Beruflich Dokumente
Kultur Dokumente
Chim. (Russ), 13, 738 (1939); Acta Physi- 12, 93 (1938); Doklady Acad. Nauk
cochimica U. R. S.S., 10, 365 (1939). S. S. S. R., 24, 253 (1939); Zhur. Phys.
10. PENNER, S. S.: J. Appl. Phys., 19, 278, 392, Chim., 14, 1009 (1940).
511 (1948). 14. ANDREEV, K. K.: Experimental investiga-
11. HUGGET, C.: Combustion processes. Eds. G. tions on combustion of explosives (Russ).
LEWIS, R. N. PEASE, H. S. TAYLOR (High Collected works on the theory of explosives,
Speed Aerodynamics and Jet Propulsion, Vol. Editors ANDREEV, K. K., AND KHARITON,
2), p. 514. Princeton University Press, YU. B.
Princeton, New Jersey, 1956. 15. ARISTOVA, Z. I., AND LEIPUNSKY, O. I.:
12. PLIUKHIN, B. I.: Doklady Acad. Nauk S. Doklady Acad. Nauk S. S. S. R., 56, 507
S. S. R., 129, No. 5 (1959); Trudy Mosc. Phys. (1946).
Techn. Inst., No. 5 (1960); Doklady Acad. 16. RICE, O. K., AND (~INELL, R.: J. Phys. and
Nauk S. S. S. R., 13I, No. 1 (1960) ; Doklady Coll. Chem., 54, 885 (1950).
Acad. Nauk S. S. S. R., in print. 17. PARR, G. G., AND CRAWFORD, t~. L., JR.: J.
13. BELYAEV, A. F.: Zhur. Phys. Chim. (Russ), Phys. and Coll. Chem., 54, 929 (1950).
79
A SIMPLIFIED APPROACH TO EROSIVE BURNING
By PAUL J. BLATZ
a nonuniform burning rate and associated non- Now introduce the assumption of steady-state
uniform channel periphery along the flow axis. flow and remove the restriction of circular sym-
It is assumed that, at time zero, the channel is metry by replacing ~-R~/At by H and 27rR~/At
uniform, i.e., no taper. by K/L. The new equations are:
Consider now a differential mass of gas con-
rk
tained within an element of distance along the d(pu) dG pp
- - (5)
flow axis dz(O < z < L) and bounded by a dz dz HL
circular" channel wall of radius R~ :
pu ~ ~ Pg~ = P~ qo, a constant. (6)
dm= plrR~ dz. (1)
NOZZLE FLOW
The rate at which the channel radius increases
with time is: For flow in the nozzle, a differential mass
dm = pA~ dz is considered. From mass and mo-
OR, (0Roy.
- r ~ / 1 + \ Oz] (2)
mentum balances follow (steady-state assumed
Ot forthwith) :
1.0
0.8
0.6
0.4"
O.Z
0.1
0.08
0.06
\\ \
0.04
\
0,02-
\ \\ \
0.0/
\
\ \
0.0O8
\ \
\ \
0.OO6
\ \
\
0,004
\
\
\
\
o, oo2
6 7 <9 9 / o
H
FZG. 1. Pressure functions at the channel-nozzle juncture in terms of the port-to-throat area ratio
I n the nozzle where M,~ is constant and sonic function with a minimum at x, = 2/(3" + 1). For
velocity obtains at the throat, it follows further x, < 2/(7 + 1),A,~/At > 1, and the flow is
that: supersonic. For 1 > x, > 2/(3" + 1), A,~/At again
> 1, and the flow is subsonic. This difference
A~ = C~a. (13) is extremely important for it implies that on
At 2 the down-stream side of the throat the value of
gc 3"Xl/~-l ~///~__ 1 ( 1 - - x) x must be within 10 per cent of unity, because
2/(3' + 1) is 0.909 for 3" = 1.2. This means the
Equation (13) is an algebraic expression for a temperature drops much less than 10 per cent in
748 EROSIVE BURNING: SOLID PROPELLANTS
5.0
Z.O
J
I,o
O.9 .J
J
0,8
k'
O.7
O.b
O.S /
0.4
0.3
/
0.2
03
t.o
/ /./ /.,~ /.3 /.'9 /.$" /.6 /.7
the channel, and is the basis for an excellent an- r = aP~(1 + k'G/GL)
alytical approximation.
At the channel-nozzle juncture the tempera- = aP'~(1 + ]cG/HG~),
ture is directly determined by H, so that (14)
if k'H is independent of H,
A~_ H = aPn(1 + kG/G,).
At
Cw a~ (13a) The integral of (5a) from 0 to L becomes:
/
dG (15)
gc'yX~/(~-J) ~ / ~ (1 -- XL) P~--- = foa~aP'(i + k'G/GL)"
For H > 2, xL is within 1 per cent of unity. Multiply both sides of (15) by aP~, a constant,
From Equation (5) it follows that: to obtain:
dz H dG pp aP~K _ faL (po/p)~ dG
- (sa)
L ppK r H .Io (1 + k'G/G~
An expression for the burning rate is intro- - k' -2o d in
duced :
A SIMPLIFIED APPROACH TO EROSIVE BURNING 749
Io
4-
2 i\
c\
k'
\
I
05
~a
0.4
(
)
O
0.2
0o!
o.t 0.2 0.4. 0.6 0.8 hO 2.0 4.0 6~
H
FIG. 3. Blatz erosion constant versus H
Equation (15a) is identical with (9) of the sup- basis of this approximation is merely the bi-
plement of reference 2. nomial theorem and the mean value theorem for
Making use of (6), we introduce (10a), (11) integrals. We now have:
and (12), which hold also in the channel, to
obtain: Pv a P g K _ ( P o y / 2 eL ln(1 d-/c') (15b)
[ 2 ~ ( 1 -- x ) l (16) and
Po=P 1+ (~_l)xj.
GL H = ~ , ~ / A t = c~ p ~ , (17)
Note that, for 3, = 1.2, x = .99, the correction
term is only 12 per cent, and when Po/P is raised so that
to the n TM power, for n = 0.5, the correction term pvaP~K ~ P 0 ~ n / ~ l n ( l d- k')
is only 6 per cent as shown by application of the C~ P ~ - \ P L / k' (15c)
binomial theorem. Thus the factor (Po/P) ~ which
lies between 1 and (Po/PL) '~ may be excellently Equation (15c) determines P0 in terms of H, k',
approximated by (Po/PL) n/2. The analytical Cw and K. These, together with Equation (2),
750 EROSIVE BURNING: SOLID PROPELLANTS
Io
8
/)
/
/
k
C
0
(
1
l
o~
c o ) o
o,6 o
0.2
0,1
0,I 0.2 0.~ o,$ o~9 /.o 2~o 4.0 £0 8,O IO.O
H
FzG. 4. Green erosion constant versus H
0.57 8.03 1.38~ 1. 0066 1. 0035 1.1502 1.0019 1.149 0.312 2. 510
0.57 2.03 1.51( 1.115 1.0530 1.1939 1.0315 1.170 0. 360 0. 731
0.57 1.54 1.74 1.215 1. 092 1.269 1.0571 1.228 0.410 0. 631
0.57 8.03 1.45 1. 0066 1. 0035 1.1732 1.0019 1.172 0. 362 2.910
0.57 4.46 1.34 1. 0215 1. 0105 1.134 1.0061 1.129 0. 275 1. 226
0.57 2.96 1.49 1.050 1. 0243 1.187 1.0140 1.177 0. 372 1.100
0.57 2.03 1.99 1.115 1. 053 1.344 1.0315 1.317 0. 690 1. 400
0.57 1.55 2.18 1.215 1.092 1.398 1.0571 1.353 0. 780 1. 210
0.57 2.48 1.40 1.073 1. 0343 1.1556 1.0202 1.141 0.295 0. 732
0.57 1.73 1.63,~ 1.150 1.072 1.2355 1.0393 1.198 0.417 0. 722
0.57 1.24 1.921 1. 380 1. 145 1.3255 1.0962 1.268 O. 572 0. 709
0.57 1.05 2.38 1. 720 1.215 1.452 1.1671 1.395 0. 880 0.924
0.57 0.58 3.29 2.20 1.240 1.669 1.252 1.685 1.60 0.928
0.57 0.79 2.93 2.20 1. 240 1.588 1.603 1.38 1.090
1.10
Summary
ln(1 + k')
A simplified expression ( E q u a t i o n 20) is pre-
sented for rapid d e t e r m i n a t i o n of a n erosion con-
Po~I~ \~/ (20) s t a n t k from zero-time s t e a d y - s t a t e m o t o r firings
Po/P~ o b t a i n e d a t various p o r t - t o - t h r o a t ratios. Appli-
cation of this m e t h o d to d a t a o b t a i n e d on a poly-
u r e t h a n e propellant shows t h a t k is c o n s t a n t a t
1.10 up to H = 3, b e y o n d which it increases
linearly with H.
T h e a p p r o x i m a t i o n in (20) is introduced via
(16a), (16b) a n d the binomial theorem, a n d Nomenclature
should n o t be used for H < 2.0. Ac cross-sectional area of channel, in. 2
I n Figure 1, t h e functions Po/P~ a n d Po/ Am cross-sectional area of nozzle, in. 2
P ~ are plotted versus H. These curves m a y be At t h r o a t area, in. ~
used along with t h e experimental values of a b u r n i n g rate constant, in. :'~+1 sec -1 lbf -~
a, s t a g n a t i o n sound velocity, in. sec -1
Pm~,:/Po~lo to calculate/c as a function of H. T h e
C~ nozzle flow coefficient
graphical relation between k' a n d /c is given in
G mass flow rate per u n i t cross-section of chan-
Figure 2. nel area, lbm in. -2 sec -I
I n Figures 3 a n d 4 a n d T a b l e 1, d a t a o b t a i n e d GL mass flow rate per u n i t channel area at end
on a p o l y u r e t h a n e propellant are plotted in t e r m s of channel, lbm in. -~ sec -1
of k' a n d k. N o t e t h a t k p decreases roughly g~ conversion factor 32.17 Ibm slug -1
linearly on log - log p a p e r to its " t h r e s h o l d " -/ specific heat ratio
value of 0.3 a t a p o r t - t o - t h r o a t ratio of 3; b e y o n d H p o r t - t o - t h r o a t area ratio
this it is p r e s u m a b l y i n d e p e n d e n t of H (as shown K propellant b u r n i n g - t o - t h r o a t area ratio
b y d a t a u p to H = 8). T h e k ' H = k p r o d u c t is k Green erosion c o n s t a n t
k' Blatz erosion c o n s t a n t
roughly c o n s t a n t u p to H = 3, t h e linear average
L length of flow channel, in.
value being 1.10. T h u s t h e d a t a clearly show t h a t
~r mass flow rate in channel, lbm sec -~
this p o l y u r e t h a n e propellant a n d p r e s u m a b l y all 21~. mass flow rate in nozzle, lbm sec -~
p o l y u r e t h a n e propellants are more erosive t h a n n logarithmic pressure exponent
752 EROSIVE BURNING: SOLID PROPELLANTS
P dynamic gas pressure in channel, lbf in. -2 pressure-time curve. The difference in pressure
P .... experimentally determined value of P0 between the r e s u l t a n t pressure-time curve and
P0 streamline gas pressure in channel, lbf in. -2 the geometrical curve w i t h o u t erosive b u r n i n g at
P~ s t a g n a t i o n gas pressure in channel, lbf in. -2 a time i m m e d i a t e l y after ignition is called the
P~ s t a g n a t i o n gas pressure in nozzle, lbf in. -2 erosive pressure peak. In practice, this difference
p combustion gas density, lbm in. -3 depends on the p o r t - t o - t h r o a t area ratio; however,
pp propellant density, lbm in. -3 the difference decays rapidly and becomes in-
p~ s t a g n a t i o n gas density, lbm in. -3 significant when the original port area is doubled.
R gas c o n s t a n t , 1544 ft-lbf lb-mole -~ °R -~ Local flow conditions at a given point in t h e
Re radius of circular channel wall, in. bore of the grain depend upon the pressure drop
r propellant b u r n i n g rate, in. sec -~ in the section and the turbulence caused b y up-
T gas t e m p e r a t u r e , °R s t r e a m flow. Local flow conditions are not affected
T~ s t a g n a t i o n gas t e m p e r a t u r e , °R b y downstream flow except t h a t local static pres-
t time, sec sure is influenced by s t a g n a t i o n pressure and r a t e
u gas velocity, in. sec -~ of t o t a l mass flow to the nozzle t h r o a t . F o r this
z distance along the flow axis of t h e channel, reason, it is not logical to assmne t h a t the erosive
measured from s t a g n a t i o n end, in. b u r n i n g c o n s t a n t is related to the p o r t - t o - t h r o a t
area ratio in a differential or local element sense.
SUBSCRIPTS Considering the v a r i e t y of bore and plenum cham-
c channel ber design combinations of actual rocket motors,
L end of channel, nozzle-channel j u n c t u r e a confusing relationship can be expected between
n nozzle the erosive pressure peak and the p o r t - t o - t h r o a t
s stagnation area ratio.
t throat The approximations used by Dr. Blatz to illus-
. throat t r a t e the analytical relationships of interior bal-
listics arc highly i n s t r u c t i v e of the functional
REFERENCES relationships, and effectively valid for c o n s t a n t
bore and p o r t - t o - t h r o a t ratio conditions greater
1. GREEN, L., JR.: Jet Propulsion, 24, 9 (1954).
t h a n 2:1. With f u r t h e r terms of t h e binomial
2. PlaICE, E. W. : Jet Propulsion, 25, 61 (1955).
expansion t h e y can be made as accurate as neces-
DISCUSSION BY J. S. BILLHEIMER
sary. A l t h o u g h the existing d a t a reviewed b y
Blatz did not w a r r a n t it, the precision of design
Dr. P. J. Blatz has assembled the differential required in current ballistic missiles and the
equations which represent combustion gas flow severe volumetric loading a t t e m p t e d , places t h e
in a one-dimensional channel. The b u r n i n g rate of gas flow in the conditions t h a t additional t e r m s
t h e channel boundaries is governed by the local are required and the applicability of t h e simplified
gas pressure and the mass velocity. The work of expression is marginal. Similar a t t e m p t s to ob-
Dr. Blatz is an extension of the work of Price and tain a simplified expression for erosive pressure
Green, however, it does not make use of the local peaks h a v e been made by R. D. Geckler ~ and again
b o u n d a r y a b l a t i v e concept of erosive b u r n i n g the problem arises: under conditions sufficiently
proposed b y Lenoir and Robillard. a The a b l a t i o n severe t h a t the erosive b u r n i n g p h e n o m e n a are
concept, of Lenoir and Robillard avoids the con- experimentally distinct, the simplified expressions
troversial p o r t - t o - t h r o a t area ratio relation. I t is are of marginal validity, and thus t h e r e is re-
necessary to avoid this controversial relationship quired either extremely precise m e a s u r e m e n t s
to obtain satisfactory results with realistic rocket beyond t h e scope of conventional stop-fire or
motor designs combining aft-end burning, flared ballistic analysis, or c o m p u t a t i o n b y more elabo-
exit, and tapered bore grain features. rate means in nonsimple situations in which the
The heat balance between the gas stream and physical magnitude of the effects is magnified.
the propellant surface at any given point in the The l a t t e r p a t h has been chosen in the work at
flow channel depends upon the Reynolds n u m b e r Aerojet so t h a t the same d a t a reduction m e t h o d
at t h a t point. The erosive b u r n i n g rate then can can be extended to all rocket motors, no m a t t e r
be determined from the h e a t balance. I n t e g r a t i n g how severe the design conditions.
the a m o u n t of gas generated axially along the flow I t is concluded t h a t , a l t h o u g h the individual
p a t h from fore end to nozzle t h r o a t results in a differential equations of the grain surface regres-
sion and propellant gas dynamics can be w r i t t e n
a Lenoir, J. M., and Robillard, G.: Sixth Sym- easily, it is not possible to i n t e g r a t e t h e m in a
posium (International) on Combustion, p. 663. single expression for direct evaluation of the
Reinhold Publishing Corporation, New York,
1957. b Geckler, R. D.: P r i v a t e communication.
A SIMPLIFIED APPROACH TO EROSIVE BURNING 753
erosive b u r n i n g constant. I t is, however, possible writer 1 b y a simple inversion of a familiar design
to i n t e g r a t e the i n c r e m e n t a l gas-flow b e h a v i o r of e q u a t i o n for equilibrium fore-end chamber pres-
a specific grain design with the use of high-speed s u r e ? The point to be emphasized here is t h a t
computer equipment. This is the only practical n e i t h e r of these simplified expressions is valid for
solution to the problem of erosive b u r n i n g evalua- t h e regime in which erosive b u r n i n g is of greatest
tion. I n this way the confusing effects of indirect practical importance, i.e., for H < 2 (except,
p o r t - t o - t h r o a t area ratios are avoided. possibly, for the case of very slow-burning propel-
A computer program such as this has been used l a n t s which exhibit erosive effects at moderate
successfully at Aerojet-General Corporation for flow velocities), a n d it should be m e n t i o n e d t h a t
several years. This program is consistent in erosive the a p p a r e n t l y good agreement with experimental
b u r n i n g coefficient correlation when t h e proper data at low H - v a l u e shown in Figures 3 and 4 of
value of the Reynolds n u m b e r is used for t u r b u - the paper resulted from a second-order correction
lence criteria, c The radial flow effects are cited to the simplified theory. 8
also b y Dickinson et al.,e in t h e i r hydraulic radius As a minor correction it is noted t h a t the erosion
analogy with probe d e t e r m i n a t i o n of axial and c o n s t a n t i n t r o d u c e d b y the writer z was defined in
radial erosive-burning distribution. I n view of t e r m s of the nondimensional mass-velocity ratio
these factors, use of E q u a t i o n (20), formulated b y G:G*, in which
Dr. Blatz, is not recommended for r o c k e t - m o t o r
d a t a reduction.