EKFC EXPO CENTRAL KITCHEN PLOT No. TP-238 at DUBAI SOUTH, DUBAI
DOCUMENT No: REV. No: DATE:
Page 1 of 7
DJ-274-P-QC-ITP-0013 00 15-10-2019

INSPECTION AND TEST PLAN FOR CHAIN LINK FENCE SYSTEM & GATES

INSPECTION AND TEST PLAN

Supply, Fabrication, & Galvanizing of

Fence and Gates

1. SCOPE

The Scope of this Inspection and Test Plan is to establish the quality requirements
for the receiving of materials Fabrication, Galvanizing, Packing and Delivery of
Handrails as per Drawing and Specifications.

2. REFERENCE CODES

 BS EN 10025– Specification for Structural Steel AWS D1.1- Structural Welding

Code - Steel.

 BS 7773‐ Code of practice for cleaning & preparation of metal surfaces.

 BS EN ISO 1461:2009 – Hot Dip galvanized coatings on fabricated iron & steel
articles- Specification & test method.
    
 
                                                                            EKFC EXPO CENTRAL KITCHEN PLOT No. TP-238 at DUBAI SOUTH, DUBAI
DOCUMENT No: REV. No: DATE:
Page 2 of 7
DJ-274-P-QC-ITP-0013 00 15-10-2019

INSPECTION AND TEST PLAN FOR CHAIN LINK FENCE SYSTEM AND GATES

INSPECTION & TEST PLAN‐ RECEIVING INSPECTION OF RAW MATERIALS

LEGEND
DR: Document Review, A1 IA21A3 =Actual Inspection ( 1=100%,2 =10% 3 = As detailed) W= witness, H= hold, S= Submit, T= test, R =
Random

Customer
Client/
PROCEDURE ACCEPTANCE QUALITY
SL NO

GKWI

ITL
QUALITY REFERENCE/CODE/ CRITERIA I VERIFICATION

WORK CHARACTERISTIC TO STANDARD VALUE RECORD PERFORMED
ACTIVITY BE VERIFIED BY
Approved documents
Supplier
Drawing - Approval of Documents Contract document from client as per
1 Document Q.C H - DR
Approval for construction Specifications contract specification
Register in
Suitable for the
operation in working
condition,
Equipment I Calibration
No visible damages.
Tools Capacity Condition Quality System report,
2 Q.C 1 - DR
I Instrument Calibration status procedures Certificates of
Calibrated & Valid
Status Equipment’s
calibration sticker on
instruments.
Procurement of
Raw material
Raw materials - Purchase order
Specification as per
SS Pipes, GI specification as per Q.C
Project specification QSP Procedures Project
pipes, SS rods, project Specification, P.O order
4 and approved Drawing. Specifications 1 - R
MS rods, MS P.O qty as per BOQ Stores Officer
Approved supplier I
Plates, MS Plates, quantity
trader
Fasteners
    
 
                                                                            EKFC EXPO CENTRAL KITCHEN PLOT No. TP-238 at DUBAI SOUTH, DUBAI
DOCUMENT No: REV. No: DATE:
Page 3 of 7
DJ-274-P-QC-ITP-0013 00 15-10-2019

INSPECTION AND TEST PLAN FOR CHAIN LINK FENCE SYSTEM AND GATES

LEGEND
DR: Document Review, A11A21A3 = Actual inspection ( 1=100%,2 =10% 3 = As detailed) W= witness , H= hold, S= Submit, T= test , R
=Random

Customer
Client/

SL NO

GKWI
ITL
QUALITY PROCEDURE ACCEPTANCE QUALITY

WORK CHARACTERISTIC TO REFERENCE/CODE/ CRITERIA I VERIFICATION PERFORMED
ACTIVITY BE VERIFIED STANDARD VALUE RECORD BY
Heat number
5 Receiving of MS Dimensions, OD & Project Specifications Delivery note Mill Test Q.C 1 - DR
Pipes, MS rods, thickness Standard Codes- certificate EN
MS Plates, BS EN 10025 S 235 jr No physical damages 10204 3 .1 Stores Officer
angles, Fasteners Grade, Mechanical & Inspection
Chemical Properties MTC compliance to reports
Approved shop Standard codes I
Free from damages, Drawings specification
metal folding Qty, requirements
Identification
Identification as per
Delivery Note
    
 
                                                                            EKFC EXPO CENTRAL KITCHEN PLOT No. TP-238 at DUBAI SOUTH, DUBAI
DOCUMENT No: REV. No: DATE:
Page 4 of 7
DJ-274-P-QC-ITP-0013 00 15-10-2019

INSPECTION AND TEST PLAN FOR CHAIN LINK FENCE SYSTEM AND GATES

INSPECTION & TEST PLAN‐ IN PROCESS, FINAL INSPECTION

LEGEND
DR: Document Review, A 1I A2 I A3 =Actual Inspection (1=100%,2 =10% 3 =As detailed) W= witness, H= hold, S= Submit, T= test, R
=Random, Q.C =Quality Control

Customer

Client/

SL NO

GKWI
QUALITY PROCEDURE QUALITY

ITL
ACCEPTANCE

CHARACTERISTIC TO REFERENCE/CODE/ VERIFICATIO PERFORMED
WORK ACTIVITY CRITERIA I
BE VERIFIED STANDARD N RECORD BY
VALUE

1 Equipment I Tools I Capacity Condition Quality System

Suitable for the Calibration Q.C H - DR
Instrument Status Calibration status procedures
operation, In working report,
condition, No visible Certificates of
damages. Calibrated & Equipment’s
Valid calibration sticker
As per layout drawing Site
2 Site Measurement I Site measurement Approved Drawings Layout as per drawing measurement Site Engineer 1 - DR
Survey results report
w.r.t drawings
Q.C
3 Identification of raw Identification and Material identification Material heat Production 1 - R
materials Job No. Traceability marks as per heat nos I c hart Engineer
procedure MTC.
Material Grade, Pipe
4 Cutting of Pipes, OD, thickness, Shop drawing Work Dimensions as per Shop Fabrication Q.C 1 - R
plates, flats, angles Dimensions, Flats, Instructions drawing Inspection
Angle section Report
dimensions, Length
    
 
                                                                            EKFC EXPO CENTRAL KITCHEN PLOT No. TP-238 at DUBAI SOUTH, DUBAI
DOCUMENT No: REV. No: DATE:
Page 5 of 7
DJ-274-P-QC-ITP-0013 00 15-10-2019

INSPECTION AND TEST PLAN FOR CHAIN LINK FENCE SYSTEM AND GATES

LEGEND
DR: Document Review, A 1I A2 I A3 =Actual Inspection ( 1=100%,2 =10% 3 =As detailed) W= witness, H= hold, S= Submit, T= test, R
=Random, Q.C =Quality Control

Customer

Client/

SL NO

GKWI
QUALITY PROCEDURE QUALITY

ITL
ACCEPTANCE

CHARACTERISTIC TO REFERENCE/ CODE/ VERIFICATIO PERFORM ED
WORK ACTIVITY CRITERIA I
BE VERIFIED STANDARD N RECORD BY
VALUE

Dimensions as per Shop

Dimension of Pipe and
drawing.
Caps as per drg,
No Welding defects,
Welding of End cap Welding finish and Shop drawing Work Inspection
5 undercut, pit marks Q.C 1 - R
and Finishing MS. matching of ends Instructions Report
Even radius I chamfer.
Finishing of overall
Polishing to satin Finish
Aesthetics

Finishing and
Drilling holes on Hole size, Position
Inspection
6 Base Plate, Post, Distance, depth, Shop drawing Work As per drawing No sharp Q.C 1 - R
Report
handrail as per visuals instructions edges
drawing
    
 
                                                                            EKFC EXPO CENTRAL KITCHEN PLOT No. TP-238 at DUBAI SOUTH, DUBAI
DOCUMENT No: REV. No: DATE:
Page 6 of 7
DJ-274-P-QC-ITP-0013 00 15-10-2019

INSPECTION AND TEST PLAN FOR CHAIN LINK FENCE SYSTEM AND GATES

LEGEND
DR: Document Review, A 1I A2 I A3 =Actual Inspection ( 1=100%,2 =10% 3 =As detailed) W= witness, H= hold, S= Submit, T= test, R
=Random, Q.C =Quality Control

Customer

Client/

SL NO

GKWI
QUALITY PROCEDURE QUALITY

ITL
ACCEPTANCE

CHARACTERISTIC TO REFERENCE/ CODE/ VERIFICATIO PERFORMED
WORK ACTIVITY CRITERIA I
BE VERIFIED STANDARD N RECORD BY
VALUE

OD as per drawing.
Diameter of rod Approved drawing
Cutting and No bends, buckling Inspection
7 Straightness of rods Q.C 1 - R
Finishing of MS rods SS rods with satin finish report
Finishing of Rods Work instructions

Fitment I angle as per

Welding of joints, Welding quality Approved drawing drawing,
Welding
Post to base MS Visual Inspection
8 Inspection Welders Q.C 1 - R
plates Welding finish visuals Work instructions No welding defects, No
Report
weld spatters
Near -White Blast Metal.
( SA 2-1/2 grade blasting
Surface Surface free from Rust, Surface pre paration surface finish).No Hot Dip
preparations, Hot mill Scales and Loose and Hot Dip Galva - distortion during galvanizing
9 dip Galvanizing of Burrs, Oil, paint, Zinc nizing Procedure blasting Q.C 3 - R
Coating
Post, Plates for MS coating thickness, Zinc Approved Drawing Average Zinc Coating Certificate
handrails adhesion. ISO BS EN 1461 thickness min 0.085mm
    
 
                                                                            EKFC EXPO CENTRAL KITCHEN PLOT No. TP-238 at DUBAI SOUTH, DUBAI
DOCUMENT No: REV. No: DATE:
Page 7 of 7
DJ-274-P-QC-ITP-0013 00 15-10-2019

INSPECTION AND TEST PLAN FOR CHAIN LINK FENCE SYSTEM AND GATES

LEGEND
DR: Document Review, A 1I A2 I A3 =Actual Inspection ( 1=100%,2 =10% 3 =As detailed) W= witness, H= hold, S= Submit, T= test, R
=Random, Q.C =Quality Control

Customer

Client/

SL NO

GKWI
QUALITY PROCEDURE QUALITY

ITL
ACCEPTANCE

CHARACTERISTIC TO REFERENCE/ CODE/ VERIFICATIO PERFORM ED
WORK ACTIVITY CRITERIA I
BE VERIFIED STANDARD N RECORD BY
VALUE

Surface preparations
Free from defects Coating/
No visual defects after
Powder/ PVC Even coating, No holes, Painting
10 galvanizing. No Work instructions Q.C 3 - w
Coating/ Painting bubbles. Shade as per Inspection
Projections. Visuals
approved drg or sample. report

Dimensions as per
approved Drawing Mill test
Certificates
Pre dispatch No physical damages Q.C
Inspection, before Packing, Purchase order All Inspection report
Inspection
11 Identification, specifications Work Proper Packing H - DR
and Dispatch In-
Packing Post, instructions Ends to be protected
Test reports charge
Handrails, and Protection with Packing List
proper packing, Edge Delivery notes
Protection