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Two sets of operating instructions are required for the safe, correct and proper operation of the metering pumps: The
product-specific operating instructions and the "General Operating Instructions for ProMinent® Solenoid Metering Pumps".
Both sets of operating instructions are only valid when read together.
Please carefully read these operating instructions before use! · Do not discard!
The operator shall be liable for any damage caused by installation or operating errors!
Technical changes reserved.
986357, 2, en_GB
© 2009
2
Supplemental instructions
Supplementary information
Read the following supplementary information in its entirety! Should you
already know this information, you have an even greater need of the Oper‐
ating Instructions.
The following are highlighted separately in the document:
n Enumerated lists
Fig. 1: Please read!
Instructions
ð Outcome of the instructions
Information
Safety information
Safety information is identified by pictograms - see Safety Chapter.
User information Two sets of operating instructions are required for the safe, correct and
proper operation of the metering pumps: The product-specific operating
instructions and the "General Operating Instructions for ProMinent® Sole‐
noid Metering Pumps".
Both sets of operating instructions are only valid when read together.
Please read these operating instructions carefully before use! Do not dis‐
card!
State the identity code and serial number Please state identity code and serial number, which you can find on the
nameplate when you contact us or order spare parts. This enables the
device type and material versions to be clearly identified.
General non-discriminatory approach In order to make it easier to read, this document uses the male form in
grammatical structures but with an implied neutral sense. It is aimed
equally at both men and women. We kindly ask female readers for their
understanding in this simplification of the text.
3
Table of contents
Table of contents
1 Identity code ................................................................................... 6
2 About this Pump.............................................................................. 8
3 Safety chapter................................................................................. 9
4 Storage, transport and unpacking................................................. 13
5 Overview of the Device and Control Elements.............................. 15
5.1 Overview of the Device......................................................... 15
5.2 Control Elements................................................................... 16
5.2.1 Pulse Control Switch.......................................................... 16
5.2.2 Stroke Length Adjustment Knob........................................ 16
5.2.3 Multifunctional Switch......................................................... 16
5.2.4 Functional and Fault Indicators.......................................... 17
5.2.5 "External Control" Terminal................................................ 17
5.2.6 "Level Switch" Terminal..................................................... 17
6 Functional description.................................................................... 18
6.1 Liquid End............................................................................. 18
6.2 Drive Unit.............................................................................. 18
6.3 Capacity................................................................................ 18
6.4 Self-Bleeding......................................................................... 18
6.5 Operating Modes .................................................................. 18
6.6 Functions............................................................................... 18
6.7 Relay..................................................................................... 19
6.8 Hierarchy of Operating Modes, Functions and Fault Sta‐
tuses...................................................................................... 19
7 Assembly....................................................................................... 20
8 Installation, hydraulic..................................................................... 21
8.1 Install hose lines.................................................................... 22
8.1.1 Installation for metering pumps without bleed valve.......... 22
8.1.2 Installation for metering pumps with bleed valve............... 24
8.1.3 Installation for metering pumps with self-bleeding (SEK
type)................................................................................... 25
9 Electrical installation...................................................................... 27
9.1 Supply voltage connection.................................................... 28
9.2 Description of the Terminals................................................. 28
9.2.1 "External Control" Terminal................................................ 28
9.2.2 "Level Switch" Terminal..................................................... 29
9.3 Relay..................................................................................... 30
9.3.1 "Fault indicating relay" output (identity code 1 + 3 or 4 +
5)........................................................................................ 30
9.3.2 Output pacing relay (identity code 4 + 5)........................... 31
10 Operation....................................................................................... 32
10.1 Manual................................................................................ 32
10.1.1 Capacity........................................................................... 32
10.1.2 Functions.......................................................................... 32
10.1.3 External contact............................................................... 33
10.2 Remote operation................................................................ 33
11 Maintenance.................................................................................. 34
12 Repairs.......................................................................................... 36
12.1 Cleaning valves................................................................... 36
12.2 Replacing the metering diaphragm..................................... 38
13 Troubleshooting............................................................................. 41
13.1 Faults without a fault alert................................................... 41
13.2 Fault alerts.......................................................................... 41
4
Table of contents
5
Identity code
1 Identity code
Product range Beta® , Version b
BT4 Type Performance
b
bar l/h
1000 10 0.74
1601 16 1.10
1602 16 2.20
1604 16 3.60
0708 7 7.10
0413 4 12.30
0220 2 19.00
BT5
b
2504 25 2.90
1008 10 6.80
0713 7 11.00
0420 4 17.10
0232 2 32.00
Material of dosing head/valves
PP Polypropylene/PVDF. With the self-bleeding version (SEK): polypropylene/polypropylene
NP Clear acrylic/PVDF. With the self-bleeding version (SEK): Clear acrylic/PVC
PV PVDF/PVDF
TT PTFE/PTFE
SS Stainless steel 1.4404/1.4404
Material of seals/diaphragm
T PTFE/PTFE coated
E EPDM/PTFE coated, only for PP and NP self-bleeding (SEK)
B FPM-B/PTFE coated, only for PP and NP self-bleeding (SEK)
S Diaphragm additionally with FPM coating for media containing silicate
Dosing head version
0 without bleed valve, without valve spring only for NP, TT, SS and type 0232
1 without bleed valve, with valve spring only for NP, TT, SS and type 0232
2 with bleed valve, without valve spring only for PP, PV, NP not for type 0232
3 with bleed valve, with valve spring only for PP, PV, NP not for type 0232
4 version for higher-viscous media only for PVT, type 1604, 2504, 0708, 1008, 0413,
0713, 0220, 0420
9 self-bleeding (SEK) only for PP/NP, not for types 1000 and 0232
Hydraulic connection
0 Standard connection in line with technical data
5 connection for 12/6 tube, discharge side only
9 connection for 10/4 tube, discharge side only
6
Identity code
7
About this Pump
8
Safety chapter
3 Safety chapter
Explanation of the safety information The following signal words are used in these operating instructions to
identify different severities of a hazard:
Warning signs denoting different types of The following warning signs are used in these operating instructions to
danger denote different types of danger:
Warning – high-voltage.
Correct and proper use n The pump may only be used to dose liquid metering chemicals.
n The pump may only be started up after it has been correctly installed
and commissioned in accordance with the technical data and specifi‐
cations contained in the operating instructions.
n Observe the general limitations with regard to viscosity limits, chem‐
ical resistance and density - see also ProMinent resistance list (In the
product equipment catalogue or at www.prominent.com)!
n Any other uses or modifications are prohibited.
n The pump is not intended for the dosing of gaseous media or solids.
n The pump is not intended for operation in explosive areas.
n The pump is not intended for exterior applications without use of suit‐
able protective equipment.
n The pump should only be operated by trained and authorised per‐
sonnel, see the following "Qualifications" table.
n You are obliged to observe the information contained in the operating
instructions at the different phases of the device's service life.
9
Safety chapter
Safety information
WARNING!
Warning about personal and material damage
The pump can start to pump, as soon as it is connected to
the mains voltage.
– Install an emergency cut-off switch in the pump power
supply line or integrate the pump in the emergency cut-
off management of the system.
WARNING!
Danger of electric shock
A mains voltage may exist inside the pump housing.
– If the pump housing has been damaged, you must dis‐
connect it from the mains immediately. It may only be
returned to service after an authorised repair.
WARNING!
Fire danger
Combustible media may only be transported using stainless
steel dosing heads. In exceptional cases where this is not
possible, PTFE with carbon can be used, whereby our TT_
versions are manufactured from this conducting plastic.
Here, the operator is urged to take special care due to the
low mechanical strength.
WARNING!
Warning of hazardous or unknown feed chemical
Should a hazardous or unknown feed chemical be used, it
may escape from the hydraulic components when working
on the pump.
– Take appropriate protective measures before working on
the pump (protective eyewear, protective gloves, ...).
Read the safety data sheet on the feed chemical.
– Drain and flush the liquid end before working on the
pump.
CAUTION!
Warning of feed chemical spraying around
Feed chemical can spray out of the hydraulic components if
they are manipulated or opened due to pressure in the liquid
end and adjacent parts of the system.
– Disconnect the pump from the mains power supply and
ensure that it cannot be switched on again by unauthor‐
ised persons.
– Depressurise the system before commencing any work
on hydraulic parts.
10
Safety chapter
CAUTION!
Warning of feed chemical spraying around
An unsuitable feed chemical can damage the parts of the
pump contacted by the chemical.
– Take into account the resistance of the material con‐
tacted by the chemical when selecting the feed chemical
- refer to the ProMinent ® resistance list in the product
equipment catalogue or at www.prominent.com.
CAUTION!
Warning of feed chemical spraying around
The metering pump can generate a multiple of its rated pres‐
sure. If a discharge line is blocked, hydraulic parts may burst.
– Correctly install a back pressure valve in the discharge
line behind the metering pump.
CAUTION!
Danger of personal and material damage
The use of untested third party parts can result in damage to
personnel and material damage.
– Only fit parts to dosing pumps, which have been tested
and recommended by ProMinent.
CAUTION!
Danger from incorrectly operated or inadequately maintained
pumps
Danger can arise from a poorly accessible pump due to
incorrect operation and poor maintenance.
– Ensure that the pump is accessible at all times.
– Adhere to the maintenance intervals.
CAUTION!
Danger from incorrect metering
Should a different liquid end size be fitted, this will change
the metering behaviour of the pump.
– Have the pump reprogrammed in the works.
CAUTION!
Warning of illegal operation
Observe the regulations that apply where the unit is to be
installed.
11
Safety chapter
Information in the event of an emergency In an emergency, either pull out the mains plug or press the customer
installed emergency-off switch or disconnect the pump according to the
emergency-off management for your system!
If feed chemical escapes, also depressurise the hydraulic system around
the pump. Adhere to the safety data sheet for the feed chemical.
Sound pressure level Sound pressure level LpA < 70 dB in accordance with EN ISO
20361:2010-10
at maximum stroke length, maximum stroke rate, maximum back pressure
(water)
12
Storage, transport and unpacking
Safety information
WARNING!
The transporting of pumps which have been used with radio‐
active feed chemicals is forbidden!
They will also not be accepted by ProMinent!
WARNING!
Only return the metering pump for repair in a cleaned state
and with a flushed liquid end - refer to the section on decom‐
missioning!
Only send metering pumps with a filled in Decontamination
Declaration form. The Decontamination Declaration consti‐
tutes an integral part of an inspection / repair order. A unit
can only be inspected or repaired if a Decontamination Dec‐
laration is submitted that has been completed correctly and
in full by an authorised and qualified person on behalf of the
pump operator.
The "Decontamination Declaration" form can be found in the
General Operating Instructions or under
www.prominent.com.
CAUTION!
Danger of material damage
The device can be damaged by incorrect or improper storage
or transportation!
– The unit should only be stored or transported in a well
packaged state - preferably in its original packaging.
– The packaged unit should also only be stored or trans‐
ported in accordance with the stipulated storage condi‐
tions.
– The packaged unit should be protected from moisture
and the ingress of chemicals.
* non-condensing
13
Storage, transport and unpacking
Scope of supply Compare the delivery note with the scope of supply:
n Metering pump with mains power cable
n Connector kit for hose/pipe connection
n Product-specific operating instructions with EC Declaration of Con‐
formity
n CD with order information, exploded diagrams and data sheets
n Optional accessories if ordered
14
Overview of the Device and Control Elements
P_BE_0013_SW
b
c
d
P_BE_0008_SW
15
Overview of the Device and Control Elements
1
2
3
4
5
8
9
P_BE_0011_SW
Fig. 4
1 Pulse Control Switch
2 Stroke Length Adjustment Knob
3 Fault indicator (red)
4 Warning indicator (yellow)
5 Operating indicator (green)
6 Multifunctional Switch
7 "External Control" Terminal
8 Relay connection (optional)
9 "Level Switch" Terminal
16
Overview of the Device and Control Elements
Warning indicator (yellow) The warning indicator lights up if the fluid level in the chemical feed con‐
tainer falls below the first switching point of the level switch.
Operating indicator (green) The operating indicator lights up if the pump is ready for operation and
there are no fault or warning alerts. It goes out quickly as soon as the
pump has performed a stroke.
17
Functional description
6 Functional description
6.1 Liquid End
The dosing process is performed as follows: The diaphragm is pressed
into the dosing head; the pressure in the dosing head closes the suction
valve and the feed chemical flows through the discharge valve out of the
dosing head. The diaphragm is now drawn out of the dosing head; the dis‐
charge valve closes due to the negative pressure in the dosing head and
fresh feed chemical flows through the suction valve into the dosing head.
One cycle is completed.
6.3 Capacity
The capacity is determined by the stroke length and the stroke rate.
The stroke length is adjusted by the stroke length adjustment knob within
a range of 0 ... 100 %. A stroke length of between 30 ... 100 % (SEK type:
50 ... 100 %) is recommended to achieve the specified reproducibility!
The stroke rate can be set within a range of 10 ... 100 % using the multi‐
functional switch.
6.4 Self-Bleeding
Self-bleeding liquid ends (SEK types) are capable of independent priming
when a discharge line is connected and diverting existent air pockets via a
bypass. During operation they are also capable of conveying away gases
which are produced, independently of the operating pressure in the
system. It is also possible to dose precisely in a depressurised state due
to the integral back pressure valve.
"Manual" operating mode As soon as the stroke rate has been set by the multifunctional switch, the
pump finds itself in "Manual" operating mode. 100 % corresponds to 180
strokes/min.
"Extern" operating mode: The "Extern" operating mode is described below in the "Operation"
chapter.
6.6 Functions
The functions are described below in the "Operation" chapter.
18
Functional description
6.7 Relay
The pump has two connecting options.
Fault indicating relay option The relay can switch a connected power circuit (e.g. for an alarm horn) in
the event of warnings or fault messages (e.g. warning levels).
The relay can be retrofitted with the retrofit kit via a knock-out opening in
the pump foot - refer to "Retrofitting relays".
Fault indicating and pacing relay option This combined relay can generate a contact with each stroke via its pacing
relay in addition to its function as a fault indicating relay.
The relay can be retrofitted with the retrofit kit via a knock-out opening in
the pump foot - refer to "Retrofitting relays".
Comments:
re 1 - "Priming" can take place in any mode of the pump (providing it is
functioning).
re 2 - "Fault", "Stop" und "Pause" stop everything apart from "Priming".
re 3 - The stroke rate of "Auxiliary frequency" always has priority over the
stroke rate specified by an operating mode in 4.
19
Assembly
7 Assembly
WARNING!
Risk of electric shock
If water or other electrically conducting liquids penetrate into
the drive housing, an electric shock may occur.
– Position the pump so that drive housing cannot be
flooded.
CAUTION!
Danger from incorrectly operated or inadequately maintained
pumps
Danger can arise from a poorly accessible pump due to
incorrect operation and poor maintenance.
– Ensure that the pump is accessible at all times.
– Adhere to the maintenance intervals.
Mount the metering pump with the pump foot on a horizontal, level
and load-bearing supporting surface.
20
Installation, hydraulic
8 Installation, hydraulic
Safety information
CAUTION!
Warning of feed chemical spraying around
An unsuitable feed chemical can damage the parts of the
pump contacted by the chemical.
– Take into account the resistance of the material con‐
tacted by the chemical when selecting the feed chemical
- refer to the ProMinent ® resistance list in the product
equipment catalogue or at www.prominent.com.
CAUTION!
Warning of feed chemical spraying around
Pumps which are not fully installed hydraulically can eject
feed chemicals from the outlet openings of the discharge
valves as soon as they are connected to the mains.
– The pump must first be hydraulically installed and then
electrically.
– In the event that you have failed to do so, press the
[STOP/START] button or press the emergency-stop
switch.
CAUTION!
Warning of feed chemical spraying around
Feed chemical can spray out of the hydraulic components if
they are manipulated or opened due to pressure in the liquid
end and adjacent parts of the system.
– Disconnect the pump from the mains power supply and
ensure that it cannot be switched on again by unauthor‐
ised persons.
– Depressurise the system before commencing any work
on hydraulic parts.
CAUTION!
Danger from rupturing hydraulic components
Peak loads during the dosing stroke can cause the maximum
permissible operating pressure of the system and pump to
be exceeded.
– The discharge lines are to be properly designed.
CAUTION!
Danger of personal and material damage
The use of untested third party parts can result in damage to
personnel and material damage.
– Only fit parts to dosing pumps, which have been tested
and recommended by ProMinent.
CAUTION!
Warning of illegal operation
Observe the regulations that apply where the unit is to be
installed.
21
Installation, hydraulic
CAUTION!
Danger resulting from rupturing hydraulic components
Hydraulic components can rupture if the maximum permis‐
sible operating pressure is exceeded.
– Always maintain the maximum permissible operating
pressure of all hydraulic components - please refer to
the product specific operating instructions and system
documentation.
– Never allow the metering pump to run against a closed
shut-off device.
– Install a relief valve.
CAUTION!
Hazardous feed chemicals can escape
Hazardous or extremely aggressive feed chemicals can leak
out during conventional bleeding procedures.
– Install a bleed line with recirculation into the storage
tank.
CAUTION!
Hazardous feed chemicals can escape
Hazardous or extremely aggressive feed chemicals can leak
out in the event that the metering pump is removed from the
installation.
– Shut-off valves must be installed on the metering pump's
pressure and discharge sides.
CAUTION!
Uncontrolled flowing feed chemicals
Feed chemicals can leak through a stopped metering pump
in the event of back pressure.
– For this purpose, use an injection valve or vacuum
breaker.
22
Installation, hydraulic
CAUTION!
Uncontrolled flowing feed chemicals
Feed chemicals can leak through the metering pump in an
uncontrolled manner in the event of excessive priming pres‐
sure.
– The maximum priming pressure for the metering pump
may not be exceeded - please refer to the product-spe‐
cific operating instructions.
4. Place the hose (1) with the nozzle (4) onto the valve (6).
5. Clamp the hose connector: Screw the union nut (2) tight while
simultaneously pressing on the hose (1).
6. Re-tighten the hose connector: Pull on the hose (1) briefly, which is
fastened to the dosing head, and tighten up the union nut (2) once
more.
23
Installation, hydraulic
1 1 Hose
2 Union nut
2 3 Clamp ring
4 Nozzle
3
5 O-ring and flat seal
4 6 Valve
5
6
P_MAZ_0021_SW
1 1 Pipe
2 Union nut
2 3 Rear clamp ring
4 Front clamp ring
3
5 Valve
4
5
P_MAZ_0022_SW
Fig. 6: Design SS
Installation of the return line A return line is connected in addition to the suction and discharge lines.
1. Fasten the hose pipe to the return line tube nozzle or to the liquid
end bleed valve. PVC hose, soft, 6x4 mm is recommended for this.
2. Feed the free end of the return line back to the storage tank.
24
Installation, hydraulic
3. Shorten the return line hose so that it cannot submerge into the feed
chemical in the storage tank.
Installation of the return line A return line is connected in addition to the suction and discharge lines.
1. Fasten the hose pipe to the return line tube nozzle or to the liquid
end bleed valve. PVC hose, soft, 6x4 mm is recommended for this.
2. Feed the free end of the return line back to the storage tank.
3. SEK only: Insert the return line into the antikink device on the bleed
valve and screw it in place until the antikink device engages.
4. Shorten the return line hose so that it cannot submerge into the feed
chemical in the storage tank.
25
Installation, hydraulic
2
3
P_MAZ_0023_SW
26
Electrical installation
9 Electrical installation
WARNING!
Danger of electric shock
A mains voltage may exist inside the device.
– Before any work, disconnect the device's mains cable
from the mains.
WARNING!
Risk of electric shock
This pump is supplied with a grounding conductor and a
grounding-type attachment plug.
– To reduce the risk of electric shock, ensure that it is con‐
nected only to a proper grounding-type receptacle.
WARNING!
Risk of electric shock
In the event of an electrical accident, the pump must be
quickly disconnected from the mains.
– Install an emergency cut-off switch in the pump power
supply line or
– Integrate the pump in the emergency cut-off manage‐
ment of the system and inform personnel of the isolating
option.
WARNING!
Danger of electric shock
A mains voltage may exist inside the pump housing.
– If the pump housing has been damaged, you must dis‐
connect it from the mains immediately. It may only be
returned to service after an authorised repair.
CAUTION!
Material damage possible due to power surges
Should the pump be connected to the mains power supply in
parallel to inductive consumers (such as solenoid valves,
motors), inductive power surges can damage the controller
when it is switched off.
– Provide the pump with its own contacts and supply with
voltage via a contactor relay or relay.
Personnel: n Electrician
27
Electrical installation
WARNING!
Unexpected startup is possible
As soon as the pump is connected to the mains, the pump
may start pumping and consequently feed chemical may
escape.
– Prevent dangerous feed chemicals from escaping.
– If you have not successfully prevented this, immediately
press the [STOP/START] key or disconnect the pump
from mains, e.g. via an emergency cu-off switch.
CAUTION!
If the pump is integrated into a system: The system must be
designed so that potential hazardous situations are avoided
by pumps starting up automatically subsequent to unin‐
tended power interruptions.
Connect the pump to the mains power supply using the mains cable.
Parallel connection to inductive con‐ Should the pump be connected to the mains in parallel to inductive con‐
sumers sumers (e.g. solenoid valves, motor), the pump must be electrically iso‐
lated when these consumers are switched off.
n Supply the pumps with voltage via a contactor relay or relay using
separate contacts for the pump.
n If this is not possible then connect a varistor (part no. 710912) or an
RC member, 0.22 µF / 220 Ω in parallel.
Electrical interface for pin 1 "Pause" - pin 2 "Extern Contact" - pin 5 "Auxil‐
iary frequency"
28
Electrical installation
"Extern Contact" operating mode The pump performs one or more strokes if:
n Pin 2 and pin 4 are connected to each other for at least 20 ms. Pin 1
and pin 4 then also have to be connected to each other.
"Auxiliary frequency" operating mode: The pump works at a preset stroke rate if:
n Pin 5 and pin 4 are connected to each other. Pin 1 and pin 4 then also
have to be connected to each other. The auxiliary frequency is fac‐
tory-preset to maximum stroke rate.
Electrical interface
Activation via
n zero volt connection contact (load: 0.5 mA at 5 V) or
1 2 n semi-conductor switch (residual voltage < 0.7 V)
P_BE_0016_SW
29
Electrical installation
9.3 Relay
9.3.1 "Fault indicating relay" output (identity code 1 + 3 or 4 + 5)
A fault indicating relay can be ordered as an option - refer to ordering
information in the appendix. It is used to emit a signal when there is a fault
with the pump and for the "Liquid level low, 1st stage" warning alert and
"Liquid level low, 2nd stage".
A cut-off relay works when there are fault alerts from the pump and in the
event of the "Liquid level low 2nd stage" alert.
The fault indicating relay can be retrofitted and is operational once
attached to the relay board - refer to "Retrofitting Relays" in the Appendix.
2 Electrical interface
P_SI_0010_SW
Indentity code 1 + 3
Pin assignment
Indentity code 4 + 5
Pin assignment
P_SI_0044
1 yellow NO (normally open) Fault indi‐
cating relay
Fig. 14: Cable conductor assignments
4 green C (common) Fault indi‐
cating relay
3 white NO (normally open) Pacing relay
2 brown C (common) Pacing relay
30
Electrical installation
2 Electrical interface
for semiconductor switch pacing relay:
Indentity code 4 + 5
Pin assignment
P_SI_0044
1 yellow NO (normally open) Fault indi‐
cating relay
Fig. 16: Cable conductor assignments
4 green C (common) Fault indi‐
cating relay
3 white NO (normally open) Pacing relay
2 brown C (common) Pacing relay
31
Operation
10 Operation
WARNING!
Danger of electric shock
Incompletely installed electrical options can allow moisture
into the inside of the housing.
– Knock-out openings in the pump housing must be
equipped with matching modules or be sealed in a leak-
tight manner.
WARNING!
Danger of electric shock
A mains voltage may exist inside the pump housing.
– If the pump housing has been damaged, you must dis‐
connect it from the mains immediately. It may only be
returned to service after an authorised repair.
10.1 Manual
Personnel: n Instructed personnel
10.1.1 Capacity
The capacity is determined by the stroke length and the stroke rate.
The stroke length is adjusted by the stroke length adjustment knob within
a range of 0 ... 100 %. A stroke length of between 30 ... 100 % (SEK type:
50 ... 100 %) is recommended to achieve the specified reproducibility!
The stroke rate can be set within a range of 10 ... 100 % using the multi‐
functional switch.
10.1.2 Functions
The pump has the following functions:
"Pause" function The pump can be remotely stopped via the "External Control" terminal.
The "Pause" function only works via the "External Control" terminal.
"Stop" function The pumps can be stopped by turning the multifunctional switch to "Stop"
without disconnecting it from the mains power supply.
32
Operation
"Level switch" function Information about the liquid/powder level in the feed chemical container is
reported to the pump. To do so, a two-stage level switch must be fitted; it
is connected to the "Level switch" terminal.
"Auxiliary rate" function Enables switching of a stroke rate via the "External control" jack. This aux‐
iliary frequency has priority over the operating mode stroke rate settings .
In the standard version, the "Auxiliary frequency" function is programmed
to 100 % stroke rate.
33
Maintenance
11 Maintenance
WARNING!
It is mandatory that you read the safety information and
specifications in the "Storage, Transport and Unpacking"
chapter prior to shipping the pump.
CAUTION!
Warning of feed chemical spraying around
Feed chemical can spray out of the hydraulic components if
they are manipulated or opened due to pressure in the liquid
end and adjacent parts of the system.
– Disconnect the pump from the mains power supply and
ensure that it cannot be switched on again by unauthor‐
ised persons.
– Depressurise the system before commencing any work
on hydraulic parts.
Further data on CD
All product-specific operating instructions include a CD with
order details, exploded diagrams and dimensions sheets, if
they are not included in the operating instructions.
34
Maintenance
P_BE_0012_SW
35
Repairs
12 Repairs
Safety information
WARNING!
Danger of an electric shock
Unauthorised repairs inside the pump can result in an elec‐
tric shock.
For this reason repairs inside the pump may only be per‐
formed by a ProMinent subsidiary or representative, in partic‐
ular the following:
– Replacement of damaged mains connection lines
– Replacement of fuses
– Replacement of electronic control
WARNING!
It is mandatory that you read the safety information and
specifications in the "Storage, Transport and Unpacking"
chapter prior to shipping the pump.
WARNING!
Contact with the feed chemical
Parts that come into contact with the feed chemical are
uncovered and handled during overhaul work.
– Protect yourself against the feed chemical in case it is
hazardous. Read the safety data sheet on the feed
chemical.
CAUTION!
Warning of feed chemical spraying around
Feed chemical can spray out of the hydraulic components if
they are manipulated or opened due to pressure in the liquid
end and adjacent parts of the system.
– Disconnect the pump from the mains power supply and
ensure that it cannot be switched on again by unauthor‐
ised persons.
– Depressurise the system before commencing any work
on hydraulic parts.
36
Repairs
37
Repairs
WARNING!
A few cubic centimetres of feed chemical may have accumu‐
lated behind the metering diaphragm in the backplate fol‐
lowing a leak - depending on the design!
– Take this feed chemical into consideration when you are
planning a repair - especially if it is hazardous!
38
Repairs
CAUTION!
Leakage may become apparent at a later stage.
– The leakage hole must point downwards when the
pump is installed later - please refer to Fig. 18!
– Place the backplate (4) immediately into the cor‐
rect position on the pump housing (6)! Do not twist
the backplate on the pump housing so that the
safety diaphragm (5) becomes warped!
CAUTION!
Leakage may become apparent at a later stage.
– Do not overtighten the diaphragm (3) in the fol‐
lowing step!
– The backplate (4) must remain in its position so
that the safety diaphragm does not become
warped!
19. Hold the backplate (4) firmly and screw the diaphragm (3) in a clock‐
wise direction until it is sitting tightly (the twisting resistance of the
return spring can be felt).
20. Set the stroke length to 100 %.
21. Place the dosing head (2) with the screws (1) onto the diaphragm
(3) and the backplate (4) - the suction connector must be pointing
downwards when the pump is later installed.
22. Gently tighten the screws (1) and then tighten in a diagonal pattern.
See below for tightening torque.
23. With PP types with bleed valve: Allow the cover of the liquid end to
rest in the dosing head, then press the knob on the bleed valve into
the dosing head.
CAUTION!
Leakage possible
– Check the tightening torque of the screws after
24-hours of operation!
– With PP dosing heads, recheck the tightening
torque again after three months!
39
Repairs
1 2 3 4 5 6
P_BE_0018_SW
40
Troubleshooting
13 Troubleshooting
Safety information
WARNING!
Warning of hazardous or unknown feed chemical
Should a hazardous or unknown feed chemical be used, it
may escape from the hydraulic components when working
on the pump.
– Take appropriate protective measures before working on
the pump (protective eyewear, protective gloves, ...).
Read the safety data sheet on the feed chemical.
– Drain and flush the liquid end before working on the
pump.
CAUTION!
Warning of feed chemical spraying around
Feed chemical can spray out of the hydraulic components if
they are manipulated or opened due to pressure in the liquid
end and adjacent parts of the system.
– Disconnect the pump from the mains power supply and
ensure that it cannot be switched on again by unauthor‐
ised persons.
– Depressurise the system before commencing any work
on hydraulic parts.
41
Troubleshooting
42
Decommissioning
14 Decommissioning
Decommissioning
WARNING!
Danger from chemical residues
There is normally chemical residue in the liquid end and on
the housing after operation. This chemical residue could be
hazardous to people.
– It is mandatory that the safety information relating to the
"Storage, transport and unpacking" chapter is read
before shipping or transporting the unit.
– Thoroughly clean the liquid end and the housing of
chemicals and dirt. Adhere to the safety data sheet for
the feed chemical.
WARNING!
Warning of hazardous or unknown feed chemical
Should a hazardous or unknown feed chemical be used, it
may escape from the hydraulic components when working
on the pump.
– Take appropriate protective measures before working on
the pump (protective eyewear, protective gloves, ...).
Read the safety data sheet on the feed chemical.
– Drain and flush the liquid end before working on the
pump.
CAUTION!
Warning of feed chemical spraying around
Feed chemical can spray out of the hydraulic components if
they are manipulated or opened due to pressure in the liquid
end and adjacent parts of the system.
– Disconnect the pump from the mains power supply and
ensure that it cannot be switched on again by unauthor‐
ised persons.
– Depressurise the system before commencing any work
on hydraulic parts.
43
Decommissioning
Disposal
CAUTION!
Warning of feed chemical spraying around
Feed chemical can spray out of the hydraulic components if
they are manipulated or opened due to pressure in the liquid
end and adjacent parts of the system.
– Disconnect the pump from the mains power supply and
ensure that it cannot be switched on again by unauthor‐
ised persons.
– Depressurise the system before commencing any work
on hydraulic parts.
CAUTION!
Environmental hazard due to electronic waste
There are electronic components in the pump, which can
have a toxic effect on the environment.
– Separate the electronic components from the remaining
parts.
– Note the pertinent regulations currently applicable in
your country!
44
Technical data
15 Technical data
15.1 Performance data
Beta® b operating at 180 strokes/minute
and 100 % stroke length
Type Minimum pump capacity Minimum pump capacity Con‐ Suction Priming Max‐
nector lift* lift** imum
at maximum back pressure at medium back pressure size priming
pressure
external on suc‐
Æx tion side
internal
Æ
bar l/h ml/ bar l/h ml/ mm m WS m WS bar
stroke stroke
Beta®
1000 10 0.74 0.069 5.0 0.82 0.076 6x4 6.0 1.8 8
0700 7 0.8 0.074 3.5 0.88 0.074 6x4 6.0 1.8 8
0400 4 0.84 0.078 2.0 0.92 0.078 6x4 6.0 1.8 8
2001 20 0.96 0.089 10 1.5 0.13 6x3 6.0 2.0 8
1601 16 1.1 0.10 8.0 1.40 0.13 6x4 6.0 2.0 8
1001 10 1.3 0.12 5.0 1.5 0.14 6x4 6.0 2.0 8
0701 7 1.4 0.13 3.5 1.7 0.14 6x4 6.0 2.0 8
0401 4 1.5 0.14 2.0 2.0 0.18 6x4 6.0 2.0 8
2002 20 1.7 0.16 10 2.8 0.26 6x3 6.0 2.5 5.5
1602 16 2.2 0.20 8.0 2.5 0.24 6x4 6.0 2.5 5.5
1002 10 2.4 0.22 5.0 2.8 0.26 6x4 6.0 2.5 5.5
0702 7 2.6 0.24 3.5 3.1 0.29 6x4 6.0 2.5 5.5
0402 4 2.8 0.26 2.0 3.6 0.36 6x4 6.0 2.5 5.5
1604 16 3.6 0.33 8.0 4.3 0.40 6x4 5.0 3.0 3
1004 10 3.9 0.36 5.0 4.7 0.44 6x4 5.0 3.0 3
0704 7 4.2 0.39 3.5 5.1 0.47 6x4 5.0 3.0 3
0404 4 4.5 0.42 2.0 5.6 0.52 6x4 5.0 3.0 3
0708 7 7.1 0.66 3.5 8.4 0.78 8x5 4.0 2.0 2
0408 4 8.3 0.77 2 10.0 0.93 8x5 4.0 2.0 2
0413 4 12.3 1.14 2.0 14.2 1.31 8x5 3.0 2.5 1.5
0220 2 19.0 1.76 1.0 20.9 1.94 12x9 2.0 2.0 1
2504 25 2.9 0.27 12.5 3.7 0.34 8x41 4.0 3.0 3
45
Technical data
Type Minimum pump capacity Minimum pump capacity Con‐ Suction Priming Max‐
nector lift* lift** imum
at maximum back pressure at medium back pressure size priming
pressure
external on suc‐
Æx tion side
internal
Æ
bar l/h ml/ bar l/h ml/ mm m WS m WS bar
stroke stroke
0401 4 0.9 0.083 2.0 1.2 0.11 6x4 6.0 2.0 0.5
2002 20 0.78 0.07 10.0 1.8 0.17 6x4 6.0 2.5 0.5
1602 16 1.40 0.13 8.0 1.74 0.174 6x4 6.0 2.5 0.5
1002 10 1.7 0.16 5.0 2.0 0.18 6x4 6.0 2.5 0.5
0702 7 1.8 0.17 3.5 2.2 0.20 6x4 6.0 2.5 0.5
0402 4 2.1 0.19 2.0 2.5 0.23 6x4 6.0 2.5 0.5
1604 16 2.7 0.25 8.0 3.6 0.33 6x4 5.0 3.0 0.5
1004 10 3.3 0.30 5.0 3.9 0.36 6x4 5.0 3.0 0.5
0704 7 3.6 0.33 3.5 4.0 0.37 6x4 5.0 3.0 0.5
0404 4 3.9 0.36 2.0 4.2 0.39 6x4 5.0 3.0 0.5
0708 7 6.60 0.61 3.5 7.50 0.69 8x5 4.0 2.0 0.5
0408 4 7.5 0.64 2.0 8.1 0.77 8x5 4.0 2.0 0.5
0413 4 10.8 1.0 2.0 12.6 1.17 8x5 3.0 2.5 0.5
0220 2 16.2 1.5 1.0 18.0 1.67 12x9 2.0 2.0 0.5
1008 10 6.3 0.58 5.0 7.5 0.69 8x5 3.0 3.0 0.5
0713 7 10.5 0.97 3.5 12.3 1.14 8x5 2.5 2.5 0.5
0420 4 15.6 1.44 2.0 17.4 1.61 12x9 2.5 2.5 0.5
* - Suction lift with a filled suction line and filled liquid end. With self-
bleeding dosing head with air in the suction line.
** - Priming lift with clean and moist valves. Priming lift at 100 % stroke
length and free outlet or opened bleed valve.
*** - The given performance data constitutes guaranteed minimum
values, calculated using medium water at room temperature. The
bypass connection with a self-bleeding dosing head is 6x4 mm.
1 - The connector width is 6 mm on SST material versions.
Beta® metering pumps with dosing heads for higher-viscosity media have
a 10-20 % lower metering capacity and are not self-priming. Connection
G 3/4-DN 10 with tube nozzle d16-DN10.
15.2 Accuracy
15.2.1 Standard Liquid End
Data Value Unit
Capacity range of the series -5 ... +10 % *
Reproducibility ±2 % **
46
Technical data
* - at max. stroke length and max. operating pressure for all material
versions
** - at constant conditions and min. 30 % stroke length
15.3 Viscosity
The liquid ends are suitable for the following viscosity ranges:
Only the self-bleeding version in PPE, PPB, NPE and NPB material
models with a valve spring made of hastealloy C and a valve insert made
of PVDF. Diaphragm with a PTFE coating.
FPM = fluororubber
47
Technical data
* Fuses must have VDE, UL and CSA certification. E.G. type 19195 manu‐
factured by Wickmann in compliance with IEC Publ. 127 - 2/3.
15.6 Temperatures
Pump, compl. Data Value Unit
Storage and transport temperature -20 ... +60 °C
Ambient temperature in operation (drive -10 ... +45 °C
and control):
48
Technical data
* Temp. max., for 15 min at max. 2 bar, dependent on the ambient and
feed chemical temperatures
15.7 Climate
Data Value Unit
Maximum air humidity *: 95 % rel.
humidity
* non-condensing
15.9 Compatibility
Some hydraulic parts of the Beta ® b are identical to those of the Beta ® a,
gamma/ L and delta ® .
There is most compatibility with pumps of the Beta ® a, gamma/ L and
delta ® series with the following components and accessories:
n Signal cable gamma/Vario 2-, 4- and 5-wire for the "Extern" function
n Level switch 2-stage (gamma / Vario / Beta ® )
n Dosing line cross-sections
n Standard gamma connector kit
n Chemical feed container
n Overall height (distance between the suction and discharge con‐
nector)
n Same use of accessories, such as back pressure valves, multifunc‐
tional valves, dosing monitor and flushing equipment
49
Technical data
50
Declaration of Conformity
16 Declaration of Conformity
- Original -
EC Declaration of Conformity for Machinery
the product specified in the following complies with the relevant basic health and safety rules of the
EC Directive, on the basis of its functional concept and design and in the version marketed by us.
This declaration loses its validity in the event of a modification to the product not agreed with us.
Description of the product: Metering pump, product range Beta/4 and Beta/5
51
Index
17 Index
" I
"External Control" Terminal................... 16, 17, 28, 32, 33 Identity code.................................................................... 6
"Level Switch" Terminal.......................................... 16, 17 Inductive consumers..................................................... 28
A Information in the event of an emergency..................... 12
About this Pump.............................................................. 8 Installation, electrical..................................................... 27
Accuracy....................................................................... 46 Installation, hydraulic..................................................... 21
Antikink device.............................................................. 26 Install hose lines............................................................ 22
Assembly....................................................................... 20 IP................................................................................... 49
Auxiliary Frequency..................................... 17, 19, 28, 29 L
Auxiliary rate................................................................. 33 Leakage hole................................................................. 34
B Level.............................................................................. 30
Backplate...................................................................... 15 Level switch....................................................... 17, 29, 33
Bleeding.................................................................. 24, 25 M
Bleed valve.............................................................. 15, 26 Mains............................................................................. 32
Bypass tube nozzle....................................................... 15 Mains Cable.................................................................. 28
C Maintenance.................................................................. 34
Capacity.................................................................. 18, 32 Manual.............................................................. 16, 18, 19
Cleaning valves............................................................. 36 Manual operation.......................................................... 32
Compatibility.................................................................. 49 Material Data................................................................. 47
Connector size.............................................................. 45 Metering pumps with bleed valve.................................. 24
Contacter relay.............................................................. 28 Metering pumps without self-bleeding........................... 22
Contacts........................................................................ 33 Metering pumps with self-bleeding................................ 25
Control Elements........................................................... 16 Minimum Stroke Length................................................ 46
Control type................................................................... 41 Multifunctional Switch........................................ 16, 18, 32
Correct and proper use................................................... 9 O
D Operating indicator (green)..................................... 16, 17
Declaration of Conformity.............................................. 51 Operating Modes......................................... 16, 17, 18, 19
Decommissioning.......................................................... 43 Operation...................................................................... 32
Degree of protection...................................................... 49 Overview of the Device................................................. 15
Discharge valve....................................................... 15, 26 P
Disposal........................................................................ 44 Pacing relay.................................................................. 31
Dosing head.................................................................. 15 Parallel connection........................................................ 28
E Pause.................................................... 17, 19, 28, 29, 32
Electrical data................................................................ 48 Performance data.......................................................... 45
Electrical Installation..................................................... 27 Power consumption....................................................... 48
Emergency.................................................................... 12 Priming.................................................................... 19, 32
Emptying the liquid end................................................. 43 Priming function............................................................ 16
Explanation of the safety information ............................. 9 Priming pressure........................................................... 25
External frequency changeover.............................. 17, 19 Protection against contact and humidity....................... 49
Extern Contact................................ 16, 17, 19, 28, 29, 33 Protection class............................................................. 49
F Pulse Control Switch............................................... 16, 33
Fault.............................................................................. 19 Q
Fault alerts.................................................................... 41 Qualification of personnel.............................................. 12
Fault indicating and pacing relay option........................ 19 R
Fault indicating relay......................................... 19, 30, 31 Radioactive................................................................... 13
Fault indicator (red)................................................. 16, 17 RC member................................................................... 28
Fault Statuses............................................................... 19 Relay....................................................................... 19, 30
Functions..................................................... 16, 17, 19, 32 Relay connection........................................................... 16
H Remote operation.................................................... 32, 33
Hierarchy of Operating Modes...................................... 19 Repairs.......................................................................... 36
Replacing the Diaphragm.............................................. 38
52
Index
53