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Customer : Mantos Coppers Page: 1/28
Project : Mantos Blancos 5800060 May 09th

Doc. 05 2016
Functional Description
ABEL
HMQ - 2000
Quadruple acting diaphragm pump
Project Mantos Blancos
Pump Serial 5800060-01-02
Tel. ++49 4155 8180 E-mail : mail@abel.de

Doc. 05 2016
Table of Content
1 SCOPE OF SUPPLY ..................................................................................................................... 3
1.1 Quadruple acting piston membrane pump ................................................................................ 3
1.2 Description of the safety devices at the pump.......................................................................... 3
2 TECHNICAL DISCRIPTION .......................................................................................................... 4
2.1 Outline drawing............................................................................................................................ 4
2.2 Assemblies ................................................................................................................................... 4
2.2.1 Gear / drive side ........................................................................................................................... 5
2.2.2 Hydraulic end (Figure 2).............................................................................................................. 5
2.2.3 Fluid end (Figure 3) ..................................................................................................................... 6
2.2.4 Product valves (Figure 4) ............................................................................................................ 6
2.2.5 Pulsation dampener (Suction and Pressure Side) .................................................................... 7
2.3 Functional description of the hydraulic membrane pump ....................................................... 7
2.3.1 Discharge stroke (Figure 5) ........................................................................................................ 8
2.3.2 Suction stroke (Figure 6) ............................................................................................................ 9
2.3.3 Full Stroke safety valve ............................................................................................................... 10
2.3.4 Mechanical membrane positioning valve (Figure 7 and 8, see also Figure 2)........................ 10
3. FUNCTIONAL DESCRIPTION MEMBRANE LEAKAGE DETECTION ........................................ 12
4. DESCRIPTION OF THE ELECTRICAL CONTROL SYSTEM ...................................................... 14
4.1 Electrical Control ......................................................................................................................... 17
5. FUNCTIONAL DESCRIPTION PRESSURE LUBRICATION FOR THE GEARBOX: ............... 23
6. FUNCTIONAL DESCRIPTION AIR CHARGE SYSTEM AND CONTROL FOR SUCTION FLOW
STABILIZER.................................................................................................................................. 26
7. FUNCTIONAL DESCRIPTION CONTROL FOR DISCHARGE DAMPENER ............................... 27

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1 Scope of supply
1.1 Quadruple acting piston membrane pump

Model : HMQ-2000
Quantity : 2
Customer’s equipment-No. :
Supplier : ABEL GmbH & Co. KG,
21514 Büchen, Germany
Country of origin : Germany
Including:
Discharge Pulsation Dampener
Suction Pulsation Dampener
Gearbox
Base frame
Documentation
1 Special Tool Set
Set of Spare Parts
1.2 Description of the safety devices at the pump
Membrane Leakage Detection

Safety Valves Setting: 86 bar
Lantern Cover
Temperature Switch (Forced Gear- Oil Lubrication) Setting: 70 °C
Pressure Switch (Forced Gear- Oil Lubrication) Setting: 4 bar
Pressure Sensor Discharge Line Alarm Setting: 78 bar
Pressure Sensor Discharge Line Trip Point Setting: 82 bar
Pressure Sensor Suction Line Setting: 0,5 bar

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2 Technical discription
2.1 Outline drawing

ABEL HMQ-2000
Pulsation dampener suction
Intelligant Pulsation dampener discharge

Gear box
Intermediate gear
Motor
Valve housing
Base frame
Diaphragm housing
Hydraulic reservoir
2.2 Assemblies
The Quadruple Piston Membrane Pump consists of
the gear side
the forced gear- oil lubrication
the cylinder side
the slurry side
the product valves
the internal connections
the accessories

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2.2.1 Gear / drive side

The gear /drive end consists of two assemblies:
Intermediate Gear
The motor is connected to the intermediatte gear drive and the intermediatte drive is reduc-
ing the speed to the reduction gear.
Reduction gear
The reduction gear converts the rotary motion into linear motion. It is equipped with a forced
oil
lubrication which ensures optimum lubrication independent upon the speed.
2.2.2 Hydraulic end (Figure 2)
The safety valves (not shown) are installed in the hydraulic reservoir of the pump and are
adjusted to the maximum operating pressure of the pump.
The membrane positioning valve (Figure 2, components H41 to H47) secures the pressure-
compensated bowl-shaped membrane in its front and rear end positions.
The hydraulic reservoir contains the hydraulic fluid (hydraulic oil or emulsion).
Hydraulic Reservoir
Figure: 2

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2.2.3 Fluid end (Figure 3)
Each pump housing (Figure 3) is equipped with a bowl-shaped membrane which

completely separates the hydraulic fluid from the medium to be pumped.
Figure: 3
2.2.4 Product valves (Figure 4)
The product valves are designed as cone valves (Figure 4) and equipped with an inspection
and assembly opening for easy maintenance. The valves can be supplied in different ma-
terials.
Hydraulic
line for dis- Figure 4
mantling of
valve seat

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2.2.5 Pulsation dampener (Suction and Pressure Side)
The pulsation dampener ensures a smooth work of the pump and ensures a smooth flow.
Manufacturer: ABEL / Integrated
2.3 Functional description of the hydraulic membrane pump

The Hydraulic Membrane Pump in horizontal design, with pre-shaped membranes, designed
to
transfer abrasive, corrosive slurries.
The HMQ drive end consists of a motor whose output speed is decreased by a V- belt drive
and
a reduction gear. The reduction gear has an eccentric drive.
Located on the eccentric drive are two eccentric rods which move the two pistons in their
cylinder linings via crossheads.
Since the HMQ is a quadruple piston membrane pump, this means there are two pump cylin-
ders
(each with one piston), four membrane housings, four suction valves and four discharge
valves.
The pistons and membranes do not carry out their respective suction and discharge
strokes simultaneously but at a staggered sequence, with an angle of 90° between the cranks.
In this way the quadruple pump is capable of low-pulsation pumping.

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2.3.1 Discharge stroke (Figure 5)

During the discharge stroke of the piston (1), the stroke volume (2) is transferred via the
incompressible hydraulic fluid onto the membrane (3), which then also performs a discharge
stroke. Pressure is forced from the membrane to the pumping medium (5), which opens the
discharge valve (4) and, at the same time, closes the suction-side valve (6).
H yd raulic F lu id
u np ressu rized
P ro d uct
S ystem
P ressu re
H yd raulic F lu id 2 3
S ystem P ressu re
Hydraulic Fluid
Customer Medium
Figure 5
Scheme!

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2.3.2 Suction stroke (Figure 6)
When the pump performs its suction stroke, the membrane (3) follows a suction stroke as well.
This creates a partial vacuum in the pump housing (5) causing the suction side valve (6) to
open and product flows into the pump housing. The discharge side valve (4) is closed during
this time.
Hydraulic Fluid
unpressurized
6
Hydraulic Fluid 2 3
System pressure
Hydraulic Fluid
Customer Medium
Figure 6
Scheme!

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2.3.3 Full Stroke safety valve

To protect the pump against overpressure, each cylinder chamber is equipped with an
internal full-stroke safety valve. If the set maximum discharge pressure is exceeded,
the safety valves will open and hydraulic fluid flows into the hydraulic reservoir.
2.3.4 Mechanical membrane positioning valve (Figure 7 and 8, see also Figure 2)
The end positioning of the membranes is controlled by so-called valve- or control- rods (1).
These rods are installed at the back of the membranes and run in a bushing (2) in the
cylinder chamber (3).
The hydraulic reservoirs (4) are cast onto the pump cylinders (8). Two check valves (5a, 5b)
– one acts as a compensating valve and the other as an overflow valve – are installed in the
hydraulic reservoir (4). In principle both check valves (5) remain inactive unless the membrane
(6)
threatens to go beyond its end-positions. Should the membrane (6) reach its front- end posi-
tion,
but the corresponding delivery piston (7) has not reached the end position, the valve rod (1)
- it moves synchronously with the membrane - will open the bypass valve (5a) and the hydrau-
lic
fluid will flow into the hydraulic reservoir (4). As a result, the membrane (6) does not get
overstretched or broken.
5a 5b
2
7 8
3 1
Figure 7
Hydraulic Fluid Scheme!
Customer Medium

Doc. 05 2016
During a suction stroke, the rear membrane end position is secured by the compensating
valve (5b).
In the course of time hydraulic fluid escapes from the cylinder chamber (3), e.g. into the hy-
draulic
reservoir (4) if the bypass valve (5b) has been activated, or into the lantern chamber via the
stuffing box packing. During a suction stroke it is therefore possible that there is a lack of
hydraulic fluid in the cylinder chamber (3).
To avoid the membrane (6) from being damaged due to permanently working at its extreme
back-end
position, the valve rod (1) will open the compensating valve (5b). The partial vacuum in the cyl-
inder
causes the compensating valve (5b) to open and hydraulic fluid is released from the hydraulic
reservoir (4) to refill the cylinder chamber (3).
5a 5b
7 2
Hydraulic Fluid 3
8 1
Figure 8
Customer Medium Scheme!

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3. Functional Description Membrane Leakage Detection

In the case of membrane rupture, the liquid level in the hydraulic reservoir will rise
or fall according to the marginal condition of the installation. For this reason three
level switches are installed to control the upper, middle and lower levels of the hy-
draulic liquid in the tank (see figure).
Should the level of liquid rise or fall due to membrane rupture, a signal will be emit-
ted from the corresponding float switch. At the user's request, the signal can inter-
vene in the control of the pump (STOP) or an acoustic or visual signal can be giv-
en.
The min.-float switch is installed as “closer“ and the max.-float switch as “opener“.
Figure
Float switch
Output func- closer or
tion opener
Polypropy- -10°C bis
lene materi- +100°C
al
Max. vol- 240 V AC /
tage 120 V DC
Max. output 25 VA
Electrical >5 x 10 5
lifetime switching
operations
Protection IP54

Doc. 05 2016
Circuit diagramm BEL 1040TC Sheet 9 Membrane Leakage Detection

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4. Description of the electrical control system
Please use PID PZ12306
Basic setting: - Main motor M001 is off and the fan motor (if is nessesary
for the main motor 003) is off.
- Oil circulating lubrication motor 3 kW off (005)
Local Mode: - The mode switch on the Abel display panel must be in
position “Local”.
- The booster pump has to be running or the suction pressure has
to be min. 1 bar before starting the Abel-Pump.
- The start signal comes from the start button in the Abel-Display
panel near the pump (Abel-Display panel must be connected with
the main control panel( delivered by others).
- The main control system will get the release signal to start the oil
circulating lubrication motor 3 kW(005), the oil pump(006) which
is mounted on the oil circulating lubrication motor starts to work.
- If the min. oil pressure, controlled by the pressure sensor
PAL 009(>4 bar) is reached in a certain time (10 seconds), the
main control system will get the release signal to start the fre-
quency converter and the main motor M001
- The main motor M001and the fan motor for the main motor 003
starts up via a set ramp time (60-120 sec.) at the frequency con-
verter. The ramp setting is process oriented, for example de-
pendent of the length of the discharge pipe or other process pa-
rameters.
- If the main motor is running and the run message to Abel PLC
was sent, the solenoide air valve Y1 on the suction dampener
er(electrical drawing BEL 1040 page 8 of 20) has to be
ON(24V) at the whole time the pump is in operation. If the pump
stops, the solenoid will be OFF.

Doc. 05 2016
Remote Mode: - The start signal comes from the plant control room (main control
system). The mode switch on the Abel display panel must be in
position “Remote”.
PAL 009(>4 bar) is reached in a certain time (10 seconds) and
the temperature on TAH004 is less than 70°C, the
quency converter and the main motor M001.
- The main motor M001 and the fan motor for the main motor 003
verter. The ramp setting is process oriented, for example de-
rameters.
(electrical drawing BEL1040 page 8 of 20) has to be

Doc. 05 2016
Shut-down of the pump: - The start signal will be cancelled by the main control system or
by the emergency stop button on the display panel.
- The booster pump have to stop together with the main motor of
the Abel-Pump .
- The main motor M001 is switched off via the frequency converter
with the actual setting. If stop by coasting is required, the motor
will follow this setting. If the ramp function is set, the motor will
slow down in set ramp time (60-120 sec.) and after an additional
certain time (min. 20 sec.) the oil circulating lubrication motor 3
kW (005) and the fan motor for the main motor 003 will be
switched off. If the main motor M001 stops due to the internal
termistor control, the fan motor has to run till as the termistor con-
trol stops the fan motor. The solenoide air valve Y1 on the suc-
tion dampener (electrical drawing BEL1040 page 8 of 20) has to
be OFF if the pump stops.
- The basic setting of the pump control system is restored.
The min. oil pressure (>4 bar) and max. oil temperature(70°C) are set at the factory upon test
bench acceptance. The values depend on the type of oil and may only be changed after consulta-
tion with ABEL.

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4.1 Electrical Control
Functional procedure:
Initial position: - main motor and frequency converter off.
- oil pressure lubrication off.
- U Level switch LCH 010 open.
- U Level switch LCH 012 closed.
- Pump gear lube pressure switch PAL 009 open(less 4 bar).
- Pump gear lube temperature switch TAH004 (less 70°C) closed.
- min. pressure(less 0,5 bar) suction pipe pressure switch PIC030 off.
- max. pressure( less 80 bar) dicharge pipe pressure switch PIC022
closed.
All this will be controlled by Abel Display Panel. From here we transfer the error and control mas-
sages to the main control panel of the customer. Please see the attached “List of Signals” we
transfer between Abel display panel and customer main control panel.

Doc. 05 2016
Start-up procedure - The start signal comes from the plant control room (main control
system). The mode switch on the Abel display panel must be in
position “Remote”.
PAL 009(>4 bar) is reached in a certain time (10 seconds), the
quency converter and the main motor M001.
- The main motor M001 and the fan motor for the main motor 003
verter. The ramp setting is process oriented, for example: de-
rameters.
(electrical drawing BEL1040 page 8 of 20) has to be
The custumer control cabinet receives the following input-signals from Abel-Display panel:

Doc. 05 2016

Error message 8 “Level Water Box 1 min. and max.” =1



- Pump gear lube pressure switch PI 008 closed(>4 bar). 1=ok.

- Pump gear lube temperature switch TAH004(<70°C) closed. 1=ok.
- min. pressure suction pipe pressure switch PIC030(>0,5bar) on. 1=ok.
- max. pressure dicharge pipe pressure switch PIC022(<80bar)
closed. 1=ok.
- The frequency converter will start the main motor onto the
programmed ramp ( 60-120 seconds) to the max. frequency
speed.
Observe to the instruction of the VFD-manufacturer.

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Operation: - during the pump operation, every inspection control device

are activated
- the release for the main motor will be taken back and the
pump stopped, when emergency signal occurs :
1. The gear oil temperature is too high ( 70°C).

(Pump gear lube temperature switch TAH004 open.)
2. Pressure switch oil pressure
2. The gear oil pressure is too low (min. 4 bar)
( Pump gear lube pressure switch PI 008 open.)
3. The hydraulic fluid in the storage tank will be over max.
(U Level switch LCH 010 closed in waterbox 1.)
4. The hydraulic fluid in the storage tank will be under min.
(U Level switch LCH 012 open in waterbox 1.)

Doc. 05 2016
Shut-down procedure: - The start signal will be cancelled by the main control system or
by the emergency stop button on the display panel.
- The booster pump have to stop together with the main motor of
the Abel-Pump .
- The main motor M001 is switched off via the frequency converter
with the actual setting. If stop by coasting is required, the motor
will follow this setting. If the ramp function is set, the motor will
slow down in set ramp time (60-120 sec.) and after an additional
certain time (min. 20 sec.) the oil circulating lubrication motor 3
kW (005) and the fan motor for the main motor 003 will be
switched off. If the main motor M001 stops due to the internal
termistor control, the fan motor has to run till as the termistor con-
trol stops the fan motor. The solenoide air valve Y1 on the suc-
tion dampener (electrical drawing BEL1040 page 8 of 20) has to
be OFF if the pump stops.
- The basic setting of the pump control system is restored.
STARTING THE PUMP AFTER A 12 HR SHUT DOWN (WITH ASH SLURRY IN THE LINE)
If, for any reason whatsoever, the pump has to be stopped with ash slurry in the discharge pipe-
line and the duration before re-starting exceeds 30 minutes (upto a max of 12 hours), the follow-
ing procedure should be adopted while doing a re-start:
1. In case there is slurry in the mixing tank, please ensure that the flushing water connection
on the suction side is opened for feeding the pump. Do not take slurry into the pump until
normal operation is restored.
2. Do not run the system on automatic. Change to manual operation and start running the
HCSD pump motor at minimum rpm (10%).
3. Once the pump starts putting fresh water into the discharge line, monitor the discharge
pressure closely. If this is seen gradually rising, then ensure that the rpm is not increased
until the time that you see the discharge pressure fall.
4. Once the pressure is seen to fall, increase the rpm to, say 20%. Once again, observe the
discharge pressure and wait until the time you see the discharge pressure fall before rais-
ing the rpm to 30%.
5. This procedure is to be repeated until the pump reaches its normal running speed and
then the water can be shut down and slurry to the pump can be re-started.
6. In case, during any of the above steps, the pressure continues to rise and does not fall
(even when the pump reaches its maximum operating pressure), it indicates a block in the
pipeline. This block will finally get “blown off” if the pump maintains the high pressure con-
stantly.

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FLUSHING PROCEDURE BEFORE STOPPING HCSD PUMP:

The following steps need to be religiously adopted before stopping an HCSD piston diaphragm
pump that has been running on high concentrate ash slurry.
1. Stop taking ash into the ash conditioner by shutting off the KGV below the silo.
2. Continue flushing the ash conditioner with water even after the ash flow stops.
3. Monitor the concentration of the slurry in the mixing tank. This should be gradually reduc-
ing and the density meter reading should also be reducing correspondingly.
4. Continue running the pump at maximum rpm during this phase so that any deposits of ash
in the discharge pipeline get carried away to the dyke.
5. Once the density of the slurry reaches close to the density of water (in the range of 1.01 to
1.04 kg/m3), it indicates that the ash concentration is very low and that the pump is re-
ceiving almost pure water.
6. Once this stage is reached, run the pump on full rpm for at least 30 minutes after which
the motor can be slowly ramped down (over 180 seconds) and stopped.
7. After the pump is stopped, open the flushing water connection (on the pump suction side)
and let clean water pass from the suction valves, through the diaphragms & discharge
valves – either into the discharge line or out through the cocks provided on the discharge
line.
8. This procedure ensures that not only your discharge pipeline but also your pump is free
from any ash deposits before stopping.

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5. Functional Description Pressure Lubrication

for the Gearbox:
The ABEL type gearbox with two-stage helical-gear reduction, eccentric rods, and
crossheads is equipped with pressure lubrication when the ABEL pump it drives is in-
tended to be speed regulated.
The gearwheels run directly in the oil bath. An oil pump supplies the gear meshing,
gearwheel shaft, eccentric rod bearings, and crosshead slides with oil. The gearwheel
shaft bearings (selfaligning roller bearings) are isolated from the gearbox oil and are
provided with permanent lubrication.
The important components of the pressure lubrication system are:
a) Standard
- oil pump
- oil distribution tube (`oil manifold')
- oil pressure switch
When the pump control starts, immediately before startup of the ABEL pump, the oil
pump starts up 006 with motor 005. It pumps the gearbox oil out of the gearbox
housing and builds up the necessary oil pressure. The oil distribution tube inside the
gearbox housing ensures that the gearbox oil is fed directly to the sites requiring lu-
brication. This ensures the necessary lubrication even when the number of strokes is
small.
If the oil pressure drops below the pressure set at the oil pressure switch (009-for in-
stance, because of a failure of the oil pump), a signal is given and/or the ABEL pump
is shut off.

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Schematic Diagram of Pressure Lubrication System (Standard Version)
Configuration at Gearbox Housing

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Data Sheet for ABEL Pressure Lubrication System
Standard
1. Oil pump
Type: electric gear pump with built-in pressure relief valve *
Model: Model / Typ:QPM 60-2.2KW
capacity: 60 l/min
pressure: 10 bar
Electrical data
380 V 50/60 Hz 3 KW
1400rpm IP 55
2. Oil pressure switch

Type: spring-loaded membrane
Pressure range: 4-10 bar **
Switching accuracy: +/-3%
Connection: G 1/4"
* The pressure relief valve in the oil pump is adjusted to 10 bar. If you want to change the
adjustment, you will have to contact ABEL first.
** The pressure switch is adjusted to 4 bar. If you want to change the adjustment, you will
have to contact ABEL first.
Gearbox oil
Fill quantity: approx 400 liters
Oil quality: ISO VG 220 (220 mm²/s at 40°C)
Fill quantities are standard values !
Fill to upper edge of oil sight gauge when gearbox is stopped.
First gearbox oil change after 500 hours of operation; subsequently, after every 3000 hours of
operation or every 9 months, whichever comes first.
Replace filter insert after approximately 500 hours of operation.

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6. Functional Description Air Charge System and control for Suction Flow Stabilizer
To provide for optimum pulsation dampening during pumping, it is essential to have
large air cushions in the suction flow stabilizer of the pump. Compressed air has to be
delivered by other according to the following sepecification:
Purity class 3 to DIN ISO 8573-1
Quantity max. 30l/min.
Pressure 4-6 bar
For this purpose an air charge fitting is mounted on the suction flow stabilizer. The fit-
ting consists of a 2/2-way fine regulation solenoid valve, a check valve and a pressure
reducer with filter. The pressure reducer will set the air pressure to max . 4-6 bar if the
pressure in the plant installation is higher than 6 bar.
If the main motor is running and the run message to Abel PLC was sent, the solenoide air
valve Y1 (024) on the suction dampener (electrical drawing BEL0926 page 9 of 12) has to
be ON(24V) at the whole time the pump is in operation. If the pump stops, the solenoid will
be OFF.

Doc. 05 2016
7. Functional Description for Discharge Dampener
Functional description discharge side iOPD with Level probe FTI51
This functional description is based on dimensional drawing ET11600. The Level probe Pos. 2 is
screwed in the pulsation dampener. The power supply to the level probe is provided by the cus-
tomer. The air charge device is connected by screw connection Pos. 17 to the compressed air
supply. Therefore it is necessary that compressed air pressure is above operating pressure of the
pump. The compressed air pressure is reduced by a pressure reduce valve. You can use dry
non-oleaginous compressed air as damping medium. The supply (Compressed air & supply volt-
age for the electrical components) should be available also when the pump is not running.
During pump operation the air cap inside the pulsation dampener is monitored according to a
preset value at the level probe. If during operation compressed air dissipates from the pulsation
dampener, this is detected by the level probe and Solenoid valve Pos. 13 is kept open until opti-
mum charging level has been renewed. As soon as this is done, Solenoid valve Pos. 13 is closed
again by the level probe.
The air cap inside the discharge pulsation dampener is charged up to the existing compressed-air
system pressure directly.
The compressor includes pressure bottles which get automatically filled by the compressor when
a certain minimum pressure is achieved in the bottles. The filling process stops automatically
when a certain max. pressure value is achieved.
The air pipe connections between compressor, pressure bottles and discharge dampener have to
be installed by customer.
The compressor has to be installed in a closed room with more than 5 °C over the year according
to the compressor specification.
For suction side a separate low pressure compression system must be used (available at site
normally).
We recommend to use one compressor with a 4 bottle battery for operation with 2 pumps. For 70
bar operating pressure the pump can start 6 times with one load of bottles without loading the
bottles by compressor.

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Example: Pressure bottle battery
Example: Compressor (Silent Option)

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Customer : Mantos Coppers Page: 1/28

Project : Mantos Blancos 5800060 May 09th

Tel. ++49 4155 8180 E-mail : mail@abel.de

1.1 Quadruple acting piston membrane pump ................................................................................ 3

1.2 Description of the safety devices at the pump.......................................................................... 3

2 TECHNICAL DISCRIPTION .......................................................................................................... 4

2.1 Outline drawing............................................................................................................................ 4

2.2 Assemblies ................................................................................................................................... 4

2.2.1 Gear / drive side ........................................................................................................................... 5

2.2.2 Hydraulic end (Figure 2).............................................................................................................. 5

2.2.3 Fluid end (Figure 3) ..................................................................................................................... 6

2.2.4 Product valves (Figure 4) ............................................................................................................ 6

2.2.5 Pulsation dampener (Suction and Pressure Side) .................................................................... 7

2.3 Functional description of the hydraulic membrane pump ....................................................... 7

2.3.1 Discharge stroke (Figure 5) ........................................................................................................ 8

2.3.2 Suction stroke (Figure 6) ............................................................................................................ 9

2.3.3 Full Stroke safety valve ............................................................................................................... 10

3. FUNCTIONAL DESCRIPTION MEMBRANE LEAKAGE DETECTION ........................................ 12

4. DESCRIPTION OF THE ELECTRICAL CONTROL SYSTEM ...................................................... 14

4.1 Electrical Control ......................................................................................................................... 17

5. FUNCTIONAL DESCRIPTION PRESSURE LUBRICATION FOR THE GEARBOX: ............... 23

7. FUNCTIONAL DESCRIPTION CONTROL FOR DISCHARGE DAMPENER ............................... 27

Tel. ++49 4155 8180 E-mail : mail@abel.de

1.1 Quadruple acting piston membrane pump

1.2 Description of the safety devices at the pump

Membrane Leakage Detection

Tel. ++49 4155 8180 E-mail : mail@abel.de

2.1 Outline drawing

Pulsation dampener suction

Intelligant Pulsation dampener discharge

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2.2.1 Gear / drive side

2.2.2 Hydraulic end (Figure 2)

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2.2.3 Fluid end (Figure 3)

Each pump housing (Figure 3) is equipped with a bowl-shaped membrane which

2.2.4 Product valves (Figure 4)

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2.2.5 Pulsation dampener (Suction and Pressure Side)

2.3 Functional description of the hydraulic membrane pump

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2.3.1 Discharge stroke (Figure 5)

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2.3.2 Suction stroke (Figure 6)

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2.3.3 Full Stroke safety valve

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3. Functional Description Membrane Leakage Detection

Tel. ++49 4155 8180 E-mail : mail@abel.de

Circuit diagramm BEL 1040TC Sheet 9 Membrane Leakage Detection

Tel. ++49 4155 8180 E-mail : mail@abel.de

4. Description of the electrical control system

Please use PID PZ12306

Tel. ++49 4155 8180 E-mail : mail@abel.de

Tel. ++49 4155 8180 E-mail : mail@abel.de

Tel. ++49 4155 8180 E-mail : mail@abel.de

4.1 Electrical Control

Tel. ++49 4155 8180 E-mail : mail@abel.de

Tel. ++49 4155 8180 E-mail : mail@abel.de

- U Level switch LCH 010 open.

- U Level switch LCH 013 open.

- U Level switch LCH 016 open.