9.

1 所有档位控制压力低

在 65 测量点低， 太低 在 58、57、56 测 太低 检查控制阀安装 正常 好边

检查控 制压力阀 检查变矩器负荷
检查控制压力。 量点检查控制压 螺栓拧紧扭矩最 和精滤器。 和油泵。
力。 大20Nm。

正常 正常

Chapter 9 Faulty Analysis

更换压力表。
检查节流孔检查

第九章 故障分析
压力控制油路更
换控制阀总成 。

9.1 Low hydraulic pressure at all the speeds

Check the erection Check the control Check the load

Check hydraulic Too low Check hydraulic Too low bolt of the control Normal 好边
pressure valve and of the torque
pressure if that pressure at testing valve, the max. the secondary filter converter and
of the measuring points. tight torque of the oil pump.
point 65 is low. which is 20Nm.

Normal Normal

Replace the pressure Check the orifice and pressure-controlled oil

gauge. circuit and replace the control valve
assembly

- 50 -
9.2 部分档位控制压力低

部分档位控制压力低 封住可能有故障的离合器进油口，控制 正常
在 65 测量点检查控制压力。 修理变速箱。
压力达到规定值。

9.2 Low hydraulic pressure at some speeds

Low hydraulic pressure

Check the hydraulic pressure at At some speeds Close all the inlet ports of clutches Normal
measuring point 65. Repair the transmission.
that may be with faults, and control
the pressure to specified value.

51
9.3 一、二档无功能

错误编码 无反应
用 PR 检测仪检查压力切 手制动器或脚制动器
用 PR 检测仪检查所有电磁阀电路。
断开关。 上压力开关有故障。
（不切断动力逐步换档）

正常
错 误
用 PR 检测仪检查输入到所有电磁 更换有故障电磁阀。
阀输入电路。

正常

修理控制阀部件。

9.3 The first and second speeds don’t work

Checkcode
Wrong all the circuits of the solenoid Wrong code Check the pressure cut-off No response Malfunction of pressure
valve by PR detection gauge.(shift switch by PR detection switch of the handle
gradually without cutting off power) gauge. brake or foot brake.

Normal
Error
Check all the input circuits into solenoid Replace solenoid valves
valve by PR detection gauge. with fault.

Normal

Repair assembly of
the control valve.

52
9.4 牵引力降低和油温上升
检查供油系统和滤油器（发动机无功率）。

正常 高
在 63/52 测量点检查变 测量熄火转速。
矩器出口压力。

太低 正常
检查液压系统的工作。

在51测量点检查变矩 用PR检测仪检查档位

器安全阀开启压力。 选择器看操作指令。

9.4 Traction falls and oil temperature arises

Check the oil supply system and

Ckeck the outputting pressure of Measure
Normal high filter(no power in engine).
the torque converter at measuring the extinguishing speed.
point 63/52.

Check the hydraulic system.

Too low Normal

Check the starting pressure of the Check the speed selector by

pressure limiting valve of the PR detection gauge

torque converter at point 51. according to the instruction.

53
9.5 所有档位升压时间短

短 清洗压力控制阀节流孔清洗压 检查控制阀安装螺栓拧紧力矩
在 65 测量点测量升压时间。 力控制阀。 最大 20Nm。

9.5 Short rise time for all the speeds

Short
Measure the rise time at Clean the pressure control Check the erection bolt of the control valve,
measuring point 65. valve and its orifice. the max. tight torque of which is 20Nm.

9.6 所有档位升压时间长

长 清洗压力控制阀节流孔清洗
在 65 测量点测量升压时间。 压力控制阀。

9.6 Long rise time for all the speeds

Long Clean the pressure control

Measure the rise time at measuring point 65. valve and its orifice.

54
9.7 闭锁离合器无功能 无信号
检测传感器和电缆。
无压力
用 PR 检测仪检查闭锁离合器电磁阀信
号。
在 64 测量点检查闭锁离合器
工作压力。 检查电磁阀。
正常

正常
堵上到闭锁离合器油路，检查闭锁离合 检查闭锁离合器压力润滑。
压力太低 器在15测量点压力必须达到规定值。
机械故障修理闭锁离合器。

9.7 Blocking clutch doesn’t work

No signal
Check the sensor and cable.
No pressure Check the signal of the solenoid
valve on blocking clutch by
Check the working pressure of the
detection gauge PR.
blocking clutch at measuring point
64. Check the solenoid valve.
Normal
Normal Stop the oil circuit to the blocking
clutch and check the clutch pressure Check the hydraulic lubricating of
Too low at measuring point 15, which shall the blocking clutch.
Repaire the clutch for reach the specified value.
mechanical problem.。

55
9.8 油 温 高

正 常 正 常 太 高
检 查 油 位

检查冷却器进、出温差应为8～10℃。 检查变矩器出口压力、 修理变矩器旁通阀。

正常为3.0～6.5bar。

冷却器 外部污物 太低
正 常
检查变矩器安全阀。 更换变矩器
清 洗
损坏
油位不正确

在发动机怠速下校正“最高”油面 观察通气帽功能 修 理

9.8 High oil temperature

Check the output
pressure of the torque
Normal Check the temperature difference between Normal Too high
converter, normall
between 3.0～6.5bar. Repaire the bypass
input and output of the cooler, which shall
Check valve of the torque
the oil between 8～10℃
level. converter.
External of the cooler Too low

Normal
Check the pressure limiting Replace the torque converter.
Clean it
valve of the converter.

Incorrect oil level Damaged

Adjust the highest level when the Inspect the function of

engine is at idle speed. the breather plug. Repair 56
9.9 所有档位无动力输出

太 低
发动机怠速检查油面。 加油到规定油位。

正 常 损 坏
故障修理。
检查发动机与变矩器连接零件。

正 常
无 油 压
检查控制压力。 油泵有故障修理变速箱。

正 常
检查档位选择器电缆中保险丝。
没电流
检测变速箱控制阀电流。
没电流

正 常 档位选择器故障需更
检查接插件输出电流

变速箱机械故障修理变速箱。
电缆故障需更换。
正常

57
9.9 No power output at all the speeds

Too low Fill it with oil till the specified

Check the oil level when the engine is at idle
speed. oil level is attained.

Normal
Damaged
Check the connection parts of the Troubleshooting
engine and the torque converter.
Normal

Check the hydraulic pressure. No oil pressure Pump fault and repair the
transmission.

Normal No current
Check the fuse in the cable of the
speed selector.
Check the current of
the control valve in the No current Replace the failed
seepd selector.
Normal
Check the output current of
connectors.
Repaire the transmission
for mechanical problems. Replace the failed
Normal cable.

- 58 -
59