Atom Incu I Service Manual & Parts List P3

Disassembly and Replacement Procedures
[6] Disassembly and Replacement Procedures

Before disassembling and replacing the components of the unit, be sure to turn the power off, remove the
power cord from the power cord inlet, and allow the incubator and the heaters to cool down sufficiently.
After completing the following procedures, perform the functional inspection according to “3-3. Inspection
Checklist” provided in “[3] Maintenance Inspection.”
6-1. Stand
6-1-1. Removing the Main Body from the HL Stand

(1) Remove the screws fixing the main body to the HL
stand table.
Use a hexagon wrench (distance between the oppo-
site sides: 5mm) and remove the two hexagon socket Hexagon socket head cap screw (M6x15)
head cap screws (M6x15).
DISASSEMBLY AND REPLACEMENT

(2) Slide the main body.
Slide the main body on the surface of the HL stand
table until it stops.
❋ To proceed with the work after sliding the main
body, fix the main body with the two hexagon
socket head cap screws (M6 x 15) in order to
prevent it from falling off. Use the same holes as
in (1) to fix the main body. (After sliding the main
body, you will find corresponding holes in the
table.)
(3) Remove the rear panel of the main body.
Remove the four double sems screws (M3 x 8) with
a Phillips screwdriver.
Double sems screw (M3x8)
(4) Remove the screws fixing the power box.

Remove the two double sems screws (M3 x 8) with
95
(5) Pull out the power box.

Power box
(6) Remove the wiring.

Remove the connectors JQ7 and JQ8 from the height
adjustment drive board.
JQ8
For details, see “[8] Wiring diagram.”
JQ7
(7) Tilt the main body and pull out the cables through
the hole in the bottom of the main body.
Cable
(8) Lift up the main body and remove it from the HL

stand.
(9) Reassembly: Reassemble in the reverse order of dis-

assembly.
96
6-1-2. Replacing the Actuator

(1) Remove the main body from the HL stand.
See (1) ~ (8) in “6-1-1. Removing the Main Body
from the HL Stand.”
(2) Remove the HL stand table.
Remove the cable from the connector on the upper TORX screws (φ8x80)
part of the actuator and then remove the cable clamp
fixed with a screw.
Remove the four TORX screws (ø8 x 80) with a
TORX driver.
For details, see “[8] Wiring diagram.”
(3) Remove the cover of the height adjustment actua-

tor.

Cover of the height adjustment actuator
(4) Remove the actuator from the HL stand base.

Remove the four TORX screws (ø8 x 80) with a
TORX driver. TORX screws (φ8x80)
TORX screws (φ8x80)

assembly.
6-1-3. Replacing the Foot Switch

(2) Lay the HL stand on its side.
Stand
97
(3) Remove the foot switch from the HL stand base.

Use a hexagon wrench (distance between the oppo-
site sides: 6mm) and remove the two hexagon socket Hexagon socket head cap screws
(M8x40) with spring washers (M8)
head cap screws (M8 x 40) along with the spring
washers (M8).
(4) Remove the cover of the relay board of the pedals

for height adjustment.
a Phillips screwdriver. Double sems screw (M3x8)
(5) Remove the relay board of the pedals for height ad-
justment. Double sems screw (M3x8)
Remove the double sems screw (M3 x 8) with a
Phillips screwdriver and a wrench (distance between
the opposite sides: 5.5mm) and then remove the
connector of the foot switch. Relay board of pedals
For details, see “[8] Wiring Diagram.” for height adjustment

assembly.
98
6-1-4. Replacing the Relay Board of the Pedals for Height Adjustment
(1) Follow the steps described in “6-1-3. Replacing the
Foot Switch” except for (3).
(2) Remove the relay board of the pedals for height ad-
justment. Remove the double sems screw (M3 x 8)
with a Phillips screwdriver and a wrench (distance
between the opposite sides: 5.5mm) and then re-
move all the connectors from the relay board of the
pedals for height adjustment. For details, see “[8]
Wiring Diagram.” Connector

assembly.
6-1-5. Replacing the Caster

See “6-1-1. Removing the Main Body from the HL
Stand.”
(2) Lay the HL stand on its side.
Stand
(3) Remove the caster with a special tool.
Special tool
Caster

assembly.
99
6-2. Hood
6-2-1. Replacing the Hood Assembly

See (1) ~ (3) in “6.1.1 Removing the Main Body from
the HL Stand.”
(2) Remove the control box cover.
Remove the four protective stickers and then remove Flat head screw (M4x12)
the four flat head screws (M4 x 12) with a Phillips
screwdriver.
Remove the two double sems screws (M3 x 10) fix-

ing the control box cover from inside the upper sec-
tion of the main body by using a Phillips screwdriver.
Pull up the control box cover and remove it.
(3) Remove the tilting arm.

Loosen the two setscrews with a hexagon wrench
(distance between the opposite sides: 3mm) and
Setscrew
move the V ring toward the tilting unit. Then remove
the tilting arm from the tilting unit.
(4) Remove the foot-side hood cover.

Remove the six protective stickers. Remove the five
flat head screws (M4 x 12) with a Phillips screw- Flat head screw (M4x12)
driver. Then slide the foot-side hood cover upward
and remove it.
Flat head screw (M4x12)
100
(5) Remove the hood assembly.

Remove the four protective stickers and the sheet
Flat head screw (M4x12)
on the head side of the hood.
Remove the three flat head screws (M4 x 12) with a
Phillips screwdriver.
Remove the five double sems screws (M4 x 15) on

the foot side of the hood with a Phillips screwdriver. Double sems screw (M4x15)
Pull up the hood assembly and remove it.

assembly.
6-2-2. Replacing the Admittance Panel Lock Holder

(1) Remove the admittance panel lock holder.
Remove the two pan head tapping screws (M3 x 14)
with a Phillips screwdriver.
Pan head tapping

screw (M3x14)

assembly.
6-2-3. Replacing the Sensor Module Holder

(1) Remove the three connector caps and then remove
the three flat head tapping screws (M4 x 8) with a Flat head tapping screw (M4x8)
Phillips screwdriver. Pull out the sensor module
holder horizontally and remove it.
Flat head tapping screw (M4x8)

assembly.
101
6-2-4. Replacing the Snap-open Access Port S/W

(1) Remove the snap-open access port S/W. Remove the
protective sticker and then remove the two flat head
screws (M4 x 12) with a Phillips screwdriver.
Flat head
screw (M4x12)
Protective sticker
With the snap-open access port open, detach it from

the three claws on its base.
Claw
(2) Follow the same procedure mentioned above to re-

move the other snap-open access ports.
assembly.
6-2-5. Replacing the Admittance Panel Assembly

(1) Remove the admittance panel.
Remove the ten protective stickers affixed to the ad-
mittance panel. With the X-ray cassette tray door
open, remove the ten flat head tapping screws (M4
x 12) with a Phillips screwdriver. Flat head Flat head
tapping screw tapping screw
(M4x12) (M4x12)
Torsion coil springs are housed inside the spring

covers of the admittance panel hinges on both sides.
Be careful not to let the torsion coil springs come
off when assembling the admittance panel.
Torsion coil spring

move the other admittance panel.
assembly.
102
6-2-6. Replacing the Admittance Panel Hinge (with X-ray Cassette Tray Door)
(1) Remove the admittance panel hinge cover.
Remove the protective stickers affixed to the admit-
tance panel hinge cover and then remove the six
double sems screws (M3 x 10) with a Phillips screw-
driver.
(2) Remove the rotary dampers (15kg) R/L and the ro-
tary shaft of the admittance panel.
Slide horizontally the rotary dampers (15kg) R and
L inside the admittance panel hinge R on your right
and remove them from their bearings.
Rotary damper (15kg) R

Slide horizontally the rotary damper (15kg) L and
the rotary shaft of the admittance panel inside the
admittance panel hinge L on your left and remove
them from their bearings.
Rotary damper (15kg) L
(3) Remove the admittance panel hinge (with X-ray cas-

sette tray door).
See (1) in “6-2-5. Replacing the Admittance Panel
Assembly.”
move the admittance panel hinges on the other ad-
mittance panel.
assembly.
Turn the rotary shaft 180 degrees in such a way that the
CAUTION dot (●) is directly on the opposite side of the notch.
<Bear in mind the following point when attaching
the rotary dampers (15kg) R/L>
쎲 Before attaching a new rotary damper, be sure to
turn the rotary shaft 180 degrees.
Then insert the rotary shaft into the bearing.
103
6-2-7. Replacing the Admittance Panel Operating Lever R/L

(1) Remove the admittance panel operating lever.
with a Phillips screwdriver and then remove the
admittance panel operating lever.
Pan head tapping screw (M3x14)

move the admittance panel operating levers on the
other admittance panel.
assembly.
6-2-8. Replacing the Admittance Panel Operating Knob

(1) Remove the admittance panel operating knob.
Loosen the two setscrews with a hexagon wrench
(distance between the opposite sides: 2mm). Slide Setscrew
the lock shaft and remove the admittance panel op-
erating knob.
(A spacer is placed between the admittance panel
operating knob and the admittance panel. Be care-
Admittance panel operating knob
ful not to let the spacer come off when attaching the
admittance panel operating knob.)
move the admittance panel operating knobs on the
other admittance panel.
assembly.
104
6-2-9. Replacing the Inner Wall Lever R/L

(1) Remove the inner wall lever.
Remove the pan head tapping screw (M3 x 10) with
Slide the inner wall lever from the admittance panel
and remove it.
Pan head tapping screw (M3x10)

move the inner wall levers on the other admittance
panel.
assembly.
6-2-10. Replacing the Inner Wall (for the Incu i)

(1) Remove the inner wall shaft stopper.
Push down the snap fit tab with a flat head screw-
driver or some other appropriate instrument and
remove the inner wall shaft stopper (on both sides
of the inner wall).
Inner wall shaft stopper
(2) Remove the inner wall.

Remove the inner wall levers on both sides of the
inner wall. Slide the inner wall and remove it.

move the other inner wall.
assembly.
105
6-2-11. Replacing the Inner Wall Bearing

See (1) ~ (2) in “6-2-10. Replacing the Inner Wall
(for the Incu i).”
(2) Remove the admittance panel hinge (with X-ray cas-
sette tray door).
See (1) ~ (3) in “6-2-6. Replacing the Admittance
Panel Hinge (with X-ray Cassette Tray Door). “
(3) Remove the inner wall bearing.
Slide the inner wall bearing and remove it from the
admittance panel.
(Larger plain washers (M3) are attached to the pan
head tapping screws. Be careful not to let the wash-
ers come off when assembling the inner wall bear- Pan head tapping screw (M3x8)
ing.)
move the inner wall bearings on the other inner wall.
assembly.
6-2-12. Replacing the Inner Wall Shaft

See (1) ~ (2) in “6-2-12. Replacing the Inner Wall
(for the Incu i).”
(2) Remove the inner wall shaft.
Remove the two flat head tapping screws (M3 x 8) Inner wall shaft
Flat head tapping

screw (M3x8)

move the inner wall shafts on the other inner wall.
assembly.
106
6-3. Main Body
6-3-1. Removing the Upper Section of the Main Body from the Main Body
(1) Remove the rear panel of the main body and pull
out the power box.
(2) Remove the connectors and the ground wires from
the control board and the heater control board.
If the unit contains the SpO2 module, see (2) and (3)
in “6-4-1. Replacing the Control Board (for the Dual
Incu i)” and remove the slide plate.
Remove the connector (JC1) from the heater con-
trol board (for the Incu i), and the connectors (JA5,
JA8, JA19 and JA21) from the control board (for the
JC1
Dual Incu i).
Remove the sems screws (M4 x 8) fixing the ground
terminals of the upper section of the main body, the

heater and the high temperature sensor with a
For details, see the “[8] Wiring Diagram.” JA8 JA21
in “6-4-1. Replacing the Control Board (for the Dual JA5
Incu i)” and remove the slide plate.
JA19
Sems screw (M4x8)
(3) Remove the filter assembly.

a Phillips screwdriver. Remove the pipe of the oxy-
gen supply valve and the connector of the position
detection board of the filter assembly.
107
(4) Remove the steam gate.

Open the humidity chamber cover and remove the
steam gate.
Steam gate
(5) Remove the upper section of the main body.

Remove the four hole plugs and then remove the
four hexagon socket head cap screws (M6 x 15) with
a hexagon wrench (distance between the opposite
sides: 5mm).
(The picture shows one side only.)
Hexagon socket head

cap screw (M6x15)

assembly.
6-3-2. Replacing the Heater

(1) Remove the screws fixing the heater.
Remove the four protective stickers and then remove Double sems screw
(M4x10)
the four double sems screws (M4 x 10) with a
(2) Remove the heater from the heater cover.

Remove the two flat head machine screws (M4 x
Flat head machine screw (M4x10)
10) with a Phillips screwdriver.
(3) Remove the heater cable and the ground wire.

Remove the sems screw (M4 x 8) with a Phillips
screwdriver and then remove the two nuts (M4) with
a box wrench (distance between the opposite sides:
7mm). Nut (M4)
Sems screw (M4x8)

108

assembly.
CAUTION
쎲 Be sure to attach a new packing when replacing
the heater.
6-3-3. Replacing the Motor

(1) Remove the fan.
Hold the fan with both your hands and pull it out
along the motor shaft.
Fan assembly

(2) Remove the screws fixing the motor.
Remove the three protective stickers and then re-
move the three double sems screws (M4 x 15) with Double sems screw (M4x15)
(3) Pull up the motor toward you while turning it coun-

terclockwise slightly.
Remove the connectors of the motor and the posi-
tion detection board.
Remove the packing from the site where the motor
is attached on the main body. Connector
Connector
109

assembly.
When reassembling the motor, be sure to attach the
connector of the motor in the correct orientation and
take care not to get the wires caught.
CAUTION
the motor assembly.
6-3-4. Replacing the High Temperature Sensor

(1) Remove the upper section of the main body from
the main body.
See (1) ~ (5) in “6-3-1. Removing the Upper Sec-
tion of the Main Body from the Main Body.”
(2) Remove the terminals connected to the high tem-
perature sensor and the ground wire on the plate of Nut (M4) Connector
the high temperature sensor.
Remove the nut (M4) with a box wrench (distance
between the opposite sides: 7mm) and then remove
the ground wire.
Ground
wire
(3) Remove the screws fixing the high temperature as-

Nut (M3)
sembly.
Remove the four nuts (M3) with a box wrench (dis-
tance between the opposite sides: 5.5mm). Remove
the packing from the site where the high tempera-
ture sensor is attached on the main body.
(4) Reassembly: Reassemble in the reverse order of dis- Nut (M3)
assembly.
CAUTION
the high temperature sensor assembly.
110
6-3-5. Replacing the Control Box Cover

(2) Remove the control box cover from the hood.
Remove the four flat head machine screws (M4 x Flat head machine
12) from the hood with a Phillips screwdriver. screw (M4x12)
(3) Remove the control box cover from the upper sec-
tion of the main body.
Remove the two double sems screws (M3 x 10) from
the upper section of the main body with a Phillips
screwdriver.

Double sems screw
(M3x10)

assembly.
6-3-6. Replacing the Power Switch

See (1) ~ (3) in “6-3-5. Replacing the Control Box
Cover.”
(2) Pull out the power box.
Remove the two double sems screws (M3 x 8) fix-
ing the power box with a Phillips screwdriver.
Power box
111
(3) Remove the connector from the control board (for

the Dual Incu i).
Connector (JA19)
in “6-4-1. Replacing the Control Board (for the Dual
Incu i).”
Remove the connector (JA19) from the control board
(for the Dual Incu i ).
For details, see “[8] Wiring Diagram.”
(4) Remove the plate.

Remove the two tapping screws (M3 x 10) with a Tapping screw (M3x10)
(5) Remove the power switch.

Remove the two nuts (M3) with a box wrench (dis-
tance between the opposite sides: 5.5mm).
Nut (M3)

assembly.
6-3-7. Replacing the Detection Board

Cover.”
(2) Remove the detection board.
Connector
Remove the connector (JD1) from the detection
board and then remove the four sems screws (M3 x
8) with a Phillips screwdriver.
Sems screw (M3x8)

assembly.
112
6-3-8. Replacing the Tilting Unit

Cover.”
(2) Remove the tilting arm.
Remove the two setscrews (M6) with a hexagon
wrench (distance between the opposite sides: 3mm).
Move the V ring toward the tilting unit.
Setscrew (M6)
(3) Remove the tilting knob.

Remove the two setscrews (M5 x 10) with a hexa-
gon wrench (distance between the opposite sides:
2.5mm).

Setscrew (M5x10)
(4) Remove the tilting unit.


assembly.
6-3-9. Replacing the Position Detection Board (for the Detection of the Middle Board)
Remove the pipe of the oxygen supply valve and the
connector of the position detection board of the fil-
ter assembly.
113
(3) Remove the position detection board.

Remove the washer head (M3 x 10) with a Phillips
screwdriver and then remove the connector. Connector
Washer head (M3x10)

assembly.
6-3-10. Replacing the Filter Joint

Remove the pipe of the oxygen supply valve and the
connector of the position detection board of the fil- Double sems screw (M3x10)
ter assembly.
(3) Remove the filter joint.

Remove the filter joint from behind the ripple in the
direction shown by the arrow in the picture on the
right.

assembly.
114
6-3-11. Replacing the Humidity Chamber Cover Packing A

the main body.
See (1) ~ (5) in “6-3-1. “Removing the Upper Sec-
(2) Remove the humidity chamber cover packing A from
Humidity chamber
the upper section of the main body.
cover packing A

assembly.

6-3-12. Replacing the Humidity Chamber Cradle
the main body.
(2) Remove the wire.
Remove the connector (JA3) from the control board
(for the Dual Incu i) and the connector (JC2) from JA3
the heater control board (for the Incu i). Remove
the sems screws (M4 x 8) fixing the ground termi-
nal of the humidifying heater. Cut the Tie Wrap fix-
ing the removed wire.
For details, see “[8] Wiring Diagram.”
JC2
115
(3) Remove the humidity chamber cradle.

Remove the six resin tapping screws (M3 x 12) with
(The picture on the right shows one side only.)
Pull up the humidity chamber cradle and remove
the connectors of the position detection board (for
the detection of the humidity chamber cover and
the boiler cap). Resin tapping screw (M3x12)

assembly.
6-3-13. Replacing the Humidity Chamber Cover

(1) Open the humidity chamber cover and remove the
two push rivets.
(The picture on the right shows one side only.)
Push rivet

assembly.
6-3-14. Replacing the Humidity Chamber Cover Packing C

the main body.
(2) Remove the humidity chamber cover packing C.
Humidity chamber
cover packing C

assembly.
116
6-3-15. Replacing the Connector of the Humidity Chamber

(1) Remove the humidity chamber cradle from the up-
per section of the main body.
See (1) ~ (3) in “6-3-12. Replacing the Humidity
Chamber Cradle.”
(2) Remove the humidity chamber cover.
Remove the eight tapping screws (M3 x 8) with a
Tapping screw (M3x8)
Tapping screw (M3x8)
(3) Remove the humidity chamber cover packing C and

then remove the connector of the humidity cham-
ber.

assembly.
6-3-16. Replacing the Position Detection Board (for the Detection of the Boiler Cap)
(1) Remove the humidity chamber cradle from the up-
per section of the main body.
See (1) ~ (3) in “6-3-12. Replacing the Humidity
Chamber Cradle.”
(2) Remove the position detection board.
Remove the washer head (M3 x 8) with a Phillips Washer head (M3x8)
screwdriver and then remove the connector.

assembly.
117

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Disassembly and Replacement Procedures

[6] Disassembly and Replacement Procedures

6-1-1. Removing the Main Body from the HL Stand

DISASSEMBLY AND REPLACEMENT

Double sems screw (M3x8)

(4) Remove the screws fixing the power box.

Double sems screw (M3x8)

(5) Pull out the power box.

(6) Remove the wiring.

(8) Lift up the main body and remove it from the HL

(9) Reassembly: Reassemble in the reverse order of dis-

6-1-2. Replacing the Actuator

(3) Remove the cover of the height adjustment actua-

DISASSEMBLY AND REPLACEMENT

(4) Remove the actuator from the HL stand base.

TORX screws (φ8x80)

(5) Reassembly: Reassemble in the reverse order of dis-

6-1-3. Replacing the Foot Switch

(3) Remove the foot switch from the HL stand base.

Double sems screw (M4x8)

(4) Remove the cover of the relay board of the pedals

(6) Reassembly: Reassemble in the reverse order of dis-

(3) Reassembly: Reassemble in the reverse order of dis-

6-1-5. Replacing the Caster

DISASSEMBLY AND REPLACEMENT

(3) Remove the caster with a special tool.

(4) Reassembly: Reassemble in the reverse order of dis-

6-2-1. Replacing the Hood Assembly

Remove the two double sems screws (M3 x 10) fix-

Double sems screw (M3x10)

(3) Remove the tilting arm.

(4) Remove the foot-side hood cover.

Flat head screw (M4x12)

(5) Remove the hood assembly.

Remove the five double sems screws (M4 x 15) on

(6) Reassembly: Reassemble in the reverse order of dis-

DISASSEMBLY AND REPLACEMENT

6-2-2. Replacing the Admittance Panel Lock Holder

Pan head tapping

(2) Reassembly: Reassemble in the reverse order of dis-

6-2-3. Replacing the Sensor Module Holder

Flat head tapping screw (M4x8)

(2) Reassembly: Reassemble in the reverse order of dis-

6-2-4. Replacing the Snap-open Access Port S/W

With the snap-open access port open, detach it from

(2) Follow the same procedure mentioned above to re-

6-2-5. Replacing the Admittance Panel Assembly

Torsion coil springs are housed inside the spring

Torsion coil spring

Double sems screw (M3x10)

DISASSEMBLY AND REPLACEMENT

Rotary damper (15kg) L

(3) Remove the admittance panel hinge (with X-ray cas-

Then insert the rotary shaft into the bearing.

6-2-7. Replacing the Admittance Panel Operating Lever R/L

(2) Follow the same procedure mentioned above to re-

6-2-8. Replacing the Admittance Panel Operating Knob

6-2-9. Replacing the Inner Wall Lever R/L

Pan head tapping screw (M3x10)

(2) Follow the same procedure mentioned above to re-

6-2-10. Replacing the Inner Wall (for the Incu i)

DISASSEMBLY AND REPLACEMENT

Inner wall shaft stopper