15th Apr 2020 Wilmont's Drone Delivery Project Cost Of Quality Analysis Rev. 1.

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Current Cost of Quality

WBS Task Prevention Appraisal Internal Failure External Failure Total Cost
1.2.3 Perform material research and order $ 4,200.00

Specification sheet analysis. $ 2,100.00

CAE simulations. $ 2,100.00

1.2.6 Perform material testing $ 1,800.00

Non‐destructive mechanical tests. $ 900.00

Destructive mechanical tests. $ 900.00
1.2.7 Validate packaging materials $ 860.00

Result analysis. $ 860.00

1.2.12 Meeting for drone render approval $ 300.00

Aesthetics and result presentation with client. $ 300.00

1.2.13 Perform render corrections $ 1,438.46

Correct aesthetics and design. $ 1,438.46

1.2.14 Second drone design render approval $ 300.00

Second proposal analysis $ 300.00

1.3.4 Second cross‐functional IT teams meeting $ 760.00

Validate interface between GUI s. $ 760.00

1.3.6 First security tests trials $ 8,000.00

Internally validate there are no back doors. $8,000.00

1.3.8 Second security test trials $ 16,000.00

Connected to internet validate no back doors. $ 16,000.00

1.3.9 Digital flight simulation tests $ 12,800.00

CAE flight simulation. $ 12,800.00

1.4.2 Blueprints are sent to different suppliers $ 5,600.00

Meetings for validating tests and requirements. $ 5,600.00

1.4.4 Drones assembly $ 50,000.00
Incoming inspection of materials or assemblies. $ 12,500.00
Quality inspection of manufacturing processes. $ 12,500.00
Destructive performance tests. $ 12,500.00
Non‐destructive performance tests. $ 12,500.00
1.4.5 PCB design $ 1,800.00
SPICE software simulations. $ 1,800.00
1.4.6 PCB production $ 4,500.00
Incoming inspection of materials or assemblies. $ 1,500.00

PM : Bikash Kumar Mallick

 15th Apr 2020 Wilmont's Drone Delivery Project Cost Of Quality Analysis Rev. 1.0
WBS Task Prevention Appraisal Internal Failure External Failure Total Cost
Quality inspection of manufacturing processes. $ 1,500.00
Non‐destructive performance tests. $ 1,500.00
1.4.8 Firmware load and testing $ 2,000.00
Software simulations of firmware. $ 1,000.00
Non‐destructive performance tests. $ 1,000.00
1.5.3 Perform flight testing and delivery simulations $ 42,800.00
Simulations in request and delivery of an order in a
$ 32,800.00
physical environmet.

Drones can damage something while performing tests. $ 10,000.00

1.6.3 Theorical sessions with branch workers $ 5,300.00

Theorical request and order simulation using
computanional software. $ 5,300.00
TOTAL CURRENT COST OF QUALITY $ 53,400.00 $ 18,120.00 $ 70,938.46 $ 16,000.00 $ 158,458.46

Future Cost of Quality

WBS Task Prevention Appraisal Internal Failure External Failure Total Cost
1.2.6 Perform material testing $ 3,000.00
If the materials are not research before more material will
be tested. $ 3,000.00
1.2.12 Meeting for drone render approval $ 300.00
Aesthetics and result presentation with client. $ 300.00
1.2.14 Second drone design render approval $ 2,000.00
By not showing previously the design validation could take
$ 500.00
more time.
Aesthetics and capacities rejected $ 1,000.00
Correct aesthetics and design. $ 2,000.00
1.3.4 Second cross‐functional IT teams meeting $ 2,500.00
Not having a cross factional team meeting, would meant
$ 1,250.00 $ 1,250.00
the interface parameters are unknown.
1.3.8 Do not perform any security test trials $ 50,000.00
Demands on information loss. $ 50,000.00
1.3.9 Not do any digital flight simulation tests $ 25,000.00
Drone fails in the first trial and gets lost $ 25,000.00

PM : Bikash Kumar Mallick

 15th Apr 2020 Wilmont's Drone Delivery Project Cost Of Quality Analysis Rev. 1.0
Future Cost of Quality
WBS Task Prevention Appraisal Internal Failure External Failure Total Cost
1.4.2 Do not discuss blueprints with the supplier. $ 50,000.00
All components / materials arrive out of the spec. $ 50,000.00
1.4.4 Drones assembly $ 100,000.00
Do no do incoming inspection of materials or assemblies. $ ‐
Do not do quality inspection of manufacturing processes. $ ‐
Do not do destructive performance tests. $ ‐
Do not do non‐destructive performance tests. $ ‐
Drones do not assemble or fail in first trial. $ 100,000.00
1.4.5 PCB design $ 3,600.00
Do not do SPICE software simulations. $ ‐
PCBs and electronic components do not assemble $ 3,600.00
1.5.3 Perform flight testing and delivery simulations $ 60,000.00
All drones fail and get severally damaged $ 60,000.00
1.6.4 Practical training sessions with workers $ 60,000.00
Drones get severely damages as operators never got an
$ 60,000.00
idea of its functioning.
1.7.1 First delivery to client successfully completed $ 20,000.00
It does not happen as it gets delayed. $ 20,000.00
TOTAL FUTURE COST OF QUALITY $ 50,500.00 $ 5,300.00 $ 29,850.00 $ 292,250.00 $ 376,400.00

COMPARISSON BETWEEN EACH QUALITY BUDGET $ (2,900.00) $ (12,820.00) $ (41,088.46) $ 276,250.00 $ 217,941.54

Actual savings are 217,941.54 USD, plus the damage to the image of DroneTech by presenting constant failures and delays that will create no
more clients are interested in working in the company.

PM : Bikash Kumar Mallick