Installation

420_000053_02_AP
Overview of Car Door / Landing Door C2 [12537; 03.08.2009]

Summary  This manual provides detailed instructions for the installation of the Varidor 30AP C2 car
door and the Varidor 30AP C2 landing door.
 The adjustments of closing force, opening speed and closing speed are described in
K 603349 "SSM Commissioning" and EJ 604269 "IDD Commissioning".

Varidor 30AP may also be referred to as DO VAR 30-AP.

Modification 10 11 Prepared 08.11.2011 zhaoqihu

KA No. 592080 592159 Reviewed 01.12.2011 xumi
KA Date 01.05.11 23.12.11 Norms Chkd 01.12.2011 helfensy
Released 23.12.2011 maojuyi
Varidor 30AP C2
Format
Installation A4
Classification Lead Office
INVENTIO AG CH-6052 Hergiswil
11420 AP1
K 604192 EN
Copyright © 2011 INVENTIO AG All rights reserved.
INVENTIO AG, Seestrasse 55, CH-6052 Hergiswil, owns and retains all copyrights and other intellectual property rights in this manual. It shall only be used by
SCHINDLER personnel or authorized SCHINDLER agents for purposes which are in the interest of SCHINDLER. Any reproduction, translation, copying or storing
in data processing units in any form or by any means without prior permission of INVENTIO AG is regarded as infringement and will be prosecuted.

Page 1/61
 Table of Contents

1 Safety Advice. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
1.1 Safety Equipment. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
1.2 Symbols Used . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
2 Prerequisite . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
3 * Preparation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
4 * Mechanical Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
4.1 * Anchor Bolt Installation . . . . . . . . . . . . . . . . . . . . . . . . . 7
4.2 * Landing Door Components . . . . . . . . . . . . . . . . . . . . . . . 8
4.2.1 * Pre-Assembly of Door Frame . . . . . . . . . . . . . . . . . . . . . . . . . 9
4.2.2 Sill Support . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
4.2.3 Door Frame and Mechanical Transom . . . . . . . . . . . . . . . . . . . 17
4.2.4 Sill and Toe Guard . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
4.2.5 * Door Panels. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
4.2.6 Hoistway Interlock for C2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
4.2.7 Door Unlocking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
4.2.8 Counterweight . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
4.2.9 Counterweight (Variant) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
4.2.10 * Shaft Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
4.2.11 Protection Cap . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
4.2.12 LDU Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
4.2.13 Egress Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
4.3 Landing Door C2 with Control Cabinet . . . . . . . . . . . . . . . . . . 47
4.3.1 Layout . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
4.3.2 Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
4.4 * Car Door C2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
4.4.1 Car Door Drive. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
4.4.2 * Car Door Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
4.4.3 Car Door Clutch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
4.4.4 Door Panel and Transmission Arm Securing. . . . . . . . . . . . . . . 59
4.5 Interface for V30 AP C2 CD and WIA-AP C2 LD Adaptation. . . . . . . 60
4.5.1 Clutch for WIA-AP C2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60
4.5.2 KUET Fixation on WIA-AP C2 LD . . . . . . . . . . . . . . . . . . . . . . . 61

Varidor 30AP C2
K 604192 11
Installation
Copyright © 2011 INVENTIO AG 2/61
 1 Safety Advice

1.1 Safety Equipment

 All people involved must know and follow the company and local safety regulations.
 Protective clothing and appropriate safety equipment must be worn.

Hard Hat Safety Shoes Protective Gloves

Safety Goggles Hearing Protection Full Body Harness

1.2 Symbols Used

NOTICE

The safety warning with the signal word "Notice" is used to address practices that could
lead to property damage but not to injury.

Varidor 30AP C2
K 604192 11
Installation
Copyright © 2011 INVENTIO AG 3/61
 2 Prerequisite

NOTICE
Handling and Storage of Elevator Equipment
The handling and storage of elevator equipment requires special attention in order to
prevent any damage and the warranty from becoming void.
Take the following precautions:
 Make sure that a clean, dry and protected area is available for storage. Under no
circumstances must elevator equipment be stored outside.
 Keep all parts and components within their packaging until the immediate time of
installation.
 In case unwrapping of a part or component is necessary, for example for moving or
lifting, rewrap the component carefully afterwards unless installation is imminent.

Building
Topic Description
Hoistway Building perfectly vertical (Plumb line exact).

Installed
Component Figure
Components

340_000022_00_AP
Guide Rails

Related
Document Title
Documents
K 603349 Small Service Module SSM Commissioning
EJ 604269 IDD for Varidor 30/30AP/50 Commissioning
K 604191 Varidor 30AP C2, T2 Technical information and configuration
K 604196 Varidor 30AP C2 Maintenance
J 45300397 Sleeve Anchor Bolt Installation
K 604519 Operation Manual VARILOCK / FLEXLOCK 30AP
J 45306641 IDD Replacement for V30 AP
J 45305776 CDL, RSE, KET-2S wiring for IDD V30 AP
EJ 41350875 Landing Door WIA AP C2 Installation
J 45308461 Egress Kit Fixation and Operation Instruction for VAR 30 AP C2
LD

Varidor 30AP C2
K 604192 11
Installation
Copyright © 2011 INVENTIO AG 4/61
 3 * Preparation

Summary For installation of a Varidor 30AP landing door, all the relevant dimensions of the hoistway
have to be checked first.

The required hoistway dimensions for LDU jamb or control cabinet on the right of the
landing door can be mirrored for LDU jamb or control cabinet on the left of the landing door.

A = TSW - 1.5 *
BT + 300

A = TSW - 3
BT + 45 *
BTF

A
TKF + 28
B

F
C
E
C

F
E

D
D G
C

D 420_000002_05_AP

Preparation (LDU jamb or control cabinet on left shown) [15000; 12.08.2009]

1 Plumb line
* For C2 (GE) only

Varidor 30AP C2
K 604192 11
Installation
Copyright © 2011 INVENTIO AG 5/61
Dimension
Type Description A BTF B C D E F G
Variants
C2 BT + 240 HT + 140
TSW - 3
I C2R BT + 140 HT + 85 100 - - -
C2 (GE) TSW - 1.5 BT + 140 HT + 85
II C2R with LDU TSW - 3 BT + 210 HT + 85 200 100 140 -
C2 with MX-GC
MRL Control BT + 515 HT + 140
Cabinet 60
TSW - 3
C2R with MX-GC
III MRL Control BT + 435 HT + 85 100 150 295 200
Cabinet
C2 (GE) with MX-
GC MRL Control TSW - 1.5 BT + 435 HT + 85
Cabinet

Parameter
Abbreviation Dimension Description
BT [mm] Clear width of landing door
BTF [mm] Total width of landing door
HT [mm] Clear height of landing door
TKF [mm] Distance between edge of car sill and guide rail
axis
TSW 95 +20/-15 [mm] Distance from hoistway front wall to landing door
sill

Varidor 30AP C2
K 604192 11
Installation
Copyright © 2011 INVENTIO AG 6/61
 4 * Mechanical Installation

4.1 * Anchor Bolt Installation

 For detailed information on the product and dimensions, see J 45300397 HILTI Anchor
Bolt.
 For all anchor bolt installations described in this document, follow the installation
procedure described in this section.

Anchor Bolt
Installation No Step
4000 Drill a hole using the drill bit (1).
4001 Use a blowing tool (2) to blow dust and fragment out of the drilled hole.
4002 Insert the anchor bolt (3) into the hole using a hammer (4).
4003 Fasten the anchor bolt (3) using the torque wrench (5).

3
4

5
20001462

6 7
Anchor Bolt Installation [37778; 13.10.2011]
1 Drill bit 5 Torque wrench
2 Blowing tool 6 Hoistway wall
3 Anchor bolt 7 Landing door fixation parts
4 Hammer

Varidor 30AP C2
K 604192 11
Installation
Copyright © 2011 INVENTIO AG 7/61
 4.2 * Landing Door Components

Overview
A B

8
7

420_000085_01_AP
4

3
2
1
Landing Door Components [14998; 03.08.2009]
A C2
B C2 (GE)

1 Toe guard
2 Toe guard fixation
3 Sill support
4 Door sill profile
5 Door panels
6 Lateral fixation
7 Door carriers
8 Door transom
9 Top brackets

Varidor 30AP C2
K 604192 11
Installation
Copyright © 2011 INVENTIO AG 8/61
 4.2.1 * Pre-Assembly of Door Frame

 LDU jamb or control cabinet can be configured on both sides of the door frame. In this
section, LDU jamb or control cabinet on the left of the door frame is taken as an
example.
 For pre-assembly of the door frame with LDU jamb or control cabinet on the right, mirror
the figures of the following installation procedure.

C2 Door Frame
No Step
4004 Engage the fixing angles (1) on top of the jambs (3), bend fastening lugs (8).
4005 Install and secure the frame header (5) to both jambs using four M10x20 bolts (4)
and cage nuts (2), tighten by hand only.
4006 Engage the protection plate (6) onto the jambs (3), bend fastening lugs (7) on
both sides.

View A

1
1
6

2
5
4
3

1
3
5

420_000087_02_AP

7
View A
8

Installation of Door Frame Support (LDU jamb or control cabinet on left shown) [15001; 20.07.2009]
1 Fixing angle 5 Frame header
2 Cage nut 6 Protection plate (C2)
3 Jamb 7 Fastening lugs
4 Hex rip flange bolt M10x20 8 Fastening lugs

Varidor 30AP C2
K 604192 11
Installation
Copyright © 2011 INVENTIO AG 9/61
 4007 Put the jamb (1) onto the sill support (3) and fasten them using inserting plate (2),
bend fastening lugs (4).

3
2

420_000088_01_AP
4
Sill Support Installation [15002; 22.09.2005]
1 Assembly jamb
2 Inserting plate
3 Sill support
4 Fastening lugs

Varidor 30AP C2
K 604192 11
Installation
Copyright © 2011 INVENTIO AG 10/61
C2R Door Frame
4008 Install both fixing angles (7 and 10) and jambs (5) to frame header (9) using four
M8x20 bolts (8) and cage nut (6), tighten by hand only.
4009 Engage both jambs (5) in the sill support (3), insert two plates (2) into cutouts of
both (5).
4010 Fasten both inserting plates (2) to sill support (3) using two M6x20 bolts (1) and
M6 rivet nut (4), tighten by hand only.
4011 IMPORTANT: The protection plate (11) will be assembled during the installation
of the mechanical transom. See more detailed information in "Mechanical
Transom Installation".

11

10

7 9

6 8

420_000103_00_AP
4

1 2

Installation of C2R Door Frame [15003; 24.07.2009]

1 Hex rip flange bolt M6x20 7 Fixing angle
2 Plate 8 Hex rip flange bolt M8x20
3 Sill support 9 Frame header
4 M6 rivet nut 10 Fixing angle
5 Assembly jamb 11 Protection plate (50x50)
6 Cage nut

Varidor 30AP C2
K 604192 11
Installation
Copyright © 2011 INVENTIO AG 11/61
C2 (GE) Door
4012 Install both fixing angles (7 and 10) and jambs (6) on the frame header (9) using
Frame
four hex rip flange bolts M8x20 (8) and cage nuts (4). Tighten by hand only.
4013 Engage both jambs (6) in the sill support (3). Insert two plates (2) into cutouts of
both jambs (6).
4014 Fasten both inserting plates (2) to the sill support (3) using two hex rip flange
bolts M8x20 (1) and M8 rivet nuts (5), tighten by hand only.
4015 Install two cage nuts (4) on the sill support (3) for toe guard installation.
4016 IMPORTANT: The protection plate (11) will be assembled during the installation
of the mechanical transom. See more detailed information in "Mechanical
Transom Installation".

11

10
9
7 8

4
6

20001044

5
4
3

1
Installation of C2 (GE) Door Frame [30598; 03.08.2009]
1 Hex rip flange bolt M8x20 7 Fixing angle
2 Plate 8 Hex rip flange bolt M8x20
3 Sill support 9 Frame header
4 Cage nut 10 Fixing angle
5 M8 rivet nut 11 Protection plate (50x50)
6 Jamb

Varidor 30AP C2
K 604192 11
Installation
Copyright © 2011 INVENTIO AG 12/61
LDU Door Frame
4017 Engage the fixing angles (2) on top of the jamb (1), bend fastening lugs (9).
4018 Install and secure the frame header (4) to the jamb(1 and 8) using four M10x30
bolts (5) and RIP washer (6), tighten by hand only.
4019 Engage the protection plate (3) onto the jambs (8), bend fastening lugs (7).

4
5
3 6
7
2
8

20000752
1 9
Installation of LDU Door Frame [27153; 07.08.2008]
1 Jamb 50x180 6 RIP washer
2 Fixing angle 7 Fastening lugs
3 Protection plate 8 LDU jamb 120x180
4 Frame header 9 Fastening lugs
5 Hex sock bolt M10x30
4020 Fasten the jamb (4) onto the sill support (2) by inserting the inserting plate (1).
4021 Fasten the inserting plate (1) to the sill support (2) using two M6x20 bolts (3).
4022 Fasten the LDU jamb (6) onto the sill support (2) using four M10x20 bolts (7) and
M10 nuts (5).
4023 Fasten two M10x100 bolts (8) to the sill support (2) using four nuts (5).

View A
5

4 6
(70)

420_000126_01_AP
2
7
1
8
View A
Sill Support Installation [15217; 30.11.2005]
1 Inserting plate 5 M10 flange nut
2 Sill support 6 LDU jamb
3 M6x20 flange bolt 7 M10x20 flange bolt
4 Jamb 8 M10x100 flange bolt

Varidor 30AP C2
K 604192 11
Installation
Copyright © 2011 INVENTIO AG 13/61
Fire Material for
4024 Wrap the LDU cable bundle (1) with the superwool 607 HT paper (2).
LDU Cable
Bundle  The superwool 607 HT paper size is 200x400 mm.
 Make sure to use the short edge of the paper to wrap the LDU cable bundle.
4025 Wrap the Sealbifire (3) around the superwool 607 HT paper (2) so that the
Sealbifire (3) blocks the cutout for the LDU cables.

2
400 mm
3

200 mm
200 mm

400 mm

200 mm
200 mm

3
2

1
20001087

Fire Material for LDU Cable Bundle [30599; 25.08.2009]

1 LDU cables
2 Superwool 607 HT paper
3 Sealbifire

Varidor 30AP C2
K 604192 11
Installation
Copyright © 2011 INVENTIO AG 14/61
 4.2.2 Sill Support

Sill Support
Installation No Step
4026 Align and fasten the sill support (4) to the hoistway wall (7) using the three M12
anchor bolts (1) according to the instruction J 45300397. Tighten by hand only.
 Make sure that the distance between the anchor bolt midline and finished
floor level mark (8) is 160 mm.
4027 Align and fasten the sill angle (5) to the sill support (4) using three M12x35
bolts (6), RIP washers (3) and nut (2), tighten by hand only.
4028 Align the sill angle (5) and tighten all M12 bolts (6).
 Make sure that the distance between sill angle (5) and the 1000 mm finished
floor level mark (9) is 1035 mm.
4029 Align and level the sill support (4) and tighten all anchor bolts (1) by torque
spanner with the torque no less than 50 Nm.
4030 Repeat the previous steps on each floor.

A
9 TK
F+
28

8 1000

1035
160
7

5 4
6
3

5
420_0000006_03_AP

3 10
2

1
Sill Support C2 Installation [15004; 12.08.2009]
1 Anchor bolt HLC 16x100, M12 6 Hex head bolt M12x35
2 M12 nut 7 Hoistway wall
3 RIP washer (for M12) 8 Finished floor level mark
4 Sill support 9 1000 mm finished floor level mark
5 Sill angle 10 Plumb line

Varidor 30AP C2
K 604192 11
Installation
Copyright © 2011 INVENTIO AG 15/61
C2 (GE) Sill
4031 Fasten the three support angles (2) to the hoistway wall (3) using the three M12
Support Angle
anchor bolts (1) according to the instruction J 45300397. Tighten by hand only.
 Make sure that the distance between the anchor bolt horizontal midline and
the finished floor level (5) is 141 mm.
 The vertical midline of the middle anchor bolt (1) should be in the landing door
center line (4).
 The distance between the anchor bolts should correspond with the G value.
Refer to below table for the detailed G value.
4032 Align the three support angles (2) and tighten all M12 anchor bolts (1).
 Make sure that the distance between the support angle surface and the
finished floor level (5) is 62 mm.

5
4

62 mm
141 mm
2

20001045
G
1 G

Installation of C2 (GE) Support Angle [30600; 03.08.2009]

1 Anchor bolt HLC 16x100, M12
2 Support angle
3 Hoistway wall
4 Landing door center line
5 Finished floor level
BT [mm] G [mm]
800 280
900 315
1000 350
1100 385

Varidor 30AP C2
K 604192 11
Installation
Copyright © 2011 INVENTIO AG 16/61
 4.2.3 Door Frame and Mechanical Transom

C2 / C2R Door
Frame No Step
4033 Engage the door frame (2) onto the sill support (1).
4034 Tighten all bolts on the door frame (2) after alignment.

420_000089_01_AP
C2 / C2R Door Frame Installation (C2 as shown) [15005; 22.09.2005]
1 Sill support
2 Door frame

Varidor 30AP C2
K 604192 11
Installation
Copyright © 2011 INVENTIO AG 17/61
C2 (GE) Door
4035 Position the door frame (2) onto the support angle (3).
Frame
4036 Insert the three thread fixation plates (4) into the C rail (1).
4037 Screw the three M12x35 bolts with RIP washers (5) to the support angels (3) and
the thread fixation plates (4). Tighten by hand only.
4038 Adjust the position of the door frame (2) in the two directions as shown in the
figure below.
 Make sure that the distance A between the front plane of the door frame (2)
and the hoistway wall (7) is TSW - 1.5.
 Make sure that the two cage nut cutouts (8) are aligned with the plumb
lines (6).
4039 Tighten all bolts on the three support angles (3) after alignment.

2 5
1

6
1
2
8

3
6

A
20001046

C2 (GE) Door Frame Installation [30601; 03.08.2009]

1 C rail 5 M12x35 bolt with RIP washer
2 Door frame 6 Plumb line
3 Support angle 7 Hoistway wall
4 Thread fixation plate 8 Cage nut cutout

Varidor 30AP C2
K 604192 11
Installation
Copyright © 2011 INVENTIO AG 18/61
Mechanical
4040 If door frame 50x50, position the protection plate (6) upon the door header (7).
Transom
4041 Engage and align mechanical transom (1) on the hooks of fixing angles (3).
4042 Fix the transom (1) onto the fixing angle (3) by four M10x20 bolts (5) and RIP
washers (4).

2
4
5
1

420_000091_02_AP

Mechanical Transom Installation [15006; 07.08.2008]

1 Mechanical transom
2 Door frame
3 Fixing angle
4 RIP washer for M10
5 M10x20 hex soc. bolt
6 Protection plate (50x50)
7 Door header

Varidor 30AP C2
K 604192 11
Installation
Copyright © 2011 INVENTIO AG 19/61
C2, C2 (GE), and
4043 Align door frame (10) in both axes, alignment tolerance ±1 mm.
LDU Lateral and
Top Fixation 4044 For LDU door frame: Before fastening the fixations, adjust the two M10x100 bolts
Installation (13) to secure the LDU door frame.
4045 Fasten the lateral fixation (1) to the door frame jamb (10) using the pan tap
screws (3).
 C2 door frame: 100x100
 C2 (GE) door frame: 50x50
 LDU door frame: 120x180, 50x180
4046 Bend the lateral fixations (1) to the hoistway wall (4).
4047 Fasten the lateral fixations (1) to the wall using M5 anchor bolts (7) according to
the instruction J 45300397.
4048 Position and fasten four top fixations (8) to the door header using M12x35
bolts (9), RIP washers (6) and M12 nuts (5).
4049 Fasten the top fixations (8) to the wall using M12 anchor bolts (7) according to
the instruction J 45300397.

9
6
8
7 10

6
5

HT + 347 mm
4
1

3
11
2

12
420_000130_01_AP

C2 Lateral and Top Fixation Installation [15007; 03.08.2009]

Varidor 30AP C2
K 604192 11
Installation
Copyright © 2011 INVENTIO AG 20/61
 9
6
8
7 10

6
5
4 3

HT + 347 mm
1

11

12
1

20001047
C2 (GE) Lateral and Top Fixation Installation [30604; 03.08.2009]

Varidor 30AP C2
K 604192 11
Installation
Copyright © 2011 INVENTIO AG 21/61
 9
6
8
7
10
6
5

HT + 347 mm
4

11
3

420_000137_02_AP
1 12

13

LDU Landing Door Installation [15126; 02.03.2009]

1 Lateral fixation 8 Top fixation
2 Anchor bolt HLC 6.5x40, M5 9 M12x35 bolt
3 Pan tap screw 4.8x9.5 10 Door frame jamb
4 Hoistway wall 11 Plumb line
5 M12 nut 12 Finished floor level mark
6 RIP washer (for M12) 13 M10x100 bolt
7 Anchor bolt HLC 16x100, M12

Varidor 30AP C2
K 604192 11
Installation
Copyright © 2011 INVENTIO AG 22/61
C2R Lateral and
4050 Align door frame (10) in both axes, alignment tolerance ±1 mm.
Top Fixation
Installation 4051 Fasten the lateral fixations (1 and 12) to the door frame jamb (10) using M6x20
bolts (3).
 C2R door frame: 50x50
4052 Bend the lateral fixations (1 and 12) to the hoistway wall (4).
4053 Fasten the lateral fixations (1) to the wall using M5 anchor bolts (7) according to
the instruction J 45300397.
4054 Position and fasten four top fixations (8) to the door header using M12x35
bolts (9), RIP washers (6) and M12 nuts (5).
4055 Fasten the top fixations (8) to the wall using M12 anchor bolts (2) according to
the instruction J 45300397.

9
6
8
12
7
12
6 3
5

HT + 347 mm
2

10

11
4
3 1
3
2
2
1
13
420_000129_00_AP

C2R Lateral and Top Fixation Installation [15008; 29.09.2005]

1 Lateral fixation 8 Top fixation
2 Anchor bolt HLC 6.5x40, M5 9 M12x35 bolt
3 M6x20 bolt 10 Door frame jamb
4 Hoistway wall 11 Plumb line
5 M12 nut 12 Wide lateral fixation
6 RIP washer (for M12) 13 Finished floor level mark
7 Anchor bolt HLC 16x100, M12

Varidor 30AP C2
K 604192 11
Installation
Copyright © 2011 INVENTIO AG 23/61
 4.2.4 Sill and Toe Guard

Sill and Toe

Guard Installation No Step
4056 Position the sill (3) onto the door frame (4).
 Align the slot of the sill with the cutout on the door frame (4).
4057 Insert the M8x20 T-head bolt (2) to the sill (3) through the cutout of the door
frame (4). Rotate the M8x20 T-head bolt (2) and secure the M8x20 T-head bolt
(2) in the sill (3).
4058 Fasten the sill (3) onto the door frame (4) by screwing the flange nut (1) to the
M8x20 T-head bolts (2).
4059 Fasten the two M6x110 stud bolts (8) to the toe guard (6) using four M6 flange
nuts (7).
4060 Fasten the toe guard (6) to the sill support of the door frame (6) using two M6x12
bolts (5).
4061 Adjust the length of M6x110 stud bolts (8) and secure the toe guard (6) in vertical
position.
 The M6x110 stud bolts (8) can be shortened if necessary.

3 4

5
6
8 7
2 3
1
5
420_000096_02_AP

3 1
2 2

Sill and Toe Guard Installation [15009; 25.08.2009]

Varidor 30AP C2
K 604192 11
Installation
Copyright © 2011 INVENTIO AG 24/61
 4
3

6
2

1 8 7

3
3
2 5

20001048
2

C2 (GE) Sill and Toe Guard Installation [30606; 25.08.2009]

1 Flange nut
2 M8x20 T-head bolt
3 Sill
4 Door frame
5 M6x12 bolt
6 Toe guard
7 M6 flange nut
8 M6x110 stud bolt

Varidor 30AP C2
K 604192 11
Installation
Copyright © 2011 INVENTIO AG 25/61
 4.2.5 * Door Panels

Before positioning the door panel (3), make sure to check if the guide shoes (1) are
preassembled as shown in paragraph "Orientation of Guide Shoes". Adjust the guide shoe
orientation if they are wrongly preassembled.

Door Panel
Allocation No Step
4062 Insert bottom side of the panel (3) with guide shoes (1) and stoppers (2) into the
guide groove of the sill (4).

2
1
3
1

420_000095_01_AP
4

Door Panel Allocation [15010; 27.10.2011]

1 Guide shoe
2 Stopper
3 Door panel
4 Door sill

Orientation of
Guide Shoes With Cladding Without Cladding
Landing Side

420_000168a_01 420_000168b_01

Hoistway Side

Varidor 30AP C2
K 604192 11
Installation
Copyright © 2011 INVENTIO AG 26/61
Door Panel
4063 Preassemble the door panels (6) to the carriers (1) using the M10 nuts (4 and 5)
Adjustment and
Installation and RIP washers (2 and 3), half tighten the nuts.
 The RIP washers (3) and M10 nuts (5) are only used to install the middle hole
of the door panel when BT >= 1000 mm.
4064 Check and adjust the verticality of the door panels (6) with the spirit level (7).

1
2

420_000118_01_AP
3
4

5
6
7
Door Panel Preassemble and adjustment [15011; 03.04.2009]
1 Door carrier
2 RIP washer (for M10)
3 RIP washer (for M10)
4 M10 nut
5 M10 nut
6 Door panel
7 Spirit level

Varidor 30AP C2
K 604192 11
Installation
Copyright © 2011 INVENTIO AG 27/61
 4065 Check the gap between door panel and door frame with correct installation of
guide shoes (3):
 Gap between panel and jamb (3 ... 6 mm)
 Gap between panel and sill (< 6 mm).
4066 IF EN81-58 panel, fill the gaps between the guide shoes (3) and the door
panels (2) with the firestop sealant (4).

3
2

420_000099_02_AP
4 1

Door Panel Adjustment [15012; 12.07.2006]

1 Sill
2 Door panel
3 Guide shoe
4 Firestop sealant
4067 Fasten the door panels to the carriers by tightening all nuts.

Varidor 30AP C2
K 604192 11
Installation
Copyright © 2011 INVENTIO AG 28/61
 Ensure the landing door panels (2) are in the final position before drilling holes on the
carrier (1) for the spring pins (3).

Door Panel
4068 Drill four holes, diameter 5 mm, on the carrier (1) through the four holes in the
Securing
door panel (2).
4069 Hammer the spring pins (3) into the holes and secure the door panels (2) and the
carrier (1).

3
2

20001086
Door Panel Securing [30607; 03.08.2009]
1 Carrier
2 Door panel
3 Spring pins

Varidor 30AP C2
K 604192 11
Installation
Copyright © 2011 INVENTIO AG 29/61
Transmission
4070 Engage steel rope (4) on fix point holder (3) and secure it using fix point (2) and
Engagement
M6x12 cutting screw (1).

1
2

420_000101_02_AP

Transmission Engagement [15015; 21.07.2008]

1 M6x12 cutting screw
2 Fix point
3 Fix point holder
4 Steel rope

Varidor 30AP C2
K 604192 11
Installation
Copyright © 2011 INVENTIO AG 30/61
Noise Check for
4071 Close the door manually and check that the door panels (4) closed without
C2
touche together.
4072 If the door panels (4) touche them, adjust the stop bracket (1) by loosening M6x8
bolts (2).
The gap between the two door panels (4) should be about 2 mm at the end of the
closing motion.

530_000074_00_AP
m
2m

Noise Check for C2 [15014; 25.11.2008]

1 Stop bracket
2 M6x8 bolt and RIP
washer
3 Door carrier
4 Door panel

Varidor 30AP C2
K 604192 11
Installation
Copyright © 2011 INVENTIO AG 31/61
 4.2.6 Hoistway Interlock for C2

For detailed adjustment of the hoistway interlock, see K 604519 Operation Manual
VARILOCK / FLEXLOCK 30AP.

Hoistway
Interlock No Step
Adjustment 4073 Adjust hoistway interlock, when the lock latch (1) is engaged with lock hook (2) at
7 mm, there is a first contact between (5) and (6), the contact is just closed,
bending the fixing edge of security sheet (3).

6 5
5 6

4
X

530_000003_05_AP
2

2 ... 3
Hoistway Interlock Adjustment [14308; 07.07.2010]
1 Latch engage
2 Hook lock
3 Security sheet latch engage
4 Stop-buffer for opened and closed lock
5 Contact bridge (male)
6 Contact housing (female)
Parameter Variants Description
X >= 7 mm at first electrical contact
X >= 10 mm door fully closed

Varidor 30AP C2
K 604192 11
Installation
Copyright © 2011 INVENTIO AG 32/61
 4.2.7 Door Unlocking

Engage Door
Unlocking Device No Step
4074 Engage the door unlocking device (4) and check its function using a unlocking
key (5). If necessary, adjust the overlaps (min.3 mm) between the unlocking
device (4) and the activation pin M6x50 (2).

>= 3 mm

1
2
4 3

420_000104_01_AP
5

Unlocking Device Engagement [15019; 24.11.2008]

1 Door lock
2 Activation Pin M6x50
3 M6 nut
4 Unlocking device
5 Unlocking key

Varidor 30AP C2
K 604192 11
Installation
Copyright © 2011 INVENTIO AG 33/61
 4.2.8 Counterweight

Counterweight
Guide No Step
4075 Position the counterweight guide (4) at the side of the landing door.
4076 Fasten the head of the angle iron counterweight guide (4) on the transom end
plate (5) using the M8x20 hex rib. flange bolt (3) and the hex serrated flange M8
nut (6).
4077 Insert the M8x20 T-head bolt (1) into the hole of the counterweight support (2),
insert the counterweight support (2) with the M8x20 T-head bolt into the door sill
profile (7).
4078 Fasten the counterweight support (2) on the door sill profile (7) using the M8x20
T-head bolt (1) and the hex serrated flange M8 nut (6).
4079 Fasten the foot of the counterweight guide (4) on the counterweight support (2)
using the M8x20 hex rib. flange bolt (3) and the hex serrated flange M8 nut (6).

4
6

4
20000750

7
3

2 6
1
Counterweight Guide Installation [27164; 08.08.2008]
1 M8x20 T-head bolt
2 Counterweight support
3 M8x20 hex rib. flange bolt
4 Counterweight guide
5 Transom
6 Hex serrated flange M8 nut
7 Door sill profile

Varidor 30AP C2
K 604192 11
Installation
Copyright © 2011 INVENTIO AG 34/61
Counterweight
4080 Put the counterweight (1) in position.
4081 Secure the steel rope of the counterweight (3) in the appropriate hole on the
door carrier (4) so that the counterweight (1) can run smoothly in the
counterweight guide (2) during door opening and closing.
4082 Adjust the fixation point of the steel rope of the counterweight (3) and make the
counterweight (1) not collide with the counterweight guide (2).

3
3

4
2

20000751
5
1

Counterweight Installation [27165; 12.08.2009]

1 Counterweight
2 Counterweight guide
3 Steel rope of the counterweight
4 Door carrier
5 Steel rope of the counterweight

Varidor 30AP C2
K 604192 11
Installation
Copyright © 2011 INVENTIO AG 35/61
 4.2.9 Counterweight (Variant)

Counterweight
Guide Fixation No Step
4083 Fasten the counterweight guide fixation (1) to the transom end plate (3) using
M8x20 flange bolt (2) and flange nut (4).

420_000106_00_AP
Counterweight Guide Fixation Installation [15020; 22.09.2005]
1 Counterweight guide fixation
2 M8x20 flange bolt
3 Transom end plate
4 M8 flange nut

Varidor 30AP C2
K 604192 11
Installation
Copyright © 2011 INVENTIO AG 36/61
Counterweight
4084 Bring the counterweight (2) in position.
(Variant)
4085 Secure the steel rope of the counterweight (5) in the appropriate hole on the
door carrier (4) so that the counterweight (2) can run smoothly in the
counterweight guide (1) during door opening and closing.
4086 Insert the counterweight (2) into the counterweight guide (1).
4087 Position the counterweight guide rail (1) by the fixation (3).

1 3

420_000056_01_AP
1
5

Counterweight Installation [15021; 12.08.2009]

1 Counterweight guide (PVC pipe)
2 Counterweight (variant)
3 Counterweight guide fixation
4 Door carrier
5 Steel rope of the counterweight

Varidor 30AP C2
K 604192 11
Installation
Copyright © 2011 INVENTIO AG 37/61
Counterweight
4088 Fasten the counterweight guide (1) and the counterweight support (4) to the sill
Guide (PVC Pipe)
(2) using T-bolt M8x20 (3) and nut (5).
4089 Check the closing status through the counterweight.

420_000057_00_AP
5

Counterweight Guide Fixing (PVC Pipe) [15022; 22.09.2005]

1 Counterweight guide (PVC pipe)
2 Sill
3 T-head bolt M8x20
4 Counterweight support
5 M8 flange nut

Varidor 30AP C2
K 604192 11
Installation
Copyright © 2011 INVENTIO AG 38/61
 4.2.10 * Shaft Information

KUET Kit
No Step
4090 Check the poles of the four magnets (4) on the KUET support (3) according to
the instruction below. Reinstall them if necessary.
 The N poles of top two magnets must be towards outside
 The S poles of bottom two magnets must be towards outside

N 1
2

N
3
240 4

20001013
S

KUET Kit Preparation [29456; 03.04.2009]

1 Ring magnet dia. 20x10
2 M4x16 bolt
3 KUET support
4 Magnet
4091 Fasten the KUET kit (2) to the transom (3) using M10x20 flange bolts (4) and
nuts (1).

3
20000771

KUET Kit Installation [27363; 19.08.2008]

1 M10x20 flange bolt 3 Mechanical transom
2 KUET kit 4 M10 flange nut

Varidor 30AP C2
K 604192 11
Installation
Copyright © 2011 INVENTIO AG 39/61
SI Kit for S3300
AP - Overview

20001491
Overview [39434; 27.10.2011]

Disposition ID No. Qty Item Description Configuration

Car Door 57604021 1 2a SI kit with relevelling (car side) one per car
57604681 1 2b SI kit without relevelling (car side) door, with pre-
opening
57611820 1 2c SI kit without releveling (car side) one per car
door, without
pre-opening
57608466 1 2d SI kit with relevelling (blind floor) 1) one per car
57608468 1 2e SI kit without relevelling (blind door, with pre-
floor)1) opening
57611821 1 2f SI kit without relevelling (blind one per car
floor)1) door, without
pre-opening
Landing 57604023 999 1a SI flag kit (for VAR 30 AP) one per
Door 57606483 999 1b SI flag kit (for WIA-AP) landing door
Hoistway 57608471 999 1c SI flag kit (blind floor)1) one per blind
Wall floor 1)
(HE >= 6500)
1) The blind floor kit is ordered if HE (floor to floor distance) >= 6500 mm. For more information
on blind floor kit arrangement, refer to the figure on next page.

Varidor 30AP C2
K 604192 11
Installation
Copyright © 2011 INVENTIO AG 40/61
 HE < 6500 mm
Floor n

Floor Kit
No Blind
Floor n - 1

H2

HE >= 6500 mm
Blind Floor Kit
H1 = H2 +/- 500 mm Flag

H1
Floor 2

HE < 6500 mm

20001490
No Blind
Floor Kit
Floor 1
Blind Floor Kit Arrangement [39431; 26.04.2011]

SI Kit for S3300

AP - Installation 4092 Fasten the SI kit (1) onto the car door (3) using flange bolts (4) and serrated nuts
(2).

20001492

SI Kit Installation [39436; 25.04.2011]

A Front view
B Back view
1 SI kit
2 Serrated nut
3 Car door
4 Flange bolt

Varidor 30AP C2
K 604192 11
Installation
Copyright © 2011 INVENTIO AG 41/61
SI Kit for S3300 For normal floor:
AP- Flag Kit
Installation 4093 For V30 AP landing door: Fasten the SI flag kit (4) onto the landing door (1) using
flange bolts and serrated nuts (5). Make sure the clearance between the SI kit (6)
and the SI flag kit (3) is 8 ... 10 mm.
4094 For WIA-AP landing door: Fasten the SI flag kit (3) onto the landing door (1)
using flange bolts and serrated nuts (5). Make sure the clearance between the SI
kit (6) and the SI flag kit (4) is 8 ... 10 mm.

8 ... 10 mm

420_000131_02_AP
SI Flag Kit for Normal Floor Installation [15025; 27.10.2011]
1 Landing door 4 SI flag kit (for V30 AP landing door)
2 Car door 5 Flange bolt and serrated nut
3 SI flag kit (for WIA-AP landing door) 6 SI kit
For blind floor:
4095 Install the SI flag kit (4) on the hoistway wall (7) using anchor bolts, washers and
nuts (3). Make sure the clearance between the SI kit (5) and the SI flag kit (4) is 8
... 10 mm. For the harness wiring, see paragraph "SI Kit for S3300 AP - Wiring
(blind floor)".

5
20001493
8 ... 10 mm

3
4

7 8
SI Flag Kit for Blind Floor Installation [39437; 26.04.2011]

Varidor 30AP C2
K 604192 11
Installation
Copyright © 2011 INVENTIO AG 42/61
 1 Landing door 5 SI kit
2 Car door 6 Centerline of hoistway wall bracket
3 Anchor bolt, washer and nut 7 Hoistway wall
4 SI flag kit (for hoistway wall) 8 Centerline of landing door

SI Kit for S3300 The additional optical sensor PHS_B provided in the kit is electrically connected in parallel
AP - Wiring (blind with the PHS sensor. For the electrical schema of the SI kit for blind floor, see S 42101851
floor) (ID No. 55505154) Safety Circuit: Kit for Blind Floor.
4096 Connect the plug SDIC.PHS (female) (1) to the connector PHS (2) on the SDIC5x
board.
4097 Plug in the sensor plug PHS (2) and the sensor plug PHS_B (3) to the respective
plugs of the harness for blind floor.
4098 Disconnect the KSE-U/D magnetic sensors plug KSE (5) from the connector KSE
(5) on the SDIC5x board. Connect the plug SDIC.KSE (female) (4) to the
connector KSE (5) on the SDIC5x board.
4099 Connect the KSE-U/D magnetic sensors plug KSE (5) to the respective plugs
KSE.
4100 Place the box (6) of the harness inside the CCU. Secure the box (6) with a cable
tie.

4
Box

5 1 20001489 6
Wiring of Harness for Blind Floor [39430; 22.04.2011]
1 SDIC.PHS 4 SDIC.KSE
2 PHS 5 KSE
3 PHS_B 6 Box

SI Kit for S3300 The commissioning of the blind floor must be performed after completion of the learning trip
AP - and, if applicable, after completion of the floor designation (CF = 01) configuration.
Commissioning
(blind floor) 4101 Configure the blind floor(s) with the configuration menu CF = 26 as described in
the table "LIFD Configuration" below.
4102 Continue with the configuration procedure of the blind floor.
CF PA VL: Values and Description SW
26 Long Inter-Floor Distance (LIFD)
1 ... n Blind_Floor_Assignment (default = 0), SIM 1)
[0 ... 1, 1] 0 = normal floor, 1 = blind floor (no doors)
LIFD Configuration

Varidor 30AP C2
K 604192 11
Installation
Copyright © 2011 INVENTIO AG 43/61
 4.2.11 Protection Cap

Protection Cap
Installation No Step
4103 Fasten the protection cap (4) on the mechanical transom (1) using M5x8 bolts (2)
and RIP washers (3).

420_000059_01_AP
2,3

Protection Cap Installation [15026; 01.12.2005]

1 Mechanical transom 3 RIP washer (for M5)
2 M5x8 bolt 4 Protection cap

Varidor 30AP C2
K 604192 11
Installation
Copyright © 2011 INVENTIO AG 44/61
 4.2.12 LDU Cover

The LDU cover is already assembled on the LDU box when the LDU unit is delivered to the
field. It is necessary to disassemble the LDU cover from the LDU box before testing or
checking its electrical components.

LDU Cover
No Step
Disassembly and
Installation 4104 Unlock the LDU cover (3) with the key (1) in clockwise direction.
 IMPORTANT: Use the key (1) only to unlock the LDU cover (3). Do not use
the key as a handle to lift the LDU cover.
4105 Lift the LDU cover (3) vertically so that it detaches itself from the LDU box (4).
4106 Remove the protection foil from all the overlapping areas.
4107 Tilt the LDU cover (3) and lean it against the upper corner of the LDU box (4).
4108 Push the lower part of the LDU cover (3) toward the LDU box (4) and hitch the
LDU cover (3) on the LDU box slot (2).
4109 Push the LDU cover (3) down and make the LDU cover (3) self-lock on the LDU
box (4).
4110 Stick the electrical safety label (5) onto the LDU cover (3) as shown in the figure
below.

A B

I
2

1800 mm
3

II
4

III I
III
20000012

II

LDU Cover Disassembly and Installation [15837; 04.11.2010]

A LDU cover disassembly 3 LDU cover
B LDU cover installation 4 LDU box
1 Key 5 Electrical safety label
2 LDU box slot

Varidor 30AP C2
K 604192 11
Installation
Copyright © 2011 INVENTIO AG 45/61
 4.2.13 Egress Kit

 Before the egress kit installation, move the car to the bottom floor.
 For detailed information on the egress kit installation, see J 45308461 Egress Kit
Fixation and Operation Instruction for VAR 30 AP C2 LD.

Overview
1

20001463
Egress Kit Overview (C2 LD shown) [37854; 25.11.2010]
1 Egress kit
2 Sealfire
3 Egress rope
4 Rope clip

Varidor 30AP C2
K 604192 11
Installation
Copyright © 2011 INVENTIO AG 46/61
 4.3 Landing Door C2 with Control Cabinet

Summary This section describes the installation of Varidor 30AP landing door with control cabinet for
Machine Room Less solution.

Landing Door
with Control
Cabinet
(Front Overview)

420_000060_00_AP

Landing Door with Control Cabinet (front view) [15038; 23.09.2005]

Varidor 30AP C2
K 604192 11
Installation
Copyright © 2011 INVENTIO AG 47/61
Landing Door
with Control A B
Cabinet (Rear
Overview)

420_000061_01_AP
Landing Door with Control Cabinet (rear view) [15039; 03.08.2009]
A Landing door C2, C2R with control cabinet
B Landing door C2 (GE) with control cabinet

Varidor 30AP C2
K 604192 11
Installation
Copyright © 2011 INVENTIO AG 48/61
 4.3.1 Layout

Control Cabinet
Layout (C2)

420_000133_00_AP
Layout (100 x 100) [15040; 23.09.2005]

Control Cabinet
Layout (C2R) BT + 435
BT 50 275 (20)
20

20
420_000135_00_AP

Layout (50x50) [15041; 23.09.2005]

Varidor 30AP C2
K 604192 11
Installation
Copyright © 2011 INVENTIO AG 49/61
Control Cabinet
Layout for C2 BT + 435
(GE) BT 50 275 20

20

20

20001049
Layout (50x50) [30611; 03.08.2009]

4.3.2 Installation

Control Cabinet
Installation No Step
4111 Fasten the jamb fixation plate (6, 13, or 14) to the control cabinet (10) using the
M6x12 bolts (1) and washers (2).
4112 Install the up fixation angle (8) onto the control cabinet, using M6x16 bolt (7),
tighten by hand only.
4113 Position the control cabinet (10) between the jamb (4) and the wall.
4114 Fasten the control cabinet (10) to the jamb (4) using M6x20 bolts (5) or tap
screws (3).
4115 Fasten the lateral fixation (11) to the control cabinet (10) u sing tap screws (3).
4116 Align and fasten the control cabinet (10) to the wall using the anchor bolts (9 and
12) according to the instruction: J 45300397.
4117 Tighten all bolts.

Varidor 30AP C2
K 604192 11
Installation
Copyright © 2011 INVENTIO AG 50/61
 1,2 6

B
8
7 9
3 1, 2 14
A/B/C
10

11

420_000136_01_AP
12

C
4

3 13
1,2
Control Cabinet Installation [15043; 03.08.2009]
A C2R (door frame: 50 x 50)
B C2 (GE) (door frame: 50 x 50)
C C2 (door frame: 100 x 100)
1 M6x12 hex socket head bolt 8 Up fixation angle
2 Washer 9 Anchor bolt HLC 16x100, M12
3 Pan tap screw 4.8x9.5 10 Control cabinet
4 Jamb 11 Lateral fixation
5 M6x20 flange bolt 12 Anchor bolt HLC 6.5x40, M5
6 Jamb fixation plate (C2: 50 x 50) 13 Jamb fixation plate (100 x 100)
7 M6x16 bolt 14 Jamb fixation plate (C2 (GE): 50 x 50)

Varidor 30AP C2
K 604192 11
Installation
Copyright © 2011 INVENTIO AG 51/61
Control Cabinet
4118 Adjust the bolt (1) under the control cabinet (2) to make it steady.
Adjustment

420_000068_00_AP
Control Cabinet Adjustment [15044; 23.09.2005]
1 Adjust bolt
2 Control cabinet
3 Sill
4 Support

Varidor 30AP C2
K 604192 11
Installation
Copyright © 2011 INVENTIO AG 52/61
 4.4 * Car Door C2

Car Door C2
Overview 2
1

530_000016_03_AP
Overview for Car Door C2 [15045; 24.07.2009]
1 V30 AP C2 (250 mm < HKK <= 400 mm)
2 V30 AP C2 (HKK <= 250 mm)

Summary This section describes the installation procedure for car door C2 of Varidor 30 AP.

Varidor 30AP C2
K 604192 11
Installation
Copyright © 2011 INVENTIO AG 53/61
 4.4.1 Car Door Drive

Car Door Drive

Installation No Step
4119 Check the car door dimensions.
4120 Fasten the car door drive (1) to the car door header (2) using the M10 nut with
RIP washer (3) and the M6x20 bolt with RIP washer (4).
4121 Check and adjust the transom guide rail with a spirit level to make it vertical.

Car Door Drive Installation [15046; 07.08.2008]

1 Car door drive
2 Door header
3 RIP washer, M10 nut
4 M6x20 bolt, RIP washer

Varidor 30AP C2
K 604192 11
Installation
Copyright © 2011 INVENTIO AG 54/61
 4.4.2 * Car Door Panel

Before positioning the door panel, make sure to check if the guide shoes (1) are
preassembled as shown in paragraph "Orientation of Guide Shoes". Adjust the guide shoe
orientation if they are wrongly preassembled.

Orientation of
Guide Shoes With Cladding Without Cladding
Car Side

420_000168a_01 420_000168b_01

Landing Side

Car Door Panel

Installation No Step
4122 Remove the clutch (1).
4123 Fasten the door panel (4) onto the carrier (2) using M10 nut with RIP washers
(3).

Car Door Panel Installation [15047; 22.07.2008]

1 Door clutch
2 Carrier
3 M10 nut, RIP washer
4 Door Panel

Varidor 30AP C2
K 604192 11
Installation
Copyright © 2011 INVENTIO AG 55/61
Panel Alignment
4124 Insert the bottom side of the door panel (3) with guide shoes (1) and stoppers (2)
into the guide groove of the sill (4).
4125 Adjust the door panel (3) to align it with the front wall through the guide shoes (1)
and the stoppers (2).

530_000019_02_AP
Panel Alignment [15048; 27.10.2011]
1 Guide shoe
2 Stopper
3 Door panel
4 Sill

Varidor 30AP C2
K 604192 11
Installation
Copyright © 2011 INVENTIO AG 56/61
 4.4.3 Car Door Clutch

 For detailed alignment of the clutch to VARILOCK / FLEXLOCK, see K 604519

Operation Manual VARILOCK / FLEXLOCK 30AP.
 For detailed alignment of V30 AP clutch for WIA-AP landing door C2 adaptation, see
section "Clutch for WIA-AP C2".

Clutch
Installation No Step
4126 Fasten the clutch (2) to the assembly link low (3) of the door drive using M10x20
bolts and RIP washers (1).

530_000021_01_AP
1 2 3

Clutch Installation [15049; 22.07.2008]

1 M10x20 hex socket head bolt, RIP washer
2 Clutch
3 Assembly link low

Varidor 30AP C2
K 604192 11
Installation
Copyright © 2011 INVENTIO AG 57/61
Lock Roller
4127 Insert adjusting tool (4) onto the clutch (5).
Alignment
4128 Fix the adjusting tool (4) to the door drive (2).
4129 Move the car (1) and adjust the rollers on unlocking device.

530_000022_01_AP
Adjust Lock Rollers [15050; 03.08.2009]
1 Car
2 Door drive
3 Lock roller
4 Adjusting tool
5 Clutch

Varidor 30AP C2
K 604192 11
Installation
Copyright © 2011 INVENTIO AG 58/61
 4.4.4 Door Panel and Transmission Arm Securing

Ensure the car door panels (4) are in the final location before pinning.

Door Panel and

Transmission No Step
Arm Securing 4130 Drill a hole, diameter 5 mm, on the carrier (3) through the hole of the
transmission arm (2).
4131 Hammer the spring pins (1) into the hole of the transmission arm (2).
4132 Drill four holes, diameter 5 mm, on the carrier (3) through the four holes in the
door panel (4).
4133 Hammer the spring pins (1) into the holes and make the transmission arm (2),
the door panels (4) and the carrier (3) secure.

A or B

20000716
1

Door Panel and Transmission Arm Securing [27154; 18.08.2008]

1 Spring pins
2 Transmission arm
3 Carrier
4 Door panel

Varidor 30AP C2
K 604192 11
Installation
Copyright © 2011 INVENTIO AG 59/61
 4.5 Interface for V30 AP C2 CD and WIA-AP C2 LD Adaptation

4.5.1 Clutch for WIA-AP C2

For more information for adaptation of V30 AP car door with WIA-AP landing door, see
EJ 41350875 Landing Door WIA-AP C2 Installation Manual.

Adjustment of
No Step
Clutch Cam
4134 Door open, check the distance of 0.5 mm with the clutch open.
Adjust the cam (2) vertically if necessary. (Loosen the two screws (b) and adjust
the cam fixation (3) in the direction A.)
4135 Door completely closed, move the cam (2) horizontally to make the distance of
the two arms (1) reach 58.5 mm.
Adjust the cam (2) vertically if necessary. (Loosen the two nuts (a) and adjust the
cam (2) in the direction B.)

A
2

B
0.5

1
1 20001004
83 58.5
I II
Door Locking Device Adjustment [28991; 09.04.2009]
I Door open
II Door closed

1 Arm
2 Cam
3 Cam fixation

Varidor 30AP C2
K 604192 11
Installation
Copyright © 2011 INVENTIO AG 60/61
 4.5.2 KUET Fixation on WIA-AP C2 LD

KUET Fixation on
WIA-AP C2 No Step
4136 Fasten the KUET kit (2) to the mechanical transom (3) using the M6 flange
bolts (1) and the M6 flange nuts (4).

20001005
4
KUET Kit Installation [28992; 10.02.2009]
1 M6 flange bolt
2 KUET kit
3 Mechanical transom
4 M6 flange nut

Varidor 30AP C2
K 604192 11
Installation
Copyright © 2011 INVENTIO AG 61/61