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EXPERIMENTAL MANUAL
THERMAL
CONDUCTIVITY OF
LIQUIDS AND GASES
MODEL: HE 156
238-0610-HE
SOLTEQ® THERMAL CONDUCTIVITY OF LIQUIDS AND GASES (Model: HE 156)
Table of Contents
Page
List of Figures............................................................................................................................ i
List of Abbreviations / Nomenclatures ....................................................................................... ii
1.0 INTRODUCTION.......................................................................................................... 1
9.0 REFERENCES.............................................................................................................17
List of Figures
Page
i
SOLTEQ® THERMAL CONDUCTIVITY OF LIQUIDS AND GASES (Model: HE 156)
List of Abbreviations/Nomenclatures
Ck Sutherland constant
ii
SOLTEQ® THERMAL CONDUCTIVITY OF LIQUIDS AND GASES (Model: HE 156)
1.0 INTRODUCTION
The SOLTEQ® Thermal Conductivity of Liquids and Gases Unit (Model: HE 156) has
been designed for students to determine the thermal conductivity of various liquids and
gases. Thermal conductivity data is of prime importance in designing heat exchangers.
Heat transfer coefficients in these equipments are usually computed using correlations,
which require thermal conductivity data. The thermal conductivity measurement unit for
liquids and gases has been designed for student to determine the thermal conductivity of
various liquids and gases by injecting the test fluid to the unit.
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SOLTEQ® THERMAL CONDUCTIVITY OF LIQUIDS AND GASES (Model: HE 156)
The SOLTEQ® Thermal Conductivity of Liquids and Gases Unit (Model: HE 156)
consists two coaxial concentric cylindrical plugs with a thin radial clearance in between.
The clearance is made extremely small which is 0.3 mm to reduce the natural heat
convection. The heat sourced from the centre of the coaxial concentric cylindrical plugs.
The plug is made of copper and has two ports for introducing and venting the test fluid. The
plug is placed in the middle of the water jacket. The jacket has water inlet and drain
connections. Three thermocouples are positioned in the heating and cooling cylindrical
plugs, respectively. The positioning of the thermocouples and the high thermal
conductivities of the materials involved allows student to measure the temperatures of the
hot and cold faces of the test fluid.
The test module is connected to the control panel for the heater power supply. Power input
and temperature readings are digitally displayed on the control panel. A potentiometer on
the control panel allows student to vary the heating power of the heating elements.
2
SOLTEQ® THERMAL CONDUCTIVITY OF LIQUIDS AND GASES (Model: HE 156)
6
1
3
SOLTEQ® THERMAL CONDUCTIVITY OF LIQUIDS AND GASES (Model: HE 156)
Thermocouples
Sample
Discharge
Hot
Water
Outlet
Outlet Cylinder
Cold
Inner Cylinder Water
Inlet
Sample
Inlet
Figure 2: Construction of Thermal Conductivity of Liquids and Gases Unit (Model: HE 156)
4
SOLTEQ® THERMAL CONDUCTIVITY OF LIQUIDS AND GASES (Model: HE 156)
• Calibration of the unit to establish the effect of incidental heat transfer by using
calibration of the unit.
• Determining the thermal conductivity, k of various liquids and gases
2.3 Specifications
a) Test Module
The test module consists of two cylindrical plugs assemble with 0.3 mm gap
and a cylindrical water-cooled jacket.
Cartridge Heater
Heater power : 150 W
Power Supply : 240 VAC
Safety : High temperature cut-off by means of a temperature
controller
Note: The high temperature cut-off is preset at 100 °C. If other temperature
setting is required, set the cut-off temperature according to Section 5.5.
Warning: Do not operate the heater above 150 °C as this may permanently
damage the heater element.
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SOLTEQ® THERMAL CONDUCTIVITY OF LIQUIDS AND GASES (Model: HE 156)
b) Instrumentations
Temperature Transmitter
Type : Type K Thermocouple
Calibrated Range : 0 – 150°C
c) Control Panel:
The control panel includes all necessary electrical wiring with variable
transformer, power transducer, temperature controller/indicator, digital
indicators for temperatures and heater power, and thermocouple selector
switch.
Height : 0.50m
Width : 0.80m
Depth : 0.50m
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SOLTEQ® THERMAL CONDUCTIVITY OF LIQUIDS AND GASES (Model: HE 156)
Six thermocouples installed were type K. Ensure that all thermocouples and the
leads are in good condition and insert the thermocouple probes into the sensor’s
insertion holes provided as follows:
1 into the inner cylindrical plug
2 into the outer cylindrical plug
The Thermal Conductivity of Liquids and Gases Unit require a source of clean and
constant head as well as constant temperature (cold) water.
Connect the cold-water inlet to the nearest water supply using the hose provided,
then connect water outlet to the water drainage.
1. Connect the power lead to the nearest 240VAC power supply and then switch
on the electrical supply.
2. Open the control panel; push the reset button of the Earth Leakage Circuit
Breaker (ELCB) inside the control panel after the main power supply is
switched on. The ELCB should be kicked off, indicating that the ELCB is
functioning properly. If not, have a trained wireman to inspect the trainer for
any electrical leakage. The ELCB should be tested at least once a month.
3. Switch on the main switch. All indicators should lit-up.
4. Turn the temperature selector (1 and 2) to read all temperature readings. Note
that the readings are closed to the ambient temperature.
5. Open the water supply to supply cooling water into the cooling jacket. Cooling
water at approximately 5 to 10 LPM is sufficient for the experimental purposes.
6. Open both sampling valves (V2 and V3). Switch on the heater and adjust the
heating power to 20 watt. Note that the temperature readings of selection 1 will
start to increase.
7. The unit is now ready for use.
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SOLTEQ® THERMAL CONDUCTIVITY OF LIQUIDS AND GASES (Model: HE 156)
The basis of conduction heat transfer is Fourier’s Law. This law involves the idea that the
heat flux, q, is proportional to the temperature gradient, ∂T in any direction, ∂n. Thermal
conductivity, k, is the constant of proportionality; a property of materials that is temperature
dependent, and A is the cross-sectional area normal to the heat flow,
∂T
q = − kA (1)
∂n
Conductivity is the ability of the given substance to transfer energy, in this case the thermal
energy. Basically, the thermal conductivity can be measured by knowing the temperature
difference between two known points of which heat flow is known. Thermal conductivity
has the unit of watts per meter per Celsius degree whereas the heat flow is expressed in
watts. Therefore, the numerical value of the thermal conductivity indicates how fast heat
will flow in a material.
For most gases at moderate pressure the thermal conductivity is a function of temperature
alone. This means that the gaseous data for 1 atmosphere (atm) may be used for a rather
wide range of pressure. When the pressure of a gas becomes of the order of its critical
pressure or, more generally, when non-ideal-gas behaviour is encountered, the other
sources must be consulted for thermal conductivity data.
Thermal energy may be conducted in solids by two models: lattice vibration and transport
by free electrons. In good electrical conductors a rather large number of free electrons
move about in the lattice structure of the material. Just as these electrons may transport
electric charge, they may also carry thermal energy from high temperature region to a low-
temperature region, as in the case of gases. In fact, these electrons are frequently referred
to as the electron gas. Energy may also be transmitted as vibration energy in the lattice
structure of the material. In general, however, this latter mode of energy transfer is not as
large as the electron transport, and for this reason good electrical conductors are always
good heat conductors.
The thermal conductivity of solids is greater than those of liquids, which in turn are
greater than those of gases. It is easier to transmit heat through a solid than a
liquid through a gas. Some solids, such as metals, have high thermal conductivity
and are called conductors. Others with low conductivity are called insulators.
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SOLTEQ® THERMAL CONDUCTIVITY OF LIQUIDS AND GASES (Model: HE 156)
k = k 0 + γt (2)
3
492 + C k T 2
k = k 32 (3)
T + C k 492
9
SOLTEQ® THERMAL CONDUCTIVITY OF LIQUIDS AND GASES (Model: HE 156)
The apparatus is consists of two coaxial cylinders vertically placed and leaving a
very small annular gap that is charged with the test fluid. The inner cylinder is
heated with the electrical heater. As the thermal low across the gap is fairly radial,
the governing equation is the Fourier equation, which relates heat output, Q, the
inner cylinder temperature, T 1 , and outer cylinder temperature, T 2 , with the
thermal conductivity, k, of test fluid :
ln( R2 )
k= R1 xQ (4)
(T1 − T2) * 2π * L
where R 1 and R 2 are radius of the annulus, filled with the gas (R 2 > R 1 ), and L is
the length of cylinder.
From the explanation, to find the thermal conductivity coefficient we must use
Fourier’s Law as stated in equation (1). Solving for k we get,
q c dx
k= (5)
A dT
10
SOLTEQ® THERMAL CONDUCTIVITY OF LIQUIDS AND GASES (Model: HE 156)
For radial heat conduction in a cylinder, dx become dr , and area A , is the cross
sectional area of a conducting path. At the steady state conditions across the small
radial gap, dr become, ∆r , dT become ∆T and we get,
q c ∆r
k= (6)
A ∆T
In order to find the heat by conduction (q c ) we can use the conservation of energy
equation. When we applied it to this system we will get,
By substituting equation (6) into equation (7), we get the following expression for
qlost
∆T
qlost = q gen − q c = Q − kA (8)
∆r
11
SOLTEQ® THERMAL CONDUCTIVITY OF LIQUIDS AND GASES (Model: HE 156)
To find q c , the qlost from the graph and the calculated q gen for fluid tests are then
put into equation (7). Finally the value of q c is put into equation (6) to give the
experimental thermal conductivity of fluid, k fluid .
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SOLTEQ® THERMAL CONDUCTIVITY OF LIQUIDS AND GASES (Model: HE 156)
First, ensure that the main switch on the front panel is initially off. Connect the
power supply cable to the nearest 240VAC electrical supply, and then switch on
the main switch.
To read the desired temperature reading, use the temperature selector. The
temperature indicator will display the selected temperature position.
Note: Selector 1 indicates inner cylindrical temperature and Selector 2 indicates
outer cylindrical temperature.
The Power Regulator located on the front panel controls heating value. Turn the
control knob clockwise to increase the heating power and turn the control knob
anti-clockwise to decrease the heating power.
The cooling water flow rate is controlled by the regulating valve (V1) installed at
the cooling water outlet
The first line displays the heater temperature in the inner cylindrical plug while the
second line indicates the set point.
To increase or decrease the value of the displayed parameter used the up-arrow
and down-arrow.
Press and hold to increase or decrease the displayed value at a rapid rate. New
data will self-enter in five seconds, or can be entered by pressing the Advance
Key.
13
SOLTEQ® THERMAL CONDUCTIVITY OF LIQUIDS AND GASES (Model: HE 156)
1. Turn the power regulator fully anti-clockwise to set the power to minimum.
2. Ensure that the cold water supply is connected and electrical supply is switch
on.
3. Open the main water supply and gradually regulate the cooling water flow by
control valve, V1 to allow sufficient cooling to the system. Approximately
5 LPM of cooling water flow rate is sufficient.
4. Turn on the main switch. The unit is now ready for experiment.
5. For experiment with acetone, use a syringe to inject acetone into the sample
port from bottom so that no air will be trapped inside the sample port.
1. Turn the power regulator on the control panel to minimum by turning the knob
fully anti-clockwise and switch off the heater switch. Keep the cooling water
flowing for at least 5 minutes through the module to cold down the test module.
2. Switch off the main switch and power supply. Then, unplug the power supply
cable.
3. Close the water supply and disconnect the cooling water connection tubes if
necessary. Otherwise, leave the connection tubes for next experiment.
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SOLTEQ® THERMAL CONDUCTIVITY OF LIQUIDS AND GASES (Model: HE 156)
Objective:
To calibrate the unit by establishing the incidental heat transfer
Procedure:
Objective:
To determine the thermal conductivity of air and acetone
Procedures:
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SOLTEQ® THERMAL CONDUCTIVITY OF LIQUIDS AND GASES (Model: HE 156)
1. After each experiment, make sure that the liquids are drained off from the unit and
tubing.
2. Wipe off any spillage on the bench.
3. Unplug the main power if the equipment is not to be used for a long period.
4. The cylindrical plug can be cleaned using washing soda when necessary only. Flush
the unit thoroughly after cleaning.
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SOLTEQ® THERMAL CONDUCTIVITY OF LIQUIDS AND GASES (Model: HE 156)
9.0 REFERENCES
Chopey, N.P “Handbook of Chemical Engineering Calculations”, 2nd Edition, McGraw Hill,
1994.
Christi J. Geankoplis, “Transport Processes and Unit Operations”, 3rd Edition, Prentice Hall
International Edition, 1995, pp 217-219.
Perry, R.H., Green, D.W. and Maloney, J.O., “ Perry’s Chemical Engineering Handbook”,
6th Edition, McGraw Hill, 1984.
Frank Kreith, “The CRC Handbook of Thermal Engineering ”, CRC Press, 2000.
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SOLTEQ® THERMAL CONDUCTIVITY OF LIQUIDS AND GASES (Model: HE 156)
APPENDIX A
Experiment Data Sheets
SOLTEQ® THERMAL CONDUCTIVITY OF LIQUIDS AND GASES (Model: HE 156)
Sample: Air .
Sample 1: Air .
Sample 2: Acetone .
Acetone
SOLTEQ® THERMAL CONDUCTIVITY OF LIQUIDS AND GASES (Model: HE 156)
APPENDIX B
Typical Experimental Results
SOLTEQ® THERMAL CONDUCTIVITY OF LIQUIDS AND GASES (Model: HE 156)
Sample: Air .
Power
Supply T1 T2 ∆T Q gen Qc Q lost
to heater, Q (°C) (°C) (°C) (W) (W) (W)
(W)
5.0 35.7 31.8 3.9 5.0 3.567749 1.432251
10.0 39.3 32.3 7.0 10.0 6.403652 3.596348
15.0 43.0 32.8 10.2 15.0 9.331036 5.668964
20.0 46.5 33.1 13.4 20.0 12.25842 7.741580
25.0 49.7 33.7 16.0 25.0 14.63692 10.363080
30.0 53.2 34.2 19.0 30.0 17.38134 12.618658
SOLTEQ® THERMAL CONDUCTIVITY OF LIQUIDS AND GASES (Model: HE 156)
(∆T )(2πL)
qlost = q gen − q c = (Q ) − k
ln R2
R
1
(10.2)(0.628)
qlost = q gen − q c = (15.0 ) − 0.026
0.01695
ln
0.01665
qlost = q gen − q c = 5.668964 W
Sample 1: Air .
Sample 2: Acetone .
Power
Sample Supply T1 T2 ∆T Q gen Q lost Qc k Error
to heater, Q (°C) (°C) (°C) (W) (W) (W) (W/mK) (%)
(W)
Air 25.0 50.0 33.8 16.2 25.0 10.0278 14.9722 0.026267 1.027802
Acetone 100.0 56.4 41.3 15.1 100.0 9.3469 90.6531 0.170628 6.642269
SOLTEQ® THERMAL CONDUCTIVITY OF LIQUIDS AND GASES (Model: HE 156)
q gen = 25.0 W
∆T = 16.2 °C
q c = q gen − qlost
q c = 25.0 − 10.0278
q c = 14.9722 W
ln(R 2 )
k= R1 × q
c
( ∆T ) × 2π × L
ln(0.01695 )
= 0.01665 × 14.9722
(16.2)(2π )(0.1)
= 0.026267 W/mK
% Error,
Theoretical − Experimental
= × 100%
Theoretical
0.026 − 0.026267
= × 100%
0.026
= 1.027802 %
SOLTEQ® THERMAL CONDUCTIVITY OF LIQUIDS AND GASES (Model: HE 156)
q gen = 100.0 W
∆T = 15.1 °C
q c = q gen − qlost
q c = 100.0 − 9.3469
q c = 90.6531 W
ln(R 2 )
k= R1 × qc
(T 1 − T 2) × 2π × L
ln(0.01695 )
= 0.01665 × 90.6531
(15.1)(2π )(0.1)
= 0.170628 W/mK
% Error,
Theoretical − Experimental
= × 100%
Theoretical
0.16 − 0.170628
= × 100%
0.16
= 6.642269 %
APPENDIX C
Physical and Thermal Properties of Air and Common Liquids
Properties of Air at Atmospheric Pressure
* Frank Kreith, “The CRC Handbook of Thermal Engineering ”, CRC Press, 2000
Physical Properties and Thermal Properties of Common Liquids
* Frank Kreith, “The CRC Handbook of Thermal Engineering ”, CRC Press, 2000