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S . S . L O K R A S , P . K . D E S H P A N D E , N. R . K U L O O R
A N D
Department of Chemical Engineering, Indian Institute of Science, Bangalore 12, India
ACETONE
is one of the important industrial solvents and (1959). Liquid-phase reaction kinetics with Raney nickel
a raw material for synthesizing diacetone alcohol, iso- catalysts were studied by Kipperman and Nikolaeva
phorone, methyl acrylate, bisphenol A, ketone, etc. (1961) and Kipperman et al. (1962, 1963a,b). Rate-
Dehydrogenation of 2-propanol displaced the fermentation controlling steps and reaction mechanism by the Hougen-
process in commercial manufacture of acetone in the mid- Watson approach were also investigated by Garcia de
dle 1920’s. With the advent of petrochemical industries, la Banda et al.
2-propanol is now available in abundance a t competitive
Experimental
prices and hence is a more suitable raw material.
Acetone can be obtained from 2-propanol by either The apparatus (Figure 1) consists of 2-propanol feeding
catalytic dehydrogenation or catalytic oxidation. The reac- and metering units, vaporizer with preheater, reactor, pro-
tions are duct condensers, and receivers, and gas collecting drum.
CHiCHOHCH3- CHlCOCHi + H? (1) The vaporizer consists of a 4-foot-long, 78-inch-i.d. 18-8
stainless steel tube. The reactor is a 2-inch-i.d., 18-inch-
CHiCHOHCHi + ;1. O?+ CH7COCHl + H20 ( 2 ) long, 18-8 stainless steel tube having a conical bottom
Reaction 1 is endothermic, while Reaction 2 is exothermic with a plug cock, a 4-inch-diameter, 4-inch-high disen-
and requires more critical temperature control. Therefore, gaging section a t the top, and two pressure taps a t the
industrial practice generally favors the dehydrogenation top and bottom. The heating is done electrically and
route. During catalytic dehydrogenation, dehydration of the temperatures are controlled by Sunvic energy regula-
an alcohol occurs simultaneously, according to the reaction, tors and autotransformers. Reactor temperature is
measured by a Chromel-Alumel thermocouple and con-
C3Hs + H20
CH?CHOHCH,--+ (3) trolled within i l ° C .
However, Reaction 3 can be controlled by selective Analysis. Hydrogen and propylene in the collected gas
catalysts and proper operating conditions. are determined in an Orsat apparatus and acetone in
the condensed product by Morasco’s Oxime method
literature Survey
(Mitchell et al., 1955). The liquid product was collected
Extensive work has been carried put on the dehydro- at -20°C. by using a salt-ice mixture. As the vapor pres-
genation of 2-propanol. Balandin and coworkers (Balandin, sure of acetone at -20°C. is 20 mm. of Hg, the carry-
1958) studied the various catalysts in detail, to explain over of acetone by the product gases was taken into
the phenomena of catalysis in the light of the multiplet account. Since it was observed that moles of acetone
theory and indicated the fundamental nature of bond formed are equal to the moles of H1 collected, the only
energy compared to the energy of activation. A large side reaction being that of dehydration, only hydrogen
number of patents deal with catalyst specifications and and propylene were estimated for routine analysis.
optimum operating parameters. Kinetic work is com- Catalyst Preparation. Catalysts, Cu-Si02 (1 t o 3, 1 to
paratively less. Ciborowski (1959) and Balandin and Tet- 4, 1 to 9, 1 to 19, and 1 to 99), Cu-pumice (1 to 4),
eni (1960) collected the kinetic data over copper catalysts, ZnO-SiOi (1 to 4), and Ni-Si02 (1 to 4) were prepared
while Germain et al. (1961, 1965), Garcia de la Banda by an impregnation technique. The impregnated nitrates
and Orlandini (1958, 1963), Garcia de la Banda (1960), of copper and nickel and zinc acetate were oxidized a t
Sheely (1963), Krylov (1965), and Zhabrova et al. (1965) 400°C. in a muffle furnace. The copper and nickel oxides
worked with zinc oxide catalysts. Kinetics with chromium were reduced with hydrogen at 3OO0C. in the reactor
catalysts were investigated by Garcia de la Banda (1960, before being used. The size of the catalyst used in most
19621, Garcia de la Banda et al. (1966), and Orlandini of the runs was -60 +lo0 Tyler mesh.
Ind. Eng. Chem. Process Des. Develop., Vol. 9, No. 2, 1970 293
Feed bottla i
I , T h e r m coude
I
Flowmatar
Needla
valve
m "! 8 %
-
supor healer Reac tor
I
Condensers
Pi
and
receivers hx
liquid product
Catalyst Characteristics. The characteristics of Cu-Sios of 2-propanol over Ni, Cu, and ZnO were computed (Table
(1 to 4, -60 +lo0 Tyler mesh) catalyst, which was found 11).
to be the best among the lot, are surface area, 310.1 The activation energy for dehydrogenation is least for
sq. cm. per gram, apparent density, 2.4818 grams per copper, which indicates that it is a better dehydrogenation
cc., and bulk density, 0.8750 gram per cc. catalyst. For nickel dehydration is less prominent than
Selection of Catalyst and Carrier Material. Pumice- dehydrogenation, while for zinc oxide the two reactions
supported catalyst had low activity and short life and seem to be probable to an equal extent. For copper
hence silica gel was selected as a carrier. The performance catalyst, the activation energy for dehydration is lower
of catalysts Cu-Sios, Ni-SiO:!, and ZnO-SiOn, all in the than for dehydrogenation. However, experiments with cop-
ratio of 1 to 4 by weight and having a size of -60 +lo0 per show lesser dehydration with increasing copper con-
Tyler mesh, was compared. The experiments were con- tent. On the basis of those results, the copper catalyst
ducted with a 4-inch bed height in the temperature range was selected for detailed experimentation.
of 275" to 325°C. and WIF range of 16 to 22. The copper Copper-Catalyst Compositions (1 to 3, 1 to 4, 1 to 9,
catalyst gave a much better performance than nickel and 1 to 19, and 1 to 99) were investigated. Optimum values
zinc oxide. Conversions with nickel were rather low, and of dehydrogenation and dehydration were obtained with
with zinc oxide the dehydration reaction was more prom- 1 to 3 and 1 to 4 catalyst composition and hence 1
inent. Catalyst activity studies show that the activity to 4 catalyst was chosen for further studies.
of Cu-Si02 (1 to 4) remains constant for 24 hours. All
Results and Discussion
the experiments were carried out under constant activity
conditions. Xoncatalytic conversion was not observed. The experimental runs with Cu-Si02 (1 to 4, -60 +lo0
Some typical results a t 3OO0C. are presented in Table Tyler mesh) catalysts were carried out in the static and
I. fluidized beds. Chemically pure 2-propanol was used.
The catalyst performance can be partly explained in Technical grade 2-propanol was also used in the fluidized
the light of the energy correspondence principle, which beds.
forms a part of the multiplet theory of catalyst activity Static Bed Reactor. The experimental data are presented
of Balandin (1958). Based on the bond energies data in Table 111. The range of temperature and time factor
of Cotrell (1958), Balandin et al. (1963), and Balandin ( W I F ) employed was 250" to 325°C. and 16 to 30, respec-
and Tolstopyatova (1965) for three catalysts, the activa- tively. The extent of dehydration reaction was rather
tion energies for the dehydrogenation and dehydration low, the maximum a t 325°C. The conversion to acetone
increased with increase in time factor and the curves
of conversion us. time factor tend toward asymptotic values
294 Ind. Eng. Chem. Process Des. Develop., Vol. 9, No. 2, 1970
Table 111. Effect of Time Factor and
300.0 -
Temperature on Conversion
% Concwsion 7; Conwrsion
Dehydro- Dehydra- Dehydro- Dehydra-
No. W: F genation tion No. W:F genation tion
(At 250" C.) (At 275°C.) 200.0
1 16.6 60.0 1.5 1 15.9 67.4 2.0
2
3
18.6
19.5
73.3
75.0
1.1
1.6
2
3
18.9
22.0
84.0
87.0
1.6
2.2
m
--
4 21.8 73.1 1.1 4 25.9 88.1 2.8 a
5 24.4 77.7 1.2 6 27.8 91.7 1.8 :I'
6 24.7 81.5 2.2 6 29.0 93.6 2.4
7 30.0 85.9 1.6 100.0
(At 300" C.) (At 325O C.)
1 16.7 77.5 3.3 1 16.8 88.5 4.1
2 18.8 83.6 2.5 2 18.5 95.1 4.6
3 21.2 87.3 2.8 3 20.8 91.1 3.7
4 22.3 89.0 3.4 4 23.9 94.0 5.0
5 27.3 96.2 3.5 5 25.0 94.6 5.4
6 28.5 93.0 7 .O
0.0 5.0 IO 0 15.0 20 0
WIF
Ind. Eng. Chem. Process Des. Develop., Vol. 9, No. 2, 1970 295
230.4907 x e-3606,6'TCa - C H C ~ / K
r= (6)
1 + (0.1688 x 10-zez685i'r)CA+ (9.9536 x 10-12e123666.irT
CH
296 Ind. Eng. Chem. Process Des. Develop., Vol. 9, No. 2, 1970
p = total pressure, atm.
Table VII. Effect of Time Factor and r = reaction rate
Temperature on Conversion R = gas constant
5; Conwsion X Conversion 7’ = absolute temperature, OK.
Ind. Eng. Chem. Process Des. Develop., Vol. 9,No. 2, 1970 297