.100 micron thickness
according to ISO 12944
5.10.3 Coating durability according to C5-M Not applicable for
AL-BZ material
ISO 12944, in the specified
environment
5.10.4 Color Valve except Handwheet:Light Gray RAL7035
Handwheel: Black RAL9017
5.10.5 Total DFT 200 - 300 Not applicable for Micron
AL-BZ material
5.11 INTERNAL COATING
5.11.1 Steel surface preparation Vendor to specify (Manufacturer Not applicable for
Standard) AL-BZ material
(SSPC)
 PR NO. 700000XXXX Date : 19/03/2020
Replacement of Seawater Condenser MOV's and Installation of New
Control valves at SW Return Header -Yanbu2
Technical Offer Technical data sheet FOR MOV REF:

5.11.2 Coating type (layers number, Vendor to specify (Manufacturer Standard)

nature and thickness)
according to ISO 12944
5.11.3 Coating durability according to C5-M Not applicable for
AL-BZ material
ISO 12944, in the specified
environment
5.11.4 Color Vendor to specify (Manufacturer Standard)
5.11.5 Total DFT 200 - 300 Not applicable for Micron
AL-BZ material
5.12 TEST / INSPECTION
5.12.1 Body test pressure Vendor to specify 14 bar g
5.12.2 Seat test pressure Vendor to specify 7 bar g
(Bidirectional)
5.12.3 Disc strength test Vendor to specify Note 1 bar g
5.12.4 Leakage Zero Leakage Confirmed
5.12.5 Test / Inspection procedure Vendor to specify Note 1
5.13 MANUAL ACTUATOR DATA
5.13.1 Manual actuator type Handwheel with reduction gear Confirmed
5.13.2 Handwheel Diameter Vendor to specify DDE mm
5.13.3 Reducer Gear box Make Vendor to specify AUMA
5.13.4 Model No. Vendor to specify GS315+GZ30.1
5.13.5 Reducer type (ratio) Vendor to specify 1696
5.13.6 Opening direction Anti clockwise Confirmed
5.13.7 Maximum torque to be applied 5.5 Note 1 kg/m
on the rim of handwheel
open/close the valve
5.13.8 Maximum force on the rim of 20 Note 1 kg
the hand wheel,crank, or other
accesiories for operation
5.13.9 Number of handwheel rotation Vendor to specify Note 1
for a complete valve opening /
closing
5.14 ELECTRIC ACTUATOR
DATA
5.14.1 Brand Vendor to specify AUMA
5.14.2 Model Vendor to specify SAR10.2-B3-108-
F10
5.14.3 Motor type Vendor to specify Note 1
5.14.4 Maximum number of start per Vendor to specify Note 1 nb/h
hour
5.14.5 Nominal power (motor plate) Vendor to specify 0.7 kW
5.14.6 Shaft power, at the equipment Vendor to specify 0.7 kW
operating point
5.14.7 Motor efficiency at operating Vendor to specify 0.54 %
point
5.14.8 Protection index IP 67 IP 68
5.14.9 Insulation class F class with temp rise limited to class B
5.14.10 Earth Fault protection Yes Confirmed
5.14.11 Over Torque protection Yes Confirmed
5.14.12 Over Load Protection Yes Confirmed
 PR NO. 700000XXXX Date : 19/03/2020
Replacement of Seawater Condenser MOV's and Installation of New
Control valves at SW Return Header -Yanbu2
Technical Offer Technical data sheet FOR MOV REF:

5.14.13 Heating Class (Thermo Switch) F class with temp rise limited to class B -
5.14.14 Emergency Stop yes
5.14.15 Nominal current (motor plate) Vendor to specify 3 A
5.14.16 Start current / nominal current Vendor to specify 16 A
5.14.17 Power supply 480V, 60Hz, 3 phase Confirmed V, Hz, W
5.14.18 Temperature protection with help of thermo switches Note 1
5.14.19 Anti condensation heater Yes Note 1
5.14.20 Rotation speed Vendor to specify Note 1 rpm
5.14.21 Space heater for switch Vendor to specify Note 1
comparment
5.14.22 Closing time Vendor to specify 236 sec
5.14.23 Opening time Vendor to specify 236 sec
5.14.24 Blinking light Required Note 1
5.15 TORQUE SWITCH
MECHANISM
5.15.1 Sensor brand Vendor to specify Note 1
5.15.2 Sensor type Vendor to specify Note 1
5.15.3 Power supply Vendor to specify Note 1
5.15.4 Wiring Vendor to specify Note 1
5.15.5 Spares Required two over torque switches with two visual alarm
indicators at actuator along with digital inputs for DCS
5.16 LIMIT SWITCH MECHANISM
5.16.1 Sensor brand Vendor to specify Note 1
5.16.2 Sensor type Vendor to specify Note 1
5.16.3 Power supply Vendor to specify Note 1
5.16.4 Wiring Vendor to specify Note 1
5.16.5 Spares Required two sets each for open/close
position
5.17 OPEN AND CLOSE POSITION INDICATORS
5.17.1 Sensor brand Vendor to specify Note 1
5.17.2 Sensor type Vendor to specify Note 1
5.17.3 Power supply Vendor to specify Note 1
5.17.4 Wiring Vendor to specify Note 1
6: SCOPE OF SUPPLY
6.1 Butterfly Valve Yes Confirmed
6.2 1 manual actuator (Oerdrive) Yes Confirmed
6.3 1 electrical actuator Yes Confirmed
6.4 1 position transmittor Yes Confirmed
6.5 1 visual position indicator Yes Confirmed
6.6 2 set of limit switches Yes Confirmed
6.7 1 set of torque limiters Yes Confirmed
6.8 Earth fault Earth fault visual alarm indication at actuator & digital
input for DCS
6.9 Over load Over load visual alarm indication at actuator & digital
input for DCS
6.10 Thermoswitch (Motor Thermoswitch(Motor protection) visual alarm indication
Protection) at actuator & digital input for DCS
 PR NO. 700000XXXX Date : 19/03/2020
Replacement of Seawater Condenser MOV's and Installation of New
Control valves at SW Return Header -Yanbu2
Technical Offer Technical data sheet FOR MOV REF:

6.11 Emergency Stop Emergency stop visual alarm indication at actuator &
digital input for DCS
6.12 Spare parts for commissioning Yes Confirmed
and emergency cases
6.13 Spare parts for 2 years of Yes Confirmed
operation

Note 1: This data will be defined during detailed engineering.