Beruflich Dokumente
Kultur Dokumente
Updated: 01-17-2013
COPYRIGHT© 2006
BY
ATLANTA ATTACHMENT COMPANY, INC.
ALL RIGHTS RESERVED
IN ALL COUNTRIES
THIS DEVICE IS COVERED BY ONE OR MORE
U.S. AND/OR FOREIGN PATENTS
The sale of this product does not sell or otherwise transfer any license or other rights under U.S. Patents
5,159,889 or 5,203,270 or under any corresponding
foreign patents.
PRINTED IN U.S.A.
IMPORTANT
It is important to read and understand the information contained within this
manual before attempting to operate the machine. Atlanta Attachment Co., Inc.
shall not be held liable for damage resulting from misuse of the information
presented within, and reserves the right to change the information contained
within, without prior notification.
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Technical Manual & Parts Lists
Contents
Description .................................................................................................................................................. 1
Features ....................................................................................................................................................... 1
Unpacking and Installation ......................................................................................................................... 1
Operating Instructions ................................................................................................................................. 2
Adjustments ................................................................................................................................................ 3
Sewing Head Adjustments .......................................................................................................................... 3
Transfer Carriage and Clamp Adjustments................................................................................................. 3
Sew Carriage and Clamp Adjustments ....................................................................................................... 4
Intermediate Clamp Adjustments ............................................................................................................... 4
Center Knife Adjustments........................................................................................................................... 4
Thread Cutter Adjustments ......................................................................................................................... 5
Laser Lights Adjustments ........................................................................................................................... 5
Stacker Adjustments ................................................................................................................................... 6
Presser Foot Adjustments ........................................................................................................................... 6
Touch Screen Operation ............................................................................................................................. 7
From the Main Screen:................................................................................................................................ 7
Standard Buttons ......................................................................................................................................... 7
Advanced Settings ...................................................................................................................................... 8
Basic steps to adjust parameters to run a shirt. ........................................................................................... 8
Routine Maintenance .................................................................................................................................. 9
Daily............................................................................................................................................................ 9
Weekly ........................................................................................................................................................ 9
Monthly ....................................................................................................................................................... 9
Parameter programming sequence for small programmer: ....................................................................... 10
Parameter programming sequence for large programmer: ....................................................................... 11
Reset sequence for large programmer: ..................................................................................................... 11
Inertia setting procedure: .......................................................................................................................... 11
Assembly Drawings & Parts Lists ............................................................................................................ 13
982B01B55 Main Assembly ..................................................................................................................... 14
98201000A Sew Head Assembly ............................................................................................................. 16
98202500 Transfer Clamp ........................................................................................................................ 18
98203000 Sew Clamp Assembly .............................................................................................................. 20
98204000 Intermediate Clamp Assembly................................................................................................. 21
98204050 Thread Cutter Assembly .......................................................................................................... 22
98205000 Table & Frame Assembly ........................................................................................................ 24
98205050 Touch Screen Support Assembly ............................................................................................. 26
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98206000 Stacker Assembly..................................................................................................................... 28
98207000 Control Panel Assembly .......................................................................................................... 30
98209000A Cutter Assembly.................................................................................................................... 32
Gauge Set Parts ......................................................................................................................................... 34
982-PD Pneumatic Diagram ..................................................................................................................... 35
982-WD Wiring Diagram ......................................................................................................................... 36
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Technical Manual & Parts Lists
Description
The 982B unit is an automatic placket setting workstation with programmable electronic controls.
Features
Sews Allen Solly and Polo style plackets (unique parts required for each style).
Patented Serial Bus Control System with self-diagnostic software.
Able to store up to 14 different programs that control settings for different styles.
Laser alignment lights for easy, accurate loading of shirt and placket.
Automatic repair cycle for thread breaks.
Easy to use touch screen interface.
Automatic stacking with easy unload feature.
Programmable center knife starting position.
Bobbin monitor.
Dual bobbin winder.
Easy to set start and ending backache options.
Small to XXXL shirts.
1/8” gauge standard.
Production rate of 360 shirts per hour at 100%
efficiency.
Bolt Stacker Assembly to the main frame using (4) ¼" bolts and nuts. Connect the (2) ¼" air
lines to the cylinder and the wire for the Stacker Sensor, (see drawing on page 15).
Assemble the Thread Stand, Placket Tray, shirt panel Support Bar, and the Control Panel, (see
drawing 192205C, page 33).
Once machine is in its location, adjust the height of the unit as needed and lock all
casters.
Connect air and power. It may be convenient to run the 3/8" air supply line through the Thread
Stand pole and the power cord through the Control Panel pole.
A minimum air supply of 10 SCFM at 70 PSI is required.
Electrical connection requires 208/240-vAC single phase at 8 amps.
The machine can now be threaded and the sewing head filled with the manufacturers'
recommended oil.
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Technical Manual & Parts Lists
CAUTION!
This machine has thread and cloth cutting knives. These knives cut automatically. DO NOT place
fingers or hands around these knives. All adjustments made to the sewing head or trimming
knives should be made with the power off.
Operating Instructions
The operator places a shirt body, good side up, on the table. The center of the neck opening is
positioned on the intersection of the short vertical light and the horizontal light. Then the placket is
positioned, wrong side up, on the shirt with the neck end even with the horizontal light. The desired
sewing line of the placket is then placed along the longer vertical light.
Once the work pieces are properly positioned, the operator presses the start switch or the button on
the control panel.
A Transfer Carriage moves a
clamp over the shirt and placket. The
clamp then engages the shirt and
transfers it to the sewing head.
As soon as the Transfer
Carriage leaves the loading area with
the shirt, another garment can be
loaded and the start switch pressed.
When the shirt reaches the
sewing head, the Presser Foot drops
and the Intermediate Clamp turns to
hold the shirt and placket while the
Transfer Clamp disengages and the
Sew Clamp engages the shirt. Once the
Sew Clamp is down, the Intermediate
Clamp then retracts. The Presser Foot raises slightly and starting backtack options begin at slow
speed.
At a programmable position, the
sewing pauses and the Center
Knife drops to pierce the cloth.
After the knife starts cutting,
sewing resumes at full speed until
a sensor detects the end of the
shirt.
End backtacking options are
performed and the sewing stops.
The shirt continues to be
transported until it reaches the
Thread Cutter.
All threads are then cut and the
shirt is stacked.
The second shirt loaded will
automatically be transferred at the
proper time.
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Technical Manual & Parts Lists
Adjustments
Note: The adjustments mentioned in this section will have already been made before the machine
is shipped from the factory. This section is for reference only.
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6. When the Knife Lift Cylinder is in the up position
at the end of its stroke, make sure that the counterweight
does not hit the bearing block and the blade holder does not
hit the needle bar bushing. Test by rotating the eccentric by
hand.
7. When the Knife Lift Cylinder is in the down
position under air pressure, set a gap of .015/.020" between
the motor holder and the sensor.
8. The counterweight is to be placed on the drive
eccentric with the smallest distance possible between the
motor shaft and the slit on the counterweight.
CAUTION:
Avoid direct eye contact with the laser beam. Permanent eye damage can occur with prolonged
exposure.
CAUTION:
Do not over tighten the screw clamps holding the lasers. Make sure only 3/16” of the laser body is
above the top of each clamp block.
1. There are two adjustable lasers on the machine. The laser closest to the sewing head produces
a short, vertical alignment line. It makes a cross with the other light, which has a longer vertical
alignment line and a horizontal alignment line.
2. The short vertical line is used to position the center of the shirt to the left or right of the
sewing line. The sewing line is indicated by the longer vertical light and the heavy line on the scale.
3. If the handle on the short line laser is loosened, the line can be adjusted left or right to the
desired distance using the scale on the table.
4. If the other handle is loosened, both lights move to place the horizontal line on a scale setting
that will represent the desired length to sew.
5. The light farthest from the Sewing Head is to be adjusted so that the longer beam of the cross
hairs is parallel to the Sew Carriage travel and 31" from the needle centerline. Make sure to verify this
adjustment throughout the pivoting travel of the laser light.
6. The other laser light is only used as an indicator for the center of the shirt. It does not need to
be parallel to the other light at all positions.
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Technical Manual & Parts Lists
Stacker Adjustments
Set the Home Sensor on the cylinder so it detects the piston when the flip bar is under the
tabletop.
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Technical Manual & Parts Lists
Standard Buttons
Some of these buttons will appear on all pages at the bottom of the screen.
a) RESET: Always brings the machine back to its original "Power Up" state.
b) HELP: Will display a screen with information pertaining to the screen you are currently
viewing.
c) LANGUAGE: Allows you to change to a different language.
d) EXIT: Leaves the current screen and brings up an appropriate screen, which is usually back
one level or to the previous screen you were on.
e) CONTINUE: Used to restart an event or function that has been temporarily paused or
suspended.
f) HOME: Leaves the current screen and brings up an appropriate screen, which is usually the
main operating screen.
g) CLOCK: While on the main screen, pressing the time allows you to set the date and time. On
other screens, it is display only.
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Technical Manual & Parts Lists
Advanced Settings
The following mechanic accessible parameters are listed for reference only. The values shown
are default, and might require adjusting due to the type of cloth to be sewn, desired stitch length,
pneumatic settings, etc. For detailed information on each parameter, press the button corresponding with
that parameter.
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Technical Manual & Parts Lists
a) Center Knife starts cutting in the wrong place: Adjust the parameter labeled Center Knife Start
Position. Increase the number to move the starting position closer to the neck opening.
b) Sewing off the shirt or not close enough to the neck opening: Adjust the parameter labeled
Sew to End Of Placket. Increasing the number to will have the sewing head on longer and decreasing the
number will stop sewing sooner.
c) Center Knife does not cut out through the neck opening: Adjust the parameter labeled Cut To
End Of Placket. Increase the number to have the knife stay on longer.
d) The thread on the shirt after trimming is not the correct length: Adjust the parameter labeled
Thread Cut Position. Increasing the number allows more thread to be pulled off before being cut.
e) Not all threads are cut: First insure that the thread cutter is properly adjusted mechanically,
and cuts when operated from the Manual Output Test screen. Also, check that it is attempting to cut at
the correct time. If these items are correct, then increase the parameter labeled Thread Cutter On Time.
f) Shirt does not stack properly: If the shirt appears to be clamped in the correct place, but not
flipped completely onto the stacker, then increase the value of the parameter labeled Stacker On Time.
Decrease this number if the stacker flip bar does not return home immediately after the shirt is flipped. If
the stacker does not appear to be activating at the correct time, then adjust the parameter labeled Stacker
On Delay. By increasing this number, the stacker will start to clamp later. By decreasing this number,
the stacker will activate sooner.
Routine Maintenance
Daily
1. Check oil level in the sewing head. Add only if the level is at or below the lower indicator.
2. Blow off lint and remove any thread scraps on the machine. Pay particular attention to the
Sew Carriage drive belt, pulleys, and bearings; Transfer Carriage Cylinder guide way; Sewing Head
thread tensioners, eyelets, and bobbin areas; and Center Knife bearings and guide.
3. Drain any fluid from the pneumatic filter.
4. Wipe off electric eyes with soft cloth.
Weekly
1. Check the Sewing Head V-belt for any wear and proper tension.
2. Drain any oil from the catch pan underneath the Sewing Head.
3. Check bobbin hooks for wear.
4. Blow off lint and thread scraps from inside the electrical enclosure.
5. Check the Sew Carriage drive belt for any wear and proper tension.
Monthly
1. Check the Transfer Carriage Cylinder for excessive play and tighten if required.
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Technical Manual & Parts Lists
Parameter programming sequence for small programmer:
Note: To adjust parameters for this motor after initial programming, start with step number 10.
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192207C
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What Is Covered
Electrical components that are not included within the Serial Bus System that fail due to defects in
material or workmanship, which are manufactured by AAC are covered for a period of eight hundred
(800) hours.
Mechanical parts or components that fail due to defects in material or workmanship, which are
manufactured by AAC.
Purchased items (sewing heads, motors, etc.) will be covered by the manufacturers (OEM) warranty.
AAC will assist in the procurement and handling of the manufacturers (OEM) claim.
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Technical Manual & Parts Lists
Declaración de Garantia
Productos Manufacturados
Atlanta Attachment Company garantiza que los productos de fabricación son libres de defectos de mate-rial y de
mano de obra durante un periodo de ochocientos (800) horas de operación o cien (100) días cual llegue primero.
Atlanta Attachment Company garantiza que todos los componentes del Serial bus son libres de defectos de
material y de mano de obra durante un periodo de treinta y seis (36) meses.
Términos y Condiciones:
La Garantía Limitada de AAC entra en efecto el día de transporte.
Reclamos de la Garantía de AAC pueden ser realizados por teléfono, carta, fax o correo electrónico. Todo
reclamo verbal tiene que ser confirmado vía escrito.
AAC reserva el derecho para exigir el retorno de cada pieza defectuosa con un formulario de reclamo de
garantía.
AAC va, según su criterio, reparar o reemplazar las máquinas o piezas defectuosas devueltas para AAC.
AAC reserva el derecho para tomar la decisión final sobre toda cuestión de garantía.
Las garantías de AAC tiene una validez de ochocientas (800) horas o cien (100) días cual llega prim-ero.
AAC garantiza la operación satisfactoria de sus máquinas en base de las normas aceptadas de la industria
siempre y cuando se instale use y mantenga de forma apropiada.
La garantía de AAC no puede ser cambiado o modificado y no está sujeto a cualquier otra garantía
implicado por otro agente o distribuidor menos al menos que sea autorizado por AAC antes de cual-quier
reclamo.
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Atlanta Attachment Company
362 Industrial Park Drive
Lawrenceville, GA 30046
770-963-7369
www.atlatt.com Printed in the USA