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IEEE TRANSACTIONS ON POWER ELECTRONICS, VOL. 25, NO.

9, SEPTEMBER 2010 2365

Position Sensorless Control Based on Coordinate


Transformation for Brushless DC Motor Drives
Yuanyuan Wu, Zhiquan Deng, Xiaolin Wang, Xing Ling, and Xin Cao

Abstract—This paper presents a novel method for sensorless direct back EMF detection method [11], [12], the method using
brushless dc (BLDC) motor drives. Based on the characteristics the symmetric terminal voltage [13], the method based on the
of the back electromotive force (EMF), the rotor position signals physically insightful speed-independent function of flux link-
would be constructed. It is intended to construct these signals,
which make the phase difference between the constructed signals age [14], and the line-to-line back EMF calculation [15]. How-
and the back EMFs controllable. Then, the rotor-position error ever, the sensorless drive based on the back EMF is widely used
can be compensated by controlling the phase-difference angle in at present. Invariably, the error in the estimation of position
real time. In this paper, the rotor-position-detection error is an- leads to the torque ripples and reduction in the average torque;
alyzed. Using the TMS320F2812 chip as a control core, some ex- hence, it may decrease the torque/ampere ratio. This, in turn,
periments have been carried out on the prototype, which is the
surface-mounted permanent magnet BLDC motor, and the exper- causes a decrease of the motor efficiency [16]. Lee and Lee
imental results verify the analysis and demonstrate advantages of had concluded that the amount of position error is related to ro-
the proposed sensorless-control method. tor saliency, load, and motor-speed variation in [17]. Shen and
Index Terms—Brushless dc (BLDC) motor, compensate, coordi- Tseng had mainly analyzed the rotor-position-detection error
nate transform, rotor-position-detection error, sensorless. caused by the armature reaction field in the terminal-voltage
method (TVM) and the phase-voltage method (PVM) [18].
For obtaining the accurate commutation instant, some posi-
I. INTRODUCTION tion error compensation methods have also been presented
ERMANENT magnet (PM) brushless dc (BLDC) motor is [2], [18]–[20].
P increasingly being used in various areas such as automo-
tive, computer, industrial, and household products, etc., and its
In this paper, taking a surface-mounted PM (SPM) BLDC
motor as the research object, of which the air-gap flux has a
market is rapidly growing. This is mainly due to its high effi- trapezoidal shape, a new sensorless-control method is proposed.
ciency, high torque, ease of control, and lower maintenance [1]. It is based on coordinate transformation. In order to compensate
The three-phase wye-connected BLDC motors are usually the rotor-position-detection error and obtain the commutation
supplied with a six-step 2π/3 inverter, and for assuring the nor- sequences, two coordinates are defined, which are named as
mal system operation, the rotor position signals are necessary. “a” and “b.” For compensating the error, the angle β, which is
Traditionally, a rotor position sensor such as hall element is used between “b” coordinate and “a” coordinate, respectively, is con-
for detecting the rotor position in BLDC motor due to its simplic- trolled in real time, and the zero-crossing instants of constructed
ity and low cost. However, the rotor position sensors show some position signals that are the projections on “b” coordinate from
disadvantages from the standpoint of total system cost, size, and “a” coordinate, are just the phase commutation instants. The
reliability [2]. Consequently, for eliminating these sensors from proposed method only needs two-phase terminal voltage sig-
the motor, many research workers have attempted to control the nals, not to simulate the neutral voltage of the motor, and the
speed of BLDC motors without rotor position sensors or speed detection error could be compensated in real time. Consequently,
sensors [3]–[15]. In the past, the detection of the freewheel- it is more suitable for the wide speed range.
ing diodes conduction [3], the back electromotive force (EMF) The organization of this paper is as follows. First, the conven-
voltage sensing [4], [5], the third harmonic detection [6], the tional sensorless methods, the position error analysis, and the
flux estimation [7], and the intelligent control [8]–[10] had been position error compensation methods are presented in Section II.
applied to the BLDC drives. In the past decade, many novel Next, the proposed sensorless-control drive is described in de-
sensorless drive solutions have also emerged—for example, the tail in Section III. The experimental results are given to verify
the effectiveness of the proposed sensorless-control method in
Section IV. Finally, some concluding remarks are given in
Section V.
Manuscript received December 5, 2009; revised February 3, 2010, March
17, 2010, and March 21, 2010; accepted April 2, 2010. Date of current version
September 17, 2010. This work was supported by the National Natural Science
Foundation of China under Grant 50507008 and by the Program for New Cen- II. REVIEW OF THE TRADITIONAL SENSORLESS METHOD
tury Excellent Talents in University, China. Recommended for publication by
Associate Editor J. Olorunfemi. Generally, there are three parts for sensorless BLDC motor
The authors are with the Aero-Power Sci-Tech Center, College of Au- drives, which are the inverter, the back EMF detection circuit,
tomation Engineering, Nanjing University of Aeronautics and Astronautics,
Nanjing 210016, China (e-mail: william.com@163.com; dzq@nuaa.edu.cn; and the control unit, respectively, as shown in Fig. 1. In this
wangxl@nuaa.edu.cn; lingxingwym@126.com; cxxc118@nuaa.edu.cn). section, , the error compensation methods are reviewed, and the
Digital Object Identifier 10.1109/TPEL.2010.2048126 rotor-position-detection error is analyzed.

0885-8993/$26.00 © 2010 IEEE


2366 IEEE TRANSACTIONS ON POWER ELECTRONICS, VOL. 25, NO. 9, SEPTEMBER 2010

Fig. 1. (a) Phase-voltage method drive system. (b) Terminal-voltage method drive system.

A. Traditional Sensorless-Control Methods However, the back EMF is due to the rate of change of flux
As shown in Fig. 1(a), the back EMF zero-crossing detec- linkages, which is mainly excited by the PM on the surface
of the rotor; hence, the back EMF can be indirectly related
tion circuit is composed of four parts, including the resistance
network, the dividing voltage circuit, the first-order low-pass to the rotor position, and used for position sensorless control.
filters, and the comparators in the PVM. R2 , R3 , and R4 con- Nevertheless, in practical implementation, the two main sources
of error, e.g., the armature reaction field and the low-pass filter,
stitute the resistance network which is used for simulating the
motor neutral point voltage if the neutral wire of the BLDC mo- should be taken into account. For implementing the proposed
tor is not available. R0 and R1 constitute the dividing voltage method, the TMS320F2812 chip is used. Its clock frequency
can be 150 MHz, and the control loop time is set to 20 µs so that
circuit, which is used to reduce the terminal voltage so that the
signal sampled is between +15 and –15 V if the comparators the error in the estimated position is negligible.
are supplied by the +15 V power source. The voltage dividers 1) Error Caused by the Armature Reaction Field: The back
EMF consists of two components, one is the back EMF caused
and the capacitances constitute the low-pass filters. The filters
mainly has two functions as follows: 1) eliminating the chopped by the PM excitation field, which can reflect the rotor position
accurately, and the other is the reaction EMF due to the ar-
pulses caused by the pulsewidth modulation (PWM) operation,
appearing along with the back EMF, and 2) making the back mature reaction field, which is usually only around 10%–20%
EMF delay by π/6 electrical radians at the rated speed, in order of the magnitude of the open-circuit field [21] and may distort
the motor air-gap magnetic field excited by PM. The armature
to obtain the commutation timing. The comparators are used for
generating the rotor-position pulse signals, by comparing Ua , reaction in interior PM BLDC motors is so strong that it can
Ub , and Uc to Un . If Ua is greater than Un , then the compara- distort the air-gap field remarkably [18], causing errors in the
detected rotor position. Nevertheless, the saliency effect is not
tor outputs high level, else the comparator outputs low level,
which is expressed as Sa in Fig. 1. At the rising edge of Sa , the so significant if SPMs are employed on the rotor. Consequently,
MOSFET T1 should be ON, and the MOSFET T5 should be OFF. the error caused by the armature reaction field is very small, and
At the falling edge of Sa , the MOSFET T2 should be ON, and could be neglected [18]. In this paper, the SPM BLDC motor is
the MOSFET T6 should be OFF. Similarly, according to the ris- considered for further discussion.
ing and falling edges of Sb and Sc , other commutation instants 2) Error Caused by the Low-Pass Filters: Usually, the ter-
could be obtained. Consequently, the BLDC motor could work minal or phase voltages are used instead for sensorless control,
normally on the rated state. as the back EMF is difficult to be detected directly. The ter-
In the TVM, for obtaining the commutation sequences, it minal voltage is the combination of dc and harmonic compo-
compares Ua , Ub , and Uc to Ud /2 that is different from the nents generated by PWM operation. The magnitude of the dc
PVM as shown in Fig. 1(b), and there is no resistance divider component varies directly with the duty of PWM, and the fre-
for the filter. Its operation process is the same as PVM. quencies of harmonic components are multiples of the carrier
frequency. For extracting the back EMF, there may be low-pass
filters to eliminate the chopped pulses from the terminal volt-
B. Analysis of the Rotor-Position-Detection Error ages. The parameters of the filters would be usually designed
In a PM BLDC motor, the transient value of flux linkage according to the rated rotation speed of the prototype. The rated
in each phase winding is directly related to the rotor position. speed of the prototype adopted in this paper is 3000 r/min. The
WU et al.: POSITION SENSORLESS CONTROL BASED ON COORDINATE TRANSFORMATION FOR BRUSHLESS DC MOTOR DRIVES 2367

Fig. 2. (a) Commutation instant for the normal rotation. (b) Commutation instant for the reversing rotation.

phase-response function of the adopted low-pass filter is given


as (1)
R0 R1 Cω
α (ω) = tan−1 (1)
R0 + R1
where
R0 = 20 kΩ, R1 = 2 kΩ the divider resistors;
C = 0.47 µF the filter capacitor;
ω = 2πf the angular frequency and f is the fundamental
frequency.
The phase shift depends on the speed of the rotor. However,
the winding current should be commutated at π/6 (electrical
degrees) lagged behind back EMF zero-crossing point; hence,
the error due to filters under different speeds should be taken
into account. Fig. 2 shows the back EMF, the filtered terminal
voltage, and the commutation instant. The commutation instant
should be the time that lags behind the zero-crossing point of
the back EMF by π/6, e.g., the B point as shown in Fig. 2. The
filtered terminal voltage lags behind the back EMF by the angle Fig. 3. Coordinate transformation.
α, which could be calculated by (1), assuming that the position-
detection errors, due to the armature reaction, sampling, and the
uncertainty of the devices, are negligible. For the normal rota-
on the parameters of the BLDC motor, such as the back EMF co-
tion, the filter is usually designed to make the filtered terminal
efficient and the winding inductance. Another low-cost position
voltage lag behind the back EMF by π/6 at the rated speed, and
sensorless-control scheme [20] included a look-up-table-based
the commutation instant is just the zero-crossing point of the fil-
correction for the phase delay introduced by the filter. Cost
tered terminal voltage, but at the other speed, α is not π/6. If n
saving was achieved by significantly reducing the number of
(the rotation speed) is lower than nN (the rated speed), then α is
components in the position-sensing circuit. However, the afore-
smaller than π/6,else if n is higher than nN , then α is larger than
mentioned methods had the common characteristic that need a
π/6. As shown in Fig. 2(a), from 0 to nN , A point approaches to
timer to calculate the commutation instant, and they might be
B point, whereas it is further away from B point under reversion
based on the assumed condition that the rotation speed did not
rotation as shown in Fig. 2(b). Consequently, the commutation
change significantly over a certain period of time, causing the
instant should lag behind the zero-crossing point of the filtered
deterioration of the real-time capability of the control system.
terminal voltage by the angle β as expressed in (2)
π

 6 − α(ω), (for normal rotation) III. PROPOSED ARITHMETIC FOR SENSORLESS BLDC DRIVES
β= (2)

 π + α(ω), (for reversion rotation). A. Constructed Position Signals Based on
6 Coordinate Transformation
In this section, two coordinates are defined, which are named
C. Review of the Error Compensation Methods
as “a” and “b,” as shown in Fig. 3. The angle β is between
Sensorless commutation IC for BLDC motors [2] based on “b” coordinate and “a” coordinate, respectively. Ea , Eb , and Ec
the frequency-independent phase shifter [19], in which the posi- are the three-phase filtered-terminal voltages, which are defined
tion error could be compensated by decreasing the slew rate γd . in “a” coordinate. The projections on “b” coordinate from “a”
In [18], the period Td was calculated which depended strongly coordinate are defined as Ea , Eb , and Ec .
2368 IEEE TRANSACTIONS ON POWER ELECTRONICS, VOL. 25, NO. 9, SEPTEMBER 2010

To begin with, the phase relationship between Ea and Ea


and the characteristics of Ea will be analyzed. Then, Fourier
expansions for Ea , Eb , and Ec are given as (3)
 n=∞

Ea = Ud +

 an cos[nωt] + bn sin[nωt]

 2

 n =1



 n=∞    
Ud 2π 2π
Eb = + an cos n ωt + + bn sin n ωt +

 2 3 3

 n =1



 n=∞    

 Ud 2π 2π

 c
E = + an cos n ωt − + b n sin n ωt −
2 n =1
3 3
(3)
where Ud is the dc bus voltage.
The projections on “b” coordinate from “a” coordinate are
given in (4). The mathematical expression of Ea , as given in
(5) is obtained by substituting (3) into (4). From (5), the char-
acteristics of Ea can be seen as expressed in (6). From (6), the
characteristics of Ea can be summarized as follows: 1) the dc
component is eliminated; 2) the 3nth harmonic is eliminated; Fig. 4. Proposed sensorless BLDC motor-drive system.
and 3) Ea is just the fundamental wave if the fifth harmonic com-
ponent and other higher harmonic components can be neglected, The back EMF, which is trapezoidal, contains only odd har-
and the phase difference between Ea and the fundamental com- monics. Therefore, the phase of Ea is the same as the funda-
ponent of Ea is just the angle β, which can be controlled in real mental phase of Ea . The advantages of the proposed arithmetic
time. can be summarized as follows: 1) using the angle β, the rotor-
According to the three-phase symmetric relationship, Eb and position-detection error could be compensated; 2) the neutral

Ec also have these characteristics point voltage in PVM and the Ud /2 in TVM are not needed.
    
2π 2π Because the dc component is eliminated by the coordinate trans-

 E 
= E cos β + E cos − β + E cos + β

 a a b
3
c
3 form, the zero-crossing points of Ea , Eb , and Ec can be used for



     commutation; and 3) it can be seen that the amplitude of Ea is
 2π 2π 1.5 times the amplitude of the fundamental of Ea , which enables
Eb = Eb cos β + Ec cos − β + Ea cos +β

 3 3 better estimation of the zero-crossing points than conventional



     methods [11], Ea could be regarded as fundamental wave if the
 

 Ec = Ec cos β + Ea cos 2π − β + Eb cos 2π + β higher harmonics are neglected.
3 3
(4) B. Implementation of the New Scheme
 nπ 2 
2 cos β cos [nωt] sin 1) Hardware Implementation: The proposed sensorless
n
=∞
 3  BLDC motor drive system could be designed as shown in Fig. 4.
Ea = an 
   

√ 2nπ In comparison with Fig. 1, the back EMF zero-crossing detec-
n =1 − 3 sin β sin sin [nωt] tion circuit is substituted by the back EMF sampling circuit,
3
√    which includes the low-pass filters, the sampling circuit, and
2nπ the regulation circuit. The filters are used for eliminating the
3 sin β sin cos [nωt]
 3  chopped pulse caused by the PWM operation. The sampling
+ bn 
 (5)
nπ 2  circuit, which is galvanically isolated from the digital signal
+ 2 cos β sin [nωt] sin processor (DSP), would sample the filtered terminal voltage to
3
  the regulation circuit, and the regulation circuit would scale
 E (0) = 0


a down the filtered terminal voltage between 0 and +3 V, which


 E  (1) = 3 (a1 cos[β + ωt] + b1 sin[β + ωt]) could be read by the DSP. Then, the proposed position sensor-
a
2 (6) less method could be implemented by programming in the DSP.


 E (3n) = 0
  For simplifying the hardware circuit, the phase C terminal volt-

 a age is not sampled, which could be reconstructed by Ea and
......
Eb according to the three-phase symmetry property. It could be
where easily implemented by programming.
Ea (0) the dc component of Ea ; 2) Program Implementation: The program flow of the pro-
Ea (1) the fundamental component of Ea ; posed arithmetic is presented in Fig. 5(a). Since the back EMF
Ea (3n) the 3nth (n = 1,2,3, . . .) harmonic components. is not generated at standstill, a proper starting procedure is
WU et al.: POSITION SENSORLESS CONTROL BASED ON COORDINATE TRANSFORMATION FOR BRUSHLESS DC MOTOR DRIVES 2369

Fig. 5. (a) Program flow diagram. (b) Commutation logic decision diagram.

necessary. In this paper, an open loop ramping control scheme TABLE I


MOTOR PARAMETERS
is adopted to accelerate the motor to a certain speed level. Once
the motor reaches the speed at which the back EMF can be reli-
ably detected, the control mode will be changed from the open
loop ramping control to the proposed sensorless control. After
the starting process, the filtered terminal voltages, e.g., Ea and
Eb , are sampled in real time, and the other one Ec is constructed
by Ea and Eb . Then, the rotation speed ω can be computed out
by using traditional estimation method [2]. Furthermore, the
rotor-position-detection error, analyzed in Section II-B, would
be computed out. Finally, by computing the angle β, Ea , Eb ,
and Ec can be obtained by coordinate transformation, and the formation, could be considered as the fundamental wave, and
commutation timings can be obtained from the zero-crossing no dc component, just as the aforementioned analysis.
points of Ea , Eb , and Ec . Fig. 6(b) and (c) are, respectively, the enlarged views when
The commutation logic decision is shown in Fig. 5(b). After the rotation speeds are at 600 and 3000 r/min. Fig. 6(d) and
the commutation logic decision, the six PWM signals are trans- (e) are the views when the reversed rotation speed is 600 and
mitted out for sensorless BLDC control by the control unit. The 3000 r/min, respectively. Experimental results show that, from
polarity of the signals derived from the back EMF would reverse 600 to 3000 r/min, the compensation angle β becomes smaller,
when the motor rotates in the opposite direction; hence it only because the zero-crossing point of the filtered terminal voltage is
needs to switch the β calculation mode as expressed in (2). closer to the commutation instant, however, the angle β becomes
bigger for the reversing rotation. It is because the zero-crossing
point of the filtered terminal voltage is further away from the
IV. EXPERIMENTAL RESULTS
commutation instant, as analyzed in Section II-B2. After coor-
The proposed arithmetic for sensorless BLDC motor drive dinate transformation, it can be seen that the rising and falling
has been successfully implemented on the experimental BLDC edges of Ha (the hall position signal of the phase A) is just
motor, and its specification is shown in Table I. The overall the moment, i.e., the zero-crossing point of Ea over the speed
system configuration of the proposed sensorless drive is shown range, and the position error is compensated by Ea . Eb and Ec
in Fig. 4. can be similarly understood. Consequently, the commutation
Fig. 6(a) shows the course of the boosting velocity procedure can be realized according to the zero-crossing points of Ea , Eb ,
from 600 to 3000 r/min for verifying that the proposed sensor- and Ec . Fig. 6(f)–(i) show A phase current waveforms and Ea
less control could well compensate the rotor-position-detection at 600, 3000, reversing 600, and reversing 3000 r/min, respec-
error in real time over the speed range. As evidenced in Fig. 6(a), tively, while the proposed sensorless arithmetic was used. As
the waveform of Ea , which is constructed by coordinate trans- evidenced in the experimental results, the accurate commutation
2370 IEEE TRANSACTIONS ON POWER ELECTRONICS, VOL. 25, NO. 9, SEPTEMBER 2010

Fig. 6. (a) Comparing the reconstructed position signal to the hall signal over the speed range. (b) Angle β at 600 r/min. (c) Angle β at 3000 r/min. (d) Angle β
at 600 r/min for reversing. (e) Angle β at 3000 r/min for reversing. (f) and (g) Reconstructed position signals and the current of the phase A at 600 and 3000 r/min,
respectively. (h) and (i) Reconstructed position signals and the current of the phase A at 600 and 3000 r/min for reversing, respectively.

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Energy Convers., vol. 18, no. 1, pp. 87–93, Mar. 2003. 2009 from the Nanjing University of Aeronautics and
[19] D. H. Jung and I. J. Ha, “Low-cost sensorless control of brushless DC Astronautics, Nanjing, China, where he is currently
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Xin Cao was born in Jiangsu, China, in 1981. He


received the B.S. and M.S. degrees in electrical en-
Yuanyuan Wu was born in Anhui, China, in 1983. gineering, in 2003 and 2006, respectively, from the
He received the B.S. degree in electrical engi- Nanjing University of Aeronautics and Astronautics,
neering from the Anhui University of Technology, Nanjing, China, where he is currently working toward
Maanshan, China, in 2006. He is currently work- the Ph.D. degree at the Aero-Power Sci-Tech Center,
ing toward the Ph.D. degree in electrical engineer- College of Automatic Engineering.
ing from the Aero-Power Sci-Tech Center, College His current research interest includes bearingless
of Automation Engineering, Nanjing University of switched-reluctance motors.
Aeronautics and Astronautics, Nanjing, China.
His current research interests include high-power
and high-speed permanent magnet brushless dc
motors.

Zhiquan Deng was born in Hubei, China, in 1969. He


received the B.S. degree in mechanical engineering
from the Xian Institute of Metallurgy and Construc-
tion Engineering (which has been known as Xian Uni-
versity of Architecture and Technology since 1994),
Xian, China, in 1990, and the M.S. and Ph.D. de-
grees in engineering machinery from the Northeast-
ern University, Shenyang, China, in 1993 and 1996,
respectively.
In 1996, he was a Postdoctoral Fellow at the
Nanjing University of Aeronautics and Astronautics,
Nanjing, China, where he became a faculty member in the Department of Electri-
cal Engineering in 1998. He is currently a Professor at the Aero-Power Sci-Tech
Center, College of Automation Engineering, Nanjing University of Aeronautics
and Astronautics. His research interests include bearingless motor-drive sys-
tems, magnetic bearings, and super high-speed electrical machines.

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