Received 11 March 2015; accepted 10 April 2015; published online 7 May 2015
DOI: 10.1002/pola.27673
ABSTRACT: A series of epoxy-functional telechelic oligomers spectroscopy revealing a preferred copolymerization when
containing oxetane end groups have been synthesized. The compared with the homopolymerization. By tailoring the differ-
precursor monomer, extracted from outer Birch bark, was first ent structures, it was possible to control the final mechanical
polymerized through enzyme-catalyzed esterification to form properties of the networks. V C 2015 Wiley Periodicals, Inc. J.
oligomers having epoxy and/or oxetane groups in the struc- Polym. Sci., Part A: Polym. Chem. 2015, 53, 2258–2266
tures. The oligoesters were subsequently crosslinked through
cationic polymerization either by epoxy or oxetane homopoly-
merization or copolymerization when both functionalities were KEYWORDS: biobased monomer; cationic polymerization; enzy-
present. A study of the polymerizations of the resins was per- matic catalysis; enzymes; epoxide; oxetane; telechelic
formed “in situ” using real-time Fourier transform infrared polymers
INTRODUCTION The production of materials derived from from adhesives to composites.5 Cationic polymerization of
renewable resources is a field in continued development. ring-opening monomers, such as epoxides or oxetanes, is
The substitution of fossil-based raw materials for other more compared with free radical polymerization of acrylates not
environmentally friendly alternatives is of great interest in affected by oxygen inhibition. Furthermore, ring-opening
terms of costs, degradability, and recyclability. Moreover, the monomers exhibit a lower amount of cure shrinkage. Both
large variety of compounds readily available in nature with these features are of importance in several applications rang-
“inbuilt” functionalities encourages its use as building blocks. ing from thin organic coatings (oxygen inhibition issues) to
One group readily present in nature that can undergo a large dental composites (cure shrinkage).
variety of chemistries are epoxides. Epoxides are present in
To form polymer networks through cationic polymerization
vegetable oils or cork. One example of an epoxy-functional
using epoxy-derived monomers, it is necessary that those
monomer present in nature that has been used as building
monomers possess at least two functionalities as in the case
block for network formation is the 9,10-epoxy-18-hydroxyoc-
of telechelic polymers. By definition, telechelic polymers are
tadecanoic acid (EFA; Fig. 1) that can be retrieved from the
“prepolymers capable of entering into further polymerization
outer bark of the Birch tree.1–3 This monomer is capable to
or other reactions through its reactive end groups.”6 The
undergo a large variety of chemical reactions, for example,
introduction of end functionalities will also increase the
through condensation reaction of the end groups4 or through
options for network formation as different chemistries can
reaction of the epoxide.
be applied to each group.
One of the strategies most frequently used for the prepara- However, the synthesis of telechelic polyesters is not always
tion of thermosets derived from epoxy compounds is cationic easy to accomplish by traditional acid catalysis when dealing
polymerization. One of the key features of cationic polymer- with epoxy derivatives. One way to circumvent this issue is
ization is the possibility of triggering the reaction with UV to make use of selective catalysts such as enzymes. With the
light. The so-called cationic UV curing is extensively used aid of the enzymes, it is possible to synthesize epoxy-
nowadays for the preparation of diverse materials ranging functional polyesters directly from epoxy-functional x-
Additional Supporting Information may be found in the online version of this article.
C 2015 Wiley Periodicals, Inc.
V
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EXPERIMENTAL
Materials
FIGURE 1 9,10-Epoxy-18-hydroxyoctadecanoic acid (EFA)
EFA was extracted from outer birch bark (Betula pendula)
monomer. supplied by Holmen AB (c/o Holmen Energi, SE-89810) as
previously reported in the literature by us and others.14–16
Dimethyl adipate (DA), hexanol, hexadecanedioic acid (99%),
hydroxy fatty acids without altering the epoxide4 or to incor-
ethylene glycol, and immobilized CalB (Novozyme 435) were
porate in the same polymer backbone functional groups that
purchased from Sigma-Aldrich. Trimethylpropyl oxetane
by other synthetic routes would be more difficult to have
(TMPO) was used as received from Perstorp AB. The
simultaneously due to self-reaction of those as a thiol and an
“photoinitiator” Uvacure 1600 was supplied by CYTEC.
alkene.7
Synthesis and Characterization of Telechelic Oligomers
The control of the mechanical properties of the formed ther-
For the synthesis of telechelic polymers containing an epox-
mosets will rely on the possibility of selectively reacting
ide in the backbone, that is, using the EFA monomer as pre-
with the functional groups present in the polymer. Having
cursor, the synthetic route used is similar to the one
functional groups in the main chain and at the ends, that is,
previously reported in the literature.14,17 The enzyme-
in the telechelic positions, increase dramatically the options
catalyzed polymerization is done in bulk and in a “one-pot
of network formation by either reaction of those groups with
synthesis” using the reactants in the adequate stoichiometric
themselves separately or at the same time. These options
ratios depending on the desired degree of polymerization
will increase when the end groups and the ones present in
(DP). The quantities in all polymerizations correspond to an
the main chain are also capable to react with each other,
aimed total yield of 250 mg. The formed oligomers were
that is, to copolymerize with each other. This is the case of
characterized with Fourier transform infrared spectroscopy
epoxides and oxetanes, for example, as shown by Sasaki
(FTIR), 1H NMR, MALDI-TOF MS, and size exclusion chroma-
et al.8 and Crivello et al.,9,10 when a small amount of epoxy
tography (SEC). Detailed assignments can be found in Sup-
monomer is present in the cationic polymerization of an
porting Information.
oxetane-derived monomer, the polymerization rates highly
increase as a consequence of the fast generation of an oxo- Synthesis of a,x-Oxetane End-Capped Epoxy-Functional
nium ion from the epoxy ring (eq 1 and Fig. 2) that gives a Polyester DP3 (EODP3) and DP6 (EODP6)
“kick-start” to the cationic polymerization of the oxetane (eq EFA, DA, and TMPO were put into a 25-mL round-bottomed
2 and Fig. 2).11 flask in a 3:1:2 ratio for DP3 and 6:1:2 for DP6 and heated
Other factors such as the differences in reaction enthalpies up to melting temperature at around 85 8C. Once the reac-
also affect the polymerization rates. This and other studies tants had reached the molten state, the immobilized enzyme
mainly dealing with primary epoxides and oxetane mono- was added (10% of the total amount of monomers), and the
mers clearly show that epoxy and oxirane monomers readily reaction was allowed to proceed at open atmosphere for 2 h.
copolymerize to give polyether polymers with varying ether After that time, the flask was connected to a vacuum line,
segments due to the specific copolymerization rates.12,13 and the reaction was run overnight (Scheme 1).
The incorporation of epoxy- and oxetane-functional groups The reaction was stopped by dissolving the product in chlo-
in the same polyfunctional resin would be an extension of roform and filtering off the immobilized enzyme. The prod-
this concept of copolymerization and give a new platform in uct was characterized and used without further purification
designing thermoset network structures. (yield of EODP3: 94%; yield of EODP6: 65%).
This study aims to describe the concept of incorporation of Synthesis of a,x-Hexane End-Capped Epoxy-Functional
two different functional groups capable of copolymerizing Polyester DP3 (EDP3)
into telechelic oligomers as a tool of tailoring the final ther- EFA, DA, and hexanol were put into a round-bottomed flask
moset properties. in a 3:1:2 ratio and heated up to 85 8C. After the reaction
FIGURE 2 Initiation of the cationic polymerization of oxetanes SCHEME 1 Reaction scheme for the formation of oligomers
by reaction with an oxonium ion (AX, photoinitiator). EODP3 and EODP6.
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FIGURE 4 1H NMR spectra of the EODP3 oligomer before (lower spectrum) and after reaction (upper spectrum).
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FIGURE 7 Absorbance versus time for the two different peaks of ODP3 enhanced at the right side. [Color figure can be viewed in
the online issue, which is available at wileyonlinelibrary.com.]
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FIGURE 8 Schematic representation of the formation of the polymer thermoset by copolymerization between epoxides and oxe-
tanes, and FTIR spectra of the EODP3 and EODP6 oligomers taken every 10 min with focus in the region between 1120 and
1000 cm21 (PI, photoinitiator). [Color figure can be viewed in the online issue, which is available at wileyonlinelibrary.com.]
Because of the overlapping peaks, it is difficult to assess the suppressed as the peak at 1073 cm21 is no longer the one
different peaks in the area between 1300 and 1000 cm21 for governing this region of the spectra.
the EODP3 oligomer. However, it is possible to observe the
success of the cationic polymerization as new peaks appear It is also worth highlighting that when the variation in
already after some minutes of irradiation. These new absorp- absorbance as a function of the reaction time of the peak at
tion suggest that there is a complex mixture of different 1062 cm21 is compared with the different oligomers con-
reaction sequences present in the formation of the network taining oxetanes (Fig. 9, left), there is a clear increase in the
structure and that the homopolymerization of the epoxide is reaction rate for the oligomers containing both oxetane and
FIGURE 9 Absorbance versus time for the 1062 and 1073 cm21 peaks. [Color figure can be viewed in the online issue, which is
available at wileyonlinelibrary.com.]
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a
E0 : storage modulus at 260 8C.
b
E0 rp: storage modulus in the rubbery plateau.
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In this work, we extend this concept by increasing the possi- 6 IUPAC. Compendium of Chemical Terminology, 2nd ed. In
bilities for network formation. In this case, an oxetane was IUPAC (the “Gold Book”). Compiled by A. D. McNaught and A.
introduced as end capper of the enzyme-catalyzed esterifica- Wilkinson. Blackwell Scientific Publications, Oxford, UK 1997.
tion. As previously reported in the literature, oxetanes and 7 M. Takwa, K. Hult, M. Martinelle, Macromolecules (Washing-
ton, DC) 2008, 41, 5230–5236.
epoxides are capable to copolymerize with each other. How-
8 H. Sasaki, J. M. Rudzinski, T. Kakuchi, J. Polym. Sci. Part A:
ever, to our knowledge, this concept had never been applied
Polym. Chem. 1995, 33, 1807–1816.
for polymers containing these compounds in the same back-
9 U. Bulut, J. V. Crivello, J. Polym. Sci. Part A: Polym. Chem.
bone. As proven in this work, these two compounds not only
2005, 43, 3205–3220.
do copolymerize but also this reaction is preferred, seen as
10 J. V. Crivello, B. Falk, M. R. Zonca, Jr., J. Polym. Sci. Part A:
an increase in the reaction rates in comparison with the Polym. Chem. 2004, 42, 1630–1646.
homopolymerizations. 11 J. V. Crivello, J. Polym. Sci. Part A: Polym. Chem. 2014, 52,
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12 S.-C. Yang, J.-H. Jin, S.-Y. Kwak, B.-S. Bae, J. Appl. Polym.
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ACKNOWLEDGEMENTS
13 J. V. Crivello (Rensselaer Polytechnic Institute). U.S. Patent
This work received funding from the People Programme 20060041032-A1, 2006.
(Marie Curie Actions) of the European Union’s Seventh 14 S. Torron, S. Semlitsch, M. Martinelle, M. Johansson, Mac-
Framework Programme FP7/2007 2013/ under REA grants romol. Chem. Phys. 2014, 215, 2198–2206.
agreement number 289253. The authors thank Stefan Sem- € diger, P. Hendil-Forssell, C. Hedfors, M. Martinelle, S.
15 A. Ru
Trey, M. Johansson, J. Renew. Mater. 2013, 1, 124–140.
litsch and Mats Martinelle for fruitful discussions about
enzymatic catalysis. 16 T. Iversen, H. Nilsson, A. Olsson (Innventia AB, Sweden).
WO Patent 2010093320-A1, 2010.
17 S. Semlitsch, S. Torron, M. Johansson, M. Martinelle,
unpublished work.
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