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MEYCO® SA 167 09/2009

date

High performance alkali-free set accelerator (AFA) for rapid production,


durable sprayed concrete applications

Product description Technical data


MEYCO SA 167 is a high performance alkali-free Form suspension
set accelerator for sprayed concrete. It is a liquid Colour beige to white
admixture whose dosage can be varied to the Density (+20 °C) 1.47 ± 0.03 g/ml
desired setting and hardening times. pH value 2.7 ± 0.5
1)
Viscosity 750 ± 250 mPa.s
Fields of application Thermal stability +5 °C to +35 °C
[Na2O] EQV. (%bw) <1%
MEYCO SA 167 is suitable for all applications, Chloride free
where exceptionally high early strength, good final
strength and extremely thick layers of sprayed 1)
Brookfield, + 20 °C. Viscosity is dependent on degree
concrete are required.
of product agitation and temperature.
 Temporary and permanent rock support in
tunnels Application procedure
 Rock support in mining
 In poor and wet ground conditions The substrate should be clean and free from loose
 Slope stabilisation particles and preferably damp.
 Also suitable for acceleration of cementitous
grouts, such as used in TBM tunnel linings, It is recommended to use only fresh cement as
cement ground injection and foam concrete the age of the cement can influence the setting
backfill operations. characteristics of the mix.

Packaging MEYCO SA 167 has a low sensitivity to the type


of cement. However, with some cements high
MEYCO SA 167 is supplied in 210 litre drums, dosages are necessary for a fast setting. We
1000 litre containers or in bulk. recommend the use of Portland cements
(PC/HPC), which often give faster setting than
Features and benefits blended or sulphate resistant cement types.
However, MEYCO SA 167 also works well with
MEYCO SA 167 is ideally suited for wet mix composite cement types (blended cements, fly-
sprayed concrete for rock support, because: ash/slag). In all cases, it is strongly recommended
to do preliminary tests to check setting times and
 The quick setting property allows rapid work the 24 h strength of the cements planned for use
progress and the ability to construct thick in a project.
sprayed concrete linings via layered
application during one construction sequence. Evaluation of setting and 24 h strength (without
 The unique product formulation provides addition of a slump killing system) should be
extremely fast setting coupled witch continual carried out on a test mortar in accordance with
early-age strength development. EFNARC European Specification for Sprayed
 Good long-term strength and durability are Concrete (1996), Appendix 1, clause 6.3.
also achieved. The following results should be taken as a
 MEYCO SA 167 is a liquid product and thus performance guide only:
provides easy handling as well as facilitating
accurate addition to the concrete. Initial set Final set 24 h strength Rating
 Very low dust production and therefore a safe 2 min. 6-8 min. 18-20 N/mm
2
good
2
and suitable working environment. 5 min. 8-12 min. 12-15 N/mm OK
2
 Since the product is non-aggressive it provides >10 min >15 min. <10 N/mm poor
improved working safety, reduced
environmental impact and lower handling
costs.
Remark: Compared to most other set accelerators Do not mix MEYCO SA 167 with any type of
MEYCO SA 167 uniquely combines fast setting accelerator produced by another
with high early and final strength (when applied manufacturer, as this could cause immediate
correctly and concrete mix optimised). clogging of dosing pumps and hoses.

Mixing Consumption
When MEYCO SA 167 is used for wet mix The dosage of MEYCO SA 167 depends on the
spraying, the w/c+b ratio should be below 0.5 and temperature conditions, reactivity of cement used
preferably less than 0.45. When targeting and on required thickness of layers, setting time
extremely high early strength 0.40 or lower it is and early strength development. The consumption
recommended. The lower w/c+b ratios provide of MEYCO SA 167 is normally in the range of 3 to
faster setting; higher early strength, improved 10 % of binder weight. Overdosing (>10 %) may
durability, lower accelerator dosage and thicker result in decreased final strengths.
layers can be applied over head.
Cleaning of dosing pump
Maximising the efficiency of mixing AFA’s into the
wet-mix concrete stream (and therefore Prior to the use of MEYCO SA 167, the dosing
performance), is achieved at the nozzle using twin pump and other parts of the system must be
compressed air/AFA feeds to the nozzle injector thoroughly cleaned with plenty of water. Failure
as is standard on MEYCO Equipment for sprayed to do so provokes blockages in the dosing
concrete applications. system. Make sure that all operators involved in
testing and application are fully informed.
Dosing system
Storage
MEYCO SA 167 is added in the nozzle. To ensure
a constant and accurate dosage to ensure quality  MEYCO SA 167 must be stored at minimum
sprayed concrete, it is crucial to follow the pump +5°C and maximum +35 °C (optimum
selection guideline given below: temperature for storage and performance
+20°C).
Works very well with:  MEYCO SA 167 has to be kept in closed
 Mono-pumps (screw pumps) containers made of plastic, glass fibre or
 Squeeze pumps (Bredel) stainless steel, with periodical remixing/
 MEYCO Dosa agitation of the product.
 MEYCO SA 167 must not be stored in normal
Should not to be used with: steel containers as the pH can cause corrosion
 Piston-pumps that might affect the performance of the
 All pumps with ball and seat valves product.
 Pressure tanks  After prolonged storage we recommend that
 Gear pumps MEYCO SA 167 be always fully agitated prior
to use by mechanical stirring or re-circulation
Do not use a filter on the suction hose as this pumping.
causes obstructions. Preferably the material  If stored under the above given conditions,
should be drawn from the bottom of the MEYCO SA 167 has a shelf life of 6 months.
drum/container.  It is recommended to consult your local
MEYCO representative prior to the use of any
product that has been frozen.
Compatibility with other accelerators
MEYCO SA 167 can be interchanged with BASF’s  After prolonged storage, performance testing
alkali-free accelerators MEYCO SA160, 162, 163, should always be carried out before use.
164, 169, 172, 173, 175, 176, 180 and 181.
However, storage of mixed MEYCO SA
accelerators is not recommended. BASF’s alkali-
free accelerators shall not be mixed with any other
type of BASF accelerator other than those listed
above.
Safety precautions
The same precautions as with handling and use of
cementitous products should be observed:

Avoid eye and skin contact and wear rubber


gloves and goggles. If contact occurs, rinse with
plenty of water. In case of eye contact seek
medical advice.

For further information, refer to the Material Safety


Data Sheet or contact your local MEYCO
representative.

The information given here is true, represents our best knowledge and is based not only on laboratory work but also on field experience.
However, because of numerous factors affecting results, we offer this information without guarantee and no patent liability is assumed.
For additional information or questions, please contact your local representative.

Headquarter:

BASF Construction Chemicals Europe Ltd


MEYCO Global Underground Construction
Vulkanstrasse 110
8048 Zurich, Switzerland

Phone +41 58 958 22 11


Fax +41 58 958 32 46

For more information: Visit us: www.meyco.basf.com Contact us: meyco.ugc@basf.com

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