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Abstract—This paper presents a novel method for sensorless direct back EMF detection method [11], [12], the method using
brushless dc (BLDC) motor drives. Based on the characteristics the symmetric terminal voltage [13], the method based on the
of the back electromotive force (EMF), the rotor position signals physically insightful speed-independent function of flux link-
would be constructed. It is intended to construct these signals,
which make the phase difference between the constructed signals age [14], and the line-to-line back EMF calculation [15]. How-
and the back EMFs controllable. Then, the rotor-position error ever, the sensorless drive based on the back EMF is widely used
can be compensated by controlling the phase-difference angle in at present. Invariably, the error in the estimation of position
real time. In this paper, the rotor-position-detection error is an- leads to the torque ripples and reduction in the average torque;
alyzed. Using the TMS320F2812 chip as a control core, some ex- hence, it may decrease the torque/ampere ratio. This, in turn,
periments have been carried out on the prototype, which is the
surface-mounted permanent magnet BLDC motor, and the exper- causes a decrease of the motor efficiency [16]. Lee and Lee
imental results verify the analysis and demonstrate advantages of had concluded that the amount of position error is related to ro-
the proposed sensorless-control method. tor saliency, load, and motor-speed variation in [17]. Shen and
Index Terms—Brushless dc (BLDC) motor, compensate, coordi- Tseng had mainly analyzed the rotor-position-detection error
nate transform, rotor-position-detection error, sensorless. caused by the armature reaction field in the terminal-voltage
method (TVM) and the phase-voltage method (PVM) [18].
For obtaining the accurate commutation instant, some posi-
I. INTRODUCTION tion error compensation methods have also been presented
ERMANENT magnet (PM) brushless dc (BLDC) motor is [2], [18]–[20].
P increasingly being used in various areas such as automo-
tive, computer, industrial, and household products, etc., and its
In this paper, taking a surface-mounted PM (SPM) BLDC
motor as the research object, of which the air-gap flux has a
market is rapidly growing. This is mainly due to its high effi- trapezoidal shape, a new sensorless-control method is proposed.
ciency, high torque, ease of control, and lower maintenance [1]. It is based on coordinate transformation. In order to compensate
The three-phase wye-connected BLDC motors are usually the rotor-position-detection error and obtain the commutation
supplied with a six-step 2π/3 inverter, and for assuring the nor- sequences, two coordinates are defined, which are named as
mal system operation, the rotor position signals are necessary. “a” and “b.” For compensating the error, the angle β, which is
Traditionally, a rotor position sensor such as hall element is used between “b” coordinate and “a” coordinate, respectively, is con-
for detecting the rotor position in BLDC motor due to its simplic- trolled in real time, and the zero-crossing instants of constructed
ity and low cost. However, the rotor position sensors show some position signals that are the projections on “b” coordinate from
disadvantages from the standpoint of total system cost, size, and “a” coordinate, are just the phase commutation instants. The
reliability [2]. Consequently, for eliminating these sensors from proposed method only needs two-phase terminal voltage sig-
the motor, many research workers have attempted to control the nals, not to simulate the neutral voltage of the motor, and the
speed of BLDC motors without rotor position sensors or speed detection error could be compensated in real time. Consequently,
sensors [3]–[15]. In the past, the detection of the freewheel- it is more suitable for the wide speed range.
ing diodes conduction [3], the back electromotive force (EMF) The organization of this paper is as follows. First, the conven-
voltage sensing [4], [5], the third harmonic detection [6], the tional sensorless methods, the position error analysis, and the
flux estimation [7], and the intelligent control [8]–[10] had been position error compensation methods are presented in Section II.
applied to the BLDC drives. In the past decade, many novel Next, the proposed sensorless-control drive is described in de-
sensorless drive solutions have also emerged—for example, the tail in Section III. The experimental results are given to verify
the effectiveness of the proposed sensorless-control method in
Section IV. Finally, some concluding remarks are given in
Section V.
Manuscript received December 5, 2009; revised February 3, 2010, March
17, 2010, and March 21, 2010; accepted April 2, 2010. Date of current version
September 17, 2010. This work was supported by the National Natural Science
Foundation of China under Grant 50507008 and by the Program for New Cen- II. REVIEW OF THE TRADITIONAL SENSORLESS METHOD
tury Excellent Talents in University, China. Recommended for publication by
Associate Editor J. Olorunfemi. Generally, there are three parts for sensorless BLDC motor
The authors are with the Aero-Power Sci-Tech Center, College of Au- drives, which are the inverter, the back EMF detection circuit,
tomation Engineering, Nanjing University of Aeronautics and Astronautics,
Nanjing 210016, China (e-mail: william.com@163.com; dzq@nuaa.edu.cn; and the control unit, respectively, as shown in Fig. 1. In this
wangxl@nuaa.edu.cn; lingxingwym@126.com; cxxc118@nuaa.edu.cn). section, , the error compensation methods are reviewed, and the
Digital Object Identifier 10.1109/TPEL.2010.2048126 rotor-position-detection error is analyzed.
Fig. 1. (a) Phase-voltage method drive system. (b) Terminal-voltage method drive system.
A. Traditional Sensorless-Control Methods However, the back EMF is due to the rate of change of flux
As shown in Fig. 1(a), the back EMF zero-crossing detec- linkages, which is mainly excited by the PM on the surface
of the rotor; hence, the back EMF can be indirectly related
tion circuit is composed of four parts, including the resistance
network, the dividing voltage circuit, the first-order low-pass to the rotor position, and used for position sensorless control.
filters, and the comparators in the PVM. R2 , R3 , and R4 con- Nevertheless, in practical implementation, the two main sources
of error, e.g., the armature reaction field and the low-pass filter,
stitute the resistance network which is used for simulating the
motor neutral point voltage if the neutral wire of the BLDC mo- should be taken into account. For implementing the proposed
tor is not available. R0 and R1 constitute the dividing voltage method, the TMS320F2812 chip is used. Its clock frequency
can be 150 MHz, and the control loop time is set to 20 µs so that
circuit, which is used to reduce the terminal voltage so that the
signal sampled is between +15 and –15 V if the comparators the error in the estimated position is negligible.
are supplied by the +15 V power source. The voltage dividers 1) Error Caused by the Armature Reaction Field: The back
EMF consists of two components, one is the back EMF caused
and the capacitances constitute the low-pass filters. The filters
mainly has two functions as follows: 1) eliminating the chopped by the PM excitation field, which can reflect the rotor position
accurately, and the other is the reaction EMF due to the ar-
pulses caused by the pulsewidth modulation (PWM) operation,
appearing along with the back EMF, and 2) making the back mature reaction field, which is usually only around 10%–20%
EMF delay by π/6 electrical radians at the rated speed, in order of the magnitude of the open-circuit field [21] and may distort
the motor air-gap magnetic field excited by PM. The armature
to obtain the commutation timing. The comparators are used for
generating the rotor-position pulse signals, by comparing Ua , reaction in interior PM BLDC motors is so strong that it can
Ub , and Uc to Un . If Ua is greater than Un , then the compara- distort the air-gap field remarkably [18], causing errors in the
detected rotor position. Nevertheless, the saliency effect is not
tor outputs high level, else the comparator outputs low level,
which is expressed as Sa in Fig. 1. At the rising edge of Sa , the so significant if SPMs are employed on the rotor. Consequently,
MOSFET T1 should be ON, and the MOSFET T5 should be OFF. the error caused by the armature reaction field is very small, and
At the falling edge of Sa , the MOSFET T2 should be ON, and could be neglected [18]. In this paper, the SPM BLDC motor is
the MOSFET T6 should be OFF. Similarly, according to the ris- considered for further discussion.
ing and falling edges of Sb and Sc , other commutation instants 2) Error Caused by the Low-Pass Filters: Usually, the ter-
could be obtained. Consequently, the BLDC motor could work minal or phase voltages are used instead for sensorless control,
normally on the rated state. as the back EMF is difficult to be detected directly. The ter-
In the TVM, for obtaining the commutation sequences, it minal voltage is the combination of dc and harmonic compo-
compares Ua , Ub , and Uc to Ud /2 that is different from the nents generated by PWM operation. The magnitude of the dc
PVM as shown in Fig. 1(b), and there is no resistance divider component varies directly with the duty of PWM, and the fre-
for the filter. Its operation process is the same as PVM. quencies of harmonic components are multiples of the carrier
frequency. For extracting the back EMF, there may be low-pass
filters to eliminate the chopped pulses from the terminal volt-
B. Analysis of the Rotor-Position-Detection Error ages. The parameters of the filters would be usually designed
In a PM BLDC motor, the transient value of flux linkage according to the rated rotation speed of the prototype. The rated
in each phase winding is directly related to the rotor position. speed of the prototype adopted in this paper is 3000 r/min. The
WU et al.: POSITION SENSORLESS CONTROL BASED ON COORDINATE TRANSFORMATION FOR BRUSHLESS DC MOTOR DRIVES 2367
Fig. 2. (a) Commutation instant for the normal rotation. (b) Commutation instant for the reversing rotation.
Fig. 5. (a) Program flow diagram. (b) Commutation logic decision diagram.
Fig. 6. (a) Comparing the reconstructed position signal to the hall signal over the speed range. (b) Angle β at 600 r/min. (c) Angle β at 3000 r/min. (d) Angle β
at 600 r/min for reversing. (e) Angle β at 3000 r/min for reversing. (f) and (g) Reconstructed position signals and the current of the phase A at 600 and 3000 r/min,
respectively. (h) and (i) Reconstructed position signals and the current of the phase A at 600 and 3000 r/min for reversing, respectively.
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