Beruflich Dokumente
Kultur Dokumente
UDC 696.6:621.3-7:614.83
Contents
Page Page
Foreword Inside front cover Tables
Committees responsible Back cover 1. Example of a table used in anarea
classification study 6
Code 2. Natural infiltration into buildings 13
O. Introduction 1
1. Scope 2 Figures
2. Definitions and explanation of terms 2 l. Determination of type and extent of zone 7
3. Objective of area classification 2 2. Example of anarea classification drawing 8
4. Fundamental safety concept 2 3. Continuous grade of release in an outdoor
5. Basis of area classification 3 area: natural ventilation 13
6. Factors determining the type and 4. Primary grade of release in an outdoor area:
extent of zones 3 . natural ventilation 14
7. General classification procedure 4 5. Secondary grade of release in an outdoor area:
8, Outdoor areas 5 natural ventilation: single source and zone 14
9. Indoor areas 9 6. Primary grade of release in a small indoor area:
artificial ventilation: single.source multiple zone 15
Appendices 7. Primary grade of release in a large indoor area:
A. The effect of ventilation in buildings artificial Ventilation: single source multiple zone 15
containing
areas hazardous 12 8. Single zone indoor area with opening into
B. Examples of zones surrounding a source a Zone 2 16
of release 13
Foreword
This British Standard has been prepared under the direction in accordance with measures recommended for the area
of the General Electrotechnical Engineering Standards in which the apparatus is located.
Committee. Several techniques are available for the protection of
BS 5345 is a revision of CP 1003 : Parts 1,2and 3 and electrical apparatus in hazardous areas. Some of these
should be used for all new installations of electrical techniques (or 'types of protection' as they are known)
apparatus in potentially explosive atmospheres. However, have been used for many years and have come to be
CP 1003 will be retained temporarily as a reference guide regarded as traditional whilst others have been
for the many existing plants installed accordingto the introduced only recently.
earlier code. This code of practice describes the basic safety features
Many gases, vapours, mists and dusts encountered in of these types of protection, full details of which are
industry ar: flammable. When ignited, they may burn given in the relevant standards, and recommends the
readily and with considerable explosive force if mixed selection, installation and maintenance procedures that
with air in appropriate proportions. It is often necessary should be adopted for electrical apparatus to be used in
to use electrical apparatus in locations where such hazardous areas. This code takes account of the significant
flammable materials may be present, and appropriate developments that have taken place in area classification
precautions should therefore be taken to ensure that all and in the design, manufacture and use of electrical
such apparatus is adequately protected in order to reduce apparatus for hazardous areas since the preparation of
the likelihood of ignition of any external explosive CP 1003.
atmosphere. When using electrical apparatus, potential It is important to note that this code of practice deals
ignition sources include electrical arcs and sparks, with explosion hazards due to the presence of flammable
hot surfaces and, in certain circumstances,frictional gadair mixtures; it does not provide guidance on the extra
sparks. precautions to be taken where such gases involve a toxic
ln general, protection against electrical ignition is achieved hazard.
by implementing one of two procedures, Whenever This code of practice represents a standard of good practice
practicable, the electrical apparatus should be located and takes the form ofrecommendations. Compliance with
outside hazardous areas; alternatively the electrical it does not confer immunity from relevant legal obligations.
apparatus should be designed, installed and maintained
O. Introduction
BS 5345 gives guidance in the selection, installation and This Part of BS 5345 should be read in conjunction with
maintenance of electrical apparatus for use in areas where other Parts, and in particular with Part 1 which describes
flammable materialsare generated, processed, handled or the fundamental considerationsthat affect the selection,
stored, and that are therefore potentially hazardous. installation and maintenance of all electrical apparatus
In common with the earlier code of practice for the use of used in hazardous areas.
electrical apparatus in hazardous areas (CP 1003 : Part 1 : BS 5345 is based on the concept of area classification
1964, Part 2 : 1966) and Part 3 : 19671, the present code which recognizes the differing degrees of probability
is divided into a number of Parts, Each Part deals with the with which explosive (flammable) concentrations of
installation and maintenance requirements appropriate flammable gas or vapour may arise in installations in terms
to one of the types of protection that may be used to of both the frequency of occurrence and the probable
achieve electrical safety, or with basic requirements and duration of existence on each occasion.
considerations that are fundamental to the use of electrical The detailed considerationsthat should be taken into
apparatus in hazardous areas and that therefore provide the account in deciding on an area classification, ¡.e. the
basis for the other Parts of the code. division of a hazardous area into Zones O, 1 and 2,
The full list of Parts i s as follows: are described in this Part of the code. It should be noted
Part 1 Basic requirements for all Parts of the code that formerly the various partsof a hazardous area were
known as 'Divisions', rather than 'Zones'.
Part 2 Classification of hazardousareas
It should be noted that this concept of area classification
Part 3 Installation andmaintenancerequirements for deals only with risks due to flammable gases and vapours
electrical apparatus with type of protection 'dl. and, by implication, mists. It does not deal with combustible
Flameproof enclosure dusts, which are outside the scope of this code.
Part 4 Installation and maintenancërequirements for By implication, an area that is not classified as Zone O,
electrical apparatus with type of protection 'i'. 1 or 2 is deemed to be a non-hazardousor safe area.
Intrinsically safe apparatus and systems If doubt exists as to the classification of an area that i s
Part 5 Installation andmaintenancerequirements for judged to be hazardous or potentially hazardous, guidance
electrical apparatus protected by should be sought a t an early stage from those with expert
pressurization 'P' (including continuous knowledge of the area classification of similar installations.
dilution) and for pressurized rooms (See Part 1 of the code.)
Part 6 Installation andmaintenance requirements for Electrical apparatus in each of the classified zones should
electrical apparatus with type of protection 'e'. be suitably protected by design and manufacture,
Increasedsafety ' and should also be installed, operated and maintained in
a manner to ensure i t s safe use.
Part 7 Installation andmaintenancerequirements for
electrical apparatus with type of protection N BS 5345, in offering guidance in the selection, installation
and maintenance of suitably protected apparatus, replaces
Part 8 Installation andmaintenancerequirements for
electrical apparatus with type of protection 'S'.
CP 1003 and should be used for all new installations.
Special protection
It should also be used for changes to existing installations,
though it is recognized that minor changes only to certain
Part 9* Installation and maintenance requirements for existing installations may need to be made in accordance
electrical apparatus with type of protection 'o'. with the recommendations of the earlier code. It is
Oil-immersedapparatus, and with type of intended, however, that CP 1003 : Parts 1, 2 and 3 will
protection 'q'. Sand-filled apparatus eventually be withdrawn.
Part 10*t The use of gas detectors
1. Scope
This Part of BS 5345 provides guidance on the classification 2.5 grades of release*. An indication, by analysis of the
of areas where flammable gas or vapour risks may arise in source of release, of the expected frequency and duration
order to permit the proper selection of electrical apparatus of release from that source.
and/or Zone 1 , and where this is not reasonably practicable 2.6 continuous grade of release. A grade of release in
recommendations producedfor specific industries or which the release is continuous or nearly so.
particular applications but mày be used as an alternative
2.7 primary grade of releak. A grade of release in which
or where no such guidance is available.
the release is likely either regularly or a t random times
It is intended for application in industries where there may during normal operation.
be flammable gas or vapour risks but does not apply to the
2.8 secondary grade of release. A grade of release in which
following.
the release is unlikely to happen in normal operation and
(a) Areas where risks may arise due to the presence of in any event will be of limited duration.
ignitable dusts or fibres.
2.9 ventilation. Movement and replacement of air by
(b) Catastrophic failuresthat are beyond the concepts either natural or artificial means.
of abnormality dealt with inthis code.
2.10 natural ventilation. Ventilation caused by wind
NOTE l.Catastrophic in this context is applied, for example,
or thermal effects.
to the rupture of a process vessel or a pipeline.
2.11 artificial ventilation. Ventilation caused by
(c) Ignition sources other than those associated with
mechanical means, e.g. fans.
electrical apparatus.
NOTE 2. In any plant, works or installation irrespective of size, 2.12 extent of zone. The distance in any direction from
there may be numerous sources of ignition apart fromthose the source of release to the point where the.gas mixture
associated with electrical apparatus. Precautions will be has been diluted by air to a value below the lower
necessary for other sources of ignition to ensure safety but explosive limit.
guidance on this aspect is outside the scope of this code.
N O T E 3. The titles of the publications referredto in this code 3. Objective of area classification
are listed on the inside back cover.
The objective of area classification is the notional division
2. Definitions and explanation of terms of a works, plant or installation (hereinafter referred to
as plant) into zones within which the likelihood of the
The definitions and terms generally applicableto hazardous
existence of an explosive gadair mixture is judged to be
areas and electrical apparatus used therein are included in
high, medium, low or so low as to be regarded as
Part 1 of this code, to which reference should be made.
negligible. An area classification established in this way
The definitions and terms that are particularly relevant to
provides a basis for the selectionof electrical apparatus
individual types of protection are given in the appropriate
that is protected to a degree appropriate to the risk
Parts of the code. For the purposes of this Part, the follow
involved. The type of protection of the apparatus selected
ing definitions and terms apply.
will be such that the likelihood of it being a source of
NOTE. Traditionally, when dealing with area classification,
a volume in space has been described as an area. That concept ignition, a t the same time as the surrounding atmosphere
is perpetuated in this document. is explosive, is accepted as being negligibly small.
2.1 hazardpus area. An area in which explosive gadair It is essential that all the factors influencing the
mixtures are or may be expected to be present in quantities classification are fully considered in order to minimize
such as to require special precautions for the construction the likely simultaneous existence of an explosive gadair
and use of electrical appáratus. mixture and a source of ignition from electrical apparatus.
2.2 non-hazardousarea. An area in which explosive gadair When the hazardous areas of a plant have been classified,
mixtures are not expected to be present in quantities such the remainder will be defined as non-hazardous areas.
as t o require special precautions for the construction and
use of electrical apparatus. 4. Fundamental
safety
concept ,
2.3 Zone* O, 1 and 2. In a hazardous area three types of 4.1 General. It is a fundamental requirement for safety
zone are recognized, in sequence of decreasing probability that process equipment and systems should be designed,
of explosive gadair mixtures being present. installed, operated and maintained so that releases of
flammable materials into the atmosphere are minimized.
2.3.1 Zone O. Zone in which an explosive gadair mixture
is continuously present or present for long periods. 4.2 Design. It is important to examine those parts of
2.3,2 Zone 1. Zone in which an explosive gadair mixture process equipment and systemsfrom which release of
flammable material might arise in normal operation and
is likely to occur in normal operation.
to consider modifying the design to minimize both the
2.3.3 Zone 2. Zone in which an explosive gadair mixture likelihood of such releases and the rate of release of
is not likely to occur in normal operation, and if it occurs material. Similarconsideration should be given to those
it will exist only for a short time. parts of process equipment and systems from which
2.4 source of release, A point from which a flammable release of flammable material might arise during abnormal
gas, vapour or liquid may be released into the atmosphere. operation to minimize the rate of release.
'Specific industry codes may contain guidance on the interpretation of the zone and grade of release definitions in terms of frequency
and duration.
A continuous grade of release will lead to a Zone O, The vapour density of a gas or vapour is a factor in
the extent of which is determined in accordance with 6.2; determining the distance that the vapour/air mixture will
similarly, a primary grade of release will lead to a Zone 1, travel before reaching the lower explosive limit (¡.e. the
the extent of which is determined in accordance with 6.2. minimum theoretical safe distance, after dilution by the
surrounding air). I n practice the main distinction that
The continubus and primary grade sources of release should
needs to be drawn in respect of vapour density is between
also be examined for abnormal operation when an increased
vapours which are lighter than or heavier than air.
release rate will lead to a Zone 2 outside the already deter-
mined Zone O or Zone 1. 6.2.3 Rate of release, The rate of release of a material
from a normally closed system will depend on the size and
The shape of the envelope of the Zone 2 so generated need
shape of the orifice through which it escapes and the
not necessarily be the same as that for the Zone O or l .
pressure, temperature and density of the material within
It does not, however, follow that there will always be a the process a t the source of release. The temperature
Zone 2 outside the Zone 1 or O already assigned to the is of significance, as far as rate of release i s concerned,
normal release. only with gases and liquids that are a t or above their
The following examples are given to illustrate the principle initial boiling points.
of multiple zones. 6,2.4 Type of release, Gases and vapours that are released
(a) A source may release material a t a small rate in in jet form will be diluted with air by j e t mixing and those
normal operation thus giving rise to a localized Zone 1. which are not released in jet fdrm will be diluted with air
Due to partial failure of the containment or to other either by diffusion or by turbulent dilution, depending on
abnormal conditions it may release material a t a greater the relative air velocity in the area of release. However, if a
rate thus givingrise to a larger hazardous area. This will j e t strikes an obstruction so that i t s kinetic energy is
be a Zone 2 measured from the source, and extending dissipated, dilution thereafter will be by diffusion or
beyond the Zone 1 already determined. turbulent dilution as in the case of a low velocity release.
(b) A source may release material continuously, a t a 6.2.5 Ventilation. For a given release rate of a particular
small rate, thus giving riseto a small Zone O around it, material, the higher the relative air velocity in the area of
but as in (a) an abnormal occurrence may give rise the release the smaller the distance within which the vapour
to an increased release rate thus giving rise to a Zone 2 is diluted to the lower explosive limit. Account should
of greater extent. be taken of the effect on ventilation of process plant
NOTE. For further details on determination of the typeof zone, disposition, the location of walls, pits, trenches, etc.
see clauses 7 , 8 and 9 and appendix B. and the heat from process plant.
NOTE. Ventilation is considered in more detail in clauses 8 and 9.
6.2 Extent of.zone
6.2.1 General. The extent of the zone is determined 7. General classification procedure
from a study of: 7.1 Personnel involved. The area classification should be
(a) the characteristics of the flammable materials; carried out by those who have knowledge of the process
systems-and equipment in consultation, where necessary,
(b) the rate of release; with safety and electrical engineering personnel. The agree-
(c) the type of release (jet or slow retease); ment reached on the area classification should be formally
(dl the ventilation in the area of release and in the recorded.
general area of likely vapour spread; 7.2 Properties of process materials. Those properties
(e) the topography o f the plant (e.g. location of walls (relevant to area classification) of all process materials used
and slope of ground). on the plant should be listed and should include flash point,
boiling point, melting point, ignition temperature, vapour
6.2.2 Characteristics of the flammable material. Broadly, pressure, vapour density and explosive limits.
materials fall into four categories: NOTE. See BS 5345 : Part 1 for a list of some of these properties.
(a) gases and vapours; 7.3 Determination of type and extent of zone
(b) liquids a t temperatures below their atmospheric 7.3.1 General. Established industry codes that give
boiling points; recommended types and extents of zones around various
(c) liquids a t temperatures above their atmospheric process items, equipment and facilities may be used for
boiling points; carrying out area classification, provided that the
(dl mists. recommendations are appropriate to the cases under
consideration. Where industry codes are not available or
The characteristicsof the material that most affect the
extent of the zone after the release are the vapour pressure, applicable, the procedure shown in figure 1 may be used.
This procedure may also be used in developing industry
vapour density and lower explosive limit (LEL).
codes.
The vapour pressure of a liquid determines the rate of
NOTE. An explanation of the steps in figure 1 is given in 7.3.2
release of vapour after the escape. The vapour pressure to 7.3.5 which should be read in conjunction with figure l . The
will increase with increasing liquid temperature. The liquid numbers in square brackets which appear in the textare the box
temperature will be modified by the ambient temperature, numbers in figure l .
the rate of evaporation and in certain cases by the The following procedure assumes that the likely persistence
temperature of the ground or surface beneath any times of explosive gadair mixtures are not sufficiently long
established pool. to require a lower zone number (see the footnote to-6.1).
4
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Grade
7.3.2 of release. -
An example of a process item graded as secondary is a
It is first necessary to determine whetherthe total WantltY pump seal where release in normal operation is negligible
of flammable material available for release from the Process 1 but where, abnormally, failure of the seal mayoccur,
equipment item is small (see 4.4) I11.and 121. H it is i givingrise to a Zone 2 based on the releaserate for the
considered small, area classification.~381may not be appropriate I failure condition.
but certain special precautions may still benecessary I391 Should:
7.4 Area classification documentation. The area classifica-
the quantity not be considered it isnecessary to determine
[3] if release of flammable material is possible,neglecting tion study maybe carried out in the form of a table (see
catastrophic events (see clause 1): i f release is not poss37e.. .' table 1) in which all process items are listed together with
the arê>-+und the eq"ipmenr willbe non-hazardous-. ... [37],: theprocess materials and conditions, a brief description Of
.I ~ , grase &fiielease'7as aetined in&,&2),
If releast is P O S S I D ~the theprocess material containment andnotesregardingthe
.
should .be dëtëFminëd-[4] i t
"
likelihood of release. From this information the grade of
release can be determined, and hence the type of zone.
NOTE. The grade of release is dependent onlyonthe frequency To determine the extents of the zones, knowledge of
and duration of release. likely release
rates is required,
together with
other
the
information referred to in6.2.
7.3.3 Continuousgrade. Where the process item is graded NOTE. For further information, see clauses and 9.
continuous I51 ,consideration shouldbe given to improving
the process item containment to reduce thefrequency Alternatively, established industry codes that give
and/or duration of release of the flammable material [ 6 ] . m m - ~ ~ ~ e n d e dtYWs,and extents of zones a m ~ n d various
Where significant improvement canbemade, it may beprocessitemsmaybeused as a basis for area classification
possible to regrade the item as a primary [181 or a documentation, provided that the recommendationsare
secondary [31] source of release. Where such improvement appropriate to the cases under COnsideration.
. is not possible, the release rate from the process item in When thetypesand extents of zoneshavebeendetermined,
normal operation I71 and i81 should be determined (see anarea classification drawing or other recordshould be
clause 6) and wherepossiblereduced [9].Thedistanceproduced. An example of anarea classificationdrawing for
from the process item to the point a t which the vapour/air a plant in an area of natural ventilation is shown in figure 2.
mixture is below the lower explosivelimit should then be
determined, taking into account thefinally determined
releaserate
and other characteristics 1O] (see 6.2). 8. Outdoor areas
The distance so determined is the extent of the Zone O
8.1 General. The area classification of outdoor areas should
from the source [ 11I . be based on the guidance given in clauses 3 to 7 modified
It is then necessary to determine whether release from the where necessary by the considerations given inthis clause,
same process item i s possible a t a greater rate in abnormal
8.2 Ventilation. The degree o f natural ventilation in
operation and if so, whether this rate can be reduced [ 151.
outdoor areas typical of those in the chemical and
If release a t a greater rate is not possible, there will be no
petroleum industries, which comprise open structures,
'One Outside the 'One o and If
at a pipebridges, pump bays,vessels, etc., will usually be
greater rate is possible, the distance from the process item
sufficient to ensure that any explosive gas atmosphere
to the point a t which the vapour/air mixture is below the
arising in the area will notpersist. Within these outdoor
lower explosive limit should be determined, taking into
areas there may, however, be parts where the degree of
account the finally determined release rate in abnormal
ventilation is reduced, e.g. trenches, roof spaces or areas
speration and other characteristics I161 (see 6.2).
enclosed by walls that are high in relation to the area
The distance so determined i s the extent of the Zone 2
enclosed. I n either case the general guidance given in
from the source I 171.
clauses 3 to 7 will apply, the main difference being that
An example of a process item graded as continuous is a the extent of the zones will be greater in the latter case
vent that releases a small amount of vapour continuously due to the reduced ventilation. sincea major objective
giving rise to a small Zone O [11 J but where, due to of plant design is to limitthe number andextent of
abnormal process conditions, a larger release can occur Zones O and 1, it is important to avoid, as far as possible,
giving rise to a larger Zone 2 [171 outside the Zone O. continuous and primary grade sources of release in areas
7.3.4 Ptjmary grade.Wheretheprocess item' is initially with reduced ventilation. For the samereason,areas of
graded as primary [181, a proceduresimilar to that reduced ventilation whether containing a source of release
described in 7.3.3andshown in I181 to I301 should be or not should,whereverpossible, be locatedoutside areas
followed, thatZone
are classified O or 1.
An example of an item graded a s primary is a storage tank 8.3 Type and extents of zones. The type of zonecanbe
ventwhere flammable vapour s i expelled during filling determined directly from the grade of source of release
(primary grade) giving rise to a smallZsne 1 (241 but (seeclause 6 ) .
where liquid spillage may occur UI-~derabnormal conditions The extent of the zone will depend on the factors explained
giving rise to a largerZone 2 [301outsidetheZone 1. in 6.2, all of which except ventilation canbe determined
NOTE. The vapour spaceinside thetankmaywarrantaZone O from a knowledge of the process parameters, materials and
classification. equipment. As discussed in clause 7, where established
7.3.5Secondarygrade.Where the process item is initially industry codes exist, they maybeused for determining
gradedsecondary [311, a proceduresimilar to that the type and extent of zones, providing that they trury
described in 7.3.3andshown in [31] to [36] should berepresent the cases under consideration andtakeproper
followed. account of ventilation (but see the footnote to 6.1).
5
COPYRIGHT British Standards Institute on ERC Specs and Standards
Licensed by Information Handling Services
,BSI B S * 5 3 4 5 : P A R T * 2 8 3 m 1624669 0205003 3 m
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I Control room, pressurized
Switch house, pressurized
Workshop
Heater area
Vessel
NOTE 1 , Ali dimensions are measured from sources of release. F Distillation column
NOTE 2, ln some cases it may be more practical to establish the G Drain
actual boundary of a classified area at more convenient geographical H Pump (seals unlikely to release in normal operation)
limits. J Pump (seals likely to release in normal operation)
K Pump (seals likely to release in normal operation)
L Reciprocating compressor
M Compressorhouse(open building) ,
N Vents (high or low level)
8
COPYRIGHT British Standards Institute on ERC Specs and Standards
Licensed by Information Handling Services
BSI B S M 5 3 4 5 : PART*2 83 m 3 6 2 4 6 6 9 020500b 9
BS 5345 : Part 2 : 1983
A principal feature of the guidance given in clauses 3 to 7 Thus, for indoor areas the degree of general ventilation
has been the emphasis placed on making the total plant should be carefully assessed. Industry codes may contain
design fit the desired end result, namely theelimination guidance relating to such assessment.
of Zone O and/or Zone 1, and wherethis is not reasonably 9.3 Special considerationsfor sources of release
practicable limiting their extent. NOTE. Attention is drawn to the Highly Flammable Liquids and
When this guidance s i adopted, the following area Liquefied Petroleum Gases Regulations, 1972 (SI 1972 No. 917).
classification pattern emerges. 9.3.1 Identification of sources of release. In indoor areas
(a) Zones O. These will generally be limited to such each room should be considered separately and the sources
places as the vapour spaces of tanks and vessels or of release therein identified and graded as continuous,
immediately around small vents operating continuously primary or secondary, paying particular attention to the
or for long periods. following.
(b) Zones 1. These will surround sources of release, (a) Transpoltable containers. In addition to fixed plant
such as tank vents or the seals of certain rotating items that need to be identified and graded as sources
machines, where flammable material release in normal of release, many processes carried out indoors involve
operation is to be expected. I f proper attention has the movementof vessels containing flammable liquids
been paid to process equipment design and operating or solids wet with flammable liquids, It is necessary to
procedures to limitrates of release, the extents of identify the route and final location of such sources of
Zones 1 should be very small. vapour release and hence the area over which releases
(c) Zones 2. The majority of the hazardous area will
can occur.
be Zone 2, the extent being determined by the distance (b) Doorways and otheropenings. In indoor areas,
it is judged the explosive gadair mixture will travel in flammable gases, vapours and liquids can be transmitted
the conditions prevailing before it is diluted to below from one part of a building to'another through openings,
the lower explosive limit. e.g. internal doorways, stairwells, lift shafts, pipe and
NOTE 1. For the classificationof buildings and enclosures cable galleries, drains and gulleys. Any transmission
located totally or partly within outdoor areas, reference routes of this kind leading from hazardous areas should
should be made to 9.6. themselves be considered as possible sources of release
NOTE 2. See figures 3 , 4 and 5 for examples of zones in affecting the classification of the areas to which they
outdoor areas. may lead.
9.3.2 Continuous andprimarygrades o f release. All con-
9. Indoor areas
tinuous and primary grades of release should be subject to
9.1 General. The term 'indoor area' includes the interiors special scrutiny and, to ensure that no large area is capable
of buildings and other enclosures. of becoming hazardous in normal operation, the following
The area classification of indoor areas should be based on procedures are recommended.
the guidance given in clauses 3 t o 7, modified where (a) Where a continuous grade of release is unavoidable,
necessary by the considerationsgiven in this clause. either it should be piped directly to a safe discharge
9.2 General ventilation. The general ventilation of indoor point outside the buiding or point-source (extract)
areas may be either natural or artificial (see appendix A). ventilation should be provided to achieve the same
Three main cases may be considered. objective. I n either case the means provided to contain
* (a) A building with a ventilated roof space and sufficient the release (the pipework in the first and the ducting
openings in the sides to allow free passage of air through and associated fan(s) in the second) should be of such
the building. Such a building may have a degree of integrity that failure of purpose can be considered as
ventilation sufficient for it to be regarded as the not likely to occur in normal operation and, furthermore,
equivalent of an outdoor area. the maintenance of the vent or extract system should be
of such a standard that any fault which does develop will
(b) An enclosed building in which natural ventilation is be rapidly rectified. Any increase in the extent of the
provided by appropriately sized and located openings hazardous area for this reason may thus be regarded as
in the enclosure. arising from a secondary grade of release.
(c) An enclosed building in which artificial ventilation NOTE. I n many cases it may be considered appropriateto
is provided by appropriately sized and located fans provide an alarm to indicate failure of an extract ventilation
and openings in the enclosure. system.
In items (b) and (c) the degree of ventilation will vary (b) The release rate from primary gradesof release should
widely depending on the sizes and locations of openings be so controlled and the general ventilation (see 9.2)
and fans but will probably be less than in an outdoor area, should be such that the surrounding Zones 1 are very
and as a consequence will give rise to zones of greater . small. Where, exceptionally, the leakage rate cannot
extent for a given release rate. be sufficiently controlled to achieve this criterion,
It is not possible to give fixed rules for the degree of general the release should be contained in a manner similar
ventilation required but as a guide the ventilation should as to thatused for continuous grades of release.
a minimum be sufficient: 9.3.3 Secondary grades ofrelease. If inthe fundamental
(1) to avoid, in Zone 2 areas, undue persistence of an plant design the number of continuous and primary grades
explosive gadair mixture following the release from of release are reduced to a minimum, and those primary
any secondary grade of release, taking account of the grades of release that do exist are treated in accordance
likely release rates; with 9.3.2, the potential release points predominating
(2) to ensure that, taking account of the likely release will be secondary grades of release. These will give rise
rates, the extents of Zones O and 1 are not greater than t o surrounding Zones 2.
those indicated in 9.4. ~~~ ~
9.4 Type and extent of zones. A principal feature of the themselves contain sources of release, they will have
guidance given in clauses 3 to 7 has been the emphasis been classified according to guidance given in this
placed on making thetotal plant and building design f i t clause or in the case of outdoor areas in clause 8 (but see
the desired end result, namely, the elimination of Zone O also 9.6). An adjacent room or indoor area, not itself
or Zone 1, and where this is not reasonably practicable containing a source of release but having permanent
the limitation of the extent of these zones. openings into a room classified up to i t s natural physical
The following additional guidance is based on the boundaries as Zone 2, should normally also be classified
conditions prevailing with any general artificial or Zone 2 throughout, the opening between the two being,
point-source artificial ventilation in operation since this for this purpose, regarded as a source of release. In the
is the normal operating condition. In arriving a t the final case of doors between the two areas, if those responsible
classification, consideration shouldbe given to the for area classification have taken due account of the
possibility of failure of any artificial ventilation (e.g. due frequency of door opening, the standard of door sealing,
to fan failure) since this may necessitate an increase in the amount of air movement in the adjacent area, etc.
the extent of the Zone 2. An increase in the extent of and havethus assessed the likely penetration of explosive
Zones O or 1 will not occur since any failure of artificial gas atmosphere in the adjacent areas, the extent to
ventilation will be abnormal. This presupposesthat action which this area is classified Zone 2 may be reduced.
is taken to restore the ventilation as soon as possible. In the limit, if it is considered that there is a negligible
When the recommendations of clauses 3 to 7 together risk of flammable material entering the adjacent room
with 9.1 to 9.3 are adopted, the following area classification or indoor area in such a waythat it could form an
explosive gadair mixture (as may be the case with air
pattern emerges.
locks or self-closing doors) the area may be designated
(a) Zones U. These will be limited tosuch places as the as non-hazardous.
vapour spaces of tanks and vessels and to the confines
of a local extract arrangement immediately around If the adjacent area, not itself containing a source of
the continuous grades of release responsible for the release, is out-of-doors, the extent to which it should
condition. be classified as Zone 2 outside the opening depends on
the distance that it is judged an explosive gadair mixture
(b) Zones l. Primary grades of release generate Zones 1 could spread outwards from the building before i t s
around them. When the recommendations in 9.3.2 are concentration is reduced to below i t s LEL; again,
followed, the extent of the zone will be very small. for this purpose, the opening is regarded as a source
Checks are recommended to confirm the results in of release. In the case of door openings between the
particular cases. two areas, similar considerations to those in the
(c) Zones 2. Zone 2 classification (subject to the previous paragraph apply.
following exceptions) may well extend horizontally Consideration should be given to the need to classify
and vertically from the secondary grade of release the areas immediately outside any dischargepoints
until a physical barrier such as a wall or roof is met. from the general ventilation system. (See also figures 6
( 1) Limited volumes of flammable materials. In some and 7.)
cases the quantity of flammable material handled 9.5 Point-sourceartificial ventilation. Where point-source
may well be so limited and under such control that, artificial ventilation is required to remove flammable gas
in relation to the room volume, only small releases or vapour from a specific continuous or primary grade of
are possible and the risk of creating an explosive release, the following recommendations apply.
gas/air mixture throughout the whole room is
negligible, In such cases the Zone 2 need not extend (a) The air flow rate should be sufficient to reduce the
to the walls and roofs, but may terminate a t a concentration of flammable gas or vapour in the duct
boundary representing the limit o f spread of the . system to below* the LEL. I f this cannot be achieved
gadair mixture. Should the ventilation be provided with certainty, additional precautions may be
by artificial means and should it be judged that necessary, e.g. explosion vents coupled with continuous
there is a possibility of an explosive atmosphere monitoring and alarm a t a predetermined value of
occurring outside the previously determined vapour concentration.
boundary whilst the ventilation is not operating, (b) The associated extract fan motor should be mounted
then the extent of the Zone 2 should be based on outside the ducting. Consideration shouldbe given to
these latter conditions. In making this judgement the material of construction of the fan and ducting to
releases from continuous, primary and secondary reduce the likelihood of sparking due to frictionor
grades of release should be considered, although static electricity. All ducts and associated items should
release to the building atmosphere from continuous be of fire resistant materials.
grade of release is likely only on failure of point (c) Consideration should be given to the classification
source ventilation; furthermore the risk of immediately outside the extract system discharge point.
coincidence of release from a secondary grade of
release and ventilation failure may be negligible. 9.6 Buildings and enclosures located totally or partly
(2) Adjacent areas. Flammable gases, vapours or within outdoor hazardous areas
liquids may penetrate from rooms into adjacent 9.6.1 Where the buildings or enclosures contain a source
areas through, for example, permanent openings of release, the classification will have been carried out in
in walls or floors. accordance with 9.1 to 9.5 but this should be modified
The adjacent areas may be other rooms or an outdoor where necessary to take account of the effect of the
area outside the building and where these areas external classificationas given in 9.6.2.
*Typically 25 % of the lower explosive limit.
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BSI BS*5345: PART*2 83 m l b 2 4 b b 9 0205008 2 m
BS 5345 : Part 2 : 1983
9.6.2 Where the buildings or enclosures do not contain In the case of large or small buildings or enclosures, if there
a source of release, they will usually assume the same are no openings into the hazardous area or if the openings
classification as the area in which any openings are are such that there is negligible risk of an explosive gas
situated (see figure 8 ) . atmosphere entering the building or enclosure in such a
In the case of large buildings, if, for example, the openings way as to forman explosive gadair mixture (as may be
from the building or enclosure into a hazardous area are the case with air locks or self-closing doors) the internal
doors and those responsible for the area classification area may be designated as non-hazardous.
have taken due account of the frequency of door opening, It should be noted that since external areas with Zone O
the standard of door sealing, etc. and have thus assessed or 1 classification should be small in extent it is unlikely
the likely penetration of explosive gas atmosphere into the that a building or enclosure will have an opening into such
building, the extent of the hazardous area within the an area and such an arrangement should in any case be
building may be reduced. avoided.
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B S I BS*5345: ~~
P A R T S 2 83 W L624669 0205009 4 W
~~ ~
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where there is normally a temperature difference between The 'chimney'effëct mayalsooccurand beuti1ized;in i
the inside and outside of buildings, use may be made of multi-storey buildings, subject to the following cautionary i
the 'chimney' effect by providing openings in the walls
a t low level and in the roof.
In situations where natural or aided natural ventilation is
observations. !
(a) In such buildings the floors are frequently of concrete
construction and serve as horizontal fire-breaks. Their
'
inadequate for an intended purpose, artificial methods are integrity for that primary purpose takes precedence over
used. These may be arranged to supply additional air to breaching them for purposes of increasing ventilation. '
the building a t any desired rate, extract air from it, or do (b) Open mesh floors offer marked resistance to the
both and constitute an active rather than passive means flow of air through them and even where ground level
of obtaining the desired objective. wall openings and roof ventilators are provided, it is
NOTE. It is common practice to refer to the number of times the essential for an adequate temperature difference to exist
air content of a buildingis changed in 1 h as 'the number of air between floors to establish the 'chimney' effect,
changes per,hour'. It i s a convenient unit of measurement but
relates to air quantity only: it gives no guidance as to air flow Where open mesh floors are used, it cannot be assumed
patterns. Table 2 gives typical values o f the number of air changes that good cross-ventilationa t one working level,
per hour that take place due to unaided natural ventilation in by virtue of open side walls in the building a t that
buildings of different sizes and constructional features. For a level, markedly affects the ventilation of the working
building of known dimensions, the volume rate of air through it
levels immediately above and below. Therefore to take
can be derived from the stated figures.
advantage of the 'chimney effect', it is essential that
A.3 Natural ventilation. Where crack leakage is the sole adequate positive temperature differencesnormally
source of infiltration into a building, measurable air exist upwards from floor tofloor.
velocities within it are very rarely attained. Purpose-made . .
wall openings significantly alter this situation, particularly (c! If no-temperaturedifference exisrs from the inside to the
P
if they are located where maximum benefit is taken of the outside of the building, the fitting of roofextraction fans
prevailing wind effects. Where such wall openings are: rather than roof ventilators imprpves upward air flow and
consequently ventilation.- Associated air inlets are optimally placed
installed they should be designed to provide the maximum
when located a t the lowest point appropriate to the
air flow. Air distribution within the enclosure will depend particular installation.
upon the layout of plant,'etc. and wind pressures imposed.
The higher the pressure difference the higher the air
change rate in the enclosure.
12
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B S I BS85345: PART*2 83 m L624669 0205010 O
NOTE. These rates of infiltration are a guide and do not include the
extra ventilation thatmay be caused by large open doorways,
louvred ventilators and roof ventilators or by process air extraction
systems installed for dust and fume removal. -
Appendix B
Examples of zones surrounding a source of release
Figures 3 to 8 show (in plan view only) the zones
surrounding a source of release in various situations.
For clarity of presentation, vertical extents have been
excluded and each example should be regarded as a guide
NOTE. The Zone2 arises froma release in abnormal operation
to area classification that may be modified in accordance where the release rate is greater than that in normal operation,
with this code,
NOTE 7 . Some abnormal situations affecting zone number or (b) Single source multiple zone
extent are identified by specific notes.
NOTE 2. Outdoor ventilation is in accordance with clause 8 and Figure 3. Continuous grade of release in an outdoor area :
indoor ventilation is in accordance with clause 9. natural Ventilation
Louvres
Figure 7. Primary grade of release in a large indoor area : artificial ventilation : single source multiple zone
Normal
door
NOTE l . The Zone 2 need not necessarily extend over the whole indoor area.
NOTE 2. I f the indoor area has no openings into the external Zone 2 or if the risk of an explosive gas/air mixture entering
the indoor area is negligible, the indoor area may be classified nonhazardous.
16
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' **
B S I BS*5345: PART*Z 83 l b 2 4 6 6092 0 5 0 3 5 T
Publications referred to
BS 5345 Code of practice for the selection, installation and maintenanceof electrical apparatus for use i n potentially explosive
atmospheres (other than miningapplications or explosive processing andmanufacture)
Part 1 Basic requirements for all Parts of the code
CP 1003 Electrical apparatus and associatedequipment for use in explosive atmospheresof gas or vapÖur other than mining applications
Part 1 Choice, installation and maintenance of flameproof and intrinsicallysafe electrical equipment
Part 2 Methpds of meeting the explosion hazard other than by the use of flameproof or intrinsically-safeelectrical equipment
Part 3 Division 2 areas
i
Committees responsible for t h i s British Standard
This British Standardwas published under thedirection of t h e Health and Safety Executive
General Electrotechnical Engineering Standards Committee Lighting Industry Federation Ltd.
.
GEL/ - I t s preparation was entrusted to Technical Committee Ministry of Defence
National Coal Board
GEL/114 upon which the following bodies were represented:
Oil Companies Materials Association
Association of British Mining Equipment Companies
Rotating Electrical Machines Association (BEAMA)
Association of Consulting Engineers
Scientific Instrument Manufacturers Association (BEAMA)
Association of Supervisory and Executive Engineers
Sira Institute
British Electrical and Allied Manufacturers Association(BEAMA)
British Electrical Systems Association (BEAMA) The following bodies were also representedin the drafting of the
British Gas Corporation. standard, through subcommittees andpanels:
British Industrial Measuiing and Control Apparatus Manufacturers
Association (BEAMA) Associated Offices Technical Committee
British Industrial Truck Association Chief and Assistant Chief Fire Officers' Association
Civil Aviation Authority (Airworthiness Division) Council for Electrical Equipment for Flammable Atmospheres
Department of the Environment (PSA) (BEAMA)
Department of Trade (Marine Division) Department of Energy Petroleum (Oil)
Electrical Contractors Association Department of the Environment, Building Research Establishment
Energy Industries Council (Fire Research Station)
Engineering Equipment Users' Association Electric Cable Makers' Confederation
ERA Technology Ltd. Electronic Components Industry Federation
Fire Officqs Committee Institution of Electrical Engineers
Fire Protection Association Institution of Gas Engineers
General Council of British Shipping
British Standards Institution 2 Park Street London W1A2BS Telephone 01-629 9000 Telex266933
AmeEdment No. I
published and effective from 31 July 1989
to BS 5345 : Part 2 : 1983
Code of practice for selection, installation and
maintenance of electrical apparatus for use in
potentially explosive atmospheres (other than
mining applications or explosive processing
and manufacture)
Part 2. Classificationof hazardous areas
Revised text
_”””.” ”””””_”””””””””“” ””””“““
.” ”””“””“”””””””””” _.”””””.__”” -
AMD 5754 Figure l . Determination of type and extent of zone
July 1989 Delete the existing figure and substitute the new figure 1 attached. 8
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